CZX 22G

CZX-22G
Interposing Relay Set

Instruction Manual

NR Electric Co., Ltd.
Preface
CZX-22R Interposing Relay Set i
Date: 2011-04-12
Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Documentation for equipment ordered from NR is dispatched separately from manufactured goods
and may not be received at the same time. Therefore, this guide is provided to ensure that printed
information normally present on equipment is fully understood by the recipient.
Before carrying out any work on the equipment, the user should be familiar with the contents of
this manual, and read relevant chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
Health and Safety
The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason, only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:
Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;
Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;
Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;
Are trained in emergency procedures (first aid).
Instructions and Warnings
The following indicators and standard definitions are used:
Preface
CZX-22R Interposing Relay Set ii
Date: 2011-04-12

DANGER!
It means that death, severe personal injury, or considerable equipment damage will occur if safety
precautions are disregarded.

WARNING!
It means that death, severe personal, or considerable equipment damage could occur if safety
precautions are disregarded.

CAUTION!
It means that light personal injury or equipment damage may occur if safety precautions are
disregarded. This particularly applies to damage to the device and to resulting damage of the
protected equipment.

WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.

WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.

DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.

WARNING!
Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous
Preface
CZX-22R Interposing Relay Set iii
Date: 2011-04-12
Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.

CAUTION!
Earth
The earthing terminal of the equipment must be securely earthed
Operating environment
The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.
Ratings
Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.
Printed circuit board
Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.
External circuit
When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.
Connection cable
Carefully handle the connection cable without applying excessive force.

Copyright
Version: R1.00

P/N: EN_CZXL3113.0086.0001

Copyright NR 2011. All rights reserved

NR ELECTRIC CO., LTD.
69 Suyuan Avenue. Jiangning, Nanjing 211102, China
Tel: +86-25-87178185, Fax: +86-25-87178208
Website: www.nrelect.com, www.nari-relays.com
Email: nr_techsupport@nari-relays.com

We reserve all rights to this document and to the information contained herein. Improper use in particular reproduction and dissemination to
third parties is strictly forbidden except where expressly authorized.

The information in this manual is carefully checked periodically, and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or improvement are greatly appreciated.

We reserve the rights to make technical improvements without notice.

Table of Contents
CZX-22R Interposing Relay Set iv
Date: 2011-04-12
Table of Contents
Preface ..................................................................................................... i
Introduction ................................................................................................................ i
Health and Safety ....................................................................................................... i
Instructions and Warnings ........................................................................................ i
Table of Contents .................................................................................. iv
1 Introduction ......................................................................................... 1
1.1 Application ........................................................................................................... 1
1.2 Features ............................................................................................................... 1
1.3 Ordering Options ................................................................................................ 1
2 Technical Data ..................................................................................... 3
2.1 Electrical Specifications ..................................................................................... 3
2.1.1 Power Supply ........................................................................................................................ 3
2.1.2 Binary Input ........................................................................................................................... 3
2.1.3 Binary Output ........................................................................................................................ 3
2.2 Mechanical Specifications ................................................................................. 4
2.3 Ambient Temperature and Humidity Range ...................................................... 4
2.4 Type Tests ............................................................................................................ 4
2.4.1 Environmental Tests .............................................................................................................. 4
2.4.2 Mechanical Tests................................................................................................................... 4
2.4.3 Electrical Tests ...................................................................................................................... 5
2.4.4 Electromagnetic Compatibility ............................................................................................... 5
2.5 Certifications ....................................................................................................... 6
2.6 Relay Performance.............................................................................................. 6
3 Operation Theory ................................................................................ 7
Table of Contents
CZX-22R Interposing Relay Set v
Date: 2011-04-12
3.1 Schematic Diagrams ........................................................................................... 7
3.1.1 Auto-Reclosing and Manual Closing Circuit .......................................................................... 7
3.1.2 Phase-Segregated Closing Circuit ........................................................................................ 8
3.1.3 Phase-Segregated Tripping Circuit (Group 1) ....................................................................... 9
3.1.4 Phase-Segregated Tripping Circuit (Group 2) ..................................................................... 10
3.1.5 Trip and Auto-reclosing Target Circuit ................................................................................. 11
3.1.6 Low Pressure Blocking Circuit ............................................................................................ 12
3.1.7 Accelerated Circuit when Manual Closing ........................................................................... 12
3.1.8 Output Contacts .................................................................................................................. 13
3.2 Power Supply .................................................................................................... 15
3.3 Closing Circuits ................................................................................................. 16
3.3.1 Auto-reclosing Circuit .......................................................................................................... 16
3.3.2 Manual and Remote Closing Circuit .................................................................................... 16
3.3.3 Phase-Segregated Closing Circuit ...................................................................................... 16
3.4 Trip Circuit ......................................................................................................... 17
3.4.1 Manual and Remote Trip ..................................................................................................... 18
3.4.2 Three Phase Trip Signal Inputs from Protection .................................................................. 18
3.4.3 Phase-Segregated Trip Circuit 1 ......................................................................................... 18
3.4.4 Phase-Segregated Trip Circuit 2 ......................................................................................... 20
3.5 KKJ ..................................................................................................................... 21
3.6 Pressure Supervision ....................................................................................... 21
3.6.1 Low Pressure to Block Trip ................................................................................................. 22
3.6.2 Low Pressure to Block Auto-reclosing ................................................................................. 22
3.6.3 Low Pressure to Block Closing ........................................................................................... 22
3.6.4 Low Pressure to Block Switching ........................................................................................ 23
3.7 Pole Disagreement ............................................................................................ 23
3.8 Control Circuit Failure ...................................................................................... 23
3.9 Spare Relays ...................................................................................................... 23
4 Hardware ........................................................................................... 25
Table of Contents
CZX-22R Interposing Relay Set vi
Date: 2011-04-12
4.1 Overview ............................................................................................................ 25
4.2 Device Layout .................................................................................................... 25
4.3 Front View .......................................................................................................... 25
4.4 Terminals ........................................................................................................... 27
4.4.1 Definition of Connector A .................................................................................................... 28
4.4.2 Definition of Connector B .................................................................................................... 29
4.4.3 Definition of Connector C .................................................................................................... 30
4.4.4 Definition of Connector D .................................................................................................... 31
4.4.5 Definition of Connector E .................................................................................................... 32
4.4.6 Definition of Connector F .................................................................................................... 33
4.4.7 Definition of Connector G .................................................................................................... 34
4.4.8 Definition of Connector H .................................................................................................... 35
4.4.9 Definition of Connector I ..................................................................................................... 35
4.5 Adjustment Method for Latching Current of Tripping & Closing .................. 37
5 Installation ......................................................................................... 39
5.1 Overview ............................................................................................................ 39
5.2 Safety Information............................................................................................. 39
5.3 Check the Shipment .......................................................................................... 40
5.4 Material and Tools Required ............................................................................ 41
5.5 Device Location and Ambient Conditions ...................................................... 41
5.6 Mechanical Installation ..................................................................................... 41
5.7 Electrical Installation ........................................................................................ 42
5.7.1 Grounding Guidelines ......................................................................................................... 42
5.7.2 Cubicle Grounding .............................................................................................................. 43
5.7.3 Making Electrical Connections ............................................................................................ 44
6 Commissioning ................................................................................. 45
6.1 Overview ............................................................................................................ 45
6.2 Safety Instructions ............................................................................................ 45
Table of Contents
CZX-22R Interposing Relay Set vii
Date: 2011-04-12
6.3 Insulation Test (if required) .............................................................................. 46
6.4 Product Checks ................................................................................................. 46
6.4.1 General Description ............................................................................................................ 46
6.4.2 Visual Inspection ................................................................................................................. 47
6.4.3 Check the Jumpers ............................................................................................................. 47
6.4.4 External Wiring .................................................................................................................... 48
6.4.5 Auxiliary Supply ................................................................................................................... 48
6.5 Final Check ........................................................................................................ 48
7 Maintenance ...................................................................................... 49
7.1 Routine Check ................................................................................................... 49
7.2 Replace Failed Modules ................................................................................... 49
7.3 Cleaning ............................................................................................................. 50
7.4 Storage ............................................................................................................... 50
8 Decommissioning and Disposal ...................................................... 51
8.1 Decommissioning ............................................................................................. 51
8.2 Disposal ............................................................................................................. 51
9 Manual Version History .................................................................... 53

Table of Contents
CZX-22R Interposing Relay Set viii
Date: 2011-04-12

1 Introduction
CZX-22R Interposing Relay Set 1
Date: 2011-04-12
1 Introduction
1.1 Application
CZX-22G interposing relay set provides auxiliary relays for switching of circuit breaker with two
group phase-segregated tripping circuits, one group phase-segregated closing circuit and an
accelerated circuit when manual closing and selecting faulty feeder. The device can be used for
circuit breaker with one and a half breakers arrangement. Protection device, BCU and other
relevant devices can trip or close circuit breaker via this device.
1.2 Features
The device is an IEC standard 4U high and 19 wide rack with modular structure. It uses an
integral faceplate and plug terminal blocks on rear panel for external connections. It has features
of compact design, high security, flexibility and convenience.
Sealed relays with high impedance and low power dissipation are used in this device. As a result,
the power dissipation and heating is reduced largely, moisture proof is improved, ensuring a long
life even in extreme mechanical and ambient conditions.
Seal-in current of trip and close circuit can be configured easily by jumpers on site according to the
rated current of trip and close coil.
A special relay is equipped in the relay set, which will pick up and latch when circuit breaker is
closed manually, and reset when circuit breaker is tripped manually. The contacts of this special
relay can be used by substation automation system to issue an accident signal whenever the
circuit breaker is tripped un-manually. Moreover, together with normal closed auxiliary contact of
circuit breaker (52b), the contacts of this special relay can also be used to initiate auto-reclosing in
case that circuit breaker trips especially without any trip commands from protection and manual
switch.
Spare relays are provided for future application.
For these circuits, initiating AR and BFP, initiating BFP but not AR, three-phase circuit of machnical
protection, manual tripping, manual closing and auto-reclosing, their initiation power are all greater
than 5W.
1.3 Ordering Options
Four options are available for rated auxiliary voltage: 250V, 220V, 125V, 110V.
The rated current of target and seal-in relays in trip and closing circuit can be configured as
0.5-4.0A with a step of 0.5A. They should be selected based on the amount of current the trip and
closing circuit drawn when operated.
1 Introduction
Date: 2011-04-12
The rated auxiliary voltage and nominal current of trip and close coil shall be claimed clearly when
ordering.

