Safety Relay

Series UE 45-3 S 1
Cross connection detection: A cross connecti on i s detected for
dual -channel swi tchi ng of the i nput ci rcui ts, when swi tchi ng i s
effected wi th a vari ance i n pol ari ty.
2.3 Indicators
The LEDs, fi tted i n the cover of the uni t, i ndi cate the fol l owi ng
condi ti ons:
1 Safety
The UE 45-3 S 1 Safety Rel ay ful fi l s the speci fi c Safety requi rements
up to Safety Category 4 (EN 954) for Stop Category 0 (EN 60 0204-
1) and Safety Category 3 (EN 954) for Stop Category 1 (EN 60 0204-
1).
1.1 Safety Regulations
l Instal l ati on and el ectri cal connecti on must be carri ed out sol el y
by techni cal l y qual i fi ed techni ci ans.
l For use and i nstal l ati on of Safety Rel ays and for commi ssi oni ng
and routi ne techni cal checks, the Nati onal and Internati onal l e-
gi sl ati ve regul ati ons shal l appl y, i n parti cul ar
- the Di recti ve 98/37 EG on Machi nery
- the Di recti ve 89/655 EWG on the use of operati onal
resources
- the Low Vol tage Di recti ve 73/23/EWG
- Safety l egi sl ati on and enactments, pl us
- acci dent preventi on Regul ati ons and Safety Regul ati ons
Manufacturers and operators of the machi ne, on whi ch safety
devi ces are used, are responsi bl e for ensuri ng that al l currentl y
appl i cabl e Safety l egi sl ati on and Safety Regul ati ons are defi ned
for them by the Authori ti es responsi bl e and are heeded and
observed.
l The i nstructi ons and test di recti ves contai ned i n thi s Operati ng
Instructi ons are to be heeded and mai ntai ned wi thout fai l .
l The exami nati ons and tests are to be carri ed out by techni ci ans
or by persons authori sed and commi ssi oned for thi s purpose i n-
house, and the resul ts are to be documented i n a manner that
enbl es traceabi l i ty to be effected at any ti me.
l The Operati ng Instructi ons are to be made avai l abl e to the
operator of the machi ne on whi ch the Safety Swi tch i s used. The
operator of the machi ne i s to be gi ven i nducti on i nstructi ons by
a ski l l ed techni ci an.
l The Operati ng Manual i s to be archi ved for l ater use and
reference!
1.2 Scope of application of the Safety Relay modules
The UE 45-3 S 1 Safety Rel ay i s used excl usi vel y on potenti al -free
safety sensors, such as:
l Emergency Stop Swi tches (EN 418): si ngl e-channel and dual -
channel
l Safety i nterl ocks (EN 1088): si ngl e- channel and dual -channel
l El ectri cal safety ci rcui ts to EN 60 204-1, such as for exampl e on
movabl e covers and guards
1.3 Use in accordance with the Regulations
In any other appl i cati on or i n the event of modi fi cati ons to the uni t,
or i f the uni t has been opened, even as part of assembl i ng or
i nstal l ati on procedure, any cl ai ms agai nst SICK shal l become nul l and
voi d.
1.4 Environmentally correct disposal
Unusabl e and i rreparabl e uni ts are, at al l ti mes, to be di sposed of i n
accordance wi th the appl i cabl e waste di sposal l egi sl ati on speci fi c to
the country concerned. SICK wi l l , i f asked, gl adl y assi st i n di sposi ng
of uni ts.
2 Product descri pti on
2.1 Construction and method of operation
The i nputs of the UE 45-3 S 1 Safety Rel ays are prepared for
connecti on to the safety sensors menti oned i n the Secti on enti tl ed
Scope of appl i cati on of the Safety Rel ay modul es. Two separate
i nput ci rcui ts control the i nternal rel ays. The three output ci rcui ts
serve as safety outputs.
2.2 Functions of the unit
Openi ng the i nput ci rcui ts effects i mmedi ate openi ng of two output
ci rcui ts and a ti me l agged openi ng of a thi rd output ci rcui t. The ti me
del ay can be adj usted on the Safety Rel ay wi thi n the setti ng ranges.
Rel ease del ayed of the output ci rcui t: Thi s output ci rcui t opens i n
respect to the two standard output ci rcui t havi ng an adj ustabl e ti me
del ay of 0,15 - 3 sec respecti vel y 1,5 - 30 sec.
Manual reset: Cl osi ng of the i nput ci rcui ts does not effect an
i mmedi ate cl osi ng of the three output ci rcui ts. Thi s i s not
accompl i shed unti l the Reset button has been acti vated. Dependi ng
upon the wi ri ng, resetti ng i s effected wi th a fal l i ng edge or wi th an
ri si ng edge.
Automatic reset: Cl osi ng the i nput ci rcui ts effects the i mmedi ate
cl osi ng of the three output ci rcui ts. Thi s functi on i s accompl i shed by
means of appl yi ng the appropri ate method of swi tch wi ri ng.
Monitoring synchronisation: Si mul taneous cl osi ng of the i nput
ci rcui ts i s moni tored. Onl y i f i nput ci rcui t 2 cl oses at the very l atest
by 0.5 sec after i nput ci rcui t 1 cl oses, do the output ci rcui ts cl ose
too. If the i nput ci rcui t 2 cl oses before i nput ci rcui t 1, no moni tori ng
for synchroni sati on occurs, and the output ci rcui ts cl ose.
External Device Monitoring: The EDM-system moni tors the
swi tches (e. g. motor contactors) control l ed by the output ci rcui ts. By
wi ri ng of the al arm contacts of the actuators i n seri es to the reset
i nput, the output ci rcui ts onl y cl ose i f al l actuators are opened. Thi s
moni tori ng control i s onl y acti vati ng upon resetti ng.
4.2 Operating Modes
4.2.1 Single channel operation
Wi re bri dges are to be made between S 12 - S 31 and S 21 - S 22.
The Safety sensor i s connected between S 11 and S 12.
4.2.2 Dual -channel operation with cross connection detection
system
A wi re bri dge i s to be effected between S 11 - S 31. The two zero
potenti al state swi tches of the Safety sensor are to be connnected
between S 12 - S 31 and respecti vel y between S 21 - S 22.
4.2.3 Reset
Manual reset
The Reset button havi ng a NO contact i s wi red between contacts
S 33 and S 34 (resetti ng wi th a fal l i ng edge).
The Reset button havi ng an NC contact i s wi red between contacts
S 33 and S 35 (resetti ng wi th an ri si ng edge).
The Reset button i s to be i nstal l ed outsi de the danger zone i n such a
manner that i t cannot be acti vated from the danger zone. In addi ti on,
the operator must be abl e to ful l y oversee the danger zone.
Automatic reset
A wi re bri dge i s to be made between S 12 and S 35.
4.2.4 External Device Monitoring
Connecti ng the NC contacts of the external rel ay i n seri es wi th the
Reset button, effects stati c moni tori ng of the contacts.
3 Assembl y
Danger: Operation only in the control cabinet!
The UE 45-3 S 1 Safety Swi tch i s onl y sui tabl e for i nstal l ati on i n
control cabi nets havi ng a mi ni mum protecti ve type of encl osure to
Cl ass IP 54.
Fi tti ng of the uni ts i s effected by snap-cl i ppi ng on to a TS 35
(EN 50 022) mounti ng rai l .
4 El ectroni cal i nstal l ati on
Danger: Switch off the system!
In order to excl ude any i nadvertent starti ng up of the system or the
creati ng an el ectri cal hazard, the system i s to be swi tched off and
el ectri cal l y i sol ated from any vol tage suppl y.
Danger: Protection against electrocution to EN 50 178
In order to secure protecti on from el ectrocuti on i n accordance wi th
EN 50 178, heed the i nstructi ons gi ven i n the Techni cal Data.
Instructions
l Wi ri ng of the moni tori ng system for moni tori ng the contactors
(al arm contacts of the swi tch el ements) i s to be effected i n the
same i nstal l ati on housi ng used for the Safety Swi tch-gear.
l To prevent fusi on of the contacts of the i nstal l ed rel ays, an
el ectri cal current overl oad ci rcui t i nceptor (fuse) rated to
provi de protecti on from short-ci rcui ti ng to max. 6 A (Operati on
Cl ass gG) i s to be i ncorporated i n the output ci rcui try (refer to
Fi g. 2, fuses F 2 / F 3 / F 4).
l In the case of subj ecti on to capaci ti ve or i nducti ve l oadi ngs of
the output ci rcui ts, a protecti ve acti vati on system
(e. g. spark arrester) i s to be provi ded. In so doi ng, attenti on i s
to be pai d to ensure that the response del ay peri ods are
appropri atel y extended to accommodate the type of protecti ve
acti vati on empl oyed.
l The cabl es for carryi ng the i nput and output si gnal s are to be
wi red external l y of the i nstal l ati on housi ng to correspond to the
Category of Safety to be appl i ed (EN 954). For exampl e,
protected wi ri ng, si ngl e sheathed cabl e wi th a screen protecti on,
etc. .
l The detai l s gi ven i n the Techni cal Data are to be heeded
uncondi ti onal l y wi thout reservati on
4.1 Wiring of connections
Fi g. 3: Si ngl e-channel Emergency Off wi th manual reset faci l i ty Fi g. 4: Dual -channel safety door i nterl ock moni tori ng wi th short ci rcui t
moni tori ng, synchroni sati on moni tori ng, and manual reset faci l i ty
6 Mai ntenance
The UE 45-3 S 1 Safety Rel ays operate wi thout the need for any
mai ntenance to be carri ed out.
7 Techni cal Data
Refer to Tabl e
8 Orderi ng data
Version Type Part No.
