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Abstract
Hydroxyterminated polybutadiene (HTPB) was reacted with 2,4-toluylene diisocyanate (TDI) in THF medium
followed by the addition of a diamine chain extender, 4,4N-diaminodiphenyl sulfone (DADPS) to prepare
polyurethaneurea (PUU). The prepared viscous polyurethaneurea solution was cast over a glass Petri dish to obtain
polymer membrane. Pervaporative separation of furfural/water mixtures was performed by using prepared flat sheet
hydrophobic polyurethaneurea membranes. The effect of feed composition on the membrane performance was
described by the permeate flux of furfural and separation factor. The synthesized polyurethaneurea membrane was
found to permeate furfural selectively with high separation factor for the organic component.
Keywords: Pervaporation; Aqueous furfural; Polyurethaneurea; Separation factor; Activation energy; Solution–
diffusion model
1. Introduction
through the membrane, which is generally
Pervaporation is a membrane separation pro- described by the solution–diffusion model [1],
cess in which a pure liquid or liquid mixture is in involves three steps: sorption, diffusion, and
contact with a dense membrane on the feed (or desorption. Additional resistances due to con-
upstream) side of the membrane at atmospheric centration polarization in the feed side and due to
pressure, and the permeate (or downstream) side the mass transfer toward the vacuum trap in the
of the membrane is a vapor phase caused by a permeate side are also considered. Compared to
vacuum or sweeping gases. The mass transport other traditional processes, pervaporation appears
far more effective due to its simplicity and high
*Corresponding author. selectivity.
Applications of pervaporation can be divided the selective permeation of furfural from dilute
into three general categories: dehydration of aqueous solution.
organics [2,3], removal of organic pollutants from In this work, hydroxyterminated poly-
dilute aqueous solutions [4,5], and separation of butadiene (HTPB)-based diamine chain extended
organic/organic mixtures [6–9]. Separation of fur- polyurethaneurea (PUU) membranes were pre-
fural from aqueous solution is in the second pared and used for the separation of aqueous
category. furfural solution by pervaporation. The perfor-
Furfural is used as a solvent for extractive mance of the membranes was monitored with the
refining of lubricating oils, as it is very effective variation in soft segment of the synthesized
in removing compounds containing oxygen or membrane and working temperature. The
sulfur. Furfural is also a feedstock for producing influences of operating conditions such as the
furfuryl alcohol, which is used for making resins feed mixture concentration and temperature on
and tetrahydrofuran, an excellent solvent. Fur- the separation performance of the membranes
fural is one of the major components of concern were also studied.
present in wastewater of petrochemical industry
and petroleum refineries. The separation of
furfural is an important field of study for the sake 2. Solution–diffusion model for transport
of industrial safety and environmental protection. through dense membrane
A variety of different solvents have been tested
for the extraction of furfural from aqueous The solution–diffusion model assumes that the
solutions, including alcohol [10]. However, there pressure within a membrane is uniform at the
is no information in the literature on the sepa- high pressure value and that the chemical poten-
ration of furfural from dilute aqueous solution by tial gradient across the membrane is expressed
membrane pervaporation. only as a concentration gradient. The flux of
Pervaporation with polymeric membranes of components can be predicted by the solution–
high permselectivity were used for effective diffusion model [1] from the estimation of per-
dehydration of alcohol, recovery of aromatic meation coefficient (Pi), provided the perva-
compounds and separation of organic solvents. poration process is diffusion-controlled, as in the
Several organophilic membranes used in pervapo- present study. The general permeation equation
ration include polydimethylsiloxane (PDMS) for flux of mediated transport processes like
[11], poly (ether-block-amide), polyurethane [12], membrane pervaporation is expressed according
and silicone polyurethane copolymer [13]. Poly- to the solution–diffusion model as [15]
urethane has a unique polymer chain structure
and morphology comprising of flexible soft Di⎡ ⎧ −Vi ( pi1 − pi 2 ) ⎫⎤
segment (polyol) and rigid hard segment Ji = ⎢ Ki1Ci1 − K i 2Ci 2 exp ⎨ ⎬⎥
l ⎣ ⎩ RT ⎭⎦
(diisocyanate and chain extender, viz. diol,
diamine). The affinity for organics can be (1)
increased by the selection of a suitable polyol in where subscript i denotes furfural, Ci1 and Ci2 are
polyurethane. Polybutadiene-based polyurethane concentrations of component i at feed and per-
membranes were used earlier for separation of meate side, respectively. pi1 and pi2 are the partial
ethanol–water mixture [3], gas separation and pressures of component i at the membrane
separation of phenol from aqueous solution [14]. boundary adjacent to the feed and permeate sides,
It was thought that the higher hydrophobic nature respectively. Ki1 and Ki2 are the partition coeffi-
of polybutadiene might prove advantageous for cients for component i at the membrane boundary
148 U.K. Ghosh et al. / Desalination 208 (2007) 146–158
adjacent to the feed and permeate sides, respec- (DBTDL) (Fluka AG) was used as received.
