No: 817415100

Revision: C2
MODIFICATION KIT
FOR NOZZLE
OPWT!PE
Ins"#$$#"ion Ins"%&'"ions
(&$) 2002
Mo*i+i'#"ion Ki" , o+ ,7
-AFET! CON-IDERATION-
Read these and all warnings and instructions carefully. They are included to help you install and
maintain the Fuel-O-mat equipment safely in the highly flammable environment of a fueling
station. Disregard of these warnings and instructions could lead to death, serious inury and
property loss or damage, to you and others. !t is your responsibility to install, operate and
maintain the equipment according to the instructions appearing in this manual and to conform to
all applicable codes, regulations and safety measures. Failure to do so could void all your
warranties connected with this equipment.
WARNIN. E/PLO-ION 0AZARD
"hen wor#ing on fuel hoses, ma#e sure they are completely empty. The fumes are both
volatile and harmful to your health if breathed for an e$tended period.
0AZARD WARNIN.
%ou are wor#ing in the vicinity of moving vehicles. &lose off your wor# area using adequate
barriers or cones.
Mo*e$ OPW
4 o+ ,7 No11$e
DI-CLAIMER
This document is provided for reference only. 'lthough every effort has been made to ensure
correctness, OR(') !*D+,TR!-, does not guarantee that there are no errors or omissions in
this document.
Remember that the fuel station environment is highly flammable and combustible. Therefore,
ma#e sure that actual installation is performed by e$perienced personnel, licensed to perform
wor# in fuel stations and capable of implementing all applicable requirements of the *ational Fire
(rotection 'ssociation *F('-./ 0Flammable and &ombustible 1iquids &ode2, *F('-./'
0'utomotive and 3arine ,ervice ,tation &ode2, *F(' -4/ 0*ational -lectrical &ode2, federal,
state and local codes and any other applicable safety codes and regulations.
(ay special attention to correct wiring, because the connections to the +ser (ump !nterface
include both mains power lines and lines which connect to the fuel pumps.
PROPRIET! NOTICE
This document contains proprietary and confidential information. !t is property of OR(')
!*D+,TR!-, 5678.9 1td. !t may not be disclosed or reproduced in whole or in part without
written consent of OR(') !*D+,TR!-, . The information in this document is current as of the
date of its publication, but is subect to change without notice.
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MODIFICATION KIT FOR NOZZLE
T0I- MAN3AL CO4ER- T0E OPW
NOZZLE FAMIL! 5In'$&*in6
3n$e#*e*7 Re6&$#%7 8%e#9#:#) #n*
4#;o% Re'ove%)<
CONTENT- OF MODIFICATION KIT
This manual covers several modification kits for the OPW nozzle family. In order to describe each
nozzle type clearly we include in this manual several tables to help the installer to identify each nozzle
type properly with its P/N.
The tables are
a. ! list of all the OPW nozzle family that this manual covers.
b. "odification #it for Nozzle$ This table includes all the parts with their %eneral pictures.
The parts assi%ned with numbers and the manual related to these numbers later. !s these
parts are chan%ed depend to the OPW type we include two more table that define these
specific parts.
c. ! detailed table of spare parts for each nozzle type.
Mo*e$ OPW
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Table a. OPW Nozzle Equipment List
NO> P?N PART
1 800813100 NOZZLE EQUIP. OPW11F, VAP. REC. (DAYCO)
2 800813110 NOZZLE EQUIP. OPW11F, VAP.R.+BA (DAYCO)
3 800813150 NOZZLE EQUIP. OPW11F, VAP. REC. (GOODY)
! 80081!!00 NOZZLE EQUIP. OPW11A+"WIV.#0D, $%NP&
5 80081!!10 NOZZLE EQUIP. OPW11AREG.#0DVI&
' 80081!!20 NOZZLE EQUIP. OPW11AUNLEADED #0DVI&
( 80081!!50 NOZZLE EQUIP. OPW11A,"&R&,3)!*NP&
8 80081!!'0 NOZZLE EQUIP. OPW11A,"&R&,3)!*NP&
# 80081!!(0 NOZZLE EQUIP. OPW11A, "&RAIG+&,3)!*NP&
10 80081!!80 NOZZLE EQUIP. OPW11A, "&RAIG+&.NARROWVI&
11 80081!!#0 NOZZLE EQUIP. OPW11A+"WIV.#0D, $%VI&
12 80081!!#1 NOZZLE EQUIP. OPW11A, #0D 3)!*VI&, NARROW
13 80081!(00 NOZZLE EQUIP. OPW(++"WIV.!5DEG.1%NP&, VI&
1! 80081!(10 NOZZLE EQUIP. OPW(+, !5DEG, 1%NP&
15 80081!((0 NOZZLE EQUIP. OPW(+L, "&RAIG+&, VI&, 1%B"P
1' 80081!(80 NOZZLE EQUIP. OPW(+L, "&RAIG+&, 1%B"P
1( 800815!00 NOZZLE EQUIP. OPW2( VAPOR RECOVERY ,VI&
18 800815!50 NOZZLE EQUIP. OPW'8 VAPOR RECOVERY VI&
1# 800815!'0 NOZZLE EQUIP. OPW11VAI'# VAP.+BAVI&
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The "odification #it for Nozzle includes the followin% components
Table b. The Modification Kit for Nozzle
NO> PART
1 B-./01 N23341
5
P)N 81!!05!30
(E6278 2/ 7.91 .: 8;1 /.00417 2/ .8;1-7
28 27 3<-8 .: 8;1 <=<381- )
P)N :.- .-=1->81!!05!31103?.