24 V DC
Wi th screw type termi nal s
(0,15 ... 3 s) UE 45-3 S 1 2D3 3 6 024 911
Wi th exchangabl e termi nal s
(0,15 ... 3 s) UE 45-3 S 1 3D3 3 6 024 912
Wi th screw type termi nal s
(1,5 ... 30 s) UE 45-3 S 1 2D3 30 6 024 913
Wi th exchangabl e termi nal s
(1,5 ... 30 s) UE 45-3 S 1 3D3 30 6 024 914
9 Appendi x
9. 1 Certification
BG, UL
9.2 Examples of circuitry
A 1 S11 S33 S34 S35 13 23
A 2 S2 S12 S31 S22 14 24
KA KC
F 2 F 3
M
L +
S11 S33 S34 S35
S21 S12 S31 S22
UE 45-3 S 1
37
38
F 4
KB
+
CH1 CH2
F 1
Fi g. 2: Basi c ci rcui t: vol tage suppl y, 3 channel output ci rcui t, of whi ch 1 i s a rel ease del ayed type (refer to Techni cal Data)
SI CK AG Industrial Safety Systems
Sebastian- Kneipp- Strae 1
79183 Waldkirch www.sick.com
8 009 662/02-03-02 KW/KE
GA-0068-0201
Printed in Germany (04.02)
Alle rights reserved
Subject to change without prior notice
5 Commi ssi oni ng
Danger: Monitor the danger zone!
Pri or to commi ssi oni ng, i t must be ensured that nobody i s i n the
danger zone. The Safety Regul ati ons and test i nstructi ons as
descri bed above are to be heeded.
The fol l owi ng functi onal tests / checks are to be carri ed out duri ng
commi ssi oni ng:
5.1 Functional testing using manual resetting
After appl yi ng the suppl y vol tage (LED SUPPLY i ndi cator i l l umi nates),
the output ci rcui ts are opened. If the connected sensor i s not
acti vated (i . e. i nput ci rcui ts cl osed), then the output ci rcui ts cl ose
upon pressi ng the Reset button (LED for K 1 / K 2 and K 3 / K 4
i ndi cators i l l umi nate).
Acti vati on of the sensor (openi ng of one or both i nput ci rcui ts)
effects the i mmedi ate openi ng of both output ci rcui ts (13 - 14 / 23 -
24), and the del ayed rel ease of the output ci rcui t (37 - 38) i n
accordance wi th the peri od of del ay set (LED K 1 / K 2 i ni dcators
i l l umi nati ng i mmedi atel y and K 3 / K 4 i ndi cators i l l umi nati ng after a
del ay). By the cl osi ng of the i nput ci rcui ts and subsequent pressi ng
of the Reset button, the output ci rcui ts cl ose.
5.2 Functional testing using automatic resetting
After appl yi ng the suppl y vol tage (LED SUPPLY i ndi cator i l l umi nates),
the output ci rcui ts remai n open unti l the sensor cl oses the i nput
ci rcui ts. The output ci rcui ts then cl ose (LED K 1 / K 2 and K 3 / K 4
i ndi cators i l l umi nate).
Acti vati on of the sensor (openi ng one or both i nput ci rcui ts) causes
the two output ci rcui ts (13 - 14 / 23 - 24) to open i mmedi atel y and
effects the del ayed rel ease of the output ci rcui t (37 - 38) i n
accordance wi th the del ay peri od set (LED K 1 / K 2 i ndi cators
exti ngui sh i mmedi atel y and K 3 / K 4 i ndi cators exti ngui sh after a
del ay).
Upon the cl osi ng of the i nput ci rcui ts the el ectri cal rel ease ci rcui ts
cl ose.
5.3 Regular inspection / testing of the safety equipment by
trained technical personnel
l Inspect / test the system wi thi n the speci fi ed peri od i n
accordance wi th nati onal appl i cabl e regul ati ons!
l Fol l owi ng maj or modi f i cati on work to the machi ne or the safety
equi pment the system i s to be exami ned i n accordance wi th the
commi ssi oni ng speci f i cati on gi ven above.
GB
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
KB
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
KA
Fi g. 5: Dual -channel Emergency Off wi th short ci rcui ti ng moni tori ng,
automati c reset, and external devi ce moni tori ng
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
KB
KA
Fi g. 6: Dual -channel safety door i nterl ock moni tori ng wi th short
ci rcui t moni tori ng, synchroni sati on moni tori ng, and automati c reset
faci l i ty wi th external devi ce moni tori ng
Technical Data
min. typ. max.
General System Data
Safety Cl assi fi cati on (EN 50 178) Protecti on agai nst el ectrocuti on as per EN 50 178
Vol tage suppl y to A 1 / A 2
Output ci rcui t > 25 V AC / 60 V DC PELV to A 1 / A 2
Output ci rcui t < 25 V AC / 60 V DC PELV or SELV to A 1 / A 2
Safety category EN 954-1 4
Suppl y vol tage UV 20.4 V DC 24 V DC 26.4 V DC
Consumpti on 2.6 W
AC Ri ppl e (wi thi n the l i mi ts of UV) 2.4 VSS
Control voltage for S 11 - S 33 and S 21
Control vol tage 24 V DC
Control Current 60 mA
Short-ci rcui ts between S 11 and A 2 2 200 mA
Fuse / Ci rcui t breakers PTC resi stance
Response ti me for short ci rcui t 2 s
Acti vati on ti me upon detecti on of short ci rcui t 3 s
El ectri cal separati on between A 1 / 2 and S 11 - S 21 none
Input circuits (S 12 und S 31 - S 22)
Input current S 12 - S 31 25 mA 100 mA
Rel ease del ay K 1 / K 2 (acti vati on ti me i n effecti ng protecti on) 25 ms
Rel ease del ay K 3 / K 4 (rel ease del ayed output ci rcui t)
Uni ts UE 45-3 S 1 xD3 3 0.15 s 3 s
Uni ts UE 45-3 S 1 xD3 30 1.5 s 30 s
Input current S 33 /S 34 / S 35 40 mA 50 mA
Reset ti me
Trai l i ng edge (S 34) 30 ms
Leadi ng edge (S 35) 600 ms
Synchroni sati on ti me 500 ms
Acti vati on peri od for reset button (S 34) 200 ms
Acti vati on peri od for Reset button (S 35) 750 ms
Li ne resi stance at i nputs 85 Ohm
Output circuits (13 - 14, 23 - 24, 37 - 38)
Rel ay contacts 2 Output ci rcui ts (NO), Stop Cat. 0, Safety Cat. 4
1 Output ci rcui t (NO), Stop Cat. 1, Safety Cat. 3
Contact type Posi ti vel y gui ded
Contact materi al s Si l ver al l oy, gol d-pl ated
Load capabi l i ty of contacts
Swi tchi ng vol tage 10 V AC/DC 230 V AC / 30 V DC
Swi tchi ng current 10 mA 6 A
Total swi tchi ng current 12 A
Appl i cati on category to EN 60 947-5-1: 1991 AC-15 Ue 230 V AC, Ie 4 A (3600 c/h)
DC-13 Ue 24 V DC, I e 5 A (360 c/h)
DC-13 Ue 24 V DC, I e 3 A (3600 c/h)
Permi tted swi tchi ng frequency 3600 c/h
Servi ce l i fe, mechani cal (swi tch cl earance tol erances) 5 106
El ectri cal servi ce l i fe 2 106
Operational data
Creepage and cl earance di stance between
the el ectri c ci rcui ts to DIN VDE 0110 Part 1:
Measured transi ent/surge vol tage (UImp. ) 4 kV
Overl oad vol tage category I I I
Contamination rating of the unit (EN 50 178)
external 3
internal 2
Measured vol tage 300 V AC
Test vol tage Ueff (50 Hz) EN 60 439-1 2.0 kV
Type of protecti ve encl osure
Casi ng IP 40
Termi nal s IP 20
Interference emi ssi on to EN 60 947-1 02/99
Noi se attenuati on to EN 60 947-1 02/99
Ambi ent operati ng temperature 25 C + 55 C
Storage temperature 25 C + 75 C
Cross-secti ons of conductors
Sol i d core wi re (2x, i denti cal cross-secti on) 0.14 mm2 0.75 mm2
Sol i d core wi re (1x) 0.14 mm2 2.5 mm2
Fi ne mul ti -stranded fl ex wi th termi nal sl eeves
(2x, i denti cal cross-secti on) 0.25 mm2 0.5 mm2
Fi ne mul ti -stranded fl ex wi th termi nal sl eeves (1x) 0.25 mm2 2.5 mm2
Wei ght 0,2 kg
A 1 + 24 V DC (vol tage suppl y)
A 2 0 V DC (vol tage suppl y)
S 11 + 24 V DC (control vol tage)
S 33 Suppl y for Reset
S 21 0 V DC (control vol tage)
S 34 Resetti ng (Trai l i ng edge pul se)
S 35 Resetti ng (Leadi ng edge pul se)
S 12 + Input ci rcui t 1 (K 1)
S 31 + Input ci rcui t 2 (K 2)
S 22 Input ci rcui t 2 (K 2)
13 - 14 El ectri cal output ci rcui t 1
23 - 24 El ectri cal output ci rcui t 2
Description Colour Function
SUPPLY Green Suppl y vol tage present
K 1 / K 2 Green Rel ays K 1 and K 2 energi sed
K 3 / K 4 Green Rel ease del ayed rel ays
K 3 and K 4 energi sed
Fi g. 1: Internal ci rcui try UE 45-3
S33 A1 S35 S34
23 13 37 24
Steckblockklemme
Gerteanschluss
Steckblockklemme
Gerteanschluss
1.2 1.1 1.4 1.3
S11 14 38 S12
S22 S21 A2 S31 Gerteanschluss
Steckblockklemme
Gerteanschluss
Steckblockklemme
3.2 3.1 3.4 3.3
2.2 2.1 2.4 2.3
4.2 4.1 4.4 4.3
Channel 1Channel 2
RESET
CONTROL- LOGIC K 2
K 4
K 1
K 3
+
S31S22 S12 S21
-
S11
+
A1A2 13 23
14 24
37
38
S33S34S35
(-) (+)
23 13
S33 A1
37 24
S35 S34
S22 S21
S11 14
A2 S31
38 S12
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
82.5
93.3
96.5
48.3
66.7
7
5
.3
2
2
.5
9
3
.61
1
4
1
0
7.6
63
Ue45_gb.p65 02.05.02, 12:55 1
Safety Relay
Series UE 45-3 S 1
Cross connection detection: A cross connecti on i s detected for
dual -channel swi tchi ng of the i nput ci rcui ts, when swi tchi ng i s
effected wi th a vari ance i n pol ari ty.
