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9rout shall consist of Portland Cement# water and an e?pansive admi?ture approved by the
1ngineer
Water shall be potable
6o admi?ture containing chlorides or nitrates shall be used
Water shall first be added to the mi?er followed by cement and admi?ture
,he grout shall be mi?ed in mechanical mi?ing equipment of a type that will produce uniform
and thoroughly mi?ed grout ,he water content shall be not more than $% litres (& gallons) per sack of
cement 0etempering of grout will not be permitted 9rout shall be continuously agitated until it is
pumped
9routing equipment shall be capable of grouting at a pressure of at least .AJ%/ 7Pa ($..
psi)
9routing equipment shall be furnished with a pressure gauge having a fullCscale reading of
not more than -.E 7Pa (B.. psi)
'tandby flushing equipment capable of developing a pumping pressure of $E- 7Pa (-&. psi)
and of sufficient capacity to flush out any partially grouted ducts shall be provided
)ll ducts shall be clean and free of deleterious materials that would impair bonding of the
grout or interfere with grouting procedures )ll grout shall pass through a screen with a - mm (..EJE
inch) ma?imum clear openings prior to being introduced into the grout pump
9rout in"ection pipes shall be fitted with positive mechanical shutoff valves *ents and
e"ection pipes shall be fitted with valves# caps or other devices capable of withstanding the pumping
pressures *alves and caps shall not be removed or opened until the grout has set
PostCtensioned steel shall be bonded to the concrete )ll prestressing steel to be bonded to
the concrete shall be free of dirt# loose rust# grease or other deleterious substances
+mmediately after completion of the concrete pour# the metal conduit shall be blown out with
compressed oil free air to the e?tent necessary to break up and remove any mortar in the conduit before
it hardens )ppro?imately -/ hours after the concrete pour# the metal conduits shall be flushed out with
water and then blown out with compressed oil free air
Prior to placing forms for roadway slabs of bo? girder structures# the Contractor shall
demonstrate to the satisfaction of the 1ngineer that all ducts are unobstructed and if the prestressing
reinforcement has been placed# that the steel is free and unbonded in the duct
)fter the tendons have been stressed to the required tension# each conduit encasing the
prestressing steel shall be blown out with compressed oil free air ,he conduit shall then be completely
filled from the low end with grout under pressure 9rout shall be pumped through the duct and
continuously wasted at the outlet until no visible slugs of water or air are e"ected and the efflu? time of
e"ected grout is not less than $$ seconds )ll vents and openings shall then be closed and the grouting
pressure at the in"ection end shall be raised to a minimum of .AJ%/ 7Pa ($.. psi) and held for a
minimum of $. seconds
+f aluminum powder is used to e?pand the grout# it shall be added as follows<
5rom - to / grams of the unpolished variety (about $ to - teaspoons) shall be added for each
sack of cement used in the grout ,he e?act amount of aluminum powder will be designated by the
1ngineer ,he dosage per batch of grout shall be carefully weighed ) number of weighings may be
made in the laboratory and doses placed in glass vials for convenient use in the mi? ,he aluminum
powder shall be blended with pumicite or other inert powder in the proportion of one ($) part powder to
fifty (&.) parts pumicite (or other inert powder) by weight ,he blend shall be thoroughly mi?ed with the
cement ,he amount of the blend used should vary from $-. g (/C$@- ounces) per sack of cement for
concrete having a temperature of -$$
o
C to $%. g (E ounces) for a temperature of ///
o
C after all
ingredients are added# the batch shall be mi?ed for B minutes (atches of grout shall be placed within /&
minutes after mi?ing
40@6:682 U!,)!"%" St%%-
Where the steel is not to be bonded to the concrete# it shall be carefully protected against
corrosion by a coating of tar of other waterproofing material# in addition to any galvani!ing which may be
specified in addition to the requirements of )',7 ) /$A ())'H,4 7 -.B) and )',7 ) /-$ ())'H,4 7
-./)
40@6:68: H!"-'!/
1?treme care shall be e?ercised in handling and moving precast prestressed concrete mortar
members Precast girders and slabs shall be transported in an upright position and the points of support
and directions of the reactions with respect to the member shall be appro?imately the same during
transportation and storage as when the members are in their final position +f the Contractor deems it
e?pedient to transport or store precast units in other than this position# it shall be done at his own risk
after notifying the 1ngineer of his intention to do so
Prestressed concrete girders shall not be shipped until tests on concrete cylinders#
manufactured of the same concrete and cured under the same conditions as the girders# indicate that the
concrete of the particular girder has attained a compressive strength equal to the specified design
compressive strength of the concrete in the girder and has attained a minimum age of $/ days
40@6:684 C)5$)*'t% S-, C)!*t#+&t')!
,he manufacturing tolerances for preCcast members shall not e?ceed those given for length#
crossCsection and straightness on the Plans# as specified in the Contract or as approved by the 1ngineer
+n addition# where beams are laid side by side in a deck<
$ ,he difference on soffit level between ad"acent units before the inCsitu
concrete is placed shall not e?ceed & mm for units up to $. mm for longer units
- ,he width of the deck soffit shall be within M-& mm
B +n ad"acent span# the continuity of the outside beams shall be maintained
/ ,he width of gap between individual beams shall not e?ceed twice the nominal gap
& ,he alignment of transverse holes shall permit the reinforcement or prestressing cables
to be placed without distortion
40@64 M%t0)" )( M%*+#%5%!t
40@6468 St#+&t+#- M%5,%#*
,he quantity to be measured for payment will be the actual number of precast prestressed
concrete structural members# e?cept piling# of the several types and si!es# installed in place# completed
and accepted 1ach member will include the concrete# reinforcement and prestressing steel#
anchorages# plates# nuts# elastomeric bearing pads# and other such material contained within or attached
to the unit
Piling will be measured as provided in +tem /..
40@6462 Ot0%# It%5*
,he quantities of other Contract items which enter into the completed and accepted structure
will be measured for payment in the manner prescribed for the several items involved
40@6? B*'* )( P25%!t
,he accepted quantities# measured as prescribed in 'ection /.A/ shall be paid for at the
contract unit price for each of the particular item listed below that is included in the (ill of Fuantities#
which price and payment shall be full compensation for furnishing and placing all materials# including all
labor# equipment# tools and incidentals necessary to complete the work prescribed in this +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
/.A ($)
/.A (-)
Prestressed 'tructural Concrete
7embers (+dentification)
Prestressed Concrete
1ach
3ump 'um
ITEM 40A7 CONCRETE STRUCTURES
40A68 D%*&#'$t')!
,his +tem shall consist of the general description of the materials# equipment# workmanship
and construction requirements of concrete structures and the concrete portions of composite structures
conforming to the alignment# grades# design# dimensions and details shown on the Plans and in
accordance with the 'pecifications for piles# reinforcing steel# structural steel# structural concrete and
other items which constitute the completed structure ,he class of concrete to be used in the structure or
part of the structure shall be as specified in +tem /.&# 'tructural Concrete
40A62 Mt%#'- R%9+'#%5%!t*
$ Concrete and Concrete +ngredients
Concrete and concrete materials shall conform to the requirements in +tem /.&# 'tructural
Concrete 2nless otherwise shown on the Plans or specified in 'pecial Provisions# concrete shall be of
Class )
- 0einforcing 'teel
0einforcing steel shall conform to the requirements in +tem /./# 0einforcing 'teel
B 'tructural 'teel
'tructural steel shall conform to the requirements of corresponding materials in +tem /.B#
7etal 'tructures
/ (ridge (earing (1lastomeric (earing Pad)
1lastomeric bearing pads shall conform to +tem /$-# 1lastomeric (earing Pads
& Paints
Paints shall conform to the requirements in +tem /$$# Paint
A Waterproofing and Dampproofing
2nless otherwise shown on the Plans or indicated in 'pecial Provisions# materials for
waterproofing and dampproofing shall conform to the requirements of the following specifications<
a ))'H,4 7 $$& )sphalt for dampproofing and waterproofing
b ))'H,4 7 $$A Primer for the use with )sphalt in dampproofing and waterproofing
c ))'H,4 7 $$E Woven cotton fabrics saturated with bituminous substances for use in
waterproofing
d ))'H,4 7 $$J CoalC,ar pitch for roofing# dampproofing and waterCproofing
e ))'H,4 7 $-$ Creosote for priming coat with coalCtar pitch dampCproofing and
waterproofing
f ))'H,4 7 $&% Woven burlap fabric saturated with bituminous substances for use in
waterproofing
g ))'H,4 7 $AA 6umbered cotton duck and array duck
h ))'H,4 7 -B% )sphalt for use in waterproofing membrane construction
E Concrete Curing Compound
Curing compound shall conform to the requirements of ))'H,4 7 $/J 3iquid membraneC
forming compounds for curing concrete
J ;oint 5iller
2nless otherwise shown on the Plans or in 'pecial Provisions# materials for e?pansion "oint
filler shall conform to the requirements of the following specifications<
a ))'H,4 7 BB Preformed e?pansion "oint filler for concrete
b ))'H,4 7 $&B Preformed sponge rubber and cork e?pansion "oint fillers for concrete
paving and structural construction
c ))'H,4 7 $EB Concrete "oint sealer hot poured elastic type
d ))'H,4 7 -$B Preformed e?pansion "oint filler for concrete paving and structural
constructionCnonCe?truding and resilient bituminous types
e ))'H,4 7 --. Preformed elastomeric compression "oint seals for concrete
40A6268 P#)$)#t')!'!/ !" St#%!/t0 )( St#+&t+#- C)!&#%t%
,his shall be in accordance with +tem /.&# 'tructural Concrete
40A6262 S5$-'!/ !" T%*t'!/
,his shall be in accordance with +tem /.&# 'tructural Concrete
40A6: C)!*t#+&t')! !" R%9+'#%5%!t*
40A6:68 H!"-'!/ !" P-&'!/ C)!&#%t%4 G%!%#-
Concrete shall not be placed until forms and reinforcing steel have been checked and
approved by the 1ngineer
+f lean concrete is required in the Plan or as directed by the 1ngineer prior to placing of
reinforcing steel bar# the lean concrete should have a minimum compressive strength of $BJ 7Pa (-#...
psi)
+n preparation for the placing of concrete all sawdust# chips and other construction debris and
e?traneous matter shall be removed from inside the formwork# struts# stays and braces# serving
temporarily to hold the forms in correct shape and alignment# pending the placing of concrete at their
locations# shall be removed when the concrete placing has reached an elevation rendering their service
unnecessary ,hese temporary members shall be entirely removed from the forms and not buried in the
concrete
6o concrete shall be used which does not reach its final position in the forms within the time
stipulated under G,ime of Hauling and Placing 7i?ed ConcreteH
Concrete shall be placed so as to avoid segregation of the materials and the displacement of
the reinforcement ,he use of long troughs# chutes# and pipes for conveying concrete to the forms shall
be permitted only on written authori!ation of the 1ngineer ,he 1ngineer shall re"ect the use of the
equipment for concrete transportation that will allow segregation# loss of fine materials# or in any other
way will have a deteriorating effect on the concrete quality
4pen troughs and chutes shall be of metal lined> where steep slopes are required# the chutes
shall be equipped with baffles or be in short lengths that reverse the direction of movement to avoid
segregation
)ll chutes# troughs and pipes shall be kept clean and free from coatings of hardened concrete
by thoroughly flushing with water after each run Water used for flushing shall be discharged clear of the
structure
When placing operations would involve dropping the concrete more than $& m# concrete
shall be conveyed through sheet metal or approved pipes )s far as practicable# the pipes shall be kept
full of concrete during placing and their lower end shall be kept buried in the newly placed concrete
)fter initial set of the concrete# the forms shall not be "arred and no strain shall be placed on the ends of
pro"ecting reinforcement bars
,he concrete shall be placed as nearly as possible to its final position and the use of vibrators
for moving of the mass of fresh concrete shall not be permitted
40A6:6868 P-&'!/ C)!&#%t% ,2 P!%+5t'& M%!*
Pneumatic placing of concrete will be permitted only if specified in the 'pecial Provisions or
authori!ed by the 1ngineer ,he equipment shall be so arranged that vibration will not damage freshly
placed concrete
Where concrete is conveyed and placed by pneumatic means# the equipment shall be
suitable in kind and adequate in capacity for the work ,he machine shall be located as close as
practicable to the work ,he discharge lines shall be hori!ontal or inclined upwards from the machine
,he discharge end of the line shall not be more than B m from the point of deposit
)t the conclusion of placing the concrete# the entire equipment shall be thoroughly cleaned
40A6:6862 P-&'!/ )( C)!&#%t% ,2 P+5$'!/
,he placing of concrete by pumping will be permitted only if specified or if authori!ed by the
1ngineer ,he equipment shall be so arranged that vibration will not damage freshly placed concrete
Where concrete is conveyed and placed by mechanically applied pressure the equipment
shall be suitable in kind and adequate in capacity for the work ,he operation of the pump shall be such
that a continuous stream of concrete without air pockets is produced When pumping is completed# the
concrete remaining in the pipeline# if it is to be used# shall be e"ected in such a manner that there will be
no contamination of the concrete or separation of the ingredients )fter this operation# the entire
equipments shall be thoroughly cleaned
40A6:686: P-&'!/ C)!&#%t% '! Wt%#
Concrete shall not be placed in water e?cept with approval of the 1ngineer and under his
immediate supervision +n this case the method of placing shall be hereinafter specified
Concrete deposited in water shall be Class ) concrete with a minimum cement content of /..
kg@m
B
of concrete ,he slump of the concrete shall be maintained between $. and -. cm ,o prevent
segregation# concrete shall be carefully placed in a compact mass# in its final position# by means of a
tremie# a bottomCdump bucket# or other approved means# and shall not be disturbed after being placed
) tremie shall consist of a tube having a diameter of not less than -&. mm constructed in
sections having flanged couplings fitted with gaskets with a hopper at the top ,he tremie shall be
supported so as to permit free movement of the discharge and over the entire top surface of the work
and so as to permit rapid lowering when necessary to retard or stop the flow of concrete ,he discharge
end shall be closed at the start of work so as to prevent water entering the tube and shall be completely
submerged in concrete at all times> the tremie tube shall be kept full to the bottom of the hopper When a
batch is dumped into the hopper# the flow of concrete shall be induced by lightly raising the discharge
end# but always keeping it in the placed concrete ,he flow shall be continuous until the work is
completed
When the concrete is placed with a bottomCdump bucket# the top of the bucket shall be open
,he bottom doors shall open freely downward and outward when tripped ,he buckets shall be
completely filled and slowly lowered to avoid backwash +t shall not be dumped until it rests on the
surface upon which the concrete is to be deposited and when discharged shall be withdrawn slowly until
well above the concrete
40A6:62 C)5$&t')! )( C)!&#%t%
Concrete during and immediately after placing shall be thoroughly compacted ,he concrete
in walls# beams# columns and the like shall be placed in hori!ontal layers not more than B. cm thick
e?cept as hereinafter provided When less than a complete layer is placed in one operation# it shall be
terminated in a vertical bulkhead 1ach layer shall be placed and compacted before the preceding layer
has taken initial set to prevent in"ury to the green concrete and avoid surfaces of separation between the
layers 1ach layer shall be compacted so as to avoid the formation of a construction "oint with a
preceding layer
,he compaction shall be done by mechanical vibration ,he concrete shall be vibrated
internally unless special authori!ation of other methods is given by the 1ngineer or is provided herein
*ibrators shall be of a type# design# and frequency approved by the 1ngineer ,he intensity of vibration
shall be such as to visibly affect a mass of concrete with a B cm slump over a radius of at least &. cm )
sufficient number of vibrator shall be provided to properly compact each batch immediately after it is
placed in the forms *ibrators shall be manipulated so as to thoroughly work the concrete around the
reinforcement and embedded fi?tures and into the corners and angles of the forms and shall be applied
at the point of placing and in the area of freably placed concrete ,he vibrators shall be inserted into and
withdrawn from the concrete slowly ,he vibration shall be of sufficient duration and intensity to compact
the concrete thoroughly but shall not be continued so as to cause segregation and at any one point to the
e?tent that locali!ed areas of grout are formed )pplication of vibrators shall be at points uniformly
spaced# and not farther apart than twice the radius over which the vibration is visibly effective *ibration
shall not be applied directly or thru the reinforcement to sections or layers of concrete that have
hardened to the degree that the concrete ceases to be plastic under vibration +t shall not be used to
make concrete flow in the forms over distances so great as to cause segregation# and vibrators shall not
be used to transport concrete in the forms of troughs or chutes
40A6:6: C*t'!/ S%&t')!* !" C)!*t#+&t')! F)'!t*
,he concrete in each form shall be placed continuously Placing of concrete in any such form
shall not be allowed to commence unless sufficiently inspected and approved materials for the concrete
is at hand# and labor and equipment are sufficient to complete the pour without interruption
;oints in the concrete due to stopping work shall be avoided as much as possible 'uch
"oints# when necessary# shall be constructed to meet the approval of the 1ngineer
When the placing of concrete is temporarily discontinued# the concrete# after becoming firm
enough to retain its shape# shall be cleaned of laitance and other ob"ectionable material to a sufficient
depth to e?pose sound concrete Where a Gfaster edgeH might be produced at a construction "oint# as in
the sloped top surface of a wingwall# an inset formwork shall be used to produce an edge thickness of
not less than $& cm in the succeeding layer Work shall not be discontinued within &. cm of the top of
any face# unless provision has been made for a coping less than &. cm thick# in which case if permitted
by the 1ngineer# the construction "oint may be made at the underside of coping
+mmediately following the discontinuance of placing concrete# all accumulations of mortar
splashed upon the reinforcing steel and the surfaces of forms shall be removed Dried mortar chips and
dust shall not be puddled into the unset concrete Care shall be e?ercised# during the cleaning of the
reinforcing steel# not to in"ure or break the concreteCsteel bond at and near the surface of the concrete
40A6:64 C*t'!/ B)< C+-;%#t*
+n general# the base slab of bo? culverts shall be placed and allowed to set before the
remainder of the culvert is constructed +n the construction of bo? culverts the side walls and top slab
may be constructed as a monolith
+f the concrete in the walls and top slab is placed in two separate operations# special care
shall be e?ercised in order to secure bonding in the construction "oint and appropriate keys shall be left in
the sidewalls for anchoring the top slab 1ach wingwall shall be constructed# if possible# as a monolith
Construction "oints where unavoidable# shall be hori!ontal and so located that no "oints will be visible in
the e?posed face of the wingwall above the ground line
*ertical construction "oints shall be at right angles to the a?is of the culverts
40A6:6? C*t'!/ C)-+5!*3 S-,* !" G'#"%#*
Concrete in columns shall be placed in one continuous operation# unless otherwise directed
,he concrete shall be allowed to set for at least -. hours before the caps are placed
2nless otherwise permitted by the 1ngineer# no concrete shall be placed in the
superstructure until the column forms have been stripped sufficiently to determine the condition of the
concrete in the column ,he load of the superCstructure shall not be allowed to come upon the bents until
they have been in place at least $/ days# unless otherwise permitted by the 1ngineer
Concrete in slab spans shall be placed in one continuous operation for each span unless
otherwise provided
Concrete in ,C(eam or deck girder spans shall be placed in one continuous operation unless
otherwise directed +f it is permitted to place the concrete in two separate operations# each of the
operations# shall be continuous< first# to the top of the girder stems# and second# to completion +n the
latter case# the bond between stem and slab shall be secured by means of suitable shear keys which
may be formed by the use of timber blocks appro?imately &. mm ? $.. mm in crossCsection having a
length of $.. mm less than the width of the girder stem ,hese key blocks shall be placed along the
girder stems as required# but the spacing shall not be greater than B.. mm center to center ,he blocks
shall be beveled and oiled in such a manner as to insure their ready removal# and they shall be removed
as soon as the concrete has set sufficiently to retain its shape +f the contractor wishes to place the
concrete in two separate operations# he shall# with his request for permission to do so# submit plans and
proposals of the required changes to the reinforcement# which plans and proposals shall be sub"ect to
the approval of the 1ngineer
+n bo? girders# the concrete in the bottom slab be poured first# as a separate operation
,he concrete in the webs and the top slab shall be placed in one continuous operation unless
otherwise specified +f it is permitted to place the concrete in more than one operation# the requirements
for ,Cbeam shall apply
40A6:6@ C)!*t#+&t')! F)'!t*
Construction "oints shall be made only where shown on the Plans or called for in the pouring
schedule# unless otherwise approved by the 1ngineer 'hear keys or reinforcement shall be used#
unless otherwise specified# to transmit shear or to bond the two sections together
(efore depositing new concrete on or against concrete which has hardened# the forms shall
be retightened ,he surface of the hardened concrete shall be roughened as required by the 1ngineer# in
a manner that will not leave loose particles of aggregate or damage concrete at the surface +t shall be
thoroughly cleaned of foreign matter and laitance When directed by the 1ngineer# the surface of the
hardened concrete which will be in contact with new concrete shall be washed with water to this
satisfaction# and to insure an e?cess of mortar at the "uncture of the hardened and the newly deposited
concrete# the cleaned and saturated surfaces# including vertical and inclined surfaces shall first be
thoroughly covered with a coating of mortar of the same proportion of sand and cement as the class of
concrete used against which the new concrete shall be placed before the grout or mortar has attained its
initial set
,he placing of concrete shall be carried continuously from "oint to "oint ,he face edges of all
"oints which are e?posed to view shall be carefully finished true to line and elevation
40A6:6A C)!&#%t% S+#(&% F'!'*0'!/
'urface finishing shall be classified as follows<
Class $# 4rdinary 5inish
Class -# 0ubbed 5inish
Class B# 5loated 5inish
)ll concrete shall be given Class $# 4rdinary 5inish and additionally any further finish as
specified
2nless otherwise specified# the following surfaces shall be given a Class -# 0ubbed 5inish
$ ,he e?posed faces of piers# abutments# wingwalls# and retaining walls
- ,he outside faces of girders# ,Cbeams# slabs# columns# brackets# curbs# headwalls#
railings# arch rings# spandrel walls and parapets
1?cluded# however# are the tops and bottoms of floor slabs and sidewalks# bottoms of beams
and girders# sides of interior beams and girders# backwalls above bridge seats or the underside of
copings ,he surface finish on piers and abutments shall include all e?posed surfaces below the bridge
seats to -. cm below low water elevation or &. cm below finished ground level when such ground level is
above the water surface Wingwalls shall be finished from the top to &. cm below the finished slope lines
on the outside face and shall be finished on top and for a depth of -. cm below the top on the back
sides
2nless otherwise specified# the surface of the traveled way shall be Class B# 5loated 5inish
Class $# Concrete 4rdinary 5inish
+mmediately following the removal of forms# all fins and irregular protection shall be removed
from all surface e?cept from those which are not to be e?posed or are not to be waterproofed 4n all
surfaces the cavities produced by form ties and all other holes# honeycomb spots# broken corners or
edges and other defects shall be thoroughly cleaned# and after having been kept saturated with water for
a period of not less than three hours shall be carefully pointed and made true with a mortar of cement
and fine aggregate mi?ed in the proportions used in the grade of the concrete being finished 7ortar
used in pointing shall not be more than one hour old ,he mortar patches shall be cured as specified
under 'ubsection /.EBJ )ll construction and e?pansion "oints in the completed work shall be left
carefully tooled and free of all mortar and concrete ,he "oint filler shall be left e?posed for its full length
with a clean and true edges
,he resulting surface shall be true and uniform )ll repaired surfaces# the appearance of
which is not satisfactory to the 1ngineer# shall be GrubbedH as specified below
Class -# Concrete 0ubbed 5inish
)fter removal of forms# the rubbing of concrete shall be started as soon as its condition will
permit +mmediately before starting this work# the concrete shall be kept thoroughly saturated with water
for a minimum period of three hours 'ufficient time shall have elapsed before the wetting down to allow
the mortar used in the pointing of road holes and defects to thoroughly set 'urfaces to be finished shall
be rubbed with a minimum coarse carborundum stone using a small amount of mortar on each face ,he
mortar shall be composed of cement and fine sand mi?ed in the proportions used in the concrete being
finished 0ubbing shall be continued until all form marks# protections and irregularities have been
removed# all voids have been filled# and a uniform surface has been obtained ,he face produced by this
rubbing shall be left in place at this time
)fter all concrete above the surface being created has been cast# the final finish shall be
obtained by rubbing with a fine carborundum stone and water ,his rubbing shall be continued until the
entire surface is of smooth te?ture and uniform color
)fter the final rubbing is completed and the surface has dried# it should be rubbed with burlap
to remove loose powder and shall be left free from all unsound patches# paste# powder and ob"ectionable
marks
Class B# Concrete 5loated 5inish
)fter the concrete is compacted as specified in 'ubsection /.EB-# Compaction of
Concrete# the surface shall be carefully struck off with a strike board to conform to the crossCsection and
grade shown on the Plans Proper allowance shall be made for camber if required ,he strike board
may be operated longitudinally or transversely and shall be moved forward with a combined longitudinal
and transverse motion# the manipulation being such that neither is raised from the side forms during the
process ) slight e?cess of concrete shall be kept in front of the cutting edge at all times
)fter striking off and consolidating as specified above# the surface shall be made uniform by
longitudinal or transverse floating or both 3ongitudinal floating will be required e?cept in places where
this method is not feasible
,he longitudinal float# operated from foot bridges# shall be worked with a sawing motion while
held in a floating position parallel to the road centerline and passing gradually from one side of the
pavement to the other ,he float shall then be moved forward oneChalf of each length and the above
operation repeated 7achine floating which produces an equivalent result may be substituted for the
above manual method
,he transverse float shall be operated across the pavement by starting at the edge and
slowly moving to the center and back again to the edge ,he float shall then be moved forward oneChalf
of each length and the above operation repeated Care shall be taken to preserve the crown and crossC
section of the pavement
)fter the longitudinal floating has been completed and the e?cess water removed# but while
the concrete is still plastic# the slab surface shall be tested for trueness with a straightCedge 5or the
purpose# the Contractor shall furnish and use an accurate B m straightCedge swing handless $ m longer
than one half the width of the slab
,he straightCedge shall be held in successive positions parallel to the road centerline and in
contact with the surface and the whole area gone over from one side of the slab to the other as
necessary advancement along the deck shall be in successive stages of not more than oneChalf the
length of the straightCedge )ny depression found shall be immediately filled with freshly mi?ed concrete#
struck off# consolidated and refinished ,he straightCedge testing and refloating shall continue until the
entire surface is found to be free from observable departure from the straightCedge and the slabs has the
required grade and contour# until there are no deviations of more than B mm under the B m straightCedge
When the concrete has hardened sufficiently# the surface shall be given a broom finish ,he
broom shall be an approved type ,he strokes shall be square across the slabs from edge to edge# with
ad"acent strokes slightly overlapped# and shall be made by drawing the broom without tearing the
concrete# but so as to produce regular corrugations not over B mm in depth ,he surface as thus finished
shall be free from porous spots# irregularities# depressions and small pockets or rough spots such as
may be caused by accidental disturbing# during the final brooming of particles of coarse aggregate
embedded near the surface
Concrete 'urface 5inish for 'idewalk
)fter the concrete has been deposited in place# it shall be compacted and the surface shall
be struck off by means of strike board and floated with a wooden or cork float )n edging tool shall be
used on all edges and at all e?pansion "oints ,he surface shall not vary more than B mm under a B m
straightCedge ,he surface shall have a granular or matted te?ture which will not slick when wet
40A6:6B C+#'!/ C)!&#%t%
)ll newly placed concrete shall be cured in accordance with this 'pecification# unless
otherwise directed by the 1ngineer ,he curing method shall be one or more of the following<
$ Water 7ethod
,he concrete shall be kept continuously wet by the application of water for a
minimum period of E days after the concrete has been placed
,he entire surface of the concrete shall be kept dump by applying water with an
atomi!ing no!!le Cotton mats# rugs# carpets# or earth or sand blankets may be used to
retain the moisture )t the e?piration of the curing period the concrete surface shall be
cleared of the curing medium
- Curing Compound
'urfaces e?posed to the air may be cured by the application of an impervious
membrane if approved by the 1ngineer
,he membrane forming compound used shall be practically colorless liquid ,he
use of any membraneCforming compound that will alter the natural color of the concrete
or impart a slippery surface to any wearing surface shall be prohibited ,he compound
shall be applied with a pressure spray in such a manner as to cover the entire concrete
surface with a uniform film and shall be of such character that it will harden within B.
minutes after application ,he amount of compound applied shall be ample to seal the
surface of the concrete thoroughly PowerCoperated spraying equipment shall be
equipped with an operational pressure gauge and means of controlling the pressure
,he curing compound shall be applied to the concrete following the surface
finishing operation immediately after the moisture sheen begins to disappear from the
surface# but before any drying shrinkage or cra!e cracks begin to appear +n the event
of any delay# in the application of the curing compound# which results in any drying or
cracking of the surface# application of water with an atomi!ing no!!le as specified
under GWater 7ethodH# shall be started immediately and shall be continued until the
application of the compound is resumed or started# however# the compound shall not be
applied over any resulting free standing water 'hould the film of compound be
damaged from any cause before the e?piration of E days after the concrete is placed in
the case of structures# the damaged portion shall be repaired immediately with
additional compound
Curing compound shall not be diluted or altered in any manner after manufacture
)t the time of use# the compound shall be in a thoroughly mi?ed condition +f the
compound has not been used within $-. days after the date of manufacture# the
1ngineer may require additional testing before the use to determine compliance to
requirements
)n antiCsetting agent or a combination of antiCsetting agents shall be incorporated
in the curing compound to prevent caking
,he curing compound shall be packaged in clean barrels or steel containers or
shall be supplied from a suitable storage tank located on the 'ite 'torage tank shall
have a permanent system designed to completely redisperse any settled material
without introducing air or any other foreign substance Containers shall be wellCsealed
with ring seals and lug type crimp lids ,he linings of the containers shall be of a
character that will resist the solvent of the curing compound 1ach container shall be
labeled with a manufacturerDs name# specification number# batch number# capacity and
date of manufacture# and shall have label warning concerning flammability ,he label
shall also warn that the curing compound shall be wellCstirred before use When the
curing compound is shipped in tanks or tank trunks# a shipping invoice shall accompany
each load ,he invoice shall contain the same information as that required herein for
container labels
Curing compound may be sampled by the 1ngineer at the source of supply and
on the 'ite
B Waterproof 7embrane 7ethod
,he e?posed finished surfaces of concrete shall be sprayed with water# using a
no!!le that so atomi!es the flow that a mist and not a spray is formed until the concrete
has set# after which a curing membrane of waterproof paper or plastic sheeting shall be
placed ,he curing membrane shall remain in place for a period of not less than E-
hours
Waterproof paper and plastic sheeting shall conform to the specification of
))'H,4 7 $E$
,he waterproof paper or plastic sheeting shall be formed into sheets of such
width as to cover completely the entire concrete surface
)ll "oints in the sheets shall be securely cemented together in such a manner as
to provide a waterproof "oint ,he "oint seams shall have a minimum lap of $.. mm
,he sheets shall be securely weighed down by placing a bank of earth on the
edges of the sheets or by other means satisfactory to the 1ngineer
'hould any portion of the sheets be broken or damaged within E- hours after
being placed# the broken or damaged portions shall be immediately repaired with new
sheets properly cemented into place
'ections of membrane which have lost their waterproof qualities or have been
damaged to such an e?tent as to render them unfit for curing# the concrete shall not be
used
/ 5ormsCinCPlace 7ethod
5ormed surfaces of concrete may be cured by retaining the formCinCplace ,he
forms shall remain in place for a minimum period of E days after the concrete has been
placed# e?cept that for members over &. cm in least dimensions# the forms shall remain
in place for a minimum period of & days Wooden forms shall be kept wet by watering
during the curing period
& Curing CastC+nC'itu Concrete
)ll newly placed concrete for castCinCsitu structures# other than highway bridge
deck# shall be cured by the water method# the formsCinCplace method# or as permitted
herein# by the curing compound method# all in accordance with the requirements of
'ubsection# /.EBJ Curing Concrete
,he curing compound method may be used on concrete surfaces which are to be
buried under ground and surfaces where only 4rdinary 'urface 5inish is to be applied
and on which a uniform color is not required and which will not be visible from public
view
,he top surface of highway bridge decks shall be cured by either the curing
compound method or the water method ,he curing compound shall be applied
progressively during the deck finishing operations ,he water cure shall be applied not
later than / hours after completion of the deck finishing
When deemed necessary by the 1ngineer during periods of hot weather# water
shall be applied to concrete surface being cured by the curing compound method or by
the formsCinCplace method until the 1ngineer determine that a cooling effect is no longer
required
A Curing PreCCast Concrete (e?cept piles)
PreCcast concrete members shall be cured for not less than E days by the water
method or by steam curing 'team curing for preCcast members shall conform to the
following provisions<
a )fter placement of the concrete# members shall be held for a minimum /Chour
preCsteaming period
b ,o prevent moisture loss on e?posed surfaces during the preCsteaming period#
members shall be covered immediately after casting or the e?posed surface shall
be kept wet by fog spray or wet blankets
c 1nclosures for steam curing shall allow free circulation of steam about the
member and shall be constructed to contain the live steam with a minimum
moisture loss ,he use of tarpaulins or similar fle?ible covers will be permitted#
provided they are kept in good condition and secured in such a manner to prevent
the loss of steam and moisture
d 'team at "ets shall be low pressure and in a saturated condition 'team "ets shall
not impinge directly on the concrete# test cylinders# or forms During application
of the steam# the temperature rise within the enclosure shall not e?ceed -.
o
C per
hour ,he curing temperature throughout the enclosure shall not e?ceed A&
o
C
and shall be maintained at a constant level for a sufficient time necessary to
develop the required compressive strength Control cylinders shall be covered to
prevent moisture loss and shall be placed in a location where temperature of the
enclosure will be the same as that of the concrete
e ,emperature recording devices that will provide an accurate continuous
permanent record of the curing temperature shall be provided ) minimum of one
temperature recording device per &. m of continuous bed length will be required
for checking temperature
f Curing of preCcast concrete will be considered completed after the termination of
the steam curing cycle
E Curing PreCcast Concrete Piles
)ll newly placed concrete for preCcast concrete piles# conventionally reinforced or
prestressed shall be cured by the GWater 7ethodH as described in 'ubsection /.EBJ#
Curing Concrete# e?cept that the concrete shall be kept under moisture for at least $/
days )t the option of the Contractor# stream curing may be used in which case the
steam curing provisions of 'ubsection /.EBJ (A)# Curing PreCCast Concrete (e?cept
piles) shall apply e?cept that the concrete shall be kept wet for at least E days including
the holding and steaming period
40A6:6C F-*%1)#. D%*'/! !" D#1'!/*
Detailed working drawings and supporting calculations of the false work shall be furnished by
the Contractor to the 1ngineer 6o falsework construction shall start until the 1ngineer has reviewed and
approved the design ,he Contractor shall provide sufficient time for the 1ngineer to complete this
review 'uch time shall be proportionate to the comple?ity of the falsework design and in no case be
less than two weeks
,he Contractor may review the falsework drawings at any time provided sufficient time is
allowed for the 1ngineerDs review before construction is started on the revised portion
)ssumptions used in design of the falsework shall include but not be limited to the following<
$ ,he entire superstructure crossCsection# e?cept for the railing# shall be considered
to be placed at one time# e?cept when in the opinion of the 1ngineer# a portion of
the load is carried by members previously cast and having attained a specified
strength
- ,he loading used on timber piles shall not e?ceed the bearing value for the pile
and shall in no case e?ceed -. tonne per pile
B 'oil bearing values and soil condition (wet and dry) shall be designated by the
Contractor on the falsework drawings 5alsework footings shall be designed to
carry the loads imposed upon them without e?ceeding estimated soil bearing
values or allowable settlements
/ ,he ma?imum loadings and deflections used on "acks# brackets# columns and
other manufactured devices shall not e?ceed the manufactureDs
recommendations +f requested by the 1ngineer# the Contractor shall furnish
catalogue or other data verifying these recommendations
& +f the concrete is to be prestressed# the falsework shall be designed to support
any increased or read"usted loads caused by the prestressing forces
A ;oints supporting slabs and overhangs shall be considered as falsework and
designed as such
5or the construction of falsework over and ad"acent to roadways where falsework openings
are required for maintaining traffic# the Contractor shall provide any additional features for the work
needed to insure that the falsework will be stable if sub"ected to impact by vehicles
,he falsework design at the locations where said openings are required shall include but not
be limited to the following minimum provisions<
a 1ach e?terior stringer in a span shall be securely anchored to the following cap or
framing
b )dequate bracing shall be used during all stages of falsework construction and removal
over or ad"acent to public traffic
c 5alsework members shall be at least B.. mm clear of temporary protective railing
members
,he falsework drawings shall include a superstructure placing diagram showing proposed
concrete placing sequence and construction "oint locations# e?cept that where a schedule for placing
concrete is shown on the Contract Plans# no deviation will be permitted there from unless approved in
writing by the 1ngineer
,he falsework drawings shall show pedestrian openings which are required through the
falsework
)nticipated total settlements of falsework and forms shall be indicated by the Contractor on
the falsework drawings ,hese should include falsework footing settlements over -. mm will not be
allowed unless otherwise permitted by the 1ngineer Deck slab forms between girders shall be
constructed with no allowance for settlement relative to the girders
Detailed calculations by the Contractor showing the stresses deflections# and camber
necessary to compensate for said deflections in all load supporting members shall be supplied
)fter approving the ContractorDs falsework deflection camber# the 1ngineer will furnish to the
Contractor the amounts of camber necessary to compensate for vertical alignment or anticipated
structure deflection# if these are not shown on the drawings ,he total camber used in constructing
falsework shall be the sum of the aforementioned cambers
40A6:680 F-*%1)#. C)!*t#+&t')!
,he falsework shall be constructed to conform to the falsework drawings ,he materials used
in the falsework construction shall be of the quantity and quality necessary to withstand the stresses
imposed ,he workmanship used in falsework shall be of such quality that the falsework will support the
loads imposed on it without e?cessive settlement or takeCup beyond that shown on the falsework
drawings
When falsework is supported on piles# the piles shall be driven to a bearing value equal to the
total calculated pile loading as shown on the falsework drawings
'uitable "acks or wedges shall be used in connection with falsework to set the forms to their
required grade and to take up any e?cessive settlement in the falsework either before or during the
placing of concrete
,he Contractor shall provide tellCtales attached to the soffit forms easily readable and in
enough systematicallyCplaced locations to determine the total settlement of the entire portion of the
structure where concrete is being placed
'hould unanticipated events occur# including settlements that deviate more than M-. mm
from those indicated on the falsework drawings# which in the opinion of the 1ngineer would prevent
obtaining a structure conforming to the requirement of the 'pecification# the placing of concrete shall be
discontinued until corrective measures satisfactory to the 1ngineer are provided +n the event
satisfactory measures are not provided prior to initial set of the concrete in the affected area# the placing
of concrete shall be discontinued at a location determined by the 1ngineer )ll unacceptable concrete
shall be removed
40A6:688 R%5);'!/ F-*%1)#.
2nless otherwise shown on the drawings# or permitted by the 1ngineer# falsework supporting
any span of a supported bridge shall not be released before $/ days after the last concrete# e?cluding
concrete above the bridge deck# has been placed 5alsework supporting any span of a continuous or
rigid frame bridge shall not be released before $/ days after the last concrete e?cluding concrete above
the bridge deck# has been placed in that span and in the ad"acent portions of each ad"oining span for a
length equal to at least half the length of the span where falsework is to be released
5alsework supporting deck overhangs and deck slabs between girders shall not be released
until E days after the deck concrete has been placed
+n addition to the above requirements# no falsework for bridges shall be released until the
supported concrete has attained a compressive strength of at least J.K of the required -JCday strength
5alsework for castCin place prestressed portion of structure shall not be released until after the
prestressing steel has been tensioned
)ll falsework materials shall be completely removed 5alsework piling shall be removed at
least &. cm below the surface of the original ground or stream bed When falsework piling is driven
within the limits of ditch or channel e?cavation areas# the falsework piling within such areas shall be
removed to at least &. cm below the bottom and side slopes of said e?cavated areas
)ll debris and refuse resulting from work shall be removed and the site left in a neat and
presentable condition
40A6:682 F)#51)#. D%*'/! !" D#1'!/*
,he Contractor shall prepare drawings and materials data for the formwork and shutters to be
submitted to the 1ngineer for approval unless otherwise directed
,he requirements for design of formwork are the same as described under 'ection /.EB%
40A6:68: F)#51)#. C)!*t#+&t')!
Concrete forms shall be mortarCtight# true to the dimensions# lines and grades of the structure
and with the sufficient strength# rigidity# shape and surface smoothness as to leave the finished works
true to the dimensions shown on the Plans or required by the 1ngineer and with the surface finish as
specified
5ormwork and shutters are to be constructed in accordance with the approved Plans
,he inside surfaces of forms shall be cleaned of all dirt# mortar and foreign material 5orms
which will later be removed shall be thoroughly coated with form oil prior to use ,he form oil shall be of
commercial quality form oil or other approved coating which will permit the ready release of the forms
and will not discolor the concrete
Concrete shall not be deposited in the forms until all work in connection with constructing the
forms has been completed# all materials required for the unit to be poured# and the 1ngineer has
inspected and approved said forms and materials 'uch work shall include the removal of all dirt# chips#
sawdust and other foreign material from the forms
,he rate of depositing concrete in forms shall be such to prevent bulging of the forms or form
panels in e?cess of the deflections permitted by the 'pecification
5orms for all concrete surfaces which will not be completely enclosed or hidden below the
permanent ground surface shall conform to the requirements herein for forms for e?posed surfaces
+nterior surfaces of underground drainage structures shall be completely enclosed surfaces
5ormwork for concrete place under water shall be watertight When lumber is used# this shall
be planed# tongued and grooved
5orms for e?posed concrete surface shall be designed and constructed so that the formed
surface of the concrete does not undulate e?cessively in any direction between studs# "oists# form
stiffeners# form fasteners# or wales 2ndulations e?ceeding either - mm or $@-E. of the center to center
distance between studs# "oists# form stiffeners# form fasteners# or wales will be considered to be
e?cessive 'hould any form of forming system# even though previously approved for use# produce a
concrete surface with e?cessive undulations# its use shall be discontinued until modifications satisfactory
to the 1ngineer have been made Portions of concrete structures with surface undulations in e?cess of
the limits herein specified may be re"ected by the 1ngineer
)ll e?posed surfaces of similar portions of a concrete structure shall be formed with the same
forming material or with materials which produce similar concrete surface te?tures# color and
appearance
5orms for e?posed surfaces shall be made of form materials of even thickness and width and
with uniform te?ture ,he materials shall have sharp edges and be mortarCtight
5orms for e?posed surfaces shall be constructed with triangular fillets at least -. mm wide
attached so as to prevent mortar runs and to produce smooth straight chamfers at all sharp edges of the
concrete
5orm fasteners consisting of form bolts# clamps or other devices shall be used as necessary
to prevent spreading of the forms during concrete placement ,he use of ties consisting of twisted wire
loops to hold forms in position will not be permitted
)nchor devices may be cast into the concrete for later use in supporting forms or for lifting
precast members ,he use of driven types of anchorage for fastening forms of form supports to concrete
will not be permitted
40A6:684 R%5);- )( F)#5* !" F-*%1)#.
5orms and falsework shall not be removed without the consent of the 1ngineer ,he
1ngineerDs consent shall not relieve the Contractor of responsibility for the safety of the work (locks and
bracing shall be removed at the time the forms are removed and in no case shall any portion of the wood
forms be left in the concrete
5alsework removal for continuous or cantilevered structures shall be as directed by the
1ngineer or shall be such that the structure is gradually sub"ected to its working stress
When concrete strength tests are used for removal of forms and supports# such removal
should not begin until the concrete has attained the percentage of the specified design strength shown in
the table below
7inimum ,ime 7inimum Percentage
Design 'trength
Centering under girders# beams
frames or arches
5loor slabs
Walls
Columns
'ides of beams and all other
vertical surfaces
$/ days
$/ days
$ day
- days
$ day
J.K
E.K
E.K
E.K
E.K
+n continuous structures# falsework shall not be released in any span until the first and
second ad"oining spans on each side have reached the strength specified herein# or in the 'pecial
'pecifications When castCinCplace post tensioned bridges are constructed# falsework shall remain in
place until all post tensioning has been accomplished
5alsework under all spans of continuous structures shall be completely released before
concrete is placed in railings and parapets +n order to determine the condition of column concrete#
forms shall be removed from columns before releasing supports from beneath beams and girders
5orms and falsework shall not be released from under concrete without first determining if the
concrete has gained adequate strength without regard to the time element +n the absence of strength
determination# the forms and falsework are to remain in place until removal is permitted by the 1ngineer
,he forms for footings constructed within cofferdams or cribs may be left in place when# in
the opinion of the 1ngineer# their removal would endanger the safety of the cofferdam or crib# and when
the forms so left intact will not be e?posed to view in the finished structure )ll other forms shall be
removed whether above or below the ground line or water level
)ll forms shall be removed from the cells of concrete bo? girders in which utilities are present
and all formwork e?cept that necessary to support the deck slab shall be removed from the remaining
cells of the bo? girder
,o facilitate finishing# forms used on ornamental work# railing# parapets and e?posed vertical
surfaces shall be removed in not less than $- nor more than /J hours# depending upon weather
conditions +n order to determine the condition of concrete in columns# forms shall always be removed
from them before the removal of shoring from beneath beams and girders
5alsework and centering for spandrelCfilled arches not be struck until filling at the back of
abutments has been placed up to the spring line 5alsework supporting the deck of rigid frame structure
shall not be removed until fills have been placed back to the vertical legs
40A64 M%t0)" )( M%*+#%5%!t
,he quantity of structural steel# structural concrete# reinforcing steel or other Contract Pay
+tems shall constitute the completed and accepted structure which shall be measured for payment in the
manner prescribed in the several items involved
40A6? B*'* )( P25%!t
,he quantities measured as provided in 'ection /.E/# 7ethod of 7easurement shall be paid
for at the contract price for the several pay items which price and payment shall be full compensation for
furnishing# preparing# fabricating# placing# curing and for all labor# equipment# tools and incidentals
necessary to complete the +tem 'uch payment shall constitute full payment for the completed structure
ready for use
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
/.& ($)
/.& (-)
/.& (B)
/..
