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ABB Switzerland Ltd. All Rights Reserved.

ACS 2000 AD
Medium Voltage Drives


Troubleshooting manual

Software Version: LDCI5420
Release Date: 01/11/2013







2/72 Version LDCI5420 Troubleshooting manual


LDCI5420 ACS 2000 AD 3/72





























ABB reserves all rights to this document. Misuse, in particular duplication
and forwarding to third parties, is not permitted.
This document has been checked with due care and attention. However,
should the user find any errors, these should be reported to ABB.
ABB aims to maintain the most modern standard, therefore, entries in this
manual may differ from the actual product.
Troubleshooting manual
4/72 Version LDCI5420 Troubleshooting manual
Table of Contents
Table of Contents ................................................................................................................. 4
Faults ................................................................................................................................................... 7
Alarms ............................................................................................................................................... 65





LDCI5420 ACS 2000 AD 5/72
Troubleshooting manual
If information is required beyond the instructions in this manual, contact
ABB as follows:

ABB Switzerland Ltd
Medium Voltage Drives
CH-5300 Turgi, Switzerland

Phone:+41 844 845 845
Fax:+41 58 589 2984
E-mailmvdrives@ch.abb.com


Troubleshooting manual
6/72 Version LDCI5420 Troubleshooting manual


LDCI5420 ACS 2000 AD 7/72
Faults

Panel Text
AMC: Fault Class 1
Description Class 1 Fault detected in motor control software. Fault reaction is pulse removal (stop motor),
opening of MCB and discharging of DC-link
Causes Reasons for Class 1 Faults are mainly faults concerning DC-circuit e.g. DC overvoltage and NP-
overvoltage.
Rectification Check for other related faults in the fault buffer. Each faults results in two records in fault buffer:
fault class (this one) and fault message (other fault texts in this file)
FaultClass INU FC1
FaultClass ARU Not Appl
Fault Word 183.32: FW Generic Faults Bit B0
Related Parameters Related IO

Panel Text
AMC: Fault Class 2
Description Class 2 Fault detected in motor control software. Fault reaction is pulse removal (stop motor), if
drive was already energized MCB stays closed and DC-link charged
Causes Reasons for Class 2 Faults are mainly faults that do not concern the DC circuit e.g. overspeed,
overcurrent, speed measurements
Rectification Check for other related faults in the fault buffer. Each faults results in two records in fault buffer:
fault class (this one) and fault message (other fault texts in this file)
FaultClass INU FC2
FaultClass ARU Not Appl
Fault Word 183.32: FW Generic Faults Bit B1
Related Parameters Related IO

Panel Text
Autorestart Loop
Description Trips the drive if the maximum number of auto-restart attempts is exceeded.
Causes - Wrong parameter setting
.
- Depends on the fault that started the auto-restart sequence.
Rectification - Check parameter.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.33: FW1 Generic Fault Bit B1
Related Parameters Related IO

Panel Text
Autorestart Timeout
Description Trips the drive if an auto-restart sequence takes too long.
Causes - Wrong parameter setting
.
- Depends on the fault that started the auto-restart sequence.
Rectification - Check parameter.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.33: FW1 Generic Fault Bit B0
Related Parameters Related IO

Troubleshooting manual
8/72 Version LDCI5420 Troubleshooting manual
Panel Text
CBU Short Circuit
Description Short circuit in DC link.
Causes A short circuit has been detected in the DC link with MCB in status CLOSED.
Rectification - Check MCB status.
- Contact ABB Service organisation.
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.20: FW Short Circuit Bit B0
Related Parameters Related IO

Panel Text
CROWBAR FAULT
Description When fire through happens, crowbar thyristors are not switched on. DC link voltage is not
decreasing, or it is decreasing too slowly.
Causes - Wrong connection of optical fire through link.
- Defective crowbar drive.
- Defective crowbar thyristors.
Rectification - Check optical fire through link.
- Check crowbar drive.
- Check crowbar thyristors.
- Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.41: FW2 Other Bit B3
Related Parameters Related IO

Panel Text
DC OV StatPhaseTest
Description DC overvoltage during static phase test.
Causes Supply voltage of DC link is too high.
Rectification Decrease supply voltage below trip limit.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.42: FW3 DC LinkVolt Bit B9
Related Parameters Related IO

Panel Text
DC Overvoltage
Description One of the half DC link voltages exceeds the trip level.
Causes - ARU fault.
- Internal parameter settings.
- Defective circuit board.
- Communication faulty.
Rectification - Check ARU faults.
- Check for other related faults.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B0
Related Parameters Related IO

Panel Text
DC OvervoltageMCB
Description One of the half DC link voltages exceeds the fault class 1 trip level.
Causes - mains supply voltage high
.
- parameter settings.
- defective circuit board.
- communication disturbed.
Rectification - check supply voltage.
- check parameter 186.04.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B1
Related Parameters Related IO


LDCI5420 ACS 2000 AD 9/72
Panel Text
DC Undervoltage
Description The full DC link voltages falls below the trip level.
Causes - ARU fault.
- Internal parameter settings.
- Defective circuit board.
- Communication faulty.
Rectification - Check ARU faults.
- Check for other related faults.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B2
Related Parameters Related IO

Panel Text
Delayed GUSP AuxPow
Description At laest one GUSP aux power failure is pending for more than 1 minute.
Causes - GUSP aux power problem.
- Fiber optic between GUSP and INT faulty.
Rectification - Check auxiliary supply and fuses
.
- Check auxiliary supply wiring.
- Check fiber optic cables and connections.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.07: FW CntrlHardware Bit B0
Related Parameters Related IO

Panel Text
FLASH START FAULT
Description Flash start for resynchronization was not successful because the algorithm did not get enough
current response from the machine when applying short circuits.
Causes - Machine is not rotating
- Machine flux is too small
Rectification - Check whether the interval during which the machine has no supply is too long
- Contact ABB service organization
FaultClass INU FC2
FaultClass ARU Not Appl.
Fault Word 183.41: FW2 Other Bit B00
Related Parameters Related IO

Panel Text
INT: Fault Class 1
Description There is a fault class 1 fault pending on an INT board.
Causes Any fault detected by an INT opening MCB.
Rectification Check fault buffer for related INT faults.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.32: FW Generic Faults Bit B2
Related Parameters Related IO

Panel Text
INT: Fault Class 2
Description There is a fault class 2 fault pending on an INT board.
Causes Any fault detected by an INT NOT opening MCB.
Rectification Check fault buffer for related INT faults.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.32: FW Generic Faults Bit B3
Related Parameters Related IO

Troubleshooting manual
10/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT: MCB Trip Req
Description INT was asked to open MCB.
Causes Application or Control has requested to open the MCB via INT.
Rectification This is not a fault but only information.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.32: FW Generic Faults Bit B11
Related Parameters Related IO

Panel Text
INT0 1STFL:ASYMCUR
Description First fault of MainINT: Sum of the three phase currents is exceeding the trip level.
Causes - Earth fault in the galvanically connected system
- Common mode indcutor of Direct To Link filter was saturating
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS2000, motor).
(2 Check fiber optic cables and connections between MainINT board and all PhaseINT boards)
(3 Check the current transducers and PhaseINT boards)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 23
Related Parameters Related IO

Panel Text
INT0 1STFL:COMER A1
Description First fault of MainINT: Communication error in PPCC link from PhaseINT of Inverter 1 Phase A
Causes PPCC link between MainINT and PhaseINT of Inverter 1 Phase A is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 49
Related Parameters Related IO

Panel Text
INT0 1STFL:COMER A2
Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 2 Phase A
Causes PPCC link between MainINT and PhaseINT of Inverter 2 Phase A is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 52
Related Parameters Related IO

Panel Text
INT0 1STFL:COMER B1
Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 1 Phase B
Causes PPCC link between MainINT and PhaseINT of Inverter 1 Phase B is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 50
Related Parameters Related IO


LDCI5420 ACS 2000 AD 11/72
Panel Text
INT0 1STFL:COMER B2
Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 2 Phase B
Causes PPCC link between MainINT and PhaseINT of Inverter 2 Phase B is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 53
Related Parameters Related IO

Panel Text
INT0 1STFL:COMER C1
Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 1 Phase C
Causes PPCC link between MainINT and PhaseINT of Inverter 1 Phase C is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 51
Related Parameters Related IO

Panel Text
INT0 1STFL:COMER C2
Description First fault of MainINT: Communication error in PPCC link from PhaseINT Inverter 2 Phase C
Causes PPCC link between MainINT and PhaseINT of Inverter 2 Phase C is faulty.
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check PhaseINT and MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 54
Related Parameters Related IO

Panel Text
INT0 1STFL:COMER FT
Description First fault of MainINT: Communication error in Firing Through link
Causes - Fiber optic connected to FT receiver is damaged
Rectification 1 Check fiber optic cables and connections
2 Check if Crowbar Drive is powerd up
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 60
Related Parameters Related IO

