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TECHNICAL SPECIFICATIONS FOR JATROPHA SEEDS CLEANING,

PREPARATION AND PREPRESSING UNIT



CAPACITY - 1000 TONS PER DAY



Quotation No. : KMI/F-011450/08

Date : 05.02.08

Consisting of : Seeds Cleaning, Preparation and
Pre-pressing Section

Seed to be processed : Jetropha Seeds

Project : M/S Agro Energie Development

Contact Person : Mr. Bruno Vaes

Contact Details : M/S Greenline Industries
Europe Office
Mobile: +32 474 714 665
Fax: +32 10 846 351
Email: b.vaes@greenlineindustries.com
OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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1. Specification of Equipments

Item Qty Description

1 1 No Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets
inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories. To deliver
the seeds to Cleaner.

2 3 Nos Seed Cleaners

Multi Tray Pneumatic Seed Cleaners removes the impurities from
seeds. It is complete with suitable pneumatic system with Blower
motor cyclone collector (dust collector) pneumatic chamber,
required piping and all transit connection, motor for machine
drive. These trays remove the bigger impurities like stone pieces,
wooden pieces, iron particles etc. The same size of the impurities
and sticky dust is removed with the help of the pneumatic
system. After the seeds pass through the tray pneumatic system.

3 1 No Conveyor

Chain conveyor (Redler type) with chain mounted on
sprockets inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories. To deliver
cleaned seeds to Destoner.

4 4 Nos Destoner

Vibratory type operating on vacuum principle. Steel box frame
with sieve slope adjustment. Sieve box supported on rubber
blocks with durable wooden sieve frames, covered with steel
screens, aluminium baffles and cleaners complete with
inspection windows and adjustable stone separation device
includes cyclones, air locks and air fans.

5 1 No Clean Seed Conveyor

Chain conveyor (Redler type) with chain mounted on
sprockets inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories.
to deliver the materials to Distributing conveyor for Decorticator

OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Item Qty Description

6 2 Nos Distribution Conveyor

Chain conveyor (Redler type) with chain mounted on
sprockets inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories.
To deliver the materials to Decorticator battery

7 2 Sets Decorticator

C.S construction rotary drum type decorticator provided with
beaters complete with drive and accessories. To decorticate
seeds and remove hulls from the seeds. The unit is provided with
blower. (10 Nos each set)

8 2 Nos Kernel Conveyor
Chain conveyor (Redler type) with chain mounted on sprockets
inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories. This
conveyor carries the meat to Pre-pressing section.

9 2 Nos Husk Conveyor

This conveyor carries the hulls to Hulls Godown (maximum
length 5 Mtr). Complete with Electrical motor with suitable
reduction gear with all accessories.

10 1 No Conveyor
Chain conveyor (Redler type) with chain mounted on sprockets
inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories. To deliver
kernels from item No. 8 to conditioner

11 1 No Conditioner

Multistage vertical cylindrical vessel with double bottom jacket
heating system in each stage, centrally located Agitator Shaft with
sweeps in each stage, level controlling system drive comprising of
reduction gearbox and motor etc.

12 1 No Conveyor
Chain conveyor (Redler type) with chain mounted on sprockets
inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories. To feed the
materials to Pre-pressing unit.

OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Item Qty Description

13 4 Nos Pre-press Oil Expellers
KUMARS X PRESS OIL EXPELLER without cooker
Complete with Horizontal feeder with variable speed drive and
vertical feeder with main electric Motor (200 KW 1440 RPM)
Helical 3 stage reduction gear box of international make and
design for better reliability
a) Barring Motor system with sparge clutch to ensure that material
inside the chamber is emptied in case of power failure (with help of
small generator) and press can be restarted.
b) Motor control panel for all motors with feed control system for
horizontal feeder to control feed to press with suitable incomer and
metering etc.
c) Feeding cage single piece steel cast worm Dia 300 mm x 1366 L
d) Discharge cage single piece steel cast worm Dia 276 mm x 1316 L
e) Lock type single clamping bolts for easy maintenance and handling
f) The high quality alloy steel worm shaft water cooled. Driven through
helical gear box. Shaft can be withdrawn with disturbing either bear
box or thrust bearing housing.
g) Worm shaft assembly, cage bars, rings are stellite hard faced for high
wearing life.
h) Mechanical hoist for chamber lifting
i) Pneumatic wrench with sockets for tightening or loosing chamber
clamp bolts (without compressor unit)

Duty : To extracting oil by mechanical expression

14 1 No Cake Conveyor
Chain conveyor (Redler type) with chain mounted on sprockets
inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories. To convey cake
from Expeller outlet to Cracker Breaker

15 1 No Oil Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets
inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories. To convey
extracted oil from expellers to Oil-N-Foot Tank.