$.B
A.$
/./
/.E ($)
Concrete Class )# C U PConcrete
Post@(aluster
0ailings
Parapet Walls
Piling
'tructure 1?cavation
'idewalk Concrete
0einforcing 'teel (ars
3ean Concrete
Cubic 7eter
1ach
3inear 7eter
Cubic 7eter
3inear 7eter
Cubic 7eter
'quare 7eter or
Cubic 7eter
8ilogram
Cubic 7eter
When more than one item is specified# means of identification shall be inserted in parenthesis
immediately after the Pay +tem and letter suffi?es shall be included within the parenthesis of the Pay +tem
6umber
ITEM 40B7 STEEL BRIDGES
40B68 D%*&#'$t')!
,his +tem shall consist of the construction of steel structure conforming to the lines# grades#
dimensions and designs shown on the Plans and in accordance with the 'pecifications for piling#
concrete metal reinforcement# structural steel and other items which constitute the completed structure
40B62 Mt%#'-*
)ll materials shall conform to the detailed requirements specified for the component parts of
the completed structure Where special materials are required# they shall be shown on the Plans or in
the 'pecial Provisions
40B6: C)!*t#+&t')! M%t0)"*
40B6:68 O#/!'>t')! !" E9+'$5%!t
During the progress of the work the Contractor shall have a competent foreman or
superintendent# e?perienced in steel erection# in personal charge of the work
(efore starting work# the Contractor shall inform the 1ngineer as to the method of erection he
proposes to follow and the amount and character of equipment he proposes to use# which shall be
sub"ect to the approval of the 1ngineer ,he approval of the 1ngineer shall not be considered as
relieving the Contractor of the responsibility for the safety of his method or equipment or from carrying
out the work in full accordance with the Plans and 'pecifications 1rection diagrams shall be approved
by the Director# (ureau of Design
40B6:62 H!"-'!/ !" St)#'!/ Mt%#'-*
'teel and timber shall be placed on skids above the ground and shall be kept clean ,he
underlying ground shall be kept free from vegetation and properly drained 9irders and beams shall be
placed upright and shored 3ong members# such as columns and chords# shall be supported on skids
placed close enough together to prevent in"ury by deflection ,he Contractor shall be responsible for the
loss of any material# which has been paid for by the (ureau# while it is in his care# or for any damage#
resulting from his work ,he loading# transporting# unloading and piling of structural material shall be
so conducted that the metal will be kept free from in"ury from rough handling
40B6:6: E#%&t')!
,he Contractor shall furnish and place all falsework# erect all metal work# remove the
temporary construction# and do all work required to complete the structure as covered by the Contract#
including the removal of the old structure or structures if so stipulated# all in accordance with the Plans
and these 'pecifications
+f the substructure and superstructure are built under separate contracts# the Department will
provide the substructure# constructed to correct lines and elevations and properly finished# and will
establish the lines and elevation required for setting the steel
+f the fabrication and erection of the superstructure are done under separate contract# the
Department will furnish detail plans for the bridge or bridges to be erected# including shop details#
camber diagrams# erection diagrams# list of field rivets and bolts# and copy of shipping statements
showing a list of parts and their weights
,he Contractor shall provide all tools# machinery# and appliances including drift pins and
fitting up bolts# necessary for the e?peditious handling of the work
,he falsework shall be properly designed# substantially built and maintained for the loads
which will come upon it ,he Contractor# shall prepare and submit to the 1ngineer for approval plans for
falsework or for changes in e?isting structure necessary for maintaining traffic )pproval of the
ContractorDs plans shall not be considered as relieving him of any responsibility
,he parts shall be accurately assembled as shown on the Plans and any matchmarks shall
be followed ,he material shall be carefully handled that no parts will be bent# broken or otherwise
damaged 6o hammering shall be done that will in any way in"ure or damage a member (earing
surface and surfaces to be in permanent contact shall be cleaned before the members are assembled
2nless erected by the cantilever method# truss spans shall be erected on blocking so placed as to give
the trusses proper camber ,he blocking shall be left in place# until the tension chord splices are fully
riveted and all other truss connection pinned and bolted 0ivets in splices of butts "oints of compression
members and rivets in railings shall not be driven until the span is swung 'plices and filled connections
shall have oneChalf of the holes filled with bolts and cylindrical erection pin (half bolts and half pins)
before riveting 'plices and connections carrying traffic during erection shall have threeCfourths of the
holes so filled 5itting up bolts shall be of the same nominal diameter as the rivets and cylindrical
erection pins shall be .E& mm ($@B- inch) larger
40B6:64 W%-"'!/
Where so indicated on the Plans# structural members shall be "oined by welding ,he welds
shall be of the si!e and type indicated and shall be made by competent operators 'hop welding shall
conform in all details to the 'tandard 'pecifications for Welded Highway and 0ailway (ridges of the
)merican Welding 'ociety 5ield welding shall conform to the requirement of +tem /.%# Welded
'tructural 'teel
40B6:6? B%!t Mt%#'-
,he straightening of plates# angles# and other shapes shall be done by methods not likely to
produce fractures or other in"ury ,he metal shall not be heated 5ollowing the straightening of a bend or
buckle# the surface shall be carefully inspected for evidence of fracture 'harpkinks and bends may be
cause for the re"ection of the material
40B6:6@ A-'/!5%!t
(efore beginning the field riveting# the structural steel shall be ad"usted to correct grade and
alignment and elevation of panel points (end of floor beams) properly regulated 5or truss spans a slight
e?cess camber will be permitted while the bottom chords are being riveted
40B6:6A F'%-" R';%t'!/
Pneumatic hammers shall be used for field riveting CupCfaced dollies# fitting the head
closely# shall be used to insure good bearing Connections shall be secured and accurately fitted up
before the rivets are driven Drifting shall be only such as to draw the parts into position and not
sufficient to enlarge the holes or distort the metal 2nfair holes shall be reamed or drilled 0ivets shall
be heated uniformly to light cherryCred color and shall be driven while hot ,hey shall not be overheated
or burned 0ivet heads shall be full and symmetrical# concentric with the shank# and shall have full
bearing all around ,hey shall not be smaller than the heads of the shop rivets 0ivets shall be tight and
shall grip the connected parts securely together Caulking or recupping will not be permitted +n
removing rivets# the surrounding metal shall not be in"ured# and if necessary they shall be drilled out
40B6:6B B)-t%" C)!!%&t')!*
+n bolted connections# the nut shall be drawn up tight and set by center punching the threads
of the bolt at the face of the nut
40B6:6C P'! C)!!%&t')!*
Pilot and driving nuts shall be used in driving pins Pins shall be so driven that the members
will take full bearing on them Pin nuts shall be screwed up tight and threads burred at the face of the nut
with a center punch
40B6:680 M'*('t* !" S0)$ E##)#*
,he connection of minor misfits involving nonCharmful amounts of reaming# cutting and
chipping will be considered a legitimate part of the erection However# any error in the shop fabrication or
deformation resulting from handling and transportation which prevents the proper assembling and fitting
up of parts by the moderate use of drift pins or a moderate amount of reaming and slight chipping and
cutting shall be reported immediately to the 1ngineer# and his approval of the method of correction
obtained +f the Contract provides for completed fabrication and erection# the Contractor shall be
responsible for all misfits# errors and in"uries and shall make the necessary correction and replacements
+f the Contract is for erection only# the inspector# with the cooperation of the Contractor shall keep a
correct record of labor and materials and be used in correction of misfits# errors and in"uries# not due to
actions of the Contractor# and the Contractor shall render within B. days of itemi!ed bill for the approval
of the 1ngineer
40B6:688 P-&'!/ A!&0)# B)-t*
)nchor bolts shall be placed as provided under +tem /.E# Concrete 'tructures or as shown
on the Plans
40B6:682 S%tt'!/ S0)%* !" B%#'!/
'hoes and bearing plates shall not be placed on bridge seat bearing areas that are
improperly finished or that are deformed or irregular ,hey shall be set level in e?act position and
elevation and shall have full even bearing 2nless otherwise specified# the shoes and bearing plates
shall be set by the following methods<
a ,he bridge seat bearing area shall be heavily coated with lead paint and then covered
with three layers of B/.- to BA%J g ($- to $/ ounces) duck# each layer being coated
thoroughly on its top surface with redClead paint ,he shoes and bearing plates shall be
placed in position while the paint is plastic )s an alternate to canvas and red lead B
mm ($@J inch) sheet lead may be used if called for on the Plans or is approved by the
1ngineer
b ,he shoes and bearing plates shall be properly supported and fi?ed with grout 6o lead
shall be placed upon them until the grout has set for at least %A hours# adequate
provision being made to keep the grout well moistened during this period ,he grout
shall consist of one part Portland Cement to one part fineCgrained sand
,he location of the anchor bolts in relation to the slotted holes in the e?pansion shoes
correspond to the temperature at the time of erection ,he nuts on the anchor bolts at the e?pansion end
of spans shall be ad"usted to permit the free movement of span )nchor bolt nuts shall be set by center
punching the threads of the bolts at the face of the nut
40B6:68: P'!t'!/
2nless otherwise specified# metal work shall be given two shop coats of red lead paint and
two field coats of paint as specified under +tem /$$# Paint
40B6:684 P-&'!/ C)!&#%t%
4n steel spans# the concrete floor shall not be placed until the span has been swung or
released from the falsework
,he concrete shall be placed symmetrically on the span beginning at the center and working
simultaneously towards each end or beginning at the ends and working simultaneously towards the
center +n either case# the concrete shall be placed continuously between construction "oints designated
on the Plans or approved in writing by the 1ngineer
Concrete shall be cured specified under +tem /.E# Concrete 'tructures
40B6:68? T'5,%# F-))#*
,imber floors of the species and grade indicated on the plans shall be built as specified
under ,imber 'tructures# +tem /.-
40B6:68@ F'%-" I!*$%&t')!
)ll materials and work of erection shall be sub"ect to the inspection of the 1ngineer# who shall
be given all facilities required
7aterials and workmanship not previously inspected will not inspected after its delivery to the
site of the work )ny materials inspected and accepted prior to delivery on the work shall be sub"ect to
re"ection if found defective after delivery
40B64 M%t0)" )( M%*+#%5%!t
,he quantity of structural steel and other Contract Pay +tems which constitute the completed
and accepted structure shall be measured for payment in the manner prescribed in the several items
involved
40B6? B*'* )( P25%!t
,he quantities# measured as prescribed above# shall be paid for at the contract until price for
the several Pay +tems which price and payments shall be full compensation for furnishing# preparing#
fabricating# transporting# placing and erecting all structural steel and all other materials for the complete
structure> for all shop work# painting and field work> for all labor# equipment# tools and incidentals
necessary to complete the item 'uch payment shall constitute full payment for the completed structure
ready for use# and no allowance shall be made for cofferdam construction# falsework# or other erection
e?penses as provided under 'ubsection /.JB$.
ITEM 40C 7 WELDED STRUCTURAL STEEL
40C68 D%*&#'$t')!
,his work shall consist of the "oining of structural steel members with welds of the type#
dimensions# and design shown on the Plans and in accordance with the 'pecifications
+t is the intent of this 'pecification to provide for work of a quality comparable to that required
under the 'tandard 'pecifications for Welded Highway and 0ailway (ridges of the )merican Welding
'ociety +n case of dispute or for situations not adequately provided for in this 'pecification# those
designated 'tandard 'pecifications shall be considered as the final authority and shall govern e?cept as
amended by the 'pecial Provisions
Welding of 'tructural 'teel shall be done only when shown on the Plans or authori!ed in
writing by the 1ngineer
40C62 Mt%#'-* R%9+'#%5%!t*
'teel base metal to be welded shall be openChearth or electric furnace steel conforming to
))'H,4 7 $JB
)ll arcCwelding electrodes shall conform to the requirements of )merican Welding 'ociety
'pecifications 1lectrodes shall be of classification numbers 1E.$A# 1E.$J or 1E.-J as required for the
positions# type of current and polarity# and other conditions of intended use# and to conform to any
special requirements indicated on the Plans
5iller material to be used in the repair or strengthening of old structures or for "oining new
parts to e?isting steel members# shall be adopted to the material to be welded and may depart from the
foregoing requirements only if agreed by the 1ngineer
40C6: C)!*t#+&t')! R%9+'#%5%!t*
40C6:68 E9+'$5%!t
40C6:6868 G%!%#-
)ll items of equipment for welding and gas cutting shall be so designed and manufactured
and in such condition as to enable qualified welders to follow the procedures and attain the results
prescribed in this 'pecification
40C6:6862 A#&DW%-"'!/ E9+'$5%!t
Welding generators and transformers shall be designed e?pressly for welding ,hey shall be
capable of delivering steady currents ad"ustable through a range ample for the work requirements ,hey
shall respond automatically and quickly to changes in power requirements due to variations in arc length
and shall deliver full current promptly on striking an arc
Welding cable shall have sufficient conductivity to avoid overheating and inadequate current
at the arc and shall be effectively insulated against welding circuit voltage 1arth or ground connections
and circuits shall be secured and adequate to carry the welding currents
1lectrode holders shall grip the electrode firmly and with good electrical contact
)pproved automatic welding heads may be used# with suitable au?iliary handling equipment
to provide automatic instead of manual control of electrode and welding arc
40C6:686: G*DC+tt'!/ E9+'$5%!t
,orches and tips shall be of proper si!e and type of the work at hand 'uitable regulators
shall afford the welder complete control over the pressure and rate of flow of each gas
40C6:6864 P#)t%&t';% E9+'$5%!t
)ll personnel protective equipment shall conform to the )merican 'tandard )ssociation Code
for such equipment
,he Contractor shall enforce the use of approved accessories necessary for the protection
and convenience of the welders and for the proper and efficient e?ecution of the work
'uitable protection against the light of the arc shall be maintained by the Contractor when
arcCwelding operation might be viewed within harmful range by persons other than the actual welders
and inspectors
40C6:62 W%-"'!/
40C6:6268 G%!%#-
Welding shall be performed by the metalCarc process# using the electrodes specified with
either direct or alternating current
'urfaces to be welded shall be smooth# uniform and free from fins# tears# and other defects
which would adversely affect the quality of the weld 1dges of material shall be trimmed by machining#
chipping# grinding# or machine gasCcutting to produce a satisfactory welding edge wherever such edge is
thicker than< $B mm for sheared edge of material> $A mm for toes of angles or rolled shapes (other than
wide flange sections)> -& mm for universal mill plate or edges of flange sections
,he width of root face used# shall be not more than $& mm for parts less than $. mm in
thickness nor more than B mm for parts $. mm or more in thickness
(utt welds shall be proportioned so that their surface contours will lie in gradual transition
curves 5or butt welded "oints between base metal parts of unequal thickness# a transition shall be
provided on a slope or level not greater than $ in -& to "oin the offset surfaces ,his transition may be
provided by sloping the surface of the weld metal or by bevelling the thicker part or by combination of
these two methods
'urfaces to be welded shall be free from loose scale# slag# rust# grease or other material that
will prevent proper welding 7ill scale that withstands vigorous wire brushing or a light film of drying oil
or rust inhibitive coating may remain 'urfaces within &. mm of any weld location shall be free of any
paint or other material that would prevent proper welding or produce ob"ectionable fumes while welding
6o operation or actual welding or gasCcutting shall be performed on a member while it is
carrying live load stress or while sub"ect to shock and vibration and from moving loads Welding and
gasCcutting shall cease in advance of the application of such loads
40C6:6262 W%-"%#*
)ll welding shall be done by approved competent and e?perienced and fully qualified
welders
40C6:626: P#%$#t')! )( Mt%#'-* ()# W%-"'!/
Dimensional tolerance# straightness and flatness of the structural shapes and plates shall be
within the limits prescribed in this 'pecification
'tructural steel which is to be welded shall preferably not be painted until all welding is
completed
Preparation of edges by gasCcutting shall# wherever practicable# be done by machine gasC
cutting 7achine gasCcutting edges shall be substantially as smooth and regular as those produced by
edge planning and shall be left free of slag 7anual gas cutting shall be permitted only where machine
gasCcutting is not practicable and with the approval of the 1ngineer ,he edge resulting from manual
gasCcutting shall be inspected and smoothed with special care )ll reCentrant corners shall be filleted to a
radius at least $% mm ,he cut lines shall not e?tend beyond the fillet and all cutting shall follow closely
the line prescribed
40C6:6264 A**%5,-2
,he parts to be "oined by fillet welds shall be brought into a close contact as practicable# and
no event shall be separated more than & mm +f the separation is $& mm or greater# the leg of the fillet
weld shall be increased by the amount of separation ,he separation between faying surfaces of lap
"oints and of butt "oints landing on a backing structure shall not e?ceed $& mm ,he fit of "oints which
are not sealed by welds throughout their length shall be sufficiently close to e?clude water after painting
Where irregularities in rolled shape or plates# after straightening# do not permit contact within the above
limits# the procedure necessary to bring the material within these limits shall be sub"ect to the approval of
the 1ngineer
Cutting parts to be "oined by butt welds shall be carefully aligned Where the parts are
effectively restrained against bending due to eccentricity or alignment# a ma?imum offset of $. percent of
the thickness or the thinner part "oined# but in no case more than B mm# may be permitted as a departure
from the theoretical alignment +n connecting alignment in such cases# the parts shall not be drawn into a
greater slope than two degrees ($ in B.) 7easurement of offset shall be between centerline of parts
unless otherwise shown on the Plans
When parts abutting edge to edge differ in thickness# the "oint shall be of such form that the
slope of either surface through the transition !one does not e?ceed $ in -&# the thicker part being
bevelled# if necessary
7embers to be welded shall be brought into correct alignment and held in position by bolts#
clamps# wedges# guy lines# struts# other suitable devices or tack welds until welding has been completed
,he use of "igs and fi?tures is recommended where practicable 'uch fastening devices as may be used
shall be adequate to insure safety
Plug and slot welds may be used to transmit shear in a lap "oint or to prevent the buckling or
separation of lapped parts
,he diameter of the hole for a plug weld shall not be less than the thickness of the part
containing it plus J mm nor shall it be greater than --& times the thickness of the weld
,he minimum center spacing of plug welds shall be four times the diameter of the hole
,he length of the slot for a slot weld not e?ceed ten times the thickness of the weld ,he
width of the slot shall not be less than the thickness of the part containing it plus J mm nor shall it be
greater than --& times the thickness of the weld
,he ends of the slot shall be semicircular or shall have the corners rounded to a radius not
less than the thickness of the part containing it# e?cept those ends which e?tend to the edge of the part
,he minimum spacing of lines of slot welds in a direction transverse to their length shall be /
times the width of the slot ,he minimum center to center spacing in a longitudinal direction on any line
shall be - times the length of the slot
,he thickness of plug or slot welds in material $A mm or less in thickness shall be equal to
the thickness of the material +n material over $A mm in thickness# it shall be at least oneChalf the
thickness of the material but not less than $A mm
,ack welds# located where the final welds will later be made# shall be sub"ect to the same
quality requirements as the final weld ,ack welds shall be as small as practicable and where
encountered in the final welding# shall be cleaned and fused thoroughly with the final weld Defective#
cracked or broken tack welds shall be removed before final welding
7embers or component parts of structures shall be assembled and matchmarked prior to
erection to insure accurate assembly and ad"ustment of position on final erection Painted assembly
marks shall be removed from any surface to be welded
40C6:626? C)!t#)- )( D'*t)#t')! !" S0#'!./% St#%**%*
+n assembling and "oining parts of a structure or a builtCup member and in welding reinforcing
parts to e?isting members# the procedure and sequence of welding shall be such as will avoid distortion
and minimi!e shrinkage stresses
)s far as practicable# long parallel lines of welding on a part or member shall be e?ecuted
concurrently# and all welds shall be deposited in a sequence that will balance the applied heat of welding
on various sides as much as possible while the welding progresses
(efore the commencement of welding on a structural member in which severe shrinkage
stresses or distortion are likely to occur# a complete program for welding sequence and distortion control
shall be submitted to the 1ngineer and shall be sub"ect to his approval
,he direction of the general progression in welding on a member shall be from points where
parts are relatively fi?ed in position# with respect to each other# toward points which have a greater
relative freedom of movement
Where part or member is to be welded on both ends into a rigid structure or assembly# the
connection at which the greatest shrinkage will occur in the direction of the length of the part or member#
shall be made while the part or member is free to move in the direction of the shrinkage> and the
connection involving the least shrinkage shall be made last
) weld designed to sustain tensile stress shall be made in such a way that their welding is
being performed at any point# all parts that would offer restraint against shrinkage can shrink# deform or
move enough to preclude serious shrinkage stresses
+n welding of builtCup members of heavy sections# particularly those , or HCshapes where the
flanges are considerably heavier than the stems or webs# and in any case where the component parts
are BJ mm or greater in thickness# special care shall be e?ercised during welding to avoid weld cracking
+n the welding of members of such heavy section# the temperature of contiguous areas about a welding
operation shall be equal# and not less than &&
o
C +f necessary# the lighter parts shall be heated while the
weld is cooling# to keep the temperature of contiguous parts substantially equal
+n the fabrication of coverCplated beams and builtCup members# all shop splices in each
component part shall be made before such component part is welded to other parts of the member
+n making all buttCwelded splices in rolled shapes and in making buttCwelded field splices in
builtCup sections (such as in H or +Csections) the sequence and procedure of welding shall be such as to
take into account unequal amounts of e?pansion or contraction in the parts being welded ,he procedure
and sequence shall be such that while the weld and the heated base metal are contracting at any point#
any part of the member that would furnish restraint against such contraction can move or shrink enough
to prevent the shrinkage of the heated metal from producing harmful internal stresses ,he procedure
and sequence that is used for making such splices shall be planned in advance in full detail and
submitted to the 1ngineer and shall be sub"ect to his approval
,he ends of all butt welds in flanges of beams and girders shall be made with e?tension bars
regardless of the thickness of such flanges
Welding shall not be done when surfaces are wet from condensation or rain which is falling
on the surfaces to be welded> nor during periods of high winds unless the welding operator and the work
are properly protected
40C6:626@ T%&0!'9+% )( A#&0DW%-"'!/
,he welding current shall conform with respect to voltage and current (and polarity# of direct
current is used) to the recommendations of the manufacturer of the electrode being used# as indicated in
the instructions that are included with each container of electrodes
)rc lengths and electrical potential and current shall be suited to the thickness of material#
type of groove and other circumstances attendant to the work
,he ma?imum si!e of electrode permitted shall be & mm with the following e?ceptions<
$ ,he ma?imum si!e for flat position welding of all passes e?cept the root pass shall be J
mm
- ,he ma?imum si!e for hori!ontal fillet welds shall be A mm
,he electrode for the single pass fillet weld and for the root passes of all multiple layer welds
in all cases shall be of the proper si!e to insure thorough fusion and penetration with freedom from slag
inclusions
) single layer of the weld metal# whether depositedCin one pass or made up of several
parallel beads# shall not e?ceed B mm in thickness e?cept that the bead at the root may be A mm in
thickness if the position of welding and the viscosity of the weld metal permit control of the latter so that it
does not over flow upon unfused base metal
,he ma?imum si!e of fillet weld which may be made in one pass shall be J mm e?cept that
for vertical welds made upward the ma?imum si!e made in one pass shall be $B mm
+n vertical welding the first root pass shall be formed from the bottom upward 'ucceeding
passes may be formed by any technique that will fulfill the requirements of the 'pecification and Plans
,he electrode manipulation during welding shall insure that<
$ Complete fusion between the base metal and the deposited weld metal is obtained
- ,he melted base metal is replaced by weld metal so that no undercut remains along the
edges of the finished weld
B ,he molten weld metal floats all slag# o?ide and gases to the surface behind the
advancing arc
1ach time the arc is started# either to begin a weld or to continue partly completed weld# the
arch shall be manipulated to obtain complete fusion of the deposited weld metal with the base metal and
with any previously deposited weld metal# before any progression of the arc along the "oint
)t the completion of a pass or weld# the arc shall be manipulated so as to fill the crater with
sound metal
(efore welding over previously deposited metal# the slag shall be removed and the weld and
ad"acent base metal shall be brushed clean ,his requirement shall apply not only to cratered areas but
also when welding is resumed after any interruption +t shall not# however# restrict the making of plug and
slot welds# in accordance with the following paragraphs
+n making plug welds the following techniques shall be used<
$ 5or flat welds# the arc shall be carried around the root of the "oint and then weaved
along a spiral path to the center of the hole# fusing and depositing a layer of weld metal
in the root and bottom of the "oint ,he arc shall then be carried to the periphery of the
hole# and the procedure repeated# fusing and depositing successive layers to fill the
hole to the depth required ,he slag covering the weld metal shall be kept molten# or
nearly so# until the weld is finished +f the arc is broken# e?cept briefly for changing
electrodes# the slag must be allowed to cool and shall be completely removed before
restarting the weld
- 5or vertical welds# the arc shall be started at the root of the "oint# at the lower side of the
hole and carried upward on the !ig!ag path# depositing a layer about & mm thick on the
e?posed face at the thinner plate and fused to it and to the side of the hole )fter
cleaning the slag from the weld# other layers shall be similarly deposited to fill the hole
to the required depth
B 5or overhead welds# the procedure shall be the same as for flat welds e?cept that the
slag shall be allowed to cool and shall be completely removed after depositing each
successive layer until the hole is filled to the required depth
'lot welds shall be made with a technique similar to that specified above for plug welds#
e?cept that if the length of the slot e?ceeds three times the width# or if the slot e?tends to the edges of the
part of the technique specified above for making plug welds shall be followed for the type of flat position
welds
40C6:626A D%t'-* )( W%-"*
,he following tabulation shows that the relation between weld si!e and the ma?imum
thickness of material on which various si!es of fillet welds may be used<
'i!e of 5illet Weld 7a?imum ,hickness of Part
& mm
A mm
J mm
$. mm
$B mm
$A mm over
$B mm
$% mm
B- mm
&$ mm
$&- mm
$&- mm
,he ma?imum si!e of fillet weld that may be used along the edge of material A mm or more in
thickness shall be $& mm less than the thickness of the material
,he minimum effective length of fillet weld shall be four times its si!e and in no case less than
BJ mm
5illet welds terminating at the corners of parts or members shall# wherever practicable# be
turned continuously full si!e around the corners for a distance not less than twice the nominal si!e of the
weld
+ntermittent fillet welds# preferably# shall not be used ,hey shall be permitted only where the
required weld area is less than that of a continuous fillet weld of the minimum si!e +f used on main
members# they shall be chain intermittent welds +n all other cases# chain intermittent welding is
preferable to staggered intermittent welding
'pacing of intermittent fillet welds shall be measured between the center of the weld
segments ,he spacing shall conform to the following requirements unless calculated stresses between
the parts require closer spacing<
$ )t the end of members# there shall preferably be continuous longitudinal fillet welds at
least as long as the width of the element or member being connected
- ,he clear spacing in the direction of stress of stitch welds that connect plates to other
plates or to shapes shall not e?ceed<
a 5or compression members X$. times the thickness of the thinner part but not more than B.. mm
b 5or tension members X $/ times the thickness of the thinner part but not more than B.. mm
,he spacing transverse to the direction of stress shall not e?ceed -/ times the
thickness of the thinner part connected
B 5or members composed of two or more rolled shapes in contact with one another# the
longitudinal spacing of stitch welds shall not e?ceed A.. mm
5illet welds in holes or slots may be used to transmit shear in lap "oints or to prevent the
buckling or separation of lapped parts ,he fillet welds in a hole or slot may overlap
'eal welding shall preferably be accomplished by a continuous weld combining the function
of sealing and strength# changing sections only as the required strength may necessitate
1?posed faces of welds shall be made reasonably smooth and regular# shall conform as
closely as practicable to the design requirements and shall not at any place be inside the intended crossC
section Weld dimension in e?cess of the design requirements shall not be a cause for re"ection# but in
case e?cess weld metal involves serious malformation# such work shall be re"ected
)ll fillet welds shall be of acceptable types )ll fillet welds that carry reversed stresses
running in a direction perpendicular to their longitudinal a?is shall be of the concave type or the .Cgee
type when the fillet weld is flushed with the edge of a member When one of these types is specifically
indicated on the Plans for a weld# it shall be of that type
(utt welds shall preferably be made with a slight reinforcement# e?cept as may be otherwise
provided# and shall have no defects ,he height of reinforcement shall be not more than B mm
)ll butt welds# e?cept produced with aid of backing material# shall have the root of the initial
layer chipped out or otherwise cleaned to sound metal and welded in accordance with the requirements
of the 'pecification (utt welds made with the use of a backing of the same materials as the base metal
shall have the weld metal thoroughly fused with the backing materials
1nds of butt welds shall be e?tended past the edges of the parts "oined by means of
e?tension bars providing a similar "oint preparation and having a width not less than the thickness of the
thicker part "ointed> or for material $% mm or less in thickness# the ends of the welds shall be chipped or
cut down to solid metal and side welds applied to fill out the ends to the same reinforcement as the face
of the welds 1?tension bars shall be removed upon completion and cooling of the weld and the ends of
the weld made smooth and flush with the edges of the abutting parts
40C6:626B Q+-'t2 )( W%-"*
Weld metal shall be solid throughout e?cept that very small gas pockets and small inclusions
of o?ide or slag may be accepted if well dispersed and if none e?ceeds $& mm in greatest dimension#
and if the sum of the greatest dimensions of all such defects of weld metal area does not e?ceed $& mm
in an area of $. cm
-
,here shall be complete fusion between the weld metal and the base metal and between
successive passes throughout the "oint
Welds shall be free from overlap and the base metal free from undercutting )ll craters shall
be filled to the full crossCsection of the welds
40C6:626C C)##%&t')!
+n lieu of re"ection of an entire piece of member containing welding which is unsatisfactory or
indicates inferior workmanship# the following corrective measures may be permitted by the 1ngineer
whose specific approval shall be obtained for making each correction<
$ 0emoval of part or all of the welds shall be affected by chipping# grinding or gasC
gouging
- Defective or unsound welds shall be corrected either by removing and replacing the
welds# or as follows<
a 1?cessive conve?ity = 0educe to si!e by removal of e?cess weld metal
b 'hrinkage crack in base metal# craters and e?cessive porosity = 0emove defective portion of base and weld
metal down to sound metal and deposit additional weld metal
c 2ndercutting# undersi!e and e?cessive concavity = Clean and deposit additional
weld metal
d 4verlapping and lack of fusion = 0emove and replace the defective length of
weld
e 'lag inclusion = 0emove those parts of the weld containing slag and fill with weld
metal
f 0emoval of ad"acent base metal during welding = Clean and form full si!e by
depositing additional weld metal
B Where corrections require the depositing of additional weld metal# the electrode used
shall be smaller than the electrode used in making the original weld
/ ) cracked weld shall be removed throughout its length# unless by the use of acid
etching# magnetic inspection or other equally positive means# the e?tent of the crack
can be ascertained to be limited# in which case sound metal &. mm or more beyond
each end of the crack need not be removed
& +n removing defective parts of a weld# the gasCgouging# chipping or grinding shall not
e?tend into the base metal any substantial amount beyond the depth of the web
penetration unless cracks or other defects e?ist in the base metal
A Where the work performed subsequent to the making of a deficient weld has rendered
the weld inaccessible or has caused new conditions which would make the correction
of the deficiency dangerous or ineffectual# the original condition shall be restored by
renewal of welds or members# or both before making the necessary corrections# or else
the deficiency shall be compensated by additional work according to a revised design
approved by the 1ngineer
E Caulking of welds shall not be done
J (efore adding weld metal or rewelding# the surfaces shall be cleaned thoroughly
Where incomplete fusion is disclosed by chipping# grinding or gas gouging# to correct
defects# that part of the weld shall be removed and rewelded
40C6:62680 St#%** R%-'%;'!/
Peening to reduce residual stress of multiClayer welds may be used only if authori!ed and
ordered by the 1ngineer Care shall be e?ercised to prevent overpeening which may cause overlapping#
scaling# flecking or e?cessive cold working of weld and base metal
40C6:62688 C-%!'!/ !" P#)t%&t';% C)t'!/*
Painting shall not be done until the work has been accepted and shall be in accordance with
the 'pecification ,he surface to be painted shall be cleaned of spatter# rust# loose scale# oil and dirt
'lag shall be cleaned from all welds
Welds that are to be galvani!ed shall be treated to remove every particle of slag
40C6:62682 I"%!t'('&t')!
,he operator shall place his identification mark with crayon# or paint# near the welds made by
him
40C6:6268: I!*$%&t')!
4n completion of the welding work# inspection shall be carried out by an +nspector appointed
by the 1ngineer
,he si!e and contour of welds shall be measured with suitable gauges ,he inspector shall
identify with a distinguishing mark all welds that he has inspected and accepted
,he Contractor shall remove and replace# or correct as instructed# all welds found defective
or deficient He shall also replace all methods found to produce inferior results# with methods which will
produce satisfactory work
+n the event that fault welding or the removal for rewelding of faulty welding shall damage the
base metal# the Contractor shall remove and replace the damaged material
40C64 M%*+#%5%!t !" P25%!t
2nless otherwise provided in the 'pecial Provisions# welded structural steel structures shall
not be measured and paid for separately# but the cost thereof shall be considered as included in the
contract price for other items
ITEM 480 7 TREATED AND UNTREATED TIMBER
48068 D%*&#'$t')!
,his +tem shall consist of structural timber of the specie and si!e called for on the Plans#
either treated or untreated as called for in the Proposal +t shall include the furnishing of the timber# the
framing# erecting# furnishing of hardware and the furnishing of paint and paintings if paint is called for on
the Plans or in the 'pecial Provisions
48062 Mt%#'- R%9+'#%5%!t*
4806268 T'5,%#
,imber shall be the specie specified on the Plans 2nless otherwise noted on the Plans or in
the 'pecial Provisions# only the best grade shall be used +t shall be free from loose knots# splits# worm
holes decay# warp# ring separation# or any defect which will impair its strength or render it unfit for its
intended use )ny specie specified on the Plans may be used for untreated timber and if that specie is
not available# a specie of equivalent strength and durability may be used if authori!ed by the 1ngineer
+f the timber is to be treated# only those species shall be used which are known to possess properties
which make them favorable to treatment
4806262 P'!t
When painting of timber is required# the paint shall conform to the requirements of +tem /$$#
Paint
480626: H#"1#%
Hardware shall conform to the requirements of +tem /.-# ,imber 'tructures
4806264 P#%*%#;t';%*
,he preservatives shall be creosote oil or creosote petroleum oil blend as called for on the
Plans or by the 'pecial Provisions# and shall conform to the 'tandard 'pecifications for Pressure
,reatment of ,imber Products# )',7 DC$EA.
When timber is intended for marine use# the creosote petroleum oil blend shall not be used
4806: C)!*t#+&t')! R%9+'#%5%!t*
4806:68 T'5,%# T#%t5%!t
,reatment shall consist of the forcing of either creosote oil or a creosote petroleum oil mi?ture
into the outer fibers of the timber by a heat and pressure process ,he process shall be in accordance
with ))'H,4 7 $BB# preservatives and pressure treatment process for timber# but with such changes in
temperatures# pressures# duration of treatment and other factors affecting the final treatment that
e?perience has shown to be necessary in the treatment of structural timbers sawn from woods native to
the Philippines ,he treatment shall be so regulated that the curing process will not induce e?cessive
checking
,he minimum penetration of the preservative into the surface of the timber shall be -. mm
,he minimum retention of the preservative per cubic metre of timber shall be as follows<
5or general use# $%- kg by empty cell process
5or marine use# B-. kg by full cell process
,he 1ngineer shall be notified at least $. days in advance of the date that the treating
process will be performed in order that the untreated timber# the treatment process# and the finished
treatment timber may all be inspected ,he 1ngineer shall inspect the timber prior to treatment to
determine conformance with those 'pecifications and suitability of conditions for treatment He shall be
permitted free access to the plant in order that temperatures# pressures and quantities and type of
treatment materials used may be observed 'amples of the creosote or creosote petroleum oil mi?ture
shall be furnished as required for tests
)fter completion of the treatment# the timber shall be checked to determine penetration of
treatment# amount of checking quantity of free preservative remaining on the timber and will check any
other visual evidence that the treatment has been performed in a satisfactory manner ,he penetration of
treatment shall be determined by boring a sufficient number of wellCdistributed holes to determine the
average penetration )ll such holes shall be plugged with plugs appro?imately $A mm larger in diameter
that the bit used in boring the holes
+f the penetration of preservative is less than the required amount# the entire charge# or such
parts thereof as are determined by the +nspector to be unsatisfactory# may be retreated +f after
retreatment the penetration is still insufficient# the treated pieces shall be re"ected
)ny e?cessive checking caused by the treating process shall be cause for re"ection of the
pieces in which the e?cessive checking occurs
,he treating plant shall be equipped with adequate thermometers and pressure gauges so
that the process can be accurately controlled and a continuous record made of all stages of the treating
process +f required by the 1ngineer# records shall be furnished showing the duration# ma?imum and
minimum temperatures and pressures used during all stages of the process
48064 M%t0)" )( M%*+#%5%!t
,he quantity to be paid for shall be the number of cubic meter of timber complete in place
and accepted 7easurement of timber shall be computed from the nominal dimension of the timber even
though the actual dimensions may be scant ,he measurement of timber shall include only such timber
as a part of the completed and accepted work and will not include any timber required for a falsework#
bracing or other timber required in the erection
48064 B*'* )( P25%!t
,he quantities# determined as provided in 'ection /$./# 7ethod of 7easurement# shall be
paid for at the contract unit price per cubic meter for ,imber or 2ntreated ,imber as called for in the
Proposal# which price and payment shall constitute full compensate for furnishing all timber# for
preservative treating when required# and for the delivery# framing# erecting# painting if required# and for
the furnishing of all labor# hardware# tools# equipment and incidentals necessary to complete the +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
/$. ($)
/$. (-)
,imber
,reated ,imber
Cubic 7eter
Cubic 7eter
ITEM 488 7 PAINT
48868 D%*&#'$t')!
,his +tem shall consist of furnishing and applying all paint materials including vehicles#
pigments# pastes# driers# thinners and mi?ed paints for steel and wooden structures> sampling testing
and packing> preparation of the surface and application of paint to structures
48862 Mt%#'-* R%9+'#%5%!t*
4886268 G%!%#-
Paint# e?cept aluminum paint# shall consist of pigments of the required fineness and
composition ground to the desired consistency in linseed oil in a suitable grinding machine# to which shall
be added additional oil# thinner and drier as required
)luminum paint shall consist of aluminum powder or paste of the required fineness and
composition to which shall be added the specified amount of vehicle
,he paint shall be furnished for use in ready mi?ed# paste or powder form
)ll paints shall meet the following general requirements<
$ ,he paint shall show no e?cessive settling and shall easily redisperse with a paddle to a
smooth# homogeneous state ,he paint shall show no curdling# livering# caking or color
separation and shall be free from lumps and skins
- ,he paint as received shall brush easily# possess good leveling properties and shall
show no running or sagging when applied to a smooth vertical surface
B ,he paint shall dry to a smooth uniform finish# free from roughness grit# unevenness
and other imperfections
/ ,he paint shall not skin within /J hours in a N filled tightly closed container
4886262 ,he paint shall conform to the requirements of the 'pecifications indicated as follows<
0eady 7i?ed 0ed 3ead
Paint
)luminum Paint
White U ,inted 0eady 7i?ed Paint
5oliage 9reen (ridge Paint
(lack Paint for (ridges
)nd ,imber 'tructures
(asic 3eadC'ilicoCChromate
0eady 7i?ed Primer
0eady 7i?ed )luminum Paint
))'H,4 7 E- and P6'
,ype +# ++# +++ U +*
))'H,4 7 A% and P6'
,ype + U ++
))'H,4 7 E.
