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This paper focuses on the compatibility issue between cement and chemical admixtures. Five lots of six different cements widely spread in Italy were considered. Rheological and mechanical behaviour of manufactured concretes showed good agreement with results.
This paper focuses on the compatibility issue between cement and chemical admixtures. Five lots of six different cements widely spread in Italy were considered. Rheological and mechanical behaviour of manufactured concretes showed good agreement with results.
This paper focuses on the compatibility issue between cement and chemical admixtures. Five lots of six different cements widely spread in Italy were considered. Rheological and mechanical behaviour of manufactured concretes showed good agreement with results.
SUPERPLASTICIZERS WITH SEVERAL LOTS OF DIFFERENT CEMENT TYPES (LONG-TERM RESULTS)
by Luigi Coppola, Sergio Lorenzi and Alessandra Buoso
Synopsis: This paper focuses on the compatibility issue between cement and chemical admixtures. Different kind of chemical admixtures were considered belonging to naphthalene (NSF) and polycarboxylate-based families. Five lots of six different cements widely spread in Italy were considered. Mortars and concretes were manufactured by varying superplasticizer dosage to achieve fixed workability at the end of mixing. Flow retention up to sixty minutes and tendency to entrap air in the mortars and concrete were measured to evaluate performances in terms of water reduction and workability loss of each chemical admixture. Compressive strength at 1, 7 and 28 days was also considered. The rheological and mechanical behaviour of manufactured concretes showed good agreement with results collected on mortars.
Luigi Coppola is professor of Structural Materials for Concrete Construction at University of Bergamo, Faculty of Engineering. He has authored more than one hundred papers on concrete properties, durability, admixtures and self-compacting concrete. He was recipient of CANMET/ACI award for the outstanding contribution in concrete durability.
Sergio Lorenzi, engineer, is a researcher in University of Bergamo, Faculty of Engineering.
INTRODUCTION
The problem of cement and superplasticizer compatibility was taken into account since the end of the 70s and early 80s, with the use of superplasticizers becoming ever more widespread. In a The superplasticizer-cement incompatibility can lead to several rheological underperformance: for example early slump loss (1,2) or poor water reduction that can lead to overdosage to achieve minimum workability at the end of the mixing that cause obviously an increase of retarding effect of superplasticizer on cement hydratation(3). the scientific community was faced to the issue of their under- performance. These issues are more evident if polycarboxylate-based superplasticizers that offers higher performances in terms of water reduction and workability retainment. A lot of researches were conducted to evaluate critical factors that accentuate this behaviors, by considering different kind of polycarboxylate type superplasticizer and modifying polymer chemical structure(4). The research evidenced that chemical composition of cement is strictly connected to incompatibility issues, especially the alkali content of cement(5). In this work NSF and PCE type superplasticizer were considered to manufacture mortar and concrete.
Materials
The following cements - according to EN 197/1 - have been used:
CEM II/A-LL 42.5 R (Limestone Portland Cement) CEM II/B-LL 32.5 R (Limestone Portland Cement) CEM II/B-S 32.5 R (Slag Portland Cement) CEM III/A 32.5 N (Blast-Furnace Slag Cement) CEM IV/A (P) 42.5 R (Natural Pozzolanic Cement) CEM IV/A (P) 32.5 R (Natural Pozzolanic Cement)
For each cement, 5 lots were considered:
lot 1 produced on September 2005, lot 2 produced on March 2006, lot 3 produced on March 2007, lot 4 produced on October 2007
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lot 5 produced on February 2008.
Chemical compositions of the five lots of cements used are shown in Table 1. The pozzolanic index of the two pozzolanic cements(five lots) is shown in Table 2.
The superplasticizers have been selected among those of most widespread use in Europe. They belong both to the PCE family, named ACR1 and ACR3, and to the NSF family, named NSF3. Main characteristics of the PCE superplasticizers are summarized in Table 3 All the superplasticizers are commercial products.
EXPERIMENTAL PROCEDURE
In order to study the compatibility of cement/superplasticizers system, six different cement types, either limestone Portland cements, slag and pozzolanic cements have been selected. Performance of superplasticizers belonging to both NSF and PCE families have been evaluated.