16 1 No Oil-N-Foot Tank

Rectangular / cylindrical tank suitable capacity in C.S
construction complete with necessary nozzles and agitator
provided with perforated sheet on top to entrap any particles.
OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Item Qty Description

17 1 No Pump

Screw pump / gear pump complete with motor coupling, base
frame for delivering oil from Oil-N-Foot Tank to Vibro Separator.

18 2 Nos Vibro Separator

Consisting of supporting frame with built in screen and oil and
foots discharge funnels. The vibrating screen is spring mounted
in the frame the unit is inclusive of eccentric drive & motor. For
Separating foot sludge particles and other impurities from oil.
Size 72

19 1 Lot Sludge Conveyor
Screw conveyor u trough type casing with top cover, screw flight
welded to the C.S. Pipe and with necessary shaft, Hanger bearings
etc complete with drive motor and accessories etc To deliver the
separated sludge from Vibro to Feed conveyor.

20 1 No Settling Tank

C.S. construction cylindrical tank complete with level indicator. To
collect partially clean oil from Vibro Separator.

21 1 No Pump

Centrifugal pump with motor, base frame, coupling etc to deliver
clean oil from clean oil tank to filter.

22 2 Nos Pressure Leaf Filter 70m2

Filter tank is of C.S. construction and leaf made of S.S. Filter
element. The filter elements are of 5 layer construction. The filter
is provided with a pneumatically operated discharge butterfly
value, vibrator and cyclone collector. To filter the oil

23 1 No Cloudy Oil Tank
Cylindrical vessel with conical bottom for collecting cloudy oil from
system.
24 1 No Filtered Oil Tank

C.S. construction cylindrical tank with level switch. To collect
filtered oil from filter press

OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Item Qty Description

25 1 No Filtered Oil Pump

Centrifugal pump with motor, base frame, coupling. To deliver
filtered oil from filtered oil tank to storage or for processing.

26 1 Lot Accessories

M. S. Pipes - C class in 6 Mtr. length for steam, water, and oil lines
and M.S. material for inter connecting equipments.
Valves Ball valves for oil and water, Globe valves for steam and
condensate.
Steam strainers, steam traps etc.
Level indicators, temperature and pressure gauges, flow
indicators etc.

27 1 Lot Control Panel

Control Panel (1 Set) Dust vermin proof control panel
fabricated from M.S. sheet provided with MIMIC diagram
complete with individual component for each motor with relays,
contactor, fuses, On/Off Switches etc. complete with incomer,
capacitor etc. Cable glands etc. interconnecting individual motor
to push button and main control panel.

28 1 No Cake Elevator

C.S construction chain bucket type elevator with chain bucket
mounted on sprockets inside casing with chain tightening
complete with drive, accessories etc to deliver the cake to breaker.

29 1 No Conveyor

Screw conveyor u trough type casing with top cover, screw flight
welded to the M.S. Pipe and with necessary shaft, Hanger
bearings etc with motor and accessories. To distribute the cake to
Cake Breaker

30 3 Nos Cracker Breaker

To break the cake into small pieces. Four roll cracker breaker rolls
mounted inside the casing complete with feeding arrangement
and drive provided with gap adjusting arrangement

31 1 No Transfer Conveyor

Chain conveyor (Redler type) with chain mounted on sprockets
inside the casing and complete with chain tightening
arrangement and drive and all necessary accessories. To deliver the
conditioned cake to SEP.
OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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TYPICAL OPERATING PARAMETERS

Mass balance based on Jetropha Seeds commercial grade with following characteristics

Avg. Moisture - 6.5%
Avg. Impurities - 3.5%
Avg. Oil Content - 35%
Hulls in seeds - 36%
Solids - 19%

Product Output using pre-pressing and SEP
Crude Expelled oil - 245 M.T
Crude Solvent Oil - 102 M.T
Deoiled cake with <1% oil - 313 M.T
Hulls - 310 M.T
Impurities & process loss - 30 M.T

Total connected Load - 3650 HP (for process house only)
Transformer required - 3000 KVA
With L.T.D.B cables etc