2.3 Indicators
The LEDs, fi tted i n the cover of the uni t, i ndi cate the fol l owi ng
condi ti ons:
1 Safety
The UE 45-3 S 1 Safety Rel ay ful fi l s the speci fi c Safety requi rements
up to Safety Category 4 (EN 954) for Stop Category 0 (EN 60 0204-
1) and Safety Category 3 (EN 954) for Stop Category 1 (EN 60 0204-
1).
1.1 Safety Regulations
l Instal l ati on and el ectri cal connecti on must be carri ed out sol el y
by techni cal l y qual i fi ed techni ci ans.
l For use and i nstal l ati on of Safety Rel ays and for commi ssi oni ng
and routi ne techni cal checks, the Nati onal and Internati onal l e-
gi sl ati ve regul ati ons shal l appl y, i n parti cul ar
- the Di recti ve 98/37 EG on Machi nery
- the Di recti ve 89/655 EWG on the use of operati onal
resources
- the Low Vol tage Di recti ve 73/23/EWG
- Safety l egi sl ati on and enactments, pl us
- acci dent preventi on Regul ati ons and Safety Regul ati ons
Manufacturers and operators of the machi ne, on whi ch safety
devi ces are used, are responsi bl e for ensuri ng that al l currentl y
appl i cabl e Safety l egi sl ati on and Safety Regul ati ons are defi ned
for them by the Authori ti es responsi bl e and are heeded and
observed.
l The i nstructi ons and test di recti ves contai ned i n thi s Operati ng
Instructi ons are to be heeded and mai ntai ned wi thout fai l .
l The exami nati ons and tests are to be carri ed out by techni ci ans
or by persons authori sed and commi ssi oned for thi s purpose i n-
house, and the resul ts are to be documented i n a manner that
enbl es traceabi l i ty to be effected at any ti me.
l The Operati ng Instructi ons are to be made avai l abl e to the
operator of the machi ne on whi ch the Safety Swi tch i s used. The
operator of the machi ne i s to be gi ven i nducti on i nstructi ons by
a ski l l ed techni ci an.
l The Operati ng Manual i s to be archi ved for l ater use and
reference!
1.2 Scope of application of the Safety Relay modules
The UE 45-3 S 1 Safety Rel ay i s used excl usi vel y on potenti al -free
safety sensors, such as:
l Emergency Stop Swi tches (EN 418): si ngl e-channel and dual -
channel
l Safety i nterl ocks (EN 1088): si ngl e- channel and dual -channel
l El ectri cal safety ci rcui ts to EN 60 204-1, such as for exampl e on
movabl e covers and guards
1.3 Use in accordance with the Regulations
In any other appl i cati on or i n the event of modi fi cati ons to the uni t,
or i f the uni t has been opened, even as part of assembl i ng or
i nstal l ati on procedure, any cl ai ms agai nst SICK shal l become nul l and
voi d.
1.4 Environmentally correct disposal
Unusabl e and i rreparabl e uni ts are, at al l ti mes, to be di sposed of i n
accordance wi th the appl i cabl e waste di sposal l egi sl ati on speci fi c to
the country concerned. SICK wi l l , i f asked, gl adl y assi st i n di sposi ng
of uni ts.
2 Product descri pti on
2.1 Construction and method of operation
The i nputs of the UE 45-3 S 1 Safety Rel ays are prepared for
connecti on to the safety sensors menti oned i n the Secti on enti tl ed
Scope of appl i cati on of the Safety Rel ay modul es. Two separate
i nput ci rcui ts control the i nternal rel ays. The three output ci rcui ts
serve as safety outputs.
2.2 Functions of the unit
Openi ng the i nput ci rcui ts effects i mmedi ate openi ng of two output
ci rcui ts and a ti me l agged openi ng of a thi rd output ci rcui t. The ti me
del ay can be adj usted on the Safety Rel ay wi thi n the setti ng ranges.
Rel ease del ayed of the output ci rcui t: Thi s output ci rcui t opens i n
respect to the two standard output ci rcui t havi ng an adj ustabl e ti me
del ay of 0,15 - 3 sec respecti vel y 1,5 - 30 sec.
Manual reset: Cl osi ng of the i nput ci rcui ts does not effect an
i mmedi ate cl osi ng of the three output ci rcui ts. Thi s i s not
accompl i shed unti l the Reset button has been acti vated. Dependi ng
upon the wi ri ng, resetti ng i s effected wi th a fal l i ng edge or wi th an
ri si ng edge.
Automatic reset: Cl osi ng the i nput ci rcui ts effects the i mmedi ate
cl osi ng of the three output ci rcui ts. Thi s functi on i s accompl i shed by
means of appl yi ng the appropri ate method of swi tch wi ri ng.
Monitoring synchronisation: Si mul taneous cl osi ng of the i nput
ci rcui ts i s moni tored. Onl y i f i nput ci rcui t 2 cl oses at the very l atest
by 0.5 sec after i nput ci rcui t 1 cl oses, do the output ci rcui ts cl ose
too. If the i nput ci rcui t 2 cl oses before i nput ci rcui t 1, no moni tori ng
for synchroni sati on occurs, and the output ci rcui ts cl ose.
External Device Monitoring: The EDM-system moni tors the
swi tches (e. g. motor contactors) control l ed by the output ci rcui ts. By
wi ri ng of the al arm contacts of the actuators i n seri es to the reset
i nput, the output ci rcui ts onl y cl ose i f al l actuators are opened. Thi s
moni tori ng control i s onl y acti vati ng upon resetti ng.
4.2 Operating Modes
4.2.1 Single channel operation
Wi re bri dges are to be made between S 12 - S 31 and S 21 - S 22.
The Safety sensor i s connected between S 11 and S 12.
4.2.2 Dual -channel operation with cross connection detection
system
A wi re bri dge i s to be effected between S 11 - S 31. The two zero
potenti al state swi tches of the Safety sensor are to be connnected
between S 12 - S 31 and respecti vel y between S 21 - S 22.
4.2.3 Reset
Manual reset
The Reset button havi ng a NO contact i s wi red between contacts
S 33 and S 34 (resetti ng wi th a fal l i ng edge).
The Reset button havi ng an NC contact i s wi red between contacts
S 33 and S 35 (resetti ng wi th an ri si ng edge).
The Reset button i s to be i nstal l ed outsi de the danger zone i n such a
manner that i t cannot be acti vated from the danger zone. In addi ti on,
the operator must be abl e to ful l y oversee the danger zone.
Automatic reset
A wi re bri dge i s to be made between S 12 and S 35.
4.2.4 External Device Monitoring
Connecti ng the NC contacts of the external rel ay i n seri es wi th the
Reset button, effects stati c moni tori ng of the contacts.
3 Assembl y
Danger: Operation only in the control cabinet!
The UE 45-3 S 1 Safety Swi tch i s onl y sui tabl e for i nstal l ati on i n
control cabi nets havi ng a mi ni mum protecti ve type of encl osure to
Cl ass IP 54.
Fi tti ng of the uni ts i s effected by snap-cl i ppi ng on to a TS 35
(EN 50 022) mounti ng rai l .
4 El ectroni cal i nstal l ati on
Danger: Switch off the system!
In order to excl ude any i nadvertent starti ng up of the system or the
creati ng an el ectri cal hazard, the system i s to be swi tched off and
el ectri cal l y i sol ated from any vol tage suppl y.
Danger: Protection against electrocution to EN 50 178
In order to secure protecti on from el ectrocuti on i n accordance wi th
EN 50 178, heed the i nstructi ons gi ven i n the Techni cal Data.
Instructions
l Wi ri ng of the moni tori ng system for moni tori ng the contactors
(al arm contacts of the swi tch el ements) i s to be effected i n the
same i nstal l ati on housi ng used for the Safety Swi tch-gear.
l To prevent fusi on of the contacts of the i nstal l ed rel ays, an
el ectri cal current overl oad ci rcui t i nceptor (fuse) rated to
provi de protecti on from short-ci rcui ti ng to max. 6 A (Operati on
Cl ass gG) i s to be i ncorporated i n the output ci rcui try (refer to
Fi g. 2, fuses F 2 / F 3 / F 4).
l In the case of subj ecti on to capaci ti ve or i nducti ve l oadi ngs of
the output ci rcui ts, a protecti ve acti vati on system
(e. g. spark arrester) i s to be provi ded. In so doi ng, attenti on i s
to be pai d to ensure that the response del ay peri ods are
appropri atel y extended to accommodate the type of protecti ve
acti vati on empl oyed.
l The cabl es for carryi ng the i nput and output si gnal s are to be
wi red external l y of the i nstal l ati on housi ng to correspond to the
Category of Safety to be appl i ed (EN 954). For exampl e,
protected wi ri ng, si ngl e sheathed cabl e wi th a screen protecti on,
etc. .
l The detai l s gi ven i n the Techni cal Data are to be heeded
uncondi ti onal l y wi thout reservati on
4.1 Wiring of connections
Fi g. 3: Si ngl e-channel Emergency Off wi th manual reset faci l i ty
Fi g. 4: Dual -channel safety door i nterl ock moni tori ng wi th short ci rcui t
moni tori ng, synchroni sati on moni tori ng, and manual reset faci l i ty
6 Mai ntenance
The UE 45-3 S 1 Safety Rel ays operate wi thout the need for any
mai ntenance to be carri ed out.
7 Techni cal Data
Refer to Tabl e
8 Orderi ng data
Version Type Part No.