Panel Text
INT0 1STFL:DCOVL FT
Description First fault of MainINT: Firing Through due to overvoltage in lower DC link half
Causes - Too high voltage in the lower half of DC link exceeding the Overvoltage Firing Trough limit.
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Use datalogger to check if there was too high voltage
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT of Inverter 1 Phase
B)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B)
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.37: INT0 First Fault Bit 83
Related Parameters Related IO

Troubleshooting manual
12/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT0 1STFL:DCOVU FT
Description First fault of MainINT: Firing Through due to overvoltage in upper DC link half
Causes - Too high voltage in the upper half of DC link exceeding the Overvoltage Firing Trough limit.
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Use datalogger to check if there was too high voltage
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINTand PhaseINT of Inverter 1 Phase
A)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A)
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.37: INT0 First Fault Bit 82
Related Parameters Related IO

Panel Text
INT0 1STFL:EAF Superv
Description First fault of MainINT: EAF supervision
Causes - wrong parameter setting for 111.30 EAF Supervision (EAF board not existing)
- link error between EAF board and MainINT
- OV detected by EAF board
- EAF board error
Rectification 1. Check if the supervision has to be active.
2. Check EAF board and the link to MainINT board.
3. Contact ABB support line.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 24
Related Parameters Related IO

Panel Text
INT0 1STFL:FTC FT
Description First fault of MainINT: INT has received Firing Through command via FT Link
Causes FT started by INU control/MainINT, caused by a short circuit or overvoltage
Rectification Check fault list of INU
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.37: INT0 First Fault Bit 72
Related Parameters Related IO

Panel Text
INT0 1STFL:IPS 1
Description First fault of INT: Insulated power supply failure.
Causes MainINT IPS supervision does not receive any signal from IPS over fibre optic connection.
Rectification - Check insulated power supply output voltages
- Check fibre optic connection between IPS and MainINT board
- Check power consumptions of PhaseINTs and CrowbarDrive
FaultClass INU FC1
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 20
Related Parameters Related IO

Panel Text
INT0 1STFL:IPS 2
Description First fault of INT: Insulated power supply (2nd unit) failure.
Causes MainINT IPS supervision does not receive any signal from IPS over fibre optic connection.
Rectification - Check insulated power supply output voltages
- Check fibre optic connection between IPS and MainINT board
- Check power consumptions of PhaseINTs and CrowbarDrive
FaultClass INU FC1
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 21
Related Parameters Related IO


LDCI5420 ACS 2000 AD 13/72
Panel Text
INT0 1STFL:OV LO A1
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase A of Inverter 1
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 10
Related Parameters Related IO

Panel Text
INT0 1STFL:OV LO A2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase A of Inverter 2
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 13
Related Parameters Related IO

Troubleshooting manual
14/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT0 1STFL:OV LO B1
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase B of Inverter 1
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 11
Related Parameters Related IO

Panel Text
INT0 1STFL:OV LO B2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase B of Inverter 2
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 14
Related Parameters Related IO


LDCI5420 ACS 2000 AD 15/72
Panel Text
INT0 1STFL:OV LO C1
Description First fault of MainINT: Overvoltage over independent devices S21 or S32 in Phase C of Inverter
1 (voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 12
Related Parameters Related IO

Panel Text
INT0 1STFL:OV LO C2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase C of Inverter 2
(voltage difference between lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 15
Related Parameters Related IO

Troubleshooting manual
16/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT0 1STFL:OV UP A1
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase A of Inverter 1
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 1
Related Parameters Related IO

Panel Text
INT0 1STFL:OV UP A2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase A of Inverter 2
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 4
Related Parameters Related IO


LDCI5420 ACS 2000 AD 17/72
Panel Text
INT0 1STFL:OV UP B1
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase B of Inverter 1
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 2
Related Parameters Related IO

Panel Text
INT0 1STFL:OV UP B2
Description First fault of MainINT: Overvoltage over independent devices S21 or S32 in Phase B of Inverter
2 (voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 5
Related Parameters Related IO

Troubleshooting manual
18/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT0 1STFL:OV UP C1
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase C of Inverter 1
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 3
Related Parameters Related IO

Panel Text
INT0 1STFL:OV UP C2
Description First fault of MainINT: Overvoltage over independent device S21 or S32 in Phase C of Inverter 2
(voltage difference between upper DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 6
Related Parameters Related IO

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INT0 1STFL:PF INT
Description First fault of MainINT: Auxiliary power failure on INT board
Causes - Loss of auxiliary power
- Damaged INT
Rectification 1 Check auxiliary power supply voltage, connections and fuses
2 Check MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 19
Related Parameters Related IO


LDCI5420 ACS 2000 AD 19/72
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INT0 1STFL:PHASE A1
Description First fault of MainINT: Fault detected by PhaseINT of Inverter 1 Phase A
Causes
Rectification Check fault logger entries of INT1.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 63
Related Parameters Related IO

Panel Text
INT0 1STFL:PHASE A2
Description First fault of MainINT: Fault detected by PhaseINT of Inverter 2 Phase A
Causes
Rectification Check fault logger entries of INT4.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 66
Related Parameters Related IO

Panel Text
INT0 1STFL:PHASE B1
Description First fault of MainINT: Fault detected by PhaseINT of Inverter 1 Phase B
Causes
Rectification Check fault logger entries of INT2.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 64
Related Parameters Related IO

Panel Text
INT0 1STFL:PHASE B2
Description First fault of MainINT: Fault detected by PhaseINT of Inverter 2 Phase B
Causes
Rectification Check fault logger entries of INT5.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 67
Related Parameters Related IO

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INT0 1STFL:PHASE C1
Description First fault of MainINT: Fault detected by PhaseINT of Inverter 1 Phase C
Causes
Rectification Check fault logger entries of INT3.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 65
Related Parameters Related IO

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INT0 1STFL:PHASE C2
Description First fault of MainINT: Fault detected by PhaseINT of Inverter 2 Phase C
Causes
Rectification Check fault logger entries of INT6.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.37: INT0 First Fault Bit 68
Related Parameters Related IO

Troubleshooting manual
20/72 Version LDCI5420 Troubleshooting manual
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INT0 1STFL:PUPA FLASH
Description First fault of MainINT: Pulse patterns stored on the pulse pattern flash memory are corrupted.
Causes Pulse patterns stored on the pulse pattern flash memory are corrupted or the flash is empty.
Rectification Check if valid pulse patterns are on the flash memory and reprogramm them if not.
FaultClass INU
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 84
Related Parameters Related IO

Panel Text
INT0 1STFL:SC MI1 E
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in lower ARU
commutation group of Inverter 1
Causes - Converter short circuit in lower half of ARU
Rectification - Check fault logger of the ARU, because the fault is external
- Check ARU phase modules respecting short circuit, especially if there are DESAT faults in the
ARU fault logger
- Check other parts connected to the DC after lower clamp choke of the ARU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 32
Related Parameters Related IO

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INT0 1STFL:SC MI1 I
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in lower INU
commutation group of Inverter 1
Causes - Converter short circuit in lower half of INU
Rectification - Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
fault logger
- Check other parts connected to the DC after lower clamp choke of the INU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 26
Related Parameters Related IO

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INT0 1STFL:SC MI2 E
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in lower ARU
commutation group of Inverter 2
Causes - Converter short circuit in lower half of ARU
Rectification - Check fault logger of the ARU, because the fault is external
- Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
ARU fault logger
- Check other parts connected to the DC after lower clamp choke of the ARU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 34
Related Parameters Related IO


LDCI5420 ACS 2000 AD 21/72
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INT0 1STFL:SC MI2 I
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in lower INU
commutation group of Inverter 2
Causes - Converter short circuit in lower half of INU
Rectification - Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
fault logger
- Check other parts connected to the DC after lower clamp choke of the INU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 28
Related Parameters Related IO

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INT0 1STFL:SC PL1 E
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in upper ARU
commutation group of Inverter 1
Causes - Converter short circuit in upper half of ARU
Rectification - Check fault logger of the ARU, because the fault is external
- Check ARU phase modules respecting short circuit, especially if there are DESAT faults in the
INU fault logger
- Check other parts connected to the DC after upper clamp choke of the ARU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 31
Related Parameters Related IO

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INT0 1STFL:SC PL1 I
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in upper INU
commutation group of Inverter 1
Causes - Converter short circuit in upper half of INU
Rectification - Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
fault logger
- Check other parts connected to the DC after upper clamp choke of the INU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 25
Related Parameters Related IO

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INT0 1STFL:SC PL2 E
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in upper ARU
commutation group of Inverter 2
Causes - Converter short circuit in upper half of ARU
Rectification - Check fault logger of the ARU, because the fault is external
- Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
ARU fault logger
- Check other parts connected to the DC after upper clamp choke of the ARU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 33
Related Parameters Related IO

Troubleshooting manual
22/72 Version LDCI5420 Troubleshooting manual
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INT0 1STFL:SC PL2 I
Description First fault of MainINT: Short circuit detected by di/dt measurement device (VLSCD) in upper INU
commutation group of Inverter 2
Causes - Converter short circuit in upper half of INU
Rectification - Check INU phase modules respecting short circuit, especially if there are DESAT faults in the
fault logger
- Check other parts connected to the DC after upper clamp choke of the INU
- Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 27
Related Parameters Related IO

