February 17 20, 2013 Intrinsically Safe Acoustic Instrument Used in Troubleshooting Gas Lift Wells Lynn Rowlan, Echometer Company Carrie-Anne Taylor, Echometer Company
Technicians Van & Wellhouse: Alaskas North Slope Stringent safety requirements, by major operators when fluid level measurements are performed offshore or in enclosed wellhead spaces such as in Alaskas North Slope, create procedural complications. 2 Feb. 17 20, 2013 2013 Gas Well Deliquification Workshop Denver, Colorado Offshore Platform Santa Barbara California 1. Some operators require Safe instruments in certain locations, most offshore platforms and certain fields. 2. Some Countries and States require Safe instruments in all oil and gas related operations. 3. Gas Lift is common artificial lift method for high rate wells
Intrinsically Safe Acoustic Instruments 3 Feb. 17 20, 2013 2013 Gas Well Deliquification Workshop Denver, Colorado Fluid Level on Gas Lifted Horizontal Well 4 2013 Gas Well Deliquification Workshop Denver, Colorado Feb. 17 20, 2013 Liquid Level at Measured Depth of 10061 Feet Above Packer (10081) and Bottom Valve (10041) 128 BL/D 140 Mscf/D Liner Top Echoes from Gas Lift Mandrels Do Not Lineup 5 2013 Gas Well Deliquification Workshop Denver, Colorado Feb. 17 20, 2013 Average Acoustic Velocity 1134 ft/sec from Echo off 4.5 Liner Top Press = 513 psig Temp = 70Deg F Press = 688 psig Temp = 180Deg F Liner Top Used for Distance to LL E Acoustic Velocity Increases from 1072 ft/sec @ Surface to 1238 ft/sec at the 10061 ft Liquid Level Surface 6 2013 Gas Well Deliquification Workshop Denver, Colorado Feb. 17 20, 2013 Press = 513 psia Temp = 70Deg F Press = 688 psia Temp = 180Deg F Anomaly Marker Analysis Method Purpose Accurately calculate the distance to the liquid level plus other downhole reflectors such as gas lift valves, tubing collars, subsurface safety valves and possible holes or other problems. Distances Determined using echoes from gas-lift valves at known distances from the wellhead. Accounts for Variations of acoustic velocity commonly observed in most wellbores due to variations of temperature, pressure and gas composition as a function of depth. 7 2013 Gas Well Deliquification Workshop Denver, Colorado Feb. 17 20, 2013 Anomalies are Markers in the Well at Known Distances Anomaly distances are entered as Well Marker Info Initially based on an estimated acoustic velocity, tick marks along the depth axis are located at distances that would correspond to the location of the anomaly echoes. Anomalies dont match echoes, relocates each tick mark to match exactly the beginning of the echo for a specific anomaly. Anomaly echoes are fixed to known depths by starting from the first anomaly, then from the first anomaly to the second anomaly and so on until the distance to the liquid level is accurately determined. 8 2013 Gas Well Deliquification Workshop Denver, Colorado Feb. 17 20, 2013 Anomaly Analysis Example 4 Feb. 6 - 10, 2012 2012 Gas-Lift Workshop Collars Anomaly Echo Noisy Initial Acoustic Trace With Anomaly Echoes 9 Scale up trace to see better. See Echoes Better by Removing Noise From Acoustic Trace 10 Identify/Select Correct Liquid Level Echo Move the LL marker to the knee of the kick. 11 Liquid Level Depth is Approximate 12 Known Depth of Anomalies 13 Make Depth Accurate by Identifying Each Anomaly SSSV 14 At first glance, it appears the automatic pick of marker is a little to the left of the kick. Next Anomaly Automatically Selected 15 But we also see a kick to the left of the marker. Some quick calculations tell us that this is not a repeat.
