0178 444 Eng

03.
10
0178-444--ENG
1
Instruction Manual
COMSAB II
Computerized Control System
for refrigerating compressors
Version 1.06
2 0178-444--ENG
Preface
The present instruction manual, that covers
the COMSAB II gateway, describes how to
install the unit and how to use the SABROE
protocol 0178-400.
COMSAB II gives the user access to read
and write data in the following SABROE com-
pressor control units: PROSAB II,
UNISAB S/R/RT/RTH and UNISAB II.
COMSAB II vers. 1.06 additionally gives the
user access to read and write data in the Sa-
broe Chiller Control Unit.
The COMSAB II functions as a gateway, con-
verting from the proprietary HDLC/RS485
protocol, which is used between the com-
pressor control units, to a very simple ascii/
RS232 protocol (0178-400) which is de-
scribed in this manual.
This manual refers to COMSAB software
version 1.06.
YORK Refrigeration
P.O. Box 1810, DK--8270 Hoejbjerg
Chr. Xs Vej 201, Aarhus, Denmark
Phone: +45 87 36 70 00
Fax: +45 87 36 77 05
0178-444--ENG
3
Contents
Preface 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Port 1 -- RS485 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Port 2 - RS232 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diodes: 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protocol 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Message format 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reply from the COMSAB II 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Possible error messages 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tables 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Response time 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Examples 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 0178-402 - Points to READ for UNISAB II 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COP - valves Points to READ 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 0178-402 - Points to WRITE for UNISAB II 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacity Control (communication) 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL MODES 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR MODES 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL SYSTEMS 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MULTISAB STATE 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of alarms/warnings for UNISAB II 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chiller 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Versions 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 0178-444--ENG
Installation:
COMSAB II is installed as shown in the figure
below.
You would need:
-- a 2 wire power cable
-- a 3 wire RS232 cable
-- a 2 wire screened RS485 communication
cable
(See the instruction book, Installing a data
communications cable for the right commu-
nication cable type).
Power cable
24 VAC/VDC
PLC/PC
COMSAB II
J6 J7 J2
J5
J4 J3 J1
CPU51 Interface Code
Diodes
Port 3
Port 2 Port 1 Power
RS232 cable
RS485 cable
UNISAB/PROSAB II
1 2 Max 14
RS485 BUSS
4 1 9 1 9 1
There are no jumpers or switches on COM-
SAB II which have to be set before operation.
Place the COMSAB II, the RS232 cable and
the RS485 communication cable in a dis-
tance of minimum 30 cm from contactors,
high power cables or any other unit radiating
electromagnetic noise.
Protective ground potential should best be
the same for UNISAB and COMSAB as well
as for any PCs or PLCs connected to it. A
eavy gauge wire (6 mm2) running along with
the communications tables from one protec-
tive ground to the next, may prevent a lot of
trouble. Please observe local safety regula-
tions which may not allow this.
0178-444--ENG
5
Dimensions:
UNISAB
J6 J7 J2
J5
J4 J3 J1
Code
Diodes
4 1 9 1 9 1
237 mm 237 mm
1
1
0
m
m
Depht = 68 mm incl. coverplate
Power:
COMSAB II has to be supplied with either
15-28 VAC or 18-40 VDC on plug J1:
Power
Ground
J1
1 2 3 4
+ --
24 VAC or DC
Pin #1: Chassis (Ground connection)
Pin #2: AC / DC +
Pin #3: AC / DC --
Pin #4: Not connected
Consumption 12 VA.
Port 1 -- RS485:
The plug (J3) connections are:
Pin #1: Gnd Signal ground.
Pin #2 + 8: Tx/Rx + Transmit/Receive Data.
Pin #4 + 6: Tx/Rx -- Transmit/Receive Data.
Port 1
1 2 3 4 5 6 7 8 9
Gnd TX+Data TX--Data RX--Data RX+Data
TX+Term. TX-Term. RX-Term. RX+Term.
+ --
J3
Cable screen
6 0178-444--ENG
*In order to terminate the communication,
pins 2 + 3 and pins 4 + 5 must be connected
together -- as shown.
The baud rate between COMSAB II and Dan-
buss is set up automaltically to be the same
as configured in the UNISAB/PROSAB con-
nected to the RS485 network. The setting in
UNISAB II must be 1200 and 9600 baud.
Port 2 - RS232:
The data transmission to PLC/PC is based
on the RS232C async serial standard.
No handshake signals are being used, so the
plug (J4) connections are very simple:
Port 2
1 2 3 4 5 6 7 8 9
Gnd TxD RxD
J4
Transmitted Data Received Data Signal ground
Pin #1: Gnd Signal ground.
Pin #2: TxD Transmitted Data.
Pin #8: RxD Received Data.
The data format is: 8 data bit, 1 stop bit and
even parity.
Note that the COMSAB II is functioning as a
DTE (Data Terminal Equipment).
The baud rate between COMSAB II and
PLC/PC is set up automatically, the baud rate
setting in the PLC/PC must be 9.600 or
19.200 baud.
Communication is initiated by the PLC/PC
issuing a number of READ messages (1-3)
until COMSAB II responds. (COMSAB II ini-
tialize at 19.200 baud at power on).
Diodes:
There are 4 diodes on COMSAB II, with the
following function:
Yellow (Idle)
-- Light when net activity on port 1 (RS485).
Green (Frame err.)
-- Light when COMSAB II has synchronized
itself to the baud rate on the net (RS485).
Red (Overfl.)
-- Light when COMSAB II is master.
Yellow = (Power)
-- Light when power is on.
0178-444--ENG
7
Protocol:
SABROE protocol 0178-400 describes the
data communication between a central com-
puter (PLC or PC), and a COMSAB II
module.
This protocol allows any type of computer
(when above hardware is available) to re-
trieve data from a UNISAB or a PROSAB
control panel, through the COMSAB II mod-
ule. The protocol always waits to get polled
by the central computer. It never starts a
communication by it self.
The communication is based on the central
computer sending a telegram (a message) to
the COMSAB II module. The telegram should
always consist of a total of 11 (ascii) charac-
ters, that is 9 message characters plus 2
control characters STX (Start of TeXt) and
ETX (End of TeXt).
(The corresponding ASCII character is
shown in sharp parenthesis, where []
means an ASCII space)
Message format:
Stx - Code - Index - Point - Data--field - Etx
Stx Starts the telegram (1 character).
Stx = 02H [ ^B]
Code Indicates read/write telegram
(1 character).
The value should be 20H [] when
reading data.
The value should be 21H [!] when
writing data.
The value should be 22H [] when
reading COP data from UNISAB II.
Index Indicates the dialing # of the
UNISAB/PROSAB which must
receive this telegram (1 character).
The value must be 20H []
= UNISAB/PROSAB # 1.
The value must be 21H [!]
The value must be 2EH [.]
Point Indicates the address of the variable
which should be read or changed
(1 character).
The value must be 20H-FFH
according to the table 0178-402.
Data field
The Data field contains always
6 characters.
The Data field can contain any
integer value from --990 to + 99999.
The value must be right justified.
Not used characters must be space
filled.
The value in the Data field may be
multiplied by a factor of 10.
See Data format/Range in Read
table and/or Write table.
Etx Ends the telegram (1 character).
Etx= 03H [^C]
Reply from the COMSAB II:
When writing data by a COMSAB II, the re-
ply message is a copy of the message sent
to the COMSAB II.
Data written to UNISAB II is checked in the
UNISAB II. If the value exceeds the limits
that are built into UNISAB II (see UNISAB II
8 0178-444--ENG
instruction book for reference) then UNISAB
II accepts and returns the lowest or highest
of the built-in limits, depending on which limit
is exceeded.
Data written to UNISAB I or PROSAB II is
checked in the COMSAB II. If the value ex-
ceeds the limits that are build into COMSAB
II, then COMSAB II returns an error mes-
sage with code F____6.
For reference -- see the limits table under
note (5), placed under notes following the
table Points to Write.
When reading data by a COMSAB II, the re-
ply message is a copy of the message sent
to the COMSAB II, except from the Data field
which will be filled with the value asked for.
Depending on the data type then the value
returned may be in 1/10 of the unit asked for,
i.e. +/-- xx.x BAR, +/-- xxx.x C, xxx.x % etc,
se Data format/Range for the specific point
asked for.
