The Indian real estate sector has witnessed a revolution, driven by the booming economy, favorable demographics and liberalized foreign direct investment (FDI) regime. Growing at a scorching, 35 per cent the realty sector is estimated to be worth US$ 15 billion and anticipated to grow at the rate of 30 per cent annually over the next decade, attracting foreign investments worth US$ 30 billion, with a number of IT parks and residential townships being constructed across-India. The second largest employing sector in India (including construction and facilities management), real estate is linked to about 250 ancillary industries like cement, brick and steel through backward and forward linkages. Consequently, a unit increase in expenditure in this sector has a multiplier effect and the capacity to generate income as high as five times. ALL-ROUND DEVELOPMENT Rising income levels of a growing middle class along with increase in nuclear families, low interest rates, modern attitudes to home ownership (the average age of a new homeowner in 2006 was 32 years compared with 45 years a decade ago) and a change of attitude amongst the young working population from that of 'save and buy' to 'buy and repay' have all combined to boost real state demand.
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According to 'Real state Skyline of India 2007-08', a study by research firm, Indices Analytics, there will be demand for over 24.3 million new dwellings for self-living in urban India alone by 2015. Consequently, this segment is likely to throw huge investment opportunities. In fact, an estimated US$ 25 billion investment will be required over the next five years in urban housing, says a report by Merrill Lynch. Simultaneously, the rapid growth of the Indian economy has had a cascading effect on demand for commercial property to help meet the needs of business, such as modern offices, warehouses, hotels and retail shopping centers. Growth in commercial office space requirement is led by the burgeoning outsourcing and information technology (IT) industry and organized retail. For example, IT and ITES alone is estimated to require 150 million sqft across urban India by 2010. Similarly, the organized retail industry is likely to require an additional 220 million sqft by 2010. Going Global Simultaneously, many Indian realtors are making a name for themselves in the international market through significant investments in foreign markets. Prudential Real Estate Investors has acquired Round Hill Capital Partners Kabushiki Kaisha, a Japanese asset management firm. Embassy Group has inked a deal with the Serbian government to construct a US$ 600 million IT park in Serbia. Parsvnath Developers has tied up with the Al-Hasan Group in Oman. Puravankara Group is doing a project in Sri Lanka - a high-end residential complex, comprising 100 villas. 20
The Hiranandanis are constructing 5000 5-star hotel rooms, which will come up between Abu Dhabi and Dubai. Ansals API tied up with Malaysia's UEM Group to form a joint venture company, Ansal API-UEM Contracts Pvt Ltd, which plans to bid for government projects in Malaysia. Kolkata's South City Projects is working on two projects in Dubai.
Government Initiatives The Government has introduced many progressive reform measures to unlock the potential of the sector and also meet increasing demand levels. 100 per cent FDI allowed in realty projects through the automatic route. In case of integrated townships, the minimum area to be developed has been brought down to 25 acres from 100 acres. Urban Land (Ceiling and Regulation) Act, 1976 (ULCRA) repealed by increasingly larger number of states. Enactment of Special Economic Zones Act. Minimum capital investment for wholly-owned subsidiaries and joint ventures stands at US$ 10 million and US$ 5 million, respectively. Full repatriation of original investment after three years. 51 per cent FDI allowed in single brand retail outlets and 100 per cent in cash and carry through the automatic route.
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Road Ahead With the economy surging ahead, the demand for all segments of the real estate sector is likely to continue to grow. The Indian real estate industry is likely to grow from US$ 12 billion in 2005 to US$ 90 billion in by 2015. Given the boom in residential housing, IT, ITeS, organised retail and hospitality industries, this industry is likely to see increased investment activity. Foreign direct investment alone might see a close to six-fold jump to US$ 30 billion over the next 10 years. 22
3.2 ORGANISATIONAL STRUCTURE An organization structure is mostly hierarchical concepts of subordination of entities that collaborate and contribute to serve our common aim. Organizations are a variant of clustered entities. The structure of an organization is usually set up in many styles, department on their objectives and ambience. 3.2.1 CORPORATE STRUCTURE The structure of an organization will determine the modes in which it shall operate and will perform. Organization in a formal sense refers to a collectively of persons engaged in pursuing specified objectives. It is referent to as the social system encompassing all formal relations. In operations sense organization can be considered as consisting of dimensions of work among people and coordination of their activities towards some common objectives. The day to day management of the company is entrusted to the Chairman and Managing Director and he is assisted by Functional Directors and other officers of the company. The Chairman and Managing Director, Functional Director and other officers exercise their decision making powers as per the delegation of powers approved by the Board of Directors. The corporate layout helps to define all the areas of responsibility within the company. The accounting department is understood to handle all financial matters, such as paying the bills of the company and also issuing invoices for services rendered. The Marketing department works to ensure there are efforts to market the goods and services produced to the consumer market. Provisions for executive, managerial, and administrative matters are also normally accounted for in a corporate structure, so that everyone in the organization knows where a given issue should be addressed.