2 O-2/@ 71<4 (2)
5 P)N 815'00200
55 P)N :.- .-=1->815'002011003?.
3 B-./01 W<7;1- (2)
5 P)N 81!!05!10
55 P)N :.- .-=1->81!!05!11103?.
! G4</= (2)
5 P)N 81!!05!00
55 P)N :.- .-=1->81!!05!01103?.
5 "A2B14
5 P)N P1- OPW 8C31 711 &<D41 ? "8-<2@;8
#0E
!5E
Mo*e$ OPW
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Table b. The Modification Kit for Nozzle (ont!d"
NO> PART
6 "A2B14 C.B1-
5
7 C.24 U/28
1. R1@F4<- C.24 A77C. P)N 81#313355.
2. VI& C.24 A77C. P)N 81#313350
3. C.24 F/28 :.- V<3.- -1?.B1-C OPW11F P)N
81#311020+81!10 0'00
4. C.24 F/28 (79<44):.- OPW11A P)N 81#313320+81#30
1010
5. C.24 F/28 VI& :.- /<--.A ;.4781-
P)N 81#3!1000 (I/?4F=17
A=<381-7)
6. C.24 F/28 NONVI& :.- /<--.A ;.4781-
P)N 81#3!1100 (I/?4F=17
A=<381-7)
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8 "?-1A7 (2) P)N 815222!00
(N.8 -1GF2-1= :.- N<--.A B.D2/1 8C317) P)N :.- .-=1->815222!011003?.
9 C.24 +.F72/@ A=<381-
&;1-1 <-1 71B1-<4 8C317, =131/= ./ 8;1 <?8F<4 /.0041. "11 8<D41 ?.
10 C<D41 P-.81?82B1 P231
* (U71= 2/ 7.91 .: 8;1 /.00417)
11 P-.81?82B1 "411B1 :.- C.24 W2-1 P)N 81'#01'10
P)N :.- .-=1->81'#01'11103?.
12 C-2932/@ "411B17 (!) P)N 815(00(00
P)N :.- .-=1->815(00(011003?.
13 &-</7?12B1 C<D41 (10 9181-7) P)N 81'800101
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14 P4<782? N.0041 C.B1-
I8 27 F71= 2/ 7.91 .: 8;1 /.0041. "11 &<D41 ?.
P)N 81!105200 (C.B1-7 8;1 A;.41 /.0041)
P)N 81!105500 (C.B1-7 8;1 ?.24 F/28)
15 RFDD1- P-.81?8.-
(O382./<4, .-=1-1= 713<-<814C) P)N 81!105000
16 A441/ H1C
* P)N 815220201
P)N :.- .-=1->8152202051003?.
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Table b. The Modification Kit for Nozzle (ont!d"
NO> PART
1( +.71 A=<381-
55 &;1-1 <-1 71B1-<4 8C317, =131/= ./
8;1 <?8F<4 /.0041. "11 8<D41 ?.
18 C./=F28 N23341
55 "F334C 2/ 7.91 .: 8;1 ;.71 <=<381-
<??.-=2/@ 8;1 <?8F<4 I28.
P)N 81!!05!50
P)N :.- .-=1->81!!05!51103?.
1# F4162D41 C./=F28
(O-=1-1= 713<-<814C)
P)N 815#0020! (0.5 J181-)
P)N 815#00201 (1 J181-)
P)N 815#00205 (1.5 J181-)
P)N 815#0020' (2.5 J181-7)
20 F2882/@
P)N 81!!05'30
21 F4162D41 C./=F28 &1-92/<82./
P)N 81!!05!!0
P)N :.- .-=1->81!!05!!1103?.
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12 o+ ,7 No11$e
22 $F19<41 &1-92/<4 &'( P)N 815(0031!
"F334C ./4C 2/ D-1<I<A<C I28 (81#31!(##).
23 $J<41 &1-92/<4 &'( P)N 815(00315
"F334C ./4C 2/ D-1<I<A<C I28 (81#31!(##).
