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TRANSFORMERS, I NDUCTORS, POWER SUPPLY UNI TS

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TRANSFORMERS
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POWER SUPPLY UNI TS
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ELECTRONI C TRANSFORMERS
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KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 441
W TECHNI CAL DATA
EN 61 558
Taps, primary side 5%
Finger-proof terminals according to VBG4
Temperature class T 40/E
Frequency 50/60 Hz
Primary voltages: 400 V or 230 V, others upon request
Secondary voltages: 230 V, 24 V, or 12 V, others upon request
With optional fuse: LP 61....
Optional snap-on fastening for DIN rail mounting (up to 200 VA): LP699001
W OVERVI EW TABLE
POWER RATI NG VA 400/230 400/24 230/230 230/24 230/12
30 - LP603003 - LP602003 LP601003
40 - - - LP602004 LP601004
50 LP604005 - - LP602005 LP601005
63 - - - LP602006 LP601006
100 LP604010 LP603010 LP605010 LP602010 LP601010
160 LP604016 LP603016 - LP602016 LP601016
200 LP604020 LP603020 - LP602020 LP601020
250 LP604025 LP603025 LP605025 LP602025 -
320 LP604032 - - LP602032 -
400 LP604040 LP603040 - LP602040 -
500 LP604050 LP603050 LP605050. LP602050 -
630 LP604063 - - LP602063 -
700 - - - LP602070 -
800 LP604080 - - LP602080 -
1000 LP604100 - LP605100 LP602100 -
W GENERAL NOTES
The safety features of installing devices and controls have become more and more important. The use of transformers to
provide protective electric separation and extra-low voltage safety is a simple way of increasing the safety characteristics of
a device or control. Transformers are isolating and safety transformers in one. Safety- or isolating transformers with
enhanced or double insulation.
They have been constructed and tested according to EN 61558. Isolating transformers are used when a high degree of
protection is required between input and output winding. The maximum output voltage of isolating transformers is 1000 V
AC.
Safety transformers are isolating transformers with an output voltage of 50 V AC. They are predominantly used in
systems with extra low-voltage safety (SELV).
These transformers are also control transformers used to supply control circuits. They have been built and tested in
accordance with EN 61558. EN 60 204 prescribes the use of a transformer in only two exceptional instances involving
control circuits. The control transformers meet all requirements set out in this directive.
W CONTROL-, I SOLATI NG- AND SAFETY TRANSFORMERS
TRANSFORMERS
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KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 442
TRANSFORMERS
443
Terms
Rated values
Rated values are rated voltage, rated currents (rms values), rated power output, rated frequency and rated transfor-
mation ratio, with which transformers are labelled and for which they have been measured and established.
Rated input voltage
The rated input voltage is the supply voltage of a transformer under pre-defined operating conditions.
Rated output voltage
The rated output voltage is the voltage at the output end of a transformer with a rated input voltage, rated
frequency, rated output current and rated power factor.
No-load voltage
The no-load voltage is the output voltage of an unloaded transformer at the rated frequency.
No-load current
The no-load current is the current at the input end of an unloaded transformer at the rated input voltage and rated
frequency.
Rated power
The rated power is the power at the output side of the transformer. It is the product of the rated output voltage and
rated output current. If the transformer has additional secondary taps, the rated power is the sum of the products of
rated output voltage and rated output current of all loadable control circuits at the same time.
Stand-by power
The stand-by power is the power on the output end of a control transformer when the p.f. = 0,5 and given a maxi-
mum voltage drop of 5% compared with the rated output voltage.
Short-circuit voltage
The short-circuit voltage is the voltage which must be produced in the input winding in order that the rated output
current still flows even with a short-circuit on the secondary side (windings at room temperature). It is expressed as a
% of the rated input voltage.
No-load losses = core losses
The active input with a rated input voltage on the input winding at the rated frequency and the output winding is
unloaded.
Short-curcuit losses = copper losses
The active input when there is a short-circuit across the secondary side at rated output current.
KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 443
Quality
Core
Dynamo sheets or cold-rolled grain-oriented electric plates are used to form the core.
Windings
Both the input and output windings are made from enamel-insulated copper wire. To ensure optimal heat transfer
and resistance to moisture, the windings are soaked in resin in a vacuum before being oven-baked.