tively. Di stands for diffusion coefficient of Tetrahydrofuran (THF) was purified before use
component i and l is the membrane thickness. Vi by first adding sodium and then refluxing for
is the molar volume of furfural. Eq. (1) can be 24 h.
rearranged as
3.2. Synthesis of polyurethaneurea and mem-
DK ⎡ 1 ⎧ −V ( p − pi 2 ) ⎫⎤ brane casting
J i = i i1 ⎢Ci1 − Ci 2 exp ⎨ i i1 ⎬⎥
l ⎣ β ⎩ RT ⎭⎦ Polyurethaneurea (PUU) was synthesized
(2) from the prepolyurethane (PU), which is a pre-
cursor material, prepared by reacting HTPB and
where β = Ki1/Ki2 (enrichment factor) and Ki1 = TDI in dry THF maintaining NCO:OH mole ratio
Ci3/Ci1, Ki2 = Ci3/Ci2. of 2:1 at 30oC in presence of 0.5 wt% DBTDL as
Using Pi = DiKi1, Eq. (2) can be rewritten as catalyst. PU was obtained as a viscous solution in
THF. The length of the PU chain was further
Pi ⎡ 1 ⎧ −Vi ( pi1 − pi 2 ) ⎫ ⎤ extended by reacting the terminal NCO groups of
Ji = ⎢Ci1 − Ci 2 exp ⎨ ⎬ ⎥ (3) PU with the amino groups of DADPS. For the
l ⎣ β ⎩ RT ⎭ ⎦ synthesis of PUU, diamine (DADPS) solution in
dry THF of required concentration was added
In the present study, the permeate side was slowly to the reaction mixture containing PU with
kept at sufficiently low pressure (0.67 kPa) and constant stirring after 55 min of reaction between
Ci2 was assumed to be zero. So, the above equa- HTPB and TDI, i.e., PU formation. The reaction
tion is simplified as was continued for further 30 min. The tempera-
ture during polymerization reaction was main-
Pi
Ji = Ci1 (4) tained at 30oC. A highly viscous solution of PUU
l in THF was obtained. Since the PUU is highly
reactive to moisture, it was kept in a closed con-
Ji can be calculated using Eq. (4) by knowing the dition. Before casting a membrane, the trapped air
values of Pi and l. bubbles from the viscous PUU solution was
removed by applying vacuum by which majority
of THF was also escaped. Then the viscous mass
3. Experimental of PUU with small amount of THF was quickly
poured on a flat base petridish. The liquid mass
3.1. Materials
on the petridish was kept exposed to laboratory
HTPB (functionality = 2.4, hydroxyl value = ambient conditions at a temperature of 30oC for
43.2 mg of KOH/g) with a number average 24 h to effect simultaneous evaporation of resi-
molecular weight of 2580 (Mn, in g/mol) was dual THF and crosslinking of the membrane by
received from VSSC (India) and was used as reacting with water molecules of the atmospheric
received. 2,4-Toluylene diisocyanate (TDI) moisture. The maximum and minimum value of
(Fluka AG) was used without further purification. relative humidity in the laboratory was 81% and
4,4N-Diaminodiphenylsulfone (DADPS) was first 46%, respectively. The cast films of PUU having
dehydrated under vacuum overnight and then was thickness of about 0.20 mm were thermally cured
sublimed. The catalyst dibutyltindilaurate in an oven at 80oC for 5 h.
U.K. Ghosh et al. / Desalination 208 (2007) 146–158 149
Fig. 1. Sketch of the experimental set-up. 1: Feed inlet; 2: Stirrer; 3: Thermometer pocket; 4: Feed chamber; 5: Permeate
chamber; 6: Sintered SS disk; 7: Condenser-cum-collector; 8: Cryosta.