Mortar and concrete tests
The tests have been performed on CEN mortar, mixed according to EN 196-2. Standard sand has been used, and the w/c has been fixed to 0.50 in all the mixtures. The mortars have been mixed to achieve an initial spread of 120% (i.e. 220 mm) measured on the flow table, by adjusting the amount of superplasticizer to meet the targeted requirement. The flow retention has been evaluated by measuring flow after 30 min and 1 hr. The mortar has been kept still with its pot covered by a wet cloth to avoid water evaporation. Before the flow measurement the mortar has been mixed for one minute at high speed in the mixer. The specific mass of the hardened mortar has been measured in order to assess the air entrapping tendency of the mix. Compressive strength of the mortars at 1, 7 and 28 days were measured to evaluate the influence of the superplasticizers on the hydration process of the cement. Unless otherwise indicated, all the manipulations have been performed in a room with controlled temperature (23.5C) and relative humidity equal to65% .
Tests on concrete were also carried out. Sataf aggregates (: were mixed to meet Bolomey curve. Tests on concrete were conducted by considering cements belonging to lot 3, 4 and 5. Water cement ratio was fixed equal to 0.52 for all the mixtures and superplasticizer dosage was modified to attain constant slump value equal to 230 mm (UNI-EN12350-2) at the end of the mixing procedure. Workability values were also evaluated according to UNI-EN12350-5. Air entrapping tendency of mixtures was evaluated by means of air porosimeter (UNI-EN12350-7). Specific mass of fresh concrete was also evaluated according to UNI-EN12350-6. Both specific mass and compressive strength of hardened concrete was measured after 1, 7 and 28 days. Mixing procedure and measures on fresh concrete were conducted at room temperature (22C) and relative humidity equal to 65%.
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RESULTS
Superplasticizer dosages are all expressed by considering dry polymer percentage on cement mass.
Tests on mortars
Figure 1 shows the dosage of superplasticizer to achieve 220 mm spread value at the end of the mixing procedure. The mean value of superplasticizer dosage was calculated for each lot. The dosages of naphthalene-based superplasticizer are always higher than PCE- based superplasticizers: PCE-based superplasticizers generally showed higher efficiency in terms of water reduction than NSF-based superplasticizers. PCE-based products showed generally a higher variability between different lots. Both PCE-based products showed a higher variation between different lots and naphthalene-based products showed lower variation, instead. Figure 2 shows relative standard deviation (RSD) of superplasticizer dosage. Generally, lowest RSD values are achieved by NSF-based admixtures for all lots considered; PCE-based admixtures showed higher RSD values in terms of dosage if both different cements or different lots of cement are considered. It can be concluded that generally NSF-based admixtures showed lower efficiency in terms of water reduction, however lower performances variability can be evidenced if different lots of cement are considered. Figure 4 shows the spread value of mortars manufactured during experimentation: mean value of workability after 60 minutes for NSF-based products is generally lower than PCEs. NSF superplasticizer present also a lower variability of spread value between different lots of cement, independently by the dosage (Figure 6). A lower sensitivity respect to different lots can be noticed in the case of NSF admixtures, if compared to PCEs. Figure 5 summarizes the RSD values in terms of spread at 60 minutes since the mixing procedure. Lower RSD values can be considered for NSF-based products rather than PCEs. NSFs products generally showed poorer performances in terms of both water reduction and workability retainment than PCEs, but generally better constancy of performances upon different cement type/class and lot. Compressive strength values at 1 day values are reported into Figure 7: NSF-based superplasticizers presented higher compressive strength values at 1 day PCEs, as reported in a previous work(6). This effect can be ascribed to higher retardation induced by PCE admixtures, which prevails on dispersing effect. RSD of compressive strength at 1 day is shown into Figure 8: higher variability between lots of cement can be noticed for PCE- based admixtures, especially in the cases of CEM II/A-LL 42.5R and CEM II/B-S 32.5R. Compressive strength values at 28 days (Figure 9) evidenced slight differences between NSF and PCEs products, confirming that the side effect of retardation can be considered negligible at 28 days. Figure 10 shows RSD values calculated on compressive strength at 28 days: variability is always higher for PCEs admixtures.