24 V DC
Wi th screw type termi nal s
(0,15 ... 3 s) UE 45-3 S 1 2D3 3 6 024 911
Wi th exchangabl e termi nal s
(0,15 ... 3 s) UE 45-3 S 1 3D3 3 6 024 912
Wi th screw type termi nal s
(1,5 ... 30 s) UE 45-3 S 1 2D3 30 6 024 913
Wi th exchangabl e termi nal s
(1,5 ... 30 s) UE 45-3 S 1 3D3 30 6 024 914
9 Appendi x
9. 1 Certification
BG, UL
9.2 Examples of circuitry
A 1 S11 S33 S34 S35 13 23
A 2 S2 S12 S31 S22 14 24
K
A
K
C
F 2 F 3
M
L +
S11 S33 S34 S35
S21 S12 S31 S22
UE 45-3 S 1
37
38
F 4
K
B
+
CH1 CH2
F 1
Fi g. 2: Basi c ci rcui t: vol tage suppl y, 3 channel output ci rcui t, of whi ch 1 i s a rel ease del ayed type (refer to Techni cal Data)
SI CK AG Industrial Safety Systems
Sebastian- Kneipp- Strae 1
79183 Waldkirch www.sick.com
8 009 662/02-03-02 KW/KE
GA-0068-0201
Printed in Germany (04.02)
Alle rights reserved
Subject to change without prior notice
5 Commi ssi oni ng
Danger: Monitor the danger zone!
Pri or to commi ssi oni ng, i t must be ensured that nobody i s i n the
danger zone. The Safety Regul ati ons and test i nstructi ons as
descri bed above are to be heeded.
The fol l owi ng functi onal tests / checks are to be carri ed out duri ng
commi ssi oni ng:
5.1 Functional testing using manual resetting
After appl yi ng the suppl y vol tage (LED SUPPLY i ndi cator i l l umi nates),
the output ci rcui ts are opened. If the connected sensor i s not
acti vated (i . e. i nput ci rcui ts cl osed), then the output ci rcui ts cl ose
upon pressi ng the Reset button (LED for K 1 / K 2 and K 3 / K 4
i ndi cators i l l umi nate).
Acti vati on of the sensor (openi ng of one or both i nput ci rcui ts)
effects the i mmedi ate openi ng of both output ci rcui ts (13 - 14 / 23 -
24), and the del ayed rel ease of the output ci rcui t (37 - 38) i n
accordance wi th the peri od of del ay set (LED K 1 / K 2 i ni dcators
i l l umi nati ng i mmedi atel y and K 3 / K 4 i ndi cators i l l umi nati ng after a
del ay). By the cl osi ng of the i nput ci rcui ts and subsequent pressi ng
of the Reset button, the output ci rcui ts cl ose.
5.2 Functional testing using automatic resetting
After appl yi ng the suppl y vol tage (LED SUPPLY i ndi cator i l l umi nates),
the output ci rcui ts remai n open unti l the sensor cl oses the i nput
ci rcui ts. The output ci rcui ts then cl ose (LED K 1 / K 2 and K 3 / K 4
i ndi cators i l l umi nate).
Acti vati on of the sensor (openi ng one or both i nput ci rcui ts) causes
the two output ci rcui ts (13 - 14 / 23 - 24) to open i mmedi atel y and
effects the del ayed rel ease of the output ci rcui t (37 - 38) i n
accordance wi th the del ay peri od set (LED K 1 / K 2 i ndi cators
exti ngui sh i mmedi atel y and K 3 / K 4 i ndi cators exti ngui sh after a
del ay).
Upon the cl osi ng of the i nput ci rcui ts the el ectri cal rel ease ci rcui ts
cl ose.
5.3 Regular inspection / testing of the safety equipment by
trained technical personnel
l Inspect / test the system wi thi n the speci fi ed peri od i n
accordance wi th nati onal appl i cabl e regul ati ons!
l Fol l owi ng maj or modi f i cati on work to the machi ne or the safety
equi pment the system i s to be exami ned i n accordance wi th the
commi ssi oni ng speci f i cati on gi ven above.
GB
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
B
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
A
Fi g. 5: Dual -channel Emergency Off wi th short ci rcui ti ng moni tori ng,
automati c reset, and external devi ce moni tori ng
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
B
K
A
Fi g. 6: Dual -channel safety door i nterl ock moni tori ng wi th short
ci rcui t moni tori ng, synchroni sati on moni tori ng, and automati c reset
faci l i ty wi th external devi ce moni tori ng
Technical Data
mi n. typ. max.
General System Data
Safety Cl assi fi cati on (EN 50 178) Protecti on agai nst el ectrocuti on as per EN 50 178
Vol tage suppl y to A 1 / A 2
Output ci rcui t > 25 V AC / 60 V DC PELV to A 1 / A 2
Output ci rcui t < 25 V AC / 60 V DC PELV or SELV to A 1 / A 2
Safety category EN 954-1 4
Suppl y vol tage U
V
20.4 V DC 24 V DC 26.4 V DC
Consumpti on 2.6 W
AC Ri ppl e (wi thi n the l i mi ts of U
V
) 2.4 V
SS
Control voltage for S 11 - S 33 and S 21
Control vol tage 24 V DC
Control Current 60 mA
Short-ci rcui ts between S 11 and A 2 2 200 mA
Fuse / Ci rcui t breakers PTC resi stance
Response ti me for short ci rcui t 2 s
Acti vati on ti me upon detecti on of short ci rcui t 3 s
El ectri cal separati on between A 1 / 2 and S 11 - S 21 none
Input circuits (S 12 und S 31 - S 22)
Input current S 12 - S 31 25 mA 100 mA
Rel ease del ay K 1 / K 2 (acti vati on ti me i n effecti ng protecti on) 25 ms
Rel ease del ay K 3 / K 4 (rel ease del ayed output ci rcui t)
Uni ts UE 45-3 S 1 xD3 3 0.15 s 3 s
Uni ts UE 45-3 S 1 xD3 30 1.5 s 30 s
Input current S 33 /S 34 / S 35 40 mA 50 mA
Reset ti me
Trai l i ng edge (S 34) 30 ms
Leadi ng edge (S 35) 600 ms
Synchroni sati on ti me 500 ms
Acti vati on peri od for reset button (S 34) 200 ms
Acti vati on peri od for Reset button (S 35) 750 ms
Li ne resi stance at i nputs 85 Ohm
Output circuits (13 - 14, 23 - 24, 37 - 38)
Rel ay contacts 2 Output ci rcui ts (NO), Stop Cat. 0, Safety Cat. 4
1 Output ci rcui t (NO), Stop Cat. 1, Safety Cat. 3
Contact type Posi ti vel y gui ded
Contact materi al s Si l ver al l oy, gol d-pl ated
Load capabi l i ty of contacts
Swi tchi ng vol tage 10 V AC/DC 230 V AC / 30 V DC
Swi tchi ng current 10 mA 6 A
Total swi tchi ng current 12 A
Appl i cati on category to EN 60 947-5-1: 1991 AC-15 Ue 230 V AC, I
e
4 A (3600 c/h)
DC-13 Ue 24 V DC, I
e
5 A (360 c/h)
DC-13 Ue 24 V DC, I
e
3 A (3600 c/h)
Permi tted swi tchi ng frequency 3600 c/h
Servi ce l i fe, mechani cal (swi tch cl earance tol erances) 5 10
6
El ectri cal servi ce l i fe 2 10
6
Operational data
Creepage and cl earance di stance between
the el ectri c ci rcui ts to DIN VDE 0110 Part 1:
Measured transi ent/surge vol tage (UImp
.
) 4 kV
Overl oad vol tage category I I I
Contamination rating of the unit (EN 50 178)
external 3
internal 2
Measured vol tage 300 V AC
Test vol tage U
eff
(50 Hz) EN 60 439-1 2.0 kV
Type of protecti ve encl osure
Casi ng IP 40
Termi nal s IP 20
Interference emi ssi on to EN 60 947-1 02/99
Noi se attenuati on to EN 60 947-1 02/99
Ambi ent operati ng temperature 25 C + 55 C
Storage temperature 25 C + 75 C
Cross-secti ons of conductors
Sol i d core wi re (2x, i denti cal cross-secti on) 0.14 mm
2
0.75 mm
2
Sol i d core wi re (1x) 0.14 mm
2
2.5 mm
2
Fi ne mul ti -stranded fl ex wi th termi nal sl eeves
(2x, i denti cal cross-secti on) 0.25 mm
2
0.5 mm
2
Fi ne mul ti -stranded fl ex wi th termi nal sl eeves (1x) 0.25 mm
2
2.5 mm
2
Wei ght 0,2 kg
A 1 + 24 V DC (vol tage suppl y)
A 2 0 V DC (vol tage suppl y)
S 11 + 24 V DC (control vol tage)
S 33 Suppl y for Reset
S 21 0 V DC (control vol tage)
S 34 Resetti ng (Trai l i ng edge pul se)
S 35 Resetti ng (Leadi ng edge pul se)
S 12 + Input ci rcui t 1 (K 1)
S 31 + Input ci rcui t 2 (K 2)
S 22 Input ci rcui t 2 (K 2)
13 - 14 El ectri cal output ci rcui t 1
23 - 24 El ectri cal output ci rcui t 2
Description Colour Function
SUPPLY Green Suppl y vol tage present
K 1 / K 2 Green Rel ays K 1 and K 2 energi sed
K 3 / K 4 Green Rel ease del ayed rel ays
K 3 and K 4 energi sed
Fi g. 1: Internal ci rcui try UE 45-3
S33 A1 S35 S34
23 13 37 24
Steckblockklemme
Gerteanschluss
Steckblockklemme
Gerteanschluss
1.2 1.1 1.4 1.3
S11 14 38 S12
S22 S21 A2 S31 Gerteanschluss
Steckblockklemme
Gerteanschluss
Steckblockklemme
3.2 3.1 3.4 3.3
2.2 2.1 2.4 2.3
4.2 4.1 4.4 4.3
Channel 1Channel 2
RESET
CONTROL- LOGIC
K 2
K 4
K 1
K 3
+
S31S22 S12 S21
-
S11
+
A1A2 13 23
14 24
37
38
S33S34S35
(-) (+)
23 13
S33 A1
37 24
S35 S34
S22 S21
S11 14
A2 S31
38 S12
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
82.5
93.3
96.5
48.3
66.7
7
5
.
3
2
2
.
5
9
3
.
61
1
4
1
0
7
.
6
63
Ue45_gb.p65 02.05.02, 12:55 1
Safety Relay
Series UE 45-3 S 1
Cross connection detection: A cross connecti on i s detected for
dual -channel swi tchi ng of the i nput ci rcui ts, when swi tchi ng i s
effected wi th a vari ance i n pol ari ty.
