4625 Witmer Industrial Estate Niagara Falls, New York 14305 USA Voice: (716) 297-2920 Fax: (716) 297-3689 WORLD HEADQUARTERS WEB ACCESS: http://www.yorkville.com CANADA Yorkville Sound 550 Granite Court Pickering, Ontario L1W-3Y8 CANADA Voice: (905) 837-8481 Fax: (905) 837-8746 Quality and Innovation Since 1963 Printed in Canada SERVICE MANUAL PSA1s MODEL TYPE: YS1099 Manual-Service-PSA1S-00-1v1.pdf The exclamation point within an equilatereal triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance. Le point dexclamation lintrieur dun triangle quilatral est prvu pour alerter lutilisateur de la prsence dinstructions importantes dans la littrature accompag- nant lappareil en ce qui concerne lopration et la maintenance de cet appareil. This lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of uninsulated dangerous voltage within the products enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. Ce symbole dclair avec tte de flche dans un triangle quilatral est prvu pour alerter lutilisateur de la prsence dun voltage dangereux non-isol proximit de lenceinte du produit qui pourrait tre dampleur suffisante pour prsenter un risque de choque lectrique. IMPORTANT SAFETY INSTRUCTIONS safety-4v8 April 14/2011 CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. THIS DEVICE IS FOR INDOOR USE ONLY! FOLLOW ALL INSTRUCTIONS SUIVEZ TOUTES LES INSTRUCTIONS Instructions pertaining to a risk of fire, electric shock, or injury to a person Read Instructions: The Owners Manual should be read and understood before operation of your unit. Please, save these instructions for future reference and heed all warnings. Clean only with dry cloth. Packaging: Keep the box and packaging materials, in case the unit needs to be returned for service. Warning: To reduce the risk or fire or electric shock, do not expose this apparatus to rain or moisture. Do not use this apparatus near water! Warning: When using electric products, basic precautions should always be followed, including the following: Power Sources Your unit should be connected to a power source only of the voltage specified in the owners manual or as marked on the unit. This unit has a polarized plug. Do not use with an extension cord or receptacle unless the plug can be fully inserted. Precau- tions should be taken so that the grounding scheme on the unit is not defeated. An apparatus with CLASS I construction shall be connected to a Mains socket outlet with a protective earthing ground. Where the MAINS plug or an appliance coupler is used as the disconnect device, the disconnect device shall remain readily operable. Hazards Do not place this product on an unstable cart, stand, tripod, bracket or table. The product may fall, causing serious personal injury and serious damage to the product. Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer or sold with the product. Follow the manufacturers instructions when installing the product and use mounting accessories recommended by the manufacturer. Only use attachments/accessories specified by the manufacturer Note: Prolonged use of headphones at a high volume may cause health damage on your ears. The apparatus should not be exposed to dripping or splashing water; no objects filled with liquids should be placed on the apparatus. Terminals marked with the lightning bolt are hazardous live; the external wiring connected to these terminals require installation by an instructed person or the use of ready made leads or cords. Ensure that proper ventilation is provided around the appliance. Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat. No naked flame sources, such as lighted candles, should be placed on the apparatus. Power Cord Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding type plug has two blades and a third grounding prong. The wide blade or the third prong are provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. The AC supply cord should be routed so that it is unlikely that it will be damaged. Protect the power cord from being walked on or pinched particularly at plugs. If the AC supply cord is damaged DO NOT OPERATE THE UNIT. To completely disconnect this apparatus from the AC Mains, disconnect the power supply cord plug from the AC receptacle. The mains plug of the power supply cord shall remain readily operable. Unplug this apparatus during lightning storms or when unused for long periods of time. Service The unit should be serviced only by qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped. AVIS: AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE, NENLEVEZ PAS LE COUVERT (OU LE PANNEAU ARRIERE) NE CONTIENT AUCUNE PIECE REPARABLE PAR LUTILISATEUR. CONSULTEZ UN TECHNICIEN QUALIFIE POUR LENTRETIENT CE PRODUIT EST POUR LUSAGE LINTREUR SEULEMENT Instructions relatives au risque de feu, choc lectrique, ou blessures aux personnes Veuillez Lire le Manuel: Il contient des informations qui devraient tres comprises avant lopration de votre appareil. Conservez. Gardez S.V.P. ces instructions pour consultations ultrieures et observez tous les avertissements. Nettoyez seulement avec le tissu sec. Emballage: Conservez la boite au cas ou lappareil devait tre retourner pour rparation. Avertissement: Pour rduire le risque de feu ou la dcharge lectrique, n'exposez pas cet appareil la pluie ou l'humidit. Nutilisez pas cet appareil prs de leau! Attention: Lors de lutilisation de produits lectrique, assurez-vous dadhrer des prcautions de bases incluant celle qui suivent: Alimentation Lappareil ne doit tre branch qu une source dalimentation correspondant au voltage spcifi dans le manuel ou tel quindiqu sur lappareil. Cet appareil est quip dune prise dalimentation polarise. Ne pas utiliser cet appareil avec un cordon de raccordement moins quil soit possible dinsrer compltement les trois lames. Des prcautions doivent tres prises afin deviter que le systme de mise la terre de lappareil ne soit dsengag. Un appareil construit selon les normes de CLASS I devrait tre raccord une prise murale dalimentation avec connexion intacte de mise la masse. Lorsquune prise de branchement ou un coupleur d'appareils est utilise comme dispositif de dbranchement, ce dispositif de dbranchement devra demeurer pleinement fonctionnel avec raccordement la masse. Risque Ne pas placer cet appareil sur un chariot, un support, un trpied ou une table instables. Lappareil pourrait tomber et blesser quelquun ou subir des dommages importants. Utiliser seulement un chariot, un support, un trpied ou une table recommands par le fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer lappareil et utiliser les accessoires recommands par le fabricant. Utilisez seulement les attachements/accessoires indiqus par le fabricant Note: L'utilisation prolonge des couteurs un volume lev peut avoir des consquences nfastes sur la sant sur vos oreilles. . Il convient de ne pas placer sur lappareil de sources de flammes nues, telles que des bougies allumes. Lappeil ne doit pas tre expos des gouttements deau ou des claboussures et quaucun objet rempli de liquide tel que des vases ne doit tre plac sur lappareil. Assurez que lappareil est fourni de la propre ventilation. Ne procdez pas linstallation prs de source de chaleur tels que radiateurs, registre de chaleur, fours ou autres appareils (incluant les amplificateurs) qui produisent de la chaleur. Les dispositifs marqus dune symbole dclair sont des parties dangereuses au toucher et que les cblages extrieurs connects ces dispositifs de connection extrieure doivent tre effectivs par un oprateur form ou en utilisant