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PAGE 1
PAGE 2
PAGE 3
SUMMARY OF RESULTS
PAGE 5
ROOF DESIGN
PAGE 6
PAGE 10
BOTTOM DESIGN
PAGE 16
SEISMIC MOMENT
PAGE 21
PAGE 23
PAGE 29
PAGE 30
: 3300
: 20/6/2011 , 01:47
: 24/11/1993
: JEFFCOAT SMITT
: 48' OD BY 32' TALL
: COLUMBIA, SC
Site
Design Basis
: COLUMBIA, SC
: API-650 11th Edition, Addendum 2, Nov 2009
PG 4::>DESIGNER REMARKS
PG 5::>SUMMARY OF RESULTS
Shell Material Summary (Bottom is 1)
-----------------------------------------------------------------------Shell Width Material
Sd
St Weight
CA
#
(m)
(MPa) (MPa)
(N)
-----------------------------------------------------------------------4
2,438 A-240 Type 304
140,0 186,16 43090,
3
2,438 A-240 Type 304
140,0 186,16 43090,
2
2,438 A-240 Type 304
140,0 186,16 71803,
1
2,438 A-240 Type 304
140,0 186,16 77199,
-----------------------------------------------------------------------Total Weight
235.182
Shell API 650 Summary (Bottom is 1)
---------------------------------------------------------------------Shell
t.design
t.test t.external t.seismic t.required t.actual
#
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
---------------------------------------------------------------------4
3,05
0,97
N.A.
N.A.
4,75
4,75
3
4,75
2,06
N.A.
N.A.
4,75
4,75
2
6,43
3,18
N.A.
N.A.
6,43
7,92
1
8,13
4,27
N.A.
N.A.
8,13
8,53
----------------------------------------------------------------------
hR = Height of Roof
= R - SQRT[R^2 - (OD/2)^2]
= 48 - SQRT[48^2 - (48/2)^2]
= 6,422 ft >> 1,957 m
t_ins = Thickness of Roof Insulation
= 0,1667 ft >> 0,051 m
Ap_Vert = Vertical Projected Area of Roof
= PI*([R + t_ins]^2)(Alpha/360) - OD*([R + t_ins] - hR)/2
= PI*(48,1667^2)(59,9895/360) - 48*(48,1667 - 6,422)/2
= 212,6796 ft^2 >> 19,759 m^2
PG 9::>
Course # 1
Material: A-240 Type 304; Width = 8 ft. >> 2,438 m
Corrosion Allow. = 0,0625 in. >> 1,588 mm
Joint Efficiency = 0,85
DESIGN CONDITION
G = 1,15 (per API-650)
< Design Condition G = 1,15 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 32 + 2.31*0/1,15 = 32ft >> 9,754 m
t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2,6*48*(32 - 1)*1,15/(20.300*0,85) + 0,0625
= 0,3203 in. >> 8,136 mm
hMax_1 = E*Sd*(t_1 - CA_1)/(2,6*OD*G) + 1
= 0,85*20.300*(0,336 - 0,0625) / (2,6 * 48 * 1,15) + 1
= 33,8821 ft. >> 10,327 m
Pmax_1 = (hMax_1 - H) * 0,433 * G
= (33,8821 - 32) * 0,433 * 1,15
= 0,9372 PSI >> 0,006 MPa
Pmax_int_shell = Pmax_1
Pmax_int_shell = 0,9372 PSI >> 0,006 MPa
HYDROSTATIC TEST CONDITION
< Design Condition G = 1 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 32 + 2.31*0/1 = 32ft >> 9,754 m
t.test = 2,6*48*(32 - 1)/(27.000*0,85) = 0,1686 in. >> 4,282 mm
Course # 2
Material: A-240 Type 304; Width = 8 ft. >> 2,438 m
Corrosion Allow. = 0,0625 in. >> 1,588 mm
Joint Efficiency = 0,85
PG 11::>
Sd = 20.300 PSI
139,964 MPa
St = 27.000 PSI
DESIGN CONDITION
G = 1,15 (per API-650)
< Design Condition G = 1,15 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 24 + 2.31*0/1,15 = 24ft >> 7,315 m
DESIGN CONDITION
G = 1,15 (per API-650)