2.3 Indicators
The LEDs, fi tted i n the cover of the uni t, i ndi cate the fol l owi ng
condi ti ons:
1 Safety
The UE 45-3 S 1 Safety Rel ay ful fi l s the speci fi c Safety requi rements
up to Safety Category 4 (EN 954) for Stop Category 0 (EN 60 0204-
1) and Safety Category 3 (EN 954) for Stop Category 1 (EN 60 0204-
1).
1.1 Safety Regulations
l Instal l ati on and el ectri cal connecti on must be carri ed out sol el y
by techni cal l y qual i fi ed techni ci ans.
l For use and i nstal l ati on of Safety Rel ays and for commi ssi oni ng
and routi ne techni cal checks, the Nati onal and Internati onal l e-
gi sl ati ve regul ati ons shal l appl y, i n parti cul ar
- the Di recti ve 98/37 EG on Machi nery
- the Di recti ve 89/655 EWG on the use of operati onal
resources
- the Low Vol tage Di recti ve 73/23/EWG
- Safety l egi sl ati on and enactments, pl us
- acci dent preventi on Regul ati ons and Safety Regul ati ons
Manufacturers and operators of the machi ne, on whi ch safety
devi ces are used, are responsi bl e for ensuri ng that al l currentl y
appl i cabl e Safety l egi sl ati on and Safety Regul ati ons are defi ned
for them by the Authori ti es responsi bl e and are heeded and
observed.
l The i nstructi ons and test di recti ves contai ned i n thi s Operati ng
Instructi ons are to be heeded and mai ntai ned wi thout fai l .
l The exami nati ons and tests are to be carri ed out by techni ci ans
or by persons authori sed and commi ssi oned for thi s purpose i n-
house, and the resul ts are to be documented i n a manner that
enbl es traceabi l i ty to be effected at any ti me.
l The Operati ng Instructi ons are to be made avai l abl e to the
operator of the machi ne on whi ch the Safety Swi tch i s used. The
operator of the machi ne i s to be gi ven i nducti on i nstructi ons by
a ski l l ed techni ci an.
l The Operati ng Manual i s to be archi ved for l ater use and
reference!
1.2 Scope of application of the Safety Relay modules
The UE 45-3 S 1 Safety Rel ay i s used excl usi vel y on potenti al -free
safety sensors, such as:
l Emergency Stop Swi tches (EN 418): si ngl e-channel and dual -
channel
l Safety i nterl ocks (EN 1088): si ngl e- channel and dual -channel
l El ectri cal safety ci rcui ts to EN 60 204-1, such as for exampl e on
movabl e covers and guards
1.3 Use in accordance with the Regulations
In any other appl i cati on or i n the event of modi fi cati ons to the uni t,
or i f the uni t has been opened, even as part of assembl i ng or
i nstal l ati on procedure, any cl ai ms agai nst SICK shal l become nul l and
voi d.
1.4 Environmentally correct disposal
Unusabl e and i rreparabl e uni ts are, at al l ti mes, to be di sposed of i n
accordance wi th the appl i cabl e waste di sposal l egi sl ati on speci fi c to
the country concerned. SICK wi l l , i f asked, gl adl y assi st i n di sposi ng
of uni ts.
2 Product descri pti on
2.1 Construction and method of operation
The i nputs of the UE 45-3 S 1 Safety Rel ays are prepared for
connecti on to the safety sensors menti oned i n the Secti on enti tl ed
Scope of appl i cati on of the Safety Rel ay modul es. Two separate
i nput ci rcui ts control the i nternal rel ays. The three output ci rcui ts
serve as safety outputs.
2.2 Functions of the unit
Openi ng the i nput ci rcui ts effects i mmedi ate openi ng of two output
ci rcui ts and a ti me l agged openi ng of a thi rd output ci rcui t. The ti me
del ay can be adj usted on the Safety Rel ay wi thi n the setti ng ranges.
Rel ease del ayed of the output ci rcui t: Thi s output ci rcui t opens i n
respect to the two standard output ci rcui t havi ng an adj ustabl e ti me
del ay of 0,15 - 3 sec respecti vel y 1,5 - 30 sec.
Manual reset: Cl osi ng of the i nput ci rcui ts does not effect an
i mmedi ate cl osi ng of the three output ci rcui ts. Thi s i s not
accompl i shed unti l the Reset button has been acti vated. Dependi ng
upon the wi ri ng, resetti ng i s effected wi th a fal l i ng edge or wi th an
ri si ng edge.
Automatic reset: Cl osi ng the i nput ci rcui ts effects the i mmedi ate
cl osi ng of the three output ci rcui ts. Thi s functi on i s accompl i shed by
means of appl yi ng the appropri ate method of swi tch wi ri ng.
Monitoring synchronisation: Si mul taneous cl osi ng of the i nput
ci rcui ts i s moni tored. Onl y i f i nput ci rcui t 2 cl oses at the very l atest
by 0.5 sec after i nput ci rcui t 1 cl oses, do the output ci rcui ts cl ose
too. If the i nput ci rcui t 2 cl oses before i nput ci rcui t 1, no moni tori ng
for synchroni sati on occurs, and the output ci rcui ts cl ose.
External Device Monitoring: The EDM-system moni tors the
swi tches (e. g. motor contactors) control l ed by the output ci rcui ts. By
wi ri ng of the al arm contacts of the actuators i n seri es to the reset
i nput, the output ci rcui ts onl y cl ose i f al l actuators are opened. Thi s
moni tori ng control i s onl y acti vati ng upon resetti ng.
4.2 Operating Modes
4.2.1 Single channel operation
Wi re bri dges are to be made between S 12 - S 31 and S 21 - S 22.
The Safety sensor i s connected between S 11 and S 12.
4.2.2 Dual -channel operation with cross connection detection
system
A wi re bri dge i s to be effected between S 11 - S 31. The two zero
potenti al state swi tches of the Safety sensor are to be connnected
between S 12 - S 31 and respecti vel y between S 21 - S 22.
4.2.3 Reset
Manual reset
The Reset button havi ng a NO contact i s wi red between contacts
S 33 and S 34 (resetti ng wi th a fal l i ng edge).
The Reset button havi ng an NC contact i s wi red between contacts
S 33 and S 35 (resetti ng wi th an ri si ng edge).
The Reset button i s to be i nstal l ed outsi de the danger zone i n such a
manner that i t cannot be acti vated from the danger zone. In addi ti on,
the operator must be abl e to ful l y oversee the danger zone.
Automatic reset
A wi re bri dge i s to be made between S 12 and S 35.
4.2.4 External Device Monitoring
Connecti ng the NC contacts of the external rel ay i n seri es wi th the
Reset button, effects stati c moni tori ng of the contacts.
3 Assembl y
Danger: Operation only in the control cabinet!
The UE 45-3 S 1 Safety Swi tch i s onl y sui tabl e for i nstal l ati on i n
control cabi nets havi ng a mi ni mum protecti ve type of encl osure to
Cl ass IP 54.
Fi tti ng of the uni ts i s effected by snap-cl i ppi ng on to a TS 35
(EN 50 022) mounti ng rai l .
4 El ectroni cal i nstal l ati on
Danger: Switch off the system!
In order to excl ude any i nadvertent starti ng up of the system or the
creati ng an el ectri cal hazard, the system i s to be swi tched off and
el ectri cal l y i sol ated from any vol tage suppl y.
Danger: Protection against electrocution to EN 50 178
In order to secure protecti on from el ectrocuti on i n accordance wi th
EN 50 178, heed the i nstructi ons gi ven i n the Techni cal Data.
Instructions
l Wi ri ng of the moni tori ng system for moni tori ng the contactors
(al arm contacts of the swi tch el ements) i s to be effected i n the
same i nstal l ati on housi ng used for the Safety Swi tch-gear.
l To prevent fusi on of the contacts of the i nstal l ed rel ays, an
el ectri cal current overl oad ci rcui t i nceptor (fuse) rated to
provi de protecti on from short-ci rcui ti ng to max. 6 A (Operati on
Cl ass gG) i s to be i ncorporated i n the output ci rcui try (refer to
Fi g. 2, fuses F 2 / F 3 / F 4).
l In the case of subj ecti on to capaci ti ve or i nducti ve l oadi ngs of
the output ci rcui ts, a protecti ve acti vati on system
(e. g. spark arrester) i s to be provi ded. In so doi ng, attenti on i s
to be pai d to ensure that the response del ay peri ods are
appropri atel y extended to accommodate the type of protecti ve
acti vati on empl oyed.
l The cabl es for carryi ng the i nput and output si gnal s are to be
wi red external l y of the i nstal l ati on housi ng to correspond to the
Category of Safety to be appl i ed (EN 954). For exampl e,
protected wi ri ng, si ngl e sheathed cabl e wi th a screen protecti on,
etc. .
l The detai l s gi ven i n the Techni cal Data are to be heeded
uncondi ti onal l y wi thout reservati on
4.1 Wiring of connections
Fi g. 3: Si ngl e-channel Emergency Off wi th manual reset faci l i ty
Fi g. 4: Dual -channel safety door i nterl ock moni tori ng wi th short ci rcui t
moni tori ng, synchroni sati on moni tori ng, and manual reset faci l i ty
6 Mai ntenance
The UE 45-3 S 1 Safety Rel ays operate wi thout the need for any
mai ntenance to be carri ed out.
7 Techni cal Data
Refer to Tabl e
8 Orderi ng data
Version Type Part No.