N.817>
1. P<-87 8;<8 =172@/<81 A28; 5 <-1 DF/=41 8.@18;1- :.- 8;1 2/78<441- <7 718 7A2B14.
2. P<-87 8;<8 =172@/<81 A28; 55 <-1 DF/=41 8.@18;1- :.- 8;1 2/78<441- <7 +.71 <=<381- 718.
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Table c. List of Parts for Nozzle T#pes
P?N DE-CRIPTION INCL3DED IN NOZZLE EA3IPMENT P?N 80081////
,100 ,110 ,150 4400 4410 4420 4450 44=0 4470 4480 44@0
81!100'00 RUBBER COIL COVER, VAP.REC 1 1 1
81!105500 RUBBER COVER, BOBINE 1 1 1 1 1
81!!05!!0 BRONZE END NIPPLE , &O CONDUI& 5 1 1 1 1 1 1 1 1 1 1 1
81!!05'30 FI&&ING, CAPRI "E& 1 1 1 1 1 1 1 1 1 1 1
815213300 "CREW, ALLEN, J!61', CAP +EAD 55 1 1 1 1 1
815220201 HEY, ALLEN, 2JJ 555 1 1 1 1 1 1 1 1 1
815222!00 "CR."ELF DRILL, FLA&, K8L3)! BLH 55 2 2 2 2 2
815(00(00 NYLON &ERJINALPARALLEL CONEC& 55 ! ! ! ! ! ! ! ! ! ! !
815803000 CABLE &IE, 3806899 55 5 5 5
815#00201 FLEL."&AIN.CONDUI& 1J 1 1 1
815#0020! FLEL."&AIN.CONDUI& 0.5J 1 1 1 1 1 1 1 1
81'800101 CABLE 2 WIRE&EFLON 10J 1 1 1 1 1 1 1 1 1 1 1
81'#01'10 "LEEVE, &EFLON,1)8,CLEAR 5 1 1 1 1 1 1 1 1 1 1 1
81#301010 COIL, 2%, VIRO REC. UNI& (!099) 1 1
81#311020 REC. COIL OPW VAP. REC. (12J) 1 1 1
81#313200 BOBINE FOR OPW 11A (REC. UNI&) 1 1
81#31331! ADAP&ER, OPW11A, UNLEAD, +OU"ING COIL 1 1 1 1 1
81#31331' ADAP&ER, OPW11A, REGULAR, +OU"ING COIL 1 1 1 1
81#313350 BOBINE COIL A""YVI& 1 1 1 1
81#313355 BOBINE COIL A""Y 1
81#3133#0 BRACHE&, ADAP&EROPW11A 1 1 1 1 1
81#3133#1 BRACHE&, ADAP&EROPW11A, UNLEAD)REGULAR 1 1 1
81#3133#2 BRACHE&,ADAPOPW11A, NARROW 1
81#3!1000 "+APED BOBINE+COIL,VI&,"E& 1
81#(02810 +O"E ADAP&ER)2, $%NP& 1 1 1 1 1 1
81#(10300 "WIVEL, OPW11F, VAP. REC. (DAYCO) 2 ! 1 1
81#(10350 "WIVEL, OPW11F, VAP. REC. (GOODY) 2
81#(1!!00 "E& "WIVEL, OPW11A, #0=1@3)!%NP& 1 1 1 1
81#(15(00 "E& "WIVEL,OPW11A,"&RA.3)!*NP& 1 1 1 1
O-=1-2/@ 2/:.-9<82./> 5 "F::26 1 <8 8;1 1/= .: 8;27 P)N :.- 92/29F9 .-=1- .: 103?. 55 "F::26 1 <8 8;1 1/= .: 8;27 P)N
:.- 92/29F9 .-=1- .: 1003?.
555 "F::26 5 <8 8;1 1/= .: 8;27 P)N :.- 92/29F9 .-=1- .: 1003?.
Mo*e$ OPW
14 o+ ,7 No11$e
Table c. List of Parts for Nozzle T#pes (ont$ d"
P?N DE-CRIPTION INCL3DED IN NOZZLE EA3IPMENT P?N 80081////
44@1 4700 4710 4770 4780 5400 5450 54=0
81!105200 PLA"&IC COVEROPW(+ 1 1 1 1
81!105500 RUBBER COVER, BOBINE 1 1
81!!05!!0 BRONZE END NIPPLE , &O CONDUI& 5 1 1 1 1 1 1 1 1
81!!05'30 FI&&ING, CAPRI "E& 1 1 1 1 1 1 1 1
815220201 HEY, ALLEN, 2JJ 555 1
815221200 "CR, ALLEN,IN",J!610,"&AINLE"" !
815222!00 "CR."ELF DRILL, FLA&, K8L3)! BLH 55 2 2 2 2 2 2
815(00(00 NYLON &ERJINALPARALLEL CONEC& 55 ! ! ! ! ! ! ! !
