239869283.xls.

ms_office
1
0 Sep.-15-04 SAS HRK
Rev. Date Made Chkd Remarks
Work No. Project Name Item No. No. of Required Service
Unit 129 129-P-105 A/B/C 1+1+1 Oily Water Lift Pump
1) Flow
Suc. Liq. Level El. 34000 Fitting in Suction Line
Max. El. 23500 size L/D Qty. L Eq.
Min. EL. 22050 Ord. Entrance 0.50
129-P-105 A/B/C Borda Entrance 1.0
El. #### 90-Elbow (S) 30
90-Elbow (L) 30
129-BA-109 45 -Elbow 16
Tee Side Outlet 20
Straight Tee 60
Pump Nozzle Elev. Check Valve 50
Suc. El. 22400 129-BA-103 Gate Valve 8.00
Dis. El. 22400 3/4 Contraction 0
2) OPERATING CONDITIONS 4) DISCHARGE CONDITIONS
1. Fluid Name OW 0. Destination
2. Temp. Min./Nor./Max. (
o
C) 20 50 Elevation (El)
3. Sp. Gr. Min./Nor./Max. (-) 1 1 1 Flow Rate (m
3
/hr)
4. Vis. Min./Nor./Max. (cP) 1 Temperature (
o
C)
5. Vap. Pressure Max. (kg/cm
2
A) 0.199 0.199 Sp. Gr. (-)
6. Capa. Nor./Des./Overdes. (m
3
/hr) 80 80 0% Viscosity (cP)
1. Line Size
Normal Pipe Size (inchs)
3) SUCTION CONDITIONS Thickness (-)
0. Destination Pump Pipe Inside Dia. (mm)
Flow Rate (m
3
/hr) 80 Pipe Roughness (mm)
Temperature (
o
C) 20 2. Velocity (m/s)
Sp. Gr. (-) 1 3. Actual Pipe Length (m)
Viscosity (cP) 1 4. Total Equiv. Length (m)
1. Line Size 5. Fri. Loss (kg/cm2/100m)
Normal Pipe Size (inchs) 6. Press. Loss a. line
Thickness (-) (kg/cm2) b. Orifice
Pipe Inside Dia. (mm) c. Exchangers
Pipe Roughness (mm) 0.0457 d. Heaters
2. Velocity (m/s) e. Miscellaneous
3. Actual Pipe Length (m) 0 Suv-total (a~e)
4. Total Equiv. Length (m) 0 7. Control Valve Loss (kg/cm2)
5. Fri. Loss (kg/cm2/100m) 0 8. Max. Desti. Press (kg/cm2)
6. Min. Drum Press. (kg/cm2/G) 0 9. Elevation Loss (m)
7. Min. Liq. Static Head (m) -0.35 (kg/cm2)
(kg/cm2) -0.034 10. Req'd Dis. Press. (kg/cm2G)
8. Line Loss (kg/cm2) 0.000
9. Strainer Loss (kg/cm2) 0 7) BRAKE HORSEPOWER
10. Other Loss (kg/cm2)
11. Min. Suc. Press. (kg/cm2 G) -0.034 80 m3/h (Des.) x 1.000 (Sp. Gr.) *3 x 16.1 m
367.1 x 0.576 (Estimated Pump Eff. Frac.)*
5) DIFFERENTIAL PRESSURE = 6.1 kW * Centrifugal Pump
1. Rated Dis. Press. (kg/cm2 G) 1.573 8) MAX. SHUT OFF PRESSURE (As guide only)
2. Rated Suc. Press. (kg/cm2 G) -0.034 1. Suction Drum Pressure (kg/cm2 G) 0
3. incl. Special Margin (kg/cm2) 0.000 2. Max. Liquid Static Head (m) 1.1
4. Differential Press. (kg/cm2) 1.606 Sp. Gr. For Max. Suc. Static Head (-) 1.000
5. Head
*1
16.1 Max. Liquid Static Head (kg/cm2) 0.11
3. Max. Suction Pressure (kg/cm2 G) 0.11
6) NET POSITIVE SUCTION HEAD 4. Max. Shut off Pressure
1. Min. Suction Press. (kg/cm2 G) -0.034 = Max. Suc. 0.11 + 1.2 x Diff. Press. 1.61
*3
x 1.05
2. Vap. Press. (kg/cm2 G) -0.834 = 2.13 (kg/cm2 G)
3. Net (kg/cm2) 0.800
4. Sp. Gr. (-) 1 Notes: 1. To be Checked by controlling case (Min. Sp. Gr.)
NPSH Available *2 (m) 8.0 2. To be Checked by controlling case (Max. Vap. Press.)
NPSH Required *2 (m) 3. To be Checked by controlling case (Max. Sp. Gr.)