2 Technical Data
Date: 2011-04-12
2 Technical Data
2.1 Electrical Specifications
2.1.1 Power Supply
Rated Voltage 110Vdc, 125Vdc, 220Vdc, 250Vdc
Variation (80%~120%)Un
Ripple in the DC
auxiliary voltage
Max 15% of the DC value. Per IEC 60255-11:1979
Voltage dips and voltage
short interruptions
Per IEC 60255-11:1979
20ms for interruption without de-energizing, dips 60% of Un
without reset up to 100ms
Burden
Quiescent condition <40W
Operating condition <70W
2.1.2 Binary Input
Rated Voltage 110Vdc 125Vdc 220Vdc 250Vdc
Pickup voltage 77.0Vdc 87.5Vdc 154Vdc 175.0Vdc
Dropout voltage 60.5Vdc 68.8Vdc 121Vdc 137.5Vdc
Maximum permitted
voltage
150Vdc 150Vdc 300Vdc 300Vdc
Withstand 2kVac
Resolving time for logic
input
1ms
2.1.3 Binary Output
Contact Type Tripping contact Signal contact
Output mode Potential free contact
Rated Voltage 250Vac/dc 250Vac/dc
Test voltage across
open contact
> 1000Vac rms
Continuous carry 8A 5A
Short duration current
(200ms)
50A
Pickup time (Typ/Max) 5ms/10ms 10ms/15ms
Dropout time (Typ/Max) 4ms/10ms 8ms/10ms
Bounce time < 1ms < 1ms
Breaking capacity at
250Vdc
0.4A resistance
0.2A inductive (L/R=40ms)
0.2A resistance
0.05A inductive (L/R=40ms)
2 Technical Data
Date: 2011-04-12
Durability
Loaded contact
Unloaded contact

100,000 operations minimum
10,000,000 operations minimum
2.2 Mechanical Specifications
Enclosure dimensions
(WHD)
482.6177308 (unit: mm)
Trepanning dimensions
(WH)
450179, M6 screw
Mounting Way Flush mounted
Weight per device Approx. 10kg
Housing material Aluminum
Housing color Silver grey
Location of terminal Rear panel of the device
Protection class: Per IEC60529:1989
Front side IP40, Up to IP51 (Flush mounted)
Other sides IP30
Rear side, connection
terminals
IP20
2.3 Ambient Temperature and Humidity Range
Standard IEC 60255-6:1988
Operating temperature -25C~+60C
Transport and storage
temperature range
-40C~+70C
Permissible humidity 5%~95%, condensation not permissible
2.4 Type Tests
2.4.1 Environmental Tests
Dry cold test IEC 60068-2-1:1974 Test Ad for 16 h at -25C
Dry heat test
IEC 60068-2-2:1990 Test Bd for 16 h at +55C
Damp heat test, cyclic
IEC 60068-2-30:1980 Test Db Two (12+12) hour cycles 95%RH,
low temperature +25C, high temperature +55C
2.4.2 Mechanical Tests
Vibration IEC60255-21-1:1988 Class I
Shock and bump IEC 60255-21-2:1988 Class I
2 Technical Data
Date: 2011-04-12
2.4.3 Electrical Tests
Dielectric tests IEC 60255-5:2000 Test voltage 2kV, 50Hz, 1min
Impulse voltage tests
IEC 60255-5:2000 Test voltage 5kV, unipolar impulses waveform
1.2/50s,source energy 0.5J
Insulation resistance
measurements
IEC 60255-5:2000 Isolation resistance >100M, 500Vdc
2.4.4 Electromagnetic Compatibility
1MHz burst disturbance
test
Per IEC 60255-22-1:1988 (idt IEC61000-4-12:1995)
Common mode: class III 2.5KV
Differential mode: class III 1.0KV
Electrostatic discharge
test
Per IEC60255-22-2:1996 (idt IEC 61000-4-2:2006) class IV
For contact discharge: 8kV
For air discharge: 15kV
Radio frequency
interference tests
Per IEC 60255-22-3:2000 (idt IEC 61000-4-3:1995) class III
Frequency sweep
Radiated amplitude-modulated
10V/m (rms), f=801000MHz
Spot frequency
Radiated amplitude-modulated
10V/m (rms), f=80MHz/160MHz/450MHz/900MHz
Radiated pulse-modulated
10V/m (rms), f=900MHz
Fast transient
disturbance tests
Per IEC 60255-22-4:2002 (idt IEC 61000-4-4:2004)
Power supply, I/O, Earth: Class IV, 4kV, 2.5 kHz, 5/50ns
Communication terminals: Class IV, 2kV, 5 kHz, 5/50ns
Surge immunity test
Per IEC 60255-22-5:2002 (idt IEC 61000-4-5:1995) class III
Power supply, AC input, I/O port: 2kV, line to earth; 1kV line to
line, 1.2/50us
Conducted RF
Electromagnetic
Disturbance
Per IEC 60255-22-6:2001
Power supply, AC, I/O, Comm. Terminal: Class III, 10Vrms, 150
kHz~80MHz
Power Frequency
Magnetic Field Immunity
Per IEC 61000-4-8:1993
Class V: 100A/m for 1min, 1000A/m for 3s
Pulse Magnetic Field
Immunity
Per IEC 61000-4-9:1993
Class V: 6.4/16s, 1000A/m for 3s
Damped oscillatory
magnetic field immunity
IEC 61000-4-10:1993
Class V: 100kHz & 1MHz100A/m
2 Technical Data
Date: 2011-04-12
2.5 Certifications
1. ISO9001: 2000
2. ISO14001:2004
3. OHSAS18001:1999
4. ISO10012:2003
5. CMMI L3
6. EMC: 89/336/EEC, EN50263:2000
7. Products safety(PS): 73/23/EEC, EN61010-1: 2001, EN60950: 2002
2.6 Relay Performance
Seal-in current of trip & closing circuit: 0.5A~4.0A (Configurable with a step of 0.5A)
Drop-off time of manual closing relay (21SHJ, 22SHJ, 23SHJ): >0.4s
Drop-off time of low pressure blocking relay for auto-reclosing (21YJJ, 22YJJ): >0.3s
Drop-off time of low pressure blocking relay for closing (3YJJ): >0.3s
Pulse width of trip relay 11TJF, 12TJF, 21TJF, 22TJF0.3S
Power supply burden: <25W
Pickup voltage of relay: 55%~70% of nominal voltage

3 Operation Theory
Date: 2011-04-12
3 Operation Theory
3.1 Schematic Diagrams
3.1.1 Auto-Reclosing and Manual Closing Circuit
Spare relays
Group 1
Group 2
Auto-reclosing
Manual closing
Manual tripping
Initiate AR and
BFP
F
o
r

t
r
i
p
p
i
n
g

c
o
i
l

(
G
r
o
u
p

1
)
T
h
r
e
e
-
p
h
a
s
e

t
r
i
p
p
i
n
g
KKJ
Initiate BFP but
not AR
S
u
p
e
r
v
i
s
i
o
n
o
n

D
C

p
o
w
e
r
n6
Not initiate AR
and BFP
F
o
r

t
r
i
p
p
i
n
g

c
o
i
l

(
G
r
o
u
p

2
)
Initiate AR and
BFP
Initiate BFP but
not AR
Not initiate AR
and BFP

Figure 3.1-1 Auto-reclosing and manual closing circuit
3 Operation Theory
Date: 2011-04-12
3.1.2 Phase-Segregated Closing Circuit
Closing
Open state
supervision
A
-
p
h
a
s
e

c
l
o
s
i
n
g

c
i
r
c
u
i
t Anti-pump
O
p
e
r
a
t
i
o
n

m
e
c
h
a
n
i
s
m

o
f

c
i
r
c
u
i
t

b
r
e
a
k
e
r

Closing
Open state
supervision
B
-
p
h
a
s
e

c
l
o
s
i
n
g

c
i
r
c
u
i
t
Anti-pump
Closing
Open state
supervision
C
-
p
h
a
s
e

c
l
o
s
i
n
g

c
i
r
c
u
i
t
Anti-pump

Figure 3.1-2 Phase-segregated closing circuit
3 Operation Theory
Date: 2011-04-12
3.1.3 Phase-Segregated Tripping Circuit (Group 1)
Closed state
supervision
A-phase
tripping
O
p
e
r
a
t
i
o
n

m
e
c
h
a
n
i
s
m

o
f

c
i
r
c
u
i
t

b
r
e
a
k
e
r

T
r
i
p
p
i
n
g

c
i
r
c
u
i
t

(
G
r
o
u
p

1
)
Closed state
supervision
B-phase
tripping
Closed state
supervision
C-phase
tripping