Table 1
Composition of polyurethaneurea membranes and their swelling in aqueous furfural solution
Membrane Diaminea Soft block content Degree of swelling in aqueous furfural solution (%)
(mole %) (wt fraction)
at 30EC with at 30EC with at 60EC with
1.0 wt% solution 2.0 wt% solution 2.0 wt% solution
a
With respect of Mn of HTPB.
amine groups of the diamine chain extender with lowest soft segment content (corresponding
(DADPS) form the hard segment in the mem- to highest amount of diamine chain extender used
brane. HTPB contributes to the soft segment. in the preparation of the polyurethaneurea mem-
Since the soluble PUU molecules in THF are brane). The degree of swelling increases with
highly sensitive to undergo crosslinking in con- increase in temperature for each of the mem-
tact with moisture, the measurement of its mole- branes as the chain mobility increases at higher
cular weight could not be done at this stage. On temperature to provide more free space in
exposure to atmospheric moisture after casting polymer matrix for penetration. In addition,
the membrane on petri dish, the PUU molecules Table 1 shows that the degree of swelling
were crosslinked through allophanate bond increases as furfural content in the feed solution
formation [17]. However, with gradual curing in increases. The increase in the degree of swelling
presence of moisture, the PUU molecules in the is attributed to the increasing plasticizing effect of
membrane were crosslinked to form a three- furfural at increasingly higher concentrations.
dimensional network of polyurethaneurea mole-
cules. Ultimately after complete curing the mole-
4.3. Effect of feed composition on permeate flux
cular weight of the PUU system in the membrane
becomes infinite. The membrane designations, The effect of feed composition on permeate
compositions and characteristics are shown in flux (total as well as individual) was investigated
Table 1. over the furfural concentration range 1.0–6.0 wt%
of furfural at 30oC for PUU20 membrane. The
total flux and the individual fluxes of furfural and
4.2. Swelling of polyurethaneurea membranes in
water (which were calculated by using both the
aqueous furfural solution
total flux and permeate composition data) are
The swelling data of polyurethaneurea mem- plotted in Fig. 2 as a function of feed furfural
branes in aqueous furfural solution at different concentration. It can be seen from Fig. 2 that the
furfural concentrations and different temperatures total flux as well as furfural flux increases with
are given in Table 1. It is evident from this table increasing furfural concentration in the feed
that the membrane swelling varies with soft solution. The increase in furfural flux is attributed
segment content of polyurethaneurea. The degree to the increase in furfural activity in the feed
of swelling is minimum for PUU100 membrane mixture at increasingly higher concentrations. It
152 U.K. Ghosh et al. / Desalination 208 (2007) 146–158
Fig. 2. Variation of permeate flux (total, furfural and Fig. 3. Variation of furfural concentration in permeate
water) with feed furfural concentration at 30EC for with feed furfural concentration for PUU20 and PUU100
PUU20 membrane. membranes (pervaporation temperature 30EC).
Fig. 5. Variation of total permeate flux with feed tem- Fig. 6. Variation of permeate fluxes (furfural and water)
perature for polyurethaneurea membranes (feed furfural with feed temperature for PUU20 and PUU100 mem-
concentration 2.0 wt%). branes (feed furfural concentration 2.0 wt%).
concentration in permeate was observed to less due to hydrophobic nature of the membrane
increase at higher feed furfural concentration. and hence no effect of temperature could be
observed.
4.5. Effect of temperature on permeate flux
4.6. Effect of temperature on furfural con-
The effect of temperature on permeate flux
centration in permeate
(total as well as individual) was investigated over
the temperature range 30–75oC for 2.0 wt% The effect of temperature on the furfural
aqueous furfural solution as feed for the poly- concentration in permeate as well as the separa-
urethaneurea membranes (Figs. 5 and 6). The tion factor for furfural was investigated over the
total flux as well as furfural flux was seen to temperature range 30–75oC for 2.0 wt% aqueous
increase with increase in temperature for all poly- furfural solution as feed for the polyurethaneurea
urethaneurea membranes. It is quite expected that membranes (Figs. 7 and 8). The increase in
the increase in temperature increases the diffu- furfural selectivity with temperature for all the
sivity of furfural through the polymer membrane, membranes is evident as the diffusion of furfural
thereby increasing the total and furfural permeate increases more rapidly than that of water with
fluxes. temperature. This is expected as hydrophobic
As shown in Fig. 6, water flux also increases polybutadiene segment of polyurethaneurea inter-
slowly with temperature and only at 75oC a slight acts more with furfural than that with water. In
fall is observed. Overall, it may be assumed to be the swelling experiment, the extent of swelling of
constant. A possible explanation for this type of membranes was seen to increase with the increase
behaviour is that the contribution of molecular of pervaporation temperature (Table 1). This
diffusion to the water flux is expected to be very explains the affinity of furfural towards hydro-
154 U.K. Ghosh et al. / Desalination 208 (2007) 146–158
Table 2
Diffusion and permeation parameters of 2.0 wt% furfural solution at 30oC
water found in the temperature range as well as furfural as well as furfural concentration in
concentration range of study indicates that the permeate was found to increase as the soft seg-
polyurethaneurea membranes used for the perva- ment content of the membrane decreases.
poration study are highly furfural selective.