des cordons dj prpars. Cordon dAlimentation Ne pas enlever le dispositif de scurit sur la prise polarise ou la prise avec tige de mise la masse du cordon dalimentation. Une prise polarise dispose de deux lames dont une plus large que lautre. Une prise avec tige de mise la masse dispose de deux lames en plus dune troisime tige qui connecte la masse. La lame plus large ou la tige de mise la masse est prvu pour votre scurit. La prise murale est dsute si elle nest pas conue pour accepter ce type de prise avec dispositif de scurit. Dans ce cas, contactez un lectricien pour faire remplacer la prise murale. vitez dendommager le cordon dalimentation. Protgez le cordon dalimentation. Assurez- vous quon ne marche pas dessus et quon ne le pince pas en particulier aux prises. NUTILISEZ PAS LAPPAREIL si le cordon dalimentation est endommag. Pour dbrancher compltement cet appareil de lalimentation CA principale, dconnectez le cordon dalimentation de la prise dalimentation murale. Le cordon dalimentation du bloc dalimentation de lappareil doit demeurer pleinement fonctionnel. Dbranchez cet appareil durant les orages ou si inutilis pendant de longues priodes. Service Consultez un technicien qualifi pour lentretien de votre appareil. L'entretien est ncessaire quand l'appareil a t endommag de quelque faon que se soit. Par exemple si le cordon dalimentation ou la prise du cordon sont endommags, si il y a eu du liquide qui a t renvers lintrieur ou des objets sont tombs dans l'appareil, si l'appareil a t expos la pluie ou l'humidit, si il ne fonctionne pas normalement, ou a t chapp. S2125A PART# DESCRIPTION 1 3522 DPDT MINI PC VERT SNP ALT Line/Speaker Mode Switch 2 4010 XLR FEML PCB MT VERT 24MM AA-SERIE Input Jack 3 4063 1/4IN ISO J CK PCMT VT STER RT SWT Input and Link Jack 4 4135 XLR MALE PCB MT VERT 24MM BA-SERIE Link Jack 5 4434 10K B LIN 9MM DETENT Level Control 6 6400 YEL 3MM LED 1V9 6MA HIGH EFF Limit L.E.D. 7 6405 RED 3MM LED 2V0 20MA BRT Clip L.E.D. 8 6408 GRN 3MM LED 1V9 5MA FROSTED Power and Protect L.E.D. 9 3587 DPDT ROKR SW QUIK 250"AC/PWR ON-OF Power Switch 10 3606 12.00 AMP CIRCUIT BREAKER 11 4088 IEC POWER V-LOCK INLET A.C. in 12 8637 ROUND PUSH BUTTON 1/4" BLK 24MM Line/Speaker Mode Switch Knob 13 8653 LS701-801-2100 POINTER AT 12 KNOB Level Knob 14 3074 POWER CORD 3M V-LOCK (N.A) 15 7517 12" 4R 600WPGM SPKR 16 9170 STAND ADAPTER CAST 17 8529 RUBBER FOOT 65 X 20MM On side to secure stacking 18 8545 RECESSED RUBBER BUMPER WITH WASHER 19 8565 BAR HANDLE ALL METAL RECTANGULAR 20 9970 RIGID CASTER SERVICE-QuickGuide-PSA1S 1.00.xls April 23, 2012 PSA1S Quick Guide 7 6 8 2 1 4 1 12 3 5 3 13 11 9 10 15 19 16 19 18 20 Specifications Active or Passive Active Program Power (watts) 1400 Watts Program (2800 Watts Peak) Max SPL (dB) 135dB Peak (129dB Continuous) Frequency Response (Hz +/- 3db) 37Hz-100Hz Crossover Frequency (Hz) fixed @ 100Hz Driver Configuration 2x12-inch (Bass Reflex Cabinet) LF Driver(s) 2x12-inch Ceramic with 3-inch VoiceCoil LF Impedance (ohms) 2x4 Ohm Load LF Power Amplifier (watts) Class D Power Consumption (typ/max) 210VA / 440 VA Enclosure Materials 15mm Birch Baffle Material 15mm Birch Covering / Finish Paint Dimensions (DWH xbackW, inches) 22.75 x14 x 32 Dimensions (DWH xbackW, cm) 57.8 x 35.6 x 81.3 Weight (lbs/kg) 120 / 54.6 * Specifications subject to change without notice LIMITER POWER SUPPLY CLASS-D POWER PHYSICS A-1214 SLOW DETECT FAST DETECT LOWPASS LOWPASS LEVEL 1 3 2 2 3 1 LINE / SPKR CLASS-D POWER PHYSICS A-1214 BLOCK-DIAG-PSA1S-00-1v0 REF IN BUFFERS WOOFER WOOFER MODEL TYPE:YS1099 EQ HP HP LIMITER LED RMS CLIP DETECT CIRCUIT Bl ock Di agram for PSA1s DESI GNED & MANUFACTURED BY YORKVI LLE SOUND 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G H H I I J J K K L L M M N N O O P P Q Q of Filename: PCB# Sheet 3 1 Product Date: Rev: YsType: YSL M1449V02SCH.sch2006 M1449 Tue Jul 17, 2012 Preamp V02 PSA1s 1 / 4 W 150K R37 . 