Figure 3.1-3 Phase-segregated tripping circuit (Group 1)
3 Operation Theory
Date: 2011-04-12
3.1.4 Phase-Segregated Tripping Circuit (Group 2)
Closed
state
supervision
A-phase
tripping
O
p
e
r
a
t
i
o
n

m
e
c
h
a
n
i
s
m

o
f

c
i
r
c
u
i
t

b
r
e
a
k
e
r

Closed
state
supervision
B-phase
tripping
C-phase
tripping
Closed
state
supervision
T
r
i
p
p
i
n
g

c
i
r
c
u
i
t

(
G
r
o
u
p

2
)

Figure 3.1-4 Phase-segregated tripping circuit (Group 2)
3 Operation Theory
Date: 2011-04-12
3.1.5 Trip and Auto-reclosing Target Circuit
A-phase
tripping
Auto-
reclosing
Manual reset
T
a
r
g
e
t

c
i
r
c
u
i
t

(
G
r
o
u
p

1
)
T
a
r
g
e
t

c
i
r
c
u
i
t

(
G
r
o
u
p

2
)
C-phase
tripping
B-phase
tripping
A-phase
tripping
C-phase
tripping
B-phase
tripping
Manual reset
n6
n98
n7 n143
n9 n99
n8 n144

Figure 3.1-5 Trip and auto-reclosing target circuit
3 Operation Theory
Date: 2011-04-12
3.1.6 Low Pressure Blocking Circuit
Low
pressure to
block trip
Low
pressure to
block auto-
reclosing
Low
pressure to
block
closing
Low
pressure to
block
switching

Figure 3.1-6 Low pressure blocking circuit
3.1.7 Accelerated Circuit when Manual Closing
AC voltage
circuit
Accelerated
circuit after
manual closing

Figure 3.1-7 Accelerated circuit after manual closing
3 Operation Theory
Date: 2011-04-12
3.1.8 Output Contacts
C
o
o
p
e
r
a
t
i
o
n

w
i
t
h

B
F
P

a
n
d

A
R
Spare
52b
Three-phase
tripping to initiate
BFP but not AR
Low pressure to
block AR
Block AR
To main
protection 1 of
line 1 (for
example 902 or
931)
Spare relays
To main
protection 2 of
line 1 (for
example 902 or
931)
To
independent
backup
protection (for
example 921)
To transfer trip
protection 1 of
line 1 (for
example 925)
To transfer trip
protection 2 of
line 1 (for
example 925)
Spare three-
phase
tripping relay
To main
protection 1 of
line 2 (for
example 902 or
931)
Spare relays
To main
protection 2 of
line 2 (for
example 902 or
931)
To
independent
backup
protection (for
example 921)
To transfer trip
protection 1 of
line 2 (for
example 925)
To transfer trip
protection 2 of
line 2 (for
example 925)
Spare three-
phase
tripping relay
Three-phase
tripping to initiate
AR and BFP
Loss power to block
AR

Figure 3.1-8 Output contacts (Part 1)
3 Operation Theory
Date: 2011-04-12
Pole disagreement
of circuit breaker or
pole discrepancy
condition
C
o
n
t
r
o
l

c
i
r
c
u
i
t

f
a
i
l
u
r
e
Group 1
Group 2
AR
S
i
g
n
a
l

c
i
r
c
u
i
t
T
r
i
p
p
i
n
g

o
u
t
p
u
t
Group 1
Group 2
DC power supply
failure (group 1)
DC power supply
failure (group 2)
Low pressure to block
tripping
auto-closing
closing
tripping and closing

Figure 3.1-9 Output contacts (Part 2)
3 Operation Theory
Date: 2011-04-12
CB position
R
e
m
o
t
e

s
i
g
n
a
l
KKJ spare contacts
KKJ post closing
S
i
g
n
a
l

c
i
r
c
u
i
t
52a
52b
CB position
R
e
c
o
r
d
e
r
Phase-
segregated
tripping
Three-phase
tripping
AR

