1. 50 mm dia IP PIPELINE (Trenched) [ ] CRI Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill Trenching (average soil conditions), backfilling & reinstatement (non-finished surfaces) #VALUE! 1.43 #VALUE! Testing & commissioning [ ] CRI [ ] CRI Traffic management #VALUE! [ ] CRI As-builts #VALUE! [ ] CRI Council charges, mains location, additional site visits #VALUE! #VALUE! Location of main [ ] CRI Additional site visits [ ] CRI Council charges [ ] CRI Subtotal per meter #VALUE! Rounded to [ ] CRI 2.2 Supply & install pipeline Supply & install steel pipe #VALUE! [ ] CRI Install steel bends, with joints #VALUE! [ ] CRI [ ] CRI T, with joints #VALUE! 185.00 Radiographic tests of joints #VALUE! [ ] CRI #VALUE! [ ] CRI #VALUE! #VALUE! Rounded to [ ] CRI 2.3 Restoration [ ] CRI 2.4 SIDSF factor allowance (12% of construction total) #VALUE! TOTAL COST #VALUE! TOTAL COST #VALUE! 20% Rounded to 99.00 m Installation length assumed Source data Escalation factor - based on excavation rate for 50mm MP, adjusted for trench depth of 1000mm (instead of 700mm deep) Calculated cost for trenching, adjusted down by 10% to account for no increase in surface reinstatement, unchanged set-up cost Powerco - Spreadsheet titled "IP Main Steel Unit cost open cut v1.3.xls". (Powerco price provided for 1000 m installation) - 50 mm IP sheet, items 1.7, 1.8 & 1.9 each (2 allowed) each (8 allowed) each Supply & install steel pipe - Powerco rate, from spreadsheet titled "IP Main Steel Unit Cost Open cut v1.3.xls" (sheet for 50mm IP pipe), item 1.2. Rate based on Rawlinson's (2004). Powerco assumptions w.r.t. installation costs are considered liberal, unit rate reduced by 5%. Powerco unit price, as per spreadsheet "Main PE unit cost Trenchless SES v1.3.xls", (50mm IP sheet), item 1.3 Number of bends required (for assumed installation). Based on Powerco figure for 1000m pipe, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", item 1.3 (sheet for 50 mm IP pipe) Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (50mm IP sheet), item 1.4. 1 Unit assumed Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (50mm IP sheet), item 1.5 Allowance for site trips of test crew Number of joints to be tested, based on 6m pipe lengths, plus 1 joint per bend Adjusted downward for consistency with 80mm and 100mm pipe supply & install prices and size increments Same as figure for MP trenched installation Powerco - Siemens Field Services Contract (FAS- 002 : Price Schedule 2002, items 6.53 to 6.56). Item 6.5 however already includes commissioning. Powerco rate : 12% on-cost on SES rates; Australian average 15% Before applying scale factor Scale factor 1. 80 mm dia IP PIPELINE (Trenched) 2,000 Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill [ ] CRI 2.2 Supply & install pipeline Supply & install steel pipe [ ] CRI [ ] CRI Install steel bends, with joints #VALUE! [ ] CRI [ ] CRI T, with joints #VALUE! [ ] CRI Radiographic tests of joints #VALUE! [ ] CRI #VALUE! [ ] CRI #VALUE! #VALUE! Rounded to [ ] CRI 2.3 Restoration [ ] CRI 2.4 SIDSF factor allowance (12% of construction total) #VALUE! TOTAL COST #VALUE! TOTAL COST #VALUE! 20% Rounded to 130.00 m Installation length assumed Source data Interpolated between price for 50mm and 100mm pipe-sizes. Supply & install steel pipe - Powerco rate, from spreadsheet titled "IP Main Steel Unit Cost Open cut v1.3.xls" (sheet for 80mm IP pipe), item 1.2. Rate based on Rawlinson's (2004). Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (80mm IP sheet), item 1.3 Number of bends required (for assumed installation). Based on Powerco figure for 1000m pipe, as per spreadsheet "Main PE unit cost Trenchless SES v1.3.xls", item 1.3 (sheet for 80 mm IP pipe) Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (80mm IP sheet), item 1.4. 1 Unit assumed Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (80mm IP sheet), item 1.5 Allowance for site trips of test crew Number of joints to be tested, based on 6m pipe lengths, plus 1 joint per bend Same as figure for MP trenched installation Powerco rate : 12% on-cost on SES rates; Australian average 15% Before applying scale factor Scale factor 1. 100 mm dia IP PIPELINE (Trenched) 2,000 Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill Trenching (average soil conditions), backfilling & reinstatement (non-finished surfaces) #VALUE! 1.43 #VALUE! Testing & commissioning - [ ] CRI Traffic management #VALUE! [ ] CRI As-builts #VALUE! [ ] CRI Council charges, mains location, additional site visits #VALUE! #VALUE! Location of main [ ] CRI Additional site visits [ ] CRI Council charges [ ] CRI Subtotal per meter #VALUE! Rounded to [ ] CRI 2.2 Supply & install pipeline Supply & install steel pipe [ ] CRI [ ] CRI Install steel bends, with joints #VALUE! [ ] CRI [ ] CRI T, with joints #VALUE! [ ] CRI Radiographic tests of joints #VALUE! [ ] CRI #VALUE! [ ] CRI #VALUE! #VALUE! Rounded to [ ] CRI 2.3 Restoration [ ] CRI 2.4 SIDSF factor allowance (12% of construction total) #VALUE! TOTAL COST #VALUE! TOTAL COST #VALUE! 20% Rounded to 152.00 m Installation length assumed Source data Escalation factor - based on excavation rate for 100mm MP, but adjusted for trench depth of 1000mm (instead of 700mm deep) Calculated cost for trenching, adjusted down by 2.5% to account for no increase in surface reinstatement, unchanged set-up cost. (Lower discount than for smaller sizes allows for reduced impact of setup costs on larger trench.) Powerco - Spreadsheet titled "IP Main Steel Unit cost open cut v1.3.xls". (Powerco price provided for 1000 m installation) - 100 mm IP sheet, items 1.7, 1.8 & 1.9 each (2 allowed) each (8 allowed) each Supply & install steel pipe - Powerco rate, from spreadsheet titled "IP Main Steel Unit Cost Open cut v1.3.xls" (sheet for 100mm IP pipe), item 1.2. Rate based on Rawlinson's (2004). Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (100mm IP sheet), item 1.3 Number of bends required (for assumed installation). Based on Powerco figure for 1000m pipe, as per spreadsheet "Main PE unit cost Trenchless SES v1.3.xls", item 1.3 (sheet for 100 mm IP pipe) Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (100mm IP sheet), item 1.4. 1 Unit assumed Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (100mm IP sheet), item 1.5 Allowance for site trips of test crew Number of joints to be tested, based on 6m pipe lengths, plus 1 joint per bend Adjusted upwards to be consistent with trend from smaller pipe-sizes Same as figure for MP trenched installation Powerco - Siemens Field Services Contract (FAS- 002 : Price Schedule 2002, items 6.53 to 6.56). Item 6.5 however already includes commissioning. Powerco rate : 12% on-cost on SES rates; Australian average 15% Before applying scale factor Scale factor 1. 150 mm dia IP PIPELINE (Trenched) 2,000 Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill Trenching (average soil conditions), backfilling & reinstatement (non-finished surfaces) #VALUE! 