Possible error messages:
This protocol gives an error message if the
communication fails. The error message is
given in the Data field:
Data field: _____ No error ( 6 spaces ).
Data field: F___3 Code does not exist.
Data field: F___4 Index does not exist.
Data field: F___5 Point does not exist.
Data field: F___6 Read/write not
possible.
Data field: F___7 UNISAB/PROSAB
does not exist.
Data field: F___8 No such control
system.
Data field: F___9 Syntax error in
message received.
If a parity error occurs, or the number of
characters received in a message by the
COMSAB II is different from 11, no reply will
be given to the central computer.
Tables:
In the table 0178-402 /Read and Write, de-
tails about selecting the correct point, details
about translating the reply for compressor
control mode etc are given.
Response time:
There is always a time delay from the mo-
ment a change in e.g. pressure on the com-
pressure unit is seen until it actually can be
read by the COMSAB II module. The worst
case time delay can approximately be calcu-
lated with this equation:
TimeDelay = 13 + ( 1,5 * N ) seconds at
1200 Baud.
2400 Baud.
19200 Baud.
N is the number of compressors connected
to this COMSAB II module.
Another delay occurs in the communication
between the COMSAB II and the central
computer. This delay depends on the se-
quence of communications from the central
computer to the COMSAB II. (As worst case).
At worst, this time delay must be added to
the time delay calculated above.
Examples:
In the following some message examples are
given. The message codes are shown both
as HEX values and as ASCII characters
[in sharp parenthesis].
0178-444--ENG
9
Example 1:
Read the oil temperature in compressor #5:
Telegram from the central computer to the
COMSAB II:
02H 20H 24H 22H _ _ _ _ _ _ 03H
[^B$^C]
Reply from the COMSAB II to the central
computer:
02H 20H 24H 22H _ _ _ 5 3 1 03H
[^B$531^C]
This means that the oil temperature is
53,1 C.
Example 2:
Read the control mode of compressor #2:
COMSAB II:
02H 20H 21H 3FH _ _ _ _ _ _ 03H
[^B!?^C]
computer:
02H 20H 21H 3FH _ _ _ _ 3 0 03H
[^B!?30^C]
According to the table Control modes this
means the compressor is in remote control.
Example 3:
Write a new set point 2 for suction pressure
control, on compressor #1:
COMSAB II:
02H 21H 20H 30H _ _ -- 2 5 0 03H
[^B!!0--250^C]
computer:
02H 21H 20H 30H _ _ -- 2 5 0 03H
[^B!!0--250^C]
Set point 2 for suction pressure control has
now been changed to the value --25,0 C/R.
Example 4:
Start compressor #3.
COMSAB II:
02H 21H 22H 35H _ _ _ _ _1 03H
[^B!51^C]
computer:
02H 21H 22H 35H _ _ _ _ _1 03H
[^B!51^C]
Compressor #3 will now start.
Example 5:
Start compressor #3 -- error message.
COMSAB II:
02H 21H 22H 35H _ _ _ _ _1 03H
[^B!51^C]
10 0178-444--ENG
computer:
02H 21H 22H 35H F _ _ _ _ 6 03H
[^B!5F6^C]
Compressor #3 will not start. Perhaps be-
cause compressor #3 does not exist (in the
communications system), maybe the com-
pressor is not in remote control or the com-
pressor cannot start because of an alarm in
the control system.
Example 6:
Read alarms from compressor #3.
In the UNISAB II all alarms, i.e. an alarm
number, are stored in an alarm-queue, con-
taining max. 5 alarms.
The first (oldest) alarm is stored in alarm 1
(read point 52), the next alarm in alarm 2
(read point 53) and the last (newest) alarm is
stored in alarm 5 (read point 56) -- see read
table.
To read the UNISAB II alarm-queue you will
have to do the following:
Send a read message -- reading point 52.
If there isnt any alarm in the UNISAB II then
the reply will be a 0 (zero).
If there is one (or more) alarms in the
UNISAB II then the reply will be the number
of the oldest alarm, i.e. a alarm number from
31 to 76 -- see the table of alarm/warnings.
To see if there is more than one alarm in the
queue, send a read message reading point
53, then point 54, 55 and 56 until the reply
from the COMSAB II is a 0 (zero).
COMSAB II:
02H 20H 22H 34H _ _ _ _ _ _ 03H
[^B4^C]
read first alarm in the queue
computer:
02H 20H 22H 34H _ _ _ _ _ 0 03H
[^B40^C]
no alarm in the queue
OR:
computer:
02H 20H 22H 34H _ _ _ _ 4 2 03H
[^B442^C]
first alarm is High oil temperature
COMSAB II:
02H 20H 22H 35H _ _ _ _ _ _ 03H
[^B5^C]
read second alarm in the queue
computer:
02H 20H 22H 35H _ _ _ _ _ 0 03H
[^B50^C]
no more alarms in the queue
OR:
computer:
02H 20H 22H 34H _ _ _ _ 4 7 03H
[^B547^C]
second alarm is Compressor motor error
and so on...
0178-444--ENG
11
Example 7:
Read warnings from compressor #3.
In the UNISAB II all warnings, i.e. a warning
number, are stored in an warning-queue,
containing max. 5 warnings.
The first (oldest) warning are stored in warn-
ing 1 (read point 57), the next warning in
warning 2 (read point 58) and the last (new-
est) warning are stored in warning 5 (read
point 61) -- see read table.
The procedure for reading the warning-queue
is the same as for reading the alarm-queue,
see example 6.
To read the UNISAB II warning-queue you
will have to do the following:
Send a read message -- reading point 57.
If there isnt any warning in the UNISAB II
then the reply will be a 0 (zero).
If there is one (or more) warnings in the
UNISAB II then the reply will be the number
of the oldest warning, i.e. a warning number
from 31 to 76 -- see the table of alarm/warn-
ings.
To see if there is more than one warning in
the queue, then send a read message read-
ing point 58, then point 59, 60 and 61, until
the reply from the COMSAB II is a 0 (zero).
Telegram from the central computer, to the
COMSAB II:
02H 20H 22H 39H _ _ _ _ _ _ 03H
[^B9^C]
read first warning in the queue
computer:
02H 20H 22H 39H _ _ _ _ _ 0 03H
[^B90^C]
no warnings in the queue
OR:
computer:
02H 20H 22H 39H _ _ _ _ 4 2 03H
[^B942^C]
first warning is High oil temperature
COMSAB II:
02H 20H 22H 3AH _ _ _ _ _ _ 03H
[^B:^C]
read second warning in the queue
computer:
02H 20H 22H 3AH _ _ _ _ _ 0 03H
[^B:0^C]
no more warnings in the queue
OR:
computer:
02H 20H 22H 3AH _ _ _ _ 3 2 03H
[^B:32^C]
second warning is High suction pressure
and so on...