815#00201 FLEL."&AIN.CONDUI& 1J 1
815#0020! FLEL."&AIN.CONDUI& 0.5J 1 1 1 1 1 1 1
81'800101 CABLE 2 WIRE&EFLON 10J 1 1 1 1 1 1 1 1
81'#01'10 "LEEVE, &EFLON,1)8,CLEAR 5 1 1 1 1 1 1 1 1
81#300(00 +OU"ING,REC. COIL, UNIVER"AL 1
81#30#050 COIL UNI&VI&UNIVER"AL 1
81#313320 ADAP&., OPW(+, +OU"ING COIL 1 1 1 1
81#313350 BOBINE COIL A""YVI& 1 1 1 1
81#313353 ADAP&ER, OPW'8, +OU"ING COIL 1
81#31335! ADAP&ER, OPW2(, +OU"ING COIL 1
81#313355 BOBINE COIL A""Y 1 1
81#3133#2 BRACHE&, ADAPOPW11A, NARROW 1
81#3!1000 "+APED BOBINE+COIL, VI&, "E& 1
81#(02(10 +O"E ADAP&ER)2, 1%NP& 1 1
81#(02810 +O"E ADAP&ER)2, $%NP& 1
81#(05000 +O"E ADAP. 1% B"P FOR FEJ. +O"E 1 1
81#(1!!00 "E& "WIVEL, OPW11A, #0=1@3)!%NP& 1
81#(1!(00 "E& "WIVEL, OPW(+, !5=1@.1MNP& 1 1
81#(15000 "E& "WIVEL, OPW(+L, "&RAIG+&,1%B"P 1 1
81#(15!00 "E& "WIVEL, OPW'8)2(, VAPORREC 1 1 1
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8EFORE !O3 8E.IN
)efore you be%in your installation procedure* verify that you have all the #it components and user$
supplied materials that you re+uire for the installation.
CBe'9 Mo*i+i'#"ion Ki"
1. On a clean flat surface* open the "odification #it and lay out the components.
2. ,heck your #it contents a%ainst the list of components accordin% the swivel type* as described in
the tables.
Asse2C$e Too$s #n* M#"e%i#$s
In addition to the "odification #it components* you need the followin% items
"edium Phillips screwdriver
"edium -lotted screwdriver
Wire strippers
,rimpin% tool
,rescent wrenches &assorted sizes(
.octite No. '/0 &or e+uivalent(
Protac /01/ ,yanoacrylate !dhesive &or e+uivalent( &used for the Protector
2ubber(
!ccess to warm water.
Mo*e$ OPW
1= o+ ,7 No11$e
IN-TALLATION IN-TR3CTION-
-;e'i#$ "%e#"2en"s
-CREW-: To ens&%e "B#" #$$ s'%e:s %e2#in "i6B"7 #;;$) # s2#$$ #2o&n" o+ LOCTITE No>24,
o% eD&iv#$en" on #$$ s'%e:s Ce+o%e inse%"in6> Do no" ove% "i6B"en>
T%#ns'eive C#C$e: I" is ve%) i2;o%"#n" "o ins"#$$ "Be '#C$e ve%) '#%e+&$$) "o #voi* #n)
*#2#6e "o "Be '#C$e E#'9e"> TBe ins"#$$e% B#s "o #voi* #n) +%i'"ion o% %&CCin6 "Be '#C$e :i"B
#n) 2e"#$ &ni"s7 s&'B #s "Be s:ive$ #n* "Be Bose #*#;"e%> An) C%e#9 o% '&" in "Be '#C$eFs
E#'9e" :i$$ '#&se "Be 6#so$ine "o ;ene"%#"e "B%o&6B "Be '#C$e in"e%io% "o o&"si*e o+ "Be
Bose>
DETAC0 T0E 0O-E
1. -witch off the dispenser.
2. 3ntie sli%htly the hose on pump side.
3. 4mpty the hose contents into an appropriate container.
4. 5etach the hose from the nozzle. #eep the nozzle filter.
5. In OPW67 type remove the ori%inal plastic cover from the nozzle. .eave in place the cover in
the other types.
6. 5etach the ori%inal swivel from the hose8 discard the ori%inal swivel.&49cept for the breakaway
nozzles in which it is part of the breakaway mechanism(.
7. 5etach the hose from the pump.
IN-ERT T0E TRAN-CEI4E CA8LE INTO T0E 0O-E
1. 3nwind the Transceive ,able &:0( and carefully inspect the Teflon outer insulation for holes or
breaks.
2. Thread the Transceive ,able throu%h the hose.
3. Position the :;$meter cable len%th so that
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Normal speed pump < : meter of slack e9posed at nozzle end/ ' meters of slack inside
hose. 2emainder of cable e9posed at pump side.
7i%h speed pump < : meter of slack e9posed at nozzle end/ :/' meter of slack inside hose.
2emainder of cable e9posed at pump side. Note The flow of the hi%h$speed pump will
force the cable to bunch at the aperture of the nozzle if there is too much slack inside the
hose.
CONNECTIN. T0E 0O-E ADAPTER 5P3MP -IDE<
1. 2emove the 7ose !dapter cover
Turn the !llen screw clockwise to loosen the cover.