Figure 3.1-10 Output Contacts (Part 3)
3.2 Power Supply
Please refer to Figure 3.1-1 and Figure 3.1-6. Two independent auxiliary power supplies are used.
Auxiliary power 1 is supplied via terminal n6 and n98 to power the following circuits: closing circuit,
manual trip repetition, trip and auto-reclosing circuit, and trip circuit 1.
Auxiliary power 2 is supplied via terminal n9 and n99 to power trip circuit 2.
These two power supplies are supervised by relays 12JJ & 2JJ respectively as shown in Figure
3.1-1, if the power supply fails, then an alarm will be issued by the normal closed contact of 12JJ
or 2JJ via terminal n82-n83 and n82-n84 respectively.
An additional power supply namely auxiliary power 3 comes from terminal n10 and n100. If
applicable, low pressure blocking circuit shown in Figure 3.1-6 and spare relays 1ZJ, 2ZJ in Figure
3.1-1 are powered by this supply. Normally, this power supply comes from a switchover circuit of
auxiliary power 1 and 2 via relay 11JJ refer to Figure 3.1-1.
3 Operation Theory
Date: 2011-04-12
3.3 Closing Circuits
3.3.1 Auto-reclosing Circuit
Please refer to Figure 3.1-1. When auto-reclosure issues a closing signal, it will connect power
supply to terminal n112, relays ZHJ and ZXJ will operate. ZHJ is a repetition relay of
auto-reclosing and ZXJ is a magnetic latching target relay. The normal open contacts of ZHJ will
energize phase-segregated closing circuits in figure 3-2. When ZXJ operates, as shown in Figure
3.1-5, a LED 1HX located in faceplate of the equipment will light to indicate an operation of
auto-reclosing circuit. This target relay can be reset by signal from n6-n143.
3.3.2 Manual and Remote Closing Circuit
When manual closing or remote closing signal arrives at terminal n101, 1SHJ, 21SHJ, 22SHJ and
23SHJ will operate, at the same time, the relay KKJ will operate and latch, please refer to section
3.5 for details of KKJ. The normal open contacts of 1SHJ will energize phase-segregated close
circuits as shown in Figure 3.1-2. The normal open contacts of 21SHJ will block auto-reclosure via
terminal n172-n173, as Figure 3.1-8 shows.
The normal open contacts of 22YJJ and 3YJJ in the circuit are provided to prevent manual closing
under low pressure. When the pressure is reduced to a limit that closing shall be blocked, these
two relays will drop out and cut the manual closing circuit. Please refer to section 3.6.
The normal open contact of 23SHJ in parallel with coils of 21SHJ, 22SHJ and 23SHJ provides the
path to charge the capacitors when pickup and this circuit will prolong the signal pulse to ensure
that it is longer than 0.4s. This is essential to provide signal to protective relays to initiate switch
onto fault protection.
3.3.3 Phase-Segregated Closing Circuit
Phase-segregated closing circuit is shown in Figure 3.1-2. Terminal n104, n106, and n108 shall
connect to phase closing coils (CC) in series with normal closed auxiliary contact of circuit breaker
(52b).
3.3.3.1 Circuit Breaker Open State and Close Coil Supervision
The auxiliary relays 1TWJa, 2TWJa, 3TWJa, 1TWJb, 2TWJb, 3TWJb, 1TWJc, 2TWJc, 3TWJc,
are applied to supervise the open state of circuit breaker when terminal n103, 105, 107 is
connected to the negative pole of power supply in series with normal closed auxiliary contact of
each phase of circuit breaker (52b).
In addition, if terminal n103, 105, 107 is connected to terminal n104, n106 and n108 respectively,
i.e. connected to normal closed auxiliary contact of circuit breaker (52b) and its close coil (CC) of
each phase respectively, these auxiliary relays can provide supervision on health of close coil as
well.
As Figure 3.1-8, Figure 3.1-9 and Figure 3.1-10 shows, these relays can be regarded as
multiplication relays of 52b, many contacts of these supervision relays are provided for protection
3 Operation Theory
Date: 2011-04-12
and auto-reclosing. Anyway, the protection and auto-reclosing can uses auxiliary contacts 52b
directly from circuit breaker. But this feature provides a convenient solution in case there arent
enough auxiliary contacts available.
The multiplication contacts of 52b for protection and auto-reclosure can be used in logic scheme of
pole discrepancy protection, switch onto fault protection, breaker 52b switch keying with echo for
pilot protection, auto-reclosing reclaim and initiation, and VT circuit supervision.
Some contacts are used in pole disagreement alarm and control circuit failure alarm, please refer
to section 3.7, section 3.8 and Figure 3.1-9.
3.3.3.2 Closing Signal
Whenever auto-reclosing or manual/remote closing signal comes, the contacts of ZHJ or 1SHJ will
energize phase-segregated closing circuits. Please refer to section 3.3.1 and section 3.3.2.
3.3.3.3 Low Pressure Blocking
11YJJ is the low pressure blocking contact. Please refer to section 3.6.1 for details. If this built-in
feature is not used, just shorten the associated normal open contacts of 11YJJ (terminal n6-n198).
3.3.3.4 Seal-in Relays
Seal-in relays SHJa, SHJb and SHJc are used in closing circuit. When closing signal disappears,
the normal open contacts of these relays will keep closing to maintain closing circuits working till
circuit breaker closed.
The pickup current can be configured as 0.5-4.0A with a step of 0.5A, please refer to section 4.5.
3.3.3.5 Anti-pump Circuit
1TBUJa, 2TBUJa, 1TBUJb, 2TBUJb, 1TBUJc, 2TBUJc are applied to achieve anti-pump function.
In the event that a breaker is closed onto a fault, while the operator is applying a close signal via a
close control switch, the circuit breaker will trip and prevent closing again until the closing circuit
has been de-energized by the operators releasing the control switch.
When trip signal comes and at the same time close signal persists, the contacts of trip seal-in
relays 12TBIJa, 22TBIJa, 12TBIJb, 22TBIJb, 12TBIJc, 22TBIJc (please refer to section 3.4.3.4
and section 3.4.4.4) will close to activate 1TBUJa, 1TBUJb, 1TBUJc; then the contacts of 1TBUJa,
1TBUJb, 1TBUJc will activate 2TBUJa, 2TBUJb, 2TBUJc; 2TBUJa, 2TBUJb, 2TBUJc will operate
and keep sealed with their own normal open contacts until closing signal disappears. The normal
closed contacts of 1TBUJa, 2TBUJa, 1TBUJb, 2TBUJb, 1TBUJc, 2TBUJc will cut off closing
circuits to prevent any further closing.
If there are anti-pump circuits in circuit breaker itself, this built-in anti-pump function can be
released by shortening terminal n109-n104, n110-n106 and n111-n108 to bypass the normal
closed contacts of 1TBUJa, 2TBUJa, 1TBUJb, 2TBUJb, 1TBUJc, 2TBUJc.
3.4 Trip Circuit
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Date: 2011-04-12
3.4.1 Manual and Remote Trip
When manual trip or remote trip signal arrives at terminal n114, the interposing relays 1STJ, STJa,
STJb and STJc will operate, and the relay KKJ will drop out. Please refer to section 3.5 for the
details of KKJ. The normal open contacts of STJa, STJb, and STJc will energize
phase-segregated trip circuits, as shown in Figure 3.1-3 and Figure 3.1-4. The normal open
contact of 1STJ will block auto-reclosure via terminal n170-n171, as Figure 3.1-8 shows.
3.4.2 Three Phase Trip Signal Inputs from Protection
Please refer to Figure 3.1-1. Two groups of trip-signal correspond to two groups of trip-coil
respectively.
Two types of trip signals are adopted:
3.4.2.1 Three-phase Tripping and Initiate AR
This kind of trip signal from protective relays is desired to initiate auto-reclosing.
The first trip signal from terminal n115 will activate 11TJQ, 12TJQ and 13TJQ; the second trip
signal from terminal n124 will activate 21TJQ, 22TJQ and 23TJQ. The normal open contacts of
11TJQ, 12TJQ, 21TJQ, 22TJQ will energize two groups of phase-segregated trip circuits
respectively, as shown in Figure 3.1-3 and Figure 3.1-4. One group of their contacts is wired
through terminal n23-n24 to initiate auto-reclosure and breaker failure protection, and two spare
contacts are provided through terminal n61-n62, n65-n66, please refer to Figure 3.1-8.
3.4.2.2 Three-phase Tripping and Block AR
This kind of trip signal from protective relays is desired to block auto-reclosing.
The first trip signal from terminal n116 will activate 11TJR, 12TJR and 13TJR; the second trip
signal from terminal n125 will activate 21TJR, 22TJR and 23TJR. The normal open contacts of
11TJR, 12TJR, 21TJR, 22TJR will energize two groups of phase-segregated trip circuits
respectively, as shown in Figure 3.1-3 and Figure 3.1-4. One group of their contact is wired
through terminal n25-n26 to block auto-reclosure and initiate breaker failure protection, and two
spare contacts are provided through terminal n61-n62, n65-n66, please refer to Figure 3.1-8.
3.4.2.3 Mechanical Relay Three-phase Tripping
This kind of trip signal from mechanical protection is desired to tripping of mechanical protection of
main transformer.
The first trip signal from terminal n158 will activate 11TJF, 12TJF and 13TJF. The second trip
signal from terminal n159 will activate 21TJF, 22TJF and 23TJF. They are connected to two
groups of DC power supply. 11TJF, 12TJF and 13TJF will energize first group of
phase-segregated tripping circuit, and 21TJF, 22TJF and 23TJF will energized second group of
phase-segregated tripping circuit. The operating time of these relays is 0.3s, to prevent TJF circuit
from always active if mechanical tripping signal can not drops off in time.
3.4.3 Phase-Segregated Trip Circuit 1
Phase-segregated trip circuit 1 is shown in Figure 3.1-3. Terminal n118, n119, and n120 shall
3 Operation Theory
Date: 2011-04-12
connect to the first group of phase trip coils in series with normal open auxiliary contact of circuit
breaker (52a).
3.4.3.1 Circuit Breaker Closed State and Trip Coil Supervision circuit 1
The auxiliary relays 11HWJa, 12HWJa, 13HWJa, 11HWJb, 12HWJb, 13HWJb, 11HWJc, 12HWJc,
13HWJc are applied to supervise the closed state of circuit breaker when terminal n118, n119,
n120 are connected to the negative pole of power supply in series with normal open auxiliary
contact of each phase of circuit breaker (52a). Health of trip coils is monitored at the same time.
In Figure 3.1-9, some contacts are provided as multiplication of 52a. Some contacts are used in
pole disagreement alarm and control circuit failure alarm, please refer to section 3.7, section 3.8
and Figure 3.1-9.
LED PH A OK, PH B OK and PH C OK which located on the faceplate of the device indicate the
closed position and health of trip coil 1 of circuit breaker.
3.4.3.2 Trip Signal
Manual/remote trip signals come from the contacts of STJa, STJb, STJc, please refer to section
3.4.1.
Three phase trip signals of protection come from the contacts of 11TJQ, 12TJQ, 11TJR, 12TJR.
Please refer to section 3.4.2.
The first group of phase-segregated trip contacts from protective relays can be connected
between n198-n121 for phase A, n198-n122 for phase B and n198-n123 for phase C respectively.
Seal-in relays 11TBIJa, 12TBIJa, 11TBIJb, 12TBIJb, 11TBIJc, 12TBIJc are used in trip circuit.
When tipping signal disappears, the normal open contacts of these relays will keep closing to