))'H,4 7 AE
))'H,4 7 AJ
))'H,4 7 --%
))'H,4 7 -A. and P6'
488626: D#'%#
,his 'pecification covers both straight oil drier (material free from resins and gums)# and
;apan drier (material containing varnish gums) ,he drier shall be composed of lead manganese or
cobalt or a mi?ture of any of these elements# combined with a suitable fatty oil# with or without resins or
gums# and mineral spirits or turpentine# or a mi?ture of these solvents ,he drier shall conform to the
following requirements<
$ )ppearance = 5ree from sediment and suspended matter
- 5lash Point = (,ag Close 2p) 6ot less than B.
o
C
B 1lasticity = ,he drier when flowed on metal and baked for - hours at $..
o
C shall have
an elastic film
/ Drying = +t shall mi? with pure raw linseed oil in the proportion of $ volume of drier to $%
volume of oil without curdling and the resulting mi?ture when flowed on glass shall dry
in not more than $J hours
& Color = When mi?ed with pure# raw linseed oil in the proportion of $ volume of drier to J
volume of oil# the resulting mi?ture shall be darker than a solution of A grams of
Potassium Dichromate in $B cc of pure 'ulfuric )cid (spgr $J/)
4886: C)!*t#+&t')! R%9+'#%5%!t*
4886:68 P#)$)#t')! )( M'<'!/
+t is the intent of this 'pecification to provide a paint of proper brushing consistency# which
will not run# steak or sag and which will have satisfactory drying qualities
4886:62 A-+5'!+5 P'!t3 F'%-" C)t* O! St#+&t+#- St%%-
,he paint shall be mi?ed in the proportion of -/. grams of aluminum powder or paste per liter
of vehicle of long oil spar varnish ,his makes a paint containing -$ percent pigment and E% percent
vehicle ,he weighed amount of powder or paste shall be placed in a suitable mi?ing container and the
measured volume of vehicle poured over it ,he paste or powder shall be incorporated in the paint by
vigorous stirring with a paddle ,he powder or paste will readily disperse in the vehicle (efore removing
any paint from the container# the paint shall be thoroughly stirred to insure a uniform mi?ture# and the
paint shall be suitably stirred during use ,he paint shall be mi?ed on the "ob and only enough for one
dayDs use shall be mi?ed at one time
When two field coats of aluminum paint are specified# the first coat shall be tinted with
lampblack paste or Prussian blue paste in the quantity of -/ grams@liter of paint ,he e?act quantity used
shall be sufficient to give a contrast in color which can be readily distinguished When three field coats of
aluminum paint are specified# the second coat shall be tinted
4886:6: A-+5'!+5 P'!t3 F'%-" C)t* )! C#%)*)t%" T'5,%#
,he paint shall be mi?ed as specified for )luminum Paint for 'tructural 'teel e?cept that the
proportions shall be -E. grams of aluminum powder or paste to one litre of vehicle
4ther paint composition may be used when and as stipulated in the 'pecial Provisions
4886:64 C)!t'!%#* !" M#.'!/*
)ll paints shall be shipped to strong substantial containers plainly marked with the weight#
color and volume in litres of the paint content# a true statement of the percentage composition of the
pigment# the proportions of the pigment to vehicle# the name and address of the manufacturers# and the
stencil of the authori!ed inspecting agency )ny package or container not so marked will not be
accepted for use
4886:6? S5$-'!/ !" T%*t'!/
7ethod of sampling shall be as follows<
$ 4ne -.Clitre can sample in original unopened container shall be obtained for $.. cans
of the delivered material or $.K fraction thereof
- 4ne /Clitre can sample in original unopened container shall be obtained for every $..
cans or fraction thereof of the delivered material
7ethods of testing will be in accordance with the applicable ))'H,4 or )',7 7ethods
4886:6@ P'!t'!/
4886:6@68
,he painting of structure shall include the proper preparation of the surface> the application#
protection and drying of the paint coatings# the protection of the pedestrians# vehicular or other traffic
upon or underneath the structures# the protection of all parts of the structure (both superstructure and
substructure) against disfigurement by spatters# splashes and smirches of paint or of paint materials> and
the supplying of all tools# tackle# scaffolding labor# paint and materials necessary for the entire work
Paint shall not be applied during rain# storms or when the air is misty# or when# in the opinion
of the 1ngineer# conditions are otherwise unsatisfactory for the work Paint shall not be applied upon
damp surfaces or upon metal which has absorbed heat sufficient to cause the paint to blister and
produce a pervious paint film
6o wide flat brush shall be used )ll brushes preferably shall be either round or oval but if flat
brushes are used# they shall not e?ceed $.. mm in width
,he paint when applied shall be so manipulated as to produce a uniform even coating in
close contact with the surface being painted# and shall be worked into all corners and crevices
4n surfaces inaccessible to brushes# the paint shall be applied by spray gun or with
sheepskin daubers specially constructed for the purposes
Paint shall be thoroughly stirred# preferably by means of mechanical mi?ers# before being
removed from the containers# and# to keep the pigments in suspension# shall be kept stirred while being
applied
When a paint gun is used# the equipment used shall be of an approved type and shall have
provision for agitation of paint in the spray container +n the case of aluminum paint# the pressure used
shall be only that necessary to secure adequate atomi!ation +f in the opinion of the 1ngineer
unsatisfactory results are obtained from the use of a spray gun# its use shall be discontinued and the
painting completed by the use of brushes
4886:6@62 P'!t'!/ St#+&t+#- St%%-
'urfaces of metals to be painted shall be thoroughly cleaned of rust# loose mill# scale# dirt# oil
or grease# and other foreign substances 2nless cleaning is to be done by sandblasting# all weld areas#
before cleaning is begun# shall be neutrali!ed with a proper chemical# after which they shall be
thoroughly rinsed with water Cleaning may be by any of the following three methods<
$ Hand Cleaning
,he removal of rust# scale and dirt shall be done by the use of metal brushes#
scrapers# chisels# hammers or other effective means 4il and grease shall be removed
by the use of gasoline or ben!ene (ristle or wood fiber brushes shall be used for
removing loose dust
- 'andblasting
'andblasting shall remove all scale and other substances down to the base
metal 'pecial attention shall be given to the cleaning of corners and reCentrant angels
(efore painting# sand adhering to the steel in corners and elsewhere shall be removed
,he cleaning shall be approved by the 1ngineer prior to any painting ,he material
shall be painted before the rust forms and not later than - hours after cleaning
B 5lame Cleaning
4il and grease shall be removed by washing with suitable solvent 1?cess
solvent shall be wiped from the work before proceeding with subsequent operation
,he surface to be painted shall be cleaned and dehydrated (freed of occluded
moisture) by the passage of o?yacetylene flames which have an o?ygen to acetylene of
at least one ,he inner cones of these flames shall have a ratio length to port diameter
of at least J and shall not be more than / mm center to center ,he o?yacetylene
flames shall be traversed over the surface of the steel in such manner and at such
speed that the surface is dehydrated# and dirt# rust# loose scale# scale in the form of
blisters or scabs# and similar foreign matter are freed by the rapid intense heating by
the flames ,he flames shall not be traversed so slowly that loose scale or other
foreign matter is fused to the surface of the steel ,he number# arrangement and
manipulation of the flames shall be such that all parts of the surface are adequately
cleaned and dehydrated Promptly after the application of the flames# the surface of
the steel shall be wireCbrushed# hand scraped wherever necessary and then swept and
dusted to remove all free materials and foreign particles Compressed air shall not be
used for this operation Paint shall be applied promptly after the steel has been
cleaned and while the temperature of the steel is still above that of the surrounding
atmosphere# so that there will be no recondensation of moisture on the cleaned
surfaces
/ 'hop Painting of 'tructural 'teel
When all fabrication work is completed and has been tentatively accepted# all
surfaces not painted before assembling shall be given two coats of 0ed 3ead 'hop
Paint conforming to the requirements of this 'pecification (,he inside of top chords for
trusses and laced members or inaccessible parts# e?cept contact surfaces# may be
painted before assembling) 'hipping pieces shall not be located for shipment until
thoroughly dry 6o painting shall be done after loading the materials on transport
vehicles
1rection marks for field identifications of members shall be painted upon
previously painted surfaces
With the e?ception of abutting "oints and base plates# machineCfinished surface
shall be coated# as soon as practicable after acceptance with a hot mi?ture of white
lead and tallow before removal from the shop ,he composition used for coating
machineCfinished surface shall be mi?ed in the following proportions<
Pure ,allow
Pure White 3ead
Pure 3inseed 4il
$#%$& grams
%&J grams
$. liter
& 5ield Painting of 'tructural 'teel
When the erection work is complete including riveting and straightening of bent
metal> all adhering rust# scale# dirt# grease or other foreign material shall be removed as
specified under cleaning of surfaces
)s soon as the 1ngineer has e?amined and approved all field rivets# the heads of
such rivets and field bolts# all welds and any surfaces from which the shop coat of paint
has become worn off or has otherwise become defective# shall be cleaned and
thoroughly covered with one coat of shop coat paint
When the paint applied for Gtouching upH rivet heads and abraded surfaces has
become thoroughly dry# such field coats as called for shall be applied +n no case shall
a succeeding coat be applied until the previous coat has dried throughout the full
thickness of the film )ll small cracks and cavities which were not sealed in waterCtight
manner by the first field coat shall be filled with a pasty mi?ture of red lead and linseed
oil before the second field coat is applied
,he following provisions shall apply to the application of all field coats ,o secure
a ma?imum coating on edges of plates or shapes# rivet heads and other parts sub"ected
to special wear and attack# these parts shall first be stripped# followed immediately by
the general painting of the whole surface# including the edges and rivet heads
,he application of the final coats shall be deferred until ad"oining concrete work
has been placed and finished +f concreting operations have damaged that paint# the
surface shall be recleaned and repainted
4886:6@6: P'!t'!/ !" T'5,%# St#+&t+#%*
,imber structures shown on the Plans to be painted# shall be given two coats of the specified
materials# which shall be thoroughly brushed in )dditional coats shall be required when so specified on
the Plans )ll surfaces shall be thoroughly dry before painting# and each coat shall be allowed to stand
for three or four days# or until thoroughly dry before applying the succeeding coat
,imber which required painting must be seasoned timber surfaced on / sides +t shall be
either untreated or saltCtreated timber as specified on the Plans
,he entire surface of all untreated timber that is to be painted# shall be given a priming coat
immediately after the material is delivered to the pro"ect )ll contact surfaces shall receive the second
coat paint
'pecial care shall be taken during construction and handling so that the pieces to be painted
do not come in contact# e?cept when required# with the creosoted materials and that no oil is brushed on
the same during construction operations ,he Contractor shall be required to pile such pieces separately
from the creosoted materials and keep them from contact with same until ready for erection
Creosoted materials such as guardrails and guide posts which are to be painted# shall be
painted with aluminum paint as specified above
4886:6@64 P'!t'!/ G-;!'>%" S+#(&%
5or the purpose of conditioning the surface of galvani!ed surfaces to be painted# the painting
shall be deferred as long as possible in order that the surface may weather
(efore painting galvani!ed surfaces they shall be treated as follows<
$ +n / litres of soft water# dissolve A. ml of copper chloride# copper nitrate# and sal
ammonia# then add A. ml of commercial muriatic acid ,his should be done in
earthenware or glass vessel# never in tin or other metal receptacle )pply the solution
with a wide flat brush to the galvani!ed surface# when it will assume a dark almost
black color which on drying becomes a grayish film
- ,he surfaces# when dry# may then be painted as described
4886:6@6? R%$'!t'!/ E<'*t'!/ St#+&t+#%*
When called for on the Plans or in the 'pecial Provisions# e?isting structures shall be given
the number and kind of coats of field paint as stipulated ,he surface to be repainted shall be cleaned as
specified under 'ubsection /$$BA-# Painting 'tructural 'teel# with the added provisions that all dead
or loose paint shall be removed by scraping# chipping# or brushing as may be necessary ,imber railings#
name plates# planking and other interfering parts shall be removed before cleaning is begun and shall be
replaced after the painting has been completed and the last coat has thoroughly dried ,he application of
the coat shall be as specified under 'ubsection /$$BA-# (&)# 5ield Painting of 'tructural 'teel
48864 M%*+#%5%!t !" P25%!t
Painting shall not be measured and paid for separately# but the cost thereof shall be
considered as included in the contract unit price of the items where called for
ITEM 482 7 ELASTOMERIC BEARING PADS
48268 D%*&#'$t')!
4826868 S&)$%
,his +tem shall consist of the requirement for elastomeric bearing pads whose main function
is to transfer loads or accommodate relative movement between a bridge superstructure and its
supporting structure# or both while avoiding damaging strain and additional tension 1lastomeric
bearings shall include unreinforced pads (consisting of elastomer only) and reinforced bearings with steel
laminates
4826862 G%!%#- R%9+'#%5%!t*
)ll bearings shall be designed in accordance with specifications contained in the latest edition
of the ))'H,4 'tandard 'pecification for Highway (ridges# $&
th
1dition# $%%-
482686: C-**'('&t')! !" U*%
,he following are the types of elastomeric bearings<
a Plain 1lastomeric (earing Pad
b Plain 1lastomeric 'andwich (earing
c 'teelC3aminated 1lastomeric (earing without 1?ternal 3oad Plates
d 'teelC3aminated 1lastomeric (earing with 1?ternal 3oad Plate(s)
) laminated bearing pad is required when the thickness of the plain pad is more than B$E&
mm and the compressive strain is more than $&K
48262 Mt%#'- R%9+'#%5%!t*
,he elastomer for the manufacture of the bearing is furnished in two types as follows<
$ ,ype C0CChloroprene 0ubber
- ,ype 60C6atural 0ubber
,he elastomer compound used in the construction of a bearing shall contain only either
natural rubber or a chloroprene rubber as the raw polymer 6o reclaimed rubber shall be used
'teel laminates used for reinforcement shall be made from rolled mild steel conforming to
)',7 ) BA# ) &E. or equivalent# unless otherwise specified by the 1ngineer ,he laminates shall have
a minimum nominal thickness of -. gage
4826268 P02*'&- R%9+'#%5%!t*
) ,he elastomer compound shall meet the minimum requirement of ,able $
( Dimensions and Permissible *ariations
)ll elastomeric layers# for e?ample# plain bearing pads# laminates# and covers# shall be of
uniform thickness unless otherwise specified in the contract or purchase order
)ll internal steel laminates shall be of uniform thickness When specified in the contract or
purchase order# the thickness of the outer steel laminates may differ if not ad"acent to an e?ternal load
plate
,he minimum thickness of internal steel laminates shall be $& mm or ..A. in ($A gage)
when the greater of the length or width of a rectangular bearing or diameter of a circular bearing is less
than /&. mm or $J in +n all other cases# the minimum thickness shall be - mm or ..E& inch ($/ gage)
(earing dimensions and elastomer layer thicknesses shall satisfy the tolerances in ,able -# in
which D is the length# width or diameter as appropriate# and , is the total elastomer thickness
*ariation from a plane parallel to a design surface shall not e?ceed an average slope of ...&
for the upper surface and ...A for a side surface
T,-% 8 7 Q+-'t2 C)!t#)- P#)$%#t'%* )( E-*t)5%#
6atural 0ubber (60) Chloroprene 0ubber
(C0)
9rade (Durometer)
Physical Properties<
) (efore )ging
,ensile 'trength# 7Pa (D/$-) $&&
(min)
$&&
(min)
$&&
(min)
$&&
(min)
1longation# K (D/$-) /..
(min)
B..
(min)
B&.
(min)
B.. (min)
Durometer Hardness# 'hore Pts
(D--/.)
A.M& E.M& A.M& E.M&
,ear 0esistance# 6@mm (DA-/) B$&
(min)
B$&
(min)
B$&
(min)
B$&
(min)
Compression 'et # K (DB%&) -&
(ma?)
-&
(ma?)
B& (ma?) B& (ma?)
7ethod (# ,emperature#
o
C E. E. $.. $..
( )fter )ging
,emperature of the ,est#
o
C E. E. $.. $..
)ging ,ime# Hours $AJ $AJ E. E.
,ensile 'trength# K (D&EB) C-&
(ma?)
C-&
(ma?)
C$&
(ma?)
C$& (ma?)
1longation# K C-&
(ma?)
C-&
(ma?)
C/.
(ma?)
C/. (ma?)
Durometer Hardness# 'hore Pts L$.
(ma?)
L$.
(ma?)
L$&
(ma?)
L$&
(ma?)
4ther Properties<
4!one 0esistance (D$$/%)
Partial Pressure# 7Pa -& -& $.. $..
Duration# Hours /J /J $.. $..
,ested at -.K strain BEE
o
C M$
o
C
7ounting procedure D&$J C C
6o
cracks
6o cracks
Procedure )
(rittleness D-$BE# low temp
(rittleness at C/.
o
C Pass Pass Pass Pass
'hear 7odulus
6ominal Hardness 'hear
7odulus at -B
o
C# 7Pa .J&C$$ $$BC
$J/
.J&C$$ $$BC$J/
Plain pads and laminated bearings shall be manufactured to the design dimensions and
these specifications with the tolerances listed in ,able -# unless other tolerances are shown on the
design drawings
T,-% 2 7 T)-%#!&%*
M5
4verall vertical dimensions
Design thickness B- mm ($ Y in) or less
Design thickness over B- mm ($ Y)
C.# LB
C.# LA
4verall hori!ontal dimensions
%$/ mm (BA in) and less
4ver %$/ mm (BA in)
C.# LA
C.# L$-
,hickness of individual layers of
elastomer (laminated bearing only) at
any point within the bearing
M-. percent of design value but no more
than MB mm ($@J in)
*ariation from a plane parallel to the
theoretical surface< (as determined by
measurements at the edge of the
bearings)
,op
'ides
'lope relative to the bottom of no more
than ...& radian
A
Position of e?posed connection members B
1dge cover of embedded laminated connection
members
C.# LB
'i!e of holes# slots or inserts MB
Position of holes# slots# or inserts MB
4826: C)!*t#+&t')! R%9+'#%5%!t*
4826:68 H!"-'!/3 T#!*$)#t3 St)#/% !" I!*t--t')!
During handling# transport# storage# and installation# bearings shall be kept clean and
protected from mechanical damage# heat# contaminants and other deleterious effects
(earings shall be placed on surfaces that are plane to within $A mm and unless the bearings
are placed in opposing pairs# hori!ontal to within ..$ radians
)ny lack of parallelism between the top of bearing and the underside of the girder that
e?ceeds ..$ radians shall be corrected either grinding of the surface# grout pack bearing seats or
modification of the bearing such that the intended bearing placement is as originally designed with the
least amount of bearing modification# or as otherwise directed by the 1ngineer
1?terior plates of the bearing shall not be welded unless at least BJ$ mm of steel e?ists
between the weld and the elastomer
1ach completed bearing shall have its components clearly identified# be securely bolted#
straffed or otherwise fastened to prevent any relative movement and marked on its top as to location and
orientation in each structure in the pro"ects conformity with the plans
Dismantling at the site shall not be done unless absolutely necessary for inspecting or
installation
4826:62 S5$-'!/
'ampling# testing and acceptance consideration will be made on a lot basis ) lot shall be
further defined as the smallest number of bearings as determined by the following criteria<
a ) lot shall not e?ceed a single contract or pro"ect quantity
b ) lot shall not e?ceed &. bearings
c ) lot shall consist of those bearings of the same type regardless of load capacity
5or acceptance purposes# bearing from within the lot shall be selected at random as samples
for inspection and testing
) minimum of three bearings shall be taken from the lot for testing +f the number of bearings
in the lot e?ceeds &. then for each additional &. or part thereof# one additional bearing shall be taken for
testing
4826:6: A&&%$t!&% R%9+'#%5%!t*
$ +f lack of elastomer to steel bond is indicated# the bearing shall be re"ected
- +f laminate placement faults are observed which results in elastomer layer thickness that
e?ceed the tolerances in ,able -# the bearing shall be re"ected
B +f there are at least three separate surface cracks which are each at least - mm wide and
- mm deep ,he bearing shall be re"ected
/ 0ecord the median compressive stiffness (8) of the bearing of median stiffness,he
compressive stiffness of each bearing tested shall not differ form (8) by more than $.K
& 5or each bearing that fails to meet the requirements in ($)# two additional bearings
maybe sampled and shall meet the requirements in ($) or the lot shall be re"ected
A +f the lot is not re"ected# the bearing of median stiffness (8) shall be sub"ected to the
elastomeric material tests in (-)
48264 M%t0)" )( M%*+#%5%!t
,he quantity of elastomeric bearing pad to be paid for will be the final quantity placed and
accepted in the completed structure ,he dimensions of elastomeric bearing pads will be the quantity
placed in accordance with the Plans or as otherwise directed by the 1ngineer
4826? B*'* )( P25%!t
,he accepted quantity# measured as prescribed in 'ection /$-/# shall be paid for at the
contract unit price for 1lastomeric (earing Pads which price and payment shall be full compensation for
furnishing and placing all materials# including all labor# equipment# tools and incidentals necessary to
complete the work prescribed in this +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
/$- 1lastomeric (earing Pads 1ach
ITEM 48: D PREFORMED SPONGE RUBBER AND CORK E=PANSION FOINT
FILLERS FOR CONCRETE PAVING AND STRUCTURAL CONSTRUCTION
Preformed sponge rubber and cork e?pansion "oint fillers for concrete paving and structural
construction shall conform to the applicable requirements of ))'H,4 7 $&B
PART G 7 DRAINAGE AND SLOPE PROTECTION STRUCTURES
ITEM ?00 7 PIPE CULVERTS AND STORM DRAINS
?0068 D%*&#'$t')!
,his item shall consist of the construction or reconstruction of pipe culverts and storm drains#
hereinafter referred to as GconduitH in accordance with this 'pecification and in conformity with the lines
and grades shown on the Plans or as established by the 1ngineer
?0062 Mt%#'- R%9+'#%5%!t*
7aterial shall meet the requirements specified in the following specifications<
Vinc coated (galvani!ed) corrugated iron or steel
culverts and underdrains ))'H,4 7 BA
Cast iron culvert pipe ))'H,4 7 A/
Concrete sewer# storm drain and culvert pipe ))'H,4 7 JA
0einforced concrete culvert# storm drain and
sewer pipe ))'H,4 7 $E.
(ituminous coated corrugated metal culvert pipe
and pipe arches ))'H,4 7 $%.
0einforced concrete arch culvert# storm drain
and sewer pipe ))'H,4 7 -.A
0einforced concrete elliptical culvert# storm drain
and sewer pipe ))'H,4 7 -.E
)sbestos cement pipe for culverts and storm drains ))'H,4 7 -$E
;oint 7ortar = ;oint mortar for concrete pipes shall consist of $ part# by volume of Portland
Cement and two (-) parts of approved sand with water as necessary to obtain the required consistency
Portland Cement and sand shall conform to the requirements of +tem /.&# 'tructural
Concrete 7ortar shall be used within B. minutes after its preparation
0ubber gaskets ))'H,4 7 $%J
4akum = 4akum for "oints in bell and spigot pipes shall be made from hemp (Cannavis
'ativa) line or (enares 'unn fiber or from a combination of these fibers ,he oakum shall be thoroughly
corded and finished and practically free from lumps# dirt and e?traneous matter
Hot poured "oint sealing compound ))'H,4 7 $EB
(edding material shall conform to the requirements of 'ubsection &..B-# (edding
(ackfill material shall conform to the requirements of 'ubsection &..BA# (ackfilling
When the location of manufacturing plants allow# the plants will be inspected periodically for
compliance with specified manufacturing methods# and material samples will be obtained for laboratory
testing for compliance with materials quality requirements ,his shall be the basis for acceptance of
manufacturing lots as to quality
Prior to and during incorporation of materials in the work# these materials will be sub"ected to
the latest inspection and approval of the 1ngineer
?006: C)!*t#+&t')! R%9+'#%5%!t*
?006:68 T#%!&0%* E<&;t')!
,renches shall be e?cavated in accordance with the requirement of +tem $.B# 'tructure
1?cavation# to a width sufficient to allow for proper "ointing of the conduit and thorough compaction of the
bedding and backfill materials under and around the conduit Where feasible# trench wall shall be
vertical
,he completed trench bottom shall be firm for its full length and width Where required# in the
case of crop drains# the trench shall have a longitudinal camber of the magnitude specified
When so specified on the Plans# the e?cavation for conduits placed in embankment fill# shall
be made after the embankment has been completed to the specified or directed height above the
designed grade of the conduit
?006:62 B%""'!/
,he bedding shall conform to one of the classes specified When no bedding class is
specified# the requirements for Class C bedding shall apply
Class ) bedding shall consist of a continuous concrete cradle conforming to the plan details
Class ( bedding shall consist of bedding the conduit to a depth of not less than B. percent
of the vertical outside diameter of the conduit ,he minimum thickness of bedding material beneath the
pipe shall be $.. mm ,he bedding material shall be sand or selected sandy soil all of which passes a
%& mm sieve and not more than $. percent of which passes a ..E& mm sieve ,he layer of the bedding
material shall be shaped to fit the conduit for at least $& percent of its total height 0ecesses in the trench
bottom shall be shaped to accommodate the bell when bell and spigot type conduit is used
Class C bedding shall consist of bedding the conduit to a depth of not less than $.
percent of its total height ,he foundation surface# completed in accordance with +tem $.B# 'tructure
1?cavation# shall be shaped to fit the conduit and shall have recesses shaped to receive the bells# if any
5or fle?ible pipe# the bed shall be roughly shaped and a bedding blanket of sand
or fine granular material as specified above shall be provided as follows<
Pipe Corrugation Depth 7inimum (edding Depth
$. mm -& mm
-& mm &. mm
&. mm E& mm
5or large diameter structural plate pipes the shaped bed need not e?ceed the width of
bottom plate
?006:6: L2'!/ C)!"+'t
,he conduit laying shall begin at the downstream end of the conduit line ,he lower segment
of the conduit shall be in contact with the shaped bedding throughout its full length (ell or groove ends
of rigid conduits and outside circumferential laps of fle?ible conduits shall be placed facing upstream
5le?ible conduit shall be placed with longitudinal laps or seams at the sides
Paved or partiallyClined conduit shall be laid such that the longitudinal center line of the paved
segment coincides with the flow line 1lliptical and elliptically reinforced conduits shall be placed with the
ma"or a?is within & degrees of a vertical plane through the longitudinal a?is of the conduit
?006:64 F)'!t'!/ C)!"+'t
0igid conduits may either be of bell and spigot or tongue and groove design unless another
type is specified ,he method of "oining conduit sections shall be such that the ends are fully entered and
the inner surfaces are reasonably flush and even
;oints shall be made with (a) Portland Cement mortar# (b) Portland Cement grout# (c) rubber
gaskets# (d) oakum and mortar# (e) oakum and "oint compound# (f) plastic sealing compound# or by a
combination of these types# or any other type# as may be specified 7ortar "oints shall be made with an
e?cess of mortar to form a continuous bead around the outside of the conduit and finished smooth on the
inside 5or grouted "oints# molds or runners shall be used to retain the poured grout 0ubber ring gaskets
shall be installed so as to form a fle?ible waterCtight seal Where oakum is used# the "oint shall be called
with this material and then sealed with the specified material
When Portland Cement mi?tures are used# the completed "oints shall be protected against
rapid drying by any suitable covering material
5le?ible conduits shall be firmly "oined by coupling bands
Conduits shall be inspected before any backfill is placed )ny pipe found to be out of
alignment# unduly settled# or damaged shall be taken up and relaid or replaced
?006:6? F'%-" St#+tt'!/
When required by the Plans# vertical diameter of round fle?ible conduit shall be increased &
percent by shop elongation or by means of "acks applied after the entire line of conduit has been
installed on the bending but before backfilling ,he vertical elongation shall be maintained by means of
sills and struts or by hori!ontal ties shall be used on paved invert pipe
,ies and struts shall be B.. mm in place until the embankment is completed and compacted#
unless otherwise shown on the Plans
,hese construction specifications shall also apply in the case of relaid conduits +n addition#
all conduits salvaged for relaying shall be cleaned of all foreign materials prior to reinstallation
?006:6@ B&.('--'!/
7aterials for backfilling on each side of the conduit for the full trench width and to an
elevation of B.. mm above the top of the conduit shall be fine# readily compactible soil or granular
material selected from e?cavation or from a source of the ContractorDs choice# and shall not contain
stones that would be retained on a &. mm sieve# chunks of highly plastic clay# or other ob"ectionable
material 9ranular backfill material shall have not less than %& percent passing a $-& mm sieve and not
less than %& percent retained on a /E& mm sieve 4versi!ed material# if present# shall be removed at the
source of the material# e?cept as directed by the 1ngineer
When the top of the conduit is flushed with or below the top of the trench# backfill material
shall be placed at or near optimum moisture content and compacted in layers not e?ceeding $&. mm
(compacted) on both sides to an elevation B.. mm above the top of the conduit Care shall be e?ercised
to thoroughly compact the backfill under the haunches of the conduit ,he backfill shall be brought up
evenly on both sides of the conduit for the full required length 1?cept where negative pro"ecting
embankmentCtype installation is specified# the backfill material shall be placed and compacted for the full
depth of the trench
When the top of the conduit is above the top of the trench# backfill shall be placed at or near
optimum moisture content and compacted in layers not e?ceeding B.. mm (compacted) and shall be
brought up evenly on both sides of the conduit for its full length to an elevation B.. mm above the top of
the conduit ,he width of the backfill on each side of the conduit for the portion above the top of the
trench shall be equal to twice the diameter of the conduit or B& m# whichever is less ,he backfill material
used in the trench section and the portion above the top of the trench for a distance on each side of the
conduit equal to the hori!ontal inside diameter and to B.. mm above the top of the conduit shall conform
to the requirements for backfill materials in this 'ubsection ,he remainder of the backfill shall consist of
materials from e?cavation and borrow that is suitable for embankment construction
Compaction to the density specified in +tem $./# 1mbankment# shall be achieved by use of
mechanical tampers or by rolling
)ll conduits after being bedded and backfill as specified in this 'ubsection shall be protected
by one metre cover of fill before heavy equipment is permitted to cross during construction of the
roadway
?006:6A I5$%#(%&t T#%!&0
2nder this method# for rigid conduit# the embankment shall be completed as described in
'ubsection &..BA# (ackfilling# to a height above the conduit equal to the vertical outside diameter of
the conduit plus B.. mm ) trench equal in width to the outside hori!ontal diameter of the conduit and to
the length shown on the plans or as directed by the 1ngineer shall then be e?cavated to within B.. mm
of the top of the conduit# trench walls being as nearly vertical as possible ,he trench shall be loosely
filled with highly compressible soil Construction of embankment above shall then proceed in a normal
manner
?0064 M%t0)" )( M%*+#%5%!t
Conduit of the different types and si!es# both new and relaid# will be measured by the linear
metre in place Conduit with sloped or skewed ends will be measured along the invert
1ach section will be measured by the number of units installed
(ranch connection and elbows will be included in the length measurement for conduit# or they
may be measured by the number of units installed
Class ( bedding material placed and approved shall be measured by the cubic metre in
place
When the (id 'chedule contains an estimated quantity for G5urnishing and Placing (ackfill
7aterial# Pipe CulvertH# the quantity to be paid for will be the number of cubic metre complete in place
and accepted# measured in final position between limits as follows<
$ 7easurement shall include backfill material in the trench up to the top of the
original ground line but will not include any material placed outside of vertical
planes /&. mm up outside of and parallel to the inside wall of pipe at its
widest hori!ontal dimension
- When the original ground line is less than B.. mm above the top of the pipe# the
measurement will also include the placing of all backfill materials# above the
original ground line ad"acent to the pipe for a height of B.. mm above the top
of pipe and for a distance on each side of the pipe not greater than the widest
hori!ontal dimension of the pipe
B ,he measurement shall include the placing of backfill material in all trenches of
the imperfect trench method 7aterials reCe?cavated for imperfect trench
construction will be measured for payment under +tem $.B# 'tructure
1?cavation
?006? B*'* )( P25%!t
,he accepted quantities of conduit# determined as provided in 'ection &../# 7ethod of
7easurement# shall be paid for at the contract unit price per linear meter for the conduit of the types and
si!es specified complete in place 1nd sections and# when so specified# branch connections and elbows#
shall be paid for at the contract unit price per piece for the kind and si!e specified complete in place
1?cavation for culverts and storm drains# including e?cavation below flow line grade and for
imperfect trench# shall be measured and paid for as provided in +tem $.B# 'tructure 1?cavation
Concrete for Class ) bedding will be paid for under +tem /.&# 'tructural Concrete
When the (id 'chedule does not contain as estimated quantity for G5urnishing and Placing (ackfill
7aterial# Pipe CulvertH payment for placing backfill material around pipe culverts will be considered as
included in the payment for e?cavation of the backfill material
Payment will be made under<
Payment +tem 6umber Description 2nit of 7easurement
&.. ($) Pipe Culverts# C mm 3inear 7eter
Class C
&.. (-) 'torm Drain# C mm 3inear 7eter
Class C
ITEM ?08D UNDERDRAINS
?0868 D%*&#'$t')!
,his item shall consist of constructing underdrains# using pipe and granular filter materials#
underdrain pipe outlets# and blind drains using granular material in accordance with this 'pecification
and in reasonably close conformity with the lines and grades shown on the Plans or as established by
the 1ngineer
?0862 Mt%#'- R%9+'#%5%!t*
7aterial shall meet the requirements specified in the following specifications<
Vinc coated (galvani!ed) corrugated iron or steel
Culverts and underdrains ))'H,4 7 BA
1?tra strength and standard strength clay pipe
and perforated clay pipe ))'H,4 7 A&
Perforated concrete pipe ))'H,4 7 $E&
Porous concrete pipe ))'H,4 7 $EA
(itumini!edCfiber nonCpressure sewer drain and
underdrainage pipe systems ))'H,4 7 $EE
)sbestosCcement perforated underdrain pipe ))'H,4 7 $J%
9ranular (ackfill 5ilter 7aterial = 9ranular backfill filter material shall be permeable and shall
meet the requirements of ))'H,4 7 A# e?cept that soundness tests will not be required and minor
variation in grading and content of deleterious substances may be approved by the 1ngineer
When the location of manufacturing plants allows# the plants will be inspected periodically by
compliance with specified manufacturing methods# and material sample will be obtained for laboratory
testing for compliance with material quality requirements ,his shall be the basis for acceptance of
manufacturing lots as to quality
)ll material shall be sub"ected to inspection for acceptance as to condition at the latest
practicable time
?086: C)!*t#+&t')! R%9+'#%5%!t*
?086:68 P'$% I!*t--t')!
,renches shall be e?cavated to the dimensions and grades required by the Plans or as
directed by the 1ngineer ) minimum of $&. mm bedding layer of granular backfill material shall be
placed and compacted at the bottom of the trench for its full width and length
'ubdrainage pipe of the type and si!e specified shall be embedded firmly in the bedding
material
Perforated pipe shall normally# be placed with the perforations down and the pipe sections
shall be "oined securely with the appropriate coupling fittings or bands
6onCperforated pipe shall be laid with the bell end upgrade and with open "oints wrapped with
suitable material to permit entry of water# or unwrapped as may be specified 2pgrade end sections of all
subdrainage pipe installations shall be closed with suitable plugs to prevent entry of soil materials
)fter the pipe installation has been inspected and approved# granular backfill material shall
be placed to a height of B.. mm above the top of pipe Care shall be taken not to displace the pipe or the
covering at open "oints ,he remainder of the granular backfill material shall then be placed and
compacted in $&. mm ma?imum layers to the required height )ny remaining portion of trench above the
granular backfill shall be filled with either granular or impervious material# as may be specified# and
thoroughly compacted
?086:62 U!"%#"#'! O+t-%t*
,renches for underdrain outlets shall be e?cavated to the width and depth shown on the
Plans or as otherwise directed Pipes shall be laid in the trench with all ends firmly "oined by the
applicable methods and means )fter inspection and approval of the pipe installation# the trench shall be
backfilled in accordance with +tem $.B# 'tructure 1?cavation
?086:6: B-'!" D#'!
,renches for blind drains shall be e?cavated to the width and depth shown on the Plans ,he
trench shall be filled with granular backfill material to the depth required by the Plans )ny remaining
upper portion of trench shall be filled with either granular or impervious material in accordance with +tem
$.B# 'tructure 1?cavation
?0864 M%t0)" )( M%*+#%5%!t
2nderdrains and outlets shall be measured by the linear meter for pipe of the type and si!e
specified (lind drains shall be measured by the linear meter including all e?cavation and backfill
materials required
9ranular backfill filter material# when specified in the Contract as a pay item shall be
measured in place by the cubic meter# completed and accepted CrossCsectional measurements will not
e?ceed the net dimensions shown on the Plans or as directed by the 1ngineer
1?cavation for underdrain pipe will be measured and paid for as provided in +tem $.B#
'tructure 1?cavation
?086? B*'* )( P25%!t
,he accepted quantities determined as provided in 'ection &.$/# 7ethod of 7easurement#
shall be paid for at the contract unit prices
Payment will be made under<
Payment +tem 6umber Description 2nit of 7easurement
&.$ ($) 2nderdrain C mm 3inear 7eter
&.$ (-) (lind drain 3inear 7eter
&.$ (B) 9ranular (ackfill
filter material for underdrains Cubic 7eter
ITEM ?02 7 MANHOLES3 INLETS AND CATCH BASINS
?0268 D%*&#'$t')!
,his item shall consist of the construction# reconstruction or ad"ustment of manholes# inlets
and catch basins in accordance with this 'pecification and in reasonably close conformity with the lines
and grades shown on the Plans or as established by the 1ngineer
?0262 Mt%#'- R%9+'#%5%!t*
Concrete for these structures shall meet the requirements of +tem /.&# 'tructural Concrete
4ther materials shall meet the following specifications<
Corrugated 7etal 2nits = ,he units shall conform to Plan dimensions and the metal to
))'H,4 7 BA (ituminous coating# when specified# shall conform to )',7 D $$JE# )sphaltCbase
1mulsion for use as Protective Coating for 7etal
'ewer and manhole brick
(7ade from clay or shale) ))'H,4 7 %$
(uilding brick ('olid masonry units made
from clay or shale) ))'H,4 7 $$/
;oint 7ortarC 2nless otherwise indicated on the Plans# "oints mortar shall be composed of
one part Portland Cement and two parts fine aggregate by volume to which hydrated lime has been
added in an amount equal to $. percent of the cement by weight )ll materials for mortar shall meet the
requirements of +tem /.&# 'tructural Concrete
5rames# 9ratings# Covers and 3adder 0ungs = 7etal units shall conform to the plan
dimensions and to the following specification requirements for the designated materials
7etal gratings and covers which are to rest on frames shall bear on them evenly ,hey shall
be assembled before shipment and so marked that the same pieces may be reassembled readily in the
same position when installed +naccuracy of bearings shall be corrected by machining# if necessary )
frame and a grating or cover to be used with it shall constitute one pair
)ll castings shall be uniformly coated with asphaltCbased emulsion meeting the requirements
of )',7 D $$JE# )sphaltCbase 1mulsion for use as Protective Coating for 7etal
'amples of the material in casting shall be taken during the casting of the
units and shall be separate casting poured from the same material as the casting they represent
9ray iron casting ))'H,4 7 $.&
7ild to mediumCstrength carbon steel castings
for general application ))'H,4 7 $.B
'tructural steel ))'H,4 7 $JB
9alvani!ing# where specified for these units#
shall conform to the requirements of ))'H,4 7 $$$
0einforcing 'teel ))'H,4 7 B$
PreCcast Concrete 2nits = ,hese units shall be cast in substantial permanent steel forms
'tructural concrete used shall attain a minimum -JCday compressive strength of -.AJ- 7Pa (B... psi)
,he preCcast units shall be cured in accordance with ))'H,4 7 $E$ Water absorption of individual
cores taken from such units shall not e?ceed E percent )dditional reinforcement shall be provided as
necessary to provide for handling of the preCcast units
) sufficient number of cylinders shall be cast from the concrete for each unit permit
compression tests at E# $/ and -J days# and to allow for at least B cylinders for each test +f the strength
requirement is met at E or $/ days# the units shall be certified for use $/ days from the date of casting +f
the strength is not met at -J days# all units made from that batch or load will be re"ected
Cracks in units# honeycombed or patched areas in e?cess of -#... square millimeters#
e?cessive water absorption and failure to meet strength requirements shall be the causes for re"ection
PreCcast reinforced concrete manhole risers and tops shall conform to the requirements of ))'H,4 7
$%%
,he plants will be inspected periodically for compliance with specified manufacturing
methods# and material samples will be obtained for laboratory testing for compliance with material quality
requirements ,his may be the basis for acceptance of manufacturing lots as the quality
)ll materials shall be sub"ected to inspection for acceptance as to condition at the latest
practicable time the 1ngineer has the opportunity to check for compliance prior to or during incorporation
of materials into the work
?026: C)!*t#+&t')! R%9+'#%5%!t*
Concrete construction shall conform to the requirements for +tem /.&# 'tructural Concrete
7etal frames shall be set in full mortar bed Pipe sections shall be flushed on the inside of the
structure wall and pro"ected outside sufficiently for proper connection with ne?t pipe section 7asonry
shall fit neatly and tightly around the pipe
When grade ad"ustment or e?isting structures is specified# the frames# covers and gratings
shall be removed and the walls reconstructed as required ,he cleaned frames shall be reset at the
required elevation 2pon completion# each structure shall be cleaned of any accumulation of silt# debris#
or foreign matter of any kind and shall be kept clear of such accumulation until final acceptance of the
work
1?cavation and backfill shall be done in accordance with +tem $.B# 'tructure 1?cavation
?0264 M%t0)" )( M%*+#%5%!t
'tandard manholes# inlets and catch basins# both new and reconstructed as applicable# will
be measured by the unit )ny additional concrete# reinforcing steel# or masonry required for authori!ed
increases in heights of structures paid of under this +tem and in e?cess of the standard height shown on
the Plans will be measured and paid for under +tem /.&# 'tructural Concrete and +tem /./# 0einforcing
'teel# as applicable 'tructures noted on the Plans as G"unction bo?esH will be measured for payment as
manholes
,he number of concrete covers# pairs of metal frames and gratings# and pairs of metal frames
and covers will be measured as acceptably completed
,he number of e?isting manholes# inlets and catch basins ad"usted as directed will be
measured as acceptably completed
?026? B*'* )( P25%!t
,he accepted quantities# determined as provided in 'ection &.-/# 7ethod of 7easurement
of the Pay +tems in the (ill of Fuantities will be paid for at the contract unit prices# which shall constitute
full compensation for furnishing and placing all materials and for all labor# equipment# tools and
incidentals necessary to complete the +tem
1?cavation and backfill will be measured and paid for as provided in +tem $.B# 'tructure
1?cavation
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&.- ($) 7anholes 1ach
&.- (-) +nlets# type 1ach
&.- (B) Catch basins 1ach
&.- (/) Concrete covers 1ach
&.- (&) 7etal frames and gratings# type Pair
&.- (A) 7etal frames and covers Pair
&.- (E) )d"usting manholes 1ach
&.- (J) )d"usting inlets 1ach
&.- (%) )d"usting catch basin 1ach
ITEM ?0: 7 DRAINAGE STEEL GRATING WITH FRAME
?0:68 D%*&#'$t')!
,his item shall consist of furnishing all materials# tools# and equipment including labor
required in undertaking the proper application of steel grating with frame as shown on the plans and in
accordance with this specification
?0:62 C-**%* !" U*%* )( R)" G#t%* !" F#5%*
Classes of grates that are commonly use in drainage work are sump# trench and bo?
'ump grates shall be used to create a trafficable ground level entry area for surface rainwater
to flow into the underground stormwater drainage system 'ump grates shall be used in paved or
grassed areas that are graded to direct the surface water to a single pit or to a series of pits 'ump
grates shall be plain or hinged
,rench grates shall be used to collect surface rainwater run off from areas that cannot be
graded to direct flow into a single pit
(o? grates or road drainage shall be used to transfer road surface storm water into an
underground drainage system 6ormally used in con"unction with kerb entry# the addition of the grate
significantly increases the hydraulic capacity of the inlet# particularly on steep slopes
?0:6: St#%!/t0 C-**'('&t')!* !" t0% L)"'!/ C)!"'t')!* ()# S+5$3 T#%!&0 !" B)< /#t%*
Class ) = ,est 3oad $.k6
5or locations trafficked only by pedestrians# wheelchairs and cyclists = inaccessible to motor
vehicles by virtue of barriers# narrow passages or stepped or unpaved approaches
Class ( = ,est 3oad J.k6
5or locations normally trafficked by pedestrians and slow moving passenger cars or light
agricultural tractors ,hese locations include areas accessible to infrequent slow moving
heavy trucks ,ypical locations include footpaths# ground level and multistoried car parks#
suburban driveways and back yards
Class C = ,est 3oad $&.k6
5or locations trafficked by slow moving fully laden trucks such as pedestrians# malls and
industrial or commercial areas
Class D = ,est 3oad -$.k6
5or locations trafficked by fast moving fully laden trucks and forklifts with wheel loads to &.,
,his includes all public roads from residential to freeway
Class 1# 5 or 9 = ,est 3oad /..k6# A..k6 or %..k6
5or locations sub"ect to vehicles such as large forklifts# earthmoving or container handling
equipment and aircraft ,ypical locations include wharves# container storage areas# heavy
industry or construction sites and domestic or international airports
)ll loading conditions specified above are applicable to the three classes of grates depending on their
specific uses and locations
?0:64 Mt%#'-* R%9+'#%5%!t
?0:6468 St%%- G#t'!/
,he steel grating shall be made of fabricated mild steel provided with hot dip galvani!ed in
accordance with )',7 )$&B@))'H,4 7 -B- for superior corrosion protection 'teel grating shall be
machineCmade grating comprised of steel flat bars standing on edge equispaced from each other ,o
prevent them from falling over and to provide restraint in buckling# a twisted cross rod (Amm) is forgeC
welded
$
into the top of the flat bars
?0:6462 St%%- F#5%
,he steel frame clear openings of drainage grates shall be $&mm larger than nominal si!es of
industry standard si!ed pits ,hese pits increase in si!e in increments of $&.mm ,his shall be done to
allow frames to be placed over standard panel formwork and cast in while pouring the pit walls# to
speeds up installation and ensure the frame is fully embedded in the concrete
?0:646: D#'!/% G#t% S'>%*
,he drainage grates shall be identified by their internal clear opening dimensions of the
frame 5or square and rectangular grates# the normal convention shall be the width ? length 7etal units
shall conform to the approved plan dimensions and specifications requirement for the designated
materials
9rates shall consist of -&mm to A&mm ? Bmm# /&mm or &mm thick flat bars with length of
not more than A$m spaced at B.mm oc with Amm twisted rod spaced at $..mm oc )ngular frame (3
E&mm ? E&mm ? %mm thick) shall be coated with hot dipped galvani!ed for superior corrosion protection
finish and e?tended life +f required# +C(eam support shall be provided in the grates in accordance with
1
5orgeCwelding is a process of metal fusion using a combination of high
temperature and high pressure
the approved plan +t shall also conform to the requirements of )',7 ) $&B or its equivalents ))'H,4 7
-B-
?0:6464 ,he metal unit shall conform to )',7 ) BA @ ))'H,4 7 $JB
Dimension ,olerances<
,hickness
Width
3ength
'traightness
T
T
T
T
M .-.mm
M .J.mm
L &.mm@6+3 mm
Amm in each $&m length
?0:646? F)'!t M)#t#
2nless otherwise indicated on the Plans# "oint mortar shall be composed of one part Portland
Cement and two parts fine aggregate by volume to which hydrated lime has been added in an amount
equal to $. percent of the cement by weight )ll materials for mortar shall meet the requirements of +tem
/.&# 'tructural Concrete 'tructural concrete used shall attain a minimum -JCday compressive strength
of -.AJ- 7Pa (B... psi)
?0:6? C)!*t#+&t')! R%9+'#%5%!t*
Concrete construction shall conform to the requirements for +tem /.&# 'tructural Concrete
7etal gratings which are to rest on frames shall bear on them evenly ,hey shall be
assembled before shipment and so marked that the same pieces may be reassembled readily in the
same position when installed +naccuracy of bearings shall be corrected by machining# if necessary ,he
steel grating and its corresponding frame shall constitute one pair
When grade ad"ustment or e?isting drainage grates is specified# the frames and steel gratings
shall be removed and the walls shall be reconstructed as required ,he cleaned frames shall be reset at
the required elevation 2pon completion# each drainage grates shall be cleaned of any accumulations of
silt# debris# or foreign matter of any kind and shall be kept clear of such accumulation until final
acceptance of the work
1?cavation and backfill shall be done in accordance with +tem $.-# 1?cavation
?0:6@ A&&%$t!&% R%9+'#%5%!t
) sufficient number of cylinders for concrete construction shall be cast from the concrete for
each unit for compression tests at E# $/ and -J days# and to allow for at least B cylinders for each test +f
the strength requirement is met at E or $/ days# the units shall be certified for use $/ days from the date
of casting +f the strength is not met at -J days# all units made from that batch or load will be re"ected
,he steel grating plants will be inspected periodically for compliance with specified
manufacturing and fabricating methods and bars samples will be obtained for laboratory testing for
compliance with material quality requirements
)ll draining grates materials shall be sub"ected to inspection for acceptance as to condition at
the latest practicable time the 1ngineer has the opportunity to check for compliance prior to or during
incorporation of materials into the work
?0:6A M%t0)" )( M%*+#%5%!t
,he quantity to be measured and paid for will be the number of pairs of metal frames and
gratings completed and accepted Concrete and reinforcing steel ())'H,4 7 B$) will be measured and
paid for under +tem /.&# 'tructural Concrete and +tem /./# 0einforcing 'teel# respectively
1?cavation and backfill will be measured and paid for as provided in +tem $.-# 1?cavation
?0:6B B*'* )( P25%!t
,he accepted quantities# determined as provided in 'ection &.BE# 7ethod of 7easurement of
the Pay +tems in the (ill of Fuantities will be paid for at the contract unit prices# which shall constitute full
compensation for furnishing and placing all materials and for all labor# equipment# tools and incidentals
necessary to complete the item
Payment will be made under<
Pay +tem 6o Description 2nit 4f 7easurement
&.B 7etal frames and grating 'et
ITEM ?04 D CLEANING AND RECONDITIONING E=ISTING DRAINAGE
STRUCTURES
?0468 D%*&#'$t')!