0.200
11.600
314.3
0.053
0.167
BHP =
1.126
1.573
0.000
PIPING PRESSURE DROP AND PUMP DESIGN
CALCULATION SHEET
34,000
80.0
1.000
1.000
0.247
0.080
280.0
1.26
BA-109 A/B/C
20
ANSI
6
TBA
150.00
TBA
TOYO ENGINEERING CORPORATION
239869283.xls.ms_office
1
0 Sep.-15-04 SAS HRK
Rev. Date Made Chkd Remarks
Work No. Project Name Item No. No. of Required Service
Unit 129 129-P-106 A/B 1+1 Storm Water Lift Pumps
1) Flow
Suc. Liq. Level El. 34000 Fitting in Suction Line
Max. El. 26050 size L/D Qty. L Eq.
Min. EL. 22050 Ord. Entrance 0.50
129-P-106 A/B Borda Entrance 1.0
El. 27700 90-Elbow (S) 30
90-Elbow (L) 30
129-TK-104 45 -Elbow 16
Tee Side Outlet 20
Straight Tee 60
Pump Nozzle Elev. Check Valve 50
Suc. El. 21800 129-BA-105 Catch Pit) Gate Valve 8.00
Dis. El. 27700 3/4 Contraction 0
2) OPERATING CONDITIONS 4) DISCHARGE CONDITIONS
1. Fluid Name OW 0. Destination
2. Temp. Min./Nor./Max. (
o
C) 20 50 Elevation (El)
3. Sp. Gr. Min./Nor./Max. (-) 1 1 1 Flow Rate (m
3
/hr)
4. Vis. Min./Nor./Max. (cP) 1 Temperature (
o
C)
5. Vap. Pressure Max. (kg/cm
2
A) 0.199 0.199 Sp. Gr. (-)
6. Capa. Nor./Des./Overdes. (m
3
/hr) 62 62 0% Viscosity (cP)
1. Line Size
Normal Pipe Size (inchs)
3) SUCTION CONDITIONS Thickness (-)
0. Destination Pump Pipe Inside Dia. (mm)
Flow Rate (m
3
/hr) 62 Pipe Roughness (mm)
Temperature (
o
C) 20 2. Velocity (m/s)
Sp. Gr. (-) 1 3. Actual Pipe Length (m)
Viscosity (cP) 1 4. Total Equiv. Length (m)
1. Line Size 5. Fri. Loss (kg/cm2/100m)
Normal Pipe Size (inchs) 6. Press. Loss a. line
Thickness (-) (kg/cm2) b. Orifice
Pipe Inside Dia. (mm) c. Exchangers
Pipe Roughness (mm) 0.0457 d. Heaters
2. Velocity (m/s) e. Miscellaneous
3. Actual Pipe Length (m) 0 Suv-total (a~e)
4. Total Equiv. Length (m) 0 7. Control Valve Loss (kg/cm2)
5. Fri. Loss (kg/cm2/100m) 0 8. Max. Desti. Press (kg/cm2)
6. Min. Drum Press. (kg/cm2/G) 0 9. Elevation Loss (m)
7. Min. Liq. Static Head (m) 0.25 (kg/cm2)
(kg/cm2) 0.024 10. Req'd Dis. Press. (kg/cm2G)
8. Line Loss (kg/cm2) 0.000
9. Strainer Loss (kg/cm2) 0 7) BRAKE HORSEPOWER
10. Other Loss (kg/cm2)
11. Min. Suc. Press. (kg/cm2 G) 0.024 62 m3/h (Des.) x 1.000 (Sp. Gr.) *3 x 10.3 m
367.1 x 0.576 (Estimated Pump Eff. Frac.)*
5) DIFFERENTIAL PRESSURE = 3.0 kW * Centrifugal Pump
1. Rated Dis. Press. (kg/cm2 G) 1.050 8) MAX. SHUT OFF PRESSURE (As guide only)
2. Rated Suc. Press. (kg/cm2 G) 0.024 1. Suction Drum Pressure (kg/cm2 G) 0
3. incl. Special Margin (kg/cm2) 0.000 2. Max. Liquid Static Head (m) 4.25
4. Differential Press. (kg/cm2) 1.026 Sp. Gr. For Max. Suc. Static Head (-) 1.000
5. Head
*1
10.3 Max. Liquid Static Head (kg/cm2) 0.43
3. Max. Suction Pressure (kg/cm2 G) 0.43
6) NET POSITIVE SUCTION HEAD 4. Max. Shut off Pressure
1. Min. Suction Press. (kg/cm2 G) 0.024 = Max. Suc. 0.43 + 1.2 x Diff. Press. 1.03
*3
x 1.05
2. Vap. Press. (kg/cm2 G) -0.834 = 1.72 (kg/cm2 G)
3. Net (kg/cm2) 0.858
4. Sp. Gr. (-) 1 Notes: 1. To be Checked by controlling case (Min. Sp. Gr.)
NPSH Available *2 (m) 8.6 2. To be Checked by controlling case (Max. Vap. Press.)