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INT0 1STFL:SCSUM1 E
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in lower ARU
commutation group of Inverter 1
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 44
Related Parameters Related IO

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INT0 1STFL:SCSUM1 I
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in lower INU commutation
group of Inverter 1
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 38
Related Parameters Related IO

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INT0 1STFL:SCSUM2 E
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in lower ARU
commutation group of Inverter 2
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 46
Related Parameters Related IO


LDCI5420 ACS 2000 AD 23/72
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INT0 1STFL:SCSUM2 I
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in lower INU commutation
group of Inverter 2
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 40
Related Parameters Related IO

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INT0 1STFL:SCSUP1 E
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in upper ARU
commutation group of Inverter 1
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 43
Related Parameters Related IO

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INT0 1STFL:SCSUP1 I
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in upper INU commutation
group of Inverter 1
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 37
Related Parameters Related IO

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INT0 1STFL:SCSUP2 E
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in upper ARU
commutation group of Inverter 2
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 45
Related Parameters Related IO

Troubleshooting manual
24/72 Version LDCI5420 Troubleshooting manual
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INT0 1STFL:SCSUP2 I
Description First fault of MainINT: di/dt measurement device (VLSCD) malfunction in upper INU commutation
group of Inverter 2
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diode
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.37: INT0 First Fault Bit 39
Related Parameters Related IO

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INT0 2nd EarthFault
Description Earth fault detected in the galvanically connected system. (Sum of the three phase currents is
exceeding the trip level.)
Causes - Earth fault
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Common mode indcutor of Direct To Link filter was saturating
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Check for other related faults
2 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
(3 Check fiber optic cables and connections between MainINT board and all PhaseINT boards)
(4 Check the current transducers and PhaseINT boards)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.16: FW Current Bit B4
Related Parameters Related IO

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INT0 AuxiliaryPower
Description Auxiliary power failure on MainINT.
Causes - Loss of auxiliary power
- Damaged INTboard
Rectification 1 Check auxiliary power supply voltage, connections and fuses
2 Check MainINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.07: FW CntrlHardware Bit B1
Related Parameters Related IO

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INT0 EAF Supervision
Description Earth fault detected by EAF board.
The supervision is enabled/disabled by parameter 111.30 EAF Supervision.
(This supervision shall be always disabled, because EAF board is not existing)
Causes - wrong parameter setting for 111.30 EAF Supervision (EAF board not existing)
- link error between EAF board and MainINT
- OV detected by EAF board
- EAF board error
Rectification 1. Check if the supervision is activated (111.30 EAF Supervision =TRUE). If yes, set it to
FALSE.
2. Contact ABB support line.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.41: FW2 Other Bit B5
Related Parameters Related IO


LDCI5420 ACS 2000 AD 25/72
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INT0 FT Link
Description Communication error in Firing Through link
Causes - Fiber optic connected to FT receiver is damaged
- Crowbar board has no power
- One of the redundant Firing through links from AFE to Crowbar board is broken
Rectification 1 Check fiber optic cables and connections in ring loop (INU MainINT ->AFE MainINT ->
CrowBarBoard ->INU MainINT)
2 Check if Crowbar board is powered up
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.02: FW Communication Bit B3
Related Parameters Related IO

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INT0 GUSP AuxPower
Description Auxiliary voltage supply malfunction in IPS
Causes - Fault does not exist in ARU SW.
- Communication error between AMC and MainINT
Rectification 1 Check cable connection between AMC and MainINT
2 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.07: FW CntrlHardware Bit B2
Related Parameters Related IO

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INT0 LSU DiodeFault
Description Diode error detected by EAF board.
This function is active for DFE confuguration.
Causes - Diode fault in LSU
- Link error
- EAF board error
- control issue (large NP deviation, ...)
Rectification - Check EAF board and the link to MainINT board.
- Contact ABB support line.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.07: FW CntrlHardware Bit B5
Related Parameters Related IO

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INT0 Overvoltage FT
Description Firing Through because of too high DC link voltage.
Causes - Too high voltage in the upper or lower half of DC link exceeding the overvoltage Firing Trough
limit.
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Use datalogger to check if there was too high voltage
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT PhaseINT of Inverter 1 phase A
(upper DC) and/or B (lower DC)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 phase A (upper
DC) and or B(lower DC))
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.13: FW1 DC LinkVolt Bit B8
Related Parameters Related IO

Troubleshooting manual
26/72 Version LDCI5420 Troubleshooting manual
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INT0 PPCS Link
Description MainINT has detected a problem in at least one of the PPCS communication links to PhaseINT's
Causes PPCC link between MainINT and at least one of the PhaseINT's is faulty
Rectification 1 Check the optical fiber connection between MainINT and all PhaseINT's
2 Check if MainINT or any of the PhaseINT's is broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.02: FW Communication Bit B2
Related Parameters Related IO

Panel Text
INT0 PUPA Corrupted
Description The pulse patterns stored on the pulse pattern flash memory are corrupted.
Causes - The pulse patterns were modified in some way.
- The flash memory is empty or no valid data is on the memory.
Rectification - Valid pulse patterns must be programmed again onto the pulse pattern flash memory.
FaultClass INU
FaultClass ARU
Fault Word 183.07: FW CntrlHardware Bit B14
Related Parameters Related IO

Panel Text
INT0 S21/32 OV LO A
Description Overvoltage over independent device S21 or S32 in Phase A (voltage difference between lower
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B and Inverter 2 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B
and Inverter 2 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B8
Related Parameters Related IO


LDCI5420 ACS 2000 AD 27/72
Panel Text
INT0 S21/32 OV LO B
Description Overvoltage over independent devices S21 or S32 in Phase B (voltage difference between lower
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B9
Related Parameters Related IO

Panel Text
INT0 S21/32 OV LO C
Description Overvoltage over independent device S21 or S32 in Phase C (voltage difference between lower
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and C and Inverter 2 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and C
and Inverter 2 Phase C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B10
Related Parameters Related IO

Troubleshooting manual
28/72 Version LDCI5420 Troubleshooting manual
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INT0 S21/32 OV UP A
Description Overvoltage over independent device S21 or S32 in Phase A (voltage difference between upper
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase A)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase A)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B5
Related Parameters Related IO

Panel Text
INT0 S21/32 OV UP B
Description Overvoltage over independent device S21 or S32 in Phase B (voltage difference between upper
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B and Inverter 2 Phase B)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B
and Inverter 2 Phase B)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B6
Related Parameters Related IO


LDCI5420 ACS 2000 AD 29/72
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INT0 S21/32 OV UP C
Description Overvoltage over independent device S21 or S32 in Phase C (voltage difference between upper
DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of upper DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
3 Contact ABB support line
(4 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and C and Inverter 2 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and C
and Inverter 2 Phase C)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B7
Related Parameters Related IO

Panel Text
INT0 ShortCircuit
Description Short circuit detected by di/dt measurement device (VLSCD)
Causes - Converter short circuit
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Defective circuit board
Rectification 1 Check for other related faults
2 Check phase modules respecting short circuit, especially if there are DESAT faults in the fault
logger
3 Check other parts connected to the DC after clamp choke
4 Contact ABB support line
FaultClass INU FC1 FT
FaultClass ARU FC1 FT
Fault Word 183.20: FW Short Circuit Bit B1
Related Parameters Related IO

Panel Text
INT1 1STFL:COMER A
Description First fault of PhaseINT Inverter 1 Phase A: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 1
Related Parameters Related IO

Troubleshooting manual
30/72 Version LDCI5420 Troubleshooting manual
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INT1 1STFL:DESAT
Description First fault of PhaseINT Inverter 1 Phase A: At least one out of 12 IGBTs desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.33 (ARU) or 172.33 (INU)) and 4 (171.34 (ARU) or
172.34 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT1 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 7
Related Parameters Related IO

Panel Text
INT1 1STFL:GADRI SC
Description First fault of PhaseINT Inverter 1 Phase A: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.38 (ARU) or 172.38 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 9
Related Parameters Related IO

Panel Text
INT1 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 1 Phase A: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.37 (ARU) or 172.37 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 8
Related Parameters Related IO


LDCI5420 ACS 2000 AD 31/72
Panel Text
INT1 1STFL:OV DC U
Description First fault of PhaseINT Inverter 1 Phase A: Overvoltage in upper DC link half
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 4
Related Parameters Related IO

Panel Text
INT1 1STFL:OV PHCAP
Description First fault of PhaseINT Inverter 1 Phase A: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 5
Related Parameters Related IO

Panel Text
INT1 1STFL:OVERCURR
Description First fault of PhaseINT Inverter 1 Phase A: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 6
Related Parameters Related IO

Panel Text
INT1 1STFL:PF INT
Description First fault of PhaseINT Inverter 1 Phase A: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.38: INT1 First Fault Bit 3
Related Parameters Related IO

