The Golden Decade 2011-2020 Presented by: Alok Industries Limited May 2012 2 Contents Growing Global Textile Trade and trend China Domination - Whether sustainable ? Overview of Indian Textile Industry Golden Decade for Indian Textile Industry 2011-2020 Yes India Conclusion Growing Global Textile Trade and Trend 4 Global Textile Trade Has Grown Significantly Over The Years And Expected To Grow Further Quota Phase Out Regime Post Quota CAGR : 5.6% CAGR : 8.6% Global Slowdown & Recovery -1.2% Growth CAGR : 5% The Way Ahead. In USD Billion CAGR: 6% E: Figures of 2010 have been estimated based on US & EU imports for 2010 P: Projections Source: WTO, OTEXA, Eurostat, Technopak Analysis CAGR : 5.5% 5 Major production hubs Major consumption hubs Textile Production Has Gradually Shifted From Developed / Western Countries to Developing / Asian Countries rapidly in the Last 10 Years Asian countries like China and India apart from being production hubs have also emerged as strong consuming base in the last 5 years 6 Source: WTO Top Exporters & Importers of Textiles and Clothing Top Exporters 1990 1995 2000 2005 2010 Value % Value % Value % Value % Value % China 28.3 13.3% 49.3 15.9% 78 22.0% 132.8 27.5% 216 35.9% EU - 27 91.6 43.2% 110.7 35.7% 101 28.3% 148.3 30.7% 166 27.6% India 4.7 2.2% 8.5 2.7% 10.2 2.9% 16.1 3.3% 24 4.0% Turkey 4.8 2.3% 8.7 2.8% 10.2 2.9% 18.9 3.9% 22 3.7% USA 7.6 3.6% 14 4.5% 19.6 5.5% 17.4 3.6% 17 2.8% Others 75 35.4% 118.9 38.4% 137 38.5% 149.5 31.0% 157 26.1% Total 212 100.0% 310 100.0% 355 100.0% 483 100.0% 602100.0% Top Importers 1990 1995 2000 2005 2010 Value % Value % Value % Value % Value % EU - 27 107 50.6% 131 42.4% 129 36.3% 195 40.3% 237 39.4% USA 33.7 15.9% 51.8 16.7% 82.1 23.1% 103 21.2% 105 17.4% Japan 12.8 6.0% 24.7 8.0% 24.7 7.0% 28.4 5.9% 34 5.6% China 5.3 2.5% 11.9 3.8% 16 4.5% 17.7 3.7% 20 3.3% Canada 4.7 2.2% 5.9 1.9% 7.8 2.2% 10.3 2.1% 12 2.0% Russia - - 1.4 0.5% 3.9 1.1% 10.5 2.2% 11 1.8% Others 48.2 22.7% 82.9 26.7% 91.6 25.8% 119 24.6% 183 30.4% Total 212 100.0% 310 100.0% 355 100.0% 483 100.0% 602 100.0% 7 Source: WTO Top Exporters and Importers of Textiles and Clothing - 2010 Top 5 Exporters 2010 Textiles Clothing Total Amount Total % China 87 129 216 35.9% European Union 67 99 166 27.6% India 13 11 24 4.0% Turkey 9 13 22 3.7% United States 12 5 17 2.8% Others 63 94 157 26.0% Total 251 351 602 100.0% Top 5 Importers 2010 Textiles Clothing Total Amount Total % European Union 73 164 237 39.4% United States 23 82 105 17.5% Japan 7 27 34 5.7% China 18 3 21 3.3% Canada 4 8 12 2.1% Others 126 67 193 32.0% Total 251 351 602 100.0% 8 World Cotton Scenario World Cotton Production is about 24870 mn. Tonnes and world consumption of cotton is about 24460 mn. Tonnes Major Producer and consumption centre are as under Country Production Consumption Exports Imports China 6400 9600 30 2610 India 5770 4550 1170 85 USA 3940 850 3130 - Pakistan 1910 2200 130 310 Brazil 1960 990 435 150 Turkey 450 1250 - 750 Sub-total 20430 19440 4895 3905 World 24870 24460 7600 7600 % of top 6 countries 82.2% 79.5% 64.4% 51.4% Mn. tonnes 9 World per capita consumption of fibre World all fibre per capita consumption in 2011 is estimated at 11 kg. of which cotton is about 3.5 kg representing about 32% of the total consumption Per capita consumption of North America is about 31 kg., West Europe is about 22 kg., China is at 17 kg. and India is about 7.5 kg. The growth in per capita consumption of cotton fibre is more or less stagnant With growth in world population and increase in consumption of textiles in the emerging economies, the polyester fibre is likely to be the most cosuming fibre China Domination Whether sustainable ? 