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Tests on concrete
Mean values of superplasticizer dosage to attain the target spread value (220 mm slump) are showed in Figure 11. Higher superplasticizer dosage can be noticed in the case of NSF-based products, as reported in the case of mortars. The differences between lots is slight for all the admixtures. Figure 12 shows RSD of superplasticizer dosage evaluated on all the mixtures manufactured by using different cements belonging to each lot considered. The results seems to confirm the tendency presented for mortars: lower RSD can be noticed in the case of NSF-based superplasticizers respect to PCEs (Figure 12). Figure 13 summarizes the mean values of spread measured after 60 minutes since mixing procedure. It can be noticed that NSF admixture generally showed poorer workability values at 60 minutes than PCEs, that generally showed similar behaviors and a better workability retainment. Compressive strength values at 1 day are similar between polycarboxylate and NSF-based admixtures (Figure 14). No anomalous air-entrapping tendency was evidenced for both superplasticizer family. Generally, higher 1 day compressive strength values were achieved by NSF-based admixture, as reported during tests conducted on mortar. RSD of spread values (Figure 15) is lower in the case of NSF- based admixtures than PCEs, as noticed in the tests on mortar. Figure 16 showed that compressive strength at 28 days for PCE admixtures is generally slight higher than NSFs. This fact confirm the results obtained on mortars. RSD data collected at 28 days showed lower values for both admixture classes and different lots of all cements (Figure 17).
DISCUSSION
Data collected on mortars confirmed that superplasticizer dosage is strictly dependent upon the cement type and superplasticizer. The PCE family superplasticizer are obviously more efficient in terms of water reduction than traditional Naphthalene-based admixtures: the mean values of dosages collected on mortars between 5 different lots of six different cement evidenced that NSF products showed generally lower efficiency compared to PCEs. This fact can also be noticed in concrete tests that generally confirm the same result: it can be observed that concrete test seem to enhance the higher efficiency of PCEs admixtures: generally double efficiency in terms of water reduction to achieve the initial workability can be noticed. On the contrary, NSF based admixture showed considerably performance constancy between different cement and different lots of the same cement: the lowest standard deviation results were collected in the case of NSF admixtures. On the contrary, PCEs showed higher specificity upon the cement type or lot of the same cement: standard deviation of dosage are generally higher than NSF superplasticizers. Generally PCE admixtures showed a better behavior in terms of workability retainment, confirming that steric hinderance mechanism is more efficient than electrostatic repulsion. NSF admixtures showed poorer workability at 60 minutes on mortar manufactured by different lots of cement compared to PCEs, but workability values are similar for all the lots considered: this fact evidenced that performances of NSF superplasticizers are generally similar between lots and lower lot/cement dependency can be underlined. Figure 6 showed the correlation between superplasticizer dosage and spread value after 60 minutes since mixing: no correlation between PCE and NSF dosage with spread retainment can be noticed; PCE-based admixtures showed scattered spread
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values for both low and high superplasticizer dosages, confirming a higher cement type/lot dependency than NSFs. Data on concrete seem to confirm the results collected on mortar and the same tendency can be evidenced.
Compressive strength values after 1 day showed higher value in terms of compressive strength for NSF superplasticizer than PCEs, meaning that polycarboxylate-based admixtures evidenced higher retardation effect than NSFs. RSD data underlines also an important effect: PCE-based admixtures showed higher RSD values of compressive strength after 1 day for all cement type considered (mean value of data calculated between different lots): this fact seems to evidence that superplasticizer dosage variations heavily influence hydratation kinetics. Compressive strength after 28 days evidenced that PCE-based admixtures attained higher values than NSFs: this fact confirm that dispersing effect is prevalent on side effect of retardation. Higher dispersing ability of PCEs lead obviously to higher 28 days compressive strength than NSFs. Generally lower RSD values can be evidenced at 28 days for both type of admixtures, as expected; also in this case lower RSD values were collected for NSF-based admixtures. Data collected on concrete seems to confirm the same data collected on mortars, as evidence in Figure 16and Figure 17
CONCLUSIONS
The present paper analyzed different superplasticizers in combination with different cement types/lots. Chemical admixture performances were evaluated on both mortars and concrete. Generally higher sensitivity of cement type/lot can be evidenced in the case of PCE products, while a higher constancy of behavior is observed with NSF based products.