1 / 4 W 27K R64 . 1 / 4 W 15K R77 . 4148 D22 1 / 4 W 68K R17 . R19 1/4W . 27K P1:B R16 1/4W . 27K 4148 D11 X1 C7 63V 100N RAD .2in TO92 MPSA06 Q3 5103 Use YS#4007 LD3 YEL 6400 Limit (VCC) LM13600N Dual VCA 6745 U4:C {Function} R36 1/4W MINI 20K0 R47 1/4W . 4K7 Q2 5108 2N5401 TO92 1 / 4 W 249R R29 . U6:A TL072 C17 100V 15P 1 / 4 W 113K R1 . 50V C2 470P R2 1.0W 0.5% 9K76 50V C1 470P R45 1/4W . 220K C19 63V 470N 1 / 4 W 10K0 R39 MINI 1 / 4 W 681R0 R81 0.1% 4148 D2 4148 D8 1 / 4 W 681R0 R80 0.1% 4148 D1 4148 D7 4148 D15 1N5242B ZD1 0W5 12V0 1 / 4 W 249R R32 . 1 / 4 W 249R R31 . 63V C34 100N R63 1/4W . 68K C21 50V 22U 63V C35 100N 100V C11 39N 63V C30 100N R7 1/4W 0.1% 9K76 R6 1/4W 0.1% 9K76 C29 100V 100P R42 1/4W MINI 10K0 1 / 4 W 470R R23 . R10 1/4W . 4K7 1 / 4 W 31K6 R79 . TO92 2N5551 Q5 5107 4148 D24 R57 1/4W MINI 20K0 4148 D10 4148 D12 C10 63V 100N RAD .2in 1 / 4 W 820R R24 . R25 1/4W . 24K 1 / 4 W 49K9 R75 . R56 1/4W MINI 20K0 12dB HP @ 40Hz C5 63V 150N R54 1/4W . 10K R73 1/4W . 24K U3:A TL074CN 1 / 4 W 220K R11 . R12 1/4W . 2K2 R14 1/4W . 10K C27 50V 470P 4148 D4 C15 63V 100N RAD .2in C9 63V 100N RAD .2in R28 1/4W . 1K5 LD1 RED 6405 Clip R92 1/4W . 619R R91 1/4W . 619R R18 1/4W . 24K 1 / 4 W 10K0 R90 MINI 1 / 4 W 10K0 R89 MINI 1 / 4 W 1K5 R51 . (VCC) LM13600N Dual VCA 6745 U4:D {Function} R I N G J 3 Input R I N G J 4 Link U 4 : E 18uH 3899 L2 R33 1/4W . 31K6 R3 1.0W 0.5% 9K76 1 / 4 W 22M R52 . 4148 D19 G/Y 18AWG W6 GND R43 1/4W . 2K43 8 V + 4 V - U8:C C3 100V 100P U1:A TL074CN 4 V + 1 1 V - U1:E R41 1/4W MINI 20K0 4 V + 1 1 V - U5:E 1 / 4 W 49K9 R76 . 1 / 4 W 49K9 R74 . R53 1/4W . 2K2 U5:D MC33079P 4 V + 1 1 V - U3:E 1 / 4 W 10K R71 . 1 / 4 W 22K R26 . 100V C6 39N 4148 D3 4148 D17 25V C40 100U 25V C42 100U R93 1/4W . 619R 63V C33 100N 63V C32 100N R88 1/4W . 619R 4148 D18 25V C41 100U Rail-Tracking Peak Limiter 1 2 W4:A R21 1/4W . 27K C16 100V 15P Full-Wave Rectifier 12dB LP @ 95Hz 4148 D5 13 14 W2:M 11 14 W2:K 8 14 W2:H 9 14 W2:I 6 14 W2:F 4 14 W2:D 1 14 W2:A 14 14 W1:N 12 14 W1:L 9 14 W1:I 7 14 W1:G 5 14 W1:E 4 14 W1:D 2 14 W1:B Amp Headers 1 / 4 W 49K9 R49 . R61 1/4W . 4K7 4148 D13 V+ From Power Supply 2 2 W4:B 1 / 4 W 21K5 R59 . R46 1/4W . 470K C18 63V 470N 4148 D14 1 / 4 W 249R R30 . 1N5242B ZD2 0W5 12V0 1 / 4 W 10K0 R40 MINI 1 / 4 W 150K R38 . R35 1/4W MINI 20K0 U6:B TL072 R34 1/4W . 31K6 UP A lt e r n a t e DOWN Line/Speaker S1:B 3522 1 / 4 W 113K R5 . R9 1/4W 0.1% 17K40 4010 J 5 Input R8 1/4W 0.1% 17K40 U1:C TL074CN R62 1/4W . 10K TO92 2N5551 Q4 5107 C20 50V 22U 1 / 4 W 15K R78 . U3:C TL074CN U3:D TL074CN R20 1/4W . 24K C13 63V 100N RAD .2in C12 63V 100N RAD .2in 63V C31 100N C4 63V 220N R13 1/4W . 10K 1 / 4 W 10K R55 . C14 50V 470P M 4459 P1:A 10K B Level 10 14 W2:J 12 14 W2:L 14 14 W2:N 7 14 W2:G 2 14 W2:B 3 14 W2:C 5 14 W2:E 13 14 W1:M 10 14 W1:J 11 14 W1:K 3 14 W1:C 6 14 W1:F 8 14 W1:H 1 14 W1:A 12dB LP @ 95Hz U2:A MC33079P R15 1/4W . 27K C8 63V 100N RAD .2in Use YS#4007 Clip @ approx 12.7Vpk TO92 MPSA13 Q1 5105 R27 1/4W . 150K R87 1/4W MINI 10K0 U5:B MC33079P 12dB HP @ 40Hz 1 / 4 W 21K5 R60 . 1 / 4 W 10K R48 . 1 / 4 W 6K04 R44 . LM13600N U4:A LM13600N U4:B U8:A TL072 UP A lt e r n a t e DOWN Line/Speaker S1:A 3522 1 / 4 W 113K R4 . 