2emove the cover and thread it on to the hose.
2. Thread the cable throu%h the =cable path> openin% in the 7ose !dapter &:6(.
3. !ttach the 7ose !dapter to the hose.
Mo*e$ OPW
18 o+ ,7 No11$e
4. On the hose side* thread the followin% components onto the e9posed portion of the Transceive
,able* in this order
)ronze Nipple &:( 49ist in some of the kit.
O$rin% seal &'(
)ronze Washer &0(
?land &/(.
5. Work the O$rin% -eal and )ronze Washer into the base of the screw hole.
6. -crew the ?land into the !dapter. Pay attention to do it not too ti%ht.
7. On the pump side* thread the ,onduit Nipple &:1( *if in the kit* lon%$side out onto the cable. Then
position the nipple so that the %roove in the nipple fits into the e9it aperture in the 7ose !dapter.
8. 2eplace the cover and ti%hten. &Turn the !llen screw counter$clockwise.( .eave under the cover
about :@cm cable spare to make later on the re+uired connection.
CONNECTIN. T0E -WI4EL 55<
1. Aerify that two =O$rin%s seal> are pre$installed on the -wivel < one on each of two sets of threads.
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Mo*i+i'#"ion Ki" 1@ o+ ,7
2. -ome of the swivels have a pre installed sprin% c clip* this sprin% is to hold the cover after
installation. 2emove the sprin% clip from the swivel and hold it to reinstall it later.
,$clip on swivel
3. Thread the -wivel ,over onto the hose. ,orrect position !llen screws towards the nozzle.
4. ,arefully thread a short part of the cable throu%h the =cable path> openin% in the -wivel &@(.
5. Thread the followin% components onto the e9posed portion of the Transceive ,able* in this
order
)ronze Nipple &:( &In some -wivels it is part of the swivel set(
O$rin% seal &'(
)ronze Washer &0(
?land &/(.
Mo*e$ OPW
20 o+ ,7 No11$e
6. Work the )ronze Nipple &If not part of the swivel set(* O$rin% seal and )ronze Washer into the
base of the screw hole.
7. -li%htly screw the ?land into the -wivel. Do not ti%hten.
8. ,arefully pull the rest of the cable to its final position.
9. 3se ' crescent wrenches to ti%hten the -wivel to the hose.
Warning % &n internal pin limits the rotation of the '(i)el mechanism. To a)oid brea*in+ the pin,
place one (rench on the nut that connects the hose to the '(i)el and the second (rench on the shaped
ed+es of the base of the '(i)el +roo)es. Do not use the rounded interior dis* in this operation-
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Mo*i+i'#"ion Ki" 21 o+ ,7
:;. Birmly ti%hten the ?land into the -wivel. Pay attention to do it not too
ti%ht.
IN-TALLIN. T0E COIL 3NIT 57< ONTO T0E NOZZLE
1. Install the ,able Protective Pipe &if supply with the kit(
3se a slotted screwdriver to remove the screw that fasten the spout to the nozzle. Bor
OPW::! Cust sli%htly release the pin and attach the cable protective pipe to it.
Position the ,able Protective Pipe over the screw hole with the pipe runnin% back
towards the hose alon% the nozzle handle.
3se the same screw to ti%hten the ,able Protective Pipe to the nozzle.
2. Install the ,oil 3nit &49cept for OPW::! D OPW::B and Narrow )obine(.
Mo*e$ OPW
22 o+ ,7 No11$e
Position the ,oil 7ousin% !dapter on the nozzle spout so that the =openin%> is up and two screw$niches
face the spout.
Thread the ,oil 3nit onto the spout < wide end towards the handle < pushin% it all the
way to the end.
Thread the ,oil cable throu%h the ,oil Protective Pipe &If supply(.
3se the two %uide keys &male and female( to ali%n the ,oil 7ousin% onto the !dapter.
"ake sure the lip of the ,oil 3nit and the lip of the !dapter form a level surface.
Position the ,oil 3nit and !dapter so that the ,oil wire runs alon% the top of the nozzle or
alon% its left side.
3se your Phillips screwdriver to ti%hten two screws that hold the ,oil 3nit to the nozzle.
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3. Bor the OPW::! Nozzle Type Install the ,oil 3nit as follows
,onnect the metal unit &P/N 1:E0:00E; or P/N 1:E0:00E: as supply( to the housin%
adapter &E( usin% !llen screw P/N 1:@':00;; half the way.
Insert the housin% adapter with the metal attached to it* to the nozzle spout.
Take out the screw that fastenin% the spout to the nozzle. Insert the metal ed%e to the
notch under the screw.
-crew back the spout screw and apply to it loctite$'/0. Ti%ht the adapter usin% an !llen
screw.
!ssemble the ,oil unit &6( on top the housin% adapter* ali%n the cable properly and
underneath the nozzle cover.