Superplasticizer performances are strictly dependent on cement lot and particularly, NSF products generally showed higher constancy in terms of performances but generally and lower efficiency in terms of water reduction to attain the same initial workability than PCEs.
The spread retention characteristics also depend on the cement type/lot. Generally spread value after 60 cannot be related to superplasticizer dosage for both NSF and PCE admixtures. Lower efficiency in terms of spread retention of NSF-based admixtures can be evidenced. PCEs showed higher specificity upon cement type/lot
Compressive strength at 1 day of NSF mortars are substantially equal or higher than these collected in the case of PCEs, independently of the cement type and the cement lot. Generally 1-day compressive strength of PCE superplasticized mortars is strongly influenced by the cement type/ lot, as evidenced in previous work (6).
On the contrary, compressive strength at 28 days collected for mortars manufactured with NSF-based admixtures are generally lower than those manufactured by using PCEs, independently of the cement type and the cement lot.
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Good correspondences between data collected on mortar and concrete can be evidenced.
REFERENCES
(1) Meyer L.M. and Perenchio W.F., Theory of Concrete Slump Loss as related to the Use of Chemical Admixtures, Concrete International, Vol. 1, No. 1, 1979, pp.36-43. (2) Ramachandran V.S., Beaudoin J.J. and Shihva Z., Control of Slump Loss in Superplasticized Concrete, Matriaux et Constructions, No. 22, 1989, pp.107-111. (3) Johnston C.D., Admixture-Cement Incompatibility: A Case History, Concrete International, Vol. 9, No. 4, 1987, pp. 51-60 (4) K. Yamada, T. Takahashi, S. Hanehara, M. Matsuhisa, Effects of the chemical structure on the properties of polycarboxylate-type superplasticizer, Cem. Concr. Res. 30 (2000) 197200. (5) S. Jiang, Byung-Gi Kim, Pierre-Claude Aitcin, Importance of adeguate soluble alkali content to ensure cement/superplasticizer compatibility, Cem. Concr. Res. 29 (1999) 71-78. (6) L. Coppola, S. Lorenzi, P. Marcassoli, An experimental evaluation of the compatibility of NSF and PCE superplasticizers with different cement types, Ninth CANMET/ACI International Conference on Fly Ash, Silica fume, Slag and Natural Pozzolans in Concrete, Varsavia, Polonia, 27 Maggio - 1 Giugno 2007
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Table 1: Chemical composition (% by mass) of the cements CEM IV / A - P 42,5 R lot 1 lot 2 lot 3 lot 4 lot 5 SiO 2 20.87 25.32 25.7 25.21 25.08 Al 2 O 3 5.55 7.28 7.63 7.44 7.23 Fe 2 O 3 2.91 3.49 3.69 3.54 3.53 TiO 2 0.16 0.26 0.18 0.26 0.25 CaO 58.65 53.07 51.59 52.83 51.96 MgO 1.75 1.71 1.96 1.97 1.9 SO 3 2.71 3.09 3.14 3.38 3.4 Na 2 O 0.5 0.66 0.7 0.71 0.67 K 2 O 1.22 2.14 1.95 1.9 1.91 Cl 0 0 0.011 0.01 0.01