maintain trip circuits working till circuit breaker tripped.
The pickup current can be configured as 0.5-4.0A with a step of 0.5A, please refer to section 4.5.
In addition, the contacts of 12TBIJa, 12TBIJb, 12TBIJc are also used in anti-pump logic scheme.
Please refer to section 3.3.3.5.
3.4.3.5 Target Relays
The normal open contacts of 11TBIJa, 11TBIJb, 11TBIJc will activate magnetic latching target
relays 1TXJa, 1TXJb and 1TXJc respectively, as Figure 3.1-5 shows. The contacts of 1TXJa,
1TXJb and 1TXJc will light LEDs 1TXa, 1TXb and 1TXc.
A group of contacts of 1TXJa, 1TXJb and 1TXJc are provided via n139-n140, n141, n142, for
event recording or central annunciation. A group of contacts of 1TXJa, 1TXJb and 1TXJc are
3 Operation Theory
Date: 2011-04-12
provided via n82-n80 for annunciation.
LEDs PH A TRIP, PH B TRIP and PH C TRIP located in faceplate of the device show that certain
protective relays have tripped circuit breaker via the first group of trip coils.
Please note that the contacts of STJa, STJb, and STJc are in series with the activating circuits of
1TXJa, 1TXJb, 1TXJc, that means manual/remote trip will not activate target relays.
The magnetic latching target relays 1TXJa, 1TXJb and 1TXJc can be reset by signal from n6-n143,
as shown in Figure 3.1-5.
3.4.4 Phase-Segregated Trip Circuit 2
Phase-segregated trip circuit 2 is shown in Figure 3.1-4. Terminal n127, n128, and n129 shall
connect to the second group of phase trip coils in series with normal open auxiliary contact of
circuit breaker (52a).
3.4.4.1 Circuit Breaker Closed State and Trip Coil Supervision circuit 2
The auxiliary relays 21HWJa, 22HWJa, 23HWJa, 21HWJb, 22HWJb, 23HWJb, 21HWJc, 22HWJc,
23HWJc are applied to supervise the closed state of circuit breaker when terminal n127, n128,
n129 are connected to the negative pole of power supply in series with normal open auxiliary
contact of each phase of circuit breaker (52a). Health of trip coils is monitored at the same time.
In Figure 3.1-9, some contacts are provided as multiplication of 52a. Some contacts are used in
pole disagreement alarm and circuit failure alarm circuits, please refer to section 3.7, section 3.8
and Figure 3.1-9.
LED PH A OK, PH B OK and PH C OK which located on the faceplate of the device indicate the
closed position and health of trip coil 2 of circuit breaker.
3.4.4.2 Trip Signal
Manual/remote trip signals come from the contacts of STJa, STJb, STJc, please refer to section
3.4.1.
Three phase trip signals of protection come from the contacts of 21TJQ, 22TJQ, 21TJR, 22TJR.
Please refer to section 3.4.2.
The second group of phase-segregated trip contacts from protective relays can be connected
between n200-n130 for phase a, n200-n131 for phase b and n200-n132 for phase c respectively.
Seal-in relays 21TBIJa, 22TBIJa, 21TBIJb, 22TBIJb, 21TBIJc, 22TBIJc are used in trip circuit.
When tipping signal disappears, the normal open contacts of these relays will keep closing to
maintain trip circuits working till circuit breaker tripped.
3 Operation Theory
Date: 2011-04-12
The pickup current is be configured as 0.5-4.0A with a step of 0.5A, please refer to section 4.5.
In addition, the contacts of 22TBIJa, 22TBIJb, 22TBIJc are also used in anti-pump logic scheme.
Please refer to section 3.3.3.5.
3.4.4.5 Target Relays
The normal open contacts of 21TBIJa, 21TBIJb, 21TBIJc will activate magnetic latching target
relays 2TXJa, 2TXJb and 2TXJc respectively, as Figure 3.1-5 shows. The contacts of 2TXJa,
2TXJb and 2TXJc will light LEDs 2TXa, 2TXb and 2TXc.
A group of contacts of 2TXJa, 2TXJb and 2TXJc are provided via n139-n140, n141, n142, for
event recording or central annunciation. A group of contacts of 2TXJa, 2TXJb and 2TXJc are
provided via n82-n81 for annunciation.
LEDs PH A TRIP, PH B TRIP and PH C TRIP located in faceplate of the device show that certain
protective relays have tripped circuit breaker via the second group of trip coils.
Please note that the contacts of STJa, STJb, and STJc are in series with the activating circuits of
2TXJa, 2TXJb, 2TXJc, that means manual/remote trip will not activate target relays.
The magnetic latching target relays 2TXJa, 2TXJb and 2TXJc can be reset by signal from n9-n144,
as shown in Figure 3.1-5.
3.5 KKJ
Please refer to Figure 3.1-1. KKJ is a bistable auxiliary relay, which is called as post-closing
position relay. When circuit breaker is closed manually, the relay KKJ will pick up and latch. When
circuit breaker is tripped manually, the relay KKJ will reset. The contacts of this special relay can
be used by substation automation system to issue an accident signal whenever circuit breaker is
tripped un-manually. Moreover, together with normal closed auxiliary contact of circuit breaker
(52b), the contacts of this special relay can also be used to initiate auto-reclosure in case that
circuit breaker trips especially without any trip commands from protection and manual switch. The
contacts of KKJ are wired at terminal n213-n214 and n211-n212, as shown in Figure 3.1-1 and
Figure 3.1-10.
3.6 Pressure Supervision
Pressure supervision circuit is shown in Figure 3.1-6. This circuit is energized by the third power
supply from terminals n10-n100; please refer to section 3.2 for details.
Four levels of pressure are provided:
-Low pressure to block auto-reclosing from terminal n12/n68
-Low pressure to block closing from terminal n13/n70
-Low pressure to block trip from terminal n11/n67
-Low pressure to block switching (both closing and trip) from n14/n145
3 Operation Theory
Date: 2011-04-12
3.6.1 Low Pressure to Block Trip
If normal open contact of low pressure to block trip is applied, this contact can connect terminal
n67 and negative pole of auxiliary power; terminal n11 shall connect to positive pole of power
supply. While if normal closed contact of low pressure to block trip is applied, this contact can
connect terminal n11 and positive pole of auxiliary power; terminal n67 shall keep unconnected.
When the relay 4YJJ picks up, it will release 11YJJ and 12YJJ to block trip. 4YJJ is a low pressure
to block switching (both trip and closing), please refer to section 3.6.4 for details.
The normal open contacts of 11YJJ are used in phase-segregated closing circuit and
phase-segregated trip circuit to permit switch of circuit breaker. Please refer to Figure 3.1-2, Figure
3.1-3 and Figure 3.1-4. If this built-in feature is not used, just shorten the associated normal open
contacts of 11YJJ.
Another normal closed contact of 12YJJ is provided via terminal n82-n76 for annunciation shown
in Figure 3.1-9.
3.6.2 Low Pressure to Block Auto-reclosing
If normal open contact of low pressure to block auto-reclosing is applied, this contact can connect
terminal n68 and negative pole of auxiliary power; terminal n12 shall connect to positive pole of
power supply. While if normal closed contact of low pressure to block auto-reclosing is applied, this
contact can connect terminal n12 and positive pole of auxiliary power; terminal n68 shall keep
unconnected.
The diode, capacitors and resistor series-parallel connected with relay 21YJJ, 21YJJ and 22YJJ
in the circuit are used to delay the dropout of 21YJJ, 21YJJ and 22YJJ by not shorter than 0.3s.
This feature is useful to ensure a successful reclosing when circuit breaker pressure goes low
temporarily after the auto-reclosure being initiated.
In normal condition, the relays will operate and the normal open contact of 22YJJ will permit
closing, please refer to section 3.3.2.
One normal closed contact of 21YJJ is provided through terminal n25-n27 to block the
auto-relocsure if the pressure goes low to a certain limit, please refer to Figure 3.1-8.
Another normal closed contact of 22YJJ is provided via terminal n82-n77 for annunciation shown
in Figure 3.1-9.
3.6.3 Low Pressure to Block Closing
If normal open contact of low pressure to block closing is applied, this contact can connect
terminal n70 and negative pole of auxiliary power; terminal n13 shall connect to positive pole of
power supply. While if normal closed contact of low pressure to block closing is applied, this
contact can connect terminal n13 and positive pole of auxiliary power; terminal n70 shall keep
unconnected.
In normal condition, the relay 3YJJ will operate and the normal open contact of 3YJJ will permit
manual/remote closing, please refer to section 3.3.2.
3 Operation Theory
Date: 2011-04-12
The diode, capacitors and resistor in the circuit are used to delay the dropout of 3YJJ by not
shorter than 0.3s. This feature is useful to ensure a successful closing when circuit breaker
pressure goes low temporarily after the closing being initiated.
Another normal closed contact of 3YJJ is provided via terminal n82-n78 for annunciation shown in
Figure 3.1-9.
3.6.4 Low Pressure to Block Switching
If normal closed contact of low pressure to block switching (both trip and closing) is applied, this
contact can connect terminal n145 and negative pole of auxiliary power; terminal n14 shall
connect to positive pole of power supply. While if normal open contact of low pressure to block
switching is applied, this contact can connect terminal n14 and positive pole of auxiliary power;
terminal n145 shall keep unconnected.
Whenever this signal comes, one normal open contact of 4YJJ will close and release 11YJJ and
12YJJ immediately to block both trip and closing circuit, please refer to section 3.6.1.
The other two contacts of 4YJJ are provided via terminal n168-n169 and n176-n177 for future
application in Figure 3.1-8.
Another normal open contact of 4YJJ is provided via terminal n82-n79 for annunciation shown in
Figure 3.1-9.
3.7 Pole Disagreement
Please refer to Figure 3.1-9. A series-parallel connected circuit is employed to provide a pole
disagreement signal via terminal n71-n73. Contacts of 2TWJa, 2TWJb, 2TWJc can be regarded
as multiplication of 52b, and 13HWJa, 13HWJb, 13HWJc, 23HWJa, 23HWJb, 23HWJc can be
regarded as multiplication of 52a.
Please refer to section 3.3.3, section 3.4.3.1 and section 3.4.4.1.
3.8 Control Circuit Failure
As mentioned in section 3.3.3.1 and section 3.4.3.1:
-The relays 3TWJa, 3TWJb, 3TWJc can supervise the health of closing coils in open state.
-The relays 11HWJa, 11HWJb and 11HWJc can supervise the health of trip coil 1 in closed state.
-The relays 21HWJa, 21HWJb and 21HWJc can supervise the health of trip coil 2 in closed state.
Whenever there is a failure in trip coil under closed state or a failure in closing coils under open
state, an alarm will be issued via terminal n72-n74, n72-n75, refer to Figure 3.1-9.
3.9 Spare Relays
Please refer to Figure 3.1-1. Two spare relays 1ZJ, 2ZJ are provided for future application. This
circuit is energized by the third power supply from terminals n10-n100; please refer to section 3.2
for details.
3 Operation Theory
Date: 2011-04-12
The diode, capacitors and resistor series-parallel connected with relay 1ZJ are used to prolong the
signal pulse to ensure that it is longer than 0.4s.
The contacts of 1ZJ and 2ZJ are shown in Figure 3.1-8.