Troubleshooting manual
32/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT1 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 1 Phase A
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.07: FW CntrlHardware Bit B6
Related Parameters Related IO

Panel Text
INT1 Desaturation
Description At least one out of 12 IGBT of Inverter 1 Phase A desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.33 (ARU) or 171.33 (INU)) and 4 (171.34 (ARU) or
172.34 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT1 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B4
Related Parameters Related IO

Panel Text
INT1 HW GD Failed
Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 1 Phase A is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.37 (ARU) or 172.37 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B2
Related Parameters Related IO

Panel Text
INT1 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 1 Phase A detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.38 (ARU) or 172.38 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B8
Related Parameters Related IO


LDCI5420 ACS 2000 AD 33/72
Panel Text
INT1 Overcurrent
Description Overcurrent detected by PhaseINT of Inverter 1 Phase A
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.16: FW Current Bit B11
Related Parameters Related IO

Panel Text
INT1 Overvoltage
Description Overvoltage in upper half of DC link detected by PhaseINT of Inverter 1 Phase A.
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.12: FW DC LinkVolt Bit B9
Related Parameters Related IO

Panel Text
INT1 PhasCapVoltage
Description Phase capacitor overvoltage detected by PhaseINT of Inverter 1 Phase A.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B2
Related Parameters Related IO

Panel Text
INT1 PPCS Link
Description PhaseINT of Inverter 1 Phase A has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.02: FW Communication Bit B4
Related Parameters Related IO

Troubleshooting manual
34/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT2 1STFL:COMER A
Description First fault of PhaseINT Inverter 1 Phase B: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 1
Related Parameters Related IO

Panel Text
INT2 1STFL:DESAT
Description First fault of PhaseINT Inverter 1 Phase B: At least one out of 12 IGBTs desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.43 (ARU) or 172.43 (INU)) and 4 (171.44 (ARU) or
172.44 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT2 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 7
Related Parameters Related IO

Panel Text
INT2 1STFL:GADRI SC
Description First fault of PhaseINT Inverter 1 Phase B: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.48 (ARU) or 172.48 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 9
Related Parameters Related IO

Panel Text
INT2 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 1 Phase B: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.47 (ARU) or 172.47 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 8
Related Parameters Related IO


LDCI5420 ACS 2000 AD 35/72
Panel Text
INT2 1STFL:OV DC L
Description First fault of PhaseINT Inverter 1 Phase B: Overvoltage in lower DC link half
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 4
Related Parameters Related IO

Panel Text
INT2 1STFL:OV PHCAP
Description First fault of PhaseINT Inverter 1 Phase B: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 5
Related Parameters Related IO

Panel Text
INT2 1STFL:OVERCURR
Description First fault of PhaseINT Inverter 1 Phase B: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 6
Related Parameters Related IO

Panel Text
INT2 1STFL:PF INT
Description First fault of PhaseINT Inverter 1 Phase B: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.39: INT2 First Fault Bit 3
Related Parameters Related IO

Troubleshooting manual
36/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT2 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 1 Phase B
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B0
Related Parameters Related IO

Panel Text
INT2 Desaturation
Description At least one out of 12 IGBT's of Inverter 1 Phase B desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.43 (ARU) or 172.43 (INU)) and 4 (171.44 (ARU) or
172.44 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT2 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B5
Related Parameters Related IO

Panel Text
INT2 HW GD Failed
Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 1 Phase B is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.47 (ARU) or 172.47 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B3
Related Parameters Related IO

Panel Text
INT2 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 1 Phase B detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.48 (ARU) or 172.48 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B9
Related Parameters Related IO


LDCI5420 ACS 2000 AD 37/72
Panel Text
INT2 Overcurrent
Description Overcurrent detected by PhaseINT of Inverter 1 Phase B
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.17: FW1 Current Bit B2
Related Parameters Related IO

Panel Text
INT2 Overvoltage
Description Overvoltage in upper half of DC link detected by PhaseINT of Inverter 1 Phase B.
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.13: FW1 DC LinkVolt Bit B0
Related Parameters Related IO

Panel Text
INT2 PhasCapVoltage
Description Phase capacitor overvoltage detected by PhaseINT of Inverter 1 Phase B.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B3
Related Parameters Related IO

Panel Text
INT2 PPCS Link
Description PhaseINT of Inverter 1 Phase B has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.02: FW Communication Bit B6
Related Parameters Related IO

Troubleshooting manual
38/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT3 1STFL:COMER A
Description First fault of PhaseINT Inverter 1 Phase C: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit B1
Related Parameters Related IO

Panel Text
INT3 1STFL:DESAT
Description First fault of PhaseINT Inverter 1 Phase C: At least one out of 12 IGBTs desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.53 (ARU) or 172.53 (INU)) and 4 (171.54 (ARU) or
172.54 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT3 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
2 Check if a short within phase module exists. Yes ->Exchange phase module.
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 7
Related Parameters Related IO

Panel Text
INT3 1STFL:GADRI SC
Description First fault of PhaseINT Inverter 1 Phase C: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.58 (ARU) or 172.58 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 9
Related Parameters Related IO

Panel Text
INT3 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 1 Phase C: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.57 (ARU) or 172.57 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 8
Related Parameters Related IO


LDCI5420 ACS 2000 AD 39/72
Panel Text
INT3 1STFL:GND OV
Description First fault of PhaseINT Inverter 1 Phase C: NP to GND overvoltage
Causes - Earth fault in the galvanically connected system
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Shut down converter and check insulation level of the galvanic system (transformer, cables,
ACS, motor).
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 4
Related Parameters Related IO

Panel Text
INT3 1STFL:OV PHCAP
Description First fault of PhaseINT Inverter 1 Phase C: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 5
Related Parameters Related IO

Panel Text
INT3 1STFL:OVERCURR
Description First fault of PhaseINT Inverter 1 Phase C: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 6
Related Parameters Related IO

Panel Text
INT3 1STFL:PF INT
Description First fault of PhaseINT Inverter 1 Phase C: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.40: INT3 First Fault Bit 3
Related Parameters Related IO

Troubleshooting manual
40/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT3 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 1 Phase C
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B6
Related Parameters Related IO

Panel Text
INT3 Desaturation
Description At least one out of 12 IGBTs of Inverter 1 Phase C desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.53 (ARU) or 172.54 (INU)) and 4 (171.54 (ARU) or
172.54 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT3 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B6
Related Parameters Related IO

Panel Text
INT3 GroundFault OV
Description NP to GND overvoltage detected by PhaseINT of Inverter 1 Phase C.
Causes - Earth fault in the galvanically connected system
- Measurement device defective (HVD, PhaseINT)
- wrong parameter setting
Rectification Shut down converter and check insulation level of the galvanic system (transformer, cables,
ACS, motor).
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
4 For drives with grounded output filter, check parameter 112.22 HIGH UNPPE LV PLD. It
should be set to TRUE.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.13: FW1 DC LinkVolt Bit B1
Related Parameters Related IO

Panel Text
INT3 HW GD Failed
Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 1 Phase C is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.57 (ARU) or 172.57 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B4
Related Parameters Related IO


LDCI5420 ACS 2000 AD 41/72
Panel Text
INT3 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 1 Phase C detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.58 (ARU) or 172.58 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B10
Related Parameters Related IO

Panel Text
INT3 Overcurrent
Description Overcurrent detected by PhaseINT of Inverter 1 Phase C
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.17: FW1 Current Bit B11
Related Parameters Related IO

Panel Text
INT3 PhasCapVoltage
Description Phase capacitor overvoltage detected by PhaseINT of Inverter 1 Phase C.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.14: FW2 DC LinkVolt Bit B4
Related Parameters Related IO

Panel Text
INT3 PPCS Link
Description PhaseINT of Inverter 1 Phase C has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU
FaultClass ARU FC1
Fault Word 183.03: FW1 Communication Bit B4
Related Parameters Related IO

Troubleshooting manual
42/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT4 1STFL:COMER A
Description First fault of PhaseINT Inverter 2 Phase A: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 1
Related Parameters Related IO

Panel Text
INT4 1STFL:DESAT
Description First fault of PhaseINT Inverter 2 Phase A: At least one out of 12 IGBTs desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.63 (ARU) or 172.63 (INU)) and 4 (171.64 (ARU) or
172.64 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault (HW GD Short). Yes ->The IGBT Gate
Drive has a short and has to be exchanged. (->Exchange phase module)
2 Check if a short within phase module exists. Yes ->Exchange phase module.
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 7
Related Parameters Related IO

Panel Text
INT4 1STFL:GADRI SC
Description First fault of PhaseINT Inverter 2 Phase A: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.68 (ARU) or 172.68 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 9
Related Parameters Related IO

Panel Text
INT4 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 2 Phase A: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.67 (ARU) or 172.67 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 8
Related Parameters Related IO


LDCI5420 ACS 2000 AD 43/72
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INT4 1STFL:OV DC U
Description First fault of PhaseINT Inverter 2 Phase A: Overvoltage in upper DC link half
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 4
Related Parameters Related IO

Panel Text
INT4 1STFL:OV PHCAP
Description First fault of PhaseINT Inverter 2 Phase A: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 5
Related Parameters Related IO