Process parameter and guarantee

Residual oil in cake - Less than 1%

Power consumption for pre-pressing - 30

Power consumption for SEP with
Preparatory & meal conditioning - 7 to 9

Power consumption for Boiler,
Cooling Tower, Storage pump and others - 3 to 5

Steam consumption
Steam at 10 Kg/cm2 and 3 Kg/cm2
For full press Prepressing - 70 to 80 Kg
For SEP with meal conditioning - 250 to 280

Water in circulation / consumption - 17m3/M.T of feed to SEP

Hexane consumption - 1 to 2 Kg/M.T of feed

Hull separation efficiency - 86%


OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Land required (Refer site plan)

Total land required - 55000 Sq.Mt

Process house building - 40 Mtr x 104 Mtr
Raw material storage Silo - 40 Mtr x 60 Mtr
Receiving Hopper, pre-cleaner - 27 Mtr x 31 Mtr
And others - 15 Mtr x 20 Mtr
Oil Tank - 30 Mtr x 50 Mtr
Pump House for oil tank - 12 Mtr x 10 Mtr
Boiler House - 15 Mtr x 20 Mtr
Sub station - 30 Mtr x 20 Mtr
Mill Storage - 30 Mtr x 60 Mtr
OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Auxiliaries

1. Steam Generation Distribution System

Agro waste husk fired boiler 15000 Kg/Hour @ 10.5 bar with accessories, feed
pump, chimney, water softening unit, service tanks etc. Steam distribution line,
condensator, and return line pressure reducing station.

2. Hull conveying system Pneumatic Hull conveying system with feeding hopper,
conveying pipe, suction blower and dust collecting system.

3. Water Cooling and Cold water circulation system

Induced draft cooling tower for circulating water 150000 Gln/Hour
Cold water circulating pump 2 Nos for each tower
Water distributing pipe line and return line with fittings, valves etc

4. Electrical sub station Consisting of step down Transformer for stepping down 11 KV
power to 400 440 volts complete with C.T.P.T unit four pole Structure, (capacity 3000
KVA)

L.T.D.B with individual sectional compartment provided with necessary
instrumentation. Cables for L.T.D.B to individual sectional motor control centre
complete with earthing materials, building light, street light materials.

5. Seed online weighing system For weighing feed materials complete with belt type
weighing unit with feed hopper and discharge hopper.

6. Cake weighing system For weighing powder cake from elevator before storage.

7. Seed Storage System suitable for 30 days storage capacity (30000 Ton) - Consisting of

1. Flat bottom GIC Silo with accessories i.e. level switches, aeration fan, sweep
auger etc.
2. Receiving hoppers
3. Pre-cleaner
4. Conveying Equipments, Elevators, Conveyors etc
5. Supporting structural for Elevators and conveyors

8. Insulation materials - Consisting of mineral wool, glass wool, prepared slabs, wire
mesh, cladding materials and accessories for insulation equipments pipelines as per
required.

9. Painting Materials Consisting of red oxide paints, emulsion paints / acrylic paints as
per standard color code for painting structure, equipments etc

10. Steel structural materials for equipment staging and working platform. - (Estimated steel
structural materials 66 M.T for Oil Mill, 100 M.T for S.E.P, 28 M.T for Boiler house and 35
M.T for pipeline supports.
OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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11. Storage Tanks C.S construction vertical cylindrical storage tanks for storage of oil
complete with accessories required nozzles, level indicator etc (The materials will be
supplied in CKD condition). (15 days storage)

Expelled oil storage tanks - 1500 x 3 Nos
SEP oil storage tanks - 500 x 3 Nos
Solvent Storage tanks - 50 x 3 Nos

Pumps for circulating / delivering oil Centrifugal pumps with motor base
frame, motor coupling for circulating / delivering the crude oil.

Pipeline valves M.S / C.S pipeline fittings, valves for circulating and transferring the
oil from the storage tanks.

12. Laboratory equipments and glass wares for testing raw materials and quality control of
finished products and by products

13. Spares for one year consisting of spares for Oil Expellers, Elevator chains, screw press,
filter cloth etc and spares for Boiler, Silo storage system, boiler, electricals and spares for
Solvent Extraction plant.







OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Exclusions

The following services and equipment are excluded from the Seller's supply unless
they are otherwise specifically listed as provided by the Seller.