4 Hardware
Date: 2011-04-12
4 Hardware
4.1 Overview
The device is an IEC standard 4U high and 19 wide rack with modular structure. It uses an
integral faceplate and plug terminal blocks on rear panel for external connections. It has features
of compact design, high security, flexibility and convenience.
There are 14 modules plugged into chassis of CZX-22G from the front side, and then an
integrated faceplate is fastened to cover these modules. From left to right in front view, these
modules are:
Table 4.1-1 Plug-in modules
Slot No. Item Description
1 QYBS
low pressure blocking circuit;
2 ST1B
three phases trip circuit (part 1)
3 ST2A
three phases trip circuit (part 2)
4 FTHL
trip circuit 1 of phase A
5 FTHL
trip circuit 1 of phase B
6 FTHL
trip circuit 1 of phase C
7 HZHL
manual closing, auto-reclosing circuits
8 FHHL
closing circuit of phase A
9 FHHL
closing circuit of phase B
10 FHHL
closing circuit of phase C
11 FTHL
trip circuit 2 of phase A
12 FTHL
trip circuit 2 of phase B
13 FTHL
trip circuit 2 of phase C
14 JDY
selecting accelerated bay when manual closing
15 EXT
Spare extend
16 Null

4.2 Device Layout
The case material of the device is constructed from pre-finished steel that has a conductive
covering of aluminum and zinc. This provides good earthing at all joints giving a low impedance
path to earth that is essential for performance in the presence of external noise.
Medium duty soldering plug terminal blocks are used for inputs, outputs and the power supply.
4.3 Front View
The front panel of the equipment includes 18 LEDs.
4 Hardware
Date: 2011-04-12
CZX-22
INTERPOSING RELAY SET
RECLOSE
PH B TRIP
PH B OK
TRIP CIRCUIT SUPERVISION 1
TRIP SIGNAL 1
PH A TRIP
PH A OK
PH C TRIP
PH C OK
AUX DC1
AUX DC2
PH A OK
CLOSE CIRCUIT SUPERVISION
PH B OK PH C OK
PH B TRIP
PH B OK
TRIP CIRCUIT SUPERVISION 2
TRIP SIGNAL 2
PH A TRIP
PH A OK
PH C TRIP
PH C OK
1
2
3
4
5
6
7

Figure 4.3-1 Panel Layout
In the figure above:
1. PH A OK, PH B OK, PH C OK
They are indicator LEDs that monitor phase A, B and C tripping circuit for the first group of trip coil
respectively.
2. PH A TRIP, PH B TRIP, PH C TRIP
They are indicator LEDs of phase A, B and C tripping signal for the first group of trip coil
respectively.
They are indicator LEDs that monitor phase A, B and C tripping circuit for the second group of trip
coil respectively.
4. PH A TRIP, PH B TRIP, PH C TRIP
They are indicator LEDs of phase A, B and C tripping signal for the second group of trip coil
respectively.
They are indicator LEDs that monitor phase A, B and C closing circuit of closing coil respectively.
6. RECLOSE
It is indicator LED of closing signal.
7. AUX DC1, AUX DC2
It is indicator LEDs that monitor the first and second group of DC power supplies.
Table 4.3-1 Left Group of Indicators
No. LED Function
1
PH A OK

ON: A-phase tripping closing is healthy and circuit breaker is on closed position,
OFF: A-Phase is open or A-phase trip coil 1 is broken
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Date: 2011-04-12
PH B OK

PH C OK
ON: B-phase tripping closing is healthy and circuit breaker is on closed position,
OFF: B-Phase is open or A-phase trip coil 1 is broken
ON: C-phase tripping closing is healthy and circuit breaker is on closed position,
OFF:C-Phase is open or A-phase trip coil 1 is broken
2
PH A TRIP

PH B TRIP

PH C TRIP
ON: Tripping A-phase of circuit breaker by trip coil 1 through this device, OFF:
under normal condition
ON: Tripping B-phase of circuit breaker by trip coil 1 through this device, OFF:
ON: Tripping C-phase of circuit breaker by trip coil 1 through this device, OFF:
3
PH A OK

PH B OK

PH C OK
ON: A-phase tripping closing is healthy and circuit breaker is on closed position,
OFF: A-Phase is open or A-phase trip coil 2 is broken
ON: B-phase tripping closing is healthy and circuit breaker is on closed position,
OFF: B-Phase is open or A-phase trip coil 2 is broken
ON: C-phase tripping closing is healthy and circuit breaker is on closed position,
OFF:C-Phase is open or A-phase trip coil 2 is broken
4
PH A TRIP

PH B TRIP

PH C TRIP
ON: Tripping A-phase of circuit breaker by trip coil 2 through this device, OFF:
ON: Tripping B-phase of circuit breaker by trip coil 2 through this device, OFF:
ON: Tripping C-phase of circuit breaker by trip coil 2 through this device, OFF:
5
PH A OK

PH B OK

PH C OK
ON: A-phase closing circuit is normal and circuit breaker is on open position,
OFF: A-phase is closed or A-phase closing coil is broken
ON: B-phase closing circuit is normal and circuit breaker is on open position,
OFF: B-phase is closed or B-phase closing coil is broken
ON: C-phase closing circuit is normal and circuit breaker is on open position,
OFF: C-phase is closed or C-phase closing coil is broken
6 RECLOSE ON: Closing circuit breaker through this device, OFF: under normal condition
7
AUX DC1
AUX DC2
ON: DC power supply 1 is normal, OFF: DC power supply 1 is abnormal
ON: DC power supply 2 is normal, OFF: DC power supply 2 is abnormal
4.4 Terminals
There are 9 30-pin connectors used as terminals of external connection mounted on rear plate of
the device. From right to left on the rear, they are denoted as connector A to connector I
respectively.
4 Hardware
Date: 2011-04-12

Figure 4.4-1 Rear view
n1
n2
n3
n4
n5
n6
n7
n8
n9
n10
n11
n12
n13
n14
n15
n16
n17
n18
n19
n20
n21
n22
n23
n24
n25
n26
n27
n28
n29
n30
A B
n31
n32
n33
n34
n35
n36
n37
n38
n39
n40
n41
n42
n43
n44
n45
n46
n47
n48
n49
n50
n51
n52
n53
n54
n55
n56
n57
n58
n59
n60
n61
n62
n63
n64
n65
n66
n67
n68
n69
n70
n71
n72
n73
n74
n75
n76
n77
n78
n79
n80
n81
n82
n83
n84
n85
n86
n87
n88
n89
n90
C
n91
n92
n93
n94
n95
n96
n97
n98
n99
n100
n101
n102
n103
n104
n105
n106
n107
n108
n109
n110
n111
n112
n113
n114
n115
n116
n117
n118
n119
n120
D
n121
n122
n123
n124
n125
n126
n127
n128
n129
n130
n131
n132
n133
n134
n135
n136
n137
n138
n139
n140
n141
n142
n143
n144
n145
n146
n147
n148
n149
n150
E
n151
n152
n153
n154
n155
n156
n157
n158
n159
n160
n161
n162
n163
n164
n165
n166
n167
n168
n169
n170
n171
n172
n173
n174
n175
n176
n177
n178
n179
n180
F
n181
n182
n183
n184
n185
n186
n187
n188
n189
n190
n191
n192
n193
n194
n195
n196
n197
n198
n199
n200
n201
n202
n203
n204
n205
n206
n207
n208
n209
n210
G
n211
n212
n213
n214
n215
n216
n217
n218
n219
n220
n221
n222
n223
n224
n225
n226
n227
n228
n229
n230
n231
n232
n233
n234
n235
n236
n237
n238
n239
n240
H
n241
n242
n243
n244
n245
n246
n247
n248
n249
n250
n251
n252
n253
n254
n255
n256
n257
n258
n259
n260
n261
n262
n263
n264
n265
n266
n267
n268
n269
n270
I

