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DETAILS-
WING-
These details are required
in the win9 construction.
18JANUARY 1982
RILL 1i g
HOLE
HINGE LUGS ARE I .....l.
WELDED .... SIDE
,,- 'ff - DETAILS OF VERTICAL fiN
-:::.:- __ __....-- BOTH [NOS OF HORN
WtL1D DRILL IiHOLES IN AND TH RUDDER
: . _ I = HOANS AS
...
510 VIEW
VIEW
HOLE'; ft
SHOWN FOA STIFFENING
1-4----4- TOP ' " lEW ._
DETAIL Of ELEVATOR AND RUDDER HORN
LDING 0(r=lfTlt
DRILL 12+=N(
HOLES 11111..
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A good idea of the general appea,rance of the flail
_
DETAILS Of RUDDER STAB. WIRE
AND STABILIZER HINGE BRACE LUG WIRE BRACE LUG
f LuGS 27-A[Q.' o.
"-GIl.
-COMPLETE DETAILS AND ASSEMBLY orTHE TAIL GROUP....
will give you a good idea of the zontal stabilizer assembly and the
external appearance of the tail vertical-fin-rudder assembly save
surfaces. The working drawing size and position. The stabilizer
of the tail group will show you and rudder both have % in. by
everything you will need to know .032 tube hinge beams, while
about this part of the job. The en- 5/16 in. by .032 and %. in. by
tire empennage is welded up of .032 steel tubing is used else-
steel tubing, and if you don't for- where, as pointed out in the
get the extra care which the drawing.
smaller sized tubing will require You will find that the empen-
in welding you should have no nage will warp considerably
trouble with this work. There is where the light tubing is used,
little difference between the hori- but with a little careful checking
assembly and ovtrigger is given by this photo.
and lining up by hand, bending
cold, for there is little bending
to be done, you will get a perfect
job.
There is quite a trick to heat-
ing a steel tube in the proper
place to get the right results.
Heat the tube on the side which
is to be bent to a dull red. At
first this actually increases the
bend, but when the tubing cools
off you will find that it has as-
sumed an angle opposite to the
original bend, and almost invari-
ably comes out exactly right.
In handling small tubing, ex-
treme care must be taken not to
get the metal too hot and burn
the tubing. Itis easy to tell if the
weld is good. Ifit is so clean that
itlooks as if new metal had been
placed there the job is okay. A
poor weld has a sand effect on the
outside and is very scaly. Ifthese
faults show up, throw that piece
away and build a new piece. Itis
for this reason that I advise that
you call in a we)der for a couple
of days if you can't do a good job
yourself. The man's wages could
easily be less than the cost of the
material you might spoil.
Controls
The working drawing on the
last page of this article gives such
a complete description of the con-
trol assembly that further com-
ment is unnecessary. You will
note that the pedal assembly is
for dual controls, while there is
only one stick, which is rigged up
in the center of the cockpit. The
pilot, therefore, will have the
stick at one side instead of be-
tween his legs. The gun should
be placed on the most convenient
side for the one who will usual-
ly do the taking off and landing.
Ifdual control is not desired, one
set of pedals may be omitted.
Rigging
Both wing panels should be set
exactly alike. The horizontal sta-
bilizer should be level unless it is
found necessary to correct for ei-
ther nose or tail heaviness. Take
These working drawings show the
method of attaching the wing to
the top longerons, and give fuU de-
tails for the dual control foot pedal
assembly. One set of pedals may be
omitted if desired.
S[[
OTAIL
'0_
FLYING
STIlUTS
-DETAIL OF SPAR'"
... ATTACH FITTING FOR+ END VIEW
SPAR ATTACH fiTTING
[QUI.ED I!' GA.
REAR
'LYING S'TRU'T
...COMPLETE DETAILS or..
+THE REAR SPAR ATTACH
-FITTING FOR THE+-
END VIEW "'REAR FLYING STRUT
... FRONT rLYING STRUT'" or fiTTING
or rlTTING
These two working drawings give dimensions and details for attaching the
front a.nd rea'r flyin.g struts to the wing spars. You will note that the spruce
spars are protected by placing a piece of % in. plywood between them and
the strut fittings, which are made of 20 gao steel. The flying struts are attached
to the spars between the last two full
accurately.
W[LDING
f BOLT
END VIEW
....-=Oc:...r..;,F;.,;IT'-;Tr'N.:.;C"--____"'T'"/,i "AOIUS
,
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:""""""':HDOH :
I OOT,T(.D
. I ,
, ,
LOWER fiTTING
-COMPLETE DETAILS OF THE-
"CENTER- WING ATTACH flTTING-
ribs on each wing. Place these fittings
SUPPORT FOR THE
OUTER BEARINCS
..OUNT ON
'----..-;1COCKPIT F'LOO
TO SUIT P ILOT
..-
NOTE : AU.. TuaES
rOA THE rOOTPEOAL.