265V 48R R98 6543 U1:B TL074CN R58 1/4W MINI 20K0 4148 D23 1 / 4 W 68K R22 . U5:C MC33079P U1:D TL074CN 1 / 4 W 10K R72 . U2:C MC33079P 4 V + 1 1 V - U2:E U5:A MC33079P R86 1/4W MINI 4K99 U2:D MC33079P 8 V + 4 V - U6:C Power Limiter U2:B MC33079P Boost 3.5dB @ 40Hz U8:B TL072 U3:B TL074CN 4135 J 2 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G H H I I J J K K L L M M N N O O P P Q Q of Filename: PCB# Sheet 3 2 Product Date: Rev: YsType: YSL M1449V02SCH.sch2006 M1449 Tue Jul 17, 2012 MCU/Power Supply V02 PSA1s BRN 4007 D20 4007 D21 4007 D9 4007 D16 S2 Use YS#4007 3 3 W9:C WHT YEL/BLK 5 6 W3:E GRY YEL GRY VIO RED C51 50V 470P 8 9 W11:H 6 9 W11:F 4 9 W11:D 2 9 W11:B Circuit Breaker C26 275V 1u0 2 2 AC In W16:B 1 / 4 W 470R R50 . C50 250V 4N7 W10 0 4127 K1:A NTC 5R0 R100 6489 240Vac 2 2 W8:B 1 2 W8:A 120Vac 2 2 W7:B BLU BLK K1:B 4127 4 6 W3:D 6 6 W3:F SECONDARIES 1 / 4 W 820R R102 . 1 / 4 W 113K R95 . TO92 2N5551 Q6 5107 5 6 W5:E 4 6 W5:D 3 6 W5:C 2 6 W5:B 1 6 W5:A 6 3 4 2 1 5 4 0 9 7 R103 1/4W . 15K R96 1/4W MINI 10K0 4148 D26 F4 2486 T1.5 F3 2486 T1.5 4148 D25 18X35MM 3300U C37 50V 18X35MM 3300U C36 50V 160V C22:A 4700U R85 1/4W MINI 10K0 IN REF OUT MC7915CT TO220 6871 U10 IN REF OUT MC7815CT TO220 6872 U9 160V C25:A 4700U 160V C24:A 4700U W12 0 +120V R83 1/4W MINI 10K0 R82 1/4W MINI 10K0 63V C45 100N IN REF OUT MC7905CT 6736 U12 IN REF OUT MC7805CT TO220 6738 U11 To Limiter W15:B 2 W15:A 2 63V C47 100N 2 . 0 W 5K1 R99 . 2 . 0 W 5K1 R97 . 7 9 W11:G 9 9 W11:I 3 9 W11:C 1 9 W11:A 5 9 W11:E I E C _ R E C T C28 250V 4N7 C43 63V 100N 2 3 W9:B 1 3 W9:A 1 2 W7:A 4148 D29 6 6 W5:F 8 V + 4 V - U13:C R84 1/4W MINI 10K0 5V1 5124 ZD65 1N5338B 5W0 5% ZD67 5V15W0 1N5338B 5% 5124 Use YS#3606 breaker for both NA and CE. Pin 6 N.C. BAT85 D28 2 6 W3:B BDM_PORT THESE PARTS ARE NOT STUFFED. 1500UH L1 3817 1 2 W16:A 2 1 4093 PRIMARIES RAD .2in 100U C53 25V TO92 BC560C Q7 5102 R101 1/4W . 180R RAD .2in 22U C52 50V BAT85 D27 1 6 W3:A 3 6 W3:C 63V C39 100N 63V C38 100N 63V C46 100N 63V C44 100N 160V C23:A 4700U BRIDGE D6 SIP 6772 U13:A TL072 S15 DPDT Switch LD2 GRN 6408 Power/Fault 3 VDD 4 VSS 6 PTA2 1 PTA5 7 PTA1 2 BKGD 5 PTA3 8 PTA0 U7 6971 3 2 1 3575 CH1415U 1 / 4 W 10K0 R94 MINI Open Woofer Shutdown Microcontroller (on preamp board) U13:B TL072 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 A A B B C C D D E E F F G G H H I I J J K K L L M M N N O O P P Q Q of Filename: PCB# Sheet 3 3 Product Date: Rev: YsType: YSL M1449V02SCH.sch2006 M1449 Tue Jul 17, 2012 ECO V02 PSA1s W5:G BUT1 EC100 EC27 EC12 EC11 RTV EC36 EC10 5 20 25 x3 C22:D 4 19 24 x3 C22:C 3 18 23 x3 C22:B EC107 EC106 EC113 EC55 EC54 EC53 EC61 EC51 EC50 4 19 24 x3 C24:C 5 20 25 x3 C24:D 3 18 23 x3 C24:B EC115 XC35 EC56 EC58 EC65 EC59 1 BEC1 EC26 EC31 EC24 EC67 EC64 EC63 EC70 EC35 EC69 EC68 EC73 EC72 B C TO-92 MPSA63 MPSA43 2N5551 E MPSA56 MPSA06 MPSA13 2N5401 R66 WIR 22AWG SOLID LEAD/PIN REFERENCE W9:D EC103 EC114 EC57 EC52 EC14 W16:C EC66 EC62 EC60 EC37 5 20 25 x3 C23:D 4 19 24 x3 C23:C 4 19 24 x3 C25:C 5 20 25 x3 C25:D 3 18 23 x3 C23:B 3 18 23 x3 C25:B R68 WIR 22AWGSOLID EC71 "STYLE_P32" 6882_PC 6745_PC 6804_PC Documentation/Process 12 9 6 3 13 10 11 7 4 1 2 5 8 V V V V V V V V V V V V V D D D D N N N N D D D D D D D D D N N N N N N N N N 13 10 7 4 1 9 11 12 8 # 2 3 5 6 VER# MODEL(S):- DATE DESCRIPTION OF CHANGE V V01 V D 03-JUN-2011 N N PSA1s D N M1449 PCB HISTORY PC8329 - MARKED 'WOOFER SHUTDOWN' CIRCUIT PARTS AS DNS. - ML V01 . 28-NOV-2011 . V02 Changed R65/R67 from YS#6459 to YS#5124. - ML Renamed R65/R67 to ZD65/ZD67. - ML Changed R39/R40 from YS#6123 to YS#6116. - ML PC8313 - C44 moved away from U9. - ML PC8358 - YS#4100 XLR changed to YS#4135. - ML 19-DEC-2011 Force updated large PSU caps with slots. - ML PC8447 - Changed C43 from 5216 to 5212. - ML 07-MAY-2012 . . . . . . . . . . . . 12-JUL-2012 PC8458 - Changed pot 4434 to 4459. - ML REF KNOB PART# MODEL(S):- FUNCTION R R R R R R R R R R R P1 F F F F F F F F F F F Level K K K K K K K K K K K 8653 P P P P P P P P P P P 4432 N N N N N N N N N N N {NEW} N M1449 Potlist PSA1s 6 3 # 4 5 1 2 VER# DATE MODEL(S):- DESCRIPTION OF CHANGE V V V V V V D D N N D D D D N N N N M1449.PCB_DATABASE_HISTORY PSA1s Mounting/Assembly 12 9 6 3 13 10 11 7 4 1 2 5 8 V V V V V V V V V V V V V D D D D N N N N D D D D D D D D D N N N N N N N N N 6 3 5 2 4 1 # PENDING CHANGE PC# MODEL(S):- *PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY PC PC PC PC PC PC X X X X X X M1449 PENDING CHANGES PSA1s M1449 VCD ORIGIN CLINCH INSERT ORIGIN .1 7 5 .2 2 5 .4 7 5 .4 7 5 SEE NOTE 7 2ozCopper S t e p A n d R e p e a t