11 China Dominates China is the leading sourcing base for textile and apparel with a majority share of about 35% of global exports China 36% EU 27% Turkey 4% India 4% US 3% Others 26% Source : UN Comtrade Country-wise Break up Global Textile and Apparel Export Market Share (2010) Source : Technopak Analysis P e r c e n t a g e 4 13 16 22 28 36 - 5 10 15 20 25 30 35 40 1980 1990 1995 2000 2005 2010 China's % Share Increase 12 China is the worlds 2 nd largest economy with a GDP of USD 5.8 trillion and growing at a CAGR of 10%+ As a natural transition to developed economy, China concentration on high end industries is increasing and textile is not as focused industry as it was 20 years back Textile is a energy consuming industry. China has started facing problems for generation of power due to environmental concerns. China is a major contributor to CO2 emissions. According to CDIAC (Carbon Dioxide Information Analysis Centre), Chinas CO2 emissions reached 8.2 mn. tonnes almost 25% of world wide emissions. This has seriously impaired Chinas ability to grow further in textiles With rising per capital income, China is becoming self consuming economy. Huge Domestic consumption growing at a CAGR of about 13% likely to impact Chinese ability to export China Transformation to Developed Economy 13 China - Present Challenges Labour Cost Rising Labour Cost Increase in Labor cost Chinese average wage cost is about USD 450 pm vis--vis India which is about USD 200 pm Higher Ageing Population As per World Bank study over 23% of Chinas population is expected to be over 65 years of age by 2020. A fast ageing population and one child policy would cause wage inflation to rise at an even brisker pace which is averaging about 18% p.a. 14 Chinese Yuan appreciated about 3.4% in the current fiscal as compared to rupee which depreciated 24.70% - making Indian textile products more competitive China - Present Challenges Yuan Appreciation 80.00 100.00 120.00 140.00 Apr-11 May-11 Jun-11 Jul-11 Aug-11 Sep-11 Oct-11 Nov-11 Dec-11 Jan-12 Feb-12 Mar-12 Apr-12 May-12 %
C h a n g e USD/INR USD/CNY 15 Chinas Exports May Be Constrained In FutureCreating Opportunities For Others USD Billion China will remain the biggest exporter but with rising costs and rising domestic demand, it may cede some export opportunity China T&A Industry Size Some Projections China will add ~USD 315 Billion to its domestic apparel demand by 2020 50 Chinas Constraints Source: National Bureau of Statistics , China, Technopak Analysis Overview of Indian Textile Industry 17 Importance of Textile Industryto Indian economy Second largest producer of textiles and garments after China Second largest producer of cotton in the world Second largest employer in India after agriculture Direct Employment to 35 mn. people Constitutes about 12% of Indias exports Contributes about 14% to Industrial production Contributes about 4% to GDP Investment made in Textile sector since launch of TUFs scheme is Rs. 208000 crores till June 2010 Indian Textile Industry Size - 2010 Source: Ministry of Textiles India/Technopack USD bn. 18 Indias Strength & Weaknesses in Textiles Strength Long textile tradition Large pool of skilled and cheap work force Entrepreneurial skills Efficient multi-fiber raw material manufacturing capacity Large domestic market Enormous export potential Very low import content Flexible textile manufacturing systems Weaknesses Use of outdated manufacturing technology Huge unorganized and decentralized sector Poor supply chain management Power and other infrastructure constraints Lack of Effective Labour Policies 19 Source: Ministry of Textiles The fabric production has steadily improved in the last decade. The fabric production has grown at a CAGR of 5% over the last 10 years. Cotton fabric is constituting about 50% of total fabric production Indias Fabric Production 20 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 1995-1996 1999-2000 2004-2005 2010-2011 Cotton Yarn Blended 100% Non Cotton Total Sector Wise Production of Yarn (Qty. in Mn. Kgs) Year Cotton Yarn Blended 100% Non Cotton Total 1995-1996 1788 395 195 2378 1999-2000 2204 621 221 3046 2004-2005 2272 585 366 3223 2010-2011 3491 796 427 4714 74.06% 16.89% 9.06% 2010-2011 Cotton Yarn Blended 100% Non Cotton Indias Yarn Production 21 Government Incentives Government policies have largely been favorable to the textiles industry. The policies aim to ensure that the industry is internationally competitive in terms of manufacturing and exports Besides providing various schemes, there are various