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Finance Department
Source:Company Records Fig 3.1:Corporate Structure
Personnel and Administration Department and Administration Department
Materials Department Engineering and Design Department Calibration Department EDP Department Marketing Department Research and Development Department Planning Department Production Department Managing Director 24
3.2.2 BUISNESS AND DEPARTMENTAL STRUCTURE KELTRONs history is a saga of innovation in electronics. From being a pioneer in 1973, to the role of a trend-setter today, Keltron has been the catalysis for the development of electronics industry in Gods own country- Kerala. Within five years of its inception, Keltron had set up a production centre in every district of the State. More than 5,000 people were engaged directly or indirectly by Keltron for the manufacture of electronic goods. The model of a State-owned electronics corporation was so successful that several other States in India followed suit - launching their own Electronics Corporations. 3.2.2.1 PERSONNEL DEPARTMENT The Personnel Department aims at ensuring a steady source of Human Resource who can contribute to the successful enterprise. The department deals with the management of human resource. The very existence of an undertaking depends upon the competent,co- operative and dedicated performance of the personnel.Personnel functions of the company consists of several Managerial and Operative Functions. The Managerial Functions are Planning, Organizing, Directing and Controlling of Human Beings. The Operative functions relate to ensuring right people for the right jobs at the right time. These functions include Procurement,Development, Compensation and Maintenance of employees. KCCL has a very efficient Personnel and Administration Department. Manager is the staff Officer in the Organization. He gives advice to the Deputy Administration Officer. Assistant Personnel officer gives direction to the Security Officer. The Security Guards are under the control of Security Officer. There are two assistants under Assistant Personnel Officer. For meeting the requirements of employees, management must decide beforehand as to what type of men is to be recruited and in what number they are required. The first problem is solved by Job Analysis and the second problem is tackled through Man Power Planning.
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Organizational Structure Of Personnel And Administration Department
Source:Company Records Fig 3.2:Personnel and Administration Department
3.2.2.2 FINANCE DEPARTMENT There exist an indispensible relationship between finance from production, marketing and other functions. Almost all the business activities, directly and indirectly, involve acquisition and use of fund. Recruitment and promotion of employees in production is clearly a responsibility of the production department; but it requires payment of wages, salaries and other benefits, and thus involves finance. Thus finance can be termed as the life blood of any enterprise . Sales forecasting comes under the purview of marketing, but it requires outlay of cash and therefore affects financial resources. A firm perform finance functions simultaneously and continuously in the normal course of the business. They do not occur in a sequence.
Source:Company Records Fig 3.3:Finance Department Structure
HEAD OF THE DEPARTMENT GENERAL ACCOUNTANT SALES ACCOUNTANT COSTING ACCOUNTANT PERSONAL SECRETARY OFFICER IN CHARGE
CASHIER ACCOUNT ASSISTANT 27
3.2.2.3 MARKETING DEPARTMENT At KCCL the marketing department act as a guide, and lead the company's other departments in developing, producing, fulfilling, and servicing for their customers. Communication is vital and the marketing department typically has a better understanding of the market and customer needs. The goals and guidelines set by the marketing are in line with the mission and vision of the company. The upper management is also involved in and endorses co-operation by all departments in the following and implementing the plan and integration a consistent message into all communication channel.
Source:Company Records Fig3.4:Marketing Department Structure
3.2.2.4 MATERIALS DEPARTMENT Stores and materials are the most important department in an industry. This department facilitates the smooth functioning of production. Materials contribute to the quality of the end product.The main objective of this department is to procure raw materials/components/consumables as per procurement plans based on production requirement schedule. This department services the raw materials till it is issued for manufacturing.
Source:Company Records Fig 3.5:Materials Department Structure MATERIALS DEPARTMENT STENO DEPUTY MANAGER PURCHASE STORES ASST. PURCHASE ASST. PURCHASER RAW MATERIAL FINISHED GOODS ALL IMPORTS ALL INDEGENEOUS PURCHASE ASSISTANTS PURCHSE ASSISTANTS HELPER HELPER STORE OFFICER STORE OFFICER ASSISTANT SESSION OFFICER ASSISTANT SESSION OFFICER 29
3.2.2.5 RESEARCH AND DEVELOPMENT DEPARTMENT R&D department plays a crucial role in electronic industry. Innovation and quality control are major concerns of this department. If the company has to survive in the present highly competitive market, research and development has to come out with innovative product and constant upgradation of technology. KCCL allocates 05%-1% of turnover for R&D purposes. Research is going in the development of technology by reducing the size of the component per with the Japanese product. The department is trying for the vertical integration of the manufacturing process.