< Design Condition G = 1,15 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 16 + 2.31*0/1,15 = 16ft >> 4,877 m
PG 12::>
DESIGN CONDITION
G = 1,15 (per API-650)
< Design Condition G = 1,15 >
H' = Effective liquid head at design pressure
= H + 2,31*P(psi)/G
= 8 + 2.31*0/1,15 = 8ft >> 2,438 m
t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 S.3.2)
= 2,6*48*(8 - 1)*1,15/(20.300*0,85) + 0,0625
= 0,1207 in. >> 3,066 mm
hMax_4 = E*Sd*(t_4 - CA_4)/(2,6*OD*G) + 1
= 0,85*20.300*(0,1875 - 0,0625) / (2,6 * 48 * 1,15) + 1
= 16,0284 ft. >> 4,885 m
Pmax_4 = (hMax_4 - H) * 0,433 * G
= (16,0284 - 8) * 0,433 * 1,15
= 3,9977 PSI >> 0,028 MPa
PG 13::>
PG 14::>
Wtr
= Transposed Width of each Shell Course
= Width*[ t_top / t_course ]^2,5
PG 15::>
t-650min = 0,1875 in. (per API-650 Section 5.6.1.1, NOTE 4) >> 4,763 mm
(1st course)
C = 0,33 * td_ext / ts
= 0,33 * 0,2578 / 0,2735
= 0,3111
t-Vac = OD*SQRT(C*P_ext/SE) + CA
= (576)*SQRT[(0,3111)(0)/(20.300)(0,85)] + 0
= 0 in. >> 0, mm
t-Calc = MAX(t-Calc, t-Vac)
= MAX(0,1875,0)
= 0,1875 in. >> 4,763 mm
P_max_external (Vacuum limited by bottom plate thickness)
= -([(t - CA)/OD]^2*(S*E/C) + P_btm)
= -([(0,25 - 0)/576]^2*(20.300*0,85/0,3111) + 0,0744)
= -0,0848 PSI or -2,35 IN. H2O >> -0,001 MPa
-------------------
PG 19::>
As (Projected Area of Shell)
= H*(OD + t_ins / 6)
= (32)(48 + 2/6) = 1.547 ft^2 >> 143,721 m^2
PG 20::> Criteria 2
1.469.075 + 0,4 * 0 < (1.579.224 + 3.585.312)/2
Since 1.469.075 < 2.582.268, Tank is stable.
RESISTANCE TO SLIDING (per API-650 5.11.4)
F_wind = vF * 18 * As
= 0,8403 * 18 * 1.547
= 23.393 lbf >> 104057,257 N
F_friction = Maximum of 40% of Weight of Tank
= 0,4 * (W_Roof_Corroded + W_Shell_Corroded +
W_Btm_Corroded + W_min_Liquid)
= 0,4 * (25.840 + 39.961 + 19.583 + 0)
= 34.154 lbf >> 151924,574 N
No anchorage needed to resist sliding since
F_friction > F_wind
<Anchorage Requirement>
Anchorage NOT required since Criteria 1, Criteria 2, and Sliding
ARE acceptable.
(New Condition)
PG 22::>
1,25*G*H*OD = 1.25(1,15)(32)(48)
= 2.208 lbf/ft >> 9821,674 N
Number of Anchors
Diameter of Anchor Circle >> 14,707 m
<ANCHORAGE REQUIREMENTS>
No Anchorage Required.
Anchorage Meets Spacing Requirements.
<EMERGENCY VENTING>
Max W = 30 ft. >> 9,144 m
For flat bottom tanks, only shell is considered for Wetted Area.
Wetted Area = 4.524 ft^2 >> 420,293 m^2
PG 28::>< Nozzle A
Reinforcement Requirements >
(Per API-650 Section 3.7.2 and other references below)
NOZZLE Description = 24in. 80
=
=
=
=
New Condition
Corroded
----------------------------------------------------------Shell
52.871 lbf
39.961 lbf
Roof Plates
31.009 lbf
25.840 lbf
Bottom
19.583 lbf
19.583 lbf
Stiffeners
0 lbf
0 lbf
Nozzle Wgt
3 lbf
3 lbf
Misc Roof Wgt
0 lbf
0 lbf
Misc Shell Wgt
0 lbf
0 lbf
Insulation
9.008 lbf
9.008 lbf
----------------------------------------------------------Total
112.474 lbf
94.395 lbf
Weight of Tank, Empty
=
Weight of Tank, Full of Product
(SG=1,15)=
Weight of Tank, Full of Water
=
Net Working Weight, Full of Product
=
Net Working Weight, Full of Water
=
Foundation Area Req'd
1.469.075 lbf-ft
6.051.811 lbf-ft