4.9. Applicability of solution-diffusion model for
4.8. Effect of soft segment content of membrane pervaporation of furfural–water mixture through
on furfural concentration in permeate polyurethaneurea membranes
The effect of soft segment content on the A comparative study of experimentally
furfural concentration in permeate as well as the obtained furfural flux with that obtained using the
separation factor for furfural was investigated solution-diffusion model was made and reported
over the temperature range 30–75oC for aqueous in Table 3. It is evident from the results that the
furfural solution with two different feed furfural experimentally obtained furfural fluxes are lower
concentrations (Figs. 7 and 8). At a particular than that predicted by the model. The extent of
temperature, separation factor for furfural as well deviation from model behavior is expressed by
as furfural concentration in permeate were found permeation ratio (ΘFlux) (Table 3). ΘFlux value
to increase from PUU20 to PUU100. Variation of decreases with the extent of deviation. Moreover,
separation factor for furfural as well as furfural the deviation of furfural flux increases with
concentration in permeate with soft segment increase in hard segment content of the
content of the membranes can be explained by membranes. According to solution-diffusion
considering the change in sorption selectivity of model, the flux of a component increases linearly
furfural and water into the membrane. Permea- with diffusion/sorption coefficient. It means, the
bility increases as the soft segment content in the increase in diffusion coefficient of furfural with
membrane decreases (Table 2). Permeability hard segment is not reflected properly in the
depends on sorption selectivity of the membrane experimental furfural flux. Although solution-
and the sorption selectivity depends on flexibility diffusion model could not predict furfural flux
of the membrane. The flexibility of the polymer properly, it could throw some light on the
chain decreases with increase in cross-linking. As interaction of the furfural molecule with hard
cross-linking increases, the spacing between two segment of the polyurethaneurea membrane.
polymer chains becomes narrower. The pene- According to solution-diffusion model, the
tration of less interactive water molecules through furfural flux should increase with increase in hard
hydrophobic polymer chain becomes more dif- segment content of the membrane. Here, the
ficult and, as a result, separation factor for opposite trend is observed. As it is more so with
156 U.K. Ghosh et al. / Desalination 208 (2007) 146–158
Table 3
Comparison of experimentally obtained furfural flux with that obtained using solution–diffusion model for pervaporation
of furfural–water solution
increased furfural concentration in the feed, the content in the feed and with an increase in feed
deviation from solution–diffusion model may be temperature. The furfural flux as well as sepa-
due to increase in cohesion between the hard ration factor for furfural was seen to vary with
segment and permeating furfural molecules due concentration of diamine chain extender used for
to polar-polar interaction inside polyurethane polyurethaneurea membrane synthesis. The high-
matrix, which retards desorption of furfural. This est separation factor for furfural is associated with
cohesive force would be maximum for PUU100 the membrane with lowest soft segment content.
having highest hard segment content, which in The overall pervaporation process was observed
turn shows maximum deviation from flux pre- to be diffusion controlled. The membranes were
dicted by solution–diffusion model. This obser- found to be highly suitable for the separation of
vation indicates the necessity of introducing furfural from furfural-water mixtures, between
parameters like cohesive energy density, which the experimental boundaries used in this study.
will take into account the chemical interactive
nature of the membrane materials with diffusing
species in those theoretical models. 6. Symbols
A — Effective membrane area (m2)
C — Molar concentration (mol m!3)
5. Conclusions
Ci1 — Concentration of component i (fur-
Tailor made polyurethaneurea membranes fural) at feed side (g m!3)
were tested for pervaporation characteristics of Ci2 — Concentration of component i (fur-
aqueous furfural solution. The membranes were fural) at permeate side (g m!3)
found to be highly furfural selective, with furfural Cj1 — Concentration of component j (water)
separation factor as high as 638 and a permeate at feed side (g m!3)
flux as high as 44.7 g m!2 h!1. The total flux was Cj2 — Concentration of component j (water)
found to increase with temperature and concen- at permeate side (g m!3)
tration of furfural in the feed. The partial flux of Di — Diffusion coefficient of furfural
furfural increased with an increase in furfural (m2 s!1)
U.K. Ghosh et al. / Desalination 208 (2007) 146–158 157
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