CEM III / A 32,5 N lot 1 lot 2 lot 3 lot 4 lot 5 SiO 2 24.93 25.05 24.51 24.19 23.8 Al 2 O 3 6.92 6.42 6.68 6.19 6.36 Fe 2 O 3 2.6 2.89 2.89 2.64 2.75 TiO 2 0.22 0.25 0.29 0.2 0.23 CaO 52.72 55.56 54.4 56.08 56.08 MgO 4.64 4.08 4.64 3.83 3.93 SO 3 3.16 2.81 3.3 3.36 3.48 Na 2 O 0.19 0.21 0.26 0.24 0.3 K 2 O 0.65 0.61 0.63 0.68 0.52 Cl 0.07 0.12 0.06 0.05 0.04
CEM IV / A - P 32,5 R lot 1 lot 2 lot 3 lot 4 lot 5 SiO 2 26.92 28.53 27.84 28.06 27.46 Al 2 O 3 5.04 5.38 5.15 5.29 5.17 Fe 2 O 3 2.36 2.67 2.57 2.56 2.27 TiO 2 0.26 0.13 0.11 0.16 0.16 CaO 50.15 49.25 50.19 49.87 50.05 MgO 2.28 2.8 2.91 2.58 2.69 SO 3 1.82 2.24 2.21 2.12 2.48 Na 2 O 0.38 0.27 0.26 0.34 0.33 K 2 O 0.92 1 1.03 0.96 0.95 Cl 0 0 0.015 0.03 0.05 CEM II / B - S 32,5 R lot 1 lot 2 lot 3 lot 4 lot 5 SiO 2 26.78 24.75 25.36 24.31 25.4 Al 2 O 3 7.6 6.4 6.72 6.5 7.01 Fe 2 O 3 1.87 2.16 2 2.03 1.98 TiO 2 0.21 0.2 0.1 0.12 0.22 CaO 50.91 55.1 54.26 55.66 54.43 MgO 5.56 4.38 4.61 4.54 4.93 SO 3 3.13 2.32 3 3.07 2.65 Na 2 O 0.2 0.28 0.36 0.34 0.34 K 2 O 0.65 0.79 0.72 0.75 0.83 Cl 0.08 0.06 0.089 0.1 0.07 CEM II / A - LL 42,5 R lot 1 lot 2 lot 3 lot 4 lot 5 SiO 2 18.88 20.24 19.81 18.59 19.03 Al 2 O 3 4.59 3.96 4.37 4.34 4.31 Fe 2 O 3 2.34 2.23 1.97 2.4 2.45 TiO 2 0.07 0.2 0.19 0.14 0.12 CaO 61.17 61.72 61.34 60.59 60.57 MgO 2.26 2.23 2.47 2.28 2.64 SO 3 2.84 2.38 3.08 3.5 3.02 Na 2 O 0.16 0.2 0.41 0.33 0.35 K 2 O 0.89 0.79 0.86 0.83 0.95 Cl 0.04 0.07 0.06 0.06 0.05 CEM II / B - LL 32,5 R lot 1 lot 2 lot 3 lot 4 lot 5 SiO 2 16.11 16.65 16.34 16.93 17.38 Al 2 O 3 3.4 3.71 3.02 3.93 3.54 Fe 2 O 3 2.25 1.94 3.12 1.88 2.59 TiO 2 0.09 0.09 0.18 0.06 0.13 CaO 60.09 59.85 60.85 60.57 60.72 MgO 2.43 2.06 2.22 2.33 1.98 SO 3 2.17 2.78 2.3 2.37 2.38 Na 2 O 0.11 0.11 0.13 0.17 0.17 K 2 O 0.59 0.55 0.57 0.63 0.63 Cl 0 0.01 0.018 0.01 0.01
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Table 2: Pozzolanic index of the two pozzolanic cements
CEM IV / A - P 42,5 R lot 1 lot 2 lot 3 lot 4 lot 5 [OH] mmol / l 73.44 81.23 79.75 79.79 75.24 [CaO] mmol / l 7.09 5.35 4.69 4.31 4.25 Pozzolanic index neg neg pos pos pos
Figure 1: Grading of Sataf aggregates
Table 3: Main properties of polycarboxylate-based superplasticizers Properties NSF3 ACR1 ACR3 Molecular weight (MW) (g/mol) 14000
MW/Mn 1.17
SIDE CHAIN LENGTH (g/mol) 3000-5000 1000 MONOMER TYPE Ester of acrylic or methacrylic acid Ester of acrylic or methacrylic acid ACID/ESTER 5 3.5
0 10 20 30 40 50 60 70 80 90 100 0.1 1 10 100 P a s s i n g
p e r c e n t a g e
( % ) Sieve size (mm) CEM IV / A - P 32,5 R lot 1 lot 2 lot 3 lot 4 lot 5 [OH] mmol / l 48.14 45.24 44.28 46.27 46.09 [CaO] mmoli / l 8.21 7.72 7.58 7.21 6.91 Pozzolanic index pos pos pos pos pos