Source:Company Records Fig 3.6:Research and Development Structure
HOD (R&D) SIC PRODUCT DEVELOPMENT SIC ELECTROLYTIC DEVELOPMENT SENIOR TYPIST TECHNICIAN APPRENTICE TECHNICIAN APPRENTICE 30
3.2.2.6 PLANT ENGINEERING DEPARTMENT
In KCCL, Plant Engineering Department is mainly concerned with the maintenance of equipment in the different departments (production).Maintenance is that function manufacturing management of that is concerned with the day to day problem of keeping the physical plant in good operating condition. The main function of plant department is for maintenance of machine and also proving controlled environment for production activities.
Source:Company Records Fig3.7:Plant Engineering Department Structure
HEAD OF THE DEPARTMENT 3.2.2.7 PRODUCT PLANNING DEPARTMENT
Planning is "Task number one "of Keltron. It is the determination of a course of action to achieve a desired result. Planning department is the most basis of all other department. Since it involves deciding of future course of action. To plan is to look ahead and chart out the future course of operation."FIRST PLAN YOUR WORK,AND THEN WORK YOUR PLAN" Is the main policy of planning department. Planning is the process of thinking through and making explicit the strategy, action and relationships necessary to accomplish necessary to accomplish an overall objectives or purpose.
Source:Company Records Fig 3.8:Product Planning Department Structure
OFFICER IN CHARGE TYPIST/ASISTANT ASSISTANT ASSISTANT TYPIST/ASSISTAN T 32
3.2.2.8 CALIBRATION DEPARTMENT Calibration is the operation of determining the values of the errors of measuring devices to traceable standards. It can be defined as measurements that are made using a variety of instruments ranging from simple to extremely sophisticated. This department ensures that all the measuring instruments are giving valid and useful data.
Source:Company Records Fig 3.9:Caliberation Department Structure
HOD OIC/SIC TECHNICIAN TECHNICIAN 33
3.2.2.9 DATA PROCESSING DEPARTMENT Computer has now become an essential part of organized information processing because of the technology and volume of data to be processed and the need for getting processed information quickly. Information processing is a major societal activity and computer data processing has helped in areas like finance, marketing, HR etc.In KCCL, the EDP department was started in 1988 with self entered computer. In 1994, the company installed Local Area Network (LAN) with IS terminals. The management plan is to install a separate system to each department by connecting it to central EDP unit.This department acts as a supporting departments to all the other departments. Through the EDP department the company has achieved lots of new facilities and hence has saved time to a great extent. This was made possible with the help of new and improved methods, keeping records of all the required items and so on. The software was developed in the company itself, a Disk Operating System is adopted.
Source:Company Records Fig 3.10:EDP Department Structure
3.2.2.10 PRODUCTION DEPARTMENT Production is the process of conversion of a set of input into a specified set of output.ie transformation of a range of inputs into required output having the requisite quantity level. The set of inter related management activities which are involved in manufacturing certain product is called Production Management. The main aim of the business system is to produce the end products either in the form of goods or services economically, utilizing the available resources, and thus satisfying the customer needs. Production is the back bone of any industry. Keltron tries to fulfill its duty by high quality products by producing effectively and efficiently at low cost so as to provide its customer maximum satisfaction. The demand for the capacitors won't be the same through the year. It may be different monthly schedules. The work order is issued to meet the specific demand for the customer. A batch production order is issued for keeping the goods in stores or when a number of customers order for the same product.
Source:Company Records Fig 3.11:Production Department Structure HEAD OF THE DEAPRTMENT OFFICER IN CHARGE ASSISTANT ASSITANT 35
3.3 FUNCTIONAL ANALYSIS A department is a work group combined for performing certain functions of similar nature. Keltron Component Complex Limited is a production and services oriented organization composed of different departments depends other departments for its operation. All the departments are controlled by Joint General Manager (JGM), who is the unit chief of the organization. 3.3.1 PERSONNEL DEPARTMENT KCCL has a very efficient Personnel and Administration Department. Manager is the staff Officer in the Organization. He gives advice to the Deputy Administration Officer. Assistant Personnel officer gives direction to the Security Officer. The Security Guards are under the control of Security Officer. There are two assistants under Assistant Personnel Officer. Manpower The total manpower of the company 500 is given as split up into category wise as follows: Total Permanent employees: 315 Apprentices : 130 Contract workers : 55 and other casual workers (daily wage @ 250/day) The range of experience of all the employees is from 12-25 years. The key technical personnel are trained by foreign collaborators or suppliers of the machinery. Administration Of Standing Orders In KCCL, Standing Orders Act, 1946 is applicable to workmen in the industrial employment. This Standing Order defines Company Management, workmen, workmen 36
trainee, workmen's classification, address and other particulars, probation, seniority, temporary appointment, transfer, resignation, salary, leave etc. Functions of Personnel Department The main functions performed by the Personnel and Administration Department in KCCL are as follows: Man Power Planning Recruitment and Placement of employees. Co-Ordination and Training of employees Keeping Personnel Record of employees Arrange in-house and external training to employees Time Keeping Performance Appraisal Promotion of employees Wage Administration Administration of Standing Orders and adopting welfare measures. Manpower Planning For meeting the requirements of employees, management must decide beforehand as to what type of men is to be recruited and in what number they are required. The first problem is solved by Job Analysis and the second problem is tackled through Man Power Planning. Manpower Planning is the systematic and continuing process of analyzing organizations. Workforce requirements under changing conditions and developing personnel policies appropriate to the long term effectiveness of the organization.Therefore, a proper and systematic manpower program requires proper forecasting and planning for future. It should consider developing manpower requirements for the whole organization, to create and evaluate the manpower inventory and to develop required talents among the employees selected for promotions.