1.43 #VALUE! Testing & commissioning - [ ] CRI Traffic management #VALUE! [ ] CRI As-builts #VALUE! [ ] CRI Council charges, mains location, additional site visits #VALUE! #VALUE! Location of main [ ] CRI Additional site visits [ ] CRI Council charges [ ] CRI Subtotal per meter #VALUE! Rounded to [ ] CRI 2.2 Supply & install pipeline Supply & install steel pipe [ ] CRI [ ] CRI Install steel bends, with joints #VALUE! [ ] CRI [ ] CRI T, with joints #VALUE! [ ] CRI Radiographic tests of joints #VALUE! [ ] CRI #VALUE! [ ] CRI #VALUE! #VALUE! Rounded to [ ] CRI 2.3 Restoration [ ] CRI 2.4 SIDSF factor allowance (12% of construction total) #VALUE! TOTAL COST #VALUE! TOTAL COST #VALUE! 20% Rounded to 233.00 m Installation length assumed Source data Escalation factor - to adjust for trench depth of 1000mm (instead of 700mm deep) Calculated cost for 150mm MP trenching. Powerco - Spreadsheet titled "IP Main Steel Unit cost open cut v1.3.xls". (Powerco price provided for 1000 m installation) - 100 mm IP sheet, items 1.7, 1.8 & 1.9 each (2 allowed) each (8 allowed) each Adjusted to same rate as trench for 200mm pipe Supply & install steel pipe - Powerco rate, from spreadsheet titled "IP Main Steel Unit Cost Open cut v1.3.xls" (sheet for 150mm IP pipe), item 1.2. Rate based on Rawlinson's (2004). Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (150mm IP sheet), item 1.3 Number of bends required (for assumed installation). Based on Powerco figure for 1000m pipe, as per spreadsheet "Main PE unit cost Trenchless SES v1.3.xls", item 1.3 (sheet for 150 mm IP pipe) Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (150mm IP sheet), item 1.4. 1 Unit assumed Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (150mm IP sheet), item 1.5 Allowance for site trips of test crew Number of joints to be tested, based on 6m pipe lengths, plus 1 joint per bend Same as figure for MP trenched installation Powerco rate : 12% on-cost on SES rates; Australian average 15% Before applying scale factor Scale factor Powerco - Siemens Field Services Contract (FAS- 002 : Price Schedule 2002, items 6.53 to 6.56). Item 6.5 however already includes commissioning. 1. 200 mm dia IP PIPELINE (Trenched) 2,000 Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill Trenching (average soil conditions), backfilling & reinstatement (non-finished surfaces) #VALUE! 1.43 #VALUE! Testing & commissioning - [ ] CRI Traffic management #VALUE! [ ] CRI As-builts #VALUE! [ ] CRI Council charges, mains location, additional site visits #VALUE! #VALUE! Location of main [ ] CRI Additional site visits [ ] CRI Council charges [ ] CRI Subtotal per meter #VALUE! Rounded to [ ] CRI 2.2 Supply & install pipeline Supply & install steel pipe [ ] CRI [ ] CRI Install steel bends, with joints #VALUE! [ ] CRI [ ] CRI T, with joints #VALUE! [ ] CRI Radiographic tests of joints #VALUE! [ ] CRI #VALUE! [ ] CRI #VALUE! #VALUE! Rounded to [ ] CRI 2.3 Restoration [ ] CRI 2.4 SIDSF factor allowance (12% of construction total) #VALUE! TOTAL COST #VALUE! TOTAL COST #VALUE! 20% Rounded to 296.00 m Installation length assumed Source data Escalation factor - to adjust for trench depth of 1000mm (instead of 700mm deep) Calculated cost for 200mm MP trenching. Powerco - Spreadsheet titled "IP Main Steel Unit cost open cut v1.3.xls". (Powerco price provided for 1000 m installation) - 100 mm IP sheet, items 1.7, 1.8 & 1.9 each (2 allowed) each (8 allowed) each Supply & install steel pipe - Powerco rate, from spreadsheet titled "IP Main Steel Unit Cost Open cut v1.3.xls" (sheet for 200mm IP pipe), item 1.2. Rate based on Rawlinson's (2004). Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (200mm IP sheet), item 1.3 Number of bends required (for assumed installation). Based on Powerco figure for 1000m pipe, as per spreadsheet "Main PE unit cost Trenchless SES v1.3.xls", item 1.3 (sheet for 200 mm IP pipe) Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", 200mm IP sheet), item 1.4. 1 Unit assumed Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (200mm IP sheet), item 1.5 Allowance for site trips of test crew Number of joints to be tested, based on 6m pipe lengths, plus 1 joint per bend Same as figure for MP trenched installation Powerco rate : 12% on-cost on SES rates; Australian average 15% Before applying scale factor Scale factor Powerco - Siemens Field Services Contract (FAS- 002 : Price Schedule 2002, items 6.53 to 6.56). Item 6.5 however already includes commissioning. 1. 250 mm dia IP PIPELINE (Trenched) 2,000 Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill [ ] CRI 2.2 Supply & install pipeline Supply & install steel pipe [ ] CRI [ ] CRI Install steel bends, with joints #VALUE! [ ] CRI [ ] CRI T, with joints #VALUE! [ ] CRI Radiographic tests of joints #VALUE! [ ] CRI #VALUE! [ ] CRI #VALUE! #VALUE! Rounded to [ ] CRI 2.3 Restoration [ ] CRI 2.4 SIDSF factor allowance (12% of construction total) #VALUE! TOTAL COST #VALUE! TOTAL COST #VALUE! 20% Rounded to 358.00 m Installation length assumed Source data Same trench as for 200mm IP pipeline Supply & install steel pipe - Powerco rate, from spreadsheet titled "IP Main Steel Unit Cost Open cut v1.3.xls" (sheet for 250mm IP pipe), item 1.2. Rate based on Rawlinson's (2004). Price adjusted down, as proposed increment from 200mm size appears unreasonable. Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (250mm IP sheet), item 1.3 Number of bends required (for assumed installation). Based on Powerco figure for 1000m pipe, as per spreadsheet "Main PE unit cost Trenchless SES v1.3.xls", item 1.3 (sheet for 250 mm IP pipe) Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", 250mm IP sheet), item 1.4. 1 Unit assumed Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (250mm IP sheet), item 1.5 Allowance for site trips of test crew Number of joints to be tested, based on 6m pipe lengths, plus 1 joint per bend Same trench size as for 200 mm pipe Powerco rate : 12% on-cost on SES rates; Australian average 15% Before applying scale factor Scale factor 1. 300 mm dia IP PIPELINE (Trenched) 2,000 Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill Rounded to [ ] CRI #VALUE! 2.2 Supply & install pipeline Supply & install steel pipe [ ] CRI Install steel bends, with joints #VALUE! [ ] CRI [ ] CRI T, with joints #VALUE! [ ] CRI Radiographic tests of joints #VALUE! [ ] CRI #VALUE! [ ] CRI #VALUE! #VALUE! Rounded to [ ] CRI 2.3 Restoration [ ] CRI [ ] CRI 2.4 SIDSF factor allowance (12% of construction total) #VALUE! TOTAL COST #VALUE! TOTAL COST #VALUE! 20% Rounded to 421.00 m Installation length assumed Source data Based on 250 mm pipeline trench cost, but adapted for wider trench (800mm). Based on linear curve fitted to data points for other IP pipe sizes (calculated value $ [ ] CRI/m) Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (250mm IP sheet), item 1.3 Number of bends required (for assumed installation). Based on Powerco figure for 1000m pipe, as per spreadsheet "Main PE unit cost Trenchless SES v1.3.xls", item 1.3 (sheet for 250 mm IP pipe) Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", 250mm IP sheet), item 1.4. 1 Unit assumed Powerco unit price, as per spreadsheet "IP Main Steel Unit cost open cut v1.3.xls", (250mm IP sheet), item 1.5 Allowance for site trips of test crew Number of joints to be tested, based on 6m pipe lengths, plus 1 joint per bend Same as figure for 250 mm IP trenched installation Powerco rate : 12% on-cost on SES rates; Australian average 15% Before applying scale factor Scale factor Pipe size Suppply & install 50 #VALUE! 