Insulation class
The transformers are designed according to insulation class B. This means a maximum continuous temperature of
130 C. According to IEC 85 und IEC 216, other standard insulation classes are: A (105 C), E (120 C) and
F (155 C).
Degree of protection:
The transformers have the degree of protection IP00 as standard. Accessories can be used to increase this degree of
protection to IP 23 or IP 65.
W THE NEW EUROPEAN TRANSFORMER STANDARD EN61558:
The standard EN61558 is the first European standard to cover all types of transformers.
Part EN61558-1
This standard is the basic part and describes the underlying requirements for transformers, supply currents, etc..
This standard replaces: VDE0550 part 1-6
VDE0551
EN60742
Part EN61558-2-1
This standard is for small transformers for general application.
It applies to: Single-phase transformers up to 1 kVA
Three-phase transformers up to 5 kVA
This standard replaces: VDE0550
Part EN61558-2-2
This standard applies to control transformers and applies to all newly developed transformers.
All transformers produced after 31/12/2001 must meet this standard.
Part EN61558-2-4
This standard is for isolating transformers (Usec > 50 V and < 1000 V).
It applies to: Single-phase transformers up to 25 kVA
Three-phase transformers up to 40 kVA
Part EN61558-2-6
This standard is for safety transformers (Usec < 50 V)
It applies to: Single-phase transformers up to 25 kVA
Three-phase transformers up to 40 kVA
This part is binding for all newly-developed transformers.
The entire range of Schrack safety and isolating transformers have been produced to this standard since 1/7/2001.
The VE mark has been replaced by the ENEC mark.
W CAUTI ON:
The copper weight, where specified, has not been included in the calculated price.
TRANSFORMERS
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KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 444
W TECHNI CAL DATA
Primary voltage 400 V, others upon request
Secondary voltage 230 V, others upon request
With optional fuse: ... secondary (SIS)
All transformers with a secondary voltage < 50 V
have been designed and are labelled as safety trans-
formers.
No package screws, fastening holes freely accessible
W CERTI FI CATI ONS
EN 61 558
PGR 4540
W SI NGLE PHASE CONTROL TRANSFORMERS
TRANSFORMERS
445
f
b
b1
e
a
c
g
bis 2500 VA
masstabelle_einphasentrafos.eps
lp612006.eps lp60x_m2.eps
DESCRI PTI ON DI M. (WXHXD) PU CU WEI GHT WEI GHT ORDER NO.
230/12 V 30 VA 85x77x91 1 500 1,5 LP601003T-
230/12 V 60 VA 85x77x91 1 600 1,5 LP601006T-
230/12 V 100 VA 85x91x91 1 600 2 LP601010T-
230/12 V 160 VA 85x118x103 1 600 2,3 LP601016T-
230/12 V 200 VA 106x103x124 1 1000 3 LP601020T-
230/12 V 315 VA 121x107x131 1 1300 4,3 LP601032T-
230/12 V 500 VA 121x89x117 1 1500 6,8 LP601050T-
230/24 V 30 VA 85x77x91 1 500 1,5 LP602003T-
230/24 V 60 VA 85x77x91 1 600 1,5 LP602006T-
230/24 V 100 VA 85x91x91 1 600 2 LP602010T-
230/24 V 160 VA 85x100x91 1 600 2,3 LP602016T-
230/24 V 200 VA 106x85x112 1 1000 3 LP602020T-
230/24 V 250 VA 106x112x124 1 1000 3,8 LP602025T-
KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 445
DESCRI PTI ON DI M. (WXHXD) PU CU WEI GHT WEI GHT ORDER NO.