Ti%hten the ,oil 3nit to the housin% by the two screws &1(.
4. Bor the OPW::B Nozzle Type Install the ,oil 3nit as follows
Mo*e$ OPW
24 o+ ,7 No11$e
Take out the Aapor 2ecovery 2ubber !dapter from the nozzle.
Take out the screw that fastenin% the spout to the nozzle.
Install the ,oil 3nit &6( onto the Aapor 2ecovery 2ubber.
2einstall the 2ubber to the nozzle.
Wind two turns of the coil unit around the rubber.
5 !ttach the Plastic ,over &if applicable( &:/( to the nozzle.
Note% .f #ou ha)e difficult# (or*in+ the Plastic o)er into position, tr# soa*in+ it in (arm (ater
for se)eral minutes. This (ill ma*e the plastic more pliable.
6 3se Protac /01/ adhesive to attach the 2ubber Protector &:@* Optional( to the Plastic ,over
with its wide =win%> up.
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*'RRO" :O:!*-
The narrow bobine is desi%ned to be use specially for a narrow holster. It is applicable to those
kits that used a rectan%ular narrow shaped bobine for a narrow holster.
Picture :$ ,oil 3nit !ssemble
:. )obine 5escription
This )obine coil unit has rectan%ular and narrow shape enablin% usin% the nozzle with a
narrow holster.
!s the previous Narrow )obine the coil unit is combined with two
plastic units with the coil inside. The new coil unit includes the internal adapter pre$
assembled formin% one assembled coil unit.
N The coil bobine unit includes the followin% parts coil* left &with the cable hole( and ri%ht side
bobine and four adapters and two !llen screws. Only one of the adapters is re+uired and
assembled in the coil unit. -ee picture '
Mo*e$ OPW
2= o+ ,7 No11$e
Picture '$ ,oil 3nit Parts
The four adapters are used to adapt the narrow bobine to a variety of nozzle types* dependin% on
their diameter.
4ach of the adapters is marked with its recommended nozzle diameter.
a. P/N 1:E0/:;'E -ize 'E$0: mm
b. P/N 1:E0/:;'6 -ize '6$'E mm
c. P/N 1:E0/:;'@ -ize '@$'6 mm
d. P/N 1:E0/:;'0 -ize '0$'@ mm
The )obine is comin% assembled with the coil and the narrow adapter P/N 1:E0/:;'E size 'E $0: mm.
This size is the most popular and the installer can replace the adapter to its appropriate and re+uired size
very easily.
'. 2eplacin% the adapter
!lthou%h the coil unit is comin% with the 1:E0/:;'E plastic adapter 'E $0: mm as a default and popular
confi%uration* the installer can replace the adapter to its re+uired size usin% one from the other three
adapters as followin%.
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Open the bobine throu%h its two !llen screws &3se standard !llen key / mm(. Take out the adapter in a
dia%onal movement so not to dama%e the coil. -ee picture 0.
Picture 0$ !dapter 2eplacement
Put the re+uired adapter. Put it back carefully not to dama%e the coil* the adapter is not symmetric and
the small notch for the cable must come on top of the cable. -ee picture /.
Picture /$ !dapter
Mo*e$ OPW
28 o+ ,7 No11$e
-lide the adapter into the notch* put back the bobine ri%ht side* and sli%htly screw back the two !llen
screws.
0. 2ecommended plastic adapter size table.
The new Narrow )obine set has / adapters* from which one is preinstalled in the unit. The installer can
choose one out of the four adapters for the appropriate nozzle size. It is very important to choose the
appropriate size* so not to cause any mechanical and visual deformation of the coil unit while installed on
the nozzle* and formin% an appropriate and uniform mechanical ti%ht and stren%th between the assembled
coil unit with the adapter and the nozzle.
Bollowin% is a recommended table helpin% the installer to choose the appropriate size.
P/N 1:E0/:;'E -ize 'E$0: mm OPWF1* OPW '6* OPW ::!
24?3.!2/N4W
P/N 1:E0/:;'6 -ize '6$'E mm
P/N 1:E0/:;'@ -ize '@$'6 mm
P/N 1:E0/:;'0 -ize '0$'@ mm OPW::!$3N.4!545
/. Installation of the new coil unit to the nozzle
-li%htly release the two !llen screws of the coil unit assemble to enable pushin% the unit onto
the nozzle.
Thread the ,oil 3nit assemble &assembled with its apropriate adaptor( onto the spout <
pushin% it all the way to the end. Pay attention not to destroy the coil
Bor e9amples see Picture F for OPW$::! 2e%ular.
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Picture F $ OPW ::! 2e%ular
Thread the ,oil cable throu%h the ,oil Protective Pipe &if applicable( or under the
nozzle cover.
Position the ,oil 3nit so that the ,oil wire runs alon% the left side of the nozzle.
3se an !llen screwdriver to ti%hten properly the two screws that hold the ,oil 3nit to the
nozzle.