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Recruitments And Placements Recruitment is the process of searching for prospective employees and stimulating them to apply for jobs in the organization. Placement is the process of assigning the selected candidate with the most suitable jobs in terms of job requirements.As KCCL is a Government Company, recruitment of candidates is done through employment exchange. For executive posts the company approaches professional and employment exchange, Trivandrum and local employment exchanges.As and when a vacancy arises, Personnel and Administration Department notifies it to employment exchanges. For executive posts the company approaches professional employment exchanges, Trivandrum local employment exchanges.Then the personnel department publishes vacancies in leading newspapers. After receiving the applications from the candidates, the department goes for scrutinizing them. The company calls the selected candidates for interview. For this the company has a Selection Board, represented by concerned departmental head, a nominee of the Government of Kerala and the Personnel Manager. This board conducts interviews and selects suitable candidates. Then the company gives appointment order to the selected candidate along with terms and conditions for appointment. If the person is willing to abide by the terms and conditions he is directed to sign and return one of the copies of the Order. Training Training is the act of increasing the knowledge and skill of an employee for doing a particular job. The purpose of training is to bring about improvement in the performance of work. It includes the learning of such techniques as are required for the better performance of work. It includes the learning of such techniques as are required for the better performance of definite task.In KCCL, internal as well as external training is given to employees. Fresh hands will be selected as trainees for a period of one year. For existing employees, it is conducting refresher training by way of lectures, work educational classes, external training etc.
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Induction Or Orientation Training There are two phases of Induction training program. The first phase is generally conducted by the Personnel Department. It is concerned with giving the new employees friendly welcome, explaining the matters concerned with the Company's background, products, health and welfare plans etc. The Head of the Department under whom he has to work conducts the second phase of induction program. The employees are given information regarding production, work rules, working conditions.On first appointment, employees are initially given on- the-job training. Due to technological developments and improved techniques of management and production the training initially given will become out of date and arises the need to give new training. For this regional Worker's Training Education Center Officers come to KCCL.All the details regarding the training given to employees are recorded in KCCL for future reference. Details such as name of employees, date of birth, qualification, type of training, department in which he is working, joining date, training period etc are recorded. Performance Appraisal Performance appraisal is the systematic evaluation of an individual's performance in the job and his potential for development. Appraisal is the evaluation of work quality. It is the systematic and objective way of judging the relative work or ability of an employee in performing his job. Ordinarily the evaluation is done by immediate supervisors. So it is a technique used to know the work of an employee qualitatively and quantitatively on- the-job in comparison with other employees. It is one of the oldest and usual practices of management. In KCCL at the end of training period the trainees are observed according to his performance during the training period. The Personnel Department provides performances forms for self appraisal, executive appraisal and annual performance appraisal. Self appraisal form is for self assessment of the employees. The other two are filled by the concerned department supervisors. Depending upon the performance of the trainee the personnel department decides whether the probation period is to be extended 39
or not. On the basis of his performance during the probation period, the department then decides about the regular placements of the employee. Time Keeping Every employee is given a separate card with specific number having four digits. The workers, employees, supervisors or executive have different serial number. A master role is kept by the organization. Electronic punching system in KCCL is used to record the time of entry and exist of each employee. Maximum half an hour late is permitted to every employee. In the record half late coming is not allowed. Working Hours In KCCL Ltd, there are 3 shifts of works. The production process starts on Monday and ends on Saturday. The three shift timing are: General shift is from - 8:30am to 4:30 pm The first shift - 7:00am to 3:00 pm The second shift - 3:00pm to 11:00pm The third shift - 11:00 pm to 7:00 am Wages And Salaries In KCCL Ltd, three categories of employee are there i.e. Executives, Supervisors and Workman. A Senior worker will get a total salary around Rs.12000 per month. While a newly inducted workmen will get a minimum remuneration of Rs. 7000 per month. Similarly supervisor category will get a salary of around 14000 per month. The junior executive will get Rs. 16000 per month and the Senior Executive will get Rs. 25,000 pm. The DA pattern of workmen is different from those in executive and supervisor category. The DA for workmen is based on the consumer price index at All India level. The DA of executives and supervisors will be based on Kerala Government Norms. 40