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Figure 2: Mean value of superplasticizer dosage (% of dry polymer vs cement mass) to reach 120% workability on mortars (data referred to all cements)
Figure 3: Relative standard deviation (RSD) of superplasticizer dosage (data are referred to all cements)
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 lot 1 lot 2 lot 3 lot 4 lot 5 lot 1 lot 2 lot 3 lot 4 lot 5 lot 1 lot 2 lot 3 lot 4 lot 5 NSF3 ACR1 ACR3 S u p e r p l a s t i c i z e r
d o s a g e
( %
v s
c e m e n t
m a s s ) 0 10 20 30 40 50 60 lot 1lot 2lot 3lot 4lot 5lot 1lot 2lot 3lot 4lot 5lot 1lot 2lot 3lot 4lot 5 NSF3 ACR1 ACR3 R S D
o f
s u p e r p l a s t i c i z e r
d o s a g e
( % )
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Figure 4: Spread value of superplasticizers after 60 minutes since mixing procedure
Figure 5: Relative standard deviation (RSD) of spread value of superplasticizer after 60 minutes since mixing procedure (data are referred to all cements)
10 12 14 16 18 20 22 lot 1 lot 2 lot 3 lot 4 lot 5 lot 1 lot 2 lot 3 lot 4 lot 5 lot 1 lot 2 lot 3 lot 4 lot 5 NSF3 ACR1 ACR3 S p r e a d
a f t e r
6 0
m i n u t e s
( m m ) 10 11 12 13 14 15 16 17 18 lot 1 lot 2 lot 3 lot 4 lot 5 lot 1 lot 2 lot 3 lot 4 lot 5 lot 1 lot 2 lot 3 lot 4 lot 5 NSF3 ACR1 ACR3 S p r e a d
a f t e r
6 0
m i n u t e s
( m m )
Figure 6: Spread value after 60' as a function o
Figure 7: Mean values of compressive strength at 1 day of mortars manufactured by NSF3 superplasticizer compared to PCE superplasticizers
0 5 10 15 20 25 0.0 S p r e a d
v a l u e
a f t e r
6 0 ' Superplasticizer dosage (% dry vs cement mass) 0 5 10 15 20 25 30 CEM IV/A(P) 42.5R CEM IV/A(P) 32.5R C o m p r e s s i v e
s t r e n g t h
a f t e r
1
d a y
( M P a ) 12 Spread value after 60' as a function of superplasticizer dosage of mortars manufactured (data are referred to all cements and lots)
Mean values of compressive strength at 1 day of mortars manufactured by NSF3 superplasticizer compared to PCE superplasticizers 0.2 0.4 0.6 0.8 1.0 Superplasticizer dosage (% dry vs cement mass) PCEs NSF CEM IV/A(P) 32.5R CEM III|/A 32.5N CEM II/B-S 32.5R CEM II/A- LL 42.5R CEM II/B LL 32.5R NSF3 PCE
superplasticizer dosage of mortars manufactured
Mean values of compressive strength at 1 day of mortars manufactured by NSF3 1.2 Superplasticizer dosage (% dry vs cement mass) CEM II/B- LL 32.5R NSF3 PCE-based
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Figure 8: RSD of compressive strength at 1 days of NSF3 respect to mortars manufactured by PCE superplasticizers
Figure 9: Mean values of compressive strength at 28 day of NSF3 respect to mortars manufactured by PCE superplasticizers
0 10 20 30 40 50 60 70 80 CEM IV/A(P) 42.5R CEM IV/A(P) 32.5R CEM III|/A 32.5N CEM II/B-S 32.5R CEM II/A-LL 42.5R CEM II/B-LL 32.5R R S D