Panel Text
INT4 1STFL:OVERCURR
Description First fault of PhaseINT Inverter 2 Phase A: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 6
Related Parameters Related IO

Panel Text
INT4 1STFL:PF INT
Description First fault of PhaseINT Inverter 2 Phase A: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.44: INT4 First Fault Bit 3
Related Parameters Related IO

Troubleshooting manual
44/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT4 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 2 Phase A
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B11
Related Parameters Related IO

Panel Text
INT4 Desaturation
Description At least one out of 12 IGBTs of Inverter 2 Phase A desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.63 (ARU) or 172.63 (INU)) and 4 (171.64 (ARU) or
172.64 (INU)) to see which Gate Drive detected a desaturation (parameter window needs to be
uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT4 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B9
Related Parameters Related IO

Panel Text
INT4 HW GD Failed
Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 2 Phase A is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.67 (ARU) or 172.67 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B5
Related Parameters Related IO

Panel Text
INT4 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 2 Phase A detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.68 (ARU) or 172.68 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B11
Related Parameters Related IO


LDCI5420 ACS 2000 AD 45/72
Panel Text
INT4 Overcurrent
Description Overcurrent detected by PhaseINT of Inverter 2 Phase A
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.18: FW2 Current Bit B8
Related Parameters Related IO

Panel Text
INT4 Overvoltage
Description Overvoltage in upper half of DC link detected by PhaseINT of Inverter 2 Phase A.
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B0
Related Parameters Related IO

Panel Text
INT4 PhasCapVoltage
Description Phase capacitor overvoltage detected by PhaseINT of Inverter 2 Phase A.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B12
Related Parameters Related IO

Panel Text
INT4 PPCS Link
Description PhaseINT of Inverter 2 Phase A has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.04: FW2 Communication Bit B0
Related Parameters Related IO

Troubleshooting manual
46/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT5 1STFL:COMER A
Description First fault of PhaseINT Inverter 2 Phase B: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 1
Related Parameters Related IO

Panel Text
INT5 1STFL:DESAT
Description First fault of PhaseINT Inverter 2 Phase B: At least one out of 12 IGBTs desaturated
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.73) and 4 (171.74) to see which Gate Drive detected a
desaturation (parameter window needs to be uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT5 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 7
Related Parameters Related IO

Panel Text
INT5 1STFL:GADRI SC
Description First fault of PhaseINT Inverter 2 Phase B: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.78 (ARU) or 172.78 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 9
Related Parameters Related IO

Panel Text
INT5 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 2 Phase B: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.77 (ARU) or 172.77 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 8
Related Parameters Related IO


LDCI5420 ACS 2000 AD 47/72
Panel Text
INT5 1STFL:OV DC L
Description First fault of PhaseINT Inverter 2 Phase B: Overvoltage in lower DC link half
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 4
Related Parameters Related IO

Panel Text
INT5 1STFL:OV PHCAP
Description First fault of PhaseINT Inverter 2 Phase B: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 5
Related Parameters Related IO

Panel Text
INT5 1STFL:OVERCURR
Description First fault of PhaseINT Inverter 2 Phase B: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 6
Related Parameters Related IO

Panel Text
INT5 1STFL:PF INT
Description First fault of PhaseINT Inverter 2 Phase B: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.45: INT5 First Fault Bit 3
Related Parameters Related IO

Troubleshooting manual
48/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT5 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 2 Phase B
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B12
Related Parameters Related IO

Panel Text
INT5 Desaturation
Description At least one out of 12 IGBTs of Inverter 2 Phase B desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.73) and 4 (171.74) to see which Gate Drive detected a
desaturation (parameter window needs to be uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT5 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B10
Related Parameters Related IO

Panel Text
INT5 HW GD Failed
Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 2 Phase B is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.77 (ARU) or 172.77 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B6
Related Parameters Related IO

Panel Text
INT5 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 2 Phase B detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.78 (ARU) or 172.78 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B12
Related Parameters Related IO


LDCI5420 ACS 2000 AD 49/72
Panel Text
INT5 Overcurrent
Description Overcurrent detected by PhaseINT of Inverter 2 Phase B
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.18: FW2 Current Bit B9
Related Parameters Related IO

Panel Text
INT5 Overvoltage
Description Overvoltage in upper half of DC link detected by PhaseINT of Inverter 2 Phase B.
Causes - ARU lost control over DC link voltage, due to fast load change of INU or network condition
change
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check if mains supply voltage is within limits
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B1
Related Parameters Related IO

Panel Text
INT5 PhasCapVoltage
Description Phase capacitor overvoltage detected by PhaseINT of Inverter 2 Phase B.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B13
Related Parameters Related IO

Panel Text
INT5 PPCS Link
Description PhaseINT of Inverter 2 Phase B has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.04: FW2 Communication Bit B1
Related Parameters Related IO

Troubleshooting manual
50/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT6 1STFL:COMER A
Description First fault of PhaseINT Inverter 2 Phase C: Communication error in PPCC link A
Causes PPCC link A between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 1
Related Parameters Related IO

Panel Text
INT6 1STFL:DESAT
Description First fault of PhaseINT Inverter 2 Phase C: At least one out of 12 IGBTs desaturated
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.83) and 4 (171.84) to see which Gate Drive detected a
desaturation (parameter window needs to be uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT6 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 7
Related Parameters Related IO

Panel Text
INT6 1STFL:GADRI SC
Description First fault of PhaseINT Inverter 2 Phase C: At least one out of 6 Gate Driver channels detected
an overcurrent and was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.88 (ARU) or 172.88 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 9
Related Parameters Related IO

Panel Text
INT6 1STFL:GATEDRIV
Description First fault of PhaseINT Inverter 2 Phase C: At least one out of 6 Gate Drive link driver on the
PhaseINT board is defective
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.87 (ARU) or 172.87 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 8
Related Parameters Related IO


LDCI5420 ACS 2000 AD 51/72
Panel Text
INT6 1STFL:GND OV
Description First fault of PhaseINT Inverter 2 Phase C: NP to GND overvoltage
Causes - Earth fault in the galvanically connected system
- Measurement device defective (HVD, PhaseINT)
Rectification Shut down converter and check insulation level of the galvanic system (transformer, cables,
ACS, motor).
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 4
Related Parameters Related IO

Panel Text
INT6 1STFL:OV PHCAP
Description First fault of PhaseINT Inverter 2 Phase C: Phase capacitor overvoltage
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 5
Related Parameters Related IO

Panel Text
INT6 1STFL:OVERCURR
Description First fault of PhaseINT Inverter 2 Phase C: Overcurrent
Causes - Overcurrent in a phase
- Protection Firing (The fault can appear in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related fault
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 6
Related Parameters Related IO

Panel Text
INT6 1STFL:PF INT
Description First fault of PhaseINT Inverter 2 Phase C: Auxiliary power failure on INT
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.46: INT6 First Fault Bit 3
Related Parameters Related IO

Troubleshooting manual
52/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT6 AuxiliaryPower
Description Auxiliary power failure on PhaseINT Inverter 2 Phase C
Causes - Damaged PhaseINT
- Damaged IPS
- Loss of auxiliary power
Rectification 1 Check auxiliary power supply voltage and connections, if there is a IPS fault in INU fault logger
2 Check PhaseINT board
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.08: FW1 CntrlHardware Bit B13
Related Parameters Related IO

Panel Text
INT6 Desaturation
Description At least one out of 12 IGBTs of Inverter 2 Phase C desaturated.
Causes - Short circuit (within phase module)
- Gate Driver output on PhaseINT shorted (by IGBT Gate Drive failure or faulty PhaseINT)
Rectification Check PhaseINT Fault Register 3 (171.83) and 4 (171.84) to see which Gate Drive detected a
desaturation (parameter window needs to be uploaded first):
Fault Register 3: B0 ->S22, B1->S21, B2 ->S32, B3 ->S31, B4 ->S12, B5 ->S11, B6 ->
SNP12, B7 ->SNP11
Fault Register 4: B0 ->SNP22, B1 ->SNP21, B2 ->S42, B3 ->S41
1 Check if the phase also has a Gate Driver short fault ("INT6 HW GD Short"). Yes ->Check
corresponding fault description.
2 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
3 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.21: FW1 Short Circuit Bit B11
Related Parameters Related IO

Panel Text
INT6 GroundFault OV
Description NP to GND overvoltage detected by PhaseINT of Inverter 2 Phase C.
Causes - Earth fault in the galvanically connected system
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Shut down converter and check insulation level of the galvanic system (transformer, cables,
ACS, motor).
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B2
Related Parameters Related IO

Panel Text
INT6 HW GD Failed
Description At least one out of 6 Gate Drive link driver on the PhaseINT board of Inverter 2 Phase C is
defective.
Causes Gate Driver output on PhaseINT board is broken.
Rectification Check PhaseINT Fault Register 7 (171.87 (ARU) or 172.87 (INU)) to see which Gate Drive link
driver is broken (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
PhaseINT board is broken and has to be exchanged
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B7
Related Parameters Related IO