CONNECTIN. T0E NOZZLE TO T0E 0O-E
1. "ake sure the -wivel ,over &F( is positioned on the hose with the !llen screws facin% the
-wivel.
2. Place the nozzle filter back in its position.
3. !ttach the nozzle to the -wivel
7old the nozzle in a suitable clamp. 3se a sin%le ade+uate crescent wrench placed on the
shaped ed%es in the indentation between the rounded disks of the -wivel.
Mo*e$ OPW
,0 o+ ,7 No11$e
Birmly ti%hten the nozzle to the -wivel.
Warning% &n internal pin limits the rotation of the '(i)el mechanism. To a)oid brea*in+ the pin, place
#our (rench on the shaped ed+es pro)ided bet(een the rounded interior dis*s. 'uppl# counter pressure
b# +rippin+ the handle of the nozzle. Do not use the shaped ed+es ad/acent to the hose in this
operation-
.oosen the hose and ali%n the swivel to be in a center position when the nozzle is in the
pump. Birmly ti%hten the hose.
-ee =,onnectin% the nozzle> para%raph /.
4. ,onnect the ,oil wire to the hose Transceive ,able
Install the Protective -leeve &::( onto the ,oil wire. Insert the sleeve into the ,oil
Protective Pipe* allowin% ' cm to e9tend beyond the pipe towards the -wivel.
3se a wire stripper to strip the ends of the ,oil wire and the
hose
Transceiver ,able* e9posin% G cm of wire.
Note% Ma*e sure #ou lea)e enou+h oil (ire so that #ou can sto( the connection under the '(i)el
co)er.
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Mo*i+i'#"ion Ki" ,1 o+ ,7
N !li%n the stripped ends of the ,oil wire and the Transceive ,able < polarity is not
important. 3se the ' insulated ,rimpin% -leeves &:'( to Coin the wires. 3se your
crimpin% tool. 5o not use cutters or pliers to crimp the connections.
5. Install the -wivel ,over
Push the -wivel ,over &F( %ently over the pipe* coverin% the crimp connectors.
Position the cover so that the end of the ,oil Protective Pipe fits into the cutout slot in the
cover and the cover does not dama%e the cable. Push the cover all the way towards the
nozzle.
Bor swivels that have c clip sprin%* reinstall the c clip back on top of the swivels.
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6. !pply a small drop of .octite '/0 to each of the !llen screws in the -wivel cover. Then ti%hten
the cover usin% the !llen key provided with the kit.
7. 3se cable tie to ti%hten the ,oil ,able to the nozzle* whenever the cable is loose.
CONNECTIN. T0E 0O-E TO T0E P3MP
1. ,onnect the hose to the pump and ti%hten.
2. ,onnection the transceiver cable between 7ose and P3"P
"arning
The connection between the transceiver cable and cable to
the (ump at the ;ose adapter must be done to avoid any
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lea#age of gasoline to the (ump.
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2emove the cover* cut the transceive cable 3se a wire stripper to strip the ends of the hose
Transceive ,able and the pump transceive cable* e9posin% G cm of wire. Note "ake sure
you leave enou%h wire so that you can stow the connection under the 7ose adapter cover.
!li%n the stripped ends of the Transceive ,able from the hose and the transceive cable
to the pump< polarity is not important.
3se the ' insulated ,rimpin% -leeves &:'( to Coin the wires. 3se your crimpin% tool. 5o
not use cutters or pliers to crimp the connections.
3. Thread the Transceive ,able slack throu%h the Ble9ible ,onduit &:E( and the Termination &':( to
protect the Transceive ,able. ,hoose the ri%ht len%th of the re+uired conduit* as described for
item :E.
4. Thread the Transceive ,able throu%h the fittin% &';( and install the fittin% to the pump. "ake
sure that the fle9ible conduit %ets a proper %roundin%. -tore some of the slack cable inside the
pump.
5. ,onnect the Transceive ,able to the pumpHs interior Cunction bo9.
3OD!F!&'T!O* )!T FOR O(" *O<<1-, "!T; :R-')'"'%
1. The instruction for the OPW nozzles with breakaway is mostly the same as described without the
breakaway unit. The breakaway is another unit part of the system and not part of the kit. The
breakaway unit main task is to protect from the %asoline to pure out when the hose is pulled up to
stron%.
2. The breakaway can be placed in several confi%urations* Ne9t to the nozzle* in the middle of the
hose or ne9t to the pump.
3. The transceive cable can not pass throu%h this unit and so there is terminals to detour it. There is a
set of adapters one in each side of the breakaway that the cable pass throu%h them to detour the
breakaway. The cable connection is done e9ternal to the breakaway ne9t to the hose adapters*
usin% the cable terminals within this kit.
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4. The kit 1:E0:/6EE is used for breakaway system* placed in the middle of the hose.
5. Installation of the coil and transceive cable at the nozzle with breakaway will be done in
two sta%es.