12 0178-444--ENG
Table 0178-402 - Points to READ for UNISAB II:
Name of value: COMSAB
II
Available on: Data format
POINT PII/UI U-II Range UNIT
Suction gas temp. 32 X X I*0,1 C
Disch. gas temp. 33 X X I*0,1 C
Oil temp 34 X X I*0,1 C
Suct.pressure 35 X X I*0,1 BAR
Disch.pressure 36 X X I*0,1 BAR
Suct.pressure 37 X X I*0,1 C/R
Disch.pressure 38 X X I*0,1 C/R
Capacity position 39 X X I*0,1 %
Volume slide position 40 X(7) X I*0,1 %
Motor current 41 X X I*0,1 Amps
Universal regulator 42 X I*0,1 %
Oil filter diff.pressure (s) /
intermediate pressure (r)
43 X(8) X I*0,1 BAR
Suct. gas superheat 44 X X I*0,1 C
Brine /intermediate temperature 45 X(9) X I*0,1 C
Running hours 46 X(10) X(10) UI Hours
Setp.1, suct.press. 47 X X I*0,1 C/R
N.zone, suct.press 49 X X I*0,1 C/R
Set point actual, brine temp 50 X X I*0,1 C
N.zone, brine temp 51 X X I*0,1 C
Alarm 1 52 X X B (4)
Warning 1 57 X X B (4)
0178-444--ENG
13
II
Compressor mode 62 X X B (3)
Control mode 63 X X B (2)
Startsequence no. 64 X X B 0-14
Suct.system 1 regulator 65 X B 1-14
System for this unit 79 X X B 1-14
Which control system 80 X X B (5)
Oil pressure 81 X X I*0,1 BAR
MultiSab state 82 (X) (X) B (6)
Preceding compr 83 (X) (X) B 1-14
Next compr. 84 (X) (X) B 1-14
Cmp to follow the next 85 (X) (X) B 1-14
Selected sysregulator 86 X X B 1-14
Communication errors 87 X X I %
Not used 88
Disch.gas superheat 89 X I*0,1 C
Switch reg. SP1/SP2 90 X B 0-1
Set point actual, suct. press. 91 X I*0,1 C/R
P.band, suct. press. 92 X I*0,1 C/R
Set point 1, brine temp. 93 X I*0,1 C
14 0178-444--ENG
II
Set point 2, brine temp. 94 X I*0,1 C
P. band, brine temp. 95 X I*0,1 C
Set point actual, discharge 96 X I*0,1 C/R
Set point 1, discharge 97 X I*0,1 C/R
N. zone, discharge 99 X I*0,1 C/R
P. band, discharge 100 X I*0,1 C/R
Set point actual, external 101 X I*0,1 %
Set point 1, external 102 X I*0,1 %
N. zone, external 104 X I*0,1 %
P. band, external 105 X I*0,1 %
Set point 1, oil pressure 106 X I*0,1 BAR
Switch motor SP1/SP2 108 X B 0-1
Set point 1, motor curr. 109 X I Amps
Ext. starting permission - normal 111 X B 0-1
Ext. starting permission - instant 112 X B 0-1
Start request OK (PMS) 113 X B 0-1
Set point 1, oil temp. -- cooling 114 X I*0,1 C
Set point 2, oil temp. -- heating 115 X I*0,1 C
N. zone, oil temp. 116 X I*0,1 C
P. band, oil temp. 117 X I*0,1 C
Set point 1, suct. gas superheat 118 X I*0,1 C
Set point 1, disch. gas temp. 119 X I*0,1 C
Set point 1, volume slide 120 X I*0,1 %
Run time since last start 121 X(11) UI Sek
Setpoint 1, capacity 122 X I*0,1 %
N. zone capacity 123 X I*0,1 %
P. band capacity 124 X I*0,1 %
Cap. mode 125 X(13) B 0-1
Software version 127 X I
Start-start delay 130 X I Sek
Stop-start delay 131 X I --
0178-444--ENG
15
II
Delay before start 132 X I --
Delay before stop 133 X I --
Suct. press. ramp function 134 X I --
Slide max. down time (s)/
Delay up (r)
135 X I --
Prelubrication (s)/
Delay down (r)
136 X I --
Oil flow switch active (s)/
Take over max. time (r)
137 X I --
Oil flow switch delay (s)/
Take over delay (r)
138 X I --
Oil flow max. drop out (s)/
M-press. (r)
139 X I --
Lubrication time after start (s)/
not used (r)
140 X I --
Difference pressure OK (s)/
not used (r)
141 X I --
Oil pressure low -- delay 142 X I --
Oil filter diff. press. high (s)/
oil pressure high (r)
143 X I --
Oil temperature low 144 X I --
Oil temperature high 145 X I --
Superheat low 146 X I --
Superheat high 147 X I --
Discharge press. overload 148 X I --
Motor current overload 149 X I --
Compr. motor starting time 150 X I --
PMS feed back 151 X I --
Full flow pump starting time (s)/
not used (r)
152 X I --
Oil pump starting time (s)/
not used (r)
153 X I --
Oil rectifier start 154 X I --
Oil rectifier delay 155 X I --
Oil rectifier suppress 156 X I --
16 0178-444--ENG
II
Start High press. 157 X I --
Communication delay 158 X I --
Cap. negative 159 x I --
P.band factor, start delay 160 X B 1-10
P.band factor, stop delay 161 X B 1-10
P.band factor, delay up (r) 162 X B 1-10
P.band factor, delay down (r) 163 X B 1-10
Transfer factor, delay down (r) 164 X B 1-10
Transfer zone, delay down (r) 165 X I %
Take over factor, delay up (r) 166 X B 1-10
Take over factor, start delay (r) 167 X B 1-10
Take over zone, delay up (r) 168 X I %
Compressor type 170 X I 1-50
Refrigerant type 171 X B 1-9
Regulation mode 172 X B 0-5
VI-control mode 173 X B 0-1
Automatic start 174 X B 0-1
Automatic stop 175 X B 0-1
Prelubrication 176 X B 0-1
Full flow pump 177 X B 0-1
Booster 178 X B 0-1
Compressor no. 179 X B 0-14
Regulation master choice 180 X B 0-1
Economizer 181 X B 0-1
Economizer min. capacity 182 X I*0,1 %
Economizer max. suct. press. 183 X I*0,1 C/R
Common condenser 184 X B 0-3
HP compr. on two stage 185 X B 0-1
Discharge cooling 186 X B 0-1
Oil cooling type 187 X B 0-4
Motor current range 188 X I Amps
Swept volume 189 X I m
3
/h
Cold store control 190 X B 0-1
0178-444--ENG
17
II
Out door temp. compensation 191 X B 0-1
Total unload 192 X B 0-1
Baud rate 193 X I baud
Oil rectifier 194 X B 0-1
Eur./US-units 195 X B 0-1
Factory reset 196 X B 0-1
Language 197 X B 1-15
Contrast 198 X I %
Aux. analog input function 199 X B 0-6
Aux. digital output function 200 X B 0-5
Cap. lim. low 201 X I*0,1 %
Cap. lim. high 202 X I*0,1 %
Manual zero 203 X I*0,1 %
Suct. pressure limits -- high alarm 204 X I*0,1 BAR
-- -- -- high warning 205 X I*0,1 BAR
-- -- -- low warning 206 X I*0,1 BAR
-- -- -- low alarm 207 X I*0,1 BAR
Disch.pressure limits -- high alarm 208 X I*0,1 BAR
-- -- -- low alarm 211 X I*0,1 BAR
Oil pressure limits -- high alarm 212 X I*0,1 BAR
-- -- -- low alarm 215 X I*0,1 BAR
Oil filter diff. press. limits (s) /
Interm.press.limits(r) -- high alarm
216 X I*0,1 BAR
-- -- -- low alarm 219 X I*0,1 BAR
Disch.temp. limits -- high alarm 224 X I*0,1 C
-- -- -- high warning 225 X I*0,1 C
18 0178-444--ENG
II
-- -- -- low warning 226 X I*0,1 C
-- -- -- low alarm 227 X I*0,1 C
Oil temp. limits -- high alarm 228 X I*0,1 C
-- -- -- low warning 230 X I*0,1 C
-- -- -- low alarm 231 X I*0,1 C
Brine temperature (a) limits /
intermediate temp. (b) limits
-- high alarm
232 X I*0,1 C
-- -- -- low warning 234 X I*0,1 C
-- -- -- low alarm 235 X I*0,1 C
Suct.gas superheat -- high alarm 236 X I*0,1 C
-- -- -- low warning 238 X I*0,1 C
-- -- -- low alarm 239 X I*0,1 C
Disch.gas superheat -- high alarm 240 X I*0,1 C
-- -- -- low warning 242 X I*0,1 C
-- -- -- low alarm 243 X I*0,1 C
External input limits -- high alarm 244 X I*0,1 %
-- -- -- high warning 245 X I*0,1 %
-- -- -- low warning 246 X I*0,1 %
-- -- -- low alarm 247 X I*0,1 %
Suct. pressure limits -- high alarm 248 X I*0,1 C/R
-- -- -- high warning 249 X I*0,1 C/R
-- -- -- low warning 250 X I*0,1 C/R
-- -- -- low alarm 251 X I*0,1 C/R
Disch.pressure limits -- high alarm 252 X I*0,1 C/R
-- -- -- low warning 254 X I*0,1 C/R
-- -- -- low alarm 255 X I*0,1 C/R
0178-444--ENG
19
COP - valves Points to READ:
II
COP 32 X I*0.1
COP Carnot 33 X I*0.1
COP Mechanical 34 X I*0.1
Cooling Power 35 X I Kw
Mass Flow 36 X I kg/h
Shaft Power 37 X I Kw
Motor COP 38 X I*0.1 --
Volume Flow 39 X I m3/h
Superheated Spec. Volume 40 X I*0.1 l/kg
Saturated Spec. Volume 41 X I*0,1 l/kg
Enthalpy H1 42 X I kJ/kg
Please note that the command for reading these points has code 22H.