,his item shall consist of cleaning and reconditioning e?isting pipes and appurtenant
structures in reasonably close conformity with this 'pecification and as shown on the Plans
?0462 Mt%#'- R%9+'#%5%!t*
7aterials used for repair or replacement under the various Pay +tems shall conform the
requirements of the applicable +tems of this 'pecification
?046: C)!*t#+&t')! R%9+'#%5%!t*
Pipe 0emoved and Cleaned = ,he pipe shall be carefully removed and cleaned of foreign
material both within the barrel and at the "ointed ends
Pipe Cleaned in Place = )ll foreign materials within the barrel shall be removed and disposed
off by methods which will prevent damage to the pipe
+f approved by the 1ngineer# all or part of the pipe designated to be cleaned in place may be
removed# cleaned# and relaid in accordance with the applicable +tems +n such cases# the Contractor
shall furnish all materials required to replace damaged pipes and "oints# perform all e?cavation and
backfill# and reClay the pipe# all at the contract bid price for this +tem
0eClaying or 'tockpiling 'alvaged Pipe C 0elaying of pipe selected by the 1ngineer to be
removed and cleaned shall be done as shown on the Plans# in accordance with the appropriate +tem for
the kind of pipe involved ,he Contractor shall furnish all "ointing materials and shall replace the pipe
broken by him# in sufficient lengths to complete the designated length to be relaid without added
compensation 'alvaged pipe to be stockpiled shall be placed as shown on the Plans and as directed by
the 1ngineer 6o pipe which has sustained structural damage shall be placed in stockpiles ,he
Contractor shall dispose off such damaged pipes at an approved locations
0econditioning Drainage 'tructures = 'tructures such as manholes# inlets# and the likes#
designated on the Plans or as directed by the 1ngineer to be reconditioned shall have all debris
removed# leaks repaired# missing or broken metalwork replaced# and each structure left in operating
condition
?0464 M%t0)" )( M%*+#%5%!t
7easurement will be made by the linear meter of pipe acceptably cleaned# removed# reClaid
or stockpile as designated in the (ill of Fuantities# irrespective of the kind or si!e involved
Pipe removed# cleaned# and reClaid will be measured in their final position
Pipe removed# cleaned# and stockpiled will be measured by totaling the nominal laying
lengths of all pipe units acceptably removed# cleaned# and placed in the stockpile
Pipe cleaned in place will be measured along the flow line of the pipe line acceptably cleaned
a directed
7easurement of drainage structures reconditioned will be made by actual count of the total
number of units of each type acceptably completed
?046? B*'* )( P25%!t
,he quantities as provided in 'ection &.//# 7ethod of 7easurement# shall be paid for at the
contract price bid per unit of measurement for each of the Pay +tems listed below that appear in the (id
'chedule# which price and payment shall be full compensation for the work of this item e?cept e?cavation
and backfill which is paid for under +tem $.B# 'tructure 1?cavation
1?cavation and backfill necessary for pipe removal operations shall be done as part of the
work of this +tem
,he Contractor shall remove and replace without added compensation any pipe damaged by
this operations and which cannot be acceptably repaired in place
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&./ ($) 0emoving# cleaning# stockpiling
'alvaged culvert pipe 3inear 7eter
&./ (-) 0emoving# cleaning# and reClaying
'alvaged culvert pipe 3inear 7eter
&./ (B) Cleaning culvert pipe in place 3inear 7eter
&./ (/) 0econditioning drainage structures 1ach
+f more than one type of drainage structure is described for an +tem in the (id 'chedule# letter
suffi?es shall be added to the item 6umber differentiate between such structures
+f no Pay +tem from the list above appears in (id 'chedule# the pipe removed will be
considered as included in the work of +tem $.$# 0emoval of 'tructures and 4bstructions
ITEM ?0? 7 RIPRAP AND GROUTED RIPRAP
?0?68 D%*&#'$t')!
,his +tem shall consist of the furnishing and placing of riprap with or without grout as the case
may be# with or without filter backing# furnished and constructed in accordance with this 'pecification and
to the lines and grades and dimensions shown on the Plans
?0?62 Mt%#'- R%9+'#%5%!t*
?0?6268 St)!%*
'tones for riprap shall consist of rock as nearly as rectangular in section as is practical#
e?cept that riprap of Class ) may consist of round natural stones ,he stones shall be sound# tough#
durable# dense# resistant to the action of air and water# and suitable in all respects for the purpose
intended
'tones for riprap shall be one of the following classes as shown on the Plans or determined
by the 1ngineer
Class ) C 'tones ranging from a minimum of $&kg to a ma?imum of -&kg with
at least &. percent of the stones weighing more than -.kg
Class ( C 'tones ranging from minimum of B.kg to a ma?imum of E.kg with at
least &. percent of the stones weighing more than &.kg
Class C C 'tones ranging from minimum of A.kg to a ma?imum of $..kg with
at least &. percent of the stones weighing more than J.kg
Class D C 'tones ranging from minimum of $..kg to a ma?imum of -..kg with
at least &. percent of the stones weighing more than $&.kg
'ound pieces of broken concrete obtained from the removal of bridges# culverts and other
structures may be substituted for stone with the approval of the 1ngineer
?0?6262 F'-t%# Mt%#'-*
When required# the riprap shall be placed on a filter layer to prevent fine embankment
materials to be washed out through the voids of the face stones ,he grading of the filter material shall be
as specified on the Plans# or in the 'pecial Provisions +f not so specified# it will be required that D$& of the
filter is at least / times the si!e DJ& for the embankment material# where D$& percent and J& percent#
respectively# passing (by mass) in a grain si!e analysis 5ine aggregate passing grading requirements for
+tem /.&# 'tructural Concrete# will satisfy foregoing requirements
?0?626: M)#t#
7ortar for grouted riprap shall consist of sand# cement and water conforming to the
requirements given under +tem /.&# 'tructural Concrete# mi?ed in the proportion of one part cement to
three parts sand by volume# and sufficient water to obtain the required consistency
,he hori!ontal and vertical contact surface between stones shall be embedded by cement
mortar having a minimum thickness of -. mm 'ufficient mortar shall be used to completely fill all voids
leaving the face of the stones e?posed
?0?6: C)!*t#+&t')! R%9+'#%5%!t*
?0?6:68 E<&;t')!
,he bed for riprap shall be e?cavated to the required depths and properly compacted#
trimmed and shaped
,he riprap shall be founded in a toe trench dug below the depth of scour as shown on the
Plans or as ordered by the 1ngineer ,he toe trench shall be filled with stone of the same class as that
specified for the riprap# unless otherwise specified
?0?6:62 P-&'!/
'tones placed below the water line shall be distributed so that the minimum thickness of the
riprap is not less than that specified
'tones above the water line shall be placed by hand or individually by machines ,hey shall
be laid with close# broken "oints and shall be firmly bedded into the slope and against the ad"oining
stones 1ach stone shall be laid with its longest a?is perpendicular to the slope in close contact with each
ad"acent stone ,he riprap shall be thoroughly rammed into place as construction progresses and the
finished surface shall present an even# tight surface +nterstices between stones shall be filled with small
broken fragments firmly rammed into place
2nless otherwise provided# riprap shall have the following minimum thickness# measured
perpendicular to the slope<
Class ) = B.. mm
Class ( = &.. mm
Class C = A.. mm
Class D = J.. mm
,he surface of riprap shall not vary from the theoretical surface by more than $.. mm at any
point
?0?6:6: G#)+t'!/
When grouted riprap is specified# stones shall be placed by hand# or individually by machine as
specified for riprap placed above the water line ,he spaces between the stones shall then be filled with
cement mortar throughout the thickness of the riprap as specified in 'ubsection &./-B# mortar
'ufficient mortar shall be used to completely fill all voids# e?cept that the face surface of the stones shall
be left e?posed
9rout shall be placed from bottom to top of the surface swept with a stiff broom )fter grouting is
completed# the surface shall be cured as specified in +tem /.&# 'tructural Concrete for a period of at
least three days
,he stones shall also be laid in a manner that the vertical and hori!ontal alignments of the
e?posed face shall# as possible be maintained in a straight line
?0?6:64 W%%$0)-%*
)ll walls and abutments shall be provided with weepholes 2nless otherwise shown on the
Plans or directed by the 1ngineer# the weepholes shall be placed hori!ontally at the lowest points where
free outlets for water can be obtained and shall be spaced at not more than - m center to center in a
staggered manner ,he length of the weepholes shall not be less than the thickness of the walls of the
abutment and shall be at least &. mm diameter P*C or other pipe materials accepted by the 1ngineer
Weepholes must be provided with filter bags as specified in special provision or as directed by the
1ngineer# and shall be incidental to Pay +tem &.&
?0?64 M%t0)" )( M%*+#%5%!t
,he quantities to be measured for payment shall be the number of cubic meters of riprap or
grouted riprap# as the case may be# including stones placed in the toe trench laid in position and
accepted
5ilter layer of granular material# when required# shall be measured separately by the cubic
meter in place and accepted
,he computation of the quantities will be based on the volume within the limiting dimensions
designated on the Plans or as determined by the 1ngineer
?0?6? B*'* )( P25%!t
,he quantities measured as provided under 'ubsection &.&/ shall be paid for at the contract
unit price# respectively# for each of the Pay +tems listed below and shown in the (id 'chedule# which
price and payment shall be full compensation for e?cavation and preparation of the bed# for furnishing
and placing all materials including backfill and all additional fill to bring the riprap bed up to the lines#
grades and dimensions shown on the plans# and all labor# equipment# tools and incidentals necessary to
complete the +tem.
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&.& ($) 0iprap# Class ) Cubic 7eter
&.& (-) 0iprap# Class ( Cubic 7eter
&.& (B) 0iprap# Class C Cubic 7eter
&.& (/) 0iprap# Class D Cubic 7eter
&.& (&) 9routed 0iprap# Class ) Cubic 7eter
&.& (A) 9routed 0iprap# Class ( Cubic 7eter
&.& (E) 9routed 0iprap# Class C Cubic 7eter
&.& (J) 9routed 0iprap# Class D Cubic 7eter
&.& (%) 5ilter layer of granular material Cubic 7eter
ITEM ?0@ 7 STONE MASONRY
?0@68 D%*&#'$t')!
,his +tem shall consist of stone masonry in minor structures# in headwalls for culverts# in
retaining walls at the toes of slopes# and at other places called for on the Plans# constructed on the
prepared foundation bed# in accordance with this 'pecification and in conformity with the lines# grades#
sections# and dimensions shown on the Plans or as ordered in writing by the 1ngineer
?0@62 Mt%#'- R%9+'#%5%!t*
?0@6268 St)!%
,he stone shall be clean# hard# and durable and shall be sub"ect to the 1ngineerDs approval
)dobe stone shall not be used unless otherwise specified
'i!es and 'hapes = 2nless other si!es are shown on the Plans# stones have a thickness of
not less than $&. mm# and widths of not less than one and oneChalf times their respective thickness# and
lengths of not less than one and one half times their respective widths 1ach stone shall be of good
shape and be free of depressions and pro"ections that might weaken or prevent it from being properly
bedded
Dressing = ,he stone shall be dressed to remove any thin or weak portions 5ace stones
shall be dressed to provide bed and "oint lines that do not vary more than -. mm from the true lines and
to ensure the meeting of bed and "oint lines without the rounding of corners of the stones in e?cess of B.
mm in radius (ed surfaces of the face stones shall be appro?imately normal to the face of the stones
for about J. mm and from this point may depart from a normal plane not to e?ceed &. mm in B.. mm
5inish for 1?posed 5aces = 5ace stones shall be pitched to the line along the beds and "oints
,he ma?imum pro"ection of rock faces beyond the pitch lines shall not be more than &. mm
?0@6262 M)#t#
Cement# fine aggregate# and water shall conform to the respective requirements for those
materials as specified under +tem /.&# 'tructural Concrete# e?cept as to the grading of fine aggregate
which shall all pass the -BA mm (6o J) sieve# not less than $& nor more than /. percent shall pass the
.B mm (6o &. ) sieve# and not more than $. percent shall pass the .$& mm (6o$..) sieve
,he mortar for the masonry shall be composed of one part of Portland Cement and two parts
of fine aggregate by volume and sufficient water to make the mortar of such consistency that it can be
handled easily and spread with a trowel 7ortar shall be mi?ed only in those quantities required for
immediate use 2nless an approved mortar mi?ing machine is used# the fine aggregate and cement shall
be mi?ed dry in a tight bo? until the mi?ture assumes a uniform color# after which# water shall be added
as the mi?ing continues until the mortar attains the proper consistency 7ortar that is not used within %.
minutes after the water has been added shall be discarded 0etempering of mortar will not be permitted
?0@6: C)!*t#+&t')! R%9+'#%5%!t
?0@6:68 S%-%&t')! !" P-&'!/
When the masonry is to be placed on a prepared foundation bed# the bed shall be firm and
normal to# or in steps normal to# the face of the wall# and shall have been approved by the 1ngineer
before any stone is placed
Care shall be taken to prevent the bunching of small stone or stones of the same si!e 3arge
stones shall be used in the corners
)ll stones shall be cleaned thoroughly and wetted immediately before being set# and the bed
which is to receive them shall be cleaned and moistened before the mortar is spread ,hey shall be laid
with their longest faces hori!ontal in full beds of mortar# and the "oints shall be flushed with mortar
,he e?posed faces of individual stones shall be parallel to the faces of the walls in which the
stones are set
,he stones shall be so handled as not to "ar displace the stones already set 'uitable
equipment shall be provided for setting stones larger than those that can be handled by two men ,he
rolling or turning of stones on the walls will not be permitted +f a stone is loosened after the mortar has
taken initial set# it shall be removed# the mortar cleaned off# and the stone relaid with fresh mortar
?0@6:62 B%" !" F)'!t*
(eds for face stones may vary from -. mm to &. mm in thickness ,hey shall not e?tend an
unbroken line through more than & stones ;oints may vary from -. mm to &. mm in thickness ,hey
shall not e?tend in an unbroken line through more than two stones ,hey may be at angles with the
vertical from .
.
to /&
.
5ace stone shall bond at least $&. mm longitudinally and &. mm vertically )t no
place shall corners of four stones be ad"acent to each other
Cross beds for vertical faced walls shall be level# and for battered walls may vary from level
to normal to the batter line of the face of the wall
?0@6:6: H%"%#*
Headers shall be distributed uniformly throughout the walls of the structures so as to form at
least oneCfifth of the e?posed faces ,hey shall be of such lengths as to e?tend from the front face of the
wall into the backing of at least B.. mm When a wall is /&. mm or less in thickness# the headers shall
e?tend entirely from front to back face
?0@6:64 B&.'!/
(acking shall be built mostly of large stones as shown in the approved Plans or as directed
by the 1ngineer ,he individual stones composing the backing and hearting shall be well bonded with the
stones in the face wall and with each other )ll openings and interstices in the backing shall be filled
completely with mortar or with spalls surrounded completely by mortar
?0@6:6? P)'!t'!/
(oth bed and vertical "oints shall be finished as shown on the Plans or as directed by the
1ngineer ,he mortar in "oints on top of surface of masonry shall be crowned slightly at the center of the
masonry to provide drainage
?0@6:6@ C)$'!/
Copings# if called for# shall be finished as shown on the Plans Where copings are not called
for# the top of the wall shall be finished with stones wide enough to cover the top of the wall from /&. mm
to $... mm in length# and of random heights# with a minimum height of $&. mm 'tone shall be laid in
such a manner that the top course is an integral part of the wall ,he tops of top course of stone shall be
pitched to line# in both vertical and hori!ontal planes
?0@6:6A W%%$0)-%*
+t shall conform to the requirements of +tem &./# 0iprap and 9routed 0iprap under
'ubsection &./B/# Weepholes
?0@6:6B C-%!'!/ E<$)*%" F&%*
+mmediately after being laid# and while the mortar is fresh# all face stones shall be thoroughly
cleaned of mortar stains and shall be kept clean until the work is completed
?0@6:6C C+#'!/
+n hot or dry weather# the masonry shall be satisfactory protected from the sun and shall be
kept wet for a period of at least three days after completion
?0@64 M%t0)" )( M%*+#%5%!t
,he quantity to be paid for shall be the number of cubic meters of stone masonry complete in
place and accepted Pro"ections e?tending beyond the faces of the walls shall not be included +n
computing the quantity for payment# the dimensions used shall be those shown on the Plans or ordered
in writing by the 1ngineer 6o deductions shall be made for weepholes# drain pipes or other openings of
less than one square meter in area
?0@6? B*'* )( P25%!t
,he quantity of masonry# determined as provided in 'ection &.A/# 7ethod of 7easurement#
shall be paid for at the contract unit price per cubic meter for 'tone 7asonry# which price and payment
shall be full compensation for furnishing and placing all materials# including mortar for masonry# for all
necessary e?cavations# and for all labor# equipment# tools and incidentals necessary to complete the
+tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&.A 'tone 7asonry Cubic 7eter
ITEM ?0A 7 RUBBLE CONCRETE
?0A68 D%*&#'$t')!
,his item shall consist of the construction of rubble concrete in accordance with this
specification and in conformity with the lines# grades# slopes and dimensions shown in the Plans or
established by the 1ngineer
?0A62 Mt%#'- R%9+'#%5%!t*
?0A6268 St)!%
,he stone shall be cleaned# hard# and durable and shall be sub"ect to the 1ngineerDs
approval )dobe stone shall not be used unless otherwise specified 'tones to be used shall be more
than ..$& cubic metre in volume and not less than E& percent of the total volume of rock embankment
and shall consist of stones ..B cubic metre in volume as described in +tem &.A- 'tones obtained from
e?cavation performed under this contract may be used
?0A6262 C)!&#%t% C-** KBL
Concrete shall be Class G(H in accordance with +tem /.&# 'tructural Concrete
?0A6: C)!*t#+&t')! R%9+'#%5%!t*
?0A6:68 P#%$#t')! )( F)+!"t')! B%"
,he foundation bed shall be e?cavated to the lines and grades as shown in the plans as
directed by the 1ngineer# and shall be thoroughly compacted in accordance with +tem $./BB
?0A6:62 F-*%1)#. !" F)#51)#. C)!*t#+&t')!
5alsework@formwork shall be constructed so as to withstand the stresses imposed
5ormwork used shall be constructed with sufficient strength# rigidity and shape as to leave
the finished works true to the dimensions shown on the Plans and with the surface finished as specified
,he inside surface of the forms shall be cleaned of all dirt# water and foreign materials 5orms
shall be thoroughly coated with form oil prior to use ,he form oil shall be commercial quality form oil or
other approved coating which will permit the ready release of forms and will not discolor the concrete
?0A6:6: P-&'!/
4ne layer of concrete Class G(H shall be placed at the prepared bed prior to placing of
stones Clearance between stones shall not be less than -C$@- inches or the ma?imum si!e of concrete
aggregate for Class G(H
Concrete Class G(H shall be placed after each layer of stone and shall be thoroughly
consolidated by means of a vibrator inserted in each layer of concrete +n no case shall the vibrator be
operated longer than $. seconds in any location
)fter removal of forms# any cavities# voids and honeycomb spots shall be filled up with
mortar composed of one part cement and two parts sand
)ll debris and refuse resulting from work shall be removed and the site left in a neat and
presentable condition
?0A6:64 W%%$0)-%*
+t shall conform to the requirements of +tem &./# 0iprap and 9routed 0iprap under
'ubsection &./B/# Weepholes
?0A64 M%t0)" )( M%*+#%5%!t
,he quantity to be paid for shall be the number of cubic meters of rubble concrete complete in place and
accepted +n computing the quantity of payment the dimension used shall be those shown on the plans or
ordered in writing by the 1ngineer 6o reduction shall be made for weepholes
?0A6? B*'* )( P25%!t
,he quantity of rubble concrete determined as provided in the preceding section &.E/#
7ethod of 7easurement# shall be paid for at the contract unit price per cubic meter for rubble concrete#
which price and payment shall be full compensation for the preparation of the bed# furnishing# necessary
e?cavations# falsework# and for all labor# equipment# tools and incidentals necessary to complete the
+tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&.E 0ubble Concrete Cubic 7eter
ITEM ?0B 7 HANDDLAID ROCK EMBANKMENT
?0B68 D%*&#'$t')!
,his +tem shall consist of handClaid rock embankment# as designated in the (id 'chedule#
constructed in accordance with this 'pecification and in conformity with the lines and grades shown on
the Plans or established by the 1ngineer
?0B62 Mt%#'- R%9+'#%5%!t*
'tones shall be sound and durable and furnished in a wellCbalanced ranged of si!es meeting
the requirements herein
2nless otherwise provided by the Plans or 'pecial provisions# all stones shall be more than ..$& cubic
meter in volume and not less than E& percent of the total volume of rock embankment and shall consist
of stones ..B cubic meter in volume 'tones obtained from e?cavation performed under this contract
may be used )dobe stone shall not be used# unless otherwise specified
?0B6: C)!*t#+&t')! R%9+'#%5%!t*
'ufficient e?cavation shall be made to e?pose a foundation bed that is satisfactory to the
1ngineer ,he stones shall be founded on this bed and laid to the lines and dimensions required
'tones shall be laid flat and securely placed with broken "oint lines ,he larger stones shall
generally be located in the lower part of the structure and voids shall be eliminated to the e?tent possible
'palls smaller than the minimum stone si!e specified in 'ection &.A-# 7aterial 0equirements# shall
be used to check the larger stones solidly in position and to substantially fill voids between the ma"or
stones as laid in the embankment ,he e?posed face of the rock mass shall be reasonably uniform# with
no pro"ections of more than $&. mm# beyond the neat lines shown on the Plans or as directed by the
1ngineer
(ackfill ad"acent to the handClaid rock embankment shall be filled entirely with acceptable
material coming from e?cavation items and compacted
?0B64 M%t0)" )( M%*+#%5%!t
,he quantity to be paid for will be the number of cubic meter of handClaid rock embankment
measured in place# completed and accepted
?0B6? B*'* )( P25%!t
,he quantity determined# as provided in 'ection &.J/# 7ethod of 7easurement 3 will be paid
for at the contract price per cubic meter for HandC3aid 0ock 1mbankment# which price and payment
shall constitute full compensation for furnishing# selecting# and transporting stones# for placing stones by
hand# for backfilling# and for all labor# equipment# tools and incidentals necessary to complete the +tem
including foundation e?cavation
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&.J HandC3aid 0ock 1mbankment Cubic 7eter
ITEM ?0C 7 SHEET PILES
?0C68 D%*&#'$t')!
,his shall consist of furnishing# driving and cutting off of sheet piling covered by this
'pecification
?0C62 Mt%#'- R%9+'#%5%!t*
?0C6268 T'5,%# S0%%t P'-%*
,he timber# unless otherwise definitely noted on the Plans or in the 'pecial Provisions# may
consist of any species which will satisfactorily stand driving +t shall be sawn or hewn with square corners
and shall be free from worm holes# loose knots# wing shakes# decay or unsound portions or other
defects which might impair its strength or tightness
?0C6262 C)!&#%t% S0%%t P'-%*
Concrete# reinforcement# and manufacture of concrete sheet piles shall conform to the
requirements of +tem /..# Piling# 'ubsection /..-B# Concrete Piles
?0C626: St%%- S0%%t P'-%*
'teel sheet piles shall be of the type# weight and 'ection 7odulus indicated on the Plans or
'pecial Provisions# and shall conform to the requirement of +tem /..# Piling# 'ubsection /..-E# 'heet
Piles# Painting shall conform to the requirements for +tem /$$# Paint# 'ubsection /$$A-# Painting
'tructural 'teel
?0C6: C)!*t#+&t')! R%9+'#%5%!t*
'heet piles shall be driven to elevation shown on the Plans or as directed by the 1ngineer
Where impractical to drive to plan elevation due to subsurface conditions# the driving of piles may be
stopped at a higher elevation with the written permission of the 1ngineer However# before granting such
permission# the 1ngineer shall ascertain that the Contractor has adequate equipment for the required
driving and that the piles can be driven to the plan elevation with the proper use of this equipment
,he top of the piling shall be driven or cutCoff to a straight line at the elevation indicated on
the Plans
,he requirements governing the installation of sheet piling shall conform in general to those
governing bearing piles as set forth under +tem /..# Piling
?0C64 M%t0)" )( M%*+#%5%!t
'heet piling will be measured by the linear meter of sheet piling as shown on the Plans or as
directed in writing by the 1ngineer# complete in place and accepted However# measurement of piling
which has been delivered to plan length and cannot be driven according to plan or directed elevation
because of subsurface condition shall be measured as if driven to that elevations
?0C6? B*'* )( P25%!t
Payment of steel piles as determined in 'ection &.%/# 7ethod of 7easurement# shall be
made at the contract unit price per linear meter 'uch payment shall be considered full compensation for
furnishing all materials# labor# equipment# tools# paint# bolts# wales and incidentals necessary to complete
the +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&.% (a) 'heet Piles (,imber) 3inear 7eter
&.% (b) 'heet Piles ('teel) 3inear 7eter
&.% (c) 'heet Piles (Concrete) 3inear 7eter
ITEM ?80 7 CONCRETE SLOPE PROTECTION
?8068 D%*&#'$t')!
,his +tem shall consist of the furnishing and placing of concrete slope protection including all
necessary e?cavation# a bed course and reinforced concrete to the required thickness and e?tent to
protect slopes against erosion Construction details shall be as shown on the Plans
?8062 Mt%#'- R%9+'#%5%!t*
?806268 B%" C)+#*%
) bed course# where required# shall be granular material which satisfies the requirements for
+tem -..# )ggregate 'ubCbase# 9rading )
?806262 F)#51)#.
5ormwork# where necessary# shall be as specified in +tem /.E# Concrete 'tructures
?80626: St%%- R%'!()#&%5%!t
'teel reinforcement shall be as specified in +tem /./# 0einforcing 'teel
?806264 C)!&#%t%
Concrete shall be Class ( as specified in +tem /.&# 'tructural Concrete# unless otherwise
specified or required by the 1ngineer
?806: C)!*t#+&t')! R%9+'#%5%!t*
?806:68 E<&;t')!
,he ground shall be e?cavated where necessary in accordance with the dimensions# lines
and grades shown on the Plans
?806:62 B%" C)+#*%
Where shown on the Plans or ordered by the 1ngineer# the Contractor shall provide and lay a
bed course# to the depth required# and as specified in +tem -..# )ggregate 'ubbase Course# compacted
at least $.. percent of the ma?imum dry density as determined by ))'H,4 , $J.# 7ethod D
?806:6: C)!&#%t%
,he Contractor shall provide and place concrete in accordance with the requirements of +tem
/.&# 'tructural Concrete# to the required depths in the positions and to the grades and elevations shown
on the Plans 2nless otherwise specified# the concrete slabs shall not be greater than /m by /m and
shall have between slabs# plain vertical straight "oints with no "oint filler or sealer
,he toe of the concrete slope protection shall be constructed and protected a shown on the
Plans
?806:64 D#'!/%
Drainage of the bed course or backfill shall be provided as shown on the Plans or as required
by the 1ngineer
?8064 M%t0)" )( M%*+#%5%!t
,he quantity of granular material in the bed course to be paid for shall be measured by the
cubic meter inCplace and accepted as shown on the Plans
,he quantity of concrete to be paid for shall be measured by the cubic meter inCplace and
accepted as shown on the Plans
?806? B*'* )( P25%!t
,he accepted quantities as provided in 'ection &$./# 7ethod of 7easurement# shall be paid
for at the contract unit price according to the Pay +tem in the (id 'chedule which price and payment shall
constitute full compensation for the necessary e?cavation# for all labor# equipment# tools# all materials
including formwork and reinforcing steel# and incidentals necessary to complete this +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&$. ($) (ed Course Cubic meter inCplace
9ranular 7aterial
&$. (-) Concrete Cubic meter inCplace
ITEM ?88 7 GABIONS AND MATTRESSES
?8868 D%*&#'$t')!
,his +tem shall consist of furnishing# forming wire mesh baskets# and placing rocks installed
at the locations designated# in accordance with this 'pecification and in conformity with the lines# grades#
dimensions# and arrangements shown on the Plans or as directed by the 1ngineer
?8862 Mt%#'- R%9+'#%5%!t*
?886268 G%!%#-
9abions shall be constructed of wire mesh and shall be supplied in various lengths and
heights ) double twisted wire mesh container of variable si!es# uniformly partitioned into internal cells#
interconnected with other similar units# and filled with stones at the pro"ect site to form fle?ible#
permeable# monolithic structures such as retaining walls# sea walls# channel linings# revetments and
weirs for erosion control ,he lengths shall be multiples of -# B or / times the width of the gabion and
heights shall be .&. m to $.. m or as shown on the plans ,he hori!ontal width shall not be less than
one meter 9abion furnished shall be of uniform width
,he width# height and length of the gabion as manufactured shall not differ more than &K
from the ordered si!e prior to filling
7attresses are double twisted wire mesh container uniformly partitioned into internal cells
with relatively small height in relation to other dimensions# having smaller mesh openings than the mesh
used for gabions 7attresses are generally used for riverbank protection and channel linings ,he length
shall be B.. m to A.. m# the width shall be -.. m and the height shall be .$E m# .-B m or .B. m or
as shown on the Plans
,he width and length of the revet mattress as manufactured shall not differ more than &K#
and the height shall not differ more than $.K from the ordered si!e prior to filling
?886262 W'#%
,he wire used in the manufactured of doubleCtwisted mesh for use in gabions and mattresses
shall conform to the specifications as shown below as appropriate for the style ordered
?88626268 'tyle $ doubleCtwisted mesh shall be manufactured from !incCcoated steel wire
conforming to 'pecification )',7 ) A/$# Class B coating# soft temper
?88626262 'tyle - doubleCtwisted mesh shall be manufactured from VnC&)$C77Ccoated steel wire
conforming to 'pecification )',7 ) J&A@) J&A 7# Class B coating# soft temper
?8862626: 'tyle B doubleCtwisted mesh shall be manufactured from the same type of metallicC
coated steel wire as style $ with an additional P*C coating e?truded into the metallicC
coated steel wire ,he P*C coating shall conform to the following requirements<
,est 7ethod
$ 'pecific 9ravity $B. to $B& D E%-
- ,ensile 'trength# min -.A 7Pa D /$-
B 7odulus of 1lasticity# min $JA 7Pa D /$-
/ Hardness# shore GDH between &. U A. D --/.
& (rittleness ,emp# ma? %
.
C ($&
.
5) or lower
temp
D E/A
A 0esistance to )brasion# K
weight loss# ma?
$-K D $-/-
,he P*C coating shall not show cracks or breaks after the wires are twisted in the fabrication
of the mesh
?88626264 'tyle / doubleCtwisted mesh shall be manufactured from aluminumCcoated steel wire
conforming to 'pecification )',7 ) J.%# soft temper
?88626: L&'!/ W'#% !" St'((%!%#
3acing wire and stiffeners shall be made of wire having the same coating
material as the doubleCtwisted wire mesh conforming to 'pecification )',7 ) A/$# )
J&A@) J&A 7 or ) J.% with a tensile strength in accordance with subsection &.%-E
?886264 5asteners made from !incCcoated steel wire# !inc C &K aluminum mischmetal alloyCcoated steel
wire and aluminumCcoated steel shall conform to specification ) EA/# ,ype )# (# or C#
,able - or ,able B
?88626? 9abion and mattresses shall be manufactured with all components mechanically connected
at the production facility with the e?ception of the mattresses lid which is produced
separately from the base )ll gabions and mattresses shall be supplied in the collapsed
form# either folded and bundled or rolled# for shipping6
?88626@ D'5%!*')!*
,he minimum si!e of the galvani!ed and P*C coated wire to be used in the fabrication of the
gabion and mattresses shall be as follows<
Diameter# mm
9abion 7attresses
7etallic Coated P*C
Coated
7etallic
Coated
P*C Coated
(ody Wire
'elvedge or Perimeter Wire
,ying and Connecting Wire
B.&
BJ.
--.
-E.
B/.
--.
--.
-E.
--.
--.
-E.
--.
Diameter ,olerances for 9alvani!ed Wire to be used in the fabrication of gabion and mattress
shall be $.
,he nominal and the minimum thickness of P*C coating shall be .&. mm and .BJ mm#
respectively
?88626A M%&0!'&- P#)$%#t'%*
,ensile 'trength = ,he tensile strength of VincCcoated wire used in the fabrication of gabion
and mattresses when tested in accordance with ,est 7ethods )',7 ) BE.# shall be as follows<
'trength# ma?# 7pa
9abion 7attresses
(ody Wire /J& &$&
'elvedge or Perimeter Wire /J& /J&
,ying and Connecting Wire &$& &$&
?88626B W%'/0t )( C)t'!/
,he minimum weight of !inc per unit area of uncoated wire surface shall be in accordance
with )',7 ) %E& or as follows<
Wire Diameter# mm Class B or ) Coating# g@m
-
# )',7 ) A/$
4ver $%. to -B. --.
4ver -B. to -E. -B.
4ver -E. to B$. -/.
4ver B$. to B&. -A.
4ver B&. to B%. -E.
?88626 C R)&. F'--
0ock used in the gabions and mattresses shall consist of hard# durable rock pieces that will
not deteriorate when submerged in water or e?posed to severe weather conditions 0ock pieces shall be
generally uniformly graded in si!es ranging from $.. mm to -.. mm 5illed gabions shall have a
minimum density of $#/.. kg@m
B
*oids shall be evenly distributed
6o rock si!e shall e?ceed -@B the mattress depth and at least J&K by weight of the stone
shall have a si!e greater than J. mm 6o stones shall be able to pass through the mesh
,he rock shall meet the requirements of ))'H,4 7 AB e?cept that the sodium sulphate
soundness loss shall not e?ceed %K after & cycles
?8862680 F'-t%# F,#'&
5ilter cloth shall consist of E.K polypropylene and B.K polyethylene
?886: C)!*t#+&t')! R%9+'#%5%!t*
?886:68 F,#'&t')!
$ 9abions and mattresses shall be in the form of rectangular baskets of the required
dimensions and shall be manufactured from wire as specified in 'ubsection &.%--
9abions shall be made of steel wire double twisted forming a uniform he?agonal
mesh type J ? $. having a nominal mesh openings of JB by $$/ mm 7attresses
shall be made of steel wire double twisted forming a uniform he?agonal mesh type A
? J having a nominal mesh openings of A/ by JB mm ,olerances on the he?agonal#
doubleCtwisted wire mesh opening shall not e?ceed $.K on the nominal dimension
D values# A/ mm for mattresses and JB mm for gabions ,he edges shall be formed
into a securely connected selvedge adequate to prevent raveling
+ndividual basket ties and connections shall be made by using a quantity
of wire not less than JK of the weight of each basket
- When the gabion length e?ceeds its width# it shall have securely tied diaphragms
connected at all edges to form individual cells of equal length and width
9abions shall be fabricated in such a manner that the sides# ends# lids
and diaphragms can be assembled at the construction site into rectangular baskets
of the specified si!es 9abions shall be of single unit construction# base# lids# ends
and sides shall be either woven into a single unit or one edge of these members
connected to the base section of the gabion in such a manner that the strength and
fle?ibility at the point of connection is at least equal to that of the mesh
,he gabion shall be equally divided by diaphragms# placed at not more
than $. m intervals# and of the same mesh and gauge as the body of the gabions#
into cells the length of which does not e?ceed the hori!ontal width ,he gabion shall
be furnished with the necessary diaphragms secured in proper position on the base
in such a manner that no additional tying at this "unction will be necessary
B 5our crossCconnecting wires shall be provided in each cell having a height of one half
the width or less# and eight crossCconnecting wires shall be provided in each cell
having a height greater than one half the width
)ll perimeter edge of the mesh forming the gabion shall be securely
selvedged so that the "oints# by tying the selvedges# have at least the same strength
as the body of the mesh
'elvedge wire used through all the edges (perimeter wire) shall not be
less than BJ. mm diameter and shall meet the same specifications as the wire
mesh
?886:62 A**%5,-2 !" C)!*t#+&t')!4
$ 9abions shall be installed in a workmanlike manner ,he gabions shall be placed
on a smooth foundation 5inal line and grade shall be approved by the 1ngineer
1ach gabion unit shall be assembled by binding together all vertical
edges with wire ties on appro?imately $&- mm (A inches) spacing or by a continuous
piece of connecting wire stitched around the vertical edges with a coil every $.- mm
( / inches) 1mpty gabion units shall be set to line and grade as shown on the Plans
or as described by the 1ngineer Wire ties or connecting wires shall be used to "oin
the units together in the same manner as described above for assembling +nternal
tie wires shall be uniformly spaced and securely fastened in each cell of the
structure
) standard fence stretcher# chain fall# or iron rod may be used to stretch the wire
baskets and hold alignment
- When possible the subgrade of the mattress and gabion shall be properly
compacted to a depth of $&. mm ,he Contractor shall consider the cost of
subgrade preparation in the unit prices 5ilter fabric as beds of gabions and
mattresses forming the structure shall be suitably leveled and shall be securely
connected along the complete length of all contact edges by means of the above
specified tying and connecting wire
B (efore the filling material is placed# the gabions and mattresses shall be carefully
selected for uniformity of si!e# and the pieces shall be handplaced to provide a neat
appearance as approved by the 1ngineer
,he gabions shall be filled with stone carefully placed by hand or
machine to assure alignment and avoid bulges with a minimum voids )lternate
placing of rock and connection wires shall be performed until the gabion is filled
)fter a gabion has been filled# the lid shall be bent over until it meets the sides and
edges ,he lid shall then be secured to the sides# ends and diaphragms with the wire
ties or connecting wire in the manner described for assembling
,he vertical "oints of gabions and mattress baskets shall be staggered as
in running bond in brickwork
/ ,he cells in any row shall be filled in stage so that local deformation may be avoided
,hat is at no time shall the cell be filled to a depth e?ceeding B. cm more than the
ad"oining cell
& 5ilter fabric shall be placed between earth surface and gabion or mattress
structures 5ilter fabric shall be rolled out into a flat nonCrutted surface free from
sharp ob"ects# weighing down the edges Construction equipment shall not be
allowed into unprotected fabric ;ointing is normally affected by overlapping not less
than B.. mm# but it is preferable to "oint by sewing or industrial stapling ;oint edges
should be facing downwards to avoid protruding through the surface material
?8864 M%t0)" )( M%*+#%5%!t
,he quantities to be paid for shall be the number of cubic meter of gabions and
mattresses and the area of filter cloth completed and accepted
?886? B*'* )( P25%!t
Fuantities determined as provided above shall be paid for at the appropriate
contract unit price per unit of measurement for the Pay +tem shown in the (id 'chedule# which price and
payment shall constitute full compensation for all necessary e?cavation# subgrade preparation# for
furnishing# placing wire baskets and fill materials and for all labor# equipment accessories# tools# and
incidentals necessary to complete the +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
&$$ ($) 9abions Cubic 7eter
&$$ (-) 7attresses Cubic 7eter
&$$ (B) 5ilter Cloth 'quare 7eter
PART H 7 MISCELLANEOUS STRUCTURES
ITEM @00 7 CURB AND GUTTER
@0068 D%*&#'$t')!
,his +tem shall consist of the construction of curb and gutter either Precast or Cast in place#
made of concrete in accordance with this 'pecification at the location# and in conformity with the lines#
grades# dimensions and design# shown on the Plans or as required by the 1ngineer
@0062 Mt%#'- R%9+'#%5%!t*
@006268 Mt%#'- ()# B%" C)+#*%
(ed course materials as shown on the Plans shall consist of cinders# sand# slag# gravel#
crushed stone# or other approved porous material of such grading that all the particles will pass through
$-& mm ($@- inch) sieve
@006262 C)!&#%t%
Concrete shall be of the class indicated on the Plans and shall conform to the
requirements of +tem /.&# 'tructural Concrete
@00626: E<$!*')! F)'!t F'--%#
1?pansion "oint filler shall conform to the requirements of ))'H,4 7 $&B@ +tem E.&
@006264 C%5%!t M)#t#
Cement mortar shall consist of one part of Portland cement and two parts of fine aggregates
with water added as necessary to obtain the required consistency ,he mortar shall be used within B.
minutes of preparation
@00626? B)!"'!/ C)5$)+!"
Where bonding compound is used# it shall conform to ))'H,4 7 -..
@006: C)!*t#+&t')! R%9+'#%5%!t*
@006:68 B%""'!/
1?cavation shall be made to the required depth and the base upon which the curb and@or
gutter is to be set shall be compacted to a firm and even surface )ll
soft and unsuitable material shall be removed and replaced with suitable material
(ed course material shall be placed and compacted to form a bed of the required thickness
as shown on the Plans
@006:62 C*t '! P-&% C+#, !" G+tt%#
@006:6268 P-&'!/
5orms shall conform to the requirements of +tem /.E# Concrete 'tructures 7etal forms shall
be of an approved section
5orms to hold the concrete shall be built and setCinCplace as described in +tem /.E# Concrete
'tructures 5orms for at least &. m of curb and gutter shall be inCplace and checked for alignment and
grade before concrete is placed Curbs and gutters constructed on curves shall have forms of either
wood or metal and they shall be accurately shaped to the curvature shown on the Plans
7i?ing# placing# finishing and curing of concrete shall conform to the requirements of +tem
/.&# 'tructural Concrete# as modified by the requirements below
,he concrete shall be placed in the forms in layers of $.. or $-& mm each# and to the depth
required +t shall be tamped and spaded until mortar entirely covers the top and surfaces of the forms
,he top of the concrete shall be finished to a smooth and even surface and the edges rounded to the
radii shown on the Plans (efore the concrete is given the final finishing# the surface of the gutter shall
be tested with a BCm straightCedge and any irregularities of more than $. mm in B m shall be corrected
,he curb and gutter shall be constructed in uniform sections of not more than &. m in length
e?cept where shorter sections are required to coincide with the location of weakened planes or
contraction "oints of the concrete pavement# or for closures# but no section shall be less than - m long
,he sections shall be separated by sheet templates set perpendicular to the face and top of the curb and
gutter ,he templates shall be appro?imately & mm in thickness and of the same width as that of the curb
and@or gutter and not less than &. mm deeper than the depth of the curb and@or gutter ,emplates shall
be set carefully and held firmly during the placing of the concrete and shall remain in place until the
concrete has set sufficiently to hold its shape but shall be removed while the forms are still in place )
preformed "oint filler approved by the 1ngineer may be used in lieu of the sheet template mentioned
above +n this event the fiber board shall be preCcut to the shape of the curb so that its outer edge will be
flushed with the abutting curb and@or gutter
1?pansion "oints shall be formed at intervals shown on the Plans Where a curb is placed
ne?t to a concrete pavement# e?pansion "oints in the curb shall be located opposite e?pansion "oints in
the pavement
,he form shall be removed within -/ hours after the concrete has been placed 7inor
defects shall be repaired with mortar containing one part of Portland Cement and two parts of fine
aggregate Plastering shall not be permitted and all re"ected portions shall be removed and replaced at
the ContractorDs e?pense ,he e?posed surface shall be finished while the concrete is still fresh by
rubbing the surfaces with a wetted soft brick or wood until they are smooth ,he surfaces shall be wetted
thoroughly# either by dipping the brick or wood in water# or by throwing water on the surfaces with a
brush )fter the concrete has been rubbed smooth using water# it shall then be rubbed with a thin grout
containing one part of Portland Cement and one part of fine aggregates 0ubbing with grout shall
continue until uniform color is produced When completed# the concrete shall be covered with suitable
material and kept moist for a period of B days# or a membraneCforming material may be applied as
provided in +tem /.&# 'tructural Concrete ,he concrete shall be suitably protected from the weather
until thoroughly hardened
)fter the concrete has set sufficiently# the spaces on the back of the curb which were
e?cavated for placing the curb shall be refilled to the required elevation with suitable material which shall
be tamped in layers of not more than $&. mm until consolidated
@006:6: P#%&*t C+#, !" G+tt%#
@006:6:68 P-&'!/
,he precast concrete curb and gutter shall be set in -.mm of cement mortar as specified in
'ubsection A..-/ to the line level and grade as shown on the approved Plans
,he precast curb shall not be more than -.cm in width at the top portion and not be more
than -&cm at the base ,he precast curb and gutter shall be $. m in length and shall be put side by side
consecutively with "oint in between
;oints between consecutive curb and gutter shall be filled with cement mortar to the full
section of the curb and gutter 1?pansion "oints shall be formed at intervals shown on the Plans Where
a curb and gutter is placed ne?t to a concrete pavement# e?pansion "oints in the curb and gutter shall be
located opposite e?pansion "oints in the pavement
7inor defects shall be repaired with mortar containing one part of Portland Cement and two
parts of fine aggregates Plastering shall not be permitted and all re"ected portions shall be removed and
replaced at the ContractorDs e?pense ,he e?posed surface shall be finished by rubbing the surfaces
with a wetted soft brick or wood until they are smooth ,he surfaces shall be wetted thoroughly# either by
dipping the brick or wood in water# or by throwing water on the surfaces with a brush )fter the concrete
has been rubbed smooth using water# it shall then be rubbed with a thin grout containing one part of
Portland Cement and one part of fine aggregate 0ubbing with grout shall continue until uniform color is
produced
@006:6:62 H!"-'!/ P#%&*t C+#, !" G+tt%#
86 +n preparation for the handling of precast curb and gutter# all fabricated curb and gutter of one
($) meter in length shall be provided or inserted with -C$HZ P*C pipes for fitting at their
required locations ,he P*C pipes shall be placed -& mm from both edge during the fresh
concrete is in plastic state
26 Precast curb and gutter shall be lifted on upright position and not at the points of support and
shall be the same during transporting and storage
:6 1?treme care shall be e?ercised in handling and moving precast curb and gutter to avoid
cracking
46 6o precast curb and gutter shall be used that does not reach its final position in the forms
with the required time stipulated prior to installation
?6 Precast curb and gutter shall be transferred to the construction site 5resh curb and gutter
shall not be placed against inCsitu concrete which has been in a position for more than B.
minutes
@6 Precast curb and gutter may only be transported to the delivery point in truck agitators or
truck mi?er operating at the speed designated by the manufacturer of the equipment#
provided that the consistency and workability of the mi? concrete upon discharge at the
delivery point is suitable for adequate placement
@0064 M%t0)" )( M%*+#%5%!t
,he length of curb and gutter to be paid for shall be the number of linear meters of curb and
gutter (cast in place) or the number of pieces of precast curb and gutter of the required dimensions
shown on the Plans measured along its front face inCplace# completed and accepted 6o deductions
shall be made for flattening of curbs at entrances and no additional allowances shall be made for curbs
and gutters constructed on curves
@006? B*'* )( P25%!t
,he length of curb and gutter determined in 'ubsection A../# 7ethod of 7easurement# shall
be paid for at the contract unit price per linear meter for Curb and 9utter which price and payment shall
constitute full compensation for furnishing and placing all materials for concrete# reinforcing steel if
required on the Plans# e?pansion "oint materials# forms for drainage openings# e?cavation for curb and
gutter# backfilling# dumping and disposal of surplus materials# and for all labor# equipment# tools and
incidentals necessary to complete the +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
A.. ($) Concrete Curb (Cast in place) 3inear 7eter
A.. (-) Concrete 9utter (Cast in place) 3inear 7eter
A.. (B) Curb and 9utter (Cast in place) 3inear 7eter
A.. (/) Concrete Curb (Precast) Piece
A.. (&) Concrete 9utter (Precast) Piece
A.. (A) Curb U 9utter (Precast) Piece
ITEM @08 7 SIDEWALK
@0868 D%*&#'$t')!