other statutes, including fiscal policies (governing customs, excise, sales tax, etc.), rules, initiatives, incentives, etc through which government extends support to the industry Various government schemes for textiles Technology Fund Upgradation Scheme (TUFS). Scheme for integrated Textile Parks (SITP). Group Workshed Scheme (GWS). Group Insurance Scheme for development of Powerloom sector. Integrated Scheme for Powerloom Cluster Development. Marketing Development Programme for Powerloom Sector etc. 22 Raw Material Price Chart - Cotton This year the cotton crop is likely to be at record level of 356 mn. bales (325 mn. bales in previous season) due to the increase in the area under cultivation and better farm yield. Also, the world production is likely to increase by about 8% to 26,879 mn. tons (24,879 mn. tons in previous season). Hence, the prices of cotton are likely to be on a lower side during this season 0 10000 20000 30000 40000 50000 60000 70000 (`/Candy) Shankar 6 rate from April 2011 to May 2012 S - 6 23 Raw Material Price Chart PTA & MEG Raw material prices of PTA and MEG were hovering around USD 1,400 and USD 1,200 per metric tons respectively during April 2011. PTA and MEG prices started to taper down from September 2011 and reached a low of USD 1,065 and USD 966 per metric tons 0 200 400 600 800 1000 1200 1400 1600 (US$ per MT) MEG Price (AVG) PTA Price(Avg) 24 The Indian textile industry is largely small and fragmented and organized players constitutes only 5% of the industry The smaller players (SMEs)have been badly impacted in the current scenario on account of the following Sudden drop in prices of cotton, for example Shankar 6 variety of cotton came down from about Rs. 57,000 per candy to Rs. 33,000 per candy Sudden depreciation of Indian Rupee vis--vis US$ from about Rs. 44.62 levels in April 2011 to Rs. 53.62 levels in December 2011, thereby representing a fall of 20.17% Slow down in Indias major export market viz. USA & Europe, resulting into consolidation of sourcing; thereby affecting the smaller players in terms of loss of business In Coimbatore / Tirupur and other southern belt, the power supply from the grid is erratic and most of the time the units have to run on DG sets; resulting in power cost of Rs. 8 Rs. 9 per unit; making them unviable Higher interest cost regime; thereby smaller units already impacted by the other factors are not able to sustain such increase Impact of Current Global Economic Scenario Golden Decade for Indian Textile Industry 2011-2020 26 26 Indian Textiles- Major Domestic Growth Drivers Increasing retail penetration Textiles and clothing retail comprise 40% of organised retailing in India. Share of organised retailing to increase from about 5% currently to about 24% by FY 2020 Higher disposable income The per capita income of the masses has been increasing regularly and is estimated at USD 1200 p.a leading to consumption of Textiles increasing at 11% CAGR Higher level of working women-Propensity to spend in the case of working women is higher by around 1.3 times as compared to a house wife. It is estimated that the population of working women has increased to around 32% in FY 2010 from 26% in FY 2001 Increase in nuclear families average hose hold size has decreased to about 5.0 in FY 2010 from 5.36 in 2001. As a result, per house hold consumption is increasing Favorable demographic profile-The percentage of earning population (15-60 years) in the total population is rising. This group is about 60% of the total population 27 27 Indian Textiles- Major Domestic Growth Drivers Higher growth in urban population-The urban population is growing gradually. The favorable demography coupled with rising urban population and income levels will act as a key growth factor for the Indian textile and apparel Industry Increased usage of credit cards Sustainable real GDP growth outlook of around 8% p.a., increasing industrial output, rising disposable income, vibrant construction activity etc., to drive demand for home textiles Hotel room demand is expected to grow at 10% p.a. for next 5 years necessitating addition of