Medical Re-Imbursement All employee are eligible for medical reimbursement scheme. This scheme also extends to family members wholly depended on the employee. The amount of the benefits is given on the basis of service of employees. Group Insurance Scheme The group insurance scheme is applicable for every employees working in the organization. Provident Fund Provident fund is the fund that provides for future. This fund is created by the amount deducted from the salary of the employee every month to which the management adds its own share at a certain rate. When the employee retires from his service, receives the full amount standing in the credit of his fund which includes periodical interest added. Bonus In KCCL, yearly bonus is given to employees at a minimum rate of 8.33 on salary up to Rs 3500 per month.The salary includes Basic Pay and Dearness Allowances. Festival allowances should be given to employees at the time of festival, marriage allowances, home loan, vehicle loan are also provided. Salary is either given directly to employees or deposited in the bank as per the instructions. Welfare Activities In KCCL, the employees are provided with the following welfare measures. Washing facility, bathroom and toilet facility Facility for sitting, canteen facility. Facility for drying clothes
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Trade Unions Trade unions are the organizational effort of workers in order to secure their individual interest. There are four trade unions operating in KCCL. They are: INTUC (Indian National Trade Union Congress) CITU (Center of Indian Trade union) KEO (Keltron Employee Organization) DKEU (Democratic Keltron Employee Union) Grievance Handling If an employee have any grievance regarding any matter, he can approach his immediate supervisor. The employee can simultaneously hand over a written complaint to the HOD. If the employee is still not satisfied with the actions taken by the supervisor or HOD with respect to the grievance, he has the right to approach the MD regarding the matter, through proper channel. Or he can file a written complaint to the chairman of the company. Discipline All workers are covered by the Standing Orders. Misconduct in violation of the Standing Orders, under which he is covered, disciplinary action will be taken.In the initial stage a department level enquiry is carried out. Based on the report of the HOD, the employee is issued with a memo, he should prove why disciplinary action should not be taken against him. This information should reach the management within time by the employee. If the reply submitted by the employee is not convincing, a Memo of charges is issued against him specifying relevant clauses of misconduct, simultaneously the MD can order an enquiry appointing an officer to investigate the case. On receipt of the report MD will decide the punishment to be awarded according to the findings.Apart from the workman, the executives of the company are bound by the Conduct, Appeal and Discipline rules 1986 of the company.Disciplinary action will be taken against the Executives, who are also in line with the proceedings under Standing Orders. 42
Career Planning There is a promotion policy applicable to workmen and non-workman. The future promotions of the employee are guided by the provisions of the promotion policy. For Promotion, Performance and Attendance of the employee will be closely monitored. There is a proportion between workmen and executives for considering promotion from workmen to executives. In the case of executives majority of the case are vacancy limited. 3.3.2 FINANCE DEPARTMENT There exist an indispensible relationship between finance from production, marketing and other functions. Almost all the business activities, directly and indirectly, involve acquisition and use of fund. Recruitment and promotion of employees in production is clearly a responsibility of the production department; but it requires payment of wages, salaries and other benefits, and thus involves finance. Thus finance can be termed as the life blood of any enterprise. Sales forecasting comes under the purview of marketing, but it requires outlay of cash and therefore affects financial resources. A firm perform finance functions simultaneously and continuously in the normal course of the business. They do not occur in a sequence. Functions Of The Finance Department Preparation and maintenance of accounts, documents and records. Recording of bank transactions like cash withdrawals ,maintains details of check payments etc. Maintenance of commercial accounts, income tax etc. Payment of company bills like telephone, electricity and monthly returns of professional tax, sales tax and CST and VAT. Preparation of budgets for the future. Evaluation of audit Fixed assets registers maintenance. Salary preparation. 43
Key Financial Activities
1)Financial analysis, Planning and control. Assessing the financial performance and condition of the firm. Forecasting and planning the financial structure To ensure that the actions of the manager are according to the goals of the firm. 2)Management of the Firms Asset Structure Managing the liquid resources. Debt and dividend policy. Determine the capital budget. Negotiating and developing relation with various suppliers. Establishing on the basis of current asset value SBI-KANNUR and CATHOLIC SYRIAN BANK gives cash credit facility to Keltron.