o f
c o m p r e s s i v e
s t r e n g t h
a f t e r
1
d a y
( % ) NSF3 PCE-based 0 10 20 30 40 50 60 CEM IV/A(P) 42.5R CEM IV/A(P) 32.5R CEM III|/A 32.5N CEM II/B-S 32.5R CEM II/A- LL 42.5R CEM II/B- LL 32.5R C o m p r e s s i v e
s t r e n g t h
a f t e r
2 8
d a y
( M P a ) NSF3 PCE-based
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Figure 10: RSD of compressive strength at 28 days of NSF3 respect to mortars manufactured by PCE superplasticizers
Figure 11: Mean value of superplasticizer dosage (% of dry polymer vs cement mass) to reach 120% workability on concrete (data referred to all cements)
0 10 20 30 40 50 60 70 80 CEM IV/A(P) 42.5R CEM IV/A(P) 32.5R CEM III|/A 32.5N CEM II/B-S 32.5R CEM II/A-LL 42.5R CEM II/B-LL 32.5R R S D
o f
c o m p r e s s i v e
s t r e n g t h
a f t e r
2 8
d a y
( % ) NSF3 PCE-based 0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 lot 3 lot 4 lot 5 lot 3 lot 4 lot 5 lot 3 lot 4 lot 5 NSF3 ACR1 ACR3 M e a n
v a l u e
o f
s u p e r p l a s t i c i z e r
d o s a g e
( %
v s
c e m e n t
m a s s )
15
Figure 12: RSD of superplasticizer dosage (% of dry polymer vs cement mass) to reach 120% workability on concrete (data referred to all cements)
Figure 13: Mean value of spread value of superplasticizers after 60 minutes since mixing procedure
0 10 20 30 40 50 60 lot 3 lot 4 lot 5 lot 3 lot 4 lot 5 lot 3 lot 4 lot 5 NSF3 ACR1 ACR3 R S D
o f
s u p e r p l a s t i c i z e r
d o s a g e
( % ) 20 25 30 35 40 45 50 55 lot 3 lot 4 lot 5 lot 3 lot 4 lot 5 lot 3 lot 4 lot 5 NSF3 ACR1 ACR3 M e a n
v a l u e
o f
s p r e a d
a f t e r
6 0
m i n u t e s
( m m )
16
Figure 14: Mean values of compressive strength at 1 day of concrete manufactured by NSF3 superplasticizer compared to PCE superplasticizers
Figure 15: RSD of compressive strength at 1 day of concrete manufactured by NSF3 superplasticizer compared to PCE superplasticizers
0 5 10 15 20 25 30 35 40 45 50 CEM II A/LL 42.5 R CEM IV A/P 42.5 R CEM III A 32.5 N C o m p r e s s i v e
s t r e n g t h
a f t e r
1
d a y
( M P a ) NSF3 PCE-based 0 5 10 15 20 25 30 35 40 45 50 CEM II A/LL 42.5 R CEM IV A/P 42.5 R CEM III A 32.5 N R S D
o f
c o m p r e s s i v e
s t r e n g t h
a f t e r
1
d a y
( % ) NSF3 PCE-based
17
Figure 16: Mean values of compressive strength at 28 days of concrete manufactured by NSF3 superplasticizer compared to PCE superplasticizers
Figure 17: RSD of compressive strength at 28 days of concrete manufactured by NSF3 superplasticizer compared to PCE superplasticizers
0 5 10 15 20 25 30 35 40 45 50 CEM II A/LL 42.5 R CEM IV A/P 42.5 R CEM III A 32.5 N C o m p r e s s i v e
s t r e n g t h
a f t e r
2 8
d a y s
( M P a ) NSF3 PCE-based 0 5 10 15 20 25 30 35 40 45 50 CEM II A/LL 42.5 R CEM IV A/P 42.5 R CEM III A 32.5 N R S D