20 0178-444--ENG
Note the following:
X: Valid for this control system:
PII/UI = PROSAB II and UNISAB S/
R/ RT/ RTH.
UII = UNISAB II.
(X): Not used for normal control purpose.
Range: I = Integer, ie. data range
-- 32268 -- + 32267
UI= Unsigned integer, ie.data
range 0 -- 65535
I*0,1 = Integer value in 1/10 of the
unit for this point. I.e. for point 32
suction gas temp. this means that
a read value of 325 is 32,5C.
B = Byte, ie. data range
-- 128 -- + 127 or 0 -- 255.
(1): Only when hardware option
available.
(2): See TABLE OF COMPRESSOR
CONTROL MODES.
MODES.
(4): See TABLE OF ALARM/
WARNINGS.
In the UNISAB II all alarms, i.e. a
alarm number, are stored in an
alarm-queue, containing max. 5
alarms. The first (oldest) alarm are
stored in alarm1 (read point 52),
the next alarm in alarm 2 (read
point 53) and the last (newest) alarm
are stored in alarm 5
(read point 56) - see read table.
To read the UNISAB II alarm-queue
you will have to do the following:
Read point 52. If there isnt any
alarm in the UNISAB II then the
reply will be a 0 (zero). If there is
one (or more) alarms in the
UNISAB II then reply will be the
number of the oldest alarm, i.e. a
alarm number from 31 to 76 - see
the table of alarm/warnings.
Too see if there are more than one
alarm in the queue, then send a
read message reading point 53, then
point 54, 55 and 56, until the reply
from the COMSAB II is a 0 (zero).
The same procedure is used when
reading the warnings-que.
(5): See TABLE OF CONTROL
SYSTEMS.
(6): See TABLE OF MULTISAB
STATES.
(7): Only PROSAB II and UNISAB S.
For UNISAB S this is a
calculated value.
Not a measured value.
(8): Only PROSAB II, UNISAB S and
UNISAB R.
(9): Not UNISAB R.
(10): Running hours are read as
hours x 1.
(11): Run time since last start are read in
sec.
(12): Not implemented.
(13): Only UNISAB II. See notes for
capacity control
(s): Only screw compressors.
(r): Only reciprocating compressors.
0178-444--ENG
21
Table 0178-402 - Points to WRITE for UNISAB II:
II
Start sequence no. 32 X X B 0-14
N.zone, suct.press 49 X X I*0,1 C/R
Setpoint 1, brine temp 50 X X I*0,1 C
N.zone, brine temp 51 X X I*0,1 C
Setpoint for capacity 52 X (1) X (1) I*0,1 %
Start compressor 53 X (3) X (3) B 1
Stop compressor 54 X (4) X (4) B 0
Select suction system 55 X X B 1-14
Setpoint 2, brine temp 56 X X I*0,1 C
Control mode 63 X (2) B 0-3
P.band, suct. press. 92 X I*0,1 C/R
P. band, brine temp. 95 X I*0,1 C
N. zone, discharge 99 X I*0,1 C/R
22 0178-444--ENG
II
P. band, discharge 100 X I*0,1 C/R
101
N. zone, external 104 X I*0,1 %
P. band, external 105 X I*0,1 %
Set point 1, oil temp. -- cooling 114 X I*0,1 C
Set point 2, oil temp. -- heating 115 X I*0,1 C
N. zone, oil temp. 116 X I*0,1 C
P. band, oil temp. 117 X I*0,1 C
Set point 1, suct. gas superh. 118 X I*0,1 C
Set point 1, disch. gas temp. 119 X I*0,1 C
N. zone, capacity 123 X I*0,1 C
P. band, capacity 124 X I*0,1 C
Start-start delay 130 X I Sek
Stop-start delay 131 X I --
Delay before start 132 X I --
Delay before stop 133 X I --
Suct. press. ramp function 134 X I --
Slide max. down time (s)/ Delay up (r) 135 X I --
Prelubrication (s)/ Delay down (r) 136 X I --
PMS feed back 151 X I --
Oil rectifier start 154 X I --
Oil rectifier delay 155 X I --
Oil rectifier suppress 156 X I --
Start High press. 157 X I --
P.band factor, start delay 160 X B 1-10
P.band factor, stop delay 161 X B 1-10
P.band factor, delay up (r) 162 X B 1-10
0178-444--ENG
23
II
P.band factor, delay down (r) 163 X B 1-10
Transfer factor, delay down (r) 164 X B 1-10
Transfer zone, delay down (r) 165 X I %
Take over factor, delay up (r) 166 X B 1-10
Take over factor, start delay (r) 167 X B 1-10
Take over zone, delay up (r) 168 X I %
Regulation mode 172 X B 0-5
Automatic start 174 X B 0-1
Automatic stop 175 X B 0-1
Regulation master choice 180 X B 0-1
Economizer 181 X B 0-1
Economizer min. capacity 182 X I*0,1 %
Economizer max. suct. press. 183 X I*0,1 C/R
Cold store control 190 X B 0-1
Suct. pressure limits -- high alarm 204 X I*0,1 BAR
-- -- -- low alarm 207 X I*0,1 BAR
Disch.pressure limits -- high alarm 208 X I*0,1 BAR
-- -- -- low alarm 211 X I*0,1 BAR
Oil pressure limits -- high alarm 212 X I*0,1 BAR
-- -- -- low alarm 215 X I*0,1 BAR
Oil filter diff. press. limits (s) /
Intermed. press. limits (r)-- high alarm
216 X I*0,1 BAR
-- -- -- low alarm 219 X I*0,1 BAR
Disch.temp. limits -- high alarm 224 X I*0,1 C
24 0178-444--ENG
II
-- -- -- low warning 226 X I*0,1 C
-- -- -- low alarm 227 X I*0,1 C
Oil temp. limits -- high alarm 228 X I*0,1 C
-- -- -- low warning 230 X I*0,1 C
-- -- -- low alarm 231 X I*0,1 C
Brine temperature (a) limits /
intermediate temp. (b) limits
-- high alarm
232 X I*0,1 C
-- -- -- low warning 234 X I*0,1 C
-- -- -- low alarm 235 X I*0,1 C
Suct.gas superheat -- high alarm 236 X I*0,1 C
-- -- -- low warning 238 X I*0,1 C
-- -- -- low alarm 239 X I*0,1 C
Disch.gas superheat -- high alarm 240 X I*0,1 C
-- -- -- low warning 242 X I*0,1 C
-- -- -- low alarm 243 X I*0,1 C
External input limits -- high alarm 244 X I*0,1 %
-- -- -- high warning 245 X I*0,1 %
-- -- -- low warning 246 X I*0,1 %
-- -- -- low alarm 247 X I*0,1 %
Suct. pressure limits -- high alarm 248 X I*0,1 C/R
-- -- -- low warning 250 X I*0,1 C/R
-- -- -- low alarm 251 X I*0,1 C/R
Disch.pressure limits -- high alarm 252 X I*0,1 C/R
-- -- -- low warning 254 X I*0,1 C/R
-- -- -- low alarm 255 X I*0,1 C/R
0178-444--ENG
25
Note the following:
X : Valid for this control system.
PII/UI= PROSAB II and UNISAB S/
R/ RT/ RTH
UII= UNISAB II
Range: I = Integer, ie. data range
-- 32268 -- + 32267
UI= Unsigned integer, ie.data
range 0 -- 65535
I*0,1 = Integer value in 1/10 of the
unit for this point. I.e. for point 32
suction gas temp. this means that
a read value of 325 is 32,5C.
B = Byte, ie. data range
-- 128 -- + 127 or 0 -- 255
(1) Only PROSAB II, UNISAB S and
UNISAB II.
Se notes for Capacity Control.
CONTROL MODES.
It is only possible to change to and
from mode 0, 2 and 3.