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X 1 @ 1 . 2 3 4 Y 2 @ 4 . 6 0 0 BlankSize - 14500x10200 ADD RTV BETWEEN THESE CAPS. ADD RTV BETWEEN THESE CAPS. SEE LAYOUT DOCUMENTATION PSA1S V T R V T R V T R V T R R T V 1 2 V T R V T R V T R V T R V T R V T R 1 2 N O L N C L N O R N C R C L C R 1 3 2 4 5 6 2 1 1 4 1 3 2 1 1 4 1 3 V T R V T R R T V T I P R I N G - S W T I P - S W S L E E V E R I N G V T R 3 0 0 3 0 0 NO V T R 2 1 3 TIP RING-SW T I P - S W S L E E V E R I N G 5R0 3 0 0 3 0 0 + - AC AC 3 0 0 C L I P L I M I T +V SENSE L I N E / S P E A K E R AMP A AMP B L E V E L L I N K P O W E R / F A U L T I N P U T L I N K 6543 5124 6405 6400 2355 2 3 5 4 2 3 4 5 6 7 3 8 8829 2355 4056 3522 2355 4 1 6 6 2 3 5 9 2 3 5 9 6 4 5 1 6 4 5 1 2355 6 8 7 2 2355 4 0 6 7 4 4 5 9 4 0 6 3 2345 2355 4162 4162 6 7 3 6 6408 4 0 1 0 4063 4 1 3 5 3817 6489 5262 5857 5857 4162 4146 6 8 7 1 5857 5857 5124 6772 4147 3 1 K 6 1 5 P 3 1 K 6 4 1 4 8 2 7 K 6 8 K 1 0 0 N 4 9 K 9 2 N 5 5 5 1 1 0 0 N 4 7 0 N 4 1 4 8 2 4 K 1 2 V 0 6 1 9 R 6 1 9 R 6 1 9 R 6 1 9 R 8 2 0 R 4 0 0 7 6 8 1 R 0 1 5 0 K 1 0 K 1 0 K 6 8 K 3 1 K 6 1 0 K 1 0 K 4 7 0 N 2 2 0 K 2 4 K 5 K 1 2 . 0 W 1K5 470R PTC 22M 249R 249R 15P 10K 470P 24K 100N 100N 9K76 9K76 4K7 4148 10K0 10K0 10K0 180R 100N 4007 5V1 R E D
Y E L
150K B U T T O N 9K76 1.0W 4 7 0 P 1 1 3 K 9K76 1.0W 2 7 K 10K0 1 5 0 K 100N 100N 1 0 K 10K0 2N5401 1 0 0 N 220N 4148 100N 100N 4K7 10K 2 7 K 100P 100P 6 K 0 4 4 9 K 9 4 9 K 9 T L 0 7 2 20K0 4148 TL074CN 3 9 N 1 0 0 N WHT 1 2 V 0 1 0 0 N W H T 2 5 V 1 0 0 U 4148 BC560C 25V 100U 1 0 0 N T O 2 2 0 M C 7 8 0 5 C T 4007 WHT 1 0 0 N 1 0 0 N 4 1 4 8 1 1 3 K 4 7 0 P 6 8 1 R 0 2 2 K W H T 4 1 4 8 4 7 0 P M P S A 0 6 1 0 0 N 1 5 K 150N 2 K 2 2 4 K 2 K 2 2 2 0 K 4 1 4 8 2 7 K 2 K 4 3 6 8 K 4 7 0 K WHT 2 1 K 5 25V 100U 4 N 7 2 5 0 V 4 N 7 2 5 0 V WHT 5 K 1 2 . 0 W 100N T O 2 2 0 M C 7 8 1 5 C T WHT 3 3 0 0 U 5 0 V 1 0 0 N 49K9 MPSA13 4148 4148 4148 1K5 249R 27K 113K 4148 20K0 100N 20K0 4148 820R 4148 4148 17K40 10K0 4K99 4148 15K T1.5 249R 10K 4K7 4148 20K0 2N5551 22U 50V 22U 50V 20K0 T L 0 7 2 15K 4148 39N MC33079P B 1 0 K 470R 17K40 4148 WHT WHT 2 5 V 1 0 0 U RELAY 1A 4 0 0 7 T O 2 2 0 M C 7 9 0 5 C T T1.5 18uH G R N
100N LM13600N TL074CN 1 5 0 0 U H 275V 1u0 2 1 K 5 4700U 160V 4700U 160V M C 9 S 0 8 Q D 2 Yellow T O 2 2 0 M C 7 9 1 5 C T 3 3 0 0 U 5 0 V 4700U 160V 4700U 160V 5V1 20K0 BRIDGE Body MC33079P V 0 2 M 1 4 4 9 V02 1 / 2 2/2 M1449 P S A 1 S PSA1S M1449 V02 R 3 3 C 1 7 R 3 4 D 2 4 R 2 1 R 6 3 C12 R 7 6 Q4 C 1 0 C19 D 1 9 R 7 3 ZD1 R 9 2 R 9 1 R 8 8 R 9 3 R 1 0 2 D 9 R 8 0 R 3 8 R14 R13 R 1 7 R 7 9 R 7 2 R 7 1 C18 R 4 5 R 2 0 R 9 9 R28 R50 R98 R52 R29 R 3 1 C16 R55 C14 R25 C 3 1 C30 R7 R6 R47 D23 R 4 2 R87 R89 R101 R66 C46 D21 R68 ZD67 L D 1 L D 3 R27 R2 C 1 R 4 R3 R 1 6 R 4 0 R 3 7 C 3 4 C35 R 6 2 R 3 9 Q 2 C 9 C4 D18 C33 C32 R10 R54 R 1 9 C29 C3 R 4 4 R75 R 7 4 U8 R 5 8 D12 U3 C11 C 1 3 Z D 2 W4 C 4 3 C41 D29 Q7 C53 C 4 4 U 1 1 D20 W15 C 3 9 C 4 7 D 4 R 5 C 2 R 8 1 R 2 6 S 1 D 1 1 C27 Q3 C8 R 7 7 C5 R12 R 1 8 R53 R11 D 2 2 R 6 4 R 4 3 R 2 2 R46 B E C L O C R60 1 W3 1 W1 1 W2 C42 C28 C50 R 9 7 C38 U 9 1 W 1 1 C 3 7 C45 R49 Q1 D15 D 1 4 D13 R51 R32 R15 R1 D 1 0 R57 C7 R56 D5 R24 D1 D7 R9 R90 R86 D2 R103 F4 R30 R48 R 6 1 D3 R 3 6 Q5 C 2 1 C 2 0 R35 U6 R78 D 1 7 C6 U2 P 1 J 4 R23 R8 W6 G/Y D8 2 1 W7 120V 1 2 W8 240V C40 K1 D 1 6 U 1 2 F3 L2 L D 2 J 5 J 3 C15 J 2 U4 U1 L1 R100 C 2 6 R59 C23 C22 U7 1 2 W 1 6 A C