room capacity driving demand for home textiles Health care delivery market to grow at 13% p.a. over next few years, creating demand for more hospitals ( to boost demand for home textiles and work wear Rising disposable income in the hands of rural consumers due to rising agriculture income and increased employment generation to drive the demand of basic textile products 28 Therefore Indias Domestic Market Will Grow Substantially USD Billion Indias USD 52 Billion Domestic Textile and Apparel industry has the potential to grow @ 11% CAGR to reach USD 140 Billion by 2020 CAGR 11% Source: Technopak Analysis E: Estimated P: Projected 29 29 Total US$ 30 bn INR cr 1,39,330 Total US$ 47 bn INR cr 2,18,570 Total US$ 52 bn INR cr 2,46,000 Total US$ 89 bn INR cr 4,18,670 Total US$ 140 bn INR cr 6,56,6000 Apparel US$ 22bn INR Cr 1,01,000 Apparel US$ 33 bn INR cr 1,54,000 Home Textile US$ 2 bn INR Cr 10,000 Home Textile US$ 3.5 bn INR cr 15,570 Technical Textiles US$ 6 bn INR Cr 28,330 Technical Textiles US$ 10.5 bn INR Cr 49,000 Apparel US$ 36 bn INR cr 1,70,900 Apparel US$ 61bn INR cr 2,88,,800 Apparel US$ 100bn INR cr 4,70,,000 Home Textile US$ 4 bn INR cr 17,000 Technical Textiles US$ 12 bn INR Cr 58,100 2005 2009 2010(E) Technical Textiles US$ 22 bn INR Cr 1,03,140 Home Textile US$ 6 bn INR cr 26,650 2015(E) 2020(E) Home Textile US$ 9 bn INR cr 40,000 Technical Textiles US$ 31 bn INR Cr 1,46,000 Indian Textiles- Domestic Growth 30 30 Indian Textiles- Export Growth Drivers Textile manufacturing continues to shift to low cost Asian countries Increasing cost of labor, scarcity of raw material and other key resources like power, rising domestic demand is restricting Chinas ability to further increase its share in the world trade thereby making it as fourth largest importer of textiles Buyers need to diversify sourcing risk Availability of raw materials, especially cotton, integrated operations and design skills in India Favorable demographics, rising income and population levels, and rising retail penetration in other developing countries (other Asia countries, Latin America etc.) 31 HenceGood Opportunity for India to Increase Exports 4.60 11.40 15.00 20.40 24.12 45.00 80.00 0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 1990 2000 2005 2008 2010 2015 (P) 2020 (P) India Textile &Apparel Export Trend & Future Potential USD Bn Source: Ministry of Textiles , Technopak Analysis E: Estimated P: Projected Yes India 33 Strong Economic Fundamentals Politically stable Fast paced infrastructure development High growing economy average 8% Skilled and qualified manpower Increasing technology adoption 34 Integrated Textile Set Up Garmenting Knitting Weaving Processing Technical Textiles Spinning Converting Unit Cotton / Man Made Fibre Fibre Yarn Manufacturing Fabric Manufacturing / Technical Textiles Garment Manufacturing India is amongst the few countries in the World which has presence across the textile value chain 35 Availability Of Raw Material One of the largest producer of raw cotton One of the largest producer of cotton yarn One of the largest producer of cellulosic fibre / yarn One of the largest producer of silk One of the largest producer of synthetic fibre / yarn One of the largest producer of jute India is amongst the largest producer of fibres 36 Emergence of Large Organised Players Indian companies are growing and adding scales Values in USD Mn 2005 (India) 2012 (India) 2011 (China) Arvind Vardhman Alok Ind. Raymond RSWM 362 436 329 301 221 Company Turnover Alok Vardhman SKNL Arvind Trident 1,716 755 677 674 531 Company Turnover* Welspun 500 Weiqiao Fountain Set Texwinca 2,325 975 1,523 Company Turnover SKNL 199 Gokaldas Ex 195 Abhishek 169 Nahar Ind 155 BRFL RSWM Sutlej 435 385 305 Mandhana 161 Welspun 147 Source: Technopak Analysis * Reported turnover for the financial year 2011-12 considering 1 $ = ` 51.85 as on March 31, 2012 37 Indias Exports and Imports vis--vis other competing countries USD bn. Most of the competing countries are importing textiles and exporting clothing. India is the least importer of textiles implying self sufficiency in textiles 38 