VISIT REPORT OF HONDA CAR MANUFACTURING PLANT MANGA MULTAN ROAD LAHORE
Submitted to: Madam Farzana, Assistant Registrar PIQC
Submitted by: Noor ul Arfeen Registration No: MSEHS15102 Session: 2014 - 2015 Program: MS/MPhil EHS Date: 15-06-2014
VISIT REPORT OF HONDA CAR MANUFACTURING PLANT
Honda Visit Report Page 2 Noor ul Arfeen (EHS- 2014-2015)
Contents EXECUTIVE SUMMARY: ............................................................................................................................ 3 COMPANY INTRODUCTION: .......................................................................................................................... 4 VISIT OBJECTIVES: .................................................................................................................................. 6 KEY PROCESSES: ............................................................................................................................................ 6 INVENTORY: .................................................................................................................................................. 6 WELDING / PRESS SHOP: ............................................................................................................................ 6 BODY SHOP: ............................................................................................................................................ 6 PAINT SHOP: ............................................................................................................................................ 6 ASSEMBLY: .................................................................................................................................................... 6 FINAL ASSEMBLY: .................................................................................................................................... 7 KEY FEATURES OF HUMAN RESOURCE MANAGEMENT: ............................................................................... 7 KEY FEATURES OF THE QUALITY MANAGEMENT SYSTEM: ........................................................................... 7
VISIT REPORT OF HONDA CAR MANUFACTURING PLANT
Honda Visit Report Page 3 Noor ul Arfeen (EHS- 2014-2015)
EXECUTIVE SUMMARY:
Honda Motors Pakistan is a joint venture of Shirazi Family Pakistan and Honda Motors Japan Ltd. This venture was signed in 1992 and Car manufacturing started in 1994. Honda is producing Honda Accord, Honda CR-V, Honda CR-Z, Honda Civic and Honda City in Pakistan. Honda in very caring company for its employees and has secured loyalty of its staff through different best HR practices. Quality Management System of Honda is unique in its sense as it has its own standards of quality and emphasizing built in quality within the manufacturing processes.
VISIT REPORT OF HONDA CAR MANUFACTURING PLANT
Honda Visit Report Page 4 Noor ul Arfeen (EHS- 2014-2015)
COMPANY INTRODUCTION: Honda Atlas Cars Pakistan Limited is a joint venture between Honda Motor Company Limited Japan, and the Atlas Group of Companies, Pakistan.
The company was incorporated on November 04, 1992 and joint venture agreement was signed on August 05, 1993. The ground breaking ceremony was held on April 17, 1993 and within a record time of 11 months, construction and erection of machinery was completed. The first car rolled off the assembly line on May 26, 1994. Official inauguration was done by then President of Pakistan, Sardar Farooq Ahmad Khan Leghari. Mr.Kawamoto, President of Honda Motor Company Limited Japan was also present to grace the occasion. The company is listed in Karachi, Lahore and Islamabad Stock Exchanges.
On July 14, 1994, car bookings started at six dealerships in Karachi, Lahore, and Islamabad. Since then the Dealerships network has expanded and now the company has Twenty One 3S (Sales, Service and Spare Parts), Eighteen 2S (Service and Spare Parts) and Five 1S (Spare Parts) authorized dealerships network in all major cities of Pakistan. Since the commencement of production in 1994, the company has produced and sold more than 200,000 cars till July 12, 2012. All dealerships are constructed in accordance with the standards defined by Honda World over.
Percentage of local parts conforms to the government's policy. Local vendors are continuously patronized to develop parts locally. The quality of local parts is thoroughly checked to meet stringent international standards. It is the constant endeavor of Honda Atlas Cars (Pakistan) Limited to achieve No .1 Customer satisfaction. Honda Atlas Cars (Pakistan) Limited is committed to meet customer expectations, and to provide good value for money.
Currently, They are offering Honda Accord, Honda CR-V, Honda CR-Z, Honda Civic (four models) and Honda City (four models) in wide range of colors with advanced technological features. VISIT REPORT OF HONDA CAR MANUFACTURING PLANT
Honda Visit Report Page 5 Noor ul Arfeen (EHS- 2014-2015)
Vision Statement:
Striving to be a company that society wants to exist by sharing joys with people throughout the world creating products that maximize the joy of customers, with speed, affordability and low CO2 Factory / Head Office 43km,MultanRoadMangaMandi, Lahore Ph: (042) 35384671-80 Fax: (042) 35384691-92 E-mail: info@honda.com.pk
Honda Visit Report Page 6 Noor ul Arfeen (EHS- 2014-2015)
VISIT OBJECTIVES: Our visit objectives were quite obvious pertaining to our academia i.e. to see the best practices of Human Resource Management and Quality Management System. KEY PROCESSES: Following is the brief outlook of Car Manufacturing Processes being carried out at Honda Plant, INVENTORY: Inventory department is the raw material custodian where all body parts received from the different vendors are stored as per shelf life for daily as well as future car manufacturing process. WELDING / PRESS SHOP: Welding is the first step towards car manufacturing where huge sheet of Steel, Aluminum are cut, drawn and molded into car body parts. BODY SHOP: Then these parts are welded together to form a complete car chassis. PAINT SHOP: The car chassis is first cleaned and then degreased before painting. Then a layer of zinc phosphate is coated on body before painting. After that a series of four painting layers are painted on car body to keep it environmentally vibrant. ASSEMBLY: VISIT REPORT OF HONDA CAR MANUFACTURING PLANT
Honda Visit Report Page 7 Noor ul Arfeen (EHS- 2014-2015)
In car assembly process, the different components are joined together to form a complete car like, electrical / electronics, car seats, and steering etc.
FINAL ASSEMBLY: Final Assembly is the area where car adopts its final shape. Here car engine, axle, transmission etc. are assembled together and make ready for first car trial run. After that the car is sent to washing unit where complete washing of car takes place. Finally the car is rolled out as a final product. KEY FEATURES OF HUMAN RESOURCE MANAGEMENT: Honda has sought the loyalty of its employee through caring culture. During our visit we were surprised to see everybody in single colored Uniform i.e. in White color from Plant Head to an ordinary worker. Mess facility was common where GM and all lower staff meals in under single roof. Honda celebrates long service awards for its employees to make them feel pride for being part of company. Family days for employees are observed to secure the loyalty of families of employees. In house planned Cricket, Football tournament are key essence of employee involvement in the company KEY FEATURES OF THE QUALITY MANAGEMENT SYSTEM: Honda has established state of the art Quality Management System to provide stringent and consistent QUALITY to its customers. Quality Trend Analysis are heart of this system making every on floor aware of its quality trends. VISIT REPORT OF HONDA CAR MANUFACTURING PLANT
Honda Visit Report Page 8 Noor ul Arfeen (EHS- 2014-2015)
Critical problem identification during the processes is displayed in each department. Pictorial work instructions and organizational charts are hanging in each department for making responsibility and authority clear to the employees. Honda is assuring the built in quality within the manufacturing processes through self-inspection of operator. Seven Quality tools application can be seen in every department for deeper analysis. 5S implementation and EHS system are at its peak throughout the plant. Last but not the least Honda has following Quality Slogan ,