Role Of Finance Manager The role of Finance Manager in the company is an important one. The function of the finance manager is not confined to the management and making of the accounts but it also plays a major role in dividend decisions, capital budgeting decisions, capital structure outlay of the firm, decision related to the merger and acquisitions, and all the investment decisions of the firm. Thus the finance manager plays an important role in any business enterprise. Formulating budget estimates in support of program objectives; presenting and justifying budget requests; development of plans for allocating resources; monitoring program execution; reviewing and analyzing funding documents; conducting comparative analyses to examine trends; reviewing budget policy and statutes to ensure compliance.Reviewing and interpreting accounting and financial management policy, procedures, standards and statutes to ensure compliance; monitoring and examining 44
accounts, specific appropriations or financial records for account status and reporting requirements. ALLOCATION OF FUNDS TO VARIOUS DEPARTMENTS As per the demand for the production orders from the clients, the finance department will allocate funds to the various departments. When a need occurs for any department, it is sanctioned by the finance department. BUDGETING METHOD Budget for the succeeding year is prepared and presented by the Board Of Directors during the month of March and April, as soon as the budget from the Government of India has been published. It is prepared by the finance department on the basis of the sales projection provided by the marketing department. Raw materials requirements are estimated on the basis of the comparison with the previous year's figures. CONTROL SYSTEM The company has well defined and laid out rules and procedures for all transactions. The Company's internal control system comprises audit and compliance by an in-house Internal Audit Division supplemented with internal audit checks The transactions are internally audited by an outside firm of chartered accountants. The internal auditors independently evaluate the adequacy of the internal controls and concurrently audit the majority of the transactions in value terms. Apart from normal audits by CAG,Statutory Audit and transaction audit is also carried out by them. DIVIDEND The company has regularly paid dividend to its shareholders since 1985-1986.The last time it paid dividend of 10% in the year 1993-94.Since then it is not able to pay dividend.
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FUTURE PLANS The company has already submitted proposals to the Government of Kerala in the form of projects for enhancement of the product range and capacity for the manufacturer of high CV value capacitors and also for modernization/upgradation of the Ageing & Testing facilities. The company expects a substantial increase in production, turnover and profitability after the receipt of approval and funding for these projects from the Government. 3.3.3 MARKETING DEPARTMENT At KCCL the marketing department act as a guide, and lead the company's other departments in developing, producing, fulfilling, and servicing for their customers. Communication is vital and the marketing department typically has a better understanding of the market and customer needs. The goals and guidelines set by the marketing are in line with the mission and vision of the company. The upper management is also involved in and endorses co-operation by all departments in the following and implementing the plan and integration a consistent message into all communication channel. ROLE OF MARKETING MANAGER Acceptance of customer complaints and suggestion. Creation of Order Files. Evaluating customer's satisfaction Forecasting the market trends. Fixing adequate price for the products. Conducting Marketing Research. FUTURE PLANS Online customer feedback systems are going to be installed soon. Marketing Research are planned to conduct soon.
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3.3.4 MATERIALS DEPARTMENT Stores and materials are the most important department in an industry. This department facilitates the smooth functioning of production. Materials contribute to the quality of the end product. Such being the importance of the materials it is desirable, for an industrial establishment to have a centralized authority vested with the responsibility of planning, procuring, preserving, handling, usage and other related aspects. The main objective of this department is to procure raw materials/components/consumables as per procurement plans based on production requirement schedule. They also procure indirect parts/products/consumables or service needed for all other process. This department services the raw materials till it is issued for manufacturing. In KCCL, the purchase department and the stores department under the material department. FUNCTIONS Identification of the requirements. Selection of proper source of supply. Deciding on quality and quantity. Selecting the supplier. Placing purchase order. Arranging transportation of materials and goods. Receiving the goods and materials and sending them to the stores. Accept the goods after getting quality approval.
3.3.5 RESEARCH AND DEVELOPMENT DEPARTMENT R&D department plays a crucial role in electronic industry. Innovation and quality control are major concerns of this department. If the company has to survive in the present highly competitive market, research and development has to come out with innovative product and constant upgradation of technology. KCCL allocates 05%-1% of turnover for R&D purposes. Research is going in the development of technology by reducing the size of the component per with the Japanese product. The department is trying for the vertical integration of the manufacturing process. 47
3.3.6 PLANT ENGINEERING DEPARTMENT
In KCCL, Plant Engineering Department is mainly concerned with the maintenance of equipment in the different departments (production).Maintenance is that function manufacturing management of that is concerned with the day to day problem of keeping the physical plant in good operating condition. The main function of plant department is for maintenance of machine and also proving controlled environment for production activities. The maintenance work includes: Mechanical Work Electrical Work Electronics Work Civil Works Civil works are usually given for contract work since the company does not have sufficient engineers for that: There are mainly 2 types of maintenance namely: Preventive maintenance. Break down maintenance. In preventive maintenance, the maintenance activity undertaken before the machine or equipment failed. In KCCL, the preventive maintenance service is done as per a regular time table (usually in a specified time period). In breakdown maintenance, it is done if the machine could not produce quality products as per the specifications or if the machine is broken down. Different toy books are maintained for different machines. Reward is maintained and it is submitted to the HOD of the concerned department for verification.
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3.3.7 PRODUCT PLANNING DEPARTMENT
Planning is "Task number one "of Keltron. It is the determination of a course of action to achieve a desired result. Planning department is the most basis of all other department. Since it involves deciding of future course of action.