230/24 V 315 VA 121x107x131 1 1300 3 LP602032T-
230/24 V 400 VA 121x119x131 1 1300 5,2 LP602040T-
230/24 V 500 VA 121x139x131 1 1500 6,8 LP602050T-
230/24 V 630 VA 151x108x211 1 2000 7,7 LP602063T-
230/24 V 800 VA 151x125x211 1 2300 9,6 LP602080T-
230/24 V 1000 VA 151x151x211 1 3000 13,4 LP602100T-
400/24 V 30 VA 85x77x91 1 500 1,5 LP603003T-
400/24 V 100 VA 85x91x91 1 600 2 LP603010T-
400/24 V 160 VA 85x100x91 1 600 2,3 LP603016T-
400/24 V 200 VA 106x85x112 1 1000 3 LP603020T-
400/24 V 250 VA 106x112x124 1 1000 3,8 LP603025T-
400/24 V 400 VA 121x119x131 1 1000 5,2 LP603040T-
400/24 V 500 VA 121x139x131 1 1500 6,8 LP603050T-
400/230 V 60 VA 85x77x91 1 600 1,5 LP604006T-
400/230 V 100 VA 85x91x91 1 600 2 LP604010T-
400/230 V 60 VA 85x100x91 1 600 2,3 LP604016T-
400/230 V 200 VA 106x85x112 1 1000 3 LP604020T-
400/230 V 250 VA 106x94x112 1 1000 3,8 LP604025T-
400/230 V 320 VA 121x89x119 1 1300 4,3 LP604032T-
400/230 V 400 VA 121x101x119 1 1300 5,2 LP604040T-
400/230 V 500 VA 121x121x119 1 1500 6,8 LP604050T-
400/230 V 630 VA 151x108x145 1 2000 7,7 LP604063T-
400/230 V 1000 VA 151x151x145 1 3000 13,4 LP604100T-
400/230 V 1600 VA 195x152x174 1 4500 17,4 LP604160T-
400/230 V 2000 VA 195x154x174 1 5500 21,5 LP604200T-
400/230 V 2500 VA 195x160x186 1 5500 21,5 LP604250T-
400/230 V 3000 VA 230x185x295 1 8000 26 LP604300T-
400/230 V 4000 VA 230x210x295 1 10400 35 LP604400T-
230/230 V 100 VA 85x91x91 1 600 2 LP605010T-
230/230 V 250 VA 106x94x112 1 1000 3,8 LP605025T-
230/230 V 500 VA 121x121x119 1 1500 6,8 LP605050T-
230/230 V 1000 VA 151x151x145 1 3000 13,4 LP605100T-
230/230 V 1300 VA 175x141x157 1 4000 14,9 LP605130T-
230/230 V 2000 VA 195x154x174 1 5500 21,5 LP605200T-
230/230 V 2500 VA 195x160x186 1 5500 21,5 LP605250T-
230/115 V 1000 VA 151x151x145 1 3000 13,4 LP606100T-
230/24 V 30 VA sec. fuse 85x77x91 1 500 1,5 LP612003T-
230/24 V 60 VA sec. fuse 85x77x91 1 600 1,5 LP612006T-
230/24 V 100 VA sec. fuse 85x77x91 1 600 3 LP612010T-
230/24 V 200 VA sec. fuse 106x85x112 1 1000 3 LP612020T-
230/24 V 250 VA sec. fuse 106x112x124 1 1000 6,8 LP612025T-
TRANSFORMERS
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KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 446
POWER SUPPLY UNI TS
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W TECHNI CAL DATA
Taps, primary side 5%
Input voltage 230 V 50/60 Hz, others upon request
Output voltage 24 V DC according to EN 61558 & EN 61131,
Other voltages upon request
Residual ripple < 5%
Primary protection: thermal release, secondary side: replacable fuse
Self-cooling
LED function display
With double insulation
Operating temperature: -25 C to +40 C
Storage temperature: -25 C to +65 C
W CERTI FI CATI ONS
EN 60742 T2-6
W CAUTI ON:
The copper weight, where specified, has not been included in the calculated price.
PGR 4540 W UNSTABI LI SED SI NGLE-PHASE DC SUPPLY
FULLY ENCAPSULATED, 1,5 TO 10 A
OUTPUT CURRENT/MAX. POWER OUTPUT/
OUTPUT VOLTAGE DI M. (WxHxD) PU TYPE WEI GHT ORDER NO.
1,25 A/30 W/24 V DC 51x90x65 1 LP746101 0,3 LP746101
2.5 A/30 W/12 V DC 51x90x65 1 LP7431C2 0,3 LP7431C2
W TECHNI CAL DATA
Supply voltage: 230 V AC
Frequency range: 48-63 Hz
Output voltage: 12 V DC or 24 V DC
Power loss: 4 VA
Storage temperature: -20 to +60 C
Ambient operating temperature: -20 to +40 C
Test voltage: 4 kV
Degree of protection: IP 20
Terminals: 2.5 mm
2
W CERTI FI CATI ONS
EN 60742
PGR 4546 W STABI LI SED POWER SUPPLI ES, I NSTALLATI ON DESI GN TYPE
lp746101.eps
DESCRI PTI ON DI M. (WxHxD) PU CU WEI GHT WEI GHT ORDER NO.