Figure 4.4-2 Rear terminal of CZX-22G
The definition and application of each terminal will be detailed below.
4.4.1 Definition of Connector A
Table 4.4-1 Definition of Connector A
Terminal No. Description
n1
AC voltage
n2
n3
n4
n5
n6 Positive pole of DC power supply (group 1)
n7
n8
n9 Positive pole of DC power supply (group 2)
n10 Positive pole of common DC power supply
n11 Tripping pressure
n12 Reclosing pressure
n13 Closing pressure
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Date: 2011-04-12
n14 Abnormal pressure
n15
Spare three-phase tripping contact
n16
n17
Spare pole disagreement contact
n18
n19
Open position of the circuit breaker (52b)
n20
n21
n22
n23
To initiate AR and BFP
n24
n25
To block AR and initiate BFP
n26
n27 Low pressure to block AR
n28 Spare
n29
n30
4.4.2 Definition of Connector B
Table 4.4-2 Definition of Connector B
n31
n32
n33
n34
n35
n36
n37
Manual closing
n38
n39
Manual closing
n40
n41
Manual closing
n42
n43
n44
n45
n46
n47 Open position of the circuit breaker (52b)
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Date: 2011-04-12
n48
n49 Three-phase open position of circuit breaker (52b)
n50
n51
n53
n54
n56
n57
n59
n60
4.4.3 Definition of Connector C
Table 4.4-3 Definition of Connector C
n60
Protection thee-phase tripping
n61
n62
n63
n64
n65
Protection thee-phase tripping
n66
n67 Tripping pressure
n68
Reclosing pressure
n69
n70 Closing pressure
n71 Pole disagreement signal
n72 Control circuit failure
n73 Pole disagreement signal
n74 Signal of control circuit failure (group 1)
n75 Signal of control circuit failure (group 2)
n76 Signal of low pressure to block tripping
n77 Signal of low pressure to block AR
n78 Signal of low pressure to block closing
n79 Signal of low pressure to block switching (tripping and closing)
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Date: 2011-04-12
n80 Tripping signal of group 1
n81 Tripping signal of group 2
n82 Common terminal of signal
n83 Signal of DC power supply supervision (group 1)
n84 Signal of DC power supply supervision (group 2)
n85
To initiate audio alarm
n86
n87
Closed position of the circuit breaker (52a)
n88
n89
n90
4.4.4 Definition of Connector D
Table 4.4-4 Definition of Connector D
n91
Signal of closed position of circuit breaker (52a)
n92
n93
n94
n95
n96
n97
n98 Negative pole of DC power supply (group 1)
n99 Negative pole of DC power supply (group 2)
n100 Negative pole of common DC power supply
n101
To initiate manual closing relay
n102
n103
To closing circuit of circuit breaker
n104
n105
n106
n107
n108
n109
Spare anti-pump circuit of circuit breaker n110
n111
n112 To initiate repeat relay of AR
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Date: 2011-04-12
n113 Manual closing without controlled by pressure relay
n114 To initiate manual tripping relay
n115 Terminal Q of protection tripping (group 1)
n116 Terminal R of protection tripping (group 1)
n117 Spare
n118
Closed position supervision of circuit breaker (tripping coil 1) n119
n120
4.4.5 Definition of Connector E
Table 4.4-5 Definition of Connector E
n121
Phase-segregated tripping circuit (tripping coil 1) n122
n123
n124 Terminal Q of protection tripping (group 2)
n125 Terminal R of protection tripping (group 2)
n126 Spare
n127
Closed position supervision of circuit breaker (tripping coil 2) n128
n129
n130
Phase-segregated tripping circuit (tripping coil 2) n131
n132
n133
Spare
n134
n135
Remote signal of CB position
n136
n137
n138
n139
Event recorder of protection tripping
n140
n141
n142
n143 Signals reset (group 1)
n144 Signals reset (group 2)
n145 Pressure abnormality
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Date: 2011-04-12
n146
To initiate spare intermediate relay
n147
n148
Open position of circuit breaker (52b)
n149
n150 Closed position of circuit breaker (52a)
4.4.6 Definition of Connector F
Table 4.4-6 Definition of Connector F
n151 Closed position of circuit breaker (52a)
n152
Spare contacts of intermediate relay
n153
n154
n155
n156
n157
n158 Spare three-phase tripping of group 1
n159 Spare three-phase tripping of group 2
n160
Spare contacts of intermediate relay
n161
n162
n163
n164
n165
n166
n167
n168
Pressure abnormality contact
n169
n170
Manual tripping
n171
n172
Manual closing
n173
n174
n175
n176
Pressure abnormality contact
n177
n178
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Date: 2011-04-12
n179
Three-phase open position of circuit breaker (52b)
n180
4.4.7 Definition of Connector G
Table 4.4-7 Definition of Connector G
n181
Spare three-phase tripping contact of group 1
n182
n183
Three-phase open position of circuit breaker (52b)
n184
n185
Spare three-phase tripping contact of group 2
n186
n187
n188
n189
n190
n191
Spare
n192
n193
n194
n195
n196
n197
n198 Positive pole of DC power supply for tripping (group 1)
n199
n200 Positive pole of DC power supply for tripping (group 2)
n201 Spare
n202
n203
n204
n205
n206
n207
n208
n209
n210
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4.4.8 Definition of Connector H
Table 4.4-8 Definition of Connector H
n211
Post closed contact of KKJ
n212
n213
n214
n215
n216
n217
n218
n219
n220
To tripping circuit of circuit breaker (tripping coil 1) n221
n222
n223
To tripping circuit of circuit breaker (tripping coil 2) n224
n225
n226
n227
n228
n229
n230
n231
n232
n233
n234
n235
n236
n237
n238
n239
n240
4.4.9 Definition of Connector I
Table 4.4-9 Definition of Connector I
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Date: 2011-04-12
n241 Common terminal of phase-segregated tripping to trigger recording
n242 Common terminal of three-phase tripping to trigger recording (group 1)
n243 Common terminal of three-phase tripping to trigger recording (group 2)
n244 Common terminal of reclosing to trigger recording (group 1)
n245
n246 A-phase tripping to trigger recording
n247 B-phase tripping to trigger recording
n248 C-phase tripping to trigger recording
n249 Three-phase tripping to trigger recording (group 1)
n250 Three-phase tripping to trigger recording (group 2)
n251 Reclosing to trigger recording
n252
n253
Recloing signal
n254
n255
n256
Contact of DC power supply failure (group 1)
n257
n258
n259
n260
n261
n262
n263
n264
n265
n266
n267
n268
Protection phase-segregated closing circuit n269
n270
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Date: 2011-04-12
4.5 Adjustment Method for Latching Current of Tripping & Closing
In order to facilitate production and operation, the jumper mode is adopted to adjust the latching
current of tripping & closing of this device and its principle is shown below:
R21
R22
R23
R24
0.5A
1A
2A
2TBIT
1TBIJ
R15
R16
R17
R18
0.5A
1A
2A
SHIa, b, c
Tripping circuit Closing circuit

Setting formula for the latching current of tripping & closing circuit

is the setting value of the latching current
I is the current value flowing through shunt resistance
Jumper 0.5A Jumper 1A Jumper 2A Target latching current
OFF OFF OFF 0.5A
ON OFF OFF 1.0A
OFF ON OFF 1.5A
ON ON OFF 2.0A
OFF OFF ON 2.5A
ON OFF ON 3.0A
OFF ON ON 3.5A
ON ON ON 4.0A
When no jumper is connected, the latching current is 0.5A. When one jumper is connected, the
corresponding current value is added (refer to the above table). When all jumpers are connected,
the fixed value of the latching current is 4A. This can easily realize the adjustment of the latching
current within the range of 0.5A~4A (0.5A as a stage head). It is necessary to notify that two times
of operating margin has been considered when selecting shunt resistance. When setting current
value, just set the value according to the actual tripping & closing current of the circuit breaker
without consideration of the margin.
Caution!
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Date: 2011-04-12
The latching current of tripping circuit can be adjusted in the plug-in modules of #4, #5, #6,
#11, #12 and #13. The latching current of closing circuit can be adjusted in the plug-in
modules of #8, #9 and #10.
The latching currents for tripping circuit and closing circuit are different, and they shall be
set respectively according to the specific parameters of the tripping & closing circuit.
The device can be delivered from factory only if all jumpers have been properly set
according to the order information. In case of particular conditions, it is necessary to re-set
the jumpers, shut down DC power supply of the device, wait 5s for capacitors to discharge,
open the front panel, unplug the plug-in modules and then set the latching current of
tripping & closing circuit.

5 Installation
Date: 2011-04-12
5 Installation
5.1 Overview
The equipment must be shipped, stored and installed with the greatest care.
Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.
Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.
Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.
5.2 Safety Information
This section contains safety information. Warning signs are presented which attend the user to be
careful during certain operations in order to avoid human injuries or damage to equipment.
Warning signs
Warning!
Strictly follow the company and country safety regulations. Working in a high voltage
environment requires serious approach to avoid human injuries and damage to equipment.
Do not touch circuitry during operation. Potentially lethal voltages and currents are
present.
Always avoid touching the circuitry when the cover is removed. The product contains
electronic circuitries which can be damaged if exposed to static electricity (ESD). The
electronic circuitries also contain high voltage which is lethal to humans.
Always use suitable isolated test pins when measuring signals in open circuitry. Potentially
lethal voltages and currents are present.
Never connect or disconnect a wire and/or a connector to or from a protective device
during normal operation. Hazardous voltages and currents are present that may be lethal.
Operation may be disrupted and protection equipment and measuring circuitry may be
damaged.
Always connect the protection equipment to protective ground, regardless of the operating
conditions. This also applies to special occasions such as bench testing, demonstrations
and off-site configuration. Operating the protection equipment without proper grounding
may damage both terminal and measuring circuitry, and may cause injuries in case of an
5 Installation
Date: 2011-04-12
accident.
Never disconnect a secondary connection of current transformer circuit without
short-circuiting the transformers secondary winding. Operating a current transformer with
the secondary winding open will cause a massive potential build-up that may damage the
transformer and may cause injuries to humans.
Never unmount the front or back cover from a powered equipment or from a protection
equipment connected to powered circuitry. Potentially lethal voltages and currents are
present.
Caution signs

Caution!
Always transport modules using certified conductive bags. Always handle modules using a
conductive wrist strap connected to protective ground and on a suitable antistatic surface.
Electrostatic discharge (ESD) may cause damage to the module.
Do not connect live wires to the protection equipment. Internal circuitry may be damaged.
Always use a conductive wrist strap connected to protective ground when replacing
modules. Electrostatic discharge (ESD) may damage the module and protection
equipment circuitry.
Take care to avoid electrical shock if accessing wiring and connection protection
equipment when installing and commissioning.
Note signs
Note!
Changing the active setting group will inevitably change the protection equipments
operation. Be careful and check regulations before making the change.
The protection assembly is designed for a maximum continuous current of four times rated
value.
Activating the other setting group without proper configuration may seriously affect the
protection equipments operation.
5.3 Check the Shipment
Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.
Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or
5 Installation
Date: 2011-04-12
agent.
If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity should not exceed 90% at a
maximum temperature of +55C; the permissible storage temperature range in dry air is -40C to
+70C.
5.4 Material and Tools Required
The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.
A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if CZX-22G is mounted in cubicles).
5.5 Device Location and Ambient Conditions
The place of installation should permit easy access especially to front of the device, i.e. to the
human-machine interface of the equipment.
There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.
Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:
1. The location should not be exposed to excessive air pollution (dust, aggressive substances).
2. Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.
3. Air must not be allowed to circulate freely around the equipment.
The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).

Warning!
Excessively high temperature can appreciably reduce the operating life of the CZX-22G.
5.6 Mechanical Installation
The equipment adopts IEC standard chassis and is rack with modular structure. It uses an integral
faceplate and plug terminal block on backboard for external connections. CZX series device is IEC
5 Installation
Date: 2011-04-12
4U high and 19 wide. Figure 5.6-1 shows its dimensions and Figure 5.6-2 shows the panel
cut-out.
482.60
465.00
1
7
7
.
0
0
1
0
1
.
6
0
3
0
8

Figure 5.6-1 Dimensions
1
7
9
.
0
0
450.00
465.00
4-6.8
1
0
1
.
6
0

Figure 5.6-2 Panel cut-out

Note!
It is necessary to leave enough space top and bottom of the cut-out in the cubicle for heat
emission of the CZX-22G.
5.7 Electrical Installation
5.7.1 Grounding Guidelines
Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.
5 Installation
Date: 2011-04-12
All these influences can influence the operation of electronic apparatus.
On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.

Note!
All these precautions can only be effective if the station ground is of good quality.
5.7.2 Cubicle Grounding
The cubicle must be designed and fitted out such that the impedance for RF interference of the
ground path from the electronic device to the cubicle ground terminal is as low as possible.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.