1. Independent insurance inspection and/or non-destructive testing of any pressure
vessels or pipe work or any other items that may be deemed necessary by the
Purchaser or his relevant Authorities.

2. Civil works, raw materials, chemical, finished product, By product of any kind such
as but not limited to buildings, foundations, supports, ladders or platforms.

3. Raw water storage, water softening unit and soft water distribution

4. The removal of products, water, condensate or any other substance from the
building/s housing the equipment.

5. Any fire equipment for the plant whether this is fixed or portable appliances,
sprinkler systems, water ring main and hydrants.

6. All expenses for labour, material, welding equipment, tools, temporary platforms,
cranes or any other equipment required to load, unload, assemble, erect or install
the equipment on site.

7. Tools, tackles and any consumables and/or chemicals for the process such as the
first filling of gearboxes, lubrication oils and greases heat transfer mediums etc.

8. Raw materials, chemical consumables for trial run and commissioning of plant

9. Erection, installation or constructional services of any kind. Preparation of the
complete installation for start-up, commissioning or training personnel in the
operation of the plant. (These services can be provided at an extra cost to be
agreed at time of request).

10. Weigh Bridge and raw material reception section

11. Workshop equipments

12. Effluent treatment plant and waste water disposal system

13. Fire fighting system

14. Any other equipments, informations or services not specifically referred to as being
included in the supply specified in the quotation by Kumar Metal Industries.
OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Engineering Back Up

1. Site plan based on proposed site indicating all buildings / process house
sizes and location.

2. Lay out drawings for process equipments along with load data, equipment
support details and its location

3. Foundation details for equipments/ items

4. Flow diagrams and P&I diagrams for process and utilities showing the main
process flow, pipeline sizes, valves and fittings and instrumentation.
Indications of where insulation is necessary will be marked on these
drawings

5. Kumar will provide plant and equipment drawings showing positional
relationship of the items to be supplied. (And indication of any necessary
access walkways and platforms if applicable).

6. Specifications for piping, showing material of construction for pipes, valves
and fittings and miscellaneous items for the various services.

7. Specifications in terms of material and thickness for insulation.

8. Drawings showing the outline dimensions, connection orientations and
weights.

9. Electrical drawing showing the control of the plant with process.

10. Upon completion of the shipment of the equipment, Kumar will provide
two (2) sets of manuals containing operating manuals for the Kumar
process system(s), assembly drawings and manuals of all major purchased
components, and assembly drawings of all Kumar designed equipment. All
manuals will be in the English language.

11. Kumar will arrange for supervisory staffs to supervise installation and
assembly of the plant. Supervision charges will be extra.

OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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COMMERCIAL

Price Summary:
F.O.B. MUMBAI EURO

KUMARS Seed Cleaning, Preparation and Prepressing Section 1561000

KUMARS Solvent Extraction Plant for Cake (500 TPD) 995000

Estimated cost of Common Auxiliaries 3686500

Engineering Charges 125000

Supervision Charges (60 man days) 35000
-------------
Total FOB Mumbai Port EURO 6402500
=======

(Six Million Four Hundred Two Thousand Five Hundred only)

As per the Technical Specification attached

Terms of Payment for Supply of Equipment:

By Irrevocable confirmed letter of credit recourse valid for 210 days and further 21
days for negotiation. The LC should allow 35% down payment and balance on
presentation of shipping documents.


Bankers

L/c to be advised through and available with Canara Bank Foreign Department
Mumbai North, Plot No.402/478, Neel Sagar Apartment, TPS- V, Shraddhanand
Road, Vile Parle-East, Mumbai-400057,Maharashtra, India,
TEL N0.-91+22-26192047/52/54
Swift Code CNRBINBBBFN
All bank charges outside India to the account of Opener.


Delivery:

We are in a position to supply the equipment within a period of 180 to 210 Days
from the date of receipt of your technically and commercially clear order including
receipt of advance.


OFFER NO: KMI/F-011450/08
1000 TPD JETROPHA CRUSHING PLANT
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Validity:

This offer is valid for your acceptance for 60 days from the date hereof and thereafter
subject to our written confirmation.

Reservation:

We reserve our right to change technical specifications or makes of equipment in
order to incorporate the latest development or modifications in the plant without
affecting the overall performance. All such modifications / changes shall be
informed to the Purchaser from time to time whenever to be incorporated or
implemented.

Thanking you
Yours Faithfully


Sunil Manaktala
For Kumar Metal Industries
Mumbai, India.