230/24 V 1,5 A unstabilised 121x100x77 1 380 1,4 LP7331B1I
230/24 V 3 A unstabilised 133x108x89 1 600 1,8 LP733103I
230/24 V 5 A unstabilised 133x121x89 1 660 2,7 LP733105I
230/24 V 10 A unstabilised 172x152x110 1 1300 5,2 LP733110I
lp7331_m5.eps
KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 447
W TECHNI CAL DATA
Stabilised supply voltage and current
Input range from 0,9 U
n
to 1,1 U
n
Input voltage 230 V 50/60 Hz or input voltage 400 V 50/60 Hz,
others upon request
Output voltage 24 V DC according to EN 61 558 / EN 61 131
Residual ripple < 150 m Vpp
Thermal release on primary side;
electronic current limiter on secondary side
With double insulation
LED function display
Short-circuit and tamper-proof
Self-cooling
Operating temperature: -25 C to +40 C
Storage temperature: -25 C to +65 C
W CERTI FI CATI ONS
EN 60,742 T2-6
W CAUTI ON:
The copper weight, where specified, has not been included in the
calculated price.
PGR 4540 W STABI LI SED SI NGLE-PHASE DC SUPPLY
FULLY ENCAPSULATED, 1,5 TO 5 A
POWER SUPPLY UNI TS
448
lp7231_m2.eps
DESCRI PTI ON DI M. (WxHxD) PU CU WEI GHT WEI GHT ORDER NO.
230/24 V 1,5 A stabilised 121x117x77 1 380 1 LP7231B1I -
230/24 V 3 A stabilised 133x124x89 1 600 1,3 LP723103I -
230/24 V 5 A stabilised 172x170x107 1 660 1,6 LP723105I -
lp723_mtab.eps
KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 448
POWER SUPPLY UNI TS
449
W TECHNI CAL DATA
Output voltage 24 V DC
according to DIN 19240
Residual ripple < 5%
Self-cooling
Taps, primary side 5%
W CERTI FI CATI ONS
EN 61 558
W SI NGLE-PHASE DC SUPPLY,
FI LTERED OUTPUT UP TO 25 A
lp702110.eps lp7021m1.eps
LP7031B1
LP703103
LP703105
LP703108
LP703110
Typ Current Weight
Dimensions in mm kg A / DC
1,5
3
5
8
10
a b1 e f g
1,4
2
2,5
3,65
4,45
85
85
85
106
121
71
85
93
95
100
60
74
83
87
86
130
130
130
146
164
64
64
64
80,5
90
4,8
4,8
4,8
5,8
5,8
46,5
60,5
69
69,5
70
b c
LP703115
LP703120
LP703125
15
20
25
8,55
11,10
14,80
151
151
151
130
130
147
104
121
147
248
248
248
122
122
122
7
7
7
82
99
125
lp7021m2.eps
masstab_einphasennetzg_230.eps
DESCRI PTI ON DI M. (WxHxD) PU CU WEI GHT WEI GHT ORDER NO.
230-400/24 V 3 A 85x98x135 1 400 2,5 LP702103T-
230-400/24 V 5 A 106x92x151 1 600 3 LP702105T-
230-400/24 V 8 A 121x105x169 1 850 4 LP702108T-
230-400/24 V 10 A 121x137x169 1 1100 6,8 LP702110T-
230-400/24 V 15 A 151x135x253 1 1400 11,1 LP702115T-
230-400/24 V 20 A 151x152x253 1 1700 14 LP702120T-
230-400/24 V 25 A 151x152x253 1 2500 14,8 LP702125T-
PGR 4540 W 230/400 V 50/60 Hz
DESCRI PTI ON DI M. (WxHXD) PU CU WEI GHT WEI GHT ORDER NO.