OBJECTIVES Maximize the available resources and ensure optimum productivity and profits. To reduce wastage of resources. Crises management and to avoid mistakes. Inventory requirements should not be overstocked. No unnecessary storage of finished goods. The work order prepared is analyzed and the pending work order list should be given. In KCCL, planning is done in departments like materials, Production, purchase department, Marketing department etc. It has direct link between these departments. Marketing department will prepare an annual budget based on demand, trend, prices existing in the market. By using this, the planning department prepares the usual yearly production plan. This plan is send to MD for consent, to commence production. Besides yearly production plan,3 months production plan and monthly production plan are prepared depending upon the requirements of the market. The prepared plan will be then forwarded to the materials department, production department checks and make sure that the plant is capable of producing concerned product upon the need specified. The materials department checks the availability of raw materials in the stores. If it is not available, the purchase department will make arrangements for purchasing the materials and after the materials arrived, special work order is given for production departments.
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3.3.8 CALIBERATION DEPARTMENT Calibration is the operation of determining the values of the errors of measuring devices to traceable standards. It can be defined as measurements that are made using a variety of instruments ranging from simple to extremely sophisticated. This department ensures that all the measuring instruments are giving valid and useful data.
ELEMENTS IN CALIBRATION DEPARTMENT Adequacy of standard. Calibration Standards. Traceability. Recall system. Calibration Report. Labeling Practice. Calibration intervals and adjustment techniques Environmental Conditions. Outside calibration sources.
3.3.9 DATA PROCESSING DEPARTMENT In KCCL, the EDP department was started in 1988 with self entered computer. In 1994, the company installed Local Area Network (LAN) with IS terminals. The management plan is to install a separate system to each department by connecting it to central EDP unit.This department acts as a supporting departments to all the other departments. Through the EDP department the company has achieved lots of new facilities and hence has saved time to a great extent. This was made possible with the help of new and improved methods, keeping records of all the required items and so on. The software was developed in the company itself, a Disk Operating System is adopted.
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3.3.10 PRODUCTION DEPARTMENT Production is the process of conversion of a set of input into a specified set of output.ie transformation of a range of inputs into required output having the requisite quantity level. The set of inter related management activities which are involved in manufacturing certain product is called Production Management. The main aim of the business system is to produce the end products either in the form of goods or services economically, utilizing the available resources, and thus satisfying the customer needs. Production is the back bone of any industry. Keltron tries to fulfill its duty by high quality products by producing effectively and efficiently at low cost so as to provide its customer maximum satisfaction. The demand for the capacitors won't be the same through the year. It may be different monthly schedules. The work order is issued to meet the specific demand for the customer. A batch production order is issued for keeping the goods in stores or when a number of customers order for the same product
FACTORS OF PRODUCTION IN KCCL The main raw materials used for the production of Aluminum Electrolytic Capacitors are: Etched aluminum foils 30-60 microns thick. Formed aluminum foils and anodized etched aluminum foils 50-90 microns. Condenser paper Aluminum Cans Lead Tabs Electrolytes Rubber Bungs Glue PVC heat shrinkable sleeve Aluminum and copper plated wire.
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MANUFACTURING PROCESS 1.STITCHING AND WINDING Stitching is the process by which, a thin needle are stitched to the anode and cathode foil. Aluminum foil of 40m to 110m has both anode and cathode foil. Here in Keltron Aluminum Oxide is sent for etching and forming. The etched and formed aluminum foil is found either with cello tape or Glue. Every process is done automatically. Both the aluminum and the paper are winded together. This is done so that the paper can sink in the chemical and the electrolyte is formed. The paper used here is tissue type. This is later taken into tank and chemical is fitted from there. All this is done in an air conditioned room so as to avoid contamination and also to maintain the temperature level within the plant. 2.ROLLING While rolling, the anode foil are separated with a special thick paper and rolled according to the specification for different capacitor. The length and breadth of the foils to be rolled will be different and this defines the character of the capacitor; i.e. for higher volt and higher temperature capacitors the foil will be broader and longer than that of the low volt and temperature capacitors. 3.IMPREGNATION The rolled up form will not have any value or specification. For this stitched and rolled capacitors are kept in solutions which is called electrolyte. This process of keeping the capacitors dipped in the electrolyte is to get the desired value. The time required for impregnation defines the voltage of the capacitors it will take at least two hours. 4.SEALING After impregnation, the above semi finished goods are send for sealing and sealing. The impregnated capacitor will be manually put into an aluminum can with one end open. This open will be closed using a rubber bunk. The rubber bunk will be having two tiny pores through which the terminal come out. The entire process is called sealing. 52
5.SLEEVING-HOT SRINKING AND ASSEMBLING After sealing, the capacitors are send for hot shrinking. The printed color sleeve is rolled over the capacitors and pressure is given over it along with temperature, so that the sleeve remains stuck over and round the can of the capacitor. 6.AGENING AND TESTING Ageing is the process through which electric voltage is given to the capacitor. Then it is tested to see whether it is working properly and has the right voltage and there is no short. The sealed coil goes for ageing and then it is tested. If the capacitor is good it is sent for quality assurance. If it is tested bad then if re-ageing is possible, then re-ageing is done and it is tested. If it cannot be re-aged it is rejected. Ageing and testing can be done automatically and manually. Manually the capacitors are put in a trolley and loaded and voltage is passed. Then it is tested. 7.QUALITY CONTROL After the testing of capacitors, it is send to the quality assurance department. So it can be checked for proper functioning in order to get 100% satisfaction from customer. 8.PACKING Only passed items are packed into multiples of hundreds and send to finished goods store. It may be packed according to customer requirements like bulk pack in. 9.STORE The finished capacitor is then sent to the store, some where it is sold to dealers on the first come first serve basis. i.e. FIFO method.