(3) START COMPRESSOR,
poin =53, must have datafield = 1
Start conditions are:
-- Control mode = Remote +
Config/Auto Start = YES or NO
-- Compressor mode = Ready
(4) STOP COMPRESSOR,
point = 54, must have datafield = 0
Stop conditions are:
-- Control mode = Remote +
Config/Auto Stop = YES or NO
-- Compressor mode = Running
(-- overload/suct.lim./disch.lim.) etc.
(5) Min/max limits for values written to
PROSAB II or UNISAB I.
Point No. Min-limit Max-limit Unit
32 0 14 --
33 -- 46 + 55 1 14 --
47 + 48 --200 100 C/R
50 + 56 -- 70 210 C
49 + 51 0 100 C
52 0 100 %
53 1 1 --
54 0 0 --
26 0178-444--ENG
Capacity Control (communication)
It is possible directly to control the capacity of
the compressor by sending a capacity set-
point by communication.
For UNISAB II it is possible to control the ca-
pacity on both screw compressors and recip-
rocating compressors.
For PROSAB II and UNISAB S it is only pos-
sible to control the capacity on screw com-
pressors.
UNISAB II must be set to REMOTE in picture
CONTROL.
PROSAB II and UNISAB must be set to RE-
MOTE mode by using the SET button.
Screw compressors (when running) will di-
rectly follow the capacity value (0--100%)
whitch is specified in Setpoint for capacity,
point 52 (remember the setpoint is in 1/10 of
percent).
Notice, however, that the various limiting
functions may reduce the compressor capa-
city.
Reciprocating compressors will shift one ca-
pacity stage up or down, depending on
whether the value specified in Setpoint for
capacity, point 52, is above or below the
percentage value that correspondes to the
capacity stage in question.
The timers DELAY UP and DELAY DOWN
will be in function if the UNISAB II program
version is 1.08 or later.
Notice, however, that the various limiting
functions may reduce the compressor capa-
city.
When a capacity setpoint is sent to UNISAB
II, UNISAB S or PROSAB II it will enter the
capacity regulation mode, this can be seen
by the fact that the start number is set to zero
(the old start number is remembered,
UNISAB II stores the number itself and for
UNISAB S/ PROSAB II the number is stored
in PCCOMSAB II) .
UNISAB II, UNISAB S or PROSAB are taken
out of capacity regulation mode by sending a
new setpoint 1 or 2, neutral zone (NZ) or pro-
portional band (PB) value to one of the other
regulators, e.g. suction regulator, brine regu-
lator etc. When UNISAB / PROSAB II are
taken out of capacity regulation mode the old
start number is reinserted.
It is possible to take UNISAB II out of capac-
ity regulation mode by changing START NO
back to the old start number on the UNISAB
II display. In that case you must reset COM-
SAB II. This is done by making a power off/
on.
Read point 125 Cap. mode will be 1 if
UNISAB II is in capacity regulation mode,
else Cap mode will be 0.
0178-444--ENG
27
Start:
The compressor can be started in two ways
(situation 2 is only possible for UNISAB II)
1. By sending the start command START
COMPRESSOR, point 53.
2. When the capacity setpoint sent is above
5 % and AUTO START = YES has been
configured, the timer START DELAY be-
gins to count down in case of screw com-
pressors.
For reciprocating compressors the timer
START DELAY starts once the signal is
above the lowest capacity stage, i.e.
above 25%, 33% or 50%, depending on
type.
When the timer START DELAY has
counted down, the compressor starts and
will now follow the setpoint up/down.
Stop:
The compressor can be stopped in two ways
(situation 2 is only possible for UNISAB II)
1. By sending the stop command STOP
COMPRESSOR, point 54
2. When the capacity setpoint sent is below
5 % and AUTO STOP = YES has been
configured, the timer STOP DELAY begins
to count down in case of screw compres-
sors.
For reciprocating compressors the timer
STOP DELAY starts once the signal is be-
low the lowest capacity stage, ie below
25%, 33% or 50% depending on type,
however, for reciprocating compressors
with total unloading, the timer STOP
DELAY starts counting down, once the
signal is below 0%.
When the timer STOP DELAY has
counted down, the compressor will stop.
28 0178-444--ENG
COMPRESSOR CONTROL MODES:
Control mode = 0 = STOPPED
Control mode = 1 = MANUAL CONTROL
Control mode = 2 = AUTOMATIC CON-
TROL
Control mode = 3 = REMOTE CONTROL
COMPRESSOR MODES:
Mode = 0 = NO UNIT CONNECTED
Mode = 1 = READY
Mode = 2 = RUNNNING
Mode = 3 = STARTING
Mode = 4 = SHUTDOWN
Mode = 5 = PAUSE
Mode = 6 = PRELUB
Mode = 7 = CAPACITY SLIDE DOWN
Mode = 8 = RUNNING -- OVERLOAD
Mode = 9 = RUNNING DISCH. PRESSURE
LIMITATION
Mode = 10 = RUNNING SUCT. PRESSURE
LIMITATION
Mode = 11 = STOPPED
CONTROL SYSTEMS:
Type = 0 = NO SYSTEM
Type = 1 = PROSAB II
Type = 2 = UNISAB, recip. compr.
Type = 3 = UNISAB, screw compr.
Type = 4 = UNISAB II
MULTISAB STATE:
Mode = 0 = NO PERMISSION TO START
Mode = 1 = DO NOT START (1)
Mode = 2 = MAY START (1)
Mode = 3 = RUNS AT 100 % CAPACITY
Mode = 4 = LEAD COMPRESSOR
Mode = 5 = LAG COMPRESSOR
Mode = 6 = STOPPING
Mode = 7 = RUNS, BUT WITHOUT
LEAD--LAG CONTROL
Mode = 8 = STOPPING --
RAMPS CAPACITY UP
Mode = 9 = STOPPING --
RAMPS CAPACITY DOWN
Mode = 10 = ROTATUNE MASTER
Mode = 11 = ROTATUNE SLAVE
Note:
(1) MULTISAB STATE mode 1 and 2 are
reversed in PROSAB II.
0178-444--ENG
29
Table of alarms/warnings for UNISAB II
Id Alarm/warning text Alarm Warning
#31 Low suction pressure X X
#32 High suction pressure X (7)
#33 Low suction superheat X X
#34 High suction superheat X (8) X (8)
#35 Low discharge pressure X
#36 High discharge pressure X X
#37 High discharge temperature X X
#38 Low oil pressure X X
#39 Low brine-/interm. temperature X X
#40 Low discharge temperature X (8)
#41 Low oil temperature X X
#42 High oil temperature X X
#43 High oil filter diff. press. 2) X X
#44 Oil system error 2) X
#45 Capacity error 2)+4) X
#46 Compressor motor overload X
#47 Compressor motor error X
#48 Oil pump error 2)+3)+9) X (7)
#49 High motor temperature X
#51 Prom error X (5)
#52 Ram error X (5)
#53 Cpu error X (5)
#54 Sensor error X (5)
#55 PMS error X (6)
#56 No start permision X (6)
#57 High differential pressure 1) X (6) X (6)
#58 High brine-/interm. temperature X (6) X (6)
#59 High oil pressure 1) X (6) X (6)
#60 High intermediate pressure 1) X (6) X (6)
#61 Low intermediate pressure 1) X (6) X (6)
30 0178-444--ENG
Id Alarm/warning text Alarm Warning
#62 Full-flow pump error 2)+3) X (6)
#64 Oil rectifier error 2) X (6)
#65 Wrong start no. in sequence X (6)
#66 Diagnose EEPROM error X (6)
#67 Low external input signal X (6) X (6)
#68 High external input signal X (6) X (6)
#69 Low discharge superheat X (6) X (6)
#70 Discharge pressure overload X (6)
#73 Limiting suction pressure X (6)
#74 Limiting discharge pressure X (6)
#75 Limiting brine temp. X (6)
#76 Limiting hot water X (6)
#77 Evolution, warning from PLC X (6)
#78 Limiter, discharge temperature X (6)
#79 Watch the oil pressure X (2) (6)
#80 Common alarm from Chiller X (6)
#81 Chiller, no communication to Chiller X (6) X (6)
#82 Cooling fan error X (2) (6)
#83 Vi position error X (2) (6)
#84 Lube press X (2) (6) X (2) (6)
Note the following:
(1): Reciprocating Compressors only
(2): Screw Compressors only
(3): The alarm will function as a warning
when the compressor is running, i.e.
after prelubrication.