.AE i- 11..049
..
U WASHER
AND BEARINC
CRIL.L Ii- HOL,U
IN ALL PLAns
CABLE AND
SPRINC ATTACH
LUG 2<a.' D.
-COMPLETE DETAILS-
-FOR FOOTPEDAL...
-ASSEMBLY'"
VINTAGE AIRPLANE 19
f;,f SPRuCE
'LOOR BRACES
COCKPIT 'LOOR . 032 f'" '
SlOP COLLAR S
SlOE VIEW [NO VIEW
SIDE VIEW OF THE COMPLETE CONTROLS
THE SCALE
9 18 DETAIL OF CONTROL BEARING
g 12 -THE COMPLETE ASSEMBLY OF THE CONTROLS-
2 BEARINGS AND COLLARS
AEQ'D FOR TORQUE TuBE
IN INCHES
plenty of time, get everything cor-
rect, and a good flying ship will
be your reward.
Covering and Doping
This procedure should be car-
ried out by the envf:lope method
wherever possible, and the open
edges hand sewed. Use three
coats ,Of clear dope and two of
pigmented dope, applying the
first coat with either a brush or
a low pressure spray gun. Be
sure the first coat thoroughly
penetrates and fills the fabric
and that all other coats thorough-
ly cover. Doping should be done
under fairly warm conditions and
each coat permitted to dry be-
fore further application.
20 JANUARY 1982
This photo, looking into the c.ockpit from the left rear,
offers suggestion for placing the plywood inlStrument board.
f:inish the job so your
plane will present a smart
appearance. The original
"Bathtub" is trim.
This section of The VINTAGE AIRPLANE is ded-
icated to members and their aircraft projects. We wel-
come photos along with descriptions, and the projects
can be either completed or underway. Send material to
the editor at the address shown on page 3 of this issue.
(Ted Koston photo)
This extremely rare Beech Staggerwing is owned by Dick
Hansen (A/C 1549), Batavia, IL and Dick Perry (A/C 424),
Hampshire, IL. It is a 1934 Model B17L, NC270Y, SIN 3, the
first production model Staggerwing and the one used in
obtaining the Model 17 type certificate (ATC #560). The
fuselage is being restored under the supervision of Rick
Leyes in a shop at Dick Hansen's Furnas Electric Co. at
Batavia, IL. The 225 hp Jacobs L-4 engine is being over-
hauled by AI Ball of Antique Aero Engines, Santa Pa'ula,
CA. Thewingsandtailgroupwere restored byArnie Nieman
(A/C449) ofCustom Aircraft, Ocala, FL.
Hansen and Perry have set a goal of completion in time
to fly the B17L to Wichita, KS in June, 1982 to take part in
the 50th anniversarycelebrationof Beechcraft.
Award winning 1946 Aeronca Champ, N83633, SIN 7AC-2311
wasownedbyMelvinB.Hill(EAA86667,AlC2149),102AshSt.,
Danville, IL 61832 and won trophies at Oshkosh in ' 74, '75,
' 76, and '77.Theplane has sincebeen sold.
Mr. Paul H. Poberezny
President, EAA
Dear Mr. Poberezny:
I have just received the Experimental Aircraft As-
sociation Achievement Award.
It has been a very appreciated surprise and I want
to express my sincere thanks toyou.
I am sending you two pictures of my plane I-SLIM
and you will see how I take care of it.
Thank you again and my appreciation for the beauti-
ful monthly magazine I receive.
With best regards,
Yours sincerely,
Franco Galliena
(EAA 146951)
Via Nico.1o Tartaglia 7
20100 Milan, Italy
CALENDAR OF EVENTS
MARCH 14-20 - LAKELAND, FLORIDA- 1982 Sun ' N Fun EAA Fly-In. JULY 31 - AUGUST 7 - OSHKOSH, WISCONSIN - 30th Annual EAA
Never too early to start your plans for going south. Contact Allan Fly-In Convention. It's ne)/er too early to start making plans for the
Duncan,816 FairwayAve.. Lakeland,FL33801. world'sGREATEST AVIATION EVENT.
JUNE 4-8 - MERCED MUNICIPAL AIRPORT, CALIFORNIA - Merced
AUGUST 9-14 - FOND DU LAC, WISCONSIN - Annual International
West Coast Antique Fly-In Silver Anniversary celebration. For
Aerobatlc ClubChamplon.hlp.andConvention. Contact lAC, P. O.
further information contact Dee Humann, P.O. Box 2312, Merced,
Box229, Hale.Comere,WI 53130.
CA 95344.209/358-3487.
VINTAGE AIRPLANE 21
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22 JANUARY 1982
CLASSIFIED ADS
ACRO SPORT - Single place biplane capable of un-
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includes nearly 100 isometrical drawings, photos and
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VINTAGE AIRPLANE 23