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Source:Company Records Fig3.3.12: Manufacturing Process
STITCHING AND WINDING ROLLING IMPERGNATION SEALING SLEEVING AGEING AND TESTING QUALITY CONTROL PACKING STORE 54
3.4 ORGANIZATIONAL ANALYSIS
3.4.1 KEY RESOURCES The growth and success of the company is because of the quality policies they are following, To achieve a high standard of personal and corporate excellence through continuous improvement HRD and employee participation. To give utmost importance to satisfy and environment protection. To market products and services of the company globally on strength of quality, cost and delivery. 3.4.2. SWOT Analysis The SWOT analysis provides information that is helpful in matching the firms resources and capabilities to the competitive environment in which it operates. STRENGTHS Experience and Expertise of the workforce Better Customer Service Good infrastructure Superior quality products On time delivery of products Reputation of the organization KCCL is Government owned firm. It enjoys privileges from the Government. Brand image Fully and semi automated production system. Highly satisfied customers Good labor relations Production of internationally quality products ISO 9001-2008 certified company. 55
Attitude and commitment of the employees was found to be excellent. Easy road access. WEAKNESS The company is running at full capacity. High price compared to other brands Influence from the Governments and other political parties There is high dependability on the import of raw materials Very old machineries Lack of advertisements and other sales promotion activities Lack of market research information. Employees are hard working but not innovative. The company's website has little information regarding the various functional areas/departments. Lack of finance.
OPPORTUNITIES The industryis in electronic field, diversification of products opens opportunities for the organizations. Few competitors. New product development. Company is capable of exports. Day today expanding markets. Availability of workers. Expansion of production capacities. High demand for the products. Emerging technologies.
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THREATS High cost of production. Political influence. Emergence of modern technologies which cannot be attained by KCCL. Globalization. 80% of the raw materials are imported. Hike in transportation cost. Changing market trends.
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CHAPTER 4 OBSERVATION AND CONCLUSION
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4.1 OBSERVATIONS
The following are the important findings on the basis of this study.
Keltron produces high quality products but comparatively charges high price than its competitors. The presence of good industrial relation with the local unions and there is greater cooperation between management and employees. As Keltron is a Govt. undertaking company political influence is more which affects its functioning. A good co-ordination exists between different departments. Wage system is fair and the workers are happy with their wages. In sufficient allocation of funds for promotional activities. Globalization has a bad effect on the company. Keltron do not produces any environmental problems. As Keltron imports raw materials, import cost is high and it leads to loss in the sales price is not able to cover the loss. Most of the products are produced as per the order. Company website has few information regarding the various functional areas and departments. The Organization believes that its strength is highly qualified employees and maintains good relationship with employees. KCCL provides more safety to the workers. The factory and premises are maintained very neat and clean. The company is having good infrastructure. The current data processing system in Keltron needs updation.
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4.2 SUGGESTIONS The organization should continue good industrial relation with the local unions and co- operation between management and employees. It will reduce the industrial dispute in the organization and increase the productivity. New areas for application of capacitors have to be explored. Company may face severe competition in the market from foreign companies, so company should start to export and also to produce the products at the cheapest rates. The company should allocate sufficient funds for the promotional activities. The plant is running at full capacity which leads to high wear and tear and maintenance cost, so company should take better alternative strategy, the company should go for expansion strategy. The company can increase the productivity by replacing the old machinery. It is better for the company to develop new software which can be connected to the web so that the customers can directly make orders (E-Commerce). Reduction of cost is necessary for the company in order to lead in the competitive market. The company should try to sell its product at competitive price. It will be better if the company add additional in the website so that the customers and other stake holders get more knowledge about the company.
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4.3 CONCLUSION Keltron Component Complex Limited (KCCL) is the only company in Kannur district which produces Aluminum Electrolytic Capacitors. The company has high reputation and goodwill with 37 years back in history. Through this Organizational Study, I got a good idea about the history and profile of "KELTRON" to enlarge my idea in the business world. Also a good insight about the working of the organization has been received. The organization has a wide range of products and goods and after sales service. The organization ensures 100 % quality in all of its products. I was also very happy to do a study in such an organization, because the study discloses the problems faced by an Organization. It also reveals how the company is striving to prosper from the ashes. The study also reveals the problems faced by most public sector undertakings.