LDCI5420 ACS 2000 AD 53/72
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INT6 HW GD Short
Description At least one out of 6 Gate Driver channels of Inverter 2 Phase C detected an overcurrent and
was disabled.
Causes Gate Driver output on PhaseINT shorted (by IGBT Gate Drive or faulty PhaseINT)
Rectification Check PhaseINT fault register 9 (171.88 (ARU) or 172.88 (INU)) to see which Gate Driver
channel is shorted (parameter window needs to be uploaded first):
B0 ->S2, B1 ->S3, B2 ->S1, B3 ->SNP1, B4 ->SNP2, B5 ->S4
1 Check if IGBT Gate Drive has a short. Yes ->Exchange the Gate Drive.
2 Check if PhaseINT is broken. Yes ->Exchange PhaseINT.
3 Check if a short within phase module exists. Yes ->Exchange the Semiconductor Modules
(whole Heat sink).
4 Contact ABB support line
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.09: FW2 CntrlHardware Bit B13
Related Parameters Related IO

Panel Text
INT6 Overcurrent
Description Overcurrent detected by PhaseINT of Inverter 2 Phase C
Causes - Overcurrent in a phase
- Protection Firing (The fault always appears in the fault logger after a Firing Through)
- Measurement device defective (Current Transducer, PhaseINT)
Rectification 1 Use datalogger to check if there was too high current
2 Check for other related faults
(3 Check the current transducer and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.18: FW2 Current Bit B10
Related Parameters Related IO

Panel Text
INT6 PhasCapVoltage
Description Phase capacitor overvoltage detected by PhaseINT of Inverter 2 Phase C.
Causes - Short between DC link and phase capacitor
- Instability in control
- Internal parameter settings
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check HVD board, measurement cables and PhaseINT board)
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B14
Related Parameters Related IO

Panel Text
INT6 PPCS Link
Description PhaseINT of Inverter 2 Phase C has detected a problem in at least one of the PPCS
communication links to MainINT
Causes PPCC link between MainINT and PhaseINT is faulty
Rectification 1 Check the optical fiber connection between MainINT and PhaseINT
2 Check if MainINT or PhaseINT are broken
FaultClass INU FC1
FaultClass ARU FC1
Fault Word 183.04: FW2 Communication Bit B2
Related Parameters Related IO

Troubleshooting manual
54/72 Version LDCI5420 Troubleshooting manual
Panel Text
Low Speed During RT
Description In undervoltage limiter operation speed reaches the lowest allowed speed.
Causes Supply voltage does not return before speed dropped too low.
Rectification - Check parameter 132.32
.
- Check supply network.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.13: FW1 DC LinkVolt Bit B13
Related Parameters Related IO

Panel Text
Max RT Time Elapsed
Description Maximum undervoltage limiter time Elapsed.
Causes - Main supply low
.
- Internal parameter settings
faulty.
- Defective circuit board.
Rectification - Check supply voltage
- Check SYN board
- Check network voltage after reset
FaultClass INU FC1
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B14
Related Parameters Related IO

Panel Text
Motor Protection SW
Description Prorection for motor overload.
Causes Motor is overloaded for too long time.
Rectification check parameter settings 186.36 to 41 and 186.70
FaultClass INU FC1
FaultClass ARU
Fault Word 183.35: FW Other Bit B2
Related Parameters Related IO

Panel Text
Network Disturbed
Description The 100Hz or 120Hz ripple in the DC link is bigger than a limit for longer than a certain time.
Supervision of DC link in inverter 1. (only used in TWIN)
For DFE drives, parameter 186.15 is set to 6% for input phase loss test. (should be high enough
and not trip in normal operation)
For other drives set to 10%
Causes One or two phases of the supply network have reduced amplitude or are missing.
Rectification - Check parameters 186.15 and 186.16
.
- Check sully network.
- For DFE drives: If everything is ok and it still trips, increase 186.15 a little bit.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.26: FW Network Bit B0
Related Parameters Related IO


LDCI5420 ACS 2000 AD 55/72
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NP To GND Overvolt
Description - Supervision 1: NP to GND voltage was above trip limit 186.62 for at least one second.
- Supervision 2: Earth fault is detected in one of 4 channels (186.79 ->186.82)
Causes - Earth fault in the galvanically connected system
- Stray capacitances of the input and output cables are too big or the cables are too long
- PPCS communication error
- Fiber optic link faulty
- Measurement device defective (HVD, PhaseINT)
- Wrong trip level settings
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
2 Check trip limit
3 Check for other related faults
(4 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase C)
(5 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase C)
6 Contact ABB support line
For ABB commissioning engineer:
7 For drives with grounded output filter, check parameter 186.62. It should be set to a very high
value, (for example 6000V)
8 For drives with grounded output filter, if drive trips without earth fault (false trip), try to increase
parameter 186.80 and 186.82 by 30%, if it still trips, try to decrease 186.81 by 30%. Report this
to development.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.42: FW3 DC LinkVolt Bit B10
Related Parameters Related IO

Panel Text
NP Voltage
Description Unbalance of DC link voltage detected.
Causes - Internal control problem
- Fiber optic link faulty
- PPCS communication error
- Measurement device defective (HVD, PhaseINT)
Rectification 1 Check for other related faults.
2 Contact ABB support line.
(3 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase A and B)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.12: FW DC LinkVolt Bit B3
Related Parameters Related IO

Panel Text
Operating System
Description Operating system has detected wrong behaviour of SW.
Causes - EMC disturbance of AMC.
- Broken AMC.
- Bug in the SW.
Rectification - Switch OFF and ON auxiliary power and restart system.
- Change AMC.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.35: FW Other Bit B0
Related Parameters Related IO

Troubleshooting manual
56/72 Version LDCI5420 Troubleshooting manual
Panel Text
Overcurrent
Description Overcurrent detected by AMC software. One of the measured phase currents is above the fixed
current limit.
Causes - Motor load not matched with inverter rating.
- Incorrect motor data.
- Acceleration too steep.
- Stray currents in motor cables.
- Fiber optic link faulty.
- PPCS communication error.
Rectification - Check for other related messages.
- Check dimensioning of motor and drive.
- Check if fault occurs only in acceleration phases. In this case the acceleration is too fast.
- Check motor cable connections.
- Check fiber optic cables and connections between ADCVI and INT boards.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.16: FW Current Bit B0
Related Parameters Related IO


LDCI5420 ACS 2000 AD 57/72
Panel Text
Overfrequency
Description Frequency of output voltage is too high. (Motor speed is too high)
Causes - Sudden loss of motor load or load forces motor to rotate too fast.

- Faulty motor nominal data
.
- Faulty parameter settings. (i.e. speed and torque limits not set correctly)

- Speed measurement defective.
Rectification - Check motor data and load conditions
.
- Check motor speed
.
- Check current and torque limits
.
- Check motor speed and overspeed trip limits
.
- Check that the measured speed corresponds to motor frequency
.
- Check NTAC pulse number setting

Related parameters:

Drive current limits:

20.06 MAXIMUM TORQUE

20.07 MINIMUM TORQUE

20.08 SPC TORQMAX

20.09 SPC TORQMIN

20.10 TREF TORQMAX

20.11 TREF TORQMIN


Speed controller tuning parameters:
24.02 KPS

24.08 TIS


Overspeed and frequency limiter limit should be a little smaller than frequency trip limit (internal
parameter, not accessible) and speed limits should be little smaller than overspeed limit.


For details of speed controller tuning see the ""Signal Parameter Table"" Groups 23 and 24.


Overspeed trip limits set with parameter:

20.05 OVERSPEED LIMIT

Maximum and minimum speed limits set with parameters:

20.01 MINIMUM SPEED

20.02 MAXIMUM SPEED

Motor speed can be observed with parameter:

01.07 MOTOR SPEED
FaultClass INU FC2
Troubleshooting manual
58/72 Version LDCI5420 Troubleshooting manual
FaultClass ARU
Fault Word 183.29: FW SpeedPosition Bit B0
Related Parameters Related IO

Panel Text
PFF Communication
Description Communication error in PFF (Power feed forward) link.
Causes - Fiber optic link(s) faulty.
- Aux power on PUB/PFF board and AMC3.
Rectification Check fiber optic cables and connections between all AMC3s and PUB board in ARU.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.02: FW Communication Bit B1
Related Parameters Related IO

Panel Text
Phase A Lost
Description Phase A of the motor/inverter phases in the master unit lost.
Causes - Motor/Inverter cabling: loose connections.
- Current transducer defective.
- Loose or disconnected wire(s) in measurement or supply circuit.
- DC voltage measurement board defective.
Rectification - Open data loggers to check current waveforms.
- Check for other fault messages.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.16: FW Current Bit B1
Related Parameters Related IO

Panel Text
Phase B Lost
Description Phase B of the motor/inverter phases in the master unit lost.
Causes - Motor/Inverter cabling: loose connections.
- Current transducer defective.
- Loose or disconnected wire(s) in measurement or supply circuit.
- DC voltage measurement board defective.
Rectification - Open data loggers to check current waveforms.
- Check for other fault messages.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.16: FW Current Bit B2
Related Parameters Related IO