Note!
If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it
forming a resonant circuit at certain frequencies that would amplify the transmission of
interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 5.7-1).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.

Note!
For metallic connections please observe the voltage difference of both materials according
to the electrochemical code.
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).
5 Installation
Date: 2011-04-12

Door or hinged
equipment frame
Cubicle ground
rail close to floor
Station
ground
Braided
copper strip
Conducting
connection

Figure 5.7-1 Cubicle grounding system
5.7.3 Making Electrical Connections
Always make sure established guidelines for this type of terminal is followed during installation.
When necessary use screened twisted-pair cables to minimize susceptibility. Otherwise, use any
kind of regular nonscreened tinned RK cable or equivalent.
When using screened cabling always use 360 full screen cable bushing to ensure screen
coupling. Ensure that all signals of the single circuit are in the same single cable. Avoid mixing
current and voltage measuring signals in the same cable. Also use separate cables for control and
measuring circuits.
1. Connecting the auxiliary power:
All plug-in modules of the device demand to introduce DC power supply. The DC power supply will
be connected to the input terminals of various plug-in modules after running in idle for some time.
2. Input/output signal connectors:
The input and output circuits will be connected with the terminal board generally, external circuit
will connect the relevant terminal board through dedicated cable.

6 Commissioning
Date: 2011-04-12
6 Commissioning
6.1 Overview
This device is fully numerical in their design, implementing all protection and non-protection
functions in software. The relay employ a high degree of self-checking and in the unlikely event of
a failure, will give an alarm. As a result of this, the commissioning test does not need to be as
extensive as with non-numeric electronic or electro-mechanical relays.
To commission numerical relays, it is only necessary to verify that the hardware is functioning
correctly and the application-specific software settings have been applied to the relay.
Before carrying out any work on the equipment, the user should be familiar with the contents of the
safety and technical data sections and the ratings on the equipments rating label.
6.2 Safety Instructions

Warning!
Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety rules can result in severe personal injury or property
damage.

Warning!
Only qualified personnel shall work on and around this equipment after becoming
thoroughly familiar with all warnings and safety notices of this manual as well as with the
applicable safety regulations.
Particular attention must be drawn to the following:
The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.
Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.
Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!)
The limit values stated in the technical data (2 Technical Data) must not be exceeded at all,
not even during testing and commissioning.

Warning!
6 Commissioning
Date: 2011-04-12
Primary test may only be carried out by qualified personnel, who are familiar with the
commissioning of protection system, the operation of the plant and safety rules and
regulations (switching, earthing, etc.)
6.3 Insulation Test (if required)
Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:
DC power supply
Output contacts
The insulation resistance should be greater than 100M at 500V.
Test method:
To unplug all the terminals sockets of this protective device, and do the Insulation resistance test
for each circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to the protection
6.4 Product Checks
These product checks cover all aspects of the relay which should be checked to ensure that it has
not been physically damaged prior to commissioning, is functioning correctly and all input quantity
measurements are within the stated tolerances.
6.4.1 General Description
The CZX series interposing relay set is fully numerical and the hardware is continuously monitored.
Commissioning tests can be kept to a minimum and need only include hardware tests and
conjunctive tests. The function tests are carried out according to users correlative regulations.
The following tests are necessary to ensure the normal operation of the equipment before it is first
put into service.
Hardware tests
These tests are performed for the following hardware to ensure that there is no hardware
defect. Defects of hardware circuits other than the following can be detected by
self-monitoring when the DC power is supplied.
Binary input circuits and output circuits test
Function tests
Conjunctive tests
6 Commissioning
Date: 2011-04-12
The tests are performed after the relay is connected with the primary equipment and other
external equipment.
On load test.
6.4.2 Visual Inspection
After unpacking the product, check for any damage to the relay case. If there is any damage, the
internal module might also have been affected, contact the vendor. Following items listed is
necessary.
Protection panel
Carefully examine the protection panel, protection equipment inside and other parts inside to
see that no physical damage has occurred since installation.
The rated information of other auxiliary protections should be checked to ensure it is correct
for the particular installation.
Panel wiring
Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.
Carefully examine the wiring to see that they are no connection failure exists.
Label
Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
Equipment plug-in modules
Check each plug-in module of the equipments on the panel to make sure that they are well
installed into the equipment without any screw loosened.
Earthing cable
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
Switch, keypad, isolator binary inputs and push button
Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.
6.4.3 Check the Jumpers
In general, the jumpers of the relay have been set correctly before sent to user. While, checking
the jumpers is a good habit before the relay is brought to service. Setting method of the jumpers is
explained in section 4.5 in detail.
6 Commissioning
Date: 2011-04-12
6.4.4 External Wiring
Check that the external wiring is correct to the relevant relay diagram and scheme diagram.
Ensure as far as practical that phasing/phase rotation appears to be as expected.
Check the wiring against the schematic diagram for the installation to ensure compliance with the
customers normal practice.
6.4.5 Auxiliary Supply
The relay can be operated from either 110/125Vdc or 220/250Vdc auxiliary supply depending on
the relays nominal supply rating. The incoming voltage must be within the operating range
specified in the following table, before energizing the relay, measure the auxiliary supply to ensure
it within the operating range.
Rated Voltage 110/125Vdc 220/250Vdc
Variation 80% ~ 120% 80% ~ 120%
It should be noted that the relay can withstand an AC ripple of up to 15% of the rated voltage on
the DC auxiliary supply.

Warning!
Energize the relay only if the auxiliary supply is within the specified operating ranges.
6.5 Final Check
After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been
necessary to disconnect any of the external wiring from the protection in order to perform the
wiring verification tests, it should be ensured that all connections are replaced in accordance with
the relevant external connection or scheme diagram.
Ensure that the protection has been restored to service.
If the protection is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance should be zero. If a test block is installed, remove the test plug and replace
the cover so that the protection is put into service.
Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LEDs has been reset before leaving the protection.
7 Maintenance
Date: 2011-04-12
7 Maintenance
NR numerical relay is designed to require no special maintenance. All measurement and signal
processing circuit are fully solid state. All input modules are also fully solid state. The output relays
are hermetically sealed.
Since the device is almost completely self-monitored, from the measuring inputs to the output
relays, hardware and software defects are automatically detected and reported. The
self-monitoring ensures the high availability of the device and generally allows for a corrective
rather than preventive maintenance strategy. Therefore, maintenance checks in short intervals are
not required.
Operation of the device is automatically blocked when a hardware failure is detected. If a problem
is detected in the external measuring circuits, the device normally only provides alarm messages.
7.1 Routine Check
The device realizes complete self-check, so routine check can only involve some typical items
recommended by our company, otherwise, users can run their own check regulations.
When failures are found during routine check, please confirm them by the following contents:
Check or test whether the circuit is properly connected
Whether the module is in correct position and located accurately
Whether the voltage of DC power supply is correct
Test flow strictly conforms to the requirements of debugging outline or related general rules
7.2 Replace Failed Modules
If the failure is identified to be in the relay module and the user has spare modules, the user can
recover the protection by replacing the failed modules.
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name and hardware type-form as the
removed module.
The module name is indicated on the top front of the module.
Caution!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.
7 Maintenance
Date: 2011-04-12
Please refer to the following steps to replace a failed plug-in module
Switch off the DC power supply
Disconnect the trip outputs
Unscrew the screw of the front panel.
Open the front panel of the device
Replace the failed plug-in module by a new plug-in module
Warning!
Hazardous voltage can be present in the DC circuit just after switching off the DC power
supply. It takes approximately 30 seconds for the voltage to discharge.
Warning!
Units and modules may only be replaced while the supply is switched off and only by
appropriately trained and qualified personnel. Strictly observe the basic precautions to
guard against electrostatic discharge.
Warning!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.
7.3 Cleaning
Before cleaning the relay, ensure that all AC/DC supplies, current transformer connections are
isolated to prevent any chance of an electric shock whilst cleaning. Use a smooth cloth to clean
the front panel. Do not use abrasive material or detergent chemicals.
7.4 Storage
The spare relay or module should be stored in a dry and clean room. Based on IEC standard
60255-6 the storage temperature should be from -25
o
C to 70
o
C, but the temperature of from -10
o
C
to 40
o
C is recommended for long-term storage.
8 Decommissioning and Disposal
Date: 2011-04-12
8.1 Decommissioning
1. Switching off
To switch off the device, switch off the external miniature circuit breaker of the power supply.
2. Disconnecting Cables
Disconnect the cables in accordance with the rules and recommendations made by relational
department.

Danger!
Before disconnecting the power supply cables that connected with the DC module of the
protective device, make sure that the external miniature circuit breaker of the power supply
is switched off.

Danger!
Before disconnecting the cables that are used to connect analog input module with the
primary CTs and VTs, make sure that the circuit breaker for the primary CTs and VTs is
switched off.
3. Dismantling
The device rack may now be removed from the system cubicle, after which the cubicles may also
be removed.

Danger!
When the station is in operation, make sure that there is an adequate safety distance to live
parts, especially as dismantling is often performed by unskilled personnel.
8.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.

Note!
Strictly observe all local and national regulations when disposing of the device.
Date: 2011-04-12

9 Manual Version History
Date: 2011-04-12
9 Manual Version History
In the latest version of the instruction manual, several descriptions on existing features have been
modified.
Manual version and modification history records
Manual Version Software
Version
Date Description of change
Source New
R1.00 2011-04-12 Form the original manual.

CZX 22G

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Interposing Relay Set

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