,his +tem shall consist of the construction of asphalt or Portland Cement concrete sidewalk in
accordance with this 'pecification and to the lines# grades# levels and dimensions shown on the Plans#
or as required by the 1ngineer
@0862 Mt%#'- R%9+'#%5%!t*
@086268 P)#t-!" C%5%!t C)!&#%t%
,he cement concrete shall be Class ) as specified in +tem /.&# 'tructural Concrete
@086262 A*$0-t
)sphaltic material shall be as specified in +tem B.J# (ituminous PlantC7i? 'urface Course#
ColdC3aid# or +tem B$.# (ituminous Concrete 'urface Course# HotC3aid
@08626: E<$!*')! F)'!t F'--%#
2nless otherwise ordered# the preformed "oint filler shall have a thickness of & mm and shall
conform to the requirements of +tem B$$# Portland Cement Concrete Pavement
@086264 F)#5*
5orms shall be of wood or metal as approved by the 1ngineer and shall e?tend to the full
depth of the concrete )ll forms shall be straight# free from warps and of adequate strength to resist
distortion
@08626? B%" C)+#*% Mt%#'-
(ed course material consists of cinders# sand# slag# gravel# crushed stone or other approved
permeable granular material of such grading that all particles shall pass a $-& mm ($@- inch) sieve
@08626@ A*$0-t'& P#'5% C)t
Prime coat shall be cutCback asphalt conforming to the requirements of +tem B.$# (ituminous
Prime Coat
@086: C)!*t#+&t')! R%9+'#%5%!t*
@086:68 A*$0-t S'"%1-.
1?cavation shall be made to the depth and width required that will permit the installation and
bracing of the forms ,he foundation shall be shaped and compacted to a firm and even surface
conforming to the section shown on the Plans )ll materials from soft areas shall be removed and
replaced with suitable materials
,he bed course shall be compacted in layers not e?ceeding $.. mm to the depths# lines and
levels shown on the Plans
,he prepared bed course material shall receive an application of prime coat in accordance
with the requirements of +tem B.$# (ituminous Prime Coat
,he asphalt mi?ture shall be placed on the previously primed and prepared bed only when# in
the opinion of the 1ngineer# the bed is sufficiently dry and weather conditions are suitable ,he mi?ture
shall be placed in one or more layers of uniform thickness to the total depth shown on the Plans 1ach
layer shall be smoothed by raking or screeding and shall be thoroughly compacted by rolling with a hand
operated roller of a type satisfactory to the 1ngineer )fter compaction# the surfacing shall be of the
thickness and section shown on the Plans and shall be smooth# even and of a dense uniform te?ture
5orms# if used# shall be removed and the shoulders shaped and compacted to the required section
@086:62 C%5%!t C)!&#%t% S'"%1-.
1?cavation shall be as specified above ,he bed course material shall be placed in
accordance with the +tem -..# )ggregate 'ubbase Course
)ll forms shall be staked securely in position at the correct line and level Preformed "oint
filler shall be set in position shown on the Plans before placing of the concrete is started ,he top of the
"oint filler shall be placed & mm below the top surface of the finished sidewalk
,he mi?ing# placing# finishing and curing of concrete shall be as specified in +tem /.&#
'tructural Concrete ,he Portland Cement concrete shall be placed to the total depth shown on the
plans
,he surface shall be cut through to a depth of $. mm with a trowel at intervals of $ m or#
were required# in straight lines perpendicular to the edge of sidewalk ,he surface shall then be brushed
,he edges of the sidewalk and the transverse cuts shall be shaped with a suitable tool so formed as to
round the edges to a radius of $& mm
@0864 M%t0)" )( M%*+#%5%!t
,he area to be paid for shall be the number of square meters of sidewalk measured#
completed inCplace and accepted
@086? B*'* )( P25%!t
,he quantity as determined in 'ubsection A.$/# 7ethod of 7easurement# shall be paid for
all the contract unit price per square meter for 'idewalk which price and payment shall constitute full
compensation for furnishing and placing all materials for asphalt sidewalk# concrete sidewalk# e?pansion
"oint material# for e?cavating and compacting the foundation bed# for furnishing and placing cinders#
gravel or other permeable bed course material# for prime coat material# for forms# and for all labor#
equipment# tools and incidentals necessary to complete the +tem
Payment will be made under<
Pay +tem 6o Description 2nit of 7easurement
A.$ 'idewalk 'quare 7eter
ITEM @02 7 MONUMENTS3 MARKERS AND GUIDE POSTS
@0268 D%*&#'$t')!
,his +tem shall consist of rightCofCway monuments# maintenance marker posts# kilometer
posts and@or guide posts# furnished and installed in accordance with this 'pecification at the locations#
and in conformity with the si!es# dimensions and design# shown on the Plans# or as required by the
1ngineer
@0262 Mt%#'- R%9+'#%5%!t*
Concrete shall be the class designated on the Plans and shall be composed of materials
conforming to the requirements of +tem /.&# 'tructural Concrete
0einforcing steel shall conform to the requirements of +tem /./# 0einforcing 'teel
,imber shall be of the species and grade shown on the Plans ,reated timber# if required#
shall conform to the requirements of +tem /$.# ,reated and 2ntreated ,imber
,he metal material shall conform to the requirements shown on the Plans# or as stipulated in
the 'pecial Provisions
Paints# if required# shall conform to the requirements shown on the Plans# or as stipulated in
the 'pecial Provisions
Warning reflectors# if required# shall conform to the requirements shown on the Plans# or as
stipulated in the 'pecial Provisions
@026: C)!*t#+&t')! R%9+'#%5%!t*
Construction or fabrication and installation of monuments and posts shall be as shown on the
Plans or in the 'pecial Provisions and shall include the attaching of warning reflectors and the painting of
posts# if required 1ach monument and post shall be set accurately at the required location and elevation
and in such manner as to insure its being held firmly in place +n constructing precast monuments# the
forms shall not be removed until after the concrete has hardened 7onuments that are warped shall be
re"ected ,he e?posed surface of the finished monuments shall be uniform# of even te?ture# and shall be
free from holes# cracks and chipped edges ,he precast monuments shall not be transported to the work
until the concrete has been cured
@0264 M%t0)" )( M%*+#%5%!t
,he quantities to be paid for shall be the actual number of rightCofCway monuments#
maintenance marker posts# kilometer posts and@or guide posts furnished# placed and accepted
@026? B*'* )( P25%!t
,he quantities determined as provided in 'ubsection A.-/# 7ethod of 7easurement# shall
be paid for at the contract price per unit of measurement respectively# for each of the particular Pay +tem
listed below and as shown in the (id 'chedule# which price and payment shall constitute full
compensation for furnishing and placing all materials# including all labor# equipment# tools and incidentals
necessary to complete the work prescribed in this +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement[
A.- ($) 0ightCofCWay monuments 1ach
A.- (-) 7aintenance marker posts 1ach
A.. (B) 8ilometer posts 1ach
A.. (/) 9uide posts 1ach
(When more than one design is specified for any of the pay items# their respective
dimensions# material types or other means of identification shall be inserted in parenthesis immediately
after the name of the pay item# and letter suffi?es shall be included within the parenthesis of the pay item
numbers)
ITEM @0: 7 GUARDRAIL
@0:68 D%*&#'$t')!
,his item shall consist of furnishing and constructing posts and guardrails of the types called
for in the contract and in accordance with this 'pecification# at the locations# and in conformity with the
lines and grades shown on the Plans# or as required by the 1ngineer
@0:62 Mt%#'- R%9+'#%5%!t*
7aterials for the desired type of guardrail shall meet the requirements specified in the
following specifications<
$ Wire rope or wire cable ))'H,4 7 B.
- Chain link fabric ))'H,4 7 $J$
B 7etal beam rail ))'H,4 7 $J.
/ ,imber rail# unless otherwise indicated in the Plans or 'pecial Provisions# any of the
following first group Philippine ,imber shall be used< +pil# 7olave# ,indalo or :acal 4nly
one specie of timber shall be used in the construction of any one continuous length of
guardrail
,imber guardrail shall be wellCseasoned# straight and free of in"urious defects ,hey shall be
dressed and of sufficient length so that "oints shall be on the rail posts
9uardrail Hardware 4ffset brackets of the resilient and nonCresilient types shall be of the
type specified# or as shown on the Plans# and shall meet the strength requirements specified
'plices and end connections shall be of the type and design specified or as shown on the
Plans# and shall be of such strength as to develop the full design strength of the rail elements
2nless otherwise specified# all fittings# bolts# washers and other accessories shall be
galvani!ed in accordance with the requirements of ))'H,4 7 $$$ or )',7 ) $&B# whichever may
apply )ll galvani!ing shall be done after fabrication
9uardrail Post Posts shall be of either wood# steel# or concrete# as may be specified 4nly
one kind of post shall be used for any one continuous guardrail
Wood post shall be fabricated from an approved or specified timber specie and shall be of the
quality# diameter or section and length as specified# or as shown on the Plans
'teel post shall be of the section and length as specified# or as shown on the Plans ,hey
shall be of a copper bearing steel when so specified 'teel shall conform to the requirements of
))'H,4 7 $JB for the grade specified ,he posts shall be galvani!ed or shop painted as may be
specified
PreCcast reinforced concrete posts shall be of a section and length as specified or as shown
on the Plans Concrete shall conform with the requirements of +tem /.&# 'tructural Concrete# for class
specified 0einforcement shall conform with the requirements of ))'H,4 7 B$ 9rade A. )ll bars shall
be of the deformed type
Concrete deadmen for end anchorages shall be as specified# or as shown on the Plans
Concrete and reinforcement shall conform to the requirements as stated above the precast reinforced
concrete posts
Paints for steel and wood shall be specified and conform to the requirements specified in
+tem /$$# Paint
@0:6: C)!*t#+&t')! R%9+'#%5%!t*
@0:6:68 P)*t*
Posts shall be set vertically in the position shown on the Plans and# where embedded in a
concrete foundation block# shall remain undisturbed for a minimum of /J hours ,he space around the
post shall be backfilled to the ground line with approved material in layers not e?ceeding $.. mm and
each layer shall be moistened and thoroughly compacted
@0:6:62 R'- E-%5%!t*
0ail elements shall be erected in a manner resulting in a smooth continuous installation )ll
bolts# e?cept ad"ustment bolts# shall be drawn tight (olts shall be of sufficient length to e?tend beyond
the nuts at least & mm but not more than $. mm
Where painting of railing components is specified# any damage to the shop coat of paint shall
be corrected by an application of an approved rustCinhibitive primer prior to further painting )ny surface
inaccessible to painting after erection shall be given the specified number of coats of paint uniformly
applied by thorough brushing using an approved pressure spray
9alvani!ed surfaces which have been abraded so that the base material is e?posed#
threaded portions of all fittings and fasteners and cut ends of bolts shall be protected in a manner as may
be specified or directed
,he surfaces and sawed edges of untreated or saltCtreated guardrail shall be painted with
three coats of white paint to within -.. mm of the ground line ,he first -.. mm of posts above the
ground shall be painted with two coats of black paint Painting shall be done only when the timber is dry
and clean 1ach coat of paint shall be thoroughly dry before the ne?t coat is applied Paint shall be
applied in heavy coats# completely covering every part of the surface and shall be worked well into the
"oints and open spaces +t shall be thoroughly and evenly spread that no e?cess paint collects at any
point
9uardrail and posts# after erection has been completed# shall be stained with two applications
of approved creosote stain# covering the rails and the e?posed portions of the posts ,he wood shall be
dry before being stained ,he first coat shall be thoroughly dry before the second is applied 'tain shall
not be applied in damp weather
5or beam type guardrails# metal works not galvani!ed shall be given one shop coat of red
lead# !inc chromate paint or an approved fastCdrying rustCinhibitive primer and two field coats of white or
aluminum paint 2ntreated wood posts shall be given three coats of paints of the color indicated on the
Plans# or as specified Painting shall conform to the requirements of +tem /$$# Paint
@0:64 M%t0)" )( M%*+#%5%!t
9uardrail shall be measured by linear meter from center to center of end posts# e?cept where
end connections are made on masonry or steel structures# in which case measurement will be to the face
of such structures
1nd anchorages and terminal sections will be measured as units of each kind shown in (id
'chedule +f no pay item for anchorages or terminal sections appear in the (id 'chedule# measurement
therefore shall be included in the linear meter measurement for completed guardrail
@0:6? B*'* )( P25%!t
,he accepted quantities of guardrail# determined in 'ubsection A.B/# 7ethod of
7easurement# shall be paid for at the contract unit price per linear meter for the type specified# complete
in place# which price and payment shall be full compensation for furnishing and placing all materials#
including all labor# equipment# tools and incidentals necessary to complete the +tem When so specified#
end anchorages and terminal sections will be paid for at the contract unit price for each of the kind
specified and completed in place
Payment will be made under<
Pay +tem 6o Description 2nit of 7easurement
A.B ($)
A.B (-)
A.B (Ba)
A.B (Bb)
A./ (/)
9uardrail (Wire rope or Wire cable)
Cable 9uardrail %Chain 3ink 5abric)
7etal 9uardrail (7etal (eam)
+ncluding Post
7etal (eam 1nd Piece
9uardrail (,imber)
3inear 7eter
3inear 7eter
3inear 7eter
1ach
3inear 7eter
ITEM @04 7 FENCING
@0468 D%*&#'$t')!
,his +tem shall consist of furnishing and constructing posts and barbed wire or chain link
fences in accordance with the details# and at the locations# shown on the Plans# or as required by the
1ngineer
@0462 Mt%#'- R%9+'#%5%!t*
@046268 B#,%" W'#%
(arbed wire shall conform to the requirements of )',7 ) $-$# Class + ,he barbed wire
shall consist of - strands of $-& gauge wire# twisted with - points# $/ gauge barbs spaced $.. mm
apart
@046262 C0'! L'!. F%!&% F,#'&
Chain link fence fabric shall be fabricated from $. gauge galvani!ed wire conforming to
))'H,4 7 $J$ and shall be of the type shown on the Plans (efore ordering the chain link fence fabric#
the Contractor shall submit a sample of the material to the 1ngineer for testing and for approval
@04626: C)!&#%t% P)*t
Concrete posts shall be made of Class ) concrete in accordance with +tem /.&# 'tructural
Concrete ,he posts shall be cast to a tapered section B m long# or to the length shown on the detailed
Plans# and shall have a smooth surface finish
@046264 St%%- P)*t
'teel posts shall be of the sections and length as specified or as shown on the Plans ,he
posts shall be copper bearing steel and shall conform to the requirements of ))'H,4 7 $JB for the
grade specified
@04626? St%%- R%'!()#&%5%!t
'teel reinforcement for concrete posts shall be deformed steel bars conforming to the
provisions of +tem /./# 0einforcing 'teel
@04626@ H#"1#%*
6uts# bolts# washers and other associated hardware shall be galvani!ed after fabrication as
specified as )',7 $&B
@046: C)!*t#+&t')! R%9+'#%5%!t*
,he Contractor shall perform such clearing and grubbing as may be necessary to construct
the fence to the required grade and alignment 5ence shall generally follow the contour of the
ground 9rading shall be performed where necessary to provide a neat appearance
9ates shall be constructed as shown on the Plans
@046:68 E#%&t')! P)*t
,he post shall be erected vertically in position inside the formwork of the foundation block
prior to the placing of concrete and shall be adequately supported by bracing to prevent movement of the
post during the placing and setting of the concrete ,he posts shall be erected to the height and location
shown on the Plans# or as ordered by the 1ngineer
@046:62 I!*t--t')! )( C0'! L'!. F%!&% (,#'&
,he chain link fence fabric shall be set to line and elevation and pulled taut between each
post before spot welding# or other method of fi?ing# is carried out Where splicing of the fence fabric is
necessary# or at "oints# the lapping of the chain link fence fabric shall be for a minimum of $.. mm and
shall occur only at the post 6o hori!ontal splicing will be permitted ,he fence fabric shall be fi?ed to
the posts as shown on the Plans )ny surface protective layer damaged during welding and@or
construction shall be restored properly
@0464 M%t0)" )( M%*+#%5%!t
,he quantity to be paid for shall be the number of linear meter measured center to center of
posts# of fencing erected in place and accepted
@046? B*'* )( P25%!t
,he quantity# as determined in 'ubsection A.//# 7ethod of 7easurement# shall be paid for
at the contract price per unit of measurement respectively for each of the particular items listed below
and as shown in the (id 'chedule# which price and payment shall be full compensation for furnishing and
placing all materials and for all labor# equipment# tools and incidentals necessary to complete the +tem
Payment will be made under<
Pay +tem 6o Description 2nit of 7easurement
A./ ($)
A./ (-)
A./ (B)
A./ (/)
5encing ((arbed wire)
5encing (Chain 3ink 5ence
5abric)
5encing (Posts)
5encing (9ates)
3inear 7eter
3inear 7eter
1ach
1ach
ITEM @0? 7 ROAD SIGN
@0?68 D%*&#'$t')!
,his +tem shall consist of furnishing and installing road signs in accordance with this
'pecification and to the details shown on the Plans# or as required by the 1ngineer
,he road signs shall comply in all respects with the GPhilippine +nternational 0oad 'igns
7anualH published by the Department of Public Works and Highways# 7anila ,he categories of road
signs are designated in the 7anual# namely# danger warning signs# regulatory signs and informative
signs# or guide signs ,hese are referred to in the Contract as warning signs and informatory signs#
respectively
0oad signs shall be classified as standard or nonCstandard 'tandard signs consist of all
warning signs# regulatory signs and informatory signs with the e?ception of direction signs# place
identification signs and the line 6onCstandard signs consist of all informatory signs which are not
classified as standard signs
,he si!e of warning and regulatory signs is the length of the side of triangular signs
(measured from the points of intersection of the e?tension of the edges)# the hori!ontal width of
octagonal signs and the diameter of circular signs
@0?62 Mt%#'- R%9+'#%5%!t*
@0?6268 S'/! P!%-*
'ign panels for warning# regulatory# and informatory signs shall be manufactured from
aluminum sheeting at least B mm thick
@0?6262 R%(-%&t';% S0%%t'!/
,he reflective sheeting used on the road signs shall consist of spherical lens elements
embedded within a transparent plastic having a smooth# flat surface with a protected precoat adhesive
which shall be pressure sensitive for manual application# or tack free heat activated for mechanical
vacuumCheat application
,he minimum reflective brightness values of the reflective sheeting as compared to a
magnesium o?ide (7g4) shall be as given in ,able A.&$ ,he brightness of the reflective sheeting totally
wet by rain# shall be not less than %.K of the given values
,able A.&$ = 0eflective (rightness of ,raffic 'igns 'urfaces
Color )ngle of +ncidence )ngle of
Divergence
7inimum 0eflective
(rightness *alue
Compared with 7g4
0ed C/
.
-.
.
&.
.
.&
.
.&
.
.&
.
$&
$.
B
White C/
.
-.
.
&.
.
.&
.
.&
.
.&
.
E&
E.
E.
:ellow C/
.
-.
.
&.
.
.&
.
.&
.
.&
.
B&
B&
$.
(lue C/
.
-.
.
&.
.
.&
.
.&
.
.&
.
A
/&
.&
,he reflective sheeting shall be sufficiently fle?ible to permit application and adhesion to a
moderately embossed surface +t shall show no damage when bent %.
.
over a &. mm diameter mandrel
,he sheeting shall be solventCresistant so as to be capable of withstanding cleaning with
petrol# diesel fuel# mineral spirits# turpentine methanol
,he sheeting shall show no cracking or reduction in reflectivity after being sub"ected to the
dropping of a -& mm diameter steel ball from a height of - m into its surface
,he adhesive shall permit the reflective sheeting to adhere accurately /J hours after
application of temperatures of up to %.
.
,he reflective material shall be weatherCresistant and# following cleaning in accordance with
manufacturerDs recommendations# shall show no discoloration#
cracking# blistering# peeling or any dimensional change
'amples of reflective sheeting shall be submitted to the 1ngineer for approval
@0?626: P)*t* !" F#5%*
Wide flange posts and frames shall be fabricated from structural steel conforming to )',7 )
-JB 9rade D +n lieu of wide flange steel posts# the Contractor may use tubular steel posts conforming to
)',7 ) &.$ )ll posts shall be thoroughly cleaned# free from grease# scale and rust and shall be given
one coat of rustCinhibiting priming paint and two coats of gray paint in accordance with +tem /$$# Paint
@0?6264 N+t* !" B)-t*
6uts# bolts# washers and other metal parts shall be hotCdip galvani!ed after fabrication in
accordance with the requirements of ))'H,4 7 $$$
@0?626? C)!&#%t% F)+!"t')! B-)&.*
,he concrete for the foundation blocks shall be Class ) in accordance with +tem /.&#
'tructural Concrete and shall be of the si!e shown on the Plans
@0?6: C)!*t#+&t')! R%9+'#%5%!t*
@0?6:68 E<&;t')! !" B&.('--'!/
Holes shall be e?cavated to the required depth to the bottom of the concrete foundation as
shown on the Plans
(ackfilling shall be carried out by using suitable material approved by the 1ngineer and shall
be compacted in layers not e?ceeding $&. mm in depth 'urplus e?cavated material shall be disposed
of by the Contractor as directed by the 1ngineer
@0?6:62 E#%&t')! )( P)*t*
,he posts shall be erected vertically in position inside the formwork of the foundation block
prior to the placing of the concrete and shall be adequately supported by bracing to prevent movement of
the post during the placing and setting of concrete ,he posts shall be located at the positions shown on
the Plans
@0?6:6: S'/! P!%- I!*t--t')!
'ign panels shall be installed in accordance with the details shown on the Plans )ny
chipping or bending of the sign panels shall be considered as sufficient cause to require replacement of
the panels at the ContractorDs e?pense
,he e?posed portion of the fastening hardware on the face of the signs shall be painted with
enamels matching the background color
)ll newly erected traffic road signs shall be covered until ordered removed by the 1ngineer
@0?64 M%t0)" )( M%*+#%5%!t
,he quantities of standard reflective warning and regulatory road signs shall be the number of
such signs of the si!e specified# including the necessary posts and supports erected and accepted
,he quantities for standard reflective informatory signs and nonCstandard reflective
informatory signs shall be the number of such# including the necessary posts and supports# erected and
accepted
@0?6? B*'* )( P25%!t
,he quantities measured as determined in 'ubsection A.&/# 7ethod of 7easurement# shall
be paid for at the contract unit price for the Pay +tems shown in the (id 'chedule which price and
payment shall be full compensation for furnishing and installing road signs# for e?cavation# backfilling and
construction of foundation blocks# and all labor# equipment# tools and incidentals necessary to complete
the +tem
Payment will be made under<
Pay +tem 6o Description 2nit of 7easurement
A.& ($)
A.& (-)
A.& (B)
Warning 'igns
0egulatory 'igns
+nformatory 'igns
1ach
1ach
1ach
ITEM @0@ 7 PAVEMENT MARKINGS
@0@68 D%*&#'$t')!
,his item shall consist of placing markings on the finished pavement ,he work shall include
the furnishing of premi?ed reflectori!ed traffic paint or reflectori!ed pavement marking paint conforming
to the requirements of ))'H,4 7 -/J# whichever is called for in the Contract# sampling and packing#
preparing the surface# and applying the paint to the pavement surface# all in accordance with this
'pecification
,he paint shall be applied to the si!e# shape and location of the markings shown on the
Plans# or as required by the 1ngineer
@0@62 P#%5'<%" R%(-%&t)#'>%" T#(('& P'!t*
Premi?ed reflectori!ed traffic paint is a paint in which the glass beads are mi?ed in the paint
during the process of manufacture# so that upon application and drying# the paint line is capable of
retroreflection of the light beams
Premi?ed reflectori!ed traffic paints which are available in both white and yellow are paints
that provide reflective marking for concrete# bituminous# bricks or stone surface of highways# bridges#
tunnels# streets# parking lots and airports
@0@6268 C-**'('&t')!
Premi?ed reflectori!ed traffic paint shall be classified according to the following types based
on the vehicles used<
,ype + = )lkyd
,ype ++ = Chlorinated 0ubber )lkyd
@0@6262 Mt%#'- R%9+'#%5%!t*
,he paint shall consist of pigments# vehicles and glass beads so combined as to produce a
paint that will conform to the following requirements
a Condition in container = ,he packaged material shall be free from lumps and mi?ed readily to
a smooth homogenous state
b 'kinning = ,he packaged material shall not skin within /J hours in a N filled# tightly closed
container
c )ppearance of Dried 5ilm = ,he paint film shall dry to a smooth uniform finish
d 5le?ibility = ,he dried paint film shall not show cracking or flaking after being bent about $J.
degrees over a $-E mm mandrel
e 0esistance to Water = ,he dried paint film shall not show blistering# peeling# wrinkling and
discoloration when immersed in water for $J hours
f ,he paint shall also conform to the physical properties specified in ,able $
,able $ = Physical Properties
Properties
,ype + and ,ype ++
7inimum 7a?imum
'pecific 9ravity $& C
Drying ,ime# 6o Pick 2p#
7inutes C /.
Consistency (8reb 2nits) at -. C A& %&
g Premi?ed reflectori!ed traffic paint composition shall conform to the requirements given in
,able -
,able - = Composition 0equirements
Paint Composition
0equirements
,ype + ,ype ++
7inimum 7a?imum 7inimum 7a?imum
,otal Dry 'olids# percent
(y weight A. C A. C
,itanium Dio?ide# 0utile
Percent by weight $A. C $A. C
7edium Chrome :ellow#
Percent by weight $-. C $-. C
1?tenders# percent by wt#
White
:ellow C
$B.
$E.
C
C
$B.
$E.
6onCvolatile Content
(based on the vehicle)
percent by weight /. C /$ C
9lass (eads# percent by
Weight B$. B&. B$. B&.
h 9lass 'pheres or (eads 0equirements<
Fuantity< ,he amount of glass beads to be mi?ed with the paint shall be &..
grams per liter of paint
(eads Diameter< ,he percentage of beads that will pass through the 2'
'tandard 'ieves shall be as follows<
'ieve 6o (um) 7ass Percent Passing
E. (-$- = um) = .J&. $..
J. ($JA = um) = .A.. J&C$..
$/. ($.A = um) = .B.. $&C&&
-B. ( AB = um) = .$&. .C$.
+nde? of 0efraction< ,he inde? of refraction of the beads shall be
within the range of $&. to $A. when tested
by the liquid immersion method at -%
o
C
)ppearance< ,he glass beads shall be transparent# colorless and
the sum of particles that are fused# plane# angular
and colored and contains bubble shall not e?ceed
-. percent
@0@626: C)!*t#+&t')! R%9+'#%5%!t*
,he painting of lane markers and traffic strips shall include the cleaning of the pavement
surfaces# the application# protection and drying of the paint coatings# the protection of pedestrians#
vehicular or other traffic# the protection of all parts of the road structure and its appurtenances against
disfigurement by spatters# splashes or smirches of paints or of paint materials# and the supplying of all
tools# labor and traffic paint necessary for the entire work
,he paint shall not be applied during rain or wet weather or when the air is misty# or when in
the opinion of the 1ngineer# conditions are unfavorable for the work Paint shall not be applied upon
damp pavement surfaces# or upon pavement which has absorbed heat sufficient to cause the paint to
blister and produce a porous film of paint
,he application of paint shall preferably be carried out by a machine specially made for this
purpose but where brushes are used# only round or oval brushes not e?ceeding $.. mm in width will be
permitted ,he paint shall be so applied as to produce a uniform# even coating in close contact with the
surface being painted
,raffic paint shall be applied to the pavement at the rate of .BB 3 @m
-
and shall dry sufficiently
to be free from cracking in from $& to B. minutes
)ll markings shall present a clean cut# uniform and workmanlike appearance 7arkings that
fail to have a uniform# satisfactory appearance either by day or night# shall be corrected by the Contractor
in a manner acceptable to the 1ngineer and at no cost to the 9overnment
@0@6264 S5$-'!/
,he paint shall be sampled in accordance with P6' /J/@+'4 $&$- or other Philippine
'tandard 7ethod of 'ampling Paints and *arnishes
@0@626? T%*t M%t0)"*
,he paints shall be tested in accordance with the methods specified in P6' /A$ or other
Philippine 'tandard 7ethod of ,ests for Paints and *arnishes
@0@626@ P&.'!/3 P&./'!/ !" M#.'!/
,he paints shall be packed# packaged and marked in accordance with P6' $/.
@0@6: M%t0)" )( M%*+#%5%!t
,he quantity of pavement markings to be paid for shall either be the length as shown on the
Plans of painted traffic line of the stated width or the area as shown on the plans of symbols# lettering#
hatchings# and the like# completed and accepted 'eparate items shall be provided for premi?ed
reflectori!ed traffic paint and reflectori!ed thermoplastic pavement markings
@0@64 B*'* )( P25%!t
,he quantities measured as determined in 'ection A.A/# 7ethod of 7easurement# shall be
paid for at the appropriate contract unit price for the Pay +tems shown in the (id 'chedule which price
and payment shall constitute full compensation for furnishing and placing all materials# sampling and
packing# for the preparation of the surface# and for all labor# equipment# tools and incidentals necessary
to complete the +tem
Payment will be made under<
Pay +tem 6o Description 2nit of 7easurement
A.A ($)
A.A (-)
Pavement markings
(Premi?ed 0eflectori!ed)
Pavement markings
(0eflectori!ed ,hermoplastic)
'quare 7eter
'quare 7eter
ITEM @0A 7 REFLECTIVE PAVEMENT STUDS
@0A68 D%*&#'$t')!
,his +tem shall consist of furnishing and installing reflective pavement studs on the surface of
the pavement in accordance with this 'pecification and at the locations shown on the Plans# or as
required by the 1ngineer
@0A62 Mt%#'- R%9+'#%5%!t*
@0A6268 R%(-%&t';% St+"*
0eflective studs shall be either the G5lush 'urfaceH or G0aised ProfileH type having the
following characteristics
,he G5lush 'urfaceH reflector shall be the short base type having a ma?imum base area of
$J. mm ? $/. mm ,he base shall be formed in castCiron with adequate webbing to insure a firm key to
the road when installed ,he pad shall be highly resilient and durable rubber reinforced with canvass
and shall have a design life of at least & years ,he pad shall be so designed as to produce a selfCwiping
action of the reflectors when depressed ,he reflectors shall be made of impact and abrasionCresisting
glass and shall be hermetically sealed into a copper socket
,he G0aised ProfileH reflectors shall consist of an acrylic plastic shell filled with an adherent
epo?y compound molded from methyl methacyclate into the shape of a shallow frustrum of a pyramid
with base dimensions appro?imately $.. mm ? $.. mm and thickness of not more than -. mm ,he
shell shall contain two prismatic reflectors each inclined at an angle of B.
o
to the hori!ontal and having
an area not less than -. cm
-
,he reflectors shall attain the following standards for their photometric and
physical properties<
a) ,he reflectors shall have the minimum specific intensity values e?pressed as
candle power per footCcandle of illumination at the reflector on a plane
perpendicular to the incident light shown in ,able A.E$
,able A.E$ = 0aised Profile Pavement 'tuds<
Photometric Properties
'pecific +ntensity *alues
Color Crystal :ellow 0ed
Divergence )ngle .-
o
.-
o
-
o
+ncidence )ngle
.
o
-.
o
B..
$-.
$J.
.E-
.E&
.B.
1ach reflector for testing shall be located with the center of the reflecting face at a diameter of
$& m from a uniformly bright light source having an effective diameter of & mm ,he width of the
photocell shall be $- mm and shall be shielded from stray light ,he distance from the centers of the
light source and photocell shall be & mm 5ailure of more than /K of the reflective faces shall be a
cause for re"ection of the complete batch
,he reflectors shall support a vertical load or kgf($.k6) when tested in the following manner
) reflector shall be centered hori!ontally over the open end of a vertically positioned hollow metal
cylinders# E& mm internal diameter# -& mm high and wall thickness of A mm ,he load shall be applied to
the top of the reflector through a A mm diameter by a A mm high metal plug centered on top of the
reflector 5ailure shall constitute either breakage or significant deformation of the marker at any load less
than $... kgf
@0A6262 A"0%*';%
When G0aised ProfileH type reflectors are specified# an approved twoCpart epo?y adhesive
shall be used
@0A626: C%5%!t M)#t#
Cement mortar shall consist of $ part of Portland Cement to - parts of fine aggregate with
water added as necessary to obtain the required consistency
@0A6: C)!*t#+&t')! R%9+'#%5%!t*
@0A6:68 F-+*0 S+#(&% T2$%
,he stud shall be installed into the pavement in accordance with the manufacturerDs
instructions but shall also comply with the following requirements
Cavities in the pavement shall be clearly cut to the dimensions of the pavement stud and
shall allow a clearance of $. mm around the stud base ,he longitudinal centerline a?is of the cavity
shall be the same as that required for the pavement stud when laid to the correct line and direction
,he walls of the cavity shall be splayed back at the angle of appro?imately B.
o
to the vertical
to facilitate a GdoveCtailH "oint after the mortar has set
,he bottom of the cavity shall be levelled with asphalt concrete prior to placing the stud base
which shall be pounded into position with a pounder foot attached to the pneumatic drill
,he depth of the activity shall be such that when the stud base and reflectors have been
installed the elevation of the floor of the lens socket shall not be greater than -. mm or less than $. mm
above the pavement surface
When the studs are installed into a cement concrete pavement# the stud shall be grouted into
position with asphalt concrete containing fine aggregate only or with a cement mortar as described in
'ubsection A.E-B above
@0A6:62 R'*%" P#)('-% T2$%
,he pavement studs shall be installed in accordance with the manufacturerDs instructions
@0A64 M%t0)" )( M%*+#%5%!t
,he quantity of reflectori!ed pavement studs to be paid for shall be the number of
reflectori!ed pavement studs of either the flush surface type or the raised profile type# whichever is called
for in the Contract# installed complete and accepted
@0A6? B*'* )( P25%!t
,he quantities measured as described in 'ubsection A.E/# 7ethod of 7easurement# shall
be paid for at the contract unit price of the Pay +tems shown in the (id 'chedule# which payment shall
constitute full compensation for furnishing and placing all materials# e?cavating cavities# preparation of
surfaces# applying adhesive and mortar and for all labor# equipment# tools and incidentals necessary to
complete the +tem
Payment will be made under<
Pay +tem 6o Description 2nit of 7easurement
A.E ($)
A.E (-)
0eflectori!ed Pavement 'tud
(5lush ,ype)
0eflectori!ed Pavement 'tuds
(0aised Profile ,ype)
1ach
1ach
ITEM @0B 7 TOPSOIL
@0B68 D%*&#'$t')!
,his +tem shall consist of topsoil furnished# transported and spread# or topsoil removed from
designated areas# hauled and spread# in accordance with this 'pecification at the location shown on the
Plans or as required by the 1ngineer
@0B62 Mt%#'- R%9+'#%5%!t*
,opsoil furnished shall consist of fertile friable soil of loamy character without admi?ture of
undesirable subsoil# refuse or foreign materials +t shall be obtained from wellCdrained arable land and
shall be reasonably free from roots# hard clay# coarse gravel# stones larger than &. mm in si!e# coarse
sand# no?ious seeds# sticks# brush# litter and other deleterious substances ,opsoil shall be capable of
sustaining healthy plant life and shall be sub"ect to the approval of the 1ngineer
,opsoil shall contain not less than five (&) percent organic matter as determined by loss or
ignition of samples ovenCdried to constant weight
@0B6: C)!*t#+&t')! R%9+'#%5%!t*
@0B6:68 S)+#&%* )( Mt%#'-
,opsoil shall be obtained as specified in +tem $.-# 1?cavation# or from other approved
sources ,he Contractor shall notify the 1ngineer at least five days before he intends to start topsoil
stripping operations )fter inspection and approval by the 1ngineer and prior to stripping any topsoil# the
Contractor shall remove no?ious weeds and tall grass# brush roots and stones larger than &. mm in
diameter
@0B6:62 P-&'!/
,he topsoil shall be evenly spread on the areas and to the line and level shown on the Plans
and compacted with a light roller to a depth of not less than $.. mm 'preading shall not be done when
the ground topsoil is e?cessively wet# or otherwise in a condition detrimental to such work ,he roadway
surfaces shall be kept clean during hauling and spreading operations
)fter spreading has been completed# large clods# stones# roots# stumps and other looseClying
materials shall be raked up and removed )ny erosion# irregularities of grade or other incidental damage
to the surface of the topsoil shall be repaired and@or restored to the 1ngineerDs satisfaction
@0B64 M%t0)" )( M%*+#%5%!t
,he quantities to be paid for shall be the number of cubic meters of ,opsoil removed#
furnished and hauled complete in place and accepted
@0B6? B*'* )( P25%!t
,he quantities# as determined in 'ubsection A.J/# 7ethod of 7easurement# shall be paid for
at the contract unit price respectively# for each of the particular Pay +tems listed below that is shown on
the (id 'chedule# which price and payment shall be full compensation for furnishing and placing all
materials and for all labor# equipment# tools and incidentals necessary to complete the +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
A.J($) 5urnishing and Placing ,opsoil Cubic 7eter
A.J(-) Placing ,opsoil Cubic 7eter
ITEM @0C D SPRIGGING
@0C68 D%*&#'$t')!
,his +tem shall consist of planting sprigs of living grass plants in accordance with this
'pecification at locations shown on the Plans or as required by the 1ngineer
@0C62 Mt%#'- R%9+'#%5%!t*
@0C6268 S$#'/*
'prigs shall be healthy living stems (stolons or rhi!omes) with attached roots or perennial
turfCforming grasses of the kinds shown on the Plans# harvested without adhering soil and obtained from
approved sources in the locality of the work where the sod is heavy and thickly matted ,he presence of
ob"ectionable grasses# weeds or other detrimental material will be a cause for re"ection
@0C6262 F%#t'-'>%#*
5ertili!ers shall be standard commercial fertili!ers supplied separately or in mi?ture
containing the percentages of total nitrogen# available phosphoric acid and waterCsoluble potash ,hey
shall be furnished in standard containers with name# weight and guaranteed analysis of contents clearly
marked ,he fertili!ers may be supplied in the following form<
$ ) dry# freeCflowing fertili!er soluble in water# suitable for application by a common
fertili!er spreader
- ) finely ground fertili!er# soluble in water suitable for application by power sprayer
B ) granular or pellet form suitable for application by blower equipment
@0C626: G#)+!" L'5%*t)!%
9round limestone shall contain not less than J& percent of calcium and magnesium
carbonates and shall be of such fineness that $.. percent shall pass through a -.. mm sieve and not
less than B& percent through a .$&. mm sieve 9ranulated slag may be substituted in lieu of ground
limestone sub"ect to the approval of the 1ngineer of an ad"usted application rate that will provide the
equivalent total neutrali!ing power of the specified limestone
@0C6264 T)$*)'-
,opsoil shall perform to the requirements of +tem A.J# ,opsoil
@0C626? M+-&0 Mt%#'-
7ulch material shall be hay# straw or other local nonCto?ic material
@0C6: C)!*t#+&t')! R%9+'#%5%!t*
@0C6:68 H#;%*t'!/ S$#'/*
,he Contractor shall notify the 1ngineer at least & days before sprigs are to be harvested and
the source shall be approved by the 1ngineer before harvesting begins
,o begin harvesting# grass and woods shall be mowed to a height of &. to E& mm and all
clippings removed 'prigs shall then be loosened by crossCdisking# shallow plowing or other acceptable
methods )fter loosening the sprigs from the soil# they shall be gathered in small piles or windrows#
watered and kept moist until planted
6ot more than -/ hours shall elapse between harvesting and planting sprigs# e?cept that
when weather or other uncontrollable condition interrupts the work# a time e?tension may be granted#
provided the sprigs are still moist and viable 'prigs that have heated in stockpiles# permitted to dry out
or otherwise seriously damaged during harvesting or delivery shall be re"ected and be disposed off as
directed
@0C6:62 A";!&% P#%$#t')! !" C-%!+$
)fter grading of areas has been completed and before applying fertili!er and ground
limestone# areas to be sprigged shall be raked or otherwise cleared of stone larger than &. mm in
diameter# sticks# stumps and other debris which might interfere with sprigging# growth of grasses or
subsequent maintenance of grassCcovered areas +f any damage by erosion or other causes has
occurred after grading of areas and before beginning the application of fertili!er and ground limestone#
the Contractor shall repair such damage ,his may include filling gullies# smoothing irregularities and
repairing other incidental damage
@0C6:6: T)$*)'-'!/
+f topsoiling is shown on the Plans# it shall be done in accordance with the requirements of
+tem A.J# ,opsoil
@0C6:64 A$$-2'!/ F%#t'-'>%# !" G#)+!" L'5%*t)!%
5ollowing advance preparation and cleanup# fertili!er shall be uniformly spread at the rate
indicated on the Plans +f use of ground limestone is required# it shall be spread at the rate shown on
the Plans ,hese materials shall be incorporated into the soil to a depth of not less than &. mm by
disking# raking or other methods acceptable to the 1ngineer 'tones larger than &. mm in diameter#
large clods# roots and other litter brought to the surface by this operation shall be removed
4n steep slopes where fertili!er and ground limestone cannot be incorporated effectively by
mechanical equipment# they may be applied with power sprayers# blower equipment or other approved
method and need not be incorporated into the soil
@0C6:6? P-!t'!/ S$#'/*
'prigging shall not be done during windy weather or when the ground is dry# e?cessively wet
or otherwise untillable 'prigs shall be planted in e?isting ground or in formed embankments or on
topsoil as shown on the Plans +f the soil is not moist when the sprigs are being set# water shall be
applied until the soil is moist and in a workable condition 4ne or more of the following methods shall be
used# whichever is directed by the 1ngineer<
$ (roadcast 'prigging = 'prigs shall be broadcast by hand or by suitable equipment
in a uniform layer over the prepared surface with spacing between sprigs not to
e?ceed $&. mm ,he sprigs shall then be forced into the soil to a depth of &. mm
to $.. mm with a straight spade or similar tool# or with a disk harrow or other
equipment set to cover the sprigs to the required depth
- 0ow 'prigging = 5urrows shall be opened along the appro?imate contour of slopes
at the spacing and depth indicated on the Plans 'prigs shall be placed without
delay in continuous row in the open furrow with successive sprigs touching and
shall be covered immediately
B 'pot 'prigging = 'pot sprigging shall be performed as specified under row
sprigging# e?cept that# instead of planting in continuous rows# groups of four sprigs
or more shall be spaced /&. mm apart in the rows
@0C6:6@ M+-&0'!/ !" C)5$&t'!/
)fter planting or sprigs has been completed and prior to compacting# the surface shall be
cleared of stones larger than &. mm in diameter# large clods# roots and other litter brought to the surface
during sprigging
+f mulching of sprigged areas is shown on the Plans# the sprigged area shall be covered with
mulch in accordance with the requirements of 'ubsection A.%-&# 7ulch 7aterial# within -/ hours from
the time sprigging has been completed# weather and soil conditions permitting
+f mulching is not shown on the Plans# the sprigged area shall be compacted within -/ hours
from the time sprigging has been completed# weather and soil conditions permitting# by cultipackers#
rollers or other satisfactory equipment operated at right angles to the slopes Compaction shall not be
done when the soil is in such condition that it is picked up by the equipment# nor shall clay soils be
compacted if so directed by the 1ngineer
@0C6:6A M'!t%!!&% )( S$#'//%" A#%*
,he Contractor shall protect sprigged areas against traffic by warning signs or barricades
approved by the 1ngineer 'urfaces gullied or otherwise damaged following sprigging shall be repaired
by regrading and resprigging as directed ,he Contractor shall mow# water as directed and otherwise
maintain sprigged areas in a satisfactory condition until final inspection and acceptance of the work
@0C64 M%t0)" )( M%*+#%5%!t
,he quantity of sprigging to be paid for shall be the number of units of $.. square meters#
measured on the ground surface# completed and accepted
@0C6? B*'* )( P25%!t
,he quantity# determined as provided in 'ubsection A.%/# 7ethod of 7easurement# shall be
paid for the Pay +tem listed below# which price and payment shall be full compensation for furnishing and
placing all materials# for any required mulching of sprigged areas and for all labor# equipment# tools and
incidentals necessary to complete the work prescribed in this 'ection e?cept topsoiling which shall be
paid for as provided in +tem A.J# ,opsoil
Pay +tem will be made under<
Pay item 6o Description 2nit of 7easurement
A.% 'prigging $.. 'quare 7eter
ITEM @80 7 SODDING
@8068 D%*&#'$t')!