Select Interval Left to get a clear picture of the reflection located just below the 6 second mark. Fine Tune Location of Selected Anomaly 16 This is a much more likely position for the placement of the next marker. Examine the Acoustic Trace and Select Correct Echo 17 Continue Down Trace Selecting Anomaly Echoes If the correct marker is not selected, then move window to see the marker echo. 18 Continue Down Trace Selecting Anomaly Echoes 19 Scale UP if needed to verify that this is the last marker before the liquid level. Continue Down Trace Selecting Anomaly Echoes 20 Gas Lift Mandrel 8 and the Packer are below the liquid level marker so these last two markers can be skipped. Anomaly Echoes Below the Liquid Level are Negligible 21 Accurate Distance to Liquid Level Using Anomaly Depths 22 Discussion of Anomaly Analysis New Technology Does the Calculations on the Acoustic Trace for You Identifying Anomaly Echoes is Simplified Marker Depths are Automatically Determined Manual Adjustments Required For Accuracy Data is digital and not on a Strip of Paper, so Safe Backup of Information is Done Recall of Data and Re-analysis is a Straight Forward Process 23 2013 Gas Well Deliquification Workshop Denver, Colorado Feb. 17 20, 2013 Intrinsically safe equipment and wiring shall not be capable of releasing sufficient electrical or thermal energy under normal or abnormal conditions to cause ignition of a specific atmospheric mixture in its most easily ignited concentration. Intrinsically Safe Equipment Feb. 17 20, 2013 2013 Gas Well Deliquification Workshop Denver, Colorado 24
Classification of Hazardous Zones Rod Pumped Well: API-RP500
Division 1 Zone
In the sump; Hydrocarbon gases heavier than air may accumulate. Division 2 Zone
Surrounding the tree, stuffing box, and a portion of the flowline. Feb. 17 20, 2013 25 Explosion Prevention Methods Explosion-Proof Enclosures Purging or Pressurization Encapsulation Oil Immersion or Powder Filling Intrinsic Safety Feb. 17 20, 2013 26 2013 Gas Well Deliquification Workshop Denver, Colorado Requirements for Intrinsic Safety Simple Apparatus Thermocouples, RTDs, switches, LEDs Strain Gage type pressure transducer, dynamometer load cell transducers Intrinsically Safe Certified Apparatus Transmitters, current to pressure converters, solenoid valves, piezoelectric microphones Intrinsic Safety Barrier Feb. 17 20, 2013 27 2013 Gas Well Deliquification Workshop Denver, Colorado Intrinsically Safe Field Devices Gas Gun Acoustic Instruments Microphones used in the wellhead attachments include piezoelectric crystals. Special intrinsic safety barrier microphones are manufactured.
Solenoid device on the remotely fire gas guns must be Encapsulated and power line must be Pressurized for intrinsic certification.
So often the acoustic instrument will be manually operated and fired. Feb. 17 20, 2013 28 2013 Gas Well Deliquification Workshop Denver, Colorado 2013 Gas Well Deliquification Workshop Denver, Colorado Intrinsically Safe 5000 psi Gas Gun Often used to Shoot Gas Lift Wells
5000 psi rated Gas Gun is modified, as shown by the engravings, with a special microphone for use in hazardous areas. Feb. 17 20, 2013 29 Intrinsically Safe Fluid Level Instruments Computerized Recorder or Strip Chart Recorder
Modified with safety circuits to limit electrical energy output in the event of a component malfunction.
Must be installed in a safe area when used with the certified gas guns that are located in a hazardous area.
Feb. 17 20, 2013 30 2013 Gas Well Deliquification Workshop Denver, Colorado Installation Drawing for Instrument with Intrinsic Safety Barrier Intrinsic Safety Barrier Intrinsically Safe Fluid Level Instrument Located in Hazardous Area 32 When installed correctly and used in conjunction with a certified field device is approved for use inside hazardous environments. Feb. 17 20, 2013
2013 Gas Well Deliquification Workshop Denver, Colorado 33 Conclusion Intrinsically Safe Field Instruments 1500psi Compact Gas Gun 5000psi Gas Gun, also design/construction materials meet MR-01-75 to allow use in corrosive CO2 and H2S environments Intrinsically Safe Fluid Level Instruments Model M Chart Recorder (Install and operate within Safe Zone) Model H Digital Recorder (Can be operated within Hazardous Zone) Intrinsically Safe Computerized Well Analyzer Model E (Install and operate within Safe Zone) Pressure Transducer, Strain Gage Dynamometer transducers considered Simple Apparatus Feb. 17 20, 2013 2013 Gas Well Deliquification Workshop Denver, Colorado 34 Copyright Rights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Gas Well Deliquification Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the Southwestern Petroleum Short Course (SWPSC), rights to: Display the presentation at the Workshop. Place it on the www.alrdc.com web site, with access to the site to be as directed by the Workshop Steering Committee. Place it on a CD for distribution and/or sale as directed by the Workshop Steering Committee. Other use of this presentation is prohibited without the expressed written permission of the author(s). The owner company(ies) and/or author(s) may publish this material in other journals or magazines if they refer to the Gas Well Deliquification Workshop where it was first presented.
Feb. 17 20, 2013 2013 Gas Well Deliquification Workshop Denver, Colorado 35 Disclaimer The following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Gas Well Deliquification Web Site. The Artificial Lift Research and Development Council and its officers and trustees, and the Gas Well Deliquification Workshop Steering Committee members, and their supporting organizations and companies (here-in-after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Gas Well Deliquification Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained. The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials. The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose.
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