NPSH Required *2 (m) 3. To be Checked by controlling case (Max. Sp. Gr.)
PIPING PRESSURE DROP AND PUMP DESIGN
CALCULATION SHEET
34,000
62.0
1.000
1.000
0.98
129-TK-104
20
ANSI
6
TBA
150.00
TBA
265.0
299.3
0.053
0.159
0.239
0.080
0.000
0.200
6.300
BHP =
0.612
1.050
TOYO ENGINEERING CORPORATION
m/s 0.426
m 0.000
m 4.816
m 0.033
m 0.035
m 4.816
m 0.068
m 44.683
m 8.440
m 7.840
barg -0.199
barg -0.196
barg 4.660
barg 4.860
m 49.588
Fitting Type Nos. Fitting Type Nos. barg 4.860
90 deg 2 90 deg 7 barg 4.664
o
C 20 45 deg 0 45 deg 0 barg 4.664
bara 0.199 Standard 0 Standard 0 KW 1.350
1 Flo Thru 0 Flo Thru 2 hp 1.835
cP 0.75 Side outlet 1 Side outlet 0 KW 2.077
% 0 0 0 hp 2.822
m
3
/hr 7 1 0 KW 3.195
m
3
/hr 10 Flap 0 Flap 0 hp 4.342
in 3 Swing 0 Swing 0
barg 0 0 0
m -2 0 0
m 0.3 0 0
m 0.06 0 0
barg 1 0 0
m 32.5 0 0
m 1198 0 0
% 65.000 0 0
1 1
0 0
Differential Head
Discharge Side Information Differential Head
Design DP
NPSH calculated
NPSHA
Suction Pressure
Discharge pressure
Differential Pressure(DP)
Maximum Suction Pressure
Delivery Straight Pipe
General Information
Flow design margine
Pumping Temp.
Delivary Static Head,Z2
Tag NO.
Service
Vapour Press.at T
SG at Suction P,T
Viscosity at P,T
Head Loss through pipes
Head loss through fittings
Suction Straight Pipe Loss
Delivery side fitiing Loss
PUMP HYDRAULIC CALCULATIONS
Delivery Straight PipeLoss
Suction side fitiing Loss
Result
Velocity in Delivary
Normal Flow Rate at P,T
Diaphragm Valve
Butterfly Valve
Globe Valve
Line Size
Suction Press,P1
Suction Straight Pipe
Delivery Press,P2
Gate Valve
Check Valve
Plug Valve Plug Valve
Strainer
Orifice
Strainer
Orifice
Bends
Tee
Expander
Gate Valve
Suction Side Information
Parameter
Suction Static Head
F
i
t
t
i
n
g

I
n
f
o
r
m
a
t
i
o
n
100-P-108
Recovered oil
Bends
Parameter
Tee
Expander
Foot Valve
Diaphragm Valve
F
i
t
t
i
n
g

I
n
f
o
r
m
a
t
i
o
n
Others
Foot Valve
Entry Exit
Maximum Design Pressure
Shut-off Pressure
Hydraulic Horse Powe
pump efficiency
Others
Motor Horsepower
Motor Horsepower Max.l Flow Rate at P,T
Min. Suction Static Head
Butterfly Valve
Globe Valve
Ball Valve Ball Valve
Check Valve
Hydraulic Horse Powe
Brake Horsepower(BHP)
Brake Horsepower(BHP)
Check Valve Pump
P2
Gate Valve
Control Valve
P1
Z1
Z2
Flange
(1)
(2)
(3)
(4) (5)
(6)
(7)
(8)
Straight Length at
Suction Side, L1
Straight Length at
Discharge Side,
L2
Qnor(m3/s) Qmax(m3/s) Di(m) Ai(m2) V2/2g Density(kg/m3)
0.001944444 0.003 0.0762 0.004561 0.009273053 1000
h1(m) h2(m) Z1(m) Z2(m) h(m)vap.press head at pump inlet point
0.00 10.18 -2 32.5 2.03 -2.033
Max head at pump inlet point
-2.00
Discharge press. Calc.
4.660405645
atomespheric prees (m)
10.20408163
Item unit Symbol Quantitive
Nor. Flow Rate m3/s Q 0.0019
Max.flow rate m3/s Q 0.0028
Internal Dia. m Di 0.0762
Internal Area. m2 Ai 0.0046
V
2
/2g 0.0093
Density kg/m3 r 1000.0000
Suction Static Pressure Head m P1 0.0000
Suction Static Head m Z1 -2.0000
Delivery Static Pressure Head m P2
Delivery Pressure Head m Z2