(4): The alarm will only stop the
compressor in mode remote/
multisab, in mode manual or auto
the compressor will not be stopped,
i.e. the alarm will function as a
warning.
(5): Alarm/warning #51 -- #54
only for PROSAB II.
(6): Alarm/warning #55 -- #84
only for UNISAB II.
(7): Not UNISAB R/RT/RTH/S.
(8): Not PROSAB II
(9): The alarm LOW OIL PUMP PRES-
SURE DURING OPERATION ap-
plies to SAB 80. The alarm is only
activated at a discharge pressure
level below 16 Bar.
0178-444--ENG
31
Chiller
The following tables are valid for UNISAB Chiller only.
Codes for read and write dommando are the same as for UNISAB II. The index= Chiller no. will
make the difference between UNISAB II (1--14) and UNISAB Chiller (16--31).
Points to READ for Chiller:
Parameter Name
UNISAB
Point No
Decimals Unit
BRINE LINE PRESS IN 32 I*0.1 BAR
BRINE LINE PRESS OUT 33 I*0.1 BAR
COOLING WATER LINE PRESS IN 34 I*0.1 BAR
COOLING WATER LINE PRESS OUT 35 I*0.1 BAR
BRINE LINE TEMP IN 36 I*0.1 _C
BRINE LINE TEMP OUT 37 I*0.1 _C
COOLING WATER LINE TEMP IN 38 I*0.1 _C
COOLING WATER TEMP OUT 39 I*0.1 _C
SUCTION SUPERHEAT AT EVAPORATOR 40 I*0.1 _C
MODE 41 I
STATE 42 I
CAPACITY (of expansion valve) 43 I*0.1 %
BRINE TEMP SUCT PRESS . value 44 I*0.1 _C
BRINE TEMP SUCT PRESS . actual sp 45 I*0.1 _C
Hostdata_1 to _5 has changed -- I
ALARM CODE (Word 0) 70 I
WARNING CODE (Word 3) 73 I
80
81
BRINE TEMP SUCT PRESS . setpoint 1 82 I*0.1 _C
BRINE TEMP SUCT PRESS . setpoint 2 ------ I*0.1 _C
BRINE TEMP SUCT PRESS . neutral zone ------ I*0.1 _C
BRINE TEMP SUCT PRESS . gain 85 I0.01
BRINE TEMP SUCT PRESS . t sample 86 I*0.1 Sec
BRINE TEMP SUCT PRESS . t integrating 87 I*0.1 Sec
BRINE TEMP SUCT PRESS . t diff 88 I*0.1 Sec
BRINE TEMP SUCT PRESS . P part 89 I*0.1 %
BRINE TEMP SUCT PRESS . I part 90 I*0.1 %
BRINE TEMP SUCT PRESS . D part 91 I*0.1 %
BRINE TEMP SUCT PRESS . min pulse ------ I*0.1 Sec
BRINE TEMP SUCT PRESS .actuator time ------ I*0.1 Sec
BRINE TEMP SUCT PRESS . reg output 94 I*0.1 %
SUCTION SUPERHEAT . value 95 I*0.1 _C
SUCTION SUPERHEAT . actual setpoint 96 I*0.1 _C
SUCTION SUPERHEAT . setpoint 1 97 I*0.1 _C
SUCTION SUPERHEAT . neutral zone -------- I*0.1 _C
SUCTION SUPERHEAT . gain -------- I0.01
32 0178-444--ENG
SUCTION SUPERHEAT . t sample -------- I*0.1 Sec
SUCTION SUPERHEAT . t integrating -------- I*0.1 Sec
SUCTION SUPERHEAT . t differentiating -------- I*0.1 Sec
SUCTION SUPERHEAT . P part of output -------- I*0.1 %
SUCTION SUPERHEAT . I part of output -------- I*0.1 %
SUCTION SUPERHEAT . D part of output -------- I*0.1 %
SUCTION SUPERHEAT . min pulse -------- I*0.1 Sec
SUCTION SUPERHEAT . actuatortime -------- I*0.1 Sec
SUCTION SUPERHEAT . regulator output -------- I*0.1 %
No Valid Data ---------- I*0.1
Soft ware version 127 I0.01
PUMPS PRE RUN 130 I Sec
COMPR START 131 I Sec
START PUMP DOWN 132 I Sec
PUMP DOWN 133 I Sec
BRINE PUMP POST RUN 134 I Sec
WATER PUMP POST RUN 135 I Sec
BRINE FLOW START 136 I Sec
NO BRINE FLOW 137 I Sec
WATER FLOW START 138 I Sec
NO WATER FLOW 139 I Sec
OIL RETURN PUMP PERIOD 140 I Sec
OIL RETURN PUMP PULSE 141 I Sec
BRINE PUMP 1 MOTOR START 142 I Sec
WATER PUMP 1 MOTOR START 144 I Sec
OFFSET DELAY 146 I Sec
NO COMMUNICATION 147 I Sec
BAUD RATE 170 I
NODE NUMBER 171 I
PRESSURE UNIT 172 I
COMPRESSOR NUMBER 173 I
BRINE PUMP MODE 174 I
WATER PUMP MODE 175 I
P1+ 176 I*0.1 %
P1-- 177 I*0.1 %
P2+ 178 I*0.1 %
P2-- 179 I*0.1 %
P3+ 180 I*0.1 %
P3-- 181 I*0.1 %
C+ 182 I*0.1
C-- 183 I*0.1
C cap 184 I*0.1 _C
START PUMP DOWN 185 I*0.1 _C
OIL RETURN PUMPING FUNCTION 186 I
TWO AKV VALVES 187 I
0178-444--ENG
33
DOUBLE EVAPORATOR 188 I
MANUAL STEP SIZE 189 I*0.1
FACTORY RESET 190 I 0--1
BRINE LINE PRESS IN High Alarm Limit 200 I*0.1 BAR
BRINE LINE PRESS IN High Warning Limit 201 I*0.1 BAR
BRINE LINE PRESS IN Low Warning Limit 202 I*0.1 BAR
BRINE LINE PRESS IN Low Alarm Limit 203 I*0.1 BAR
BRINE LINE PRESS OUT High Alarm Limit 204 I*0.1 BAR
BRINE LINE PRESS OUT High Warning Limit 205 I*0.1 BAR
BRINE LINE PRESS OUT Low Warning Limit 206 I*0.1 BAR
BRINE LINE PRESS OUT Low Alarm Limit 207 I*0.1 BAR
COOLING WATER LINE PRESS IN High Alarm Limit 208 I*0.1 BAR
COOLING WATER LINE PRESS IN High Warning Limit 209 I*0.1 BAR
COOLING WATER LINE PRESS IN Low Warning Limit 210 I*0.1 BAR
COOLING WATER LINE PRESS IN Low Alarm Limit 211 I*0.1 BAR
COOLING WATER LINE PRESS OUT High Alarm Limit 212 I*0.1 BAR
COOLING WATER LINE PRESS OUT High Warning Limit 213 I*0.1 BAR
COOLING WATER LINE PRESS OUT Low Warning Limit 214 I*0.1 BAR
COOLING WATER LINE PRESS OUT Low Alarm Limit 215 I*0.1 BAR
BRINE TEMP IN High Alarm Limit 216 I*0.1 _C
BRINE TEMP IN High Warning Limit 217 I*0.1 _C
BRINE TEMP IN Low Warning Limit 218 I*0.1 _C
BRINE TEMP IN Low Alarm Limit 219 I*0.1 _C
BRINE TEMP OUT High Alarm Limit 220 I*0.1 _C
BRINE TEMP OUT High Warning Limit 221 I*0.1 _C
BRINE TEMP OUT Low Warning Limit 222 I*0.1 _C
BRINE TEMP OUT Low Alarm Limit 223 I*0.1 _C
COOLING WATER TEMP IN High Alarm Limit 224 I*0.1 _C
COOLING WATER TEMP IN High Warning Limit 225 I*0.1 _C
COOLING WATER TEMP IN Low Warning Limit 226 I*0.1 _C
COOLING WATER TEMP IN Low Alarm Limit 227 I*0.1 _C
COOLING WATER TEMP OUT High Alarm Limit 228 I*0.1 _C
COOLING WATER TEMP OUT High Warning Limit 229 I*0.1 _C
COOLING WATER TEMP OUT Low Warning Limit 230 I*0.1 _C
COOLING WATER TEMP OUT Low Alarm Limit 231 I*0.1 _C
SUCT.SUPERHT. High Alarm Limit 232 I*0.1 _C
SUCT.SUPERHT. High Warning Limit 233 I*0.1 _C
SUCT.SUPERHT. Low Warning Limit 234 I*0.1 _C
SUCT.SUPERHT. Low Alarm Limit 235 I*0.1 _C
BRINE SUCTION DIFFERENCE High Alarm Limit 236 I*0.1 _C
BRINE SUCTION DIFFERENCE High Warning Limit 237 I*0.1 _C