24 V DC
Wi th screw type termi nal s
(0,15 ... 3 s) UE 45-3 S 1 2D3 3 6 024 911
Wi th exchangabl e termi nal s
(0,15 ... 3 s) UE 45-3 S 1 3D3 3 6 024 912
Wi th screw type termi nal s
(1,5 ... 30 s) UE 45-3 S 1 2D3 30 6 024 913
Wi th exchangabl e termi nal s
(1,5 ... 30 s) UE 45-3 S 1 3D3 30 6 024 914
9 Appendi x
9. 1 Certification
BG, UL
9.2 Examples of circuitry
A 1 S11 S33 S34 S35 13 23
A 2 S2 S12 S31 S22 14 24
K
A
K
C
F 2 F 3
M
L +
S11 S33 S34 S35
S21 S12 S31 S22
UE 45-3 S 1
37
38
F 4
K
B
+
CH1 CH2
F 1
Fi g. 2: Basi c ci rcui t: vol tage suppl y, 3 channel output ci rcui t, of whi ch 1 i s a rel ease del ayed type (refer to Techni cal Data)
SI CK AG Industrial Safety Systems
Sebastian- Kneipp- Strae 1
79183 Waldkirch www.sick.com
8 009 662/02-03-02 KW/KE
GA-0068-0201
Printed in Germany (04.02)
Alle rights reserved
Subject to change without prior notice
5 Commi ssi oni ng
Danger: Monitor the danger zone!
Pri or to commi ssi oni ng, i t must be ensured that nobody i s i n the
danger zone. The Safety Regul ati ons and test i nstructi ons as
descri bed above are to be heeded.
The fol l owi ng functi onal tests / checks are to be carri ed out duri ng
commi ssi oni ng:
5.1 Functional testing using manual resetting
After appl yi ng the suppl y vol tage (LED SUPPLY i ndi cator i l l umi nates),
the output ci rcui ts are opened. If the connected sensor i s not
acti vated (i . e. i nput ci rcui ts cl osed), then the output ci rcui ts cl ose
upon pressi ng the Reset button (LED for K 1 / K 2 and K 3 / K 4
i ndi cators i l l umi nate).
Acti vati on of the sensor (openi ng of one or both i nput ci rcui ts)
effects the i mmedi ate openi ng of both output ci rcui ts (13 - 14 / 23 -
24), and the del ayed rel ease of the output ci rcui t (37 - 38) i n
accordance wi th the peri od of del ay set (LED K 1 / K 2 i ni dcators
i l l umi nati ng i mmedi atel y and K 3 / K 4 i ndi cators i l l umi nati ng after a
del ay). By the cl osi ng of the i nput ci rcui ts and subsequent pressi ng
of the Reset button, the output ci rcui ts cl ose.
5.2 Functional testing using automatic resetting
After appl yi ng the suppl y vol tage (LED SUPPLY i ndi cator i l l umi nates),
the output ci rcui ts remai n open unti l the sensor cl oses the i nput
ci rcui ts. The output ci rcui ts then cl ose (LED K 1 / K 2 and K 3 / K 4
i ndi cators i l l umi nate).
Acti vati on of the sensor (openi ng one or both i nput ci rcui ts) causes
the two output ci rcui ts (13 - 14 / 23 - 24) to open i mmedi atel y and
effects the del ayed rel ease of the output ci rcui t (37 - 38) i n
accordance wi th the del ay peri od set (LED K 1 / K 2 i ndi cators
exti ngui sh i mmedi atel y and K 3 / K 4 i ndi cators exti ngui sh after a
del ay).
Upon the cl osi ng of the i nput ci rcui ts the el ectri cal rel ease ci rcui ts
cl ose.
5.3 Regular inspection / testing of the safety equipment by
trained technical personnel
l Inspect / test the system wi thi n the speci fi ed peri od i n
accordance wi th nati onal appl i cabl e regul ati ons!
l Fol l owi ng maj or modi f i cati on work to the machi ne or the safety
equi pment the system i s to be exami ned i n accordance wi th the
commi ssi oni ng speci f i cati on gi ven above.
GB
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
B
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
A
Fi g. 5: Dual -channel Emergency Off wi th short ci rcui ti ng moni tori ng,
automati c reset, and external devi ce moni tori ng
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
B
K
A
Fi g. 6: Dual -channel safety door i nterl ock moni tori ng wi th short
ci rcui t moni tori ng, synchroni sati on moni tori ng, and automati c reset
faci l i ty wi th external devi ce moni tori ng
Technical Data
min. typ. max.
General System Data
Safety Cl assi fi cati on (EN 50 178) Protecti on agai nst el ectrocuti on as per EN 50 178
Vol tage suppl y to A 1 / A 2
Output ci rcui t > 25 V AC / 60 V DC PELV to A 1 / A 2
Output ci rcui t < 25 V AC / 60 V DC PELV or SELV to A 1 / A 2
Safety category EN 954-1 4
Suppl y vol tage U
V
20.4 V DC 24 V DC 26.4 V DC
Consumpti on 2.6 W
AC Ri ppl e (wi thi n the l i mi ts of U
V
) 2.4 V
SS
Control voltage for S 11 - S 33 and S 21
Control vol tage 24 V DC
Control Current 60 mA
Short-ci rcui ts between S 11 and A 2 2 200 mA
Fuse / Ci rcui t breakers PTC resi stance
Response ti me for short ci rcui t 2 s
Acti vati on ti me upon detecti on of short ci rcui t 3 s
El ectri cal separati on between A 1 / 2 and S 11 - S 21 none
Input circuits (S 12 und S 31 - S 22)
Input current S 12 - S 31 25 mA 100 mA
Rel ease del ay K 1 / K 2 (acti vati on ti me i n effecti ng protecti on) 25 ms
Rel ease del ay K 3 / K 4 (rel ease del ayed output ci rcui t)
Uni ts UE 45-3 S 1 xD3 3 0.15 s 3 s
Uni ts UE 45-3 S 1 xD3 30 1.5 s 30 s
Input current S 33 /S 34 / S 35 40 mA 50 mA
Reset ti me
Trai l i ng edge (S 34) 30 ms
Leadi ng edge (S 35) 600 ms
Synchroni sati on ti me 500 ms
Acti vati on peri od for reset button (S 34) 200 ms
Acti vati on peri od for Reset button (S 35) 750 ms
Li ne resi stance at i nputs 85 Ohm
Output circuits (13 - 14, 23 - 24, 37 - 38)
Rel ay contacts 2 Output ci rcui ts (NO), Stop Cat. 0, Safety Cat. 4
1 Output ci rcui t (NO), Stop Cat. 1, Safety Cat. 3
Contact type Posi ti vel y gui ded
Contact materi al s Si l ver al l oy, gol d-pl ated
Load capabi l i ty of contacts
Swi tchi ng vol tage 10 V AC/DC 230 V AC / 30 V DC
Swi tchi ng current 10 mA 6 A
Total swi tchi ng current 12 A
Appl i cati on category to EN 60 947-5-1: 1991 AC-15 Ue 230 V AC, I
e
4 A (3600 c/h)
DC-13 Ue 24 V DC, I
e
5 A (360 c/h)
DC-13 Ue 24 V DC, I
e
3 A (3600 c/h)
Permi tted swi tchi ng frequency 3600 c/h
Servi ce l i fe, mechani cal (swi tch cl earance tol erances) 5 10
6
El ectri cal servi ce l i fe 2 10
6
Operational data
Creepage and cl earance di stance between
the el ectri c ci rcui ts to DIN VDE 0110 Part 1:
Measured transi ent/surge vol tage (UImp
.
) 4 kV
Overl oad vol tage category I I I
Contamination rating of the unit (EN 50 178)
external 3
internal 2
Measured vol tage 300 V AC
Test vol tage U
eff
(50 Hz) EN 60 439-1 2.0 kV
Type of protecti ve encl osure
Casi ng IP 40
Termi nal s IP 20
Interference emi ssi on to EN 60 947-1 02/99
Noi se attenuati on to EN 60 947-1 02/99
Ambi ent operati ng temperature 25 C + 55 C
Storage temperature 25 C + 75 C
Cross-secti ons of conductors
Sol i d core wi re (2x, i denti cal cross-secti on) 0.14 mm
2
0.75 mm
2
Sol i d core wi re (1x) 0.14 mm
2
2.5 mm
2
Fi ne mul ti -stranded fl ex wi th termi nal sl eeves
(2x, i denti cal cross-secti on) 0.25 mm
2
0.5 mm
2
Fi ne mul ti -stranded fl ex wi th termi nal sl eeves (1x) 0.25 mm
2
2.5 mm
2
Wei ght 0,2 kg
A 1 + 24 V DC (vol tage suppl y)
A 2 0 V DC (vol tage suppl y)
S 11 + 24 V DC (control vol tage)
S 33 Suppl y for Reset
S 21 0 V DC (control vol tage)
S 34 Resetti ng (Trai l i ng edge pul se)
S 35 Resetti ng (Leadi ng edge pul se)
S 12 + Input ci rcui t 1 (K 1)
S 31 + Input ci rcui t 2 (K 2)
S 22 Input ci rcui t 2 (K 2)
13 - 14 El ectri cal output ci rcui t 1
23 - 24 El ectri cal output ci rcui t 2
Descripti on Colour Function
SUPPLY Green Suppl y vol tage present
K 1 / K 2 Green Rel ays K 1 and K 2 energi sed
K 3 / K 4 Green Rel ease del ayed rel ays
K 3 and K 4 energi sed
Fi g. 1: Internal ci rcui try UE 45-3
S33 A1 S35 S34
23 13 37 24
Steckblockklemme
Gerteanschluss
Steckblockklemme
Gerteanschluss
1.2 1.1 1.4 1.3
S11 14 38 S12
S22 S21 A2 S31 Gerteanschluss
Steckblockklemme
Gerteanschluss
Steckblockklemme
3.2 3.1 3.4 3.3
2.2 2.1 2.4 2.3
4.2 4.1 4.4 4.3
Channel 1Channel 2
RESET
CONTROL- LOGIC
K 2
K 4
K 1
K 3
+
S31S22 S12 S21
-
S11
+
A1A2 13 23
14 24
37
38
S33S34S35
(-) (+)
23 13
S33 A1
37 24
S35 S34
S22 S21
S11 14
A2 S31
38 S12
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
82.5
93.3
96.5
48.3
66.7
7
5
.
3
2
2
.
5
9
3
.
61
1
4
1
0
7
.
6
63
Ue45_gb.p65 02.05.02, 12:55 1
Safety Relay
Series UE 45-3 S 1
Cross connection detection: A cross connecti on i s detected for
dual -channel swi tchi ng of the i nput ci rcui ts, when swi tchi ng i s
effected wi th a vari ance i n pol ari ty.
