ME2201/ Manufacturing Technology -I

DHAANISH AHMED COLLEGE OF

ENGINEERING
DEPARTMENT OF MECHANICAL
ENGINEERING
QUESTI
ON
BAN
Su! "o#e $ME2201
Na%e& Manufacturing Technology-I 'ear/Se %&II / III
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1. What is metal spinning process? Define casting?
2. When o !o" make core (or) #hat is f"nction of core in mo"l
ing san?
$. %&plain the core making process?
'. Mention the specific a(antages of car)on i o&ie process?
*. Write the composition of goo mo"ling san?
+. What are chaplets?
,. -ist the factors to )e consiere in the choice of metal
melting f"rnace?
.. What are the reasons for the casting efects of col sh"ts an
misr"n?
/. 0ame fo"r ifferent casting efects.
11. 2o# casting efects are ientifie?
P art34
(1+
Marks )
1. What are the pattern allo#ances? %&plain )riefl! each.
2. Disc"ss the properties of mo"ling san.
$. %&plain the 562 process of core making state its a(antages
an
applications.
'. 7tate the ifferent t!pe of mo"l. Write a short note on
89reen san
mo"l an shell mo"ling
*. Write a neat sketch of a c"pola: %&plain its operate.
+. %&plain #ith a simple sketch ho# metal is melte in a c"pola
f"rnace.
,. What are the ifferent t!pes of f"rnace "se in fo"nr!?
Descri)e in
etail #ith neat sketches an! one of them.
.. %&plain )riefl! the (ario"s mo"ling metho "se in
fo"nries.
/. %n"merate the contin"o"s casting efects an s"ggest
s"ita)le
remeies.
11. %&plain the (ario"s non estr"cti(e inspection methos of
cast pro"cts.
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,art-A
1. Define #eling process.
2. Define f"sion #eling .
$. What are ifferent metho of #eling !o" kno# ?
'. Define arc crater.
*. Mention an! t#o a(antages of D .5 an A. 5 #eling.
+. What o !o" "ner stan )! straight polarit!?
,. When is the straight polarit! "se for arc #el ing?
.. What is the p"rpose of coating on an arc #eling
electroe?
/. What are the t#o main ifferent of cons"ma)le electroe an
non
cons"ma)le
electroe?
11. 2o# oes M;9 #eling iffer from T;9 #eling?
11. What is the main ifferent )et#een "pset )"tt #eling an
flash )"tt
#eling ?
12. What are the (ario"s t!pes of flame?
1$. Define plasma arc #eling ?
P art34
(1+
Marks )
1. %&plain the metho of laser )eam #eling an
gi(e their applications
2. %&plain the metho of electron )eam #eling an
gi(en their applications
$. Descri)e plasma Arc #eling an gi(en their applications
'. Descri)e an e&plain <ltrasonic #eling an gi(e their
applications
*. %&plain Thermit #eling an gi(en their applications
+. What is frication #eling? gi(e their a(antage an
limitations
,. Disting"ish )et#een )ra=ing: solering an #eling
.. Write )riefl! on testing an inspection
/. Descri)e )ra=ing process
ME2201/ Manufacturing Technology -I
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1. Define col #orking of metals
2. Define re cr!stalli=ation temperat"re
$. 9i(e some e&amples for mechanical #orking of metals
'. Define forging
*. 9i(e some )asic forging operations
+. Define e&tr"sion ratio
,. Define t")e ra#ing
.. Define egree of ra#ing
/. 0ame fo"r ifferent press3#orking operations
11. What are the efects in forging operations?
P art34
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Marks )
1. %&plain the hot #orking an col #orking #ith s"ita)le
e&amples
2. Define rolling an isc"ss accoring to the classification
$. Disc"ss the (ario"s forging operations
'. 9i(e the a(antage of press forging o(er rop forging
*. What are the efects in forgings? %&plain it.
+. 2o# the pipe an t")es are man"fact"ring?
,. Define ra#ing an isc"ss the classification #ith neat sketch
.. What are the efects in ro lle parts?
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1. What is sheet metal #ork?
2. #rite o#n an! fo"r sheet metal characteristics
$. What is meant )! clearance?
'. What is stretching?
*. Define the term ?spring )ack@.
+. 2o# force e&erte on the form )lock is calc"late
,. What are the forma)ilit! test methos?
.. What is s"per plasticit! of metals?
P art34
(1+
Marks )
1. Descri)e shearing operations in a sheet metal #ork #ith a neat
s ketch
2. Descri)e (ario"s t!pes of )ening operations #ith its neat
sketches
$. %&plain an! one metho of stretch forming operation #ith a
neat sketch
'. %&plain h!ro forming process #ith its neat sketches. 7tate
their
a(antage an applications
*. %&plain the po#er spinning process #ith a neat sketch
.gi(e their applications
+. 2o# magnetic p"lse forming process is carrie o"t on sheet
metal?
,. %&plain peen forming process #ith a neat sketch
.. What is s"per plastic of metal? ho# this process is carrie
o"t on sheet metals?
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1. 2o# the plastic is efine?
2. 9i(e some e&amples of aiti(es
$. 9i(e some e&amples for thermosetting p lastics.
'. 9i(e some e&ample of thermo plastics.
*. 9i(e some aiti(es ae to the man"fact"ring of r"))er.
+. What are the processes of thermoplastics?
,. What are the t#o t!pes of inAection mo"l ing?
.. What are the t!pes of compression mo"ling?
/. efine co pol!meri=ation
11. What are the foame plastics?
P art34
(1+
Marks )
1. What are the characteristics of the forming an shaping
processes?
2. What are the t!pes of mo"ling an thermoplastics?
$. %&plain the #orking principles an application of
a. inAection
mo"ling ).
)lo#
mo"ling
c. rotational
mo"ling .
film )lo#ing
'. %&plain the thermoforming process
*. %&plain in"ction an "ltrasonic methos.
+. %&plain #orking an principle of applications of
a. compression
mo"ling ).
transfer
mo"ling.