,his +tem shall consist of furnishing and laying of live sod on the shoulders# slopes# ditches#
or other locations as designated# construction of sod ditch checks or similar appurtenances# as shown on
the Plans or as ordered and laid out in the field by the 1ngineer# all in accordance with this 'pecification
@8062 Mt%#'- R%9+'#%5%!t*
,he sod shall consist of healthy# dense# wellCrooted growth of permanent and desirable
grasses indigenous to the general locality where it is to be used and shall be free from weeds or
undesirable grasses )t the time the sod is cut# the grass on the sod shall have a length of
appro?imately &. mm (if longer# the grass shall be cut to appro?imately this length) and the sod shall
have been raked free from debris
,he sod shall be cut into uniform squares appro?imately B.. mm ? B.. mm# but not larger
than is convenient for handling and transporting
,he thickness of the sod shall be uniform as possible appro?imately /. mm or more
depending on the nature of the sod# so that practically all of the dense root system of the grasses will be
retained# but e?posed# in the sod strip and that the sod can be handled without undue tearing or
breaking
+n the event the sod to be cut is in a dry condition as to cause scrumbling or breaking during
cutting operations# the Contractor# at his own e?pense# shall apply water in sufficient quantities at least
$- hours before cutting to provide a wellCmoistened condition of the sod to the depth to which it is to be
cut 'ods shall be sub"ect to the approval of the 1ngineer
@806: C)!*t#+&t')! R%9+'#%5%!t*
@806:68 P#%$#t')! )( t0% E#t0 B%"
,he area to be sodded shall be constructed to the required crossCsection and contour# and
the tops and bottoms of the slopes shall be rounded as shown in the typical roadway sections
,he areas to be sodded shall be free from stones# roots or other undesirable foreign
materials
,he soil on the area to be sodded shall be loosened and brought to a reasonably fine te?ture
to a depth of not less than B. mm by means of equipment on hand methods adapted for the purpose
@806:62 P-&'!/ t0% S)"
,he earth bed upon which the sod is to be placed shall be moistened to the loosened depth#
if not naturally sufficiently moist# and the sod shall be placed thereon within -/ hours after the same has
been cut
2nless otherwise required# the sod on slopes shall be laid on hori!ontal strips beginning at
the bottom of the slope and working upwards When placing sod in ditches# or in the construction of sod
ditch checks or similar appurtenances# the length of the strips shall be laid at right angles to the direction
of the flow of the water
'od shall be laid so that the "oints caused by abutting ends of sod strip are not continuous
1ach sod strip shall be so laid as to abut snugly against the strip previously laid
)s the sod is being laid it shall be lightly tamped with suitable wooden or metal tampers
sufficiently to set or press the sod into the underlying soil
)t points where it is anticipated that water may flow over a sodded area# the upper edges of
the sod strips shall be turned into the soil to be below the ad"acent area and a layer of earth place over
this "uncture and thoroughly compacted )t the limits of sodded areas# the end strips shall be turned in
and treated similarly
@806:6: St.'!/ t0% S)"
4n all slopes steeper than one vertical to four hori!ontal# sod shall be pegged with stakes
-..CB.. mm in length# spaced as required by the nature of the soil and steepness of slope 'takes shall
be driven into the sod at right angles to the slope until flush with the bottom of the grass blades
@806:64 T)$ D#%**'!/
)fter staking has been completed# the surface shall be cleared of loose sod# e?cess soil or
other foreign material# whereupon a thin layer of topsoil shall be scattered over the sod as a top dressing
and the areas shall then be thoroughly moistened by sprinkling with water
@806:6? Wt%#'!/
,he Contractor shall regularly water and maintain sodded areas in a satisfactory condition
for the duration of the Contract and until final acceptance of the work by the 1ngineer
@8064 M%t0)" )( M%*+#%5%!t
'odding shall be measured by the square meter and the quantity to be measured for
payment shall be the actual number of square meters of area on which sod has been placed in
accordance with this 'pecification and within the limits of construction as designated on the Plans or as
ordered by the 1ngineer
@806? B*'* )( P25%!t
,he quantity as determined in 'ubsection A$./# 7ethod of 7easurement# shall be paid for at
Contract unit price per square meter for 'odding which price and payment shall be full compensation for
preparing the earth bed# for furnishing# placing# staking# top dressing and watering the sod# and for all
labor# equipment# tools and incidentals necessary to complete the +tem
Payment will be made under<
Pay +tem 6o Description 2nit of 7easurement
A$. 'odding 'quare 7eter
ITEM @88 7 TREE PLANTING
@8868 D%*&#'$t')!
,his +tem shall consist of furnishing and planting deciduous shade# flowering trees and
evergreen trees less than $&. mm in diameter on the areas and in the arrangements indicated on the
Plans or as indicated by the 1ngineer# including the digging and preparation of pocket holes# furnishing
and placing the necessary topsoil# mulch# water# fertili!er and other incidentals necessary to complete the
+tem
@8862 Mt%#'- R%9+'#%5%!t*
@886268 T)$*)'-
,opsoil shall conform to the requirements of +tem A.J# ,opsoil
@886262 M+-&0'!/
7ulching material shall consist of approved wood chips# ground or crushed corn cobs# wood
shavings# sawdust or peat moss Wood chips shall be combination of wood slivers with ground wood or
sawdust
(racing stakes for plants shall be &. mm ? &. mm of rough wood free from unsound loose
knots# rot# cross grain and sapwood or other defects that may impair its strength
)nchor stakes shall be of the same quality as bracing stakes and of the si!e specified under
operations calling for their use
Wrapping material for trees shall be waterproof paper or burlap
,he tying material to be used in wrapping trees shall be "ute twine or similar material not less
than -Cply for trees E& mm or less in diameter and BCply for trees over E& mm in diameter
,he wire to be used in bracing trees E& mm or less in diameter shall be B mm (6o $$)
galvani!ed steel wire and for trees over E& mm in diameter# /. mm (6o %) galvani!ed steel wire shall be
used )ll wires shall be new and free from bends or kinks
@88626: T#%%*
)ll trees furnished under this +tem shall be $&. mm or less in diameter and shall be true to
name and type and shall follow standard names of trees in accordance with the (ureau of 5orestry
'tandards as adopted by the Department of Public Works and Highways
When specified in the Provisions# certain varieties of plants will be furnished by the government
,he Contractor shall submit complete and detailed information concerning the sources of
supply for each item of plant materials before planting operations
)ll e?isting laws and regulations requiring inspection for plant diseases and infections shall
be complied with and each delivery shall be accompanied by necessary certificates of clearance to be
presented to the 1ngineer
Plants furnished by the Contractor shall be healthy# shapely and wellCrooted and roots shall
show no evidence of having been restricted or deformed at any time Plants shall be wellCgrown and free
from insect pest and disease
0oot condition of plants furnished by the Contractor in containers will be determined by the
removal of earth from the roots of not less than two plants nor more than two (-) percent of total number
of plants of each specie or variety e?cept when containerCgrown plants are from several sources# the
roots of not less than two plants of each specie or variety from each source will be inspected by the
1ngineer +n case the sample plants inspected are found to be defective# the 9overnment reserves the
right to re"ect the entire lot or lots of plants represented by the defective samples )ny plant rendered
unsuitable for planting because of this inspection will be considered as samples and will not be paid for
@886: C)!*t#+&t')! M%t0)"*
@886:68 B--'!/ )( P-!t* !" T#%%*
(alling is employed in plants and trees to be transplanted or transferred ,o ball out the
trees# the depth to which the root system reaches is first determined Digging around the tree is then
done# being careful not to cut many roots Watering the soil before balling is prohibited ,he surface of
the earth is kept as smooth as possible )fter the tree is dug out# the roots and earth is wrapped
immediately with the sacking material ,he tree could now be tipped over and rolled to a new location
,hese plants shall be hauled by the ball only and not by the plant itself ,he slightest indication of
manufactured earth balls or hauling of the plants itself will be a cause for re"ection of such plants
@886:62 D'//'!/ P-!t*
)ll plants# nurseryCgrown or collected# shall be dug with care and skill immediately before
shipping and avoiding all possible in"ury to the plants# loss or damage of the roots# particular attention
being given to fibrous roots in this respect )fter the plants are dug# their roots shall not be permitted to
dry out ,hey shall not be e?posed to hot temperatures )ll plants shall be dug in dormant state and
shall be so held until planted
@886:6: T%5$)##2 St)#/% !" P-!t S$#2
)fter delivery and inspection# the plants shall be sprayed with an approved antiCdesiccant
prior to planting# heelingCin or storing# e?cept in the case of collected stock which shall not be heeledCin
or stored# but shall be sprayed with antiCdesiccant immediately and planted within BA hours after digging
,he spray shall cover both upper and lower surfaces of the branches and foilage to the point
of runCoff 'pray no!!les shall be the type to produce a fine mist
'praying shall be included for payment in the pertinent planting item 5ollowing spray
treatment with antiCdesiccant# all plants which cannot be planted promptly shall be heeledCin in a trench#
spread and the roots covered with moist soil +f plants are not to be stored for a period longer than $.
days# they may be placed in an approved wellCventilated# cool and moist storage shed and the roots
completely covered with moist straw )ll plants heeledCin or stored shall be properly maintained by the
Contractor until planted +n the event heeledCin plant material must be held over for a longer period# such
heeledCin material shall be lifted and replanted in a satisfactory manner in nursery rows
,he ball of soil and roots of balled and burlapped plants# if not immediately planted after
delivery and inspection# shall be adequately protected by topsoil covering until removed for planting in a
manner appropriate to the conditions and satisfactory to the 1ngineer
'uch emergency storage of plant shall be at the entire risk of the Contractor# including
maintenance of same
@886:64 L2)+t )( P-!t'!/
(efore digging pocket holes or beds# the Contractor shall lay out# by suitable staking# the
location of all pocket holes and beds ,he layout of planting shall be approved by the 1ngineer
@886:6? R))t* !" T)$ P#+!'!/
,he ends of all broken and damaged roots# A mm diameter or larger# shall be pruned with a
clean cut removing no more than the in"ured portion )ll plants shall be pruned to balance the top with
the root system keeping the natural shape of the species )ll dead woods shall be removed )ll cuts
and wounds# $- mm or over in diameter# shall be painted with tree wound dressing immediately after the
pruning
@886:6@ P)&.%t H)-%*
Pocket holes shall be dug at the locations shown on the Plans or as directed by 1ngineer
,he holes shall be dug to the depth and crossCsection specified and should be of sufficient si!e to
provide for not less than $&. mm of top soil backfill beneath and around the root system ,he holes shall
be dug with the sides vertical 'urplus e?cavation from the bed and pocket holes shall be disposed off
as directed by the 1ngineer
@886:6A B&.('--
,he pocket holes shall be backfilled with topsoil as each plant is set ,he topsoil shall be
wellCtamped by the workerDs feet# rods or other approved tamping devices as it is shovelled into the
holes ,he backfill in holes on slopes shall be builtCup on the lower side to catch and hold water During
planting the topsoil surrounding the plant be slightly depressed to hold water
@886:6B P-!t'!/
,he plants to be planted shall be the specie# variety and si!e specified ,he operation of the
actual planting shall not be performed at any time when the soil is not in a friable or workable condition
,he 1ngineer shall also approve the location of each individual plant taking into consideration its si!e
and shape# in order that the best possible arrangement will result
4ne plant shall be planted in the center of each pocket hole and in the arrangement shown
on the Plans ,he plants shall be set on tamped topsoil backfill brought to the height necessary to plant
them at the same depth they grew# carefully spreading out the roots of barefoot stock in their natural
position 2pright plants shall be kept in a vertical position )fter placing the plant in the hole# the backfill
shall be carefully made# tamping with the workerDs feet and with roundCend rods or other approved
tamping devices to insure topsoil in and about all the roots ,he topsoil shall be settled in and about the
plant roots by application of water but at no time shall tamping or further topsoil backfill be made while
this wet topsoil backfill is of a consistency that would permit its being compacted or puddled by so doing
)ll compaction shall be such that no plant will settle lower than the depth above specified 6o air pocket
shall be left around the root of any plants
)fter filling halfway on the earth ball# the burlap shall be loosened and the top half cut off and
removed after which the balance of the pocket hole shall be backfilled and tamped
)fter planting and prior to mulching# fertili!ers shall be applied evenly over the top of the
backfilled area Care shall be used so that the fertili!er does not get into contact with the stem# trunk#
branches or leaves of the plants
@886:6B68 T#%% P-!t'!/ -)!/ Nt')!- R)"
,he trees to be used for this purpose shall be the varieties the root systems of which grow
downward rather than sideward to avoid situations where the roots spread sideward and consequently
destroy the road and sidewalk slabs
,rees shall be planted in a neat row# within the road rightCofCway (04W) and as close as
possible to the 04W limit# with sufficient allowance so that the trees when fully grown will not encroach
on the ad"oining property or touch electric and other overhead utility lines ,he centerCtoCcenter spacing
between trees shall be $.C-. metres (m) 5or road sections with a generally northCsouth alignment# the
trees on one side of the road shall be staggered visC\Cvis the trees on the other side of the road ,his
arrangement will help to ensure that enough sunlight will fall on the road and thus help to keep the road
dry even during the rainy season
5or roads without curbs# the trees shall be planted with a minimum clear distance of .A. m
beyond the edge of the shoulder# but in no case less than B. m from the edge of the pavement 5or
roads with curbs# particularly in urban areas# the trees shall be planted with a minimum setback of $.. m
beyond the face of the curb
Where there are longitudinal drainage canals# the trees shall be planted on the outer side of
such canals 4n the roadway curves and intersections# the pertinent design standards on sight distance
shall be observed
6onCtraversable ha!ards (ravine# waiting shed# etc) along the line of trees shall be provided
with appropriate barriers# eg# guardrails# and clearly marked# so that these do not pose ha!ards to
motorists
,he Contractor concerned shall undertake and be responsible for the maintenance of the
planted trees during the contract warranty period of the road pro"ect covered by his contract ,he
contractorDs maintenance work shall comply with the provision of subsection A$$B$. (Watching and
7aintenance) ,he maintenance of trees shall be faithfully undertaken as an integral part of the regular
road maintenance program and shall be included in the reports therefore as a regular work item under
)ctivity 6o -.% of the Highway 7aintenance )ctivity 'tandards
,he tree planting shall be undertaken not only along national roads programmed for
construction or improvement# but also along e?isting national roads especially those outside developed
urban areas where there are no trees or only a few trees have been planted 5or such e?isting roads#
the required tree planting shall be undertaken by the District 1ngineering 4ffice concerned ,he tree
planting shall be undertaken in both contractual pro"ects and pro"ects by administration
@886:6C M+-&0'!/
Within -/ hours after planting# mulching material shall be spread to cover the plant hole and
the area $&. mm outside the periphery of the plant hole ,he depth and application for wood chips shall
be a minimum of $&. mm 5or ground or crushed corn cobs# sawdust or peat moss the minimum depth
shall be $.. mm
@886:680 Wt%#'!/ !" M'!t%!!&%
)ll plants shall be watered during the planting operations# sub"ect to direction and approval of
the 1ngineer 5rom time to time during the life of the Contract# sufficient water shall be applied so that
not only will the topsoil backfill about each plant be kept moist# but also for moisture to e?tend into the
surrounding soil
,he Contractor shall# during the life of the Contract# properly care for all plants furnished#
planted or stored# performing such watering# weeding# cultivating or other ordinary maintenance work as
shall be necessary to keep the stock in a live and healthy condition Plants which have died back into
the crown or beyond a normal pruning line shall be replaced by the Contract at no additional e?pense to
the 9overnment
@886:688 B#&'!/
)ll deciduous and evergreen trees shall be braced immediately after planting Deciduous
trees from $-. m to $J. m in height shall have one vertical support stake Deciduous trees from $J. m
to -&. m in height shall have two vertical support stakes
(alled and burlapped deciduous or evergreen trees within the above si!e ranges shall be
supported with the number of stakes specified for the group but instead of being placed vertically# shall
be driven so that the stake does not enter or contact the earth ball around the plant roots ,he stake or
stakes shall be so placed that after being driven in place# the upper foot of the stake is within
appro?imately $.. mm of the trunk at oneChalf of the height of the tree +f two are required# they shall be
driven on opposite sides of the tree with the stake tops on opposite sides for fastening
)ll trees# deciduous or evergreen over two and oneChalf meters shall be braced by the tripod
method as directed by the 1ngineer
@886:682 D%" T#%%*
(efore completion and final acceptance of the pro"ect# all trees not healthy or that have died
back into the crown or beyond the normal pruning line shall be replaced by the Contractor at his own
e?pense with trees of the specified species or variety# si!e and quality and meeting the 'pecification
@8864 M%t0)" )( M%*+#%5%!t
,he quantity to be paid for shall be the number of trees of each specie or variety called for in
the Plans furnished# planted and accepted with the necessary mulch# topsoil# water# fertili!er and other
incidentals to complete the +tem
@886? B*'* )( P25%!t
,he quantities as determined in 'ubsection A$$/# 7ethod of 7easurement# shall be paid for
at the contract unit price each of the trees of each specie or variety furnished# planted and accepted
which price and payment shall constitute full compensation for furnishing all labor# tools and incidentals
necessary to complete the +tem
Payment will be made under<
Pay +tem 6o Description 2nit of 7easurement
A$$ ($)
A$$ (-)
,rees (5urnishing and
,ranspplanting)
,rees (,ransplanting)
1ach
1ach
ITEM @82 7 REFLECTIVE THERMOPLASTIC STRIPPING MATERIALS ( SOLID FORM)
@8268 D%*&#'$t')!
,his standard specifies the requirement for reflectori!ed thermoplastic pavement striping
material conforming to ))'H,4 7 -/% that is applied to the road surface in a molten state by
mechanical means with surface application of glass beads at a rate of not less than B&. g@3 of glass
beads having a si!e range of dropCin type and will produce an adherent reflectori!ed stripe of specified
thickness and width capable of resisting deformation by traffic
@8262 Mt%#'-* R%9+'#%5%!t*
$ 0eflectori!ed ,hermoplastic Pavement 7aterial shall be homogeneously composed of
pigment# filler# resins and glass reflectori!ing spheres
,he thermoplastic material shall be available to both white and yellow
- 9lass (eads (PreC7i?) shall be uncoated and shall comply with the following requirements<
0efractive +nde?# min C $&.
'pheres# Percent# min C %.
9radation<
'ieve 7ass Percent Passing
mm
.J&. $..
.A.. E&C%&
./-& C
.B.. $&CB&
.$J. C
.$&. .C&
@826: G%!%#- R%9+'#%5%!t*
@826:68 C)5$)*'t')!
,he pigment# beads and filler shall be uniformly dispersed in the resin ,he material shall be
free from all skins# dirt and foreign ob"ects and shall comply with the requirements as specified in ,able
A$-$
,able A$-$ = Composition 0equirements
Component White :ellow
(inder# min
9lass (eads<
min
ma?
,itanium
Dio?ide# min
Chrome :ellow#
7edium# min
Calcium Carbonate
)nd +nert 5illers#
7a?
$J.
B.
/.
$..
/-.
$J.
B.
/.
$..
/-.
@826:62 Q+-'tt';%
,he material shall conform to the qualitative requirements as specified in ,able A$--
,able A$-- = Fualitative 0equirements
Property 0equirements
White :ellow
'pecific 9ravity# ma?
Drying ,ime# minutes# ma?
(ond 'trength to Portland
Cement Concrete after
heating for four (/) hours
M& min ] -$J
o
C# 7Pa# ma?
Cracking 0esistance ] low
temp after heating for
four (/) hours M& min ] -$J
M-
o
C
+mpact 0esistance after
heating for four (/) hours
M& min ] -$J M-
o
C and
forming test specimens#
mm@kg# min
'oftening Point after heating
for four (/) hours M& min
] -$J M-
o
C
Daylight reflectant ] /&
Degrees = . degrees# K min
-$&
$..
$-/
6o cracks
$$&
$.-& M %&
o
C
E& /&
@8264 A$$-'&t')! P#)$%#t'%*
,he material shall readily e?trude at a temperature of -$$ M E
o
C# from approved equipment to
produce a line B- to /J mm thick which shall be continuous and uniform in shape having clear and
sharp dimensions
,he material shall not e?ude fumes which are to?ic# obno?ious or in"urious to persons or
property when heated during applications
,he application of additional glass beads by dropCin methods shall be at a rate of not less
than B&. g@3 of glass beads having a si!e range for dropCin type ,he typical si!e range of spheres of
dropCin type paints is as follows
Passing J&. um (^-.) sieve and
retained on -&. um (^A.) sieve# K J. = $..
a) Preparation of 0oad 'urface = the materials should be applied only on the surface which
is clean and dry +t shall not be laid into loose detritus# mud or similar e?traneous matter# or over an old
paint markings# or over an old thermoplastic marking which is faulty +n the case of smooth# polished
surface stones such as smooth concrete# old asphalt surfacing with smooth polished surface stones
and@or where the method of application of the manufacturer of the thermoplastic materials shall be
recommended# and with the approval of the 1ngineer
b) Preparation of ,hermoplastic 7aterials = ,he materials shall be melted in accordance with
the manufacturerDs instruction in a heater fitted with a mechanical stirrer to give a smooth consistency to
the thermoplastic and such the local overheating shall be avoided ,he temperature of the mass shall be
within the range specified by the manufacturer and shall on no account be allowed to e?ceed the
ma?imum temperature stated by the manufacturer ,he molten material shall be used as e?peditiously
as possible and for thermoplastics which have natural resin binders or otherwise sensitive to prolong
heating the materials shall not be maintained in a molden condition for more than / hours
c) 3aying = Center lines# lane lines and edges lines shall be applied by approved mechanical
means and shall be laid in regular alignment 4ther markings may be applied by hand = screed# hand
propelled machine or by selfCpropelled machine approved or directed by the 1ngineer )fter transfer to
the laying apparatus the materials shall be maintained within the temperature range specified by the
manufacturer and stirred to maintain the right consistency for laying
+n the case of screen application# the material shall be laid to a thickness of not less than B
mm or more than A mm unless authori!ed by the 1ngineer when laid over an e?isting markings +n the
case of sprayed application the material shall be laid to thickness of not less than $& mm unless
authori!ed by the 1ngineer +n all cases the surface produced shall be uniform and appreciably free from
bubbles and steaks Where the Contractor Documents require or the 1ngineer direct that ballotini shall
be applied to the surface of the markings# these shall be applied uniformly to the surface of hot
thermoplastic immediately after laying such that the quality of ballotini firmly embedded and retained in
the surface after completion complies with the requirements of 'ubCsection A.A--# 7aterial
0equirements
0oad markings of a repetitive nature# other center lines# lane lines# etc# shall unless
otherwise directed by the 1ngineer be set out with stencils which comply with the si!e and spacing
requirements shown on the Plans
d) 0eCuse of ,hermoplastic 7aterials = )t the end of dayDs as much as possible the material
remaining in the heater and@or laying apparatus shall be removed ,his may be broken and used again
provided that the ma?imum heating temperature has not been e?ceeded and that the total time during
which it is a molden condition does not e?ceed the requirements of 'ubCsection A.A-B# Construction
0equirements
@826468 D%(%&t';% Mt%#'-* )# W)#.5!*0'$
7aterials which are defective or have been applied in an unsatisfactory manner or to
incorrect dimensions or in a wrong location shall be removed# the road pavement shall be made good
and materials replaced# reconstructed and@or properly located# all at the ContractorDs e?penses and to
the satisfaction of the 1ngineer
@826462 P#)t%&t')! )( t0% T#(('&
,he Contractor shall protect pedestrians# vehicles and other traffic ad"acent to the working
area against damage or disfigurement by construction equipment# tools and materials or by spatters#
splashes and smirches or paint or other construction materials and during the course of the work# provide
and maintain adequate signs and signals for the warning and guidance of traffic
@826? S5$-'!/
) minimum weight of $. kg of 0eflectori!ed ,hermoplastic paint shall be taken for every $..
bags or fraction thereof
@826@ T%*t'!/
,he material shall be tested in accordance with ))'H,4 , -&. or with the appropriate
method in )',7 designation
@826A P&.'!/ !" M#.'!/
,he material shall be packaged in a suitable containers to which it will not adhere during
shipment and storage ,he blocks of cast thermoplastic material shall be appro?imately B.. ? %$& by &$
mm and shall weigh appro?imately -B kg 1ach container label shall designate the color# manufacturerDs
name# batch number and date of manufacture 1ach batch manufactured shall have its own separate
number ,he label shall warn the user that the material shall be heated to -$$ M E
o
C during application
@826B M%t0)" )( M%*+#%5%!t
,he quantity of pavement markings to be paid for shall be the area as shown on the Plans of
painted traffic line of the stated width and the area as shown on the plans of symbols# lettering# hatching
and the like# completed and accepted
,he quantity shown in the (ill of Fuantities represents the appro?imate quantity in square
meter of pavement markings# with width as shown applied at the centerline of the road pavements to
which may be increased or decreased depending on the 1ngineerDs decision whether to require
additional markings or delete parts of it 4ther markings representing symbols# lettering# hatching and
others in locations where they maybe required by the 1ngineer shall# likewise# be implemented by the
Contractor using reflectori!ed thermoplastic pavement markings as approved and directed
@826C B*'* )( P25%!t
,he quantities measured as determined in 'ubsection A$-J# 7ethod of 7easurement# shall
be paid for at the appropriate contract unit price for the Pay +tems shown in the (id 'chedule which price
and payment shall constitute full compensation for furnishing and placing all materials# sampling and
packing# for the preparation of the surface# and for all labor# equipment# tools and incidentals necessary
to complete the +tem
Payment will be made under<
Pay +tem 6umber Description 2nit of 7easurement
A$-($) 0eflectori!ed ,hermoplastic
Pavement 7arkings (White)
'quare 7eter
A$-(-) 0eflectori!ed ,hermoplastic
Pavement 7arkings (:ellow)
'quare 7eter
PART I 7 MATERIALS DETAILS
ITEM A00 7 HYDRAULIC CEMENT
A0068 P)#t-!" C%5%!t !" M*)!#2 C%5%!t
Cement shall conform to the requirements of the following cited 'pecifications for the type
specified or permitted
,ype 'pecifications
Portland Cement ))'H,4 7 J& ()',7 C $&.)
(lended Hydraulic Cements ))'H,4 7 -/. ()',7 C &%&)
7asonry Cement ))'H,4 7 $&.CE/ ()',7 C %$)
When ,ypes +* and * ())'H,4 7 J&)# P and P) ())'H,4 7 $&.) cements are used#
proper recognition shall be given to the effects of slower strength gain on concrete proportioning and
construction practices ,ypes ' and ') cements will be permitted only when blended with Portland
Cement in proportions approved by the 1ngineer
2nless otherwise permitted by the 1ngineer# the product of only one mill of any one brand
and type of Portland Cement shall be used on the pro"ect
,he Contractor shall provide suitable means of storing and protecting the cement against
dampness Cement which# for any reason# has become partially set or which contains lumps of caked
cement will be re"ected Cement salvaged from discarded or used bags shall not be used
ITEM A08 7 CONSTRUCTION LIME (HYDRATED)
A0868 G%!%#-
Hydrated lime shall conform to the requirements of PH+3') +C$CAJ or )',7 C -.ECEA and
shall be of the following type <
,ype 6 C 6ormal hydrated lime for masonry purposes
,ype ' C 'pecial hydrated lime for masonry purposes
,ype 6) C 6ormal airCentraining hydrated lime for masonry purposes
,ype ') C 'pecial airCentraining hydrated lime for masonry purposes
,ype 6 and ' are suitable for use in mortar# in scratch and brown coats of cement plaster# for
stucco and for addition to Portland Cement concrete
,ype 6) and ') are airCentrained hydrated limes that are suitable for use in any of the above
uses where airCentrainment are desired
,ype ' and ') hydrated lime develop high# early plasticity and higher water retentivity and by
a limitation on their unhydrated o?ide content
+t is the intent of this 'pecification to use either the ,ype 6 or ' for soil stabili!ation and as
filler requirement to bituminous plant mi?tures +t is e?pected to provide pavements with greater
resistance to the detrimental effects of water# especially flooding during the rainy season
A0862 C0%5'&- R%9+'#%5%!t*
Hydrated lime for construction purposes shall conform to the following standard chemical
requirements
Percentage
Calcium and 7agnesium o?ides
(6onCvolatile basis)# min K
A.
Carbon dio?ide (as received basis)# ma? K
+f sample is taken at the place of manufacture &
+f sample is taken at any other place E
2nhydrated o?ides (as received basis) for ,ype ' and
')# ma? K
J
A086: P02*'&- R%9+'#%5%!t*
Hydrated lime for construction purposes shall conform to the following standard physical
requirements<
6 P%#&%!t/% R%*'"+%
,he residue retained on a .A.. mm (6o B.) sieve shall not be more than .&EK and not
more than $&K on a ..E& mm (6o -..) sieve
,6 P-*t'&'t2
,he putty made from ,ype '# special hydrate# or type ')# special airCentraining hydrate#
shall have plasticity figure of not less than -.. when tested within B. minutes after mi?ing with water
&6 Wt%# R%t%!t')!
Hydrated lime mortar made with ,ype 6 (normal hydrated lime) or ,ype 6) (normal
airCentraining lime)# after suction for A. seconds# shall have a water retention value of
not less than E& percent and not less than J&K for ,ype ' and ')# when tested in a
standard mortar made form the dry hydrate or from putty made from the hydrate which
has been soaked for a period of $A to -/ hours
A0864 G#"'!/ R%9+'#%5%!t
Hydrated lime for construction purposes shall conform to the following grading requirements<
'ieve Designation 7ass Percent Passing
'tandard mm )lternate 2' 'tandard
.J&. (6o -.) $..
..E& (6o -..) J& = $..
A086? S5$-'!/
'amples of construction lime shall be taken at the place of manufacture or at the destination
as agreed upon by the parties concerned +f the samples are taken elsewhere than at the place of
manufacture# such samples shall be taken within -/ hours of the receipt of the material
'ampling shall be conducted as e?peditiously as possible to avoid undue e?posure of the
material to the air 'amples shall not be taken from broken packages
)t least one percent of the package shall be sampled but in no case shall less than five
packages be sampled +ndividual packages shall be taken from various parts of the unit being sampled
1ach package so taken shall be opened and not less than .& kg shall be taken by means of a sampling
tube that takes a core of the material of not less than -& cm in diameter and that is of sufficient length to
permit the taking of the sample from the top to the bottom of the mass being sampled ,he material
removed shall be thoroughly mi?ed and quartered ,riplicate samples of not less than -& kg each shall
be taken and sealed in properly labelled# airCtight# moisture proof containers
A086?68 S5$-% ()# C0%5'&- A!-2*'*
,he sample as received at the laboratory shall be thoroughly mi?ed# quartered# and a
representative sample taken and crushed to pass a .$&. mm (6o $..) sieve for analysis ,he
remaining uncrushed portion shall be resealed for further possible tests
A086@ R%J%&t')!
7aterials failing to meet the specification requirements shall be reported to the manufacturer
within one ($) week after tests have been completed and the cause for re"ection shall be stated
A086A P&.'!/
3ime and limestone products may be shipped in bulk or in containers agreed upon by the
manufacturer and the purchaser ,he most common units for hydrated lime are paper bags holding -B
kg (&. lbs)# $$& kg (-& lbs)# /& kg ($. lbs) or -B kg (& lbs)
ITEM A02 7 BITUMINOUS MATERIALS
A0268 A*$0-t C%5%!t*
)sphalt cement shall conform to the requirements of ))'H,4 7 --A
A0262 L'9+'" A*$0-t*
3iquid asphalt shall conform to the requirements of the following specifications<
0apid Curing 3iquid )sphalts C ))'H,4 7 J$
7edium Curing 3iquid )sphalts C ))'H,4 7 J-
A026: E5+-*'('%" A*$0-t*
1mulsified asphalts shall conform to the requirements of the following specifications<
1mulsified )sphalt ()nionic) C ))'H,4 7 $/.
()',7 D %EE)
1mulsified )sphalt (Cationic) C ))'H,4 7 -.J
A0264 A&&%$t!&% P#)&%"+#%* ()# B't+5'!)+* Mt%#'-*
A026468 G%!%#-
(ituminous materials will be accepted at the source of shipment sub"ect to the following
conditions<
a ,he supplier shall conduct laboratory tests of all materials intended for shipment to the
9overnment and certify that the materials meet the Contract 'pecifications
b (efore loading# the producer shall e?amine the shipping container# remove all remnants
of previous cargoes which night contaminate the material to be loaded and certify that it
was clean and free of contaminating material and loaded
c ,he Contractor shall furnish with each shipment two copies of the delivery ticket ,he
delivery tickets shall contain the following information<
Consignees PPPPPPPPPPPPPPPP Destination PPPPPPPPPPPPPPPPP
Pro"ect 6umber PPPPPPPPPPPPP Date PPPPPPPPPPPPPPPPPPPPPP
9rade PPPPPPPPPPPPPPPPPPPP 3oading ,emp PPPPPPPPPPPPPP
6et 3iters PPPPPPPPPPPPPPPPPP 'pecific 9ravity PPPPPPPPPPPPPP
)t $&&
.
C (A.
.
5)
6et Weight PPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPP
+dentification 6o (,ruck# Car# ,ank# etc) PPPPPPPPPPPPPPPPPPPPPPPP
d ,he Contractor or the supplier as his agent# shall deliver to the 1ngineer or his
representative a certification signed by an authori!ed representative of the supplier to
cover the quality and quantity of material and the condition of container for each
shipment ,he certification shall be essentially in the following form and may be
stamped# written or printed on the delivery tickets
G,his is to certify that this shipment of PPPPPPPPPPPPPPP (tonnes@litres) or PPPPPPPPPPPPPP
of asphalt meets all Contract 'pecification requirements of the DPWH# and the shipping container was
clean and free from contaminating material when loaded
Producer
PPPPPPPPPPPPPPPPPPPPPPPP
'igned
PPPPPPPPPPPPPPPPPPPPPPPPPP
5ailure to sign the certification will be a cause to withhold use of the material until it can be
sampled# tested and approved
A026462 Q+-'t2 C)!t#)- R%;'%1*
Fuality control reviews will be conducted by the 9overnment# or an authori!ed representative
at the point of production# at frequencies prescribed by the DPWH# to determine the reliability of the
producerDs certifications
+f this review indicates that the certifications are not reliable# the acceptance of bituminous
materials by certification will be discontinued and the contents of each shipping container will be sampled
at point of delivery# tested and accepted prior to incorporation into the work ,his procedure will be
followed until the engineering determination is made that the supplierDs quality control and testing
procedures are such that material meeting Contract 'pecifications is being consistently produced
A02646: A-t%#!t% A&&%$t!&% P#)&%"+#%* ()# A*$0-t Mt%#'-*
Where required by the 'pecial Provisions# the following alternate acceptance plan for asphalt
material will apply in lieu of (a) and (b) above ,he Contractor shall provide deliver tickets and
certifications as set out in (a)# above
)cceptance samples of bituminous materials shall be obtained in accordance with ))'H,4
, /.# 'ampling (ituminous 7aterials# at the applicable point of acceptance as defined herein<
a (ituminous materials used in direct application on the road )cceptance samples shall
be obtained under the supervision of the 1ngineer from the conveyances containing the
bituminous material at the point of delivery 'ingle samples shall be taken of each
separate tank load of bituminous material delivered# at the time of discharge# into
distributors or other conveyances on the pro"ect
b (ituminous materials initially discharged into storage tanks on the pro"ect )cceptance
samples shall be obtained from the line between the storage tank and the distributor of
the bituminous mi?ing plant after each delivery ) single acceptance sample shall be
taken after sufficient period of circulation of such bituminous material has taken place to
insure samples representative of the total materials then in the storage tank
)s soon after sampling as practicable# the acceptance sample shall be delivered by the
1ngineer to the nearest authori!ed laboratory for tests to determine compliance
A026464 R%9+'#%5%!t* ()# B't+5'!)+* Mt%#'-* &)!t'!'!/ A!t'D*t#'$$'!/ A""'t';%*
a )ll the foregoing requirements of +tem E.- shall apply for the type of bituminous
material involved
b )dditionally# the Contractor or the supplier as his agent# shall furnish the 1ngineer or his
representative along with and the time of delivery of the initial shipment of fortified
bituminous material to the pro"ect# and thereafter with the subsequent shipments when
ordered by the 1ngineer# $ litre ($ quart) sealed sample of the bituminous material
taken at the time of loading at the refinery and prior to introduction of the additive#
along with a separate .& litre ($ pint) sample of the antiCstripping additive involved
A026? A$$-'&t')! T%5$%#t+#%*
(ituminous materials for the several application indicated in the 'pecifications shall be
applied within the temperature ranges indicated in ,able E.-$
T,-% A0268 7 A$$-'&t')! T%5$%#t+#%*
,ype and 9rade 4f 7aterial )pplication 'pray
(7in@7a?)
,emperature 0ange (
.
C)
7i? (7in@7a?)
0, $C-C- $&& = &/ $&& = &/
0, /C&CA -% = A&& -% = A&&
0, ECJC% A&& = $.E A&& = $.E
0, $.C$$C$- E% = $-$ E% = $-$
0,C( &CA B. $&& = /J% $&& = /J%
7C B. -$ = A-J $&& = /.&
0CC7C E. /.& = J& B- = AJ
0CC7C -&. A. = $.E &$E = %B
0CC7C J.. E% = $-% E$ = $.E
0CC7C B... $.AE = $/B %B = $-AE
)ll 1mulsions $. = E$ $. = E$
)sphalt Cement
()ll 9rades)
-./ 7a? )s required to achieve
viscosity of E& = $&.
seconds to achieve a
8inematic *iscosity of
$&.CB.. mm
-
@s ($&.CB..)
centiCstokes
,able E.-$ shall apply unless temperatures ranges applicable to specific lots of material
delivered to the "ob are supplied by the producer
A026@ Mt%#'- ()# D5$$#))('!/ !" Wt%#$#))('!/ C)!&#%t% !" M*)!#2 S+#(&%*
7aterial shall conform to the requirements of the following specifications<
a Primer for use with asphalt ))'H,4 7 $$A
b Primer for use with tar ))'H,4 7 $-$
()',7 D /B)
4r
+t may be a liquid waterCgas tar conforming to the following requirements<
'pecific gravity# -&
.
@-&
.
C $.B. = $$..
'pecific viscosity at /.
.
C
(1ngler)# not more than B.
,otal distillate# mass percent B..
.
#
not more than &..
(itumen (soluble in carbon disulphide)# not less
than %J. percent
Water not more than -. percent
c ,ar for mop or seal coats<
Coal tar pitch (heated to free flowing but not to
e?ceed $/%
.
C (B..
.
5) )''H,4 7 $$J#
,ype ( ()',7 D /&.)
4r
,ar applied at about -E
.
C (J.
.
5) ))'H,4 7 &-#
0,C( & or A
0ubberi!ed tar (heated to free flowing but not to
e?ceed $-$
.
C (-&.
.
5) )',7 D -%%B
d )sphalt for mop coat ))'H,4 7 $$&
e Waterproofing fabric )''H,4 7 $$E
()',7 D $AAJ)
5abric shall be waterproofed with tar or asphalt in agreement with the material specified
for prime and mop coats
f 7ortar materials shall conform to 'ection E.&& e?cept that the mortar shall be
uniformly mi?ed to spreading consistency in the proportion of $ part Portland Cement to
B parts fine aggregate
g )sphalt plank ))'H,4 7 /A
()',7 D &$E)
2nless otherwise shown on the plans# planks shall be B. mm thick and may be from
$&. to B.. mm in width but all pieces for one structure shall be of the same width
e?cept such GclosersH as may be necessary ,he lengths shall be such as to permit the
laying of the planks to the best advantage on the surface to be covered but shall not be
less than .% nor more than -& m
h )sphalt roll roofing )',7 D --/#
A& pound grade
A026A M%5,#!% Mt%#'- ()# Wt%#$#))('!/ B#'"/% D%&.*
(ridge deck waterproofing membrane shall be meshCreinforced selfCsealing rubberi!ed
asphalt preformed membrane and shall have the following properties<
,hickness
PermeanceCPerms
8g@Pasm
-
(grains@sqft@hr@inHg)
$A& mm (A&& mils)
&E-$B ? $.
C$$
(.$.) )',7 1 %A
7ethod (
,ensile strength B//& kPa (&. lb@in) )',7 D JJ-
modified for
-&/ mm
($ inch) opening
Puncture resistance
(mesh)
%.J kg (-.. lb) )',7 1 $&/
Pliability = AB& mm
($@/H) mandrel $J.
.
bend at =JB
.
C (C$&
.
5)
6o cracks in rubberi!ed asphalt )',7 D $/A
Primer and mastic shall be as recommended by the manufacturer and shall be compatible with the
membrane
A026B T#*
,ars shall conform to the requirements of ))'H,4 7 &-
A026C D+*t O'-*
Dust oils and clarified dust oil shall conform to the following requirements<
9eneral )',7 Dust 4il Clarified
0equirements 71,H4D 3ight 7edium Heavy Dust 4il
5lash Point#
.
C (4pen
tag)# min
D $B$. &$A &$A &$A %BB
*iscosity at BJ
.
C
($..
.
5) 8inematic# C'
D -$E. /.CE. %.C$B& $/&C-.. -.C$..
Water# K ma?imum D %& -. -. -. -.
)sphaltenes K RD-..A B.CA. /.CE. &.CJ. .C&.
'aturates K minimum RD-..A -& -& -& $.
Distillation
,otal Distillate to -JJ
.
C
(&&.
o
5)# 7a? K
RRD/.- B& B. B. &
,est on residue from Distillation to -JJ
.
C (&&.
.
5)
*iscosity at $..
o
,#
8inematic# C'
D -$E. E&C-&. -..CAB. &/.C$&.. -.C$&.
'olubility in
,richloroethylene# K
7in
RRR-./- %E. %E. %E. %E.
R )s modified in procedure as G,est 7ethod for Determination of )sphaltene and 'aturate Content
of Dust 4ilsH by 7aterials ,esting 3aboratory# 0egion +# 2'D) 5orest 'ervice# 7issoula# 7,
dated 6ovember $%E. Copies of the procedure are available from the 0egional 7aterials
1ngineer# 0egion +# 2'D) 5orest 'ervice# 7issoula# 7, &%J.$$
RR 1?cept that the residue remaining after a temperature of -JJ
.
C (instead of BA.
.
C) shall be used
for further testing )s modified in procedure identified as G'tandard 7ethod of ,est for
Distillation of 5orest 'ervice Dust 4ilH dated ;uly $%E- Copies of the procedure are available
from the 0egional 7aterials 1ngineer# 0egion + 2'D) 5orest 'ervice# 7issoula# 7,# &%J.$
RRR ,richloroethylene shall be used as a solvent instead of carbon disulphide
ITEM A0: 7 AGGREGATES
A0:68 F'!% A//#%/t% ()# C)!&#%t% !" I!&'"%!t-*
A0:6868 C)!&#%t%
5ine )ggregate for concrete shall conform to the requirements of ))'H,4 7 A# with no
deleterious substances in e?cess of the following percentages<
Clay lumps B.
Coal and lignite $.
7aterial passing ..E& mm sieve /.
4ther substances = as shown in the 'pecial Provisions
3ightweight aggregate# if required or permitted by the 'pecial Provisions# shall meet the
pertinent requirements of ))'H,4 7 $%&
A0:6862 9ranular backfill filter material for underdrains and filler for paved waterways shall be
permeable and shall meet the requirements of ))'H,4 7 A# e?cept that soundness tests will not be
required and minor variations in grading and content of deleterious substances may be approved by the
1ngineer
A0:686: )ggregate for minor concrete structures shall be clean# durable# uniformly graded sand and
gravel# crushed slag or crushed stone# $.. percent of which will pass a BE& mm ($C$@- inches) sieve and
containing not more than & percent passing the ..E& mm (6o -..) sieve
A0:62 C)#*% A//#%/t% ()# P)#t-!" C%5%!t C)!&#%t%
Coarse aggregate for concrete shall meet the requirements of ))'H,4 7 J.
3ightweight aggregate# if required or permitted by the 'pecial Provisions# shall conform to the
requirements of ))'H,4 7 $%&# for the grading specified
A0:6: A//#%/t% ()# P)#t-!" C%5%!t T#%t%" !" St,'-'>%" B*% C)+#*%
,he crushed and uncrushed granular material shall consist of hard durable stones and rocks
of accepted quality# free from an e?cess of flat# elongated# soft or disintegrated pieces or other
ob"ectionable matter ,he method used in obtaining the aggregate shall be such that the finished
product shall be as consistent as practical
)ll materials passing the /E& mm (6o /) mesh produced in the crushing operation of either
the stone or gravel shall be incorporated in the base material to the e?tent permitted by the gradation
requirements ,he plasticity inde? shall not be less / nor more than $.