I N 1 3 W 9 X F M R
P R I M A R Y U10 C36 C25 C24 ZD65 R41 D6 U5 6 1 W 5 X F M R
S E C O N D A R Y V02 M1449 SEE LAYOUT DIAGRAM PRODUCTION NOTES 6. Place U10 and U12 aligned on the SIL pad. No shorts to the heatsink are allowed. 1. RTV must be applied to the following caps: C22,C23,C24,C25,C26,C28,C36,C37,C50. 2. Apply RTV between C22 and C23 as well as between C24 and C25. 3. RTV must be applied to inductor L1. 7. Mount the TO-220 retaining spring as per the diagram below: NOTE: NUT IS ON TOP! 4. PC8292 for V01 boards only: Replaced R66 and R68 with #4599 jumpers Replaced R65 and R67 with #6459 4V7 zener diodes. Replaced R27 with #4839 150K 1/4W resistor. 5. Apply RTV between C53 and R102 and bend C53 over R102 as in picture. Outer heatsink TO220 parts 8841 8581 PCB 8833 screw Inner heatsink 4022 - Sil pad 3977 - Yellow spring TL072 TL074 MC33079 LM13600 LEAD/PIN REFERENCE SEE LAYOUT DIAGRAM E C B TO 92 MPSA43 MPSA06 2N5401 MPSA56 MPSA13 MPSA63 2N5551 "STYLE_P32" 4 2 -V A 5 7 3 1 B +V 6 8 16 14 12 10 1 3 5 7 V- 9 13 15 11 2 4 6 8 6 4 2 +V 1 -V 4 9 11 13 7 5 3 1 2 3 8 10 12 14 FUNCTION KNOB REF MODEL(S):- PART# R R R R R R R R R P1 R R F F F F F F F F F Level F F P P P P P P P P P 4432 P P N N N N N N N N N N N N K K K K K K K K K 8653 K K {NEW} M1449 Potlist PSA1s 11 8 5 2 12 9 6 13 10 7 3 4 1 D D D D V V V V N N N N D D D D D D D D D V V V V V V V V V N N N N N N N N N 4 1 6 5 3 # 2 MODEL(S):- PC# *PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY PENDING CHANGE X X X X X PC PC PC PC PC PSA1s M1449 PENDING CHANGES X PC 6 3 4 # 1 5 2 DATE MODEL(S):- VER# DESCRIPTION OF CHANGE V V V V V V D D D D N N N N PSA1s D D N N M1449.PCB_DATABASE_HISTORY 12 9 6 3 # 13 11 10 5 4 8 7 2 1 DATE MODEL(S):- VER# DESCRIPTION OF CHANGE D V N D V N N PSA1s M1449 PCB HISTORY 03-JUN-2011 V01 28-NOV-2011 V01 PC8329 - MARKED 'WOOFER SHUTDOWN' CIRCUIT PARTS AS DNS. - ML . . V02 Changed R39/R40 from YS#6123 to YS#6116. - ML Renamed R65/R67 to ZD65/ZD67. - ML Changed R65/R67 from YS#6459 to YS#5124. - ML PC8313 - C44 moved away from U9. - ML PC8358 - YS#4100 XLR changed to YS#4135. - ML . . . . . . . . . . 19-DEC-2011 PC8447 - Changed C43 from 5216 to 5212. - ML . Force updated large PSU caps with slots. - ML 07-MAY-2012 . 12-JUL-2012 PC8458 - Changed pot 4434 to 4459. - ML 11 8 5 2 12 9 6 13 10 7 3 4 1 D D D D V V V V N N N N D D D D D D D D D V V V V V V V V V N N N N N N N N N PSA1s Parts List 8/13/2012 YS No. Description Qty. YS No. Description Qty. 6405 RED 3MM LED 2V0 20MA BRT 1 4588 1/4W 2K43 1% T&R RES 1 6400 YEL 3MM LED 1V9 6MA HIGHEFF 1 4827 1/4W 4K7 5% T&R RES 3 6408 GRN 3MM LED 1V9 5MA FROSTED 1 6128 1/4W 4K99 1%MINI MF T&R RES 1 6772 BRIDGE 25A 400V WIRE LEAD SIP 1 4962 2.0W 5K1 5% T&R RES 2 6825 1N4148 75V 0A45 DIODE T&R 20 5001 1/4W 6K04 1% T&R RES 1 6438 1N4007 1000V 1A0 DIODE T&R 4 4762 1/4W 9K760 0.1% *** T&R RES 2 6450 1N5242B 12V0 0W5 ZENER 5% T&R 2 5016 1.0W 9K760 0.5% *** T&R RES 2 5124 1N5338B 5V1 5W0 ZENER 5% T&R 2 4829 1/4W 10K 5% T&R RES 8 6736 L7905CV TO220 N 5V0 REG 1 6116 1/4W 10K0 1%MINI MF T&R RES 6 6738 MC7805CT TO220 P 5V0 REG 36V 1 4830 1/4W 15K 5% T&R RES 3 6871 MC7915CT TO220 N 15V0 REG V2 1 4784 1/4W 17K40 0.1% *** T&R RES 2 6872 MC7815CT TO220 P 15V0 REG V1 1 6123 1/4W 20K0 1%MINI MF T&R RES 6 5102 BC560C TO92 PNP TRAN T&R TB 1 4777 1/4W 21K5 1% T&R RES 2 5103 MPSA06 TO92 NPN TRAN T&R TA 1 4832 1/4W 22K 5% T&R RES 1 5107 2N5551 TO92 NPN TRAN T&R TA 2 4902 1/4W 24K 5% T&R RES 4 5108 2N5401 TO92 PNP TRAN T&R TA 1 4833 1/4W 27K 5% T&R RES 5 5105 MPSA13 TO92 NPN DARL T&R TA 1 4917 1/4W 31K6 1% T&R RES 3 6804 MC33079P IC QUAD OP AMP 2 4803 1/4W 49K9 1% T&R RES 4 6882 TL072CP IC FET DUAL OP AMP 2 4836 1/4W 68K 5% T&R RES 3 6889 TL074CN IC QUAD O/A T.I ONLY 2 4776 1/4W 113K 1% T&R RES 