BRINE SUCTION DIFFERENCE Low Warning Limit 238 I*0.1 _C
BRINE SUCTION DIFFERENCE Low Alarm Limit 239 I*0.1 _C
DIGITAL INPUTS Please see digital input packing description 253 I
DIGITAL OUTPUTS Please see digital output packing description 254 I
DIGITAL OUTPUTS Please see digital output packing description 255 I
34 0178-444--ENG
MODE description Point No 41
0 = STOPPED
1 = MANUAL
2 = AUTO
STATE description Point No 42
0 = STOPPED
1 = SHUTDOWN
2 = READY
3 = PUMP START
4 = START PUMP--DOWN
5 = RUNNING
6 = PUMP--DOWN
7 = PUMP POST RUN
ALARM packing description
WORD 0 Point No 70:
Alarm code 45 COOLING WATER DIFF PRESS LOW bit no 15
Alarm code 44 COOLING WATER DIFF PRESS HIGH bit no 14
Alarm code 43 COOLING WATER TEMP OUTLET LOW bit no 13
Alarm code 42 COOLING WATER TEMP OUTLET HIGH bit no 12
Alarm code 41 COOLING WATER TEMP INLET LOW bit no 11
Alarm code 40 COOLING WATER TEMP INLET HIGH bit no 10
Alarm code 39 BRINE LINE PRESS OUT LOW bit no 9
alarm code 38 BRINE LINE PRESS OUT HIGH bit no 8
alarm code 37 BRINE LINE PRESS IN LOW bit no 7
alarm code 36 BRINE LINE PRESS IN HIGH bit no 6
alarm code 35 BRINE DIFF PRESS LOW bit no 5
alarm code 34 BRINE DIFF PRESS HIGH bit no 4
alarm code 33 BRINE TEMP OUT LOW bit no 3
alarm code 32 BRINE TEMP OUT HIGH bit no 2
alarm code 31 BRINE TEMP IN LOW bit no 1
alarm code 30 BRINE TEMP IN HIGH bit no 0
WORD 1 Point No 71:
No Valid Data No Valid Data bit no 15
alarm code 73 SUCT.SUPERHT. LOW bit no 11
alarm code 72 SUCT.SUPERHT. HIGH bit no 10
alarm code 71 BRINE OUTLET TEMP SUCT.PRESS LOW bit no 9
alarm code 70 BRINE OUTLET TEMP SUCT.PRESS HIGH bit no 8
alarm code 61 SUCTION SUPERHEAT 2 LOW bit no 7
alarm code 60 SUCTION SUPERHEAT 2 HIGH bit no 6
alarm code 59 SUCTION SUPERHEAT LOW bit no 5
alarm code 58 SUCTION SUPERHEAT HIGH bit no 4
alarm code 49 COOLING WATER LINE PRESS OUTLET LOW bit no 3
alarm code 48 COOLING WATER LINE PRESS OUTLET HIGH bit no 2
alarm code 47 COOLING WATER LINE PRESS INLET LOW bit no 1
alarm code 46 COOLING WATER LINE PRESS INLET HIGH bit no 0
0178-444--ENG
35
WORD 2 Point No 72:
alarm code NO COMMUNICATION WITH UNISAB bit no 15
alarm code BRINE PUMP 1 MOTOR ALARM bit no 14
alarm code BRINE PUMP 2 MOTOR ALARM bit no 13
alarm code NO BRINE FLOW bit no 12
alarm code WATER PUMP 1 MOTOR ALARM bit no 11
alarm code WATER PUMP 2 MOTOR ALARM bit no 10
alarm code NO WATER FLOW bit no 9
alarm code BOTH BRINE PUMPS UNAVAILABLE bit no 8
alarm code BOTH WATER PUMPS UNAVAILABLE bit no 7
alarm code STARTING PUMP OUT TIMER EXPIRED bit no 6
WARNING packing description
WORD 3 Point No 73:
warning code 45 COOLING WATER DIFF PRESS LOW bit no 15
warning code 44 COOLING WATER DIFF PRESS HIGH bit no 14
warning code 43 COOLING WATER TEMP OUTLET LOW bit no 13
warning code 42 COOLING WATER TEMP OUTLET HIGH bit no 12
warning code 41 COOLING WATER TEMP INLET LOW bit no 11
warning code 40 COOLING WATER TEMP INLET HIGH bit no 10
warning code 39 BRINE LINE PRESS OUT LOW bit no 9
warning code 38 BRINE LINE PRESS OUT HIGH bit no 8
warning code 37 BRINE LINE PRESS IN LOW bit no 7
warning code 36 BRINE LINE PRESS IN HIGH bit no 6
warning code 35 BRINE DIFF PRESS LOW bit no 5
warning code 34 BRINE DIFF PRESS HIGH bit no 4
warning code 33 BRINE TEMP OUT LOW bit no 3
warning code 32 BRINE TEMP OUT HIGH bit no 2
warning code 31 BRINE TEMP IN LOW bit no 1
warning code 30 BRINE TEMP IN HIGH bit no 0
36 0178-444--ENG
WORD 4 Point No 74:
warning code 73 SUCT.SUPERHT. LOW bit no 11
warning code 72 SUCT.SUPERHT. HIGH bit no 10
warning code 71 BRINE OUTLET TEMP SUCT.PRESS LOW bit no 9
warning code 70 BRINE OUTLET TEMP SUCT.PRESS HIGH bit no 8
warning code 61 SUCTION SUPERHEAT 2 LOW bit no 7
warning code 60 SUCTION SUPERHEAT 2 HIGH bit no 6
warning code 59 SUCTION SUPERHEAT LOW bit no 5
warning code 58 SUCTION SUPERHEAT HIGH bit no 4
warning code 49 COOLING WATER LINE PRESS OUTLET LOW bit no 3
warning code 48 COOLING WATER LINE PRESS OUTLET HIGH bit no 2
warning code 47 COOLING WATER LINE PRESS INLET LOW bit no 1
warning code 46 COOLING WATER LINE PRESS INLET HIGH bit no 0
WORD 5 Point No 75:
BRINE PUMP 1 NOT AVAILABLE bit no 4
BRINE PUMP 2 NOT AVAILABLE bit no 3
WATER PUMP 1 NOT AVAILABLE bit no 2
WATER PUMP 2 NOT AVAILABLE bit no 1
COMPR START TIMER EXPIRED bit no 0
0178-444--ENG
37
Digital input packing description Point No 253
No Valid Data bit no 15
Digital Input No 10 bit no 10
Digital Output packing description
(INTEGER 01) Point No 254
Digital Output No 15 bit no 15
38 0178-444--ENG
Points to WRITE for Chiller:
Parameter Name
COMSAB Decimals Unit
POINT NO
BRINE TEMP -- SUCT PRESS . gain 85 I0.01
BRINE TEMP -- SUCT PRESS . t sample 86 I*0.1 Sec
BRINE TEMP -- SUCT PRESS . t integrating 87 I*0.1 Sec
BRINE TEMP -- SUCT PRESS . t diff 88 I*0.1 Sec
PUMPS PRE RUN 130 I Sec
COMPR SRART 131 I Sec
START PUMP DIWN 132 I Sec
PUMP DOWN 133 I Sec
BRINE PUMP POST RUN 134 I Sec
WATER PUMP POST RUN 135 I Sec
BRINE FLOW START 136 I Sec
NO BRAINE FLOW 137 I Sec
WATER FLOW START 138 I Sec
NO WATER FLOW 139 I Sec
OIL RETURN PUMP PERIOD 140 I Sec
OIL RETURN PUMP PULSE 141 I Sec
OFFSET DELAY 146 I Sec
NO COMMUNICATION 147 I Sec
BAUD RATE 170 I
NODE NUMBER 171 I
PRESSURE UNIT 172 I
COMPRESSOR NUMBER 173 I
BRINE PUMP MODE 174 I
WATER PUMP MODE 175 I
P1+ 176 I*0.1 %
P1-- 177 I*0.1 %
P2+ 178 I*0.1 %
P2-- 179 I*0.1 %
P3+ 180 I*0.1 %
P3-- 181 I*0.1 %
C+ 182 I*0.1
C-- 183 I*0.1
C cap 184 I*0.1 _C
START PUMP DOWN 185 I*0.1 _C
OIL RETURN PUMPING FUNCTION 186 I
TWO AKV VALVES 187 I
DOUBLE EVAPORATOR 188 I
MANUAL STEP SIZE 189 I*0.1
FACTORY RESET 190 I 0--1
0178-444--ENG
39
BRINE LINE PRESS IN High Alarm Limit 200 I*0.1 BAR