Segment Additional Production Additional Capacities Required Investment required In Rs, Crores In US$ Bn. Spun Yarn 3.9 Bn. kg New Spindles 13.6 million Modernized Spindles 8 million 42,000 9 Filament yarn 5.8 Bn. Kg Production from modernized capacity 0.5 Bn. Kg Production from brownfield expansion 4.2 Bn.Kg Production from greenfield projects 1.1 Bn.kg 31,000 7 Weaving 50 Sq. m. New Shuttleless Looms 77 thousand Second hand Shuttleless Looms 65 thousand Semi-automatic 2 Lakhs Plain 2.35 Lakhs 37,000 8 Knitting 76 Bn. Sq. m. New Machines 84 thousand Second hand Machines 56 thousand 25,000 5 Processing 95 Bn. Sq. m 90,000 19 Garment and Made- ups 38 Bn. Pcs Machines required 21 lakhs (for 2 shift working) 65,000 14 Technical Textiles 30,000 6 Total 3,20,000 68 In order to capture the additional market (US$ 150 Bn) created for Textile and Apparel by 2020, investments to the tune of Rs. 3,20,000 crores (US$ 68 Bn) across the textile supply chain will be required Investments Required in the Textile Supply Chain by 2020 Source: Technopak 39 Expected Future Trend in Indian Textiles Traditionally Indian Textile Industry is mainly cotton textiles due to cotton surplus situation of India and governments attempt to promote cotton textiles to protect farmers and accordingly the government levied heavy duty on polyester The government also supported small and medium players in segments such as weaving, garments and knits for creating job opportunities. This led to growth of small and fragmented units However, the textiles scenario has changed significantly in the last decade and more after removal of quota from December 2004. Government has liberalized the textiles sector and has taken several measure like TUFs, to promote large and integrated textile units The future growth in textiles would be driven by organised players and their share is expected to increase from the present 5-6% to about 15-20% by 2020 Similarly, the government has softened their stand on polyester and duties in polyester have been brought down to 12% In the last two years, cotton prices have increased considerably from about Rs. 17,000 per candy to about Rs. 35,000 per candy. As a result typical cotton yarn of 40s count ( Rs. 215/ kg) is more than twice of typical polyester yarn of 80 denier texturized yarn( Rs. 100/ kg) 40 Expected Future Trend in Indian Textiles Moreover, Indias cotton surplus situation is likely to be over in next 3- 4 years with rising domestic consumption and exports As a result cotton prices are likely to move further and people by force would move towards blended fabrics This would lead to considerable growth in polyester segment Sector Asset Turnover Net Working Capital days ROCE Integrated Cotton Textile Mill 0.4 times 100 days 12.0-13.0% Integrated Polyester Yarn manufacturer 2.25 times 60 days 27.0-30.0% Further in terms of return on investments, polyester is more desirable as indicated below: 0 500 1000 1500 2000 2500 2007-08 2008-09 2009-10 2010-11 (E) 2011-12 (P) 2012-13 (P) 2013-14 (P) 2014-15 (P) 2015-16 (P) M i l l i o n
K g POY demand forecast Domestic Export 1510 1560 2360 41 Conclusion India has unique position in global textile industry due to strong manufacturing base and is now emerging as a strong consumption base as well Domestic consumption would be major driving force for textiles backed by strong economic growth prospects and growing per capita income Indias inherent strengths like a strong textile infrastructure along with high service capabilities makes it a preferred sourcing destination The traditional players like China are getting stagnated and other major player Europe is on a decline. Other competing nations are at a far distance, thus clearly giving India a superior platform to grab additional market share The organized sector is all poised to play major role in making India a leading textile hub Indian Textile Industry is all set to witness almost 3 times growth in the next decade from USD 78 bn. to USD 220 bn. Indeed this decade promises to be the best ever decade for Indian Textile Industry and therefore may be regarded as the golden decade