3 6745 LM13600N IC XCONDUCTANCE AMP 1 4839 1/4W 150K 5% T&R RES 3 6971 MC9S08QD2CPC MICROCONTROLLER DIP8 1 4841 1/4W 220K 5% T&R RES 2 6489 __5R 20% THERM-SURGR NTC KNK LEADS 1 4843 1/4W 470K 5% T&R RES 1 6543 48R 265V RESETTABLE THERMISTOR PTC 1 4751 1/4W 22M 5% T&R RES 1 5817 _15P 100V 2%CAP T&R RAD CER.2NPO 2 3083 CABLE 02 16AWG 29.0 PMT TWST 3P VD2 2 5199 100P 100V 2%CAP T&R RAD CER.2NPO 2 3081 PATCH 08 18AWG 09.0 PMT 9P VOID9 1 5416 470P 50V 10%CAP T&R BEAD NPO 4 3082 PATCH 09 18AWG 03.0 PMT 1 6451 __4N7 250V 20%CAP BLK 'Y' 10MM AC 2 4128 10" 14C-28AWG RIBBON DIL SOCKETS 2 5223 _39N 100V 10%CAP T&R RAD .2FLM 2 4127 RELAY 1A 10AMP DC12 017MA PC-S 1 5212 100N 63V 5%CAP T&R RAD .2FLM 20 8811 #6 X 1 1/4 FLAT HD SQ SCKT WS ZN CL 42 5229 150N 63V 10%CAP T&R RAD .2FLM 1 9401SS #10 X 3/4 SS PAN PH TYPE A BO&W 30 5231 220N 63V 5%CAP T&R RAD .2FLM 1 8741 4-40 X 1/2 PAN PH MS J S500 1 5234 470N 63V 10%CAP T&R RAD .2FLM 2 8827 4-40 X 1/2 FLAT PH TAPTITE J S500 4 5262 __1U 275V 20%CAP BLK 'X2'26.0MM AC 1 8808 4-40 X 3/4 FLAT PHIL MS B.O.& WAX 6 5260 _22U 50V 20%CAP T&R RAD .2EL 2 8819 4-40 X 1.25 FLAT PH MS BLK ROHS 2 5267 100U 25V 20%CAP T&R RAD .2EL 4 8801 6-32 X 3/8 PAN PH TAPTITE J S500 5 5616 3300U 50V 20%CAP BLK 18X35MM EL 2 8829 6-32 X 3/8 FLAT PH TAPTITE BO#C HEA 3 5857 4700U 160V 20%CAP RAD 40X63MM 5PIN 4 8837 6-32 X 1/2 ROUND PH MS J S500 8 4459 _10K B LIN 9MM DET HI TORQ P32 1 8828 6-32 X 3/4 PAN PH TAPTITE J S500 3 3606 12.00 AMP CIRCUIT BREAKER 1 8833 10-32 X 7/8 IND HEX M/S BLACK OXIDE 1 3804 SNAP ON 1.500" INSULATING BUSHING 2 8786 10-32 X 1 1/4 PAN QD MS J S500 BLACK 16 3899 __18UH MINI INDUCTOR HI-Q T&R 1 9414SS 10-32X1 1/4 PAN PHIL SS MS B.O.&WAX 18 8529 RUBBER FOOT 65 X 20MM 4 8780 5/16-18 X 3 3/4 CARRIAGE BOLT FT ZN 1 8545 RECESSED RUBBER BUMPER WITH WASHER 4 9404SS 1/4-20X23MM SS J OINT CONN BOLT BO&W 8 9970 RIGID CASTER 2 9407SS 1/4-20 X 1 3/4 SS FLAT PHIL MS BO&W 6 3470 CLIP 250X032 14-16AWG DISCO-LOK 9 9419SS 1/4-20X11/4 SS TRUSS PH MS B.O.&WAX 16 3492 GROUND LUG FOR NO8-10 STUD 1 4088 IEC POWER V-LOCK INLET 1 3601 RING TERMINAL 16AWG WIRE & #8 SCREW 1 2355 NYLON STANDOFF NUT #4 375MIL 6 4063 1/4IN ISO J CK PCMT VT STER RT SWT 2 4007 CUSTOM .9 LED SPACER 3 4010 XLR FEML PCB MT VERT 24MM AA-SERIES 1 2345 NYLON STANDOFF NUT #4 1INCH 2 4135 XLR MALE PCB MT VERT 24MM BA-SERIES 1 8657 6-32 X 3/8" HEX SPACER ALUMINUM 2 2486 _1.5 AMP SLO-BLO T&R FUSE 2 7517 12" 4R 600WPGM SPKR 2 8565 BAR HANDLE ALL METAL RECTANGULAR 3 8482 3/8 1D FLAT WASHER 2 9170 STAND ADAPTER CAST 1 8818 3/4 OD X 3/8 ID X .080 THICK WASHER 1 3501 B52200F006 COMP WASH #4 SMALL 1 3522 DPDT MINI PC VERT SNP ALT 1 3977 QUAD XSISTOR SPRING, ZINC YELLOW 1 3587 DPDT ROKR SW QUIK 250"AC/PWR ON-OFF 1 3803 NYLON SECUR-A-TACH MINI PLASTIC TIE 1 CH1415U XFMR:PSA1S 1 3810 4" NYLON CABLE TIE 4 2359 14 CIR HEADERDIL RA 0.1 2 4166 06 CIR DUAL ROW HDR HT 0.1 RA 1 4067 09 CIR PMT-HEADER 0.156IN 1 4093 CONN PLUG 2 POS. .084" V-2 FEMALE 1 4162 2 PIN POWER PIN HEADER MALE POLZED 3 4146 3 PIN POWER PIN HEADER MALE POLZED 1 4147 6 PIN POWER PIN HEADER MALE POLZED 1 3576 SOCKET TERMINAL 14-20 AWG TAPE/REEL 2 8637 ROUND PUSH BUTTON 1/4" BLK 24MM 1 8653 LOW PROFILE POINTER AT 12 KNOB 1 3817 _1.5MH COIL INPUT COM MODE 1 8701 4-40 KEPS NUT ZINC 1 8800 6-32 KEPS NUT ZINC 5 8604 10-32 T NUT 34 8841 10-32 KEPS NUT TIN PLATED 1 8602 1/4-20 T NUT 20 8898 1/4-20 CAGE NUT C79 98142027 8 9977 5/16-18 NYLON INSERT LOK NUT ZN CLR 1 4022 ELASTOMER PAD - 4-TO220 1X1.850 1 8581 CUSTOM PBL TRANSISTOR SPACER 1 4599 22AWG SOLID SC WIR T&R J MP 2 4819 1/4W 180R 5% T&R RES 1 4770 1/4W 249R 1% T&R RES 4 4821 1/4W 470R 5% T&R RES 2 6151 1/4W 619R 1%MINI MF T&R RES 4 4743 1/4W 681R 0.1% *** T&R RES 2 4822 1/4W 820R 5% T&R RES 2 4824 1/4W 1K5 5% T&R RES 2 4847 1/4W 2K2 5% T&R RES 2