BRINE LINE PRESS IN High Warning Limit 201 I*0.1 BAR
BRINE LINE PRESS IN Low Warning Limit 202 I*0.1 BAR
BRINE LINE PRESS IN Low Alarm Limit 203 I*0.1 BAR
BRINE LINE PRESS OUT High Alarm Limit 204 I*0.1 BAR
BRINE LINE PRESS OUT High Warning Limit 205 I*0.1 BAR
BRINE LINE PRESS OUT Low Warning Limit 206 I*0.1 BAR
BRINE LINE PRESS OUT Low Alarm Limit 207 I*0.1 BAR
COOLING WATER LINE PRESS IN High Alarm Limit 208 I*0.1 BAR
COOLING WATER LINE PRESS IN High Warning Limit 209 I*0.1 BAR
COOLING WATER LINE PRESS IN Low Warning Limit 210 I*0.1 BAR
COOLING WATER LINE PRESS IN Low Alarm Limit 211 I*0.1 BAR
COOLING WATER LINE PRESS OUT High Alarm Limit 212 I*0.1 BAR
COOLING WATER LINE PRESS OUT High Warning Limit 213 I*0.1 BAR
COOLING WATER LINE PRESS OUT Low Warning Limit 214 I*0.1 BAR
COOLING WATER LINE PRESS OUT Low Alarm Limit 215 I*0.1 BAR
BRINE TEMP IN High Alarm Limit 216 I*0.1 _C
BRINE TEMP IN High Warning Limit 217 I*0.1 _C
BRINE TEMP IN Low Warning Limit 218 I*0.1 _C
BRINE TEMP IN Low Alarm Limit 219 I*0.1 _C
BRINE TEMP OUT High Alarm Limit 220 I*0.1 _C
BRINE TEMP OUT High Warning Limit 221 I*0.1 _C
BRINE TEMP OUT Low Warning Limit 222 I*0.1 _C
BRINE TEMP OUT Low Alarm Limit 223 I*0.1 _C
COOLING WATER TEMP IN High Alarm Limit 224 I*0.1 _C
COOLING WATER TEMP IN High Warning Limit 225 I*0.1 _C
COOLING WATER TEMP IN Low Warning Limit 226 I*0.1 _C
COOLING WATER TEMP IN Low Alarm Limit 227 I*0.1 _C
COOLING WATER TEMP OUT High Alarm Limit 228 I*0.1 _C
COOLING WATER TEMP OUT High Warning Limit 229 I*0.1 _C
COOLING WATER TEMP OUT Low Warning Limit 230 I*0.1 _C
COOLING WATER TEMP OUT Low Alarm Limit 231 I*0.1 _C
SUCT.SUPERHT. High Alarm Limit 232 I*0.1 _C
SUCT.SUPERHT. High Warning Limit 233 I*0.1 _C
SUCT.SUPERHT. Low Warning Limit 234 I*0.1 _C
SUCT.SUPERHT. Low Alarm Limit 235 I*0.1 _C
BRINE SUCTION DIFFERENCE High Alarm Limit 236 I*0.1 _C
BRINE SUCTION DIFFERENCE High Warning Limit 237 I*0.1 _C
BRINE SUCTION DIFFERENCE Low Warning Limit 238 I*0.1 _C
BRINE SUCTION DIFFERENCE Low Alarm Limit 239 I*0.1 _C
40 0178-444--ENG
Table of alarms and warnings for UNISAB II Chiller:
Id Alarm / warning text Alarm Warning
# 1 No communication with UNISAB X
# 2 Brine pump 1 motor starter error X
# 3 Brine pump 2 motor starter error X
# 4 Brine flow error X
# 5 Water pump1 motor starter error X
# 6 Water pump2 motor starter error X
# 7 Water flow error X
# 8 Both brine pumps unavaliable X
# 9 Both water pumps unavaliable X
# 10 Starting pump down timer expired X
# 11 Not used
# 12 Not used
# 13 Not used
# 14 Not used
# 15 Not used
# 16 Not used
# 17 Not used
# 18 Not used
# 19 Not used
# 20 Not used
# 21 Not used
# 22 Not used
# 23 Not used
# 24 Not used
# 25 Not used
# 26 Not used
# 27 Not used
# 28 Not used
# 29 Not used
# 30 Brine temp in high X X
# 31 Brine temp in low X X
# 32 Brine temp out high X X
# 33 Brine temp out low X X
# 34 Brine diff press high X X
# 35 Brine diff press low X X
# 36 Brine line press in high X X
# 37 Brine line press in low X X
# 38 Brine line press out high X X
# 39 Brine line press out low X X
# 40 Cooling water temp at inlet high X X
# 41 Cooling water temp at inlet low X X
# 42 Cooling water temp at outlet high X X
# 43 Cooling water temp at outlet low X X
# 44 Cooling water diff press high X X
# 45 Cooling water diff press low X X
# 46 Cooling water line press at inlet high X X
# 47 Cooling water line press at inlet low X X
# 48 Cooling water line press at outlet high X X
# 49 Cooling water line press at outlet low X X
0178-444--ENG
41
# 50 Suction temp low X X
# 51 Suction temp low X X
# 52 Suction temp2 high X X
# 53 Suction temp2 low X X
# 54 Suction press high (Temp. saturated) X X
# 55 Suction press low (Temp. saturated) X X
# 56 Suction press high X X
# 57 Suction press low X X
# 58 Suction superheat high X X
# 59 Suction superheat low X X
# 60 Suction superheat2 high X X
# 61 Suction superheat2 low X X
# 62 Disch temp high X X
# 63 Disch temp low X X
# 64 Disch press high (Temp. saturated) X X
# 65 Disch press low (Temp. saturated) X X
# 66 Disch press high X X
# 67 Disch press low X X
# 68 Disch superheat high X X
# 69 Disch superheat low X X
# 70 Brine outlet temp suct.press high X X
# 71 Brine outlet temp suct.press low X X
42 0178-444--ENG
List of Versions
Version 1.00
Error when reading motor current and hour counter from Unisab I and Prosab II. Limiting values
for external input extended.
Version 1.03
Error when reading SP1 and SP2 for brine temperature when ClimateControl has been chosen
in Unisab II and when the brine temperature is being regulated.
Version 1.04
No errors.
Must be upgraded to include COP and chiller data.
Version 1.05
We have corrected an error which made the Unisab II change start number to # 0 and at the
same time change the control mode to auto. The change was automatically carried out by Uni-
sab II, whenever the direct 4-20 mA capacity signal was connected or disconnected.
Version 1.06
The Comsab II now recognizes a Unisab II configurated as a Rotatune controller.
In earlier versions it was not possible to see any of the values in the Unisab II if the answer to
the parameter Rotatune=(YES/NO) in the Unisab II menu was YES:
Main picture > main menu > setup > config > Motor > Rotatune
In spite of this problem, the Comsab II was still able to read the values from the other Unisab II
in the system (with Rotatune=NO).
In the manual the table of alarms/warnings for Unisab II has been updated to comply with the
eprom version 2.03.1.
Also the list of multisab states has been updated to comply with the eprom version 2.03.1.

0178 444 Eng

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