230/24 V 1,5 A 85x76x135 1 170 1,4 LP7031B1T-
230/24 V 3 A 85x85x130 1 170 2,5 LP703103T-
230/24 V 5 A 85x90x135 1 280 2 LP703105T-
230/24 V 8 A 106x100x151 1 540 3,65 LP703108T-
230/24 V 10 A 121x105x169 1 780 4,45 LP703110T-
230/24 V 15 A 151x135x253 1 1600 11,1 LP703115T-
230/24 V 20 A 151x135x253 1 2000 8,55 LP703120T-
PGR 4540 W 230 V 50/60 Hz
KAPITEL_09_AK1 24.03.2005 17:45 Uhr Seite 449
W SUPPLY VOLTAGE 3 A STABI LI SED
DESCRI PTI ON DI M. (WxHxD) PU CU WEI GHT WEI GHT ORDER NO.
400/24 V 5 A 85x95x135 1 280 2,5 LP704105T-
PGR 4540 W 400 V 50/60 Hz
POWER SUPPLY UNI TS
450
WTECHNI CAL DATA
The NG 24 supply voltage is a compact, dimensioned and good value module designed for
rapid mounting using a snap-on fastening mountable on DIN rails.
Upon request, the NG 24 power supply can also be integrated into transformers.
Input: max. 30 V AC/DC
Output: Stabilised 24 V DC,
Max. 1% variance with current consumption 3 A
Short-circuit proof
Fine-wire fuse 20 x 5, 6,3 A, quick-break
Adjustable output voltage 16-28 V DC
Ex-factory setting 24 V DC
Residual ripple 1%
PGR 4090 W NG 24/3 A
DI M. (WxHxD) PU ORDER NO.
85x65x72 1 YY494012
W TECHNI CAL DATA
The NG 12 supply voltage is a compact, dimensioned and good value module designed for
rapid mounting using a snap-on fastening mountable on DIN rails.
Upon request, the NG12 power supply can also be integrated into transformers.
Input: 15 V AC/DC
Output: Stabilised 12 V DC
Max. 1% variance with current consumption 2,2 A
Short-circuit proof
Fine-wire fuse 20 x 5, 6,3 A, quick-break
Adjustable output voltage 5-15 V DC
Ex-factory setting 12V DC
Residual ripple 1%
Design type for enclosures, can be snapped onto DIN rail
Input voltage 28 V 15% to 10%, 16 - 63 Hz
Output voltage: continuously adjustible between 5 - 24 V using LED display
Output current = 2,5 A
PGR 4090
W NG 12/3 A
yy494004.eps
DI M. (WxHxD) PU ORDER NO.
85x65x72 1 YY494004-A
yy494004.eps
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ELECTRONI C TRANSFORMERS
451
W 2 I NPUT AND 3 OUTPUT TERMI NALS, OPPOSED
DESCRI PTI ON DI M. (WxHxD) PU TYPE ORDER NO.
Micro 60 PFS, 10 - 60 VA 31x91x20 1 RN 1608 YY160800
FOXS 105 PFS, 20 - 105 VA 38x112x28 1 RN 1600 YY160000
W I NPUT AND OUTPUT TERMI NAL ON SAME SI DE
W TECHNI CAL DATA
Meets EURONORM EN 61046/61047
protection class II
Rated voltage: 230 V/50-60 Hz/12 V
Suitable for mounting onto combustible base
Tamper-proof and temperature protection
Electronic short-circuit switch-off
Soft start
Dim function with digital phase dimmer
W ELECTRONI C TRANSFORMERS
re_trafogf.eps
re_trafo2.eps re_trafo1.eps
XC DESCRI PTI ON DI M. (WxHxD) PU TYPE ORDER NO.
ICE 60 PFS, 10 - 60 VA 39x145x28 1 RN 1602 YY160200
ICE 105 PFS, 35 -105 VA 39x145x28 1 RN 1604 YY160400
ICE 160 PFS, 100 - 160 VA 46x185x38 1 RN 1613 YY161300
ICE 200 PFS, 100 -200 VA 46x185x38 1 RN 1614 YY161400
ICE 250 PFS, 100 - 250 VA 50x225x39 1 RN 1532 YY153200
re_trafo4.eps
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ELECTRONI C TRANSFORMERS
452
DESCRI PTI ON DI M. (DxD) PU TYPE ORDER NO.
Zeus electronic starter, 4 - 65 W 21x35 1 p. 53999 YY539970
W ELECTRONI C STARTER
re_start.eps
KAPITEL_09_AK1 24.03.2005 17:46 Uhr Seite 452