Panel Text
Phase C Lost
Description Phase C of the motor/inverter phases in the master unit lost.
Causes - Motor/Inverter cabling: loose connections.
- Current transducer defective.
- Loose or disconnected wire(s) in measurement or supply circuit.
- DC voltage measurement board defective.
Rectification - Open data loggers to check current waveforms.
- Check for other fault messages.
FaultClass INU FC2
FaultClass ARU
Fault Word 183.16: FW Current Bit B3
Related Parameters Related IO


LDCI5420 ACS 2000 AD 59/72
Panel Text
PhaseCap Overvolt A
Description Phase capacitor overvoltage in Phase A
Causes - Short between DC link and phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and Inverter 2 Phase A)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and
Inverter 2 Phase A)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B3
Related Parameters Related IO

Panel Text
PhaseCap Overvolt B
Description Phase capacitor overvoltage in Phase B
Causes - Short between DC link and phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and exchange the
Semiconductor Modules (whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase B and Inverter 2 Phase B)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase B and
Inverter 2 Phase B)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B4
Related Parameters Related IO

Troubleshooting manual
60/72 Version LDCI5420 Troubleshooting manual
Panel Text
PhaseCap Overvolt C
Description Phase capacitor overvoltage in Phase C
Causes - Short between DC link and phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is increasing fast, several 100 volts in 100 us ->Possible short within
phase module. Check if an IGBT in the phase module is broken and the Semiconductor Modules
(whole Heat sink) if necessary.
- Phase capacitor is increasing slowly, about 100 volts in 100 us ->Instability in control. The
drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase C and Inverter 2 Phase C)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase C and
Inverter 2 Phase C)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B5
Related Parameters Related IO

Panel Text
PPCS Communication
Description Communication error in PPCS link.
Causes - Fiber optic link from CVMI, AMC3, PUBPFF or SYN to INT faulty.
- No Aux power on CVMI, or SYN.
- Defect CVMI or SYN.
Rectification - Check fiber optic cables and connections between AMC3 and INT boards and AMC3 and PUB
boards.
- Check correct configuration of inverter in SW. (Single, Double,...)
FaultClass INU FC2
FaultClass ARU
Fault Word 183.02: FW Communication Bit B0
Related Parameters Related IO

Panel Text
S21/S32 Overvolt A
Description Overvoltage over independent device S21 or S32 in Phase A (voltage difference between upper
or lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B and Inverter 2 Phase A)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B
and Inverter 2 Phase A)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B6
Related Parameters Related IO


LDCI5420 ACS 2000 AD 61/72
Panel Text
S21/S32 Overvolt B
Description Overvoltage over independent device S21 or S32 in Phase B (voltage difference between upper
or lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A and B and Inverter 2 Phase B)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A and B
and Inverter 2 Phase B)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B7
Related Parameters Related IO

Panel Text
S21/S32 Overvolt C
Description Overvoltage over independent device S21 or S32 in Phase C (voltage difference between upper
or lower DC link half and phase capacitor)
Causes - Short of phase capacitor
- Instability in control
- PPCS communication error
- Fiber optic link faulty
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check datalogger
- Phase capacitor voltage is decreasing fast, several 100 volts in 100 us ->Phase capacitor is
shorted. Check if an IGBT in the phase module is broken and exchange the Semiconductor
Modules (whole Heat sink) if necessary.
- Voltage of lower DC link half is increasing (e.g. because INU tripped) or phase capacitor is
decreasing slowly, about 100 volts in 100 us ->Instability in control. The drive can be restarted.
2 Check for other related faults
(3 Check fiber optic cables and connections between MainINT and PhaseINT boards of Inverter
1 Phase A, B and C and Inverter 2 Phase C)
(4 Check HVD board, measurement cables and PhaseINT board of Inverter 1 Phase A, B and C
and Inverter 2 Phase C)
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.42: FW3 DC LinkVolt Bit B8
Related Parameters Related IO

Panel Text
Self Excitation
Description Self excitation situation detected.
Causes The self-excitation of the motor together with the sine filter has occurred. The ADCVI, SVA
subprint or INT board may be the cause of the fault.
Rectification If a "SelfExitHW" fault has followed the "SelfExitSW" fault then the real self-excitation has
occurred. Check and measure the complete ACS drive system (transformer, converter, motor
and power cables) and the driven equipment for possible damages.
If there is no "SelfExitHW" fault, check the ADCVI, SVA subprint and INT board, restart the drive.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.14: FW2 DC LinkVolt Bit B0
Related Parameters Related IO

Troubleshooting manual
62/72 Version LDCI5420 Troubleshooting manual
Panel Text
SwitchingFreq 1ms1
Description One of the IGBTs of phase A has switched to often in 1ms window.
Causes Hardware problem or mistuning of modulator
Rectification - check parameter 186.08
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B4
Related Parameters Related IO

Panel Text
SwitchingFreq 1ms2
Description One of the IGBTs of phase B has switched to often in 1ms window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.08
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B9
Related Parameters Related IO

Panel Text
SwitchingFreq 1ms3
Description One of the IGBTs of phase C has switched to often in 1ms window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.08
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.24: FW1 Switching Bit B0
Related Parameters Related IO

Panel Text
SwitchingFreq 1s 1
Description One of the IGBTs of phase A has switched to often in 1 second window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.11
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B7
Related Parameters Related IO

Panel Text
SwitchingFreq 1s 2
Description One of the IGBTs of phase B has switched to often in 1 second window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.11
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B12
Related Parameters Related IO

Panel Text
SwitchingFreq 1s 3
Description One of the IGBTs of phase C has switched to often in 1 second window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.11
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.24: FW1 Switching Bit B3
Related Parameters Related IO


LDCI5420 ACS 2000 AD 63/72
Panel Text
SwitchingFreq 50ms1
Description One of the IGBTs of phase A has switched to often in 50 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.09
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B5
Related Parameters Related IO

Panel Text
SwitchingFreq 50ms2
Description One of the IGBTs of phase B has switched to often in 50 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.09
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B10
Related Parameters Related IO

Panel Text
SwitchingFreq 50ms3
Description One of the IGBTs of phase C has switched to often in 50 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.09
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.24: FW1 Switching Bit B1
Related Parameters Related IO

Panel Text
SwitchingFreq250ms1
Description One of the IGBTs of phase A has switched to often in 250 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.10
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B6
Related Parameters Related IO

Panel Text
SwitchingFreq250ms2
Description One of the IGBTs of phase B has switched to often in 250 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.10
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.23: FW Switching Bit B11
Related Parameters Related IO

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SwitchingFreq250ms3
Description One of the IGBTs of phase C has switched to often in 250 ms window.
Causes Hardware problem or mistuning of modulator
Rectification - Check parameter 186.10
- Contact ABB support line
FaultClass INU FC2
FaultClass ARU FC1
Fault Word 183.24: FW1 Switching Bit B2
Related Parameters Related IO

Troubleshooting manual
64/72 Version LDCI5420 Troubleshooting manual
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TRAFO PRIM. OVERCURR
Description The trip causes by the high primary current of the transformer winding.
Causes 1) a short circuit in the network transformer or in the drive rectifier;
2) an overload of the network transformer;
3) wrong protection settings;
Rectification 1) check the network transformer and the rectifier diodes;
2) check the drive maximum power during the operation;
3) verify the protection settings (190.9, 186.83-186.86) and transformer nameplate data;
if the drive trips during energising and parameter are ok, request the new settings from the
supportline.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.18: FW2 Current Bit B11
Related Parameters Related IO

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UDC Discharge FT
Description Activated if after 50ms after a discharge FT command no feedback from EPLD is given that FT
has been activated.
Causes FT link fault.
Rectification Contact ABB service organization.
FaultClass INU FC1
FaultClass ARU
Fault Word 183.14: FW2 DC LinkVolt Bit B11
Related Parameters Related IO


LDCI5420 ACS 2000 AD 65/72
Alarms

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1050kW expiring soon
Description 1050kW expiring soon
Causes A time limited license is applied for 1050KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B5
Related Parameters Related IO

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1300kW expiring soon
Description 1300kW expiring soon
Causes A time limited license is applied for 1300KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B6
Related Parameters Related IO

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1650kW expiring soon
Description 1650kW expiring soon
Causes A time limited license is applied for 1650KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B7
Related Parameters Related IO

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1850kW expiring soon
Description 1850kW expiring soon
Causes A time limited license is applied for 650KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B8
Related Parameters Related IO

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410kW expiring soon
Description 410kW expiring soon
Causes A time limited license is applied for 410KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B1
Related Parameters Related IO

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4Q expiring soon
Description License for 4Q operation is expiring soon.
Causes A time limited license is applied for 4Q operation, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B9
Related Parameters Related IO

Troubleshooting manual
66/72 Version LDCI5420 Troubleshooting manual
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520kW expiring soon
Description 520kW expiring soon
Causes A time limited license is applied for 520KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B2
Related Parameters Related IO