!t the first sta%e complete installation of the coil and the transceive cable at the nozzle side followin%
the instruction of the manual &at this sta%e instead of connectin% the hose adapter to the pump* ti%hten it
to the breakaway( with a cable slack of :@cm*out of the hose adapter.
-econd sta%e will be installation of the transceive cable from the breakaway to the pump as followin%
D-T'&; T;- ;O,--(+3( ,!D-
1. 5etach the hose from the break away &pump side(.
2. 5etach the hose from the pump.
!*,-RT T;- TR'*,&-!=- &':1--(+3( ,!D-
1. 3nwind the Transceiver ,able and carefully inspect the Teflon outer insulation for holes or breaks.
2. Thread the Transceiver ,able throu%h the hose.
3. Position the cable len%th so that one meter of slack inside hose/remainder of cable
e9posed at two ends.
&O**-&T!*> T;- ;O,- 'D'(T-R-(+3( ,!D-
5. 2emove the 7ose !dapters cover
Turn the !llen screw clockwise to loosen the cover.
2emove the cover and thread it on to the hose.
6. Thread the cable throu%h the =cable path> openin% in the 7ose !dapter.
7. !ttach the 7ose !dapters to the hose on both sides. 49posed transceive cable from both
adapters.
8. Thread the followin% components onto the e9posed portion of the Transceive ,able* in this
order
O$rin% seal.
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)ronze Washer.
?land.
9. Work the O$rin% seal and )ronze Washer into the base of the screw hole.
10. -crew the ?land into the !dapter. Pay attention to do it not too ti%ht.
11. Thread the ,onduit Nipple &:1( *if in the kit* lon%$side out onto the cable. Then position
the nipple so that the %roove in the nipple fits into the e9it aperture in the 7ose !dapter.
2eplace the cover and ti%hten. &Turn the !llen screw counter$clockwise.( .eave under the cover about
:@cm cable spare to make later the re+uired connection.
&O**-&T!*> T;- ;O,- TO T;- (+3(
-ee para%raph with the same name in this manual.
&O**-&T!*> T;- TR'*,&-!=- &':1- O=-R T;- :R-')'"'%.
The transceiver cable can not pass throu%h the breakaway* so the cable detour it. There is a set of adapters
one in each side of the breakaway that the cable pass throu%h them to detour the breakaway. The cable
connection is done e9ternal to the breakaway ne9t to the hose adapters* usin% the cable terminals within
this kit.
,onnect the terminals over the break away* the male terminals p/n 1:@6;;0:@ in the nozzle side and
female terminals p/n 1:@6;;0:/ in the pump side. Ti%ht with plastic cable tie both sides as shown in
the pictures.
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MODIFICATION KIT FOR OPW NOZZLE- 4APORRECO4ER!
1. The instruction for the OPW nozzles with vapor$recovery is mostly the same as described for the
re%ular unit. The vapor$recovery system has an inner part throu%h which the vapor is bein%
collected.
2. The transceive cable has two possibilities to run alon% the hose. Birst throu%h the inner part of the
hose and second between the inner and the outer hoses. In order to protect the cable Cacket it is
re+uired to pass the cable throu%h the inner part.
3. ,onnectin% the hose adapter/swivel &both sides(
*OT-? !n some no@@le equipment the two sets of hose adapters are not interchangeable. The
coned part on the no@@le side is made to accept a larger hose si@e 5the side of the hose with the
anti-#in# sleeve9. The coned part of the adapter for the pump side is made smaller. +se the
following instructions to install both sides.
*OT-? This modification #it may include nipples not needed for your specific installation.
(1) Thread the cable throu%h the end hose adapter/swivel &two parts(.
(2) -lide the correct coned part of the adapter onto both sides.
(3) Brom the old adapters transfer the O$rin%s onto the inside of the threaded part of the
hose adapter. &The end of the hose will seal a%ainst this O$rin%(.
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(4) Insert the dual hose &with coned part attached( throu%h the second part of the
adapter and lock ti%htly usin% the ,$clip aside earlier to secure the adapter to the
hoses.
(5) Ti%hten the three !llen screws securin% the adapter to the outer hose.
(6) "ake sure the two O$2in%s on the inner hose are not dama%ed.
(7) -lide the e9tender pipe &from the kit( onto the O$2in%s.
IN-PECTIN. T0E IN-TALLATION
1. ,heck the Nozzle installation. "ake sure that the ,oil 3nit is secured under the Plastic ,over.
2. "ake sure that the Protective Pipe is fastened on both ends.
3. Test the -wivel to rotate only one complete turn.
4. Test the -wivel to be in a center position when the nozzle is in the pump.
5. Inspect the 7ose !dapter installation. "ake sure the wire is protected all the way into the pump.
6. Operate the Pump for at least :@ minutes. "ake sure there are no leaka%e from the -wivel* 7ose
!dapter and all the connections alon% the 7ose.
Mo*e$ OPW