2.3 Indicators
The LEDs, fi tted i n the cover of the uni t, i ndi cate the fol l owi ng
condi ti ons:
1 Safety
The UE 45-3 S 1 Safety Rel ay ful fi l s the speci fi c Safety requi rements
up to Safety Category 4 (EN 954) for Stop Category 0 (EN 60 0204-
1) and Safety Category 3 (EN 954) for Stop Category 1 (EN 60 0204-
1).
1.1 Safety Regulations
l Instal l ati on and el ectri cal connecti on must be carri ed out sol el y
by techni cal l y qual i fi ed techni ci ans.
l For use and i nstal l ati on of Safety Rel ays and for commi ssi oni ng
and routi ne techni cal checks, the Nati onal and Internati onal l e-
gi sl ati ve regul ati ons shal l appl y, i n parti cul ar
- the Di recti ve 98/37 EG on Machi nery
- the Di recti ve 89/655 EWG on the use of operati onal
resources
- the Low Vol tage Di recti ve 73/23/EWG
- Safety l egi sl ati on and enactments, pl us
- acci dent preventi on Regul ati ons and Safety Regul ati ons
Manufacturers and operators of the machi ne, on whi ch safety
devi ces are used, are responsi bl e for ensuri ng that al l currentl y
appl i cabl e Safety l egi sl ati on and Safety Regul ati ons are defi ned
for them by the Authori ti es responsi bl e and are heeded and
observed.
l The i nstructi ons and test di recti ves contai ned i n thi s Operati ng
Instructi ons are to be heeded and mai ntai ned wi thout fai l .
l The exami nati ons and tests are to be carri ed out by techni ci ans
or by persons authori sed and commi ssi oned for thi s purpose i n-
house, and the resul ts are to be documented i n a manner that
enbl es traceabi l i ty to be effected at any ti me.
l The Operati ng Instructi ons are to be made avai l abl e to the
operator of the machi ne on whi ch the Safety Swi tch i s used. The
operator of the machi ne i s to be gi ven i nducti on i nstructi ons by
a ski l l ed techni ci an.
l The Operati ng Manual i s to be archi ved for l ater use and
reference!
1.2 Scope of application of the Safety Relay modules
The UE 45-3 S 1 Safety Rel ay i s used excl usi vel y on potenti al -free
safety sensors, such as:
l Emergency Stop Swi tches (EN 418): si ngl e-channel and dual -
channel
l Safety i nterl ocks (EN 1088): si ngl e- channel and dual -channel
l El ectri cal safety ci rcui ts to EN 60 204-1, such as for exampl e on
movabl e covers and guards
1.3 Use in accordance with the Regulations
In any other appl i cati on or i n the event of modi fi cati ons to the uni t,
or i f the uni t has been opened, even as part of assembl i ng or
i nstal l ati on procedure, any cl ai ms agai nst SICK shal l become nul l and
voi d.
1.4 Environmentally correct disposal
Unusabl e and i rreparabl e uni ts are, at al l ti mes, to be di sposed of i n
accordance wi th the appl i cabl e waste di sposal l egi sl ati on speci fi c to
the country concerned. SICK wi l l , i f asked, gl adl y assi st i n di sposi ng
of uni ts.
2 Product descri pti on
2.1 Construction and method of operation
The i nputs of the UE 45-3 S 1 Safety Rel ays are prepared for
connecti on to the safety sensors menti oned i n the Secti on enti tl ed
Scope of appl i cati on of the Safety Rel ay modul es. Two separate
i nput ci rcui ts control the i nternal rel ays. The three output ci rcui ts
serve as safety outputs.
2.2 Functions of the unit
Openi ng the i nput ci rcui ts effects i mmedi ate openi ng of two output
ci rcui ts and a ti me l agged openi ng of a thi rd output ci rcui t. The ti me
del ay can be adj usted on the Safety Rel ay wi thi n the setti ng ranges.
Rel ease del ayed of the output ci rcui t: Thi s output ci rcui t opens i n
respect to the two standard output ci rcui t havi ng an adj ustabl e ti me
del ay of 0,15 - 3 sec respecti vel y 1,5 - 30 sec.
Manual reset: Cl osi ng of the i nput ci rcui ts does not effect an
i mmedi ate cl osi ng of the three output ci rcui ts. Thi s i s not
accompl i shed unti l the Reset button has been acti vated. Dependi ng
upon the wi ri ng, resetti ng i s effected wi th a fal l i ng edge or wi th an
ri si ng edge.
Automatic reset: Cl osi ng the i nput ci rcui ts effects the i mmedi ate
cl osi ng of the three output ci rcui ts. Thi s functi on i s accompl i shed by
means of appl yi ng the appropri ate method of swi tch wi ri ng.
Monitoring synchronisation: Si mul taneous cl osi ng of the i nput
ci rcui ts i s moni tored. Onl y i f i nput ci rcui t 2 cl oses at the very l atest
by 0.5 sec after i nput ci rcui t 1 cl oses, do the output ci rcui ts cl ose
too. If the i nput ci rcui t 2 cl oses before i nput ci rcui t 1, no moni tori ng
for synchroni sati on occurs, and the output ci rcui ts cl ose.
External Device Monitoring: The EDM-system moni tors the
swi tches (e. g. motor contactors) control l ed by the output ci rcui ts. By
wi ri ng of the al arm contacts of the actuators i n seri es to the reset
i nput, the output ci rcui ts onl y cl ose i f al l actuators are opened. Thi s
moni tori ng control i s onl y acti vati ng upon resetti ng.
4.2 Operating Modes
4.2.1 Single channel operation
Wi re bri dges are to be made between S 12 - S 31 and S 21 - S 22.
The Safety sensor i s connected between S 11 and S 12.
4.2.2 Dual -channel operation with cross connection detection
system
A wi re bri dge i s to be effected between S 11 - S 31. The two zero
potenti al state swi tches of the Safety sensor are to be connnected
between S 12 - S 31 and respecti vel y between S 21 - S 22.
4.2.3 Reset
Manual reset
The Reset button havi ng a NO contact i s wi red between contacts
S 33 and S 34 (resetti ng wi th a fal l i ng edge).
The Reset button havi ng an NC contact i s wi red between contacts
S 33 and S 35 (resetti ng wi th an ri si ng edge).
The Reset button i s to be i nstal l ed outsi de the danger zone i n such a
manner that i t cannot be acti vated from the danger zone. In addi ti on,
the operator must be abl e to ful l y oversee the danger zone.
Automatic reset
A wi re bri dge i s to be made between S 12 and S 35.
4.2.4 External Device Monitoring
Connecti ng the NC contacts of the external rel ay i n seri es wi th the
Reset button, effects stati c moni tori ng of the contacts.
3 Assembl y
Danger: Operation only in the control cabinet!
The UE 45-3 S 1 Safety Swi tch i s onl y sui tabl e for i nstal l ati on i n
control cabi nets havi ng a mi ni mum protecti ve type of encl osure to
Cl ass IP 54.
Fi tti ng of the uni ts i s effected by snap-cl i ppi ng on to a TS 35
(EN 50 022) mounti ng rai l .
4 El ectroni cal i nstal l ati on
Danger: Switch off the system!
In order to excl ude any i nadvertent starti ng up of the system or the
creati ng an el ectri cal hazard, the system i s to be swi tched off and
el ectri cal l y i sol ated from any vol tage suppl y.
Danger: Protection against electrocution to EN 50 178
In order to secure protecti on from el ectrocuti on i n accordance wi th
EN 50 178, heed the i nstructi ons gi ven i n the Techni cal Data.
Instructions
l Wi ri ng of the moni tori ng system for moni tori ng the contactors
(al arm contacts of the swi tch el ements) i s to be effected i n the
same i nstal l ati on housi ng used for the Safety Swi tch-gear.
l To prevent fusi on of the contacts of the i nstal l ed rel ays, an
el ectri cal current overl oad ci rcui t i nceptor (fuse) rated to
provi de protecti on from short-ci rcui ti ng to max. 6 A (Operati on
Cl ass gG) i s to be i ncorporated i n the output ci rcui try (refer to
Fi g. 2, fuses F 2 / F 3 / F 4).
l In the case of subj ecti on to capaci ti ve or i nducti ve l oadi ngs of
the output ci rcui ts, a protecti ve acti vati on system
(e. g. spark arrester) i s to be provi ded. In so doi ng, attenti on i s
to be pai d to ensure that the response del ay peri ods are
appropri atel y extended to accommodate the type of protecti ve
acti vati on empl oyed.
l The cabl es for carryi ng the i nput and output si gnal s are to be
wi red external l y of the i nstal l ati on housi ng to correspond to the
Category of Safety to be appl i ed (EN 954). For exampl e,
protected wi ri ng, si ngl e sheathed cabl e wi th a screen protecti on,
etc. .
l The detai l s gi ven i n the Techni cal Data are to be heeded
uncondi ti onal l y wi thout reservati on
4.1 Wiring of connections
Fi g. 3: Si ngl e-channel Emergency Off wi th manual reset faci l i ty
Fi g. 4: Dual -channel safety door i nterl ock moni tori ng wi th short ci rcui t
moni tori ng, synchroni sati on moni tori ng, and manual reset faci l i ty
6 Mai ntenance
The UE 45-3 S 1 Safety Rel ays operate wi thout the need for any
mai ntenance to be carri ed out.
7 Techni cal Data
Refer to Tabl e
8 Orderi ng data
Version Type Part No.