A0:64 A//#%/t% ()# U!t#%t%" S+,,*%3 B*% )# S+#(&% C)+#*%*
)ggregate shall consist of hard# durable particles or fragments of crushed stone# crushed
slag or crushed or natural gravel 7aterials that break up when alternately wetted and dried shall not be
used
Coarse aggregate is the material retained on the -.. mm (6o $.) sieve and shall have a
percentage of wear of not more than &. for subbase and not more than /& for (ase and 'urface Courses
as determine by ))'H,4 7ethod , %A
5ine aggregate is the material passing the -.. mm (6o $.) sieve and shall consist of
natural or crushed sand and fine mineral particles ,he fraction passing the ..E& mm (6o -..) sieve
shall not be greater than .AA (twoCthirds) of the fraction passing the ./-& mm (6o /.) sieve 5or base
courses# the fraction passing the ./-& mm (6o /.) sieve shall have a liquid limit not greater than -&
and a plasticity inde? not greater than A# while for subbase course# the liquid limit shall not be greater
than B& plasticity inde? not greater than $-
5or surface courses# the fraction passing the ./-& mm (6o /.) sieve shall have a liquid limit
not greater than B& and a plasticity inde? not less than / or greater than %
)ll materials shall be free from vegetable matter and lumps or balls of clay
When crushed aggregate is specified# not less than &. mass percent of the particles retained
on the /E& mm (6o /) sieve shall have at least one fractured face
9radation of each designated si!e of aggregate shall be obtained by crushing# screening and
blending processes as may be necessary
7aterials otherwise meeting the requirements of this 'ection will be acceptable whenever
such materials produce a compacted course meeting applicable density requirements as specified in
'ubsections -..BB# -.$BB# -.-BB and -.BBA
A0:6? A//#%/t% ()# B't+5'!)+* C)!&#%t%
A0:6?68 C)#*% A//#%/t%
Coarse aggregate retained on the -BA mm (6o J) sieve shall be crushed stone# crushed
slag or crushed or natural gravel and unless otherwise stipulated# shall conform to the quality
requirements of ))'H,4 7 E% = E/
When crushed gravel is used# it shall meet the pertinent requirements of 'ection -$ and B$
of ))'H,4 7 A- = E/ and not less than &. mass percent of the particles retained on the /E& mm (6o
/) sieve shall have at least one fractured face ,he coarse aggregate shall be of such gradation that
when combined with other required aggregate fractions in proper proportion# the resultant mi?ture will
meet the gradation required under the composition of mi?ture for the specific type under contract 4nly
one kind shall be used on the pro"ect e?cept by permission of the 1ngineer
A0:6?62 F'!% A//#%/t%
5ine aggregate passing the -BA mm (6o J) sieve shall consist of natural sand# stone# stone
screenings or slag screenings or a combination thereof and unless otherwise stipulated shall conform to
the quality requirements of ))'H,4 7 -% ()',7 D $.EB) 5ine aggregate shall be of such gradation
that when combined with other required aggregate fractions in proper proportion# the resultant mi?ture
will meet the gradation required under the composition of mi?ture for the specific type under contract
A0:6?6: O$%!DG#"%" A*$0-t C)!&#%t% F#'&t')! C)+#*%
)ggregate shall conform to 'ubsections E.B&$ and E.B&- above and the following
requirements 0elatively pure carbonate aggregates or any aggregates known to polish shall not be
used for the coarse aggregate fraction (material retained on the -BA mm (6o J) sieve +n addition# the
coarse aggregate fraction shall have at least E& mass percent of weight of particles with at least two
fractured faces and %. mass percent with one or more fractured faces# e?cept that lightweight
aggregates need not meet this requirement ,he abrasion loss ())'H,4 , %A) shall not e?ceed /.
mass percent
A0:6?64 L'/0t1%'/0t A//#%/t% (%<&%$t *-/)
3ightweight aggregate (e?cept slag)# if required or permitted by a 'pecial Provisions# shall be
manufactured by the rotary kiln process ,he material shall consist of angularCfragments uniform in
density and reasonably free from flat# elongated or other deleterious substances ,he material shall
show an abrasion loss of less than /& mass percent when tested in accordance with ))'H,4 , %A
,he dry mass per cubic metre shall not e?ceed $.J. kg (AE pcf) )fter testing through five cycles of the
magnesium sulfate soundness test# the loss shall not e?ceed ten ($.) mass percent
A0:6@ A//#%/t% ()# B't+5'!)+* P-!t M'< S+#(&'!/
)ggregate shall be uniformly graded from coarse to fine ,arget values for the intermediate
sieve si!es shall be established within the limits shown in ,able E.B$
,he Contractor shall submit the proposed target values in writing to the 1ngineer for
approval ,he target gradation is sub"ect to confirmation testing in accordance with 'ection B.E- before
approval by the 1ngineer )ny changes in the target gradation are sub"ect to confirmation testing in
accordance with 'ection B.E-# unless otherwise approved in writing by the 1ngineer 6o target
gradation ad"ustment will be permitted during the span of a lot
T,-% A0:68
R!/% )( G#"t')! T#/%t V-+%*
'ieve
Designation# mm
7ass percent passing square mesh sieves# ))'H,4 , $$
and , -E# e?clusive of mineral filler
0ange
-& ($ inch) $..
$% (B@/ inch) $..
/E& (6o /) &. = A.
-BA (6o J) BJ = /J
..E& (6o -..) B = E
,he minimum for 'and 1quivalent is B&
6o intermediate si!es of aggregate shall be removed for other purposes without written
consent of the 1ngineer
+f crushed gravel is used# not less than &. mass percent of the material retained on the /E&
mm (6o /) sieve shall be particles having at least one fractured face
,hat portion of the composite material passing a /E& mm (6o /) sieve shall have a sand
equivalent of not less than B&# as determined by ))'H,4 , $EA# )lternate 7ethod 6o -
,he aggregate shall show a durability inde? not less than B& (coarse and fine) as determined
by ))'H,4 , -$.
,he material shall be free of clay balls and adherent films of clay or other matter that would
prevent thorough coating with the bituminous material
A0:6A A//#%/t% ()# H)t P-!tDM'< B't+5'!)+* P;%5%!t
,he provisions of 'ubsections E.B&$# E.B&- and E.B&B shall apply ,he several
aggregate fraction for the mi?ture shall be si!ed# graded and combined in such proportions that the
resulting composite blend meets one of the grading requirements of ,able E.B- as specified in the
'chedule
,he gradings to be used will be shown in the 'pecial Provisions# ad"usted to reflect variations
in aggregate densities
,he ranges apply to aggregates with bulk specific gravity values that are relatively constant
throughout a grading band When such values vary from sieve to sieve# such as with lightweight
aggregates# the ranges for each sieve si!e shall be ad"usted to reflect the variations
A0:6B A//#%/t% ()# C)-" P-!tDM'< B't+5'!)+* P;%5%!t
,he provisions of 'ubsections E.B&$ and E.B&- shall apply
A0:6B68 A//#%/t% ()# P;%5%!t
,he several aggregate fractions for the mi?ture shall be si!ed# graded and combined in such
proportions that the resulting composite blends meet the respective grading requirements of ,able E.BB
ad"usted to reflect variation in aggregate densities
A0:6B62 A//#%/t% ()# T)$ D#%**'!/
,he material for the top dressing shall consist of dry sand# stone screenings or slag
screenings so graded that at least %& mass percent shall pass the /E& mm (6o /) sieve and not more
than /. percent shall pass the .B.. mm (6o &.) sieve
T,-% A0:62
G#"t')! R!/%* 7 H)t P-!t M'< B't+5'!)+* P;%5%!t*
(M** $%#&%!t $**'!/ *9+#% *'%;%*3 AASHTO T 88 !" T 2A)
'ieve
Designation#
mm
9 0 ) D + 6 9
) ( C D 1 5 9
BE& ($C$@- inch) $.. C C C C C C
-& ( $ inch) %&C$.. $.. $.. C C C C
$% (B@/ inch) E&C%& %&C$.. %&C$.. $.. C $.. C
$-& ($@- inch) C AJCJA AJCJA %&C$.. $.. C $..
%& (B@J inch) &/CE& &ACEJ &ACEJ E/C%- %&C$.. C %&C$..
/E& (6o /) BAC&J BJCA. BJCA. /JCE. E&C%. /&CA& B.C&.
-BA (6o J) -&C/& -EC/E -EC/E BBC&B A-CJ- BBC&B &C$&
$$J (6o $A) C $JCBE $JCBE --C/. BJC&J C C
.A.. (6o B.) $$C-J $$C-J $BC-J $&CB. --C/- C C
.B.. (6o &.) C AC-. %C-. $.C-. $$C-J $.C-. C
..E& (6o -..) .CJ .CJ /CJ /C% -C$. BCJ -C&
A0:6C A//#%/t% ()# R)" M'< B't+5'!)+* P;%5%!t
)ggregates for road mi? bituminous pavement construction shall be crushed stone# crushed
slag# or crushed or natural gravel which meet the quality requirements of ))'H,4 7 A-CE/ or 7 ABCE/
for the specified gradation# e?cept that the sodium sulfate soundness loss shall not e?ceed $- mass
percent
When crushed gravel is used# at least &. mass percent of the particles retained on the -..
mm (6o $.) sieve shall have at least one fractured face 9radation shall conform to 9rading 5 of ,able
E.B-
A0:680 A//#%/t% ()# C);%# C)t*3 S+#(&% T#%t5%!t* !" B't+5'!)+* P#%*%#;t';%
T#%t5%!t
Cover aggregate for type - seal coat (+tem B.B) shall consist of sand or fine screenings#
reasonably free from dirt or organic matter
)ggregates for type B seal coat (+tem B.B) surface treatments or bituminous preservative
treatment shall be crushed stone# crushed slag or crushed or natural gravel 4nly one type of aggregate
shall be used on the pro"ect unless alternative types are approved )ggregates shall meet the quality
requirements of ))'H,4 7 EJCE/
When tested in accordance with ))'H,4 , $J-# ()',7 D $AA/) aggregate shall have a
retained bituminous film above %& mass percent
)ggregates which do not meet this requirement may be used for bituminous surface
treatments and seal coats provided a water resistant film
3ightweight aggregate# if required or permitted by the 'pecial Provisions# shall meet the
pertinent requirements of 'ubsection E.B&/
When crushed gravel is used# not less than &. mass percent of the particles retained on the
/E& mm (6o /) sieve shall have at least one fractured face )ggregates shall meet the gradation
requirements called for in the (id 'chedule
T,-% A0:6:
G#"t')! R%9+'#%5%!t* 7 C)-" P-!t M'< B't+5'!)+* P;%5%!t
(M** $%#&%!t $**'!/ *9+#% 5%*0 *'%;%*3 AASHTO T 2A)
'ieve Designation (ottom
((inder)
Course
Wearing
('urface)
Course 'tandard# mm )lternate 2' 'tandard
BE& $C$@-H $.. C
-& $H J& = $.. C
$% NH /. = E. $..
$-& OH $. = B& %& = $..
/E& 6o / / = $A $& = /.
-BA 6o J . = & $. = -&
.A.. 6o B. C / = $B
.B.. 6o &. C . C &
T,-% A0:64
G#"t')! R%9+'#%5%!t* ()# C);%# C)t*
(M** $%#&%!t $**'!/ *9+#% 5%*0 *'%;%*3 AASHTO T 2A)
'ieve
Designation
9rading designation with corresponding si!e
6o from ))'H,4 7 /B ()',7 D //J) modified
'td mm )lt 2' 'td ) (6o&) ( (6oA) C (6oE) D (6oJ) 1 (6o%) 5 (6o$.)
BE& $C$@-H $.. C C C C C
-& $H %.C$.. $.. C C C C
$% NH C %.C$.. $.. C C C
$-& OH .C$. C %.C$.. $.. C C
%& B@JH C .C$& C J&C$.. $.. $..
/E& 6o / C C .C$& C J&C$.. J&C$..
-BA 6o J C C C .C$. C C
..E& 6o -.. .C- .C- .C- .C- .C- .C$.
A0:688 B-)tt%#
)ggregate for blotter material shall conform to the gradation requirements of ))'H,4 7 /B
()',7 D //J)# si!e -.. mm (6o $.) ,he aggregate shall be free from vegetable or other deleterious
materials
T,-% A0:6?
G#"t')! R%9+'#%5%!t* ()# B't+5'!)+* S+#(&% T#%t5%!t*
(M** $%#&%!t $**'!/ *9+#% 5%*0 *'%;%*3 AASHTO T 2A)
'ieve
Designation
9rading designation with corresponding si!e
6o from ))'H,4 7 /B ()',7 D //J) modified
'td mm )lt 2' 'td ) (6o&) ( (6oA) C (6oE) D (6oJ) 1 (6o%) 5 (6o$.)
BE& $C$@-H $.. C C C C C
-& $H %.C$.. $.. C C C C
$% NH -.C-& %.C$.. $.. C C C
$-& OH .C$. -.C&& %.C$.. $.. C C
%& B@JH .C& .C$& /.CE. J&C$.. $.. $..
/E& 6o / C .C& .C$& $.CB. J&C$.. J&C$..
-BA 6o J C C .C& .C$. $.C/. A.C$..
.$&. 6o $.. C C C C C .C$.
T,-% A0:6@
G#"t')! R%9+'#%5%!t* ()# B't+5'!)+* P#%*%#;t';% T#%t5%!t
'ieve
Designation
7ass percent passing square mesh
'ieves# ))'H,4 , -E
'tandard mm )lternate 2' 'tandard 9rading ) 9rading (
$% NH C $..
%& B@JH $.. C
/E& 6o / /& = J. /& = J.
-BA 6o J -J = A/ -J = A/
..E& 6o -.. . = $- . C $-
A0:682 B%" C)+#*% Mt%#'-
(ed course material for sidewalks# paved waterways and curbing shall consist of cinders#
sand# slag# gravel# crushed stone or other approved material of such gradation that all particles will pass
through a sieve having BE& mm ($C$@- inches) square openings
(ed course material for slope protection shall be a porous# freeCdraining material consisting
of sand# gravel# cinders# slag# crushed stone or other approved freeCdraining material ,his material
shall be uniformly graded and of such si!e that $.. percent of the material will pass through a sieve
having BE& mm ($C$@- inches) square opening
A0:68: S0%t0'!/ Mt%#'-
'heathing material shall conform to either (a) or (b) below<
a 'ound# durable particles of gravel# slag or crushed stone meeting the following
gradation<
'ieve 7ass percent passing
E& mm (BH) $..
/E& mm (6o /) . = $.
..E& mm (6o -..) . = -
b Clean noncementitious sand meeting the requirements of 'ubsection E.B$-
A0:684 A//#%/t%* ()# S+,/#"% M)"'('&t')!
,he material shall consist of hard# durable particles or fragments of slag# stone or gravel#
screened or crushed to the required si!e and grading ,he material shall be visually free from vegetable
matter and lumps or balls of clay and shall meet the requirements for one of the gradings given in ,able
E.BE whichever is called for in the (id 'chedule
,hat portion of the material passing a ./-& mm (6o /.) sieve shall have a plasticity inde? of
not over A# as determined by ))'H,4 , %.
T,-% A0:6A
G#"'!/ R%9+'#%5%!t* 7 A//#%/t%* ()# S+,/#"% M)"'('&t')!
'ieve
Designation
7ass percent passing square mesh
sieves using ))'H,4 , -E
'tandard mm )lternate 2' 'tandard
E& BH $.. C C
BE& $C$@-H C $.. C
-& $H C C $..
/E& 6o / B. = E. B. = E. /. = J.
..E& 6o -.. . C $& . C $& & = -.
Crushed slag shall consist of clean# tough# durable pieces of blast furnace slag# reasonably
uniform in density and quality and reasonably free from glassy pieces
A0:68? A//#%/t%* ()# S-t St,'-'>t')!
)ggregates for salt stabili!ed base course shall consist of hard durable particles or fragments
of slag# stone or gravel# screened or crushed to the required si!e and grading
,hat portion of the material passing a ./-& mm (6o /.) sieve shall have a plasticity inde? of
not over A# as determined by ))'H,4 , %.
,he material shall be visually free from vegetable matter or lumps or balls of clay and shall
meet the requirements for one of the gradings given in ,able E.BJ as called for in the (id 'chedule
T,-% A0:6B
G#"t')! R%9+'#%5%!t* ()# A//#%/t%* ()# S-t St,'-'>%" B*% C)+#*%
'ieve
Designation
7ass percent passing square mesh
sieves# ))'H,4 , $$ and , -E
'tandard# mm )lternate 2' 'tandard 9rading ) 9rading (
E& BH C C
&. -H C $..
BE& $C$@-H C E. = $..
-& $H $.. C
$% NH E. = $.. &. = J.
%& B@JH &. = J. /. = E.
/E& 6o / B& = /& B. = A.
-.. 6o $. -& = &. -. = &.
./-& 6o /. $& = B. $. = B.
..E& 6o -.. E C $& E = $&
R 9radation varies with top si!e of material and should be based on si!e of largest material used
5or instance# if largest si!e is &. mm (- inches)# gradation should be under heading (> if -& mm ($
inch)# under )
A0:68@ A//#%/t%* ()# E5+-*'('%" A*$0-t T#%t%" B*% C)+#*%
)ggregate shall consist of coarse aggregate of crushed gravel# crushed slag or crushed
stone# composed of hard# durable particles or fragments and a filler of finely crushed stone# sand# slag or
other finely divided mineral matter ,he portion of the material retained on a /E& mm (6o /) sieve shall
be known as coarse aggregate and that portion passing a /E& mm (6o /) sieve shall be known as fine
aggregate ,he material shall meet one of the grading requirements of ,able E.B%
T,-% A0:6C
G#"'!/ R%9+'#%5%!t* ()# A//#%/t%* ()# E5+-*'('%" A*$0-t T#%t%" B*% (7ass percent passing
square mesh sieves# ))'H,4 , $$ U , -E)
'ieve Designation
9rading ) 9rading ( 9rading C 'tandard mm )lternate 2' 'tandard
BE& $C$@-H $.. $.. C
-& $H %& = $.. %& = $.. C
$% NH C &. = J& $..
$-& $@-H C C %& = $..
/E& 6o / C -A = &% A& = $..
-.. 6o $. . = % $E = /J C
.B.. 6o &. C C $- = B&
..E& 6o -.. . = - - = $. B C $-
+f crushed gravel is used# not less than A& mass percent of the coarse aggregate particles
retained on a /E& mm (6o /) sieve shall be particles having at least one fractured face
Coarse aggregate shall have a percent of wear of not more than B& at &.. revolution# as
determined by ))'H,4 , %A
,he aggregate shall show a durability factor not less than B& (coarse and fine) as determined
by ))'H,4 , -$. (Production of Plastic 5ines in )ggregates)
,he material shall be free of clay balls and adherent films of clay or other matter that would
prevent thorough coating with bituminous material
ITEM A0:A 7 MINERAL FILLER
A0:A68 D%*&#'$t')!
7ineral filler shall consist of finely divided mineral matter such as rock dust# slag dust#
hydrated lime# hydraulic cement# fly ash or other suitable mineral matter +t shall be free from organic
impurities and at the time of use# shall be sufficiently dry to flow freely and shall be essentially free from
agglomerations
A0:A62 G%!%#- R%9+'#%5%!t*
A0:A6268 5iller material for bituminous bases or pavements shall meet the requirements of
))'H,4 7 $E# 7ineral 5iller for (ituminous Paving 7i?tures
A0:A6262 P02*'&- R%9+'#%5%!t*
7ineral filler shall be graded within the following limits<
'ieve 7a?imum Perfect Passing
.A.. mm (6o B.) $..
.B.. mm (6o &.) %& = $..
..E& mm (6o -..) E. = $..
,he mineral filler shall have a plasticity inde? not greater than /
Plasticity inde? limits are not appropriate for hydraulic lime and cement
A0:A6: M%t0)"* )( S5$-'!/
A0:A6:68 Mt%#'-* '! B+-.
'ampling from bins# piles or cars = ) sampling tube that takes a core not less than -& mm ($
inch) in diameter may be used to obtain sample portions from one or more location as required to obtain
a field sample of at least & kg ($. lb) 'ample
portions may be taken from holes dug into the material at & or more locations to provide a field sample of
at least & kg ($. lb)
'ampling from conveyors = 'ample portions shall be taken at regular intervals during the
time of movement of the materials in the unit being sampled to provide a field sample of at least & kg ($.
lb)
A0:A6:62 Mt%#'-* '! P&./%*
5rom the unit to be sampled# select at least one percent of the packages at random for
sampling# but in no case shall fewer than & packages be selected ,ake a sample portion from a hole
dug into the top of each package selected for sampling ) sampling tube may be used that takes a core
not less than -& mm ($ inch) diameter +nsert the tube into the package to substantially sample the
entire length of the package Combine the sample portions taken to obtain a field sample of at least &
kg ($. lb)
A0:A64 S0'$$'!/ S5$-%*
7ineral filler shall be shipped in a clean# moistureCproof container and packaged securely to
prevent the loss of material during handling 0educe the field sample to a minimum si!e of -& kg (& lb)
to submit for testing# using the method of quartering
A0:A6? M%t0)"* )( T%*t
,he properties enumerated in this 'pecification shall be determined in accordance with the
following ))'H,4 7ethod of ,est<
9radation , BE
Plasticity +nde? , %.
ITEM A04 7 MASONRY UNITS
A0468 C-2 )# S0-% B#'&.
(rick shall conform to the requirements of one of the following specifications<
'ewer (rick C ))'H,4 7 %$# 9rade '7
'ewer (rick C )',7 C B-# 9rade '7
(uilding (rick C ))'H,4 7 $$/# 9rade 'W# or )',7 C A-# 9rade 'W
,he grade will be shown on the Plans or in the 'pecial Provisions
A0462 C)!&#%t% B#'&.
Concrete brick shall conform to the requirements of )',7 C &&# 9rade )
A046: C)!&#%t% M*)!#2 B-)&.*
Concrete masonry blocks may be rectangular or segmented and# when specified# shall have
ends shaped to provide interlock at vertical "oints
'olid blocks shall conform with the requirements of )',7 C $B% or )',7 C $/&# grade as
specified Hollow blocks shall conform to the requirements of )',7 C %.# grade as specified
Dimensions and tolerances shall be as individually specified on the Plans
ITEM A0? 7 FOINT MATERIALS
A0?68 F)'!t F'--%#*
Poured filler for "oints shall conform to the requirements of ))'H,4 7 $EB
Preformed fillers for "oints shall conform to the requirements of ))'H,4 7 BB ()',7 D %%/)#
))'H,4 7 $&B# ))'H,4 7 -$B# ))'H,4 7 --.# as specified# and shall be punched to admit the
dowels where called for on the Plans ,he filler for each "oint shall be furnished in a single piece for the
depth and width required for the "oint unless otherwise authori!ed by the 1ngineer When the use of
more than one piece is authori!ed for a "oint# the abutting ends shall be fastened securely and held
accurately to shape# by stapling or other positive fastening satisfactory to the 1ngineer
A0?62 F)'!t M)#t#
Pipe "oint mortar shall consist of one part Portland Cement and two parts approved sand with
water as necessary to obtain the required consistency Portland Cement and sand shall conform
respectively to 'ection E..$ and E.B$ +f shown in the 'pecial Provisions# air entrainment conforming
to 'ection E.J- shall be provided 7ortar shall be used within B. minutes after its preparation
A0?6: R+,,%# G*.%t*
0ing gaskets for rigid pipe shall conform to the requirements of ))'H,4 7 $%J Continuous
flat gaskets for fle?ible metal pipe shall conform to the requirements of )',7 D $.&A with grade 'C1 /$
used for bands with pro"ections or flat bands and grade 'C1 /B for corrugated bands 9askets
thickness for bands with pro"ections or flat bands shall be $-& mm ($@- inch) greater than the nominal
depth of the corrugation and shall be %& mm (B@J inch) for corrugated bands
A0?64 O.+5
4akum for "oints in bell and spigot pipe shall be made from hemp (Cannabis 'ativa) line# or
(enares 'unn fiber# or from a combination of these fibers ,he oakum shall be thoroughly corded and
finished and practically free from lumps# dirt and e?traneous matter
A0?6? M)#t# ()# M*)!#2 B%"* !" F)'!t*
A0?6?68 C)5$)*'t')!
2nless otherwise indicated on the Plans# masonry mortar shall be composed of one part
Portland Cement or airCentraining Portland Cement and two parts fine aggregate by volume to which
hydrated lime has been added in an amount equal to ten ($.) mass percent of the cement +n lieu of airC
entraining cement# Portland Cement may be used with an airCentraining admi?ture in accordance with the
applicable provisions of +tem /.&
5or masonry walls not e?ceeding $J m (A feet) in height# a mortar composed of one part
masonry cement and two parts fine aggregate by volume maybe substituted for the above mi?ture of
Portland Cement# lime and fine aggregate 5or other construction# masonry cement may be used if and
as shown on the Plans
A0?6?62 Mt%#'-*
1ither ,ype + or ,ype +) airCentraining Portland Cement# conforming to ))'H,4 7 J& may be
used# e?cept that when the contract contains an item for concrete under +tem /.&# the Contractor may
use the same type as is used for that work
7asonry cement shall conform to the requirements of ))'H,4 7 $&. = E/ ()',7 C %$)
5ine aggregate shall conform to the requirements of ))'H,4 7 /& ()',7 C $//)
Hydrated lime shall meet the requirements for 0esidue# Popping and Pitting# and Water
retention shown for ,ype 6 lime in 'ection E.$B ()',7 C -.E)
Water shall conform to the requirements of +tem E$/# Water
)irCentraining agents shall conform to the requirements of 'ection E.J- ))'H,4 7 $&/
()',7 C -A.)
A0?6@ C)$$%# Wt%# St)$* )# F-*0'!/*
'heet copper for water stops of flashings shall meet the requirements of ))'H,4 7 $BJ
()',7 ( $&-) for ,ype 1,P# light coldCrolled# soft anneal# unless otherwise specified in the 'pecial
Provisions
A0?6A R+,,%# Wt%# St)$*
0ubber water stops may be molded or e?truded and have a uniform crossCsection# free from
porosity or other defects# conforming to the nominal dimensions shown on the Plans )n equivalent
standard shape may be furnished# if approved by the 1ngineer
,he water stop may be compounded from natural rubber# synthetic rubber or a blend of the
two# together with other compatible materials which will produce a finished water stop meeting the
requirements of ,able E.&$ 6o reclaimed material shall be used ,he Contractor shall furnish a
certificate from the producer to show the general compositions of the material and values for the
designated properties ,he Contractors shall also furnish samples# in length adequate for making
designated tests# as ordered by the 1ngineer
A0?6B P-*t'& Wt%# St)$*
Plastic water stops shall be fabricated with a uniform crossCsection# free from porosity or
other defects# to the nominal dimensions shown on the Plans )n equivalent standard shape may be
furnished# if approved by the 1ngineer
,he material from which the water stop is fabricated shall be a homogenous## elastomeric#
plastic compound of basic polyvinyl chloride and other material which# after fabrication# will meet the
requirements tabulated herein 6o reclaimed material shall be used ,he Contractor shall furnish a
certificate from the producer# showing values for the designated properties in ,able E.&- ,he
Contractor shall furnish samples# in lengths adequate for making designated tests# as ordered by the
1ngineer
T,-% A0?68
R%9+'#%" P#)$%#t'%* !" T%*t M%t0)"*DF'!'*0%" R+,,%# Wt%# St)$
P#)$%#t2 F%"%#- T%*t M%t0)"
St!"#" N)6 @08
R%9+'#%5%!t
Hardness (by shore durometer)
B.-$ A. = E.
Compression set BB$$ 7a?imum B. percent
,ensile strength /$$$ 7inimum $E-B 7Pa (-#&..
psi)
1longation at (reaking )',7 D /$- 7inimum /&. percent
,ensile stress at B.. percent
elongation /$B$
7inimum A-. 7Pa (%.. psi)
Water absorption by mass
AAB$
7inimum & percent
,ensile strength after aging E$$$ 7inimum J. percent original
T,-% A0?62
R%9+'#%" P#)$%#t'%* !" T%*t M%t0)"*DF'!'*0%" P-*t'& Wt%# St)$
ASTM
P#)$%#t2 M%t0)" R%9+'#%5%!t*
,ensile strength D ABJ 7inimum %A/A 7Pa
($#/.. psi)
1longation at breaking D ABJ 7inimum -A. percent
Hardness (shore) D --/. A. = E&
'pecific gravity (5ederal test 7ethod 6o /.AC
&.$$)
7a?imum = ..- from
manufacturerDs value
0esistance to alkali D &/B 7a?imum weight change<
C .$. percent to L .-&
percent
Water absorption (/J hrs) D &E.
Cold bending ($) 6o cracking
*olatile loss D $-.B 6ot more than manufacturerDs
value
E days using $.K 6a4H C 7a?imum hardness change
M& (shore)# 7a?imum tensile
strength decrease< $&K
$
,he cold bend test will be made by sub"ecting a -& ? $&. ? B mm ($ ? A ? $@J inch) strip of
plastic water stop to a temperature of =-JJ
.
C (C-.
.
5) for - hours ,he strip will immediately
thereafter be bent $J. degrees around a rod of AB& mm ($@/ inch) diameter by applying
sufficient force to hold the sample in intimate contact with the rod ,he sample will then be
e?amined for evidence of cracking )t least three individual samples from each lot will be
tested and the result reported
A0?6C H)t P)+#%" P'$%DF)'!t S%-'!/ C)5$)+!"
+t shall meet the requirements of 5ederal 'pecification ''C'C$A% for the type and class
specified
A0?680 P'$%DF)'!t P&.'!/ C)5$)+!"
Packaging compounds for use with sealing compounds specified in 'ection E.&% shall be of
appropriate si!es and shall meet the requirements of 5ederal 'pecification HHCPC$$E
A0?688 P#%()#5%" P-*t'& S%-'!/ C)5$)+!"
5or concrete pipe "oints# it shall meet the requirements of 5ederal 'pecification ''C'C-$.
ITEM A0@ 7 CONCRETE3 CLAY3 PLASTIC AND FIBER PIPE
A0@68 N)!DR%'!()#&%" C)!&#%t% P'$%
,his pipe shall conform to the requirements of ))'H,4 7 JA ()',7 C $/) for the specified
diameters and strength classes
A0@62 R%'!()#&%" C)!&#%t% P'$%
,his pipe shall conform to the requirements of ))'H,4 7 $E. or ))'H,4 7 -/- ()',7 C
A&&) for specified diameters and strength classes
1lliptical pipe conforming to the requirements of ))'H,4 7 -.E ()',7 C &.E) shall be
furnished where specified 2nless otherwise specified# pipe wall design and use of elliptical reinforced
concrete arch culvert pipe shall meet the requirements of ))'H,4 7 -.A ()',7 C &.A)
Precast reinforced concrete and sections shall conform to the requirements of the cited
specifications to the e?tent which they apply 0einforced concrete DCload pipe shall meet the
requirements of ))'H,4 7 -/- ()',7 C A&&)
A0@6: P%#()#t%" C)!&#%t% P'$%
,his pipe shall conform to the requirements of ))'H,4 7 $E& for the specified diameters
and strength classes
A0@64 D#'! T'-%
,his pipe shall conform to the requirements of ))'H,4 7 $EJ or 7 $E% ()',7 C /) for the
specified material# diameters and quality classes
A0@6? P)#)+* C)!&#%t% P'$%
,his pipe shall conform to the requirements of ))'H,4 7 $EA ()',7 C A&/) for the
specified diameters
A0@6@ V't#'('%" C-2 L'!%" R%'!()#&%" C)!&#%t% P'$%
Designs for fully lined or half lined pipes of the specified strength classes shall be submitted
by the manufacturer for approval ,he application requirements of ))'H,4 7 $E. and ))'H,4 7 A&
shall govern 3iner or liner elements# shall be clay of first quality# sound# thoroughly and perfectly burned
without warps# cracks or other imperfections and fully and smoothly salt gla!ed
A0@6A P%#()#t%" V't#'('%" C-2 P'$%
,his pipe shall conform to the requirements of ))'H,4 7 A&# for pipe with full circular crossC
section# for the specified diameters and strength class When specified# the bell shall have integral
spacer lugs to provide for an annular opening and selfCcentering feature
A0@6B V't#'('%" C-2 P'$%
,his pipe shall conform to the requirements of 'ection E.AE for the specified diameters and
strength classes for circular# unperforated or perforated pipe as shown on the Plans
A0@6C C#"-% I!;%#t C-2 P'$%
,his pipe shall conform to the applicable requirements of ))'H,4 7 A&
A0@680 A*,%*t)* C%5%!t P'$%
,his pipe shall conform to the requirements of ))'H,4 7 -$E ()',7 C /-J) for the
specified diameters and strength classes
A0@688 P%#()#t%" A*,%*t)* C%5%!t P'$%
,his pipe shall conform to the requirements of ))'H,4 7 $J% for the specified diameters
A0@682 B't+5'!'>%" F',%# P'$%
,his pipe shall conform to the requirements of ))'H,4 7 $EE )',7 D $JA$ or D $JA-
A0@68: P%#()#t%" B't+5'!'>%" F',%# P'$%
,his pipe shall conform to the requirements of 'ections E.A$- for the specified diameters
2nless otherwise specified# either ,ype + or ,ype ++ Couplings may be furnished
A0@684 R%'!()#&%" C)!&#%t% A#&0 C+-;%#t3 St)#5 D#'! !" S%1%# P'$%
,his pipe shall conform to the requirements of ))'H,4 7 -.A ()',7 C &.A)
A0@68? R%'!()#&%" C)!&#%t% E--'$t'&- C+-;%#t3 St#)5 D#'! !" S%1%# P'$%
,his pipe shall conform to the requirements of ))'H,4 7 -.E ()',7 C &.E)
A0@68@ R%'!()#&%" C)!&#%t% DD-)" C+-;%#t3 St)#5 D#'! !" S%1%# P'$%
,his pipe shall conform to the requirements of ))'H,4 7 -/- ()',7 C A&&)
A0@68A P-*t'& !" P)-2%t02-%!% C)##+/t%" D#'!/% P'$% )# T+,'!/
,his pipe shall conform to the requirements of ))'H,4 7 -&-
A0@68B P#%&*t R%'!()#&%" C)!&#%t% B)< S%&t')!* ()# C+-;%#t*3 St)#5 D#'!* !" S%1%#*
,hese sections shall conform to the requirements of ))'H,4 7 -&%
A0@68C A-)!'t#'-%DB+t"'%!%DSt2#%!% (ABS) S%1%# P'$% !" F'tt'!/*
,his pipe shall conform to the requirements of )',7 D -E&$
A0@620 A-)!'t#'-%DB+t"'%!%DSt2#%!% (ABS) C)5$)*'t% S%1%# P'$%
,his pipe shall conform to the requirements of ))'H,4 7 -A/ ()',7 D -AJ.)
A0@628 P)-2;'!2- C0-)#'"% (PVC) S%1%# P'$% !" D#'! P'$%
,his pipe shall conform to the requirements of ))'H,4 7 B./7 ()',7 D -E-%)
ITEM A0A 7 METAL PIPE
A0A68 C*t I#)! P'$%
,his pipe shall conform to the requirements of ))'H,4 7 A/ or )',7 ) E$A for the
specified diameters and strength classes 2nless otherwise specified# either smooth# corrugated or
ribbed pipe may be furnished Pipe of diameter in e?cess of $- m (/J inches) shall conform to )6'+
'tandard for Cast +ron Pit Cast Pipe for specified diameter and strength class
A0A62 C)##+/t%" I#)! )# St%%- P'$% !" P'$% A#&0%*
A0A6268 R';%t%" P'$% !" P'$% A#&0%*
,he conduit shall conform to the requirements of ))'H,4 7 BA and 7 -$J for the specified
dimensions and thicknesses
A0A6262 W%-"%" P'$% !" P'$% A#&0%*
Corrugated steel pipe and pipe arches fabricated by resistance spot welding shall comply
with the applicable requirements of ))'H,4 7 BA and 7 -$J
A0A626: H%-'&- P'$%
2nperforated helically corrugated pipes shall conform to si!es shown on the Plans and with
the applicable requirements of ))'H,4 7 BA and 7 -$J
A0A6264 'pecial sections# such as elbows and fabricated flared and sections# shall conform to the
applicable requirements of ))'H,4 7 BA and 7 -$J
Coupling bands shall conform to ))'H,4 7 BA and 7 -$J# e?cept that use of bands with
pro"ections (dimple bands) will be limited to end sections and to pipe laid on grades under $. percent
(ands of special design that engage factory reformed ends of corrugated pipe may be used
'teel sheets of the required compositions may be furnished with commercially produced
corrugation dimensions other than those specified in ))'H,4 7 BA and 7 -/A# if shown on the Plans or
approved by the 1ngineer
A0A6: B't+5'!)+* C)t%" C)##+/t%" I#)! )# St%%- P'$% !" P'$% A#&0%*
,hese conduits# coupling bands and special sections# shall conform to the requirements of
))'H,4 7 $%. coating ,ype )# ( or C as specified Coupling bands shall be fully coated with
bituminous material
'pecial sections# such as elbows and other sections shall conform to the applicable
requirements of ))'H,4 7 $%. Coating and invert paving shall be of the type specified 5lared end
sections shall conform to the requirements of ))'H,4 7 -/B for the coating specified
,he 1ngineer may waive the imperviousness test for coated pipe if no separation of coating
from metal is observed
When asbestos bonded bituminous coating is specified# these requirements shall equally
apply and in addition# the special process of embedding asbestos fiber in the molten metallic bonding
medium shall be used to bond the bituminous coating )sbestosCbonded corrugated metal pipe shall be
fabricated in accordance with ))'H,4 7 BA using asbestosCbonded sheets shall be coated with a layer
of asbestos fibers pressed into the molten !inc bonding medium +mmediately after the metallic bond
has solidified# the asbestos fibers shall be thoroughly impregnated with a bituminous saturant ,he
finished sheets shall be uniformly coated and free from blisters )fter fabrication# the culvert sections
shall be treated as specified for either ,ype )# ( or C# as called for in the (id 'chedule# in accordance
with ))'H,4 7 $%. Coupling bonds shall be fully coated with bituminous material conforming to the
requirements of ))'H,4 7 BA and 7 $%.# ,ype ) ,he use of bands with pro"ections (dimple bands)
will be limited to end sections and to pipe laid on grades under $. percent
A0A64 C)##+/t%" I#)! )# St%%- P'$% ()# U!"%#"#'!*
,his pipe shall conform to the requirements of ))'H,4 7 BA and 7 -$J for the specified
diameters and types 9alvani!ed metal partCcircle pipe may be used if permitted by the 'pecial
Provisions and shown in the (id 'chedule
A0A6? B't+5'!)+* C)t%" I#)! St%%- P'$% ()# U!"%#"#'!*
,his pipe shall conform to the requirements of ))'H,4 7 BA and 7 -$J and shall be coated
with bituminous material to meet the requirements of ))'H,4 7 $%.# ,ype ) coating# e?cept that the
minimum coating thickness shall be .E& mm (..B inch) Coupling bands shall be fully coated ,he
specified minimum diameter of perforations shall apply after coating ,he 1ngineer may waive the
imperviousness test if no separation of coating from the metal is observed
A0A6@ C)##+/t%" A-+5'!+5 A--)2 C+-;%#t P'$%
,his shall conform to the requirements of ))'H,4 7 $%A and 7 $%E
A0A6A C)##+/t%" A-+5'!+5 A--)2 P'$% ()# U!"%#"#'!*
,his pipe shall conform to the requirements of 'ection E.EA
A0A6B B't+5'!)+* C)t%" C)##+/t%" A-+5'!+5 A--)2 C+-;%#t P'$%
,his pipe shall conform to the requirements of 'ection E.EA and shall be coated with
bituminous material conforming to the requirements of ))'H,4 7 $%. Coating and invert paving shall
be of the type specified
A0A6C B't+5'!)+* C)t%" C)##+/t%" A-+5'!+5 A--)2 P'$% U!"%#"#'!
,his pipe shall conform to the requirements of 'ection E.EA and shall be coated with
bituminous material conforming to the requirements of ))'H,4 7 $%.# type of coating as specified
A0A680 St#+&t+#- P-t% ()# P'$%3 P'$% A#&0%* !" A#&0%*
,hese conduits and bolts and nuts for connecting plates shall conform to the requirements of
))'H,4 7 $AE
A0A688 F+-- B't+5'!)+* C)t%" St#+&t+#- P-t% P'$%3 P'$% A#&0%* !" A#&0%*
,hese conduits shall conform to the requirements of 'ection E.E$. and shall be coated with
bituminous material conforming to the requirements of ))'H,4 7 -/B# type coating as specified
A0A682 A-+5'!+5 A--)2 St#+&t+#- P-t% ()# P'$%3 P'$% A#&0%* !" A#&0%*
,hese conduits and the bolts and nuts for connecting plates shall conform to the
requirements of ))'H,4 7 -$%
A0A68: F+-- B't+5'!)+* C)t%" A-+5'!+5 A--)2 St#+&t+#- P-t% P'$%3 P'$% A#&0%* !"
A#&0%*
,hese conduits shall conform to the requirements of 'ection E.E$- and shall be coated with
bituminous materials conforming to the requirements of ))'H,4 7 $%.# type of coating as specified
A0A684 P#%&)t%"3 G-;!'>%" St%%- C+-;%#t* !" U!"%#"#'!*
,hese conduits shall conform to the requirements of ))'H,4 7 -/& and 7 -/A
A0A68? S-)tt%" P'$%
'lotted pipe shall be the angle slot pipe or the grate slot type ,he type of slotted pipe to be
installed shall be at the option of the Contractor
'lot angles for the angle slot drain shall conform to the requirements of )',7 ' BA
9rate assemblies for the grate slot drain shall conform to )',7 ) BA or ) &EA 'lot angles
and grate slot assemblies shall be galvani!ed in accordance with the provisions of 'ubsection E$-.E#
5rames# 9ratings# Covers and 3adder 0ungs# of the 'tandard 'pecification 5ederal Highway Pro"ects
5PCE%
5lashing shall be commercial quality and shall be galvani!ed with 9 $A& coating designation
conforming to the provisions in )',7 ) &-& (olts and nuts shall conform to the provisions of )',7 )
B.E 'tructural tubing spacers shall conform to the provisions in )',7 ) &.$ 'aid bolts# nuts and
spacers shall be galvani!ed in accordance with the provisions of ))'H,4 7 $$$
ITEM A0B 7 CHEMICAL ADMI=TURES FOR CONCRETE
A0B68 D%*&#'$t')!
,his +tem specifies the classification# sampling# testing# packing and marking of concrete
admi?tures +t also specifies the physical requirements for concrete with each type of chemical
admi?tures
A"5'<t+#%* C ) material# other than water# aggregates and hydraulic cement
(including blended cement) that is used as an ingredient of
concrete and is added to the batch in controlled amounts
immediately before or during mi?ing to produce some desired
modification to the properties of the concrete
A0B62 T2$%* )( C0%5'&- A"5'<t+#%* ()# C)!&#%t%
,he concrete chemical admi?ture shall be classified as follows and shall
conform to the requirements of ))'H,4 7 $%/
a ,ype ) = )ccelerating )dmi?tures
)n admi?ture that accelerates the time of setting and early strength
development of concrete
b ,ype ( = 0etarding )dmi?tures
)n admi?ture that delays the time of setting of concrete
c ,ype C = WaterCreducing )dmi?tures
)n admi?ture that reduces the quantity of mi?ing water required to produce
concrete of a given consistency
d ,ype D = WaterCreducing High 0ange# )dmi?tures
)n admi?ture that decreases the quantity of mi?ing water required to
produce concrete of a given consistency by $- percent or greater
e ,ype 1 = WaterC0educing and )ccelerating )dmi?tures
)n admi?ture that decreases the quantity of mi?ing water required to
produce concrete of a given consistency and hastens the time of setting and early
strength development of concrete
f ,ype 5 = WaterC0educing and 0etarding )dmi?tures
)n admi?ture that decreases the quantity of mi?ing water required to
produce concrete of a given consistency and delays the time of setting of concrete
g ,ype 9 = WaterC0educing# High 0ange# and 0etarding )dmi?tures
)n admi?ture that decreases the quantity of mi?ing water required to
produce concrete of a given consistency of $- percent or greater and delays the
time of setting of concrete
A0B6: A'#DE!t#'!'!/ A"5'<t+#%*
)irCentraining admi?tures shall conform to the requirements of ))'H,4 7 $&/ ()',7 C
-A.)
708.4 Physical Requirements
,he concrete in which each of the types of chemical admi?tures are used shall conform to the
physical requirements given in ,able $
T,-% 8 7 P02*'&- R%9+'#%5%!t* )( C0%5'&- A"5'<t+#%* ()# C)!&#%t%
A
PHYSICAL
PROPERTY
T2$% A ,ype ( ,ype C ,ype D ,ype 1 ,ype 5
(
,ype
9
(
Water Content#
percent of
control# ma?imum
%& C C %& %& JJ JJ
,ime of setting#
allowable
deviation from
control# hour
+nitial 7inimum C $. later $.
earlier
$. later $.
earlier
C $.
later
7a?imum $.
earlier
nor $&
later
B& later B&
earlier
B& later B&
earlier
$.
earlier
nor $&
later
B&
later
5inal < 7inimum C C $.
earlier
C $.
earlier
C C
7a?imum $.
earlier
nor $&
later
B& later C B& later C $.
earlier
nor $&
later
B&
later
Compressive
'trength# percent
of control
minimum<
C
$ day C C C C C $/. $-&
B days $$. %. $-& $$. $-& $-& $-&
E days $$. %. $.. $$. $$. $$& $$&
-J days $$. %. $.. $$. $$. $$. $$.
A months $.. %. %. $.. $.. $.. $..
$ year $.. %. %. $.. $.. $.. $..
5le?ural 'trength#
percent of control#
minimum<
C
B days $.. %. $$. $.. $$. $$. $$.
E days $.. %. $.. $.. $.. $.. $..
-J days $.. %. %. $.. $.. $.. $..
3ength Change#
ma?imum
shrinkage
()lternative
requirements)
D
Percent of control $B& $B& $B& $B& $B& $B& $B&
+ncrease over
Control
..$. ..$. ..$. ..$. ..$. ..$. ..$.