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650kW expiring soon
Description 650kW expiring soon
Causes A time limited license is applied for 650KW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B3
Related Parameters Related IO

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840kW expiring soon
Description 840kW expiring soon
Causes A time limited license is applied for 840kW, and it's expiring soon.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B4
Related Parameters Related IO

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INT: EPLD Versions
Description PhaseINT boards of the different INU phases have not the same EPLD version.
Causes - Mistake while downloading EPLD
- EPLD of spare phase was not updated, when the other phases were updated
Rectification Check which PhaseINT('s) has (have) the wrong version and download the correct one.
FaultClass INU
FaultClass ARU
Fault Word 183.06: AW1 CntrlHardware Bit B9
Related Parameters Related IO

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INT0 DI/DT SuperVi
Description di/dt measurement device (VLSCD) malfunction
Causes - Fiber optic link from VLSCD to MainINT board faulty
- VLSCD or MainINT board failure
- Broken clamp diode
- Internal parameter setting
Rectification 1 Check clamp diodes
2 Check fiber optic cables and connections to VLSCD board
3 Check di/dt monitor limit (191.08 DI/DT-MON ILIM)
FaultClass INU
FaultClass ARU
Fault Word 183.19: AW Short Circuit Bit B0
Related Parameters Related IO

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INT0 Wrong EPLD Ver
Description Installed EPLD on MainINT board not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version.
FaultClass INU
FaultClass ARU
Fault Word 183.05: AW CntrlHardware Bit B1
Related Parameters Related IO


LDCI5420 ACS 2000 AD 67/72
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INT0 Wrong PUPA Ver
Description Wrong pulse pattern version. The version number of the actual pulse patterns which is stored
together with the pulse patterns on the pulse pattern flash memory does not match the actual
version coded in SW.
Causes Wrong pulse patterns are programmed on the flash memory
Rectification Check if the correct (newest) pulse patterns are loaded on the pulse pattern flash memory
FaultClass INU
FaultClass ARU
Fault Word 183.05: AW CntrlHardware Bit B2
Related Parameters Related IO

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INT1 ILLEGL SWI TRA
Description Shows up if the PLD of PhaseINT Inverter 1 Phase A had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B8
Related Parameters Related IO

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INT1 MIN PULSE LENG
Description Shows up if the PLD of PhaseINT Inverter 1 Phase A had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B11
Related Parameters Related IO

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INT1 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 1 Phase A not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU
FaultClass ARU
Fault Word 183.06: AW1 CntrlHardware Bit B1
Related Parameters Related IO

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INT2 ILLEGL SWI TRA
Description Shows up if the PLD of PhaseINT Inverter 1 Phase B had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B9
Related Parameters Related IO

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INT2 MIN PULSE LENG
Description Shows up if the PLD of PhaseINT Inverter 1 Phase B had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B12
Related Parameters Related IO

Troubleshooting manual
68/72 Version LDCI5420 Troubleshooting manual
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INT2 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 1 Phase B not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU
FaultClass ARU
Fault Word 183.06: AW1 CntrlHardware Bit B5
Related Parameters Related IO

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INT3 ILLEGL SWI TRA
Description Shows up if the PLD of PhaseINT Inverter 1 Phase C had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B10
Related Parameters Related IO

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INT3 MIN PULSE LENG
Description Shows up if the PLD of PhaseINT Inverter 1 Phase C had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.34: AW Other Bit B13
Related Parameters Related IO

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INT3 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 1 Phase C not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU
FaultClass ARU
Fault Word 183.05: AW CntrlHardware Bit B5
Related Parameters Related IO

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INT4 ILLEGL SWI TRA
Description Shows up if the PLD of PhaseINT Inverter 2 Phase A had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B0
Related Parameters Related IO

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INT4 MIN PULSE LENG
Description Shows up if the PLD of PhaseINT Inverter 2 Phase A had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B3
Related Parameters Related IO


LDCI5420 ACS 2000 AD 69/72
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INT4 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 2 Phase A not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU
FaultClass ARU
Fault Word 183.05: AW CntrlHardware Bit B12
Related Parameters Related IO

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INT5 ILLEGL SWI TRA
Description Shows up if the PLD of PhaseINT Inverter 2 Phase B had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B1
Related Parameters Related IO

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INT5 MIN PULSE LENG
Description Shows up if the PLD of PhaseINT Inverter 2 Phase B had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B4
Related Parameters Related IO

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INT5 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 2 Phase B not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU
FaultClass ARU
Fault Word 183.05: AW CntrlHardware Bit B13
Related Parameters Related IO

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INT6 ILLEGL SWI TRA
Description Shows up if the PLD of PhaseINT Inverter 2 Phase C had to correct an illegal switching transition
request from MainINT.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B2
Related Parameters Related IO

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INT6 MIN PULSE LENG
Description Shows up if the PLD of PhaseINT Inverter 2 Phase C had to correct a minimum pulse length
command.
Causes Internal control or modulator problem
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.47: AW1 Other Bit B5
Related Parameters Related IO

Troubleshooting manual
70/72 Version LDCI5420 Troubleshooting manual
Panel Text
INT6 Wrong EPLD Ver
Description Installed EPLD on PhaseINT board of Inverter 2 Phase C not compatible with the SW
Causes
Rectification Check release note of SW for compatible EPLD Version
FaultClass INU
FaultClass ARU
Fault Word 183.05: AW CntrlHardware Bit B14
Related Parameters Related IO

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License 410kW expired
Description License for 410KW expired.
Causes A time limited license was applied for 410KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B10
Related Parameters Related IO

Panel Text
License 4Q expired
Description License for 4Q operation expired.
Causes A time limited license was applied for 4Q operation, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B6
Related Parameters Related IO

Panel Text
License 520kW expired
Description License for 520KW expired.
Causes A time limited license was applied for 520KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B11
Related Parameters Related IO

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License 650kW expired
Description License for 650KW expired.
Causes A time limited license was applied for 650KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B0
Related Parameters Related IO

Panel Text
License 840kW expired
Description License for 840kW expired.
Causes A time limited license was applied for 840KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B1
Related Parameters Related IO


LDCI5420 ACS 2000 AD 71/72
Panel Text
License1050kW expired
Description Licensefor 1050kW expired.
Causes A time limited license was applied for 1050KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B2
Related Parameters Related IO

Panel Text
License1300kW expired
Description Licensefor 1300kW expired.
Causes A time limited license was applied for 1300KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B3
Related Parameters Related IO

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License1650kW expired
Description License for 1650kW expired.
Causes A time limited license was applied for 1650KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B4
Related Parameters Related IO

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License1850kW expired
Description License for 1850kW expired.
Causes A time limited license was applied for 1850KW, and it expired.
Rectification Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.108: License Alarm 1 Bit B5
Related Parameters Related IO

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No License Active
Description No license is active.
Causes Wrong access code applied.
Rectification Give correct access code in parameter 100.22 ACCESS CODE STR.
Contact ABB support line
FaultClass INU
FaultClass ARU
Fault Word 183.107: License Alarm Bit B0
Related Parameters Related IO

Troubleshooting manual
72/72 Version LDCI5420 Troubleshooting manual
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NP To GND Overvolt
Description NP to GND voltage was above the trip limit for a short moment.
Causes - Earth fault in the galvanically connected system
- Stray capacitances of the input and output cables are too big or the cables are too long
- Fiber optic link faulty
- PPCS communication error
- Measurement device is defective (HVD board, PhaseINT board)
Rectification 1 Check insulation level of the galvanic system (transformer, cables, ACS, motor).
2 Check trip limit
3 Check for other related faults
(4 Check fiber optic cables and connections between MainINT board and PhaseINT board
Inverter 1 Phase C)
(5 Check HVD board, measurement cables and PhaseINT)
FaultClass INU
FaultClass ARU
Fault Word 183.11: AW DC LinkVoltage Bit B4
Related Parameters Related IO

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Ridethrough NetUnVo
Description Indicating that the drive is in undervoltage limiter operation.
Causes DC link voltage drops below a certain level, therefore the FA torque reference is limited to the
torque reference calculated by the undervoltage limiter.
Rectification Drive automatically resumes normal operation when DC link voltage recovers.
FaultClass INU
FaultClass ARU
Fault Word 183.11: AW DC LinkVoltage Bit B0
Related Parameters Related IO

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Speed Measurement
Description Error detected in speed measurement device NTAC-02
Causes - Driver not initialised correctly e.g. encoder enabled without cycling aux. power.

- fiber optic connection from Driver to AMC-33 ch2 is disconnected.
Rectification See fault messages NTAC Missing and GRAY Missing

1 check fiber optic cables from AMC-board Ch2 to NTAC-02 module

2 check power supply of NTAC-02 module and correct jumper

3 cycle aux. power in COU to allow re-initialisation of NTAC-02 driver by AMC-card.
FaultClass INU
FaultClass ARU
Fault Word 183.28: AW SpeedPosition Bit B0
Related Parameters Related IO













For missing information contact ABB support line.