24 V DC
Wi th screw type termi nal s
(0,15 ... 3 s) UE 45-3 S 1 2D3 3 6 024 911
Wi th exchangabl e termi nal s
(0,15 ... 3 s) UE 45-3 S 1 3D3 3 6 024 912
Wi th screw type termi nal s
(1,5 ... 30 s) UE 45-3 S 1 2D3 30 6 024 913
Wi th exchangabl e termi nal s
(1,5 ... 30 s) UE 45-3 S 1 3D3 30 6 024 914
9 Appendi x
9. 1 Certification
BG, UL
9.2 Examples of circuitry
A 1 S11 S33 S34 S35 13 23
A 2 S2 S12 S31 S22 14 24
K
A
K
C
F 2 F 3
M
L +
S11 S33 S34 S35
S21 S12 S31 S22
UE 45-3 S 1
37
38
F 4
K
B
+
CH1 CH2
F 1
Fi g. 2: Basi c ci rcui t: vol tage suppl y, 3 channel output ci rcui t, of whi ch 1 i s a rel ease del ayed type (refer to Techni cal Data)
SI CK AG Industrial Safety Systems
Sebastian- Kneipp- Strae 1
79183 Waldkirch www.sick.com
8 009 662/02-03-02 KW/KE
GA-0068-0201
Printed in Germany (04.02)
Alle rights reserved
Subject to change without prior notice
5 Commi ssi oni ng
Danger: Monitor the danger zone!
Pri or to commi ssi oni ng, i t must be ensured that nobody i s i n the
danger zone. The Safety Regul ati ons and test i nstructi ons as
descri bed above are to be heeded.
The fol l owi ng functi onal tests / checks are to be carri ed out duri ng
commi ssi oni ng:
5.1 Functional testing using manual resetting
After appl yi ng the suppl y vol tage (LED SUPPLY i ndi cator i l l umi nates),
the output ci rcui ts are opened. If the connected sensor i s not
acti vated (i . e. i nput ci rcui ts cl osed), then the output ci rcui ts cl ose
upon pressi ng the Reset button (LED for K 1 / K 2 and K 3 / K 4
i ndi cators i l l umi nate).
Acti vati on of the sensor (openi ng of one or both i nput ci rcui ts)
effects the i mmedi ate openi ng of both output ci rcui ts (13 - 14 / 23 -
24), and the del ayed rel ease of the output ci rcui t (37 - 38) i n
accordance wi th the peri od of del ay set (LED K 1 / K 2 i ni dcators
i l l umi nati ng i mmedi atel y and K 3 / K 4 i ndi cators i l l umi nati ng after a
del ay). By the cl osi ng of the i nput ci rcui ts and subsequent pressi ng
of the Reset button, the output ci rcui ts cl ose.
5.2 Functional testing using automatic resetting
After appl yi ng the suppl y vol tage (LED SUPPLY i ndi cator i l l umi nates),
the output ci rcui ts remai n open unti l the sensor cl oses the i nput
ci rcui ts. The output ci rcui ts then cl ose (LED K 1 / K 2 and K 3 / K 4
i ndi cators i l l umi nate).
Acti vati on of the sensor (openi ng one or both i nput ci rcui ts) causes
the two output ci rcui ts (13 - 14 / 23 - 24) to open i mmedi atel y and
effects the del ayed rel ease of the output ci rcui t (37 - 38) i n
accordance wi th the del ay peri od set (LED K 1 / K 2 i ndi cators
exti ngui sh i mmedi atel y and K 3 / K 4 i ndi cators exti ngui sh after a
del ay).
Upon the cl osi ng of the i nput ci rcui ts the el ectri cal rel ease ci rcui ts
cl ose.
5.3 Regular inspection / testing of the safety equipment by
trained technical personnel
l Inspect / test the system wi thi n the speci fi ed peri od i n
accordance wi th nati onal appl i cabl e regul ati ons!
l Fol l owi ng maj or modi f i cati on work to the machi ne or the safety
equi pment the system i s to be exami ned i n accordance wi th the
commi ssi oni ng speci f i cati on gi ven above.
GB
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
B
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
A
Fi g. 5: Dual -channel Emergency Off wi th short ci rcui ti ng moni tori ng,
automati c reset, and external devi ce moni tori ng
S11 S33 S34 S35
S21 S12 S31 S22
+
CH1 CH2
K
B
K
A
Fi g. 6: Dual -channel safety door i nterl ock moni tori ng wi th short
ci rcui t moni tori ng, synchroni sati on moni tori ng, and automati c reset
faci l i ty wi th external devi ce moni tori ng
Technical Data
mi n. typ. max.
General System Data
Safety Cl assi fi cati on (EN 50 178) Protecti on agai nst el ectrocuti on as per EN 50 178
Vol tage suppl y to A 1 / A 2
Output ci rcui t > 25 V AC / 60 V DC PELV to A 1 / A 2
Output ci rcui t < 25 V AC / 60 V DC PELV or SELV to A 1 / A 2
Safety category EN 954-1 4
Suppl y vol tage U
V
20.4 V DC 24 V DC 26.4 V DC
Consumpti on 2.6 W
AC Ri ppl e (wi thi n the l i mi ts of U
V
) 2.4 V
SS
Control voltage for S 11 - S 33 and S 21
Control vol tage 24 V DC
Control Current 60 mA
Short-ci rcui ts between S 11 and A 2 2 200 mA
Fuse / Ci rcui t breakers PTC resi stance
Response ti me for short ci rcui t 2 s
Acti vati on ti me upon detecti on of short ci rcui t 3 s
El ectri cal separati on between A 1 / 2 and S 11 - S 21 none
Input circuits (S 12 und S 31 - S 22)
Input current S 12 - S 31 25 mA 100 mA
Rel ease del ay K 1 / K 2 (acti vati on ti me i n effecti ng protecti on) 25 ms
Rel ease del ay K 3 / K 4 (rel ease del ayed output ci rcui t)
Uni ts UE 45-3 S 1 xD3 3 0.15 s 3 s
Uni ts UE 45-3 S 1 xD3 30 1.5 s 30 s
Input current S 33 /S 34 / S 35 40 mA 50 mA
Reset ti me
Trai l i ng edge (S 34) 30 ms
Leadi ng edge (S 35) 600 ms
Synchroni sati on ti me 500 ms
Acti vati on peri od for reset button (S 34) 200 ms
Acti vati on peri od for Reset button (S 35) 750 ms
Li ne resi stance at i nputs 85 Ohm
Output circuits (13 - 14, 23 - 24, 37 - 38)
Rel ay contacts 2 Output ci rcui ts (NO), Stop Cat. 0, Safety Cat. 4
1 Output ci rcui t (NO), Stop Cat. 1, Safety Cat. 3
Contact type Posi ti vel y gui ded
Contact materi al s Si l ver al l oy, gol d-pl ated
Load capabi l i ty of contacts
Swi tchi ng vol tage 10 V AC/DC 230 V AC / 30 V DC
Swi tchi ng current 10 mA 6 A
Total swi tchi ng current 12 A
Appl i cati on category to EN 60 947-5-1: 1991 AC-15 Ue 230 V AC, I
e
4 A (3600 c/h)
DC-13 Ue 24 V DC, I
e
5 A (360 c/h)
DC-13 Ue 24 V DC, I
e
3 A (3600 c/h)
Permi tted swi tchi ng frequency 3600 c/h
Servi ce l i fe, mechani cal (swi tch cl earance tol erances) 5 10
6
El ectri cal servi ce l i fe 2 10
6
Operational data
Creepage and cl earance di stance between
the el ectri c ci rcui ts to DIN VDE 0110 Part 1:
Measured transi ent/surge vol tage (UImp
.
) 4 kV
Overl oad vol tage category I I I
Contamination rating of the unit (EN 50 178)
external 3
internal 2
Measured vol tage 300 V AC
Test vol tage U
eff
(50 Hz) EN 60 439-1 2.0 kV
Type of protecti ve encl osure
Casi ng IP 40
Termi nal s IP 20
Interference emi ssi on to EN 60 947-1 02/99
Noi se attenuati on to EN 60 947-1 02/99
Ambi ent operati ng temperature 25 C + 55 C
Storage temperature 25 C + 75 C
Cross-secti ons of conductors
Sol i d core wi re (2x, i denti cal cross-secti on) 0.14 mm
2
0.75 mm
2
Sol i d core wi re (1x) 0.14 mm
2
2.5 mm
2
Fi ne mul ti -stranded fl ex wi th termi nal sl eeves
(2x, i denti cal cross-secti on) 0.25 mm
2
0.5 mm
2
Fi ne mul ti -stranded fl ex wi th termi nal sl eeves (1x) 0.25 mm
2
2.5 mm
2
Wei ght 0,2 kg
A 1 + 24 V DC (vol tage suppl y)
A 2 0 V DC (vol tage suppl y)
S 11 + 24 V DC (control vol tage)
S 33 Suppl y for Reset
S 21 0 V DC (control vol tage)
S 34 Resetti ng (Trai l i ng edge pul se)
S 35 Resetti ng (Leadi ng edge pul se)
S 12 + Input ci rcui t 1 (K 1)
S 31 + Input ci rcui t 2 (K 2)
S 22 Input ci rcui t 2 (K 2)
13 - 14 El ectri cal output ci rcui t 1
23 - 24 El ectri cal output ci rcui t 2
Description Colour Function
SUPPLY Green Suppl y vol tage present
K 1 / K 2 Green Rel ays K 1 and K 2 energi sed
K 3 / K 4 Green Rel ease del ayed rel ays
K 3 and K 4 energi sed
Fi g. 1: Internal ci rcui try UE 45-3
S33 A1 S35 S34
23 13 37 24
Steckblockklemme
Gerteanschluss
Steckblockklemme
Gerteanschluss
1.2 1.1 1.4 1.3
S11 14 38 S12
S22 S21 A2 S31 Gerteanschluss
Steckblockklemme
Gerteanschluss
Steckblockklemme
3.2 3.1 3.4 3.3
2.2 2.1 2.4 2.3
4.2 4.1 4.4 4.3
Channel 1Channel 2
RESET
CONTROL- LOGIC
K 2
K 4
K 1
K 3
+
S31S22 S12 S21
-
S11
+
A1A2 13 23
14 24
37
38
S33S34S35
(-) (+)
23 13
S33 A1
37 24
S35 S34
S22 S21
S11 14
A2 S31
38 S12
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
Pl ug-i n screw termi nal bl ocks
Screw termi nal s
82.5
93.3
96.5
48.3
66.7
7
5
.
3
2
2
.
5
9
3
.
61
1
4
1
0
7
.
6
63
Ue45_gb.p65 02.05.02, 12:55 1