0elative durability
factor minimum
J. J. J. J. J. J. J.
)
,he values in the table include allowance for normal variation in test results ,he ob"ects of the
%.K compressive strength for ,ype ( admi?ture is to require a level of performance comparable to
that of the reference concrete
(
+t is recommended that whenever practicable# tests may be made using cement# po!!olan#
aggregates# airCentraining admi?ture# and the mi? proportions and batching sequence when used in
nonCairCentraining and airCentrained concrete because the specific effects produced by chemical
admi?tures may vary with the properties and proportion of the other ingredients of the concrete
5or instance# types G5H and G9H admi?tures may e?hibit such higher water reduction in concrete
mi?tures having higher cement factors than B.E L CB kg@m
B
7i?tures having a high range water
reduction generally display a higher rate of slump loss When high range admi?tures are used to
impart increased workability ($& cm to -. cm slump)# the effect may be of limited duration# reverting
to the original slump in B. to A. min depending on factors normally affecting rate of slump loss
C
,he compressive and fle?ural strength of the concrete containing the admi?ture under test at any
test age shall be not less %.K of that attained at any previous test age ,he ob"ective of this limit
is to require that the compressive or fle?ural strength of the concrete containing the admi?ture
under test shall not decrease with age
D
,he percent of control limit applies when length change of control is ..B.K or greater> increase
over control limit applies when length change of control is less than ..B.K
1
,his requirement is applicable only when the admi?tures is to be used in airCentrained concrete
When the admi?ture is to be used in Prestressed concrete# the chloride content of the
admi?ture shall be stated and whether or not chloride has been added during its manufacture
708.5 Sampling
A0B6?68 ,he chemical admi?tures for concrete shall be sampled either by grab or composite
sampling ) grab sample is one obtained in a single operation ) composite sample is
one obtained by combining three or more grab samples
A0B6?62 L'9+'" A"5'<t+#%*
A0B6?6268 ,he grab samples taken for quality tests shall represent a unit shipment or a
single production lot 1ach grab sample shall have a volume of at least .&3 ($
pint)# a minimum of B grab samples shall be taken
A0B6?6262 3iquid admi?tures shall be agitated thoroughly immediately prior to sampling
9rab samples shall be taken from different locations and thoroughly mi?ed to
form the composite sample and the resultant mi?ture sampled to provide for at
least / litres for complete set
A0B6?626: )dmi?tures in bulk storage tanks shall be sampled equally from the upper#
intermediate and lower levels by means of drain cocks in the sides of the tanks or
a weighed sampling bottle fitted with a stopper that can be removed after the
bottle is lowered to the proper depth
A0B6?6: N)!D-'9+'" A"5'<t+#%*
A0B6?6:68 ,he grab samples taken shall represent not more than - 7g (- tons) of admi?ture
and shall have a mass of at least $ kg (- lb) ) minimum of four grab samples
shall be taken
A0B6?6:62 Composite samples shall be prepared by thoroughly mi?ing the grab samples
selected and the resultant mi?ture sampled to provide at least -B kg (& lb) for
complete test
708.6 Testing
Procedures for Proportioning of Concrete 7i?tures# ,ests and Properties of 5reshly 7i?ed
Concrete# Preparation of ,est 'pecimens# ,est 'pecimens of Hardened Concrete and ,ests on
Hardened Concrete shall be in accordance with ))'H,4 7 $%/
,he Concrete containing the admi?tures shall be tested in accordance with )',7 C B%#
)',7 C $BJ# )',7 C $%-# )',7 C A$E
708.7 Packing
,he liquid admi?tures shall be packed in /# -. or -.. litre containers made of steel# plastic or
other suitable packing materials ,hese containers shall be properly sealed
,he nonCliquid admi?tures or concrete shall be packed in -&Ckilogram containers made of
steel# plastic# or other suitable packing materials ,hese containers shall be properly sealed
708.8 Marking
1ach container shall be marked with the following information<
a 6ame# form and type of the product>
b 6et mass or volume>
c 6ame and address of manufacturer and recogni!ed trademark# if any>
d 7anufacturerDs batch number and date of manufacture
e 7ade in the Philippines and#
f 0equired handling procedures
ITEM A0C 7 PAINTS
A0C68 D%*&#'$t')!
,his +tem covers all paint materials including *ehicles# Pigment# Pastes# Driers# ,hinners and
7i?ed Paints for steel and wooden structures
A0C62 Mt%#'- R%9+'#%5%!t*
A0C6268 G%!%#-
Paint# e?cept# aluminum paint# shall consist of pigments of the required fineness and
composition ground to the desired consistency in linseed oil in a suitable grinding machine# to which shall
be added additional oil# thinner and drier as required
)luminum paint shall consist of aluminum bron!e powder or paste of the required fineness
and composition to which shall be added the specified amount of vehicle
,he paint shall be furnished for use in ready mi?ed# paste or powder form
)ll paint shall meet the following general requirements<
a ,he paint shall show no e?cessive settling and shall easily be redispersed with a paddle
to a smooth# homogenous state ,he paint shall show no curdling# livering# caking or
color separation and shall be free from lumps and skins
b ,he paint as received shall brush easily# possess good levelling properties and shall
show no running or sagging when applied to a smooth vertical surfaces
c ,he paint shall dry to a smooth uniform finish free from roughness grit# uneveness and
other imperfections
d ,he paint shall not skin within /J hours in three quarters filled closed container
e ,he paint shall show no thickening# curdling# gelling or hard caking after si? (A) months
storage in full# tightly covered container at a temperature of -$
.
C (E.
.
5)
A0C6262 ,he paint shall conform to the requirements of the indicated specifications as follows<
0ed 3ead 0eadyC7i?ed Paint ))'H,4 7 E- ,ype +# ++#
+++ and +*
)luminum Paint ))'H,4 7 A% ,ype + and ++
White U ,inted 0eadyC7i?ed Paint ))'H,4 7 E.
5oliage 9reen (ridge Paint ))'H,4 7 AE
(lack Paint for (ridges and ,imber
'tructures ))'H,4 7 AJ
(asic 3ead 'ilicon Chromate# 0eadyC
7i?ed Primer ))'H,4 7 --%
A0C626: ,he constituents parts of the paint shall meet the following specifications<
0ed 3ead (%EK PbB4/) )',7 D JB
+ron 4?ide (J&K 5e-4B) )',7 D J/
)luminum Powder and Paste )',7 D %A-
7agnesium 'ilicate )',7 D A.&
7ica Pigment )',7 D A.E
,itanium Dio?ide )',7 D /EA
Chrome :ellow )',7 D -$$
Calcium Carbonate )',7 D $$%%
(asic 3eadC'ilicon Chromate )',7 D $ABJ
(asic Carbonate White 3ead )',7 D J$
Vinc 4?ide )',7 D E%
Chrome 4?ide 9reen )',7 D -AB
Carbon (lack )',7 D &A$
3ampblack )',7 D -.%
Prussian (lue )',7 D -A$
(oiled 3inseed 4il )',7 D -A.
0aw 3inseed 4il )',7 D -B/
Pale Heat (odied 3inseed 4il 5ed 'pec ,,C.CBAE
)lkyd 0esin 5ed 'pec ,,C0C-AA
7ineral 'pirit )',7 D -B&
Driers )',7 D A..
,urpentine )',7 D $B
A0C6264 D#'%#
,hese specifications cover both straight oil drier (material free from resins and GgumsH)# and
;apan drier (material containing varnish GgumsH) ,he drier shall be composed of lead manganese# or
cobalt# or a mi?ture of any of these elements# combined with a suitable fatty oil# with or without resins of
GgumsH and mineral spirits of turpentine# or a mi?ture of these solvents ,he drier shall conform to the
following requirements<
a A$$%#!&% = 5ree from sediment and suspended matter
b F-*0 P)'!t = (,ag close cup) not less than B.
.
C (JA
.
5)
c E-*t'&'t2 = ,he drier when flowed on metal and baked for - hours at $..
.
C (-$-
.
5)
shall have an elastic film
d D#2'!/ = +t shall mi? with pure raw linseed oil in the proportion of $ volume of drier to $%
volumes of oil without curdling# and the resulting mi?ture when flowed on glass shall dry
in not more than $J hours
d C)-)# = When mi?ed with pure# raw linseed oil in the proportion of $ volume of drier to
J volumes of oil# the resulting mi?ture shall be darker than a solution of A g of
potassium dichromate in $B cc of pure sulfuric acid (sp gr $J/)
A0C6: P#)$)#t')! ()# M'<'!/
+t is the intent of these 'pecifications to provide a paint of proper brushing consistency# which
will not run# streak or sag and which will have satisfactory drying qualities
A0C6:68 A-+5'!+5 P'!t3 F'%-" C)t* )! St#+&t+#- St%%-
,he paint shall be mi?ed in the proportion of .-/- kg of aluminum powder of paste per litre
of vehicle of long oil spar varnish (- lb@gal) producing a paint containing -$ mass percent pigment and E%
percent vehicle ,he weighed amount of powder or paste shall be placed in a suitable mi?ing container
and the measured volume of vehicle then poured over it ,he paste or powder shall be incorporated in
the paint by vigorous stirring with a paddle ,he powder or paste will readily disperse in the vehicle
(efore removing any paint from the container# the paint shall be thoroughly stirred to insure a uniform
mi?ture and the paint shall be suitably stirred during the use ,he amount of paint enough for one dayDs
use only shall be mi?ed at one time
When two field coats of aluminum paint are specified# the first coat shall be tinted with
lampblack paste or Prussian blue paste in the quantity of ..-/ kg@3 or more ($@& lb@gal) of paints ,he
e?act quantity used shall be sufficient to give a contrast in color which can be readily distinguished
When three field coats of aluminum paint are specified the second coat shall be tinted
A0C6:62 A-+5'!+5 P'!t3 F'%-" C)t* )! C#%)*)t%" T'5,%#
,his paint shall be mi?ed as specified for )luminum Paint for 'tructural 'teel e?cept that the
proportions shall be .-E- kg of aluminum powder or paste per litre of vehicle (-C$@- lb@gal)
4ther paint composition may be used when and as stipulated in the 'pecial Provisions
A0C64 C)!t'!%#* !" M#.'!/*
)ll paints shall be shipped in strong# substantial containers plainly marked with mass# color
and volume in litres of the paint content# a true statement of the percentage composition of the pigment#
the proportions of the pigment to vehicle# the name and address of the manufacturers and the stencil of
the authori!ed inspecting agency )ny package or container not so marked will not be accepted for use
under this 'pecification
ITEM A80 7 REINFORCING STEEL AND WIRE ROPE
A8068 R%'!()#&'!/ St%%-
0einforcing steel shall conform to the requirements of the following 'pecifications<
Deformed (illetC'teel (ars
for Concrete 0einforcement
))'H,4 7 B$ ()',7 ) A$&)
Deformed 'teel Wire
for Concrete 0einforcement
))'H,4 7 --& ()',7 ) /%A)
Welded 'teel Wire 5abric
for Concrete 0einforcement
))'H,4 7 && ()',7 ) $J&)
ColdCDrawn 'teel Wire
for Concrete 0einforcement
))'H,4 7 B- ()',7 ) J-)
5abricated 'teel (ar or 0od 7ats
for Concrete 0einforcement
))'H,4 7 &/ ()',7 ) $J/)
Welded Deformed 'teel Wire 5abric
of Concrete 0einforcement
))'H,4 7 --$ ()',7 ) /%E)
Plastic Coated Dowel (ars ))'H,4 7 -&/ ,ype )
3ow )lloy 'teel Deformed (ars
for Concrete 0einforcement
)',7 ) -.A
(ar reinforcement for concrete structures# e?cept 6o - bars shall be deformed in accordance
with ))'H,4 7 /-# 7 B$ and 7 &B for 6os B through $$
Dowel and tie bars shall conform to the requirements of ))'H,4 7 B$ or ))'H,4 7 /-
e?cept that rail steel shall not be used for tie bars that are to be bent and restraightened during
construction ,ie bars shall be deformed bars Dowel bars shall be plain round bars ,hey shall be
free from burring or other deformation restricting slippage in the concrete (efore delivery to the site of
the work# a minimum of one half ($@-) the length of each dowel bar shall be painted with one coat of
approved lead or tar paint
,he sleeves for dowel bars shall be metal of an approved design to cover &. mm (- inches)#
plus or minus AB mm of the dowel# with a closed end# and with a suitable stop to hold the end of the
sleeve at least -& mm ($ inch) from the end of the dowel bar 'leeves shall be of such design that they
do not collapse during construction
Plastic coated dowel bar conforming to ))'H,4 7 -&/ may be used
A8062 W'#% R)$% )# W'#% C,-%
,he wire rope or wire cable shall conform to the requirements of ))'H,4 7 B. for the
specified diameter and strength class
A806: P#%*t#%**'!/ R%'!()#&'!/ St%%-
Prestressing reinforcing steel shall conform to the requirements of the following
'pecifications<
HighCtensile wire ))'H,4 7 -./ ()',7 ) /-$)
HighCtensile wire strand or rope ))'H,4 7 -.B ()',7 ) /$A)
HighCtensile alloy bars as follows<
HighCtensileCstrength alloy bars shall be cold stretched to a minimum of J%&E 7Pa (B.#...
psi) ,he resultant physical properties shall be as follows<
7inimum ultimate tensile
strength $... 7Pa ($/&#... psi) followed by stress
relieving
7inimum yield strength#
measured by the .E percent
e?tension under load method
shall not be less than J%&E 7Pa ($B.#... psi)
7inimum modulus of elasticity -&#...#...
7inimum elongation in -. bar
diameters after rupture / percent
Diameters tolerance L.EA- mm = .-&/ mm
(L..BHC..$H)
+f shown on the Plans# type -E. k strand shall be used# conforming to ))'H,4 7 -.B
ITEM A88 7 FENCE AND GUARDRAIL
A8868 B#,%" W'#%
9alvani!ed barbed wire of the coating class specified shall conform to the requirements of
)',7 ) $-$
)luminum coated barbed wire shall conform to the requirements of )',7 ) &J&# with ,ype +
()luminum Coated) or ,ype ++ ()luminum )lloy) barbs at the option of the manufacturer
A8862 W);%! W'#%
9alvani!ed woven wire fence of the coating class specified shall conform to the requirements
of )',7 ) $$A )luminum coated woven wire fence shall conform to the requirements of )',7 ) &J/
A886: C0'! L'!. F%!&%
Chain link fabric and the required fittings and hardware shall conform to ))'H,4 7 $J$# for
the kind of metal# coating# si!e of wire and mesh specified
9alvani!ed coiled spring steel tension wire shall be E (.$EE inch) gauge# conforming to
)',7 ) A/$ hard temper# with Class B coating unless otherwise specified or shown on the drawings
)lumini!ed coil spring steel tension wire shall also be E (.$EE inch) gauge# hard temper#
having a minimum coating mass of .$- kg@m
-
(./. o!@ft
-
) of aluminum
A8864 M%t- B%5 R'-
'teel rail elements shall be corrugated sheet steel conforming to the requirements of
))'H,4 7 $J. of the designated class and type
A886? T'5,%# R'-
,he timber rail shall be cut from the specified grade of dry# well seasoned and dressed timber
stock of the species specified# which shall meet the applicable requirements of ))'H,4 7 $AJ
Where preservative treatment is specified# this shall conform to the requirements of 'ection
E$BB
0ustic rails shall be straight# sound and free of in"urious defects and shall have been cut from
live trees not less than B. days but not more than $ year before use ,hey shall have been stripped of
bark before seasoning or shall have been stored under water +mmediately before the logs are used in
the work# all knots and pro"ections shall be trimmed and smooth and# if water cured# all barks shall be
peeled 'light curvature of GwindH to give a pleasing appearance to the structure will be permitted
3ogs of only one specie shall be used in the construction of any one continuous length of guardrail
A886@ F%!&% P)*t*
Wood posts shall conform to the details and dimensions indicated on the Plans )ll wood
posts shall be sound# seasoned wood# peeled and with ends cut square or as indicated ,he posts shall
be straight and all knots trimmed flush with surface Where treated posts are called for# the kind and
type of treatment shall conform to that indicated on the Plans When red cedar posts or bracing is
furnished# the requirements for peeling may be omitted
)ll dimensions timber and lumber required for fences or gates shall be sound# straight and
reasonably free from knots# splits and shakes +t shall be of the species and grades indicated on the
Plans and shall be dressed and finished on four sides
Concrete posts shall be made of concrete conforming to the specified requirements of
concrete# for the class specified# and shall contain steel reinforcement as shown on the Plans#
conforming to the requirements of +tem E$.# 0einforcing 'teel and Wire 0ope
'teel posts for lineCtype fencing shall conform to )',7 ) E.-
'teel posts shall be galvani!ed in accordance with ))'H,4 7 $$$ e?cept that tubular steel
posts shall be galvani!ed in accordance with )',7 ) $-. 5ittings# hardware and other appurtenances
not specifically covered by the Plans and 'pecifications# shall be galvani!ed in accordance with )',7 )
$-. and shall be standard commercial grade# and in accordance with current standard practice
Weathering steel posts conforming to the requirements of )',7 ) &&J# shall be furnished
when specified
)luminum alloy posts shall conform to the requirements of ))'H,4 7 $J$
A886A G+#"#'- P)*t
9uardrail post shall conform to the applicable standards contained in ))'H,4C)9CC)0,()
G) 9uide to 'tandardi!ed Highway (arrier 0ail HardwareH
A886B G+#"#'- H#"1#%
9uardrail hardware shall conform to the applicable standards contained in ))'H,4C)9CC
)0,() G) 9uide to 'tandardi!ed Highway (arrier 0ail HardwareH
A886C B)< B%5 R'-
'teel bo? rail elements shall conform to the applicable standards contained in ))'H,4C
)9CC)0,()H 9uide to 'tandardi!ed Highway (arrier 0ail HardwareH
ITEM A82 7 STRUCTURAL METAL
A8268 St#+&t+#- St%%-*
A826868 G%!%#-
'teel shall be furnished according to the following 'pecifications 2nless otherwise
specified# structural carbon rivet steel shall be furnished
A826862 St#+&t+#- St%%-
a Carbon 'teel 2nless otherwise specified# structural carbon steel for riveted# bolted or
welded construction shall conform to 'tructural 'teel# ))'H,4 7 $JB
b 1yebars 'teel for eyebars shall be of a weldable grade ,his grade includes
structural steel conforming to< 'tructural 'teel# ))'H,4 7 $JB> Highway 'trength 3ow
)lloy 'tructural 'teel with B//& 7Pa (&.#... psi) 7inimum :ield Point to $.. mm (/
inches) thick# ))'H,4 7 --- ()',7 ) &JJ with 'upplementary 0equirement '+ of
))'H,4 7 --- mandatory)
A82686: H'/0DSt#%!/t0 L)1 A--)2 St#+&t+#- St%%-
+t shall conform to< HighC'trength 3owC)lloy ColumbiumC*anadium 'teels of 'tructural
Fuality# ))'H,4 7 --B# HighC'trength 3ow )lloy 'tructural 'teel with B//& 7Pa (&.#... psi) 7inimum
:ield Point to $.. mm (/ inches) thick# ))'H,4 7 ---
A826864 H'/0DSt#%!/t0 L)1 A--)2 St#+&t+#- St%%- ()# W%-"'!/
+t shall conform to<
a HighC'trength 3ow ColumbiumC*anadium 'teels of 'tructural Fuality# 9rade &.#
))'H,4 7 --B ()',7 ) &E- with supplementary requirements '- of ))'H,4 7 --B
mandatory)
b HighC'trength 3ow )lloy 'tructural 'teel with B//& 7Pa (&.#... psi) 7inimum :ield
Point to $.. mm (/ inches) thick# ))'H,4 7 --- ()',7 ) &JJ in 'upplementary
0equirement '$ of ))'H,4 7 --- mandatory)
A82686? H'/0DSt#%!/t0 St#+&t+#- St%%- ()# R';%t%" )# B)-t%" C)!*t#+&t')!
+t shall conform to<
a HighC'trength 3ow )lloy Columbium = *anadium 'teel of 'tructural Fuality# and
))'H,4 7 --B
b HighC'trength 3ow )lloy 'tructural 'teel with B//& 7Pa (&.#... psi) 7inimum :ield
Point to $..mm (/ inches) thick# ))'H,4 7 ---
A82686@ H'/0DY'%-" St#%!/t03 Q+%!&0%" !" T%5$%#%" A--)2 St%%- P-t%
+t shall conform to<
a HighC:ield 'trength# Fuenched and ,empered )lloy 'teel Plate# suitable for welding#
)',7 ) &$/
b HighC'trength )lloy 'teel Plates# Fuenched and ,empered for pressure vessels#
)',7 ) &$E
c Fuenched and tempered alloy steel structural shapes and seamless mechanical
tubing meeting all the mechanical and chemical requirements of ) &$/@) &$E steel#
e?cept that the specified ma?imum tensile strength may be %A/A 7Pa ($/.#... psi)
for structural shapes and %%%.& 7Pa ($/&#... psi) for seamless mechanical tubing
shall be considered as ) &$/@) &$E steel
A82686A St#+&t+#- R';%t St%%-
+t shall conform to 'teel 'tructural 0ivets ))'H,4 7 --J# 9rade + ()',7 ) &.-# 9rade +)
A82686B H'/0DSt#%!/t0 St#+&t+#- R';%t St%%-
+t shall conform to 'teel 'tructural 0ivets ))'H,4 7 --J# 9rade - ()',7 ) &.-# 9rade -)
A82686C H'/0DSt#%!/t0 B)-t*
(olts# nuts circular washers shall conform to HighC'trength (olts for 'tructural 'teel ;oints#
including 'uitable 6uts and Plain Hardened Washer# ))'H,4 7 $A/ ()',7 ) B-&)
HighCstrength bolts for structural steel "oints including suitable nuts and plain hardened
washers shall conform to either ))'H,4 7 $A/ ()',7 ) B-&) or ))'H,4 7 -&B When 7 $A/ type B
bolts are specified# they along with suitable nuts and washers shall have an atmospheric corrosion
resistance appro?imately two times that of carbon steel with copper
(olts and nuts manufactured to ))'H,4 7 $A/ ()',7 ) B-&) are identified by proper
marking as specified on the top of the bolt heads and on one face of the nuts for three different types
(olts manufactured to ))'H,4 7 -&B shall be identified by marking on the top of the head
with the symbol ) /%. and the nuts shall be marked on one face with the legend G-HH or GDHH
(olt and nut dimensions shall conform to the dimensions shown in ,able E$-$ and to the
requirements for Heavy He?agon 'tructural (olts and for Heavy 'emiC5inished He?agon 6uts given in
)6'+ 'tandard ( $J-$ and ( $J--# respectively
Circular washers shall be flat and smooth and their nominal dimensions shall conform to the
dimensions given in ,able E$-- e?cept that for lock pin and collar fasteners# flat washers need not be
used# unless slotted or oversi!ed holes are specified
(evelled washers for )merican 'tandard (eams and Channels or other sloping faces shall
be required and shall be square or rectangular# shall taper in thickness# and shall conform to the
dimensions given in ,able E$--
When necessary# washer may be clipped on one side to a point not closer than .JE& (E@J) of
the bolt diameter from the center of the washer
4ther fasteners or fasteners assemblies which meet the 7aterials# 7anufacturing# and
Chemical Composition requirements of ))'H,4 7 $A/ ()',7 ) B-&) or ))'H,4 7 -&B and which
meet the 7echanical Property requirements of the same specification in fullCsi!e tests and which have
body diameter and bearing areas under the head and nut# or other equivalent# not less than those
provided by a bolt and nut of the same nominal dimensions prescribed in the previous paragraph# may
be used 'uch alternate fasteners may differ in other dimensions from those of the specified bolts and
nuts ,heir installation procedure may differ from those specified in ))'H,4 (ridge 'pecification
)rticle -$.-. (D) and their inspection may differ from that specified in )rticle -$.-. (1) When a
different installation procedure or inspection is used# it shall be detailed in a supplemental specification
applying to the alternate fastener and that specification must be approved by the 1ngineer
'ub"ect to the approval of the 1ngineer# high strength steel lockCpin and collar fasteners may
be used as an alternate for high strength bolts or rivets as shown on the Plans ,he shank and head of
the high strength steel lockCpin and collar fasteners shall meet the requirements of the preceding
paragraph 1ach fasteners shall provide a solid shank body of sufficient diameter to provide tensile and
shear strength equivalent to or greater than the bolt or rivet specified# shall have a cold forged head on
one end# of type and dimensions as approved by the 1ngineer# a shank length suitable for material
thickness fastened# locking grooved# break neck groove and pull grooves (all annular grooves) on the
opposite end 1ach fasteners shall provide a steel locking collar of proper si!e for shank diameter used
which by means of suitable installation tools# is cold swaged into the locking grooves forming a head for
the grooved end of the fastener after the pull groove section has been removed ,he steel locking collar
shall be a standard product of an established manufacturer of lockCpin and collar fasteners# as approved
by the 1ngineer
A8268680 C)$$%# B%#'!/ St%%-*
When copper bearing steel is specified# the steel shall contain not less than .- percent of
copper
A8262 F)#/'!/*
'teel forgings shall conform to the specifications for 'teel 5orgings# Carbon and )lloy# for
9eneral +ndustrial 2se# ))'H,4 7 $.-# ()',7 ) AAJ# Classes C# D# 5 U 9)
A826: P'!* !" R)--%#*
Pins and rollers more than --JA mm (% inches) in diameter shall be annealed carbonCsteel
forgings conforming to ))'H,4 7 $.-# Class C$
Pins and rollers --JA mm (% inches) or less in diameter shall be either annealed carbonC
steel forgings conforming to ))'H,4 7 $.- ()',7 ) AAJ)# Class C$ or cold finished carbonCsteel
shafting conforming to ))'H,4 7 $A%# grade $.$A to $.B. ()',7 ) $.J) inclusive# with a minimum
0ockwell 'cale ( Hardness of J& 7aterial not meeting the specifications for hardness maybe accepted
provided it develops a tensile strength of /J-B 7Pa (E.#... psi) and a yield point of -/J./ 7Pa
(BA#... psi)
,hreads for pins shall conform to the )6'+ ($$ Coarse ,hread 'eries# Class -) Pin ends
having a diameter of B&mm ($ B@J inches) or more shall be threaded si? threads to the inch
T,-% A8268 7 N)5'!- B)-t !" N+t D'5%!*')!*
6ominal
(olt 'i!e
(Diameter)
mm (inch)
Heavy He?agon 'tructural
(olts Dimensions in mm (inches)
Heavy 'emiC5inished
He?agonal 6uts
Dimensions in mm (inches)
Width of Height ,hread Width
Head )cross of 3ength )cross Height
5lats Head 5lats
$- ($@-) -$ (E@J) E (&@$A) -& ($) -$ (E@J) $- (B$@A/)
$& (&@J) -A ($C$@$A) % (-&@A/) B$ ($C$@/) -A ($C$@A) $& (B%@A/)
$J (B@/) B$ ($C$@/) $$ ($&@B-) B/ ($CB@J) B$ ($C$@/) $J (/E@A/)
-$ (E@J) B& ($CE@$A) $B (B&@A/) BE ($C$@-) B& ($CE@$A) -$ (&&@A/)
-& ($) /. ($C&@J) $& (B%@A/) /B ($CB@/) /. ($C&@J) -/ (AB@A/)
-J ($C$@J) /& ($C$B@$A) $E ($$@$A) &. (-) /& ($C$B@$A) -E ($CE@A/)
B$ ($C$@/) &. (-) $% (-&@B-) &. (-) &. (-) B. ($CE@B-)
B/ ($CB@J) &/ (-CB@$A) -$ (-E@B-) &A (-C$@/) &/ (-CBC$A) BB ($C$$@B-)
BE ($C$@-) &% (-CB@J) -B ($&@$A) &A (-C$@/) &% (-CB@J) BA ($C$&@B-)
T,-% A8262 7 N)5'!- W*0%# D'5%!*')!*
Circular Washer
'quare or 0ectangular (evelled
Washers for )merican 'tandard
(eams and Channels
(olt 'i!e
Diameter
mm (inch)
6ominal
4utside
Diameter
b
mm (inch)
6ominal
Diameter
of Hole
,hickness 7inimum
'ide
Dimension
7ean
,hickne
ss
'lope or
,aper in
,hicknes
s
7inimum 7a?imum
$- ($@-) -A ($C$@$A) $B($E@B-) - (.$EE) / (.$EE) /B ($CB@/) E (&@$A) /. ($A)
$& (&@J) B- ($C&@$A) $A (-$@B-) B (.$--) / (.$EE) /B ($CB@/) E (&@$A) /. ($A)
$% (B@/) BA ($C
$&@B-)
-. ($B@$A) B (.$--) / (.$EE) /B ($CB@/) E (&@$A) /. ($A)
-- (E@J) /B ($CB@/) -B ($&@$A) B (.$BA) / (.$EE) /B ($CB@/) E (&@$A) /. ($A)
-& ($) &. (-) -A ($C
$@$A)
B (.$BA) / (.$EE) /B ($CB@/) E (&@$A) /. ($A)
-J ($C$@J) &A (-C$@/) B$ ($C$@/) B (.$BA) / (.$EE) /B (-C$@/) E (&@$A) /. ($A)
B$ ($C$@/) A- (-C$@-) B/ ($CB@J) B (.$BA) / (.$EE) /B (-C$@/) E (&@$A) /. ($A)
B/ ($CB@J) AJ (-CB@/) BE ($C$@-) B (.$BA) / (.$EE) /B (-C$@/) E (&@$A) /. ($A)
BE ($C$@-) E& (B) /. ($C&@J) B (.$BA) / (.$EE) /B (-C$@/) E (&@$A) /. ($A)
/B ($CB@/) J/ (BCB@J) /A ($CE@J)
C
/(.$EJ)
c
E(.-J) C C C
&. (-) %B (BCB@/) &B (-C$@J) / (.$EJ) E (.-J) C C C
4ver &.
to $.. (-
to /) incl
-DC$-
($@-)
DLB ($@J)
d
A(.-/)
d
J (.B/) C C C
a
Dimensions in mm (inches)
b
7ay be e?ceeded by A mm ($@/ inch)
c
/ mm (B@$A in) nominal
d
A mm ($@/ in) nominal
A8264 C*t'!/*
Castings shall conform to the requirements of the following 'pecifications<
'teel castings for Highway (ridgesC))'H,4 7 $%-# Class E. shall be furnished unless
otherwise specified
Chromium )lloy 'teel CastingsC))'H,4 7 $AB ()',7 ) -%A)# 9rade C)C$& shall be
furnished unless otherwise specified
9ray +ron Castings = ))'H,4 7 $.& Class 6o B. shall be furnished unless otherwise
specified +ron castings shall be true to pattern in form and dimensions# free from pouring faults#
sponginess# cracks# blow holes# and other defects in position affecting their strength and value for the
service intended Casting shall be boldly filleted at angles and the arises shall be sharp and perfect )ll
castings must be sandblasted or otherwise effectively cleaned of seals and sand so as to present a
smooth# clean and uniform surface
7alleable Castings = )',7 ) /E 9rade 6o B&.$J shall be furnished unless otherwise
specified ,he requirements for workmanship# finishing# and cleaning shall be the same as above for
gray iron castings
A826? St%%- G#'" F-))#*
)ll steel for grid floors shall conform to the requirements of ))'H,4 7 $JB or ))'H,4 7
--- 'teel grid floors can be weathering steel# galvani!ed or painted 2nless the floors are of
weathering steel or galvani!ed# the material shall have a minimum copper content of .-K
2nless painting of floors is specified in the 'pecial Provisions# open type floors shall be
galvani!ed
A826@ St%%- P'$%
+t shall conform to the requirements of )',7 ) &B# )',7 ) $-. ))'H,4 7 --- and )',7
) A$J# as shown on the Plans or in the 'pecial Provisions
'tandard weight pipe shall be furnished unless otherwise shown on the Plans or in the
'pecial Provisions
A826A G-;!'>%" M%t-
When galvani!ed structural steel shapes# plates# bars and their products are specified# they
shall be galvani!ed in accordance with the requirements of ))'H,4 7 $$$
A826B S0%%t L%"
+t shall conform to the requirements of )',7 ( -% for common desilveri!ed lead
,he sheets shall be of uniform thickness and shall be free from cracks# seams# slivers# scale
and other defects 2nless otherwise specified# lead sheets shall be BJ mm ($@J inch) in thickness with
a permissible tolerance of .E& mm (..B inch) plus or minus
A826C W%-"%" St+" S0%# C)!!%&t)#*
'hear connector studs shall conform to the requirements of ))'H,4 7 $A% ()',7 ) $.J)
for cold finished carbon steel bars and shafting# cold drawn bar# 9rades $.$&# $.$J or $.-.# either semiC
skilled or fullyCskilled +f flu? retaining caps are used# the steel for the caps shall be of a low carbon
grade suitable for welding and shall comply with )',7 ) $.% for cold rolled carbon steel strip
,ensile properties as determined by tests of bar stock after drawing or of finished studs shall
conform to the following requirements<
,ensile strength (minimum) /$B/ 7Pa (A.#... psi)
:ield strengthR (minimum) B//& 7Ps (&.#... psi)
1longation (minimum) -. percent in &. mm (- in)
0eduction in area (minimum) &. percent
R )s determined by .- percent offset method
,ensile properties shall be determined in accordance with applicable sections of )',7 ) BE.
for mechanical testing of steel products ,ensile tests of finished studs shall be made on studs welded
to test plates using a test fi?ture with dimensions similar to those shown in ,able E$-B
+n fracture occurs outside the middle half of the gage length# the test shall be repeated
5inished studs shall be of uniform quality and conditions# free from in"urious laps# fins# seams#
cracks# twists# bends or other in"urious defects 5inish shall be produced by cold drawing# cold rolling or
machining
,he studs shall conform to the dimensions given in ,able E$-B
,he Contractor shall furnish the manufacturerDs certification that the studs as delivered are in
accordance with the material requirements of this +tem Certified copies of inCplant quality control test
reports shall be furnished to the 1ngineer upon request
T,-% A826: 7 W%-"%" St+" S0%# C)!!%&t)#
St!"#" D'5%!*')!* !" T)-%#!&%* 55 ('!&0%*)
'hank Head
Diameter (c) 3engthR (3) Diameter (H) ,hickness (,)
$%.& L ... $.$A L $&E& (L..A-) B$E& L ./. %&B
(B@/) C .BJ$ (/) = B$E& ($C$@/) M ($@A/) (B@J) min
(C..$&) (C.$-&)
---B L .... $.$A L $&E& (L.A-) B/%B M ./. %&B
(E@J) C .BJ$ (/) = B$E& ($CB@J) M ($@A/) (B@J) min
(C..$&) (C.-&)
R 3ength includes thickness of head 'tandard length is $.$A mm (/ inches) but other lengths
may be obtained by special order
ITEM A8: 7 TREATED AND UNTREATED TIMBER
A8:68 G%!%#- R%9+'#%5%!t*
A8:6868 T'5,%#
+t shall be of the species specified on the Plans 2nless otherwise noted on the Plans or in
the 'pecial Provisions only the best grade shall be used +t shall be free from loose knots# splits# worn
holes# decay# warp# ring separation or any defects which will impair its strength or render it unfit for its
intended use )ny specie specified on the Plans may be used for untreated timber and if that specie is
not available# a specie of equivalent strength and durability maybe used if authori!ed by the 1ngineer +f
the timber is to be treated# only those species shall be used which are known to posses properties which
make them favorable to treatment
A8:6862 P'!t*
When painting of timber is required# the paint shall conform to the requirements of +tem E.%#
Paints
A8:686: P#%*%#;t';%*
+t shall be creosote oil or creosoteCpetroleum oil blend as called for on the Plans or by the
'pecial Provisions and shall conform to the 'pecification for timber preservative of ))'H,4 7 $BB
When timber is intended for marine use# the creosote petroleum oil blend shall not be used
A8:62 U!t#%t%" St#+&t+#- T'5,%# !" L+5,%#
'tructural timber# lumber and piling shall conform to the applicable requirements of
))'H,4 7 $AJ or equivalent 6o bo?ed heart pieces of Douglas fir or redwood shall be used in
outside stringers# floor beams# caps# posts# sills or rail posts (o?ed heart pieces are defined as timber
so sawed that any point in the length of a sawed piece# the pith lies entirely inside the four faces
:ard lumber shall be of the kinds and grade called for on the Plans 0ound poles and
posts shall be of the kinds indicated on the Plans
A8:6: T#%t%" St#+&t+#- T'5,%# !" L+5,%#
'tructural timber# lumber and piling to be treated shall conform to the applicable
requirements of ))'H,4 7 $AJ and 7 $BB or equivalent
,he type of treatment to be used will be shown on the Plans or in the 'pecial Provisions
and shall conform to the applicable requirements of )WP) standard C$ and C$/ or equivalent
ITEM A84 7 WATER
A8468 D%*&#'$t')!
,his +tem covers criteria for acceptance of Fuestionable Water either natural or wash water
for use in concrete
A8462 R%9+'#%5%!t*
,he mi?ing water shall be clear and apparently clean +f it contains quantities or
substances that discolor it or make it smell or taste unusual or ob"ectionable# or cause suspicion# it shall
not be used unless service records of concrete made with it (or other information) indicated that it is not
in"urious to the quality# shall be sub"ect to the acceptance criteria as shown in ,able E$/$ and ,able
E$/- or as designated by the purchaser
When wash water is permitted# the producer will provide satisfactory proof or data of nonC
detrimental effects if potentially reactive aggregates are to be used 2se of wash water will be
discontinued if undesirable reactions with admi?tures or aggregates occur
T,-% A8468
A&&%$t!&% C#'t%#' F)# Q+%*t')!,-% Wt%# S+$$-'%*
3imits
Compressive strength# min K
Control at E days %.
,ime of 'etting deviation from control from $<.. earlier to $<B. later
,ime of 'etting (9illmore ,est)
+nitial
5inal 'et
6o marked change
6o marked change
)ppearance Clear
Color Colorless
4dor 4dorless
,otal 'olids &.. parts@million ma?
PH value /& to J&
T,-% A8462
C0%5'&- L'5'tt')! ()# W*0 Wt%#
3imits
Chemical 0equirements# 7inimum
Concentration
Chloride as C$
(C$)
e?pressed as a mass
percent of cement when added to the C$
(C$)
in the other components of the concrete
mi?tures shall not e?ceed the following
levels<
$ Prestressed Concrete ..A percent
- Conventionally reinforced concrete
in a moist environment and e?posed
to chloride .$. percent
B Conventionally reinforced concrete
in a moist environment but not
e?posed to chloride .$& percent
/ )bove ground building construction
where the concrete will stay dry 6o limit for corrosion
'ulfate as '4/# ppm
)
B...
)lkalies as (6a-4 L .A&J 8-4)# ppm A..
,otal 'olids# ppm &....
)
Wash water reused as mi?ing water in concrete may e?ceed the listed concentrations of sulfate
if it can be shown that the concentration calculated in the total mi?ing water# including mi?ing
water on the aggregate and other sources# does not e?ceed that stated limits
Water will be tested in accordance with# and shall meet the suggested requirements of
))'H,4 , -A
Water known to be of potable quality may be used without test
ITEM A8? 7 GEOTE=TILES
A8?68 D%*&#'$t')!
,his +tem covers geote?tile fabrics for use in subsurface drainage# hydraulic filter# erosion
control# sediment control# pavement structures as a waterproofing and stress relieving membrane# and
as a permeable separator to prevent mi?ing of dissimilar materials such as foundations and select fill
materials
A8?62 P02*'&- !" C0%5'&- R%9+'#%5%!t*
5ibers used in the manufacture of geote?tiles# and the threads used in "oining geote?tiles by
sewing# shall consist of longCchain synthetic polymers# composed of at least J& percent by mass
polyolefins# polyesters# or polyamids ,hey shall be formed into a network such that the filaments or
yarns rertain dimensional stability relative to each other# including selvedges ,hese materials shall
conform to the physical requirements of ,able $ for the indicated application 9uidelines for the
survivability levels referred to under G'eparationH in ,able $ are included in ,able -
A8?6: S5$-'!/ !" T%*t'!/
,he product shall be sub"ect to sampling and testing 'ampling shall be done in
accordance with )',7 D /B&/ and testing procedures shall be in accordance with the methods given
in ,able $
A8?64 C%#t'('&t')!
A8?6468 M!+(&t+#%#M* C%#t'('&t%
,he manufacturer shall file with the purchaser a certificate stating the name of the
manufacturer# the chemical composition of the filaments or yarns# and other pertinent information so as
to fully describe the geote?tile ,he manufacturer shall include in the certificate a guarantee stating
that the geote?tile that is furnished meets the requirements of the specification ,he certificate shall be
attested to by a person having legal authority to bind the company 1ither mismarking or
misrepresentation by the manufacturer shall be reason to discontinue acceptance under these
specifications 6otice sent to the manufacturer by the purchaser regarding the discontinuance of
acceptance will be considered to be notice to all wholesalers# "obbers# distributors# agents and other
intermediaries handling the manufacturerDs product
A8?6? Q+-'t2 C)!t#)-
,he geote?tile manufacturer is responsible for establishing and maintaining a quality control
program so as to assure compliance with the requirements of this specification
A8?6@ S0'$5%!t !" St)#/%
A8?6@68 During periods of shipment and storage# the fabric shall be protected from direct sunlight#
ultraCviolet rays# temperatures greater than A.
.
C ($/.
.
5)# mud# dust# and debris ,o the e?tent
possible# the fabric shall be maintained wrapped in a heavyCduty protective covering 1ach shipping
document shall include a notation certifying that the geote?tile is in accordance with the manufacturerDs
certificate and guarantee previously filed with the purchaser
A8?6@62 P#)"+&t M#.'!/
3abel the fabric and its container with the manufacturerDs name fabric type or trade name#
lot number and quantity
A8?6A I!*t--t')!
A8?6A68 S%$#t')! G%)t%<t'-%
,he geote?tile shall be unrolled as smoothly as possible on the prepared subgrade in the
direction of construction traffic )d"acent geote?tile rolls shall be overlapped in the direction of subbase
placement using the guidelines in ,able B 'ewing is recommended where subgrade soils have a C(0
value less than $ ,he geote?tile maybe held in place prior to subbase placement by pins# staples# or
piles of fill or rock 4n curves# the geote?tile maybe folded or cut to conform to the curve ,he fold or
overlap shall be in the direction of construction and held in place as prescribed above
A8?6A62 D#'!/% G%)t%<t'-%
+n trenches# after placing the backfill material# the geote?tile shall be folded over the top of
the filter material to produce a minimum overlap of $- inches for trenches greater than $- inches wide
+n trenches less than $- inches in width# the overlap shall be equal to the width of the trench ,he
geote?tile shall then be covered with the subsequent course 'uccessive sheets of geote?tile shall be
overlapped a minimum of $- inches in the direction of flow
A8?6A6: E#)*')! C)!t#)- G%)t%<t'-%
,he geote?tile shall be placed and anchored on a smooth graded surface approved by the
1ngineer ,he geote?tile shall be placed in such a manner that placement of the overlying materials
will not e?cessively stretch or tear the fabric )nchoring of the terminal ends of the geote?tile shall be
accomplished through the use of key trenches or aprons at the crest and toe of slope +n certain
applications to e?pedite construction# $J inches long anchoring pins placed on - to A feet centers
depending on the slope of the covered area have been used successfully
A8?6A64 P;'!/ F,#'&
,he fabric shall be placed into the asphalt sealant with minimum wrinkling prior to the time
the asphalt has cooled and lost tackiness )s directed by the 1ngineer# wrinklers or folds in e?cess of
$ inch shall be slit and laid flat (rooming and@or pneumatic rolling will be required to ma?imi!e fabric
contact with the pavement surface 4verlap of fabric "oints shall be sufficient to ensure full closure of
the "oint# but should not e?ceed A inches ,ransverse "oints shall be lapped in the direction of paving to
prevent edge pickup by the paver ) second application of asphalt sealant to fabric overlaps will be
required if in the "udgment of the 1ngineer additional asphalt sealant is needed to ensure proper
bonding of the double fabric layer
A8?6A6? G%)t%<t'-% S'-t F%!&%
5ence construction shall be adequate to handle stress from sediment loading 9eote?tile
at the bottom of the fence shall be buried a minimum of A inches in a trench so that no flow can pass
under the barrier ,he trench shall be backfilled and the soil compacted over the geote?tile 5ence
height shall be as specified by the 1ngineer but in no case shall e?ceed BA inches above ground
surface ,he geote?tile shall be spliced together only at a support post with a minimum A inches
overlap
A8?6A6@ H2"#+-'& F'-t%#
,he geote?tile shall be laid lengthwise down slopes and appropriately anchored along the
top edge +nstallation hori!ontally along slopes will not be accepted 4verlaps shall be sufficient to
prevent parting of laps during the initial construction or fill stage 4n soft soil subgrades the overlap
shall not be less than /.. mm )lternatively the geote?tile shall be sawn using a doubleCstitch portable
sewing machine and appropriate thread
A8?6B M%t0)" )( M%*+#%5%!t
A8?6B68 ,he geote?tile shall be measured by the number of square meters from the pavement lines
shown on the plans# or from the pavement lines established in writing by the 1ngineer
A8?6B62 ,emporary silt fence will be measured in linear meter
A8?6B6: 0emoved sediment will be measured by the cubic meter
A8?6B64 1?cavation# backfill# bedding# and cover material are separate pay items
T,-% 2 C)!*t#+&t')! S+#;';,'-'t2 L%;%-*
'ite 'oil C(0 +nstallation _$ $C- `-
1quipment 9round Contract
Pressure (8Pa) `B/& _B/& `B/& _B/& `B/& _B/&
Cover ,hickness (mm)
$
(Compacted)
$.-
-#B
60 60 H H 7 7
60 60
60 H
H 7
H 7
7 7
7 7
7 7
7 7
7 7
$&-
B.&
/&E
H T High
7 T 7edium
60 T 6ot recommended
$
7a?imum aggregate si!e not to e?ceed oneChalf the compacted cover thickness
-
5or low volume unpaved road ()D,_-.. vehicles)
B
,he $.- mm minimum cover is limited to e?isting road bases intended for use in new
construction
T,-% : R%&)55%!"%" O;%#-$*
'oil 'trength
(C(0)
4verlap
2nsewn (mm)
4verlap
(mm)
3ess than $ C --%
$C- %A& -.B
-CB EA- EA
B and above A$. C
A8?6C B*'* )( P25%!t
,he quantities determined as provided above shall be paid for at the contract price per unit
of measurement# respectively# for each pay item listed below
Payment shall be made under<
Pay +tem Pay 2nit
'eparation 9eote?tile
Drainage 9eote?tile
Paving 5abric
Hydraulic 5ilter
'ilt 5ence
0emoving 'ediment
'quare 7eter
'quare 7eter
'quare 7eter
'quare 7eter
3inear 7eter
Cubic 7eter