80 [ ] CRI 100 [ ] CRI 150 [ ] CRI 200 [ ] CRI 250 [ ] CRI 300 Linear trend [ ] CRI (for 300mm pipe) y = 0 - 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 0 50 100 150 200 200 250 300 1. 20 mm dia MP Service connection Assumed in standard soil conditions Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill #VALUE! 1.2 Supply & install pipeline [ ] CRI 1.3 Restoration #VALUE! 2.4 SIDSF factor allowance (6% of construction total) #VALUE! TOTAL COST #VALUE! TOTAL COST #VALUE! 20% Rounded to [ ] CRI 2. Mains connection, riser & valve Item Decription PBA Rate ($/m) Supporting figures POWERCO PRICING Connection to PE/cast iron main [ ] CRI Riser valve plus installation [ ] CRI Location of main [ ] CRI Testing & commissioning - Traffic management [ ] CRI As-builts [ ] CRI minus [ ] CRI - VECTOR PRICING [ ] CRI Testing & commissioning - Traffic management [ ] CRI As-builts [ ] CRI minus [ ] CRI - PBA Price, before scale factor [ ] CRI PBA price after scale factor #VALUE! 20% Rounded to [ ] CRI Assumed in standard soil conditions Source data Based on cost for 32mm MP pipeline, assuming standard ground conditions (60:40 split of trenchless:trenched) Downward interpolation of PE pipe prices, for 20mm connection Based on cost for 32mm MP pipe reinstatement, assuming standard ground conditions (60:40 split of trenchless:trenched) Reduced factor assumed for service installation, to reflect reduction in design, supervision, drawings & funds tied up in construction Before applying scale factor Scale factor Source data Powerco - Siemens Field Services Contract (FAS- 002 : Price Schedule 2002, rev 1 July), item 7.1 Powerco spreadsheet titled "Service PE Unit cost Trenchless SES v1.3.xls", items 1.2, 1.3 (25 nbpe sheet) Powerco spreadsheet titled "Service PE Unit cost Trenchless SES v1.3.xls", item 1.4(25 nbpe sheet) No allowance for council fees, as pricing methodology assumes large number of connections, making this fee negligible Assume new network construction - no hot connections required Powerco price Vector - Siemens Field Services Contract (FAS-002 : Price Schedule June 2003, rev 1C), item 7.11 (25mm). This is inclusive of material, mains location. Assume new network construction - no hot connections required Vector price Powerco - Siemens Field Services Contract (FAS- 002 : Price Schedule 2002, items 6.53 to 6.56). Item 6.6 however already includes commissioning. Vector - Siemens Field Services Contract (FAS-002 : Price Schedule 2002 (rev 1C, June 2003), items 6.53 to 6.56). Item 6.6 however already includes commissioning Based on higher of two estimates Scale factor 1. 32mm IP Service connection Assumed in standard soil conditions Item Decription PBA Rate ($/m) Supporting figures 1.1 Excavation & backfill [ ] CRI 1.2 Supply & install pipeline [ ] CRI 1.3 Restoration [ ] CRI 2.4 SIDSF factor allowance (6% of construction total) - TOTAL COST - TOTAL COST - 20% Rounded to 72.00 2. Mains connection, riser & valve Item Decription PBA Rate ($/m) Supporting figures POWERCO PRICING Connection to PE/cast iron main [ ] CRI Riser valve plus installation [ ] CRI Location of main [ ] CRI Bend & radiographic tests - Testing & commissioning #VALUE! Traffic management #VALUE! As-builts #VALUE! minus [ ] CRI #VALUE! VECTOR PRICING [ ] CRI Polyvalve [ ] CRI Testing & commissioning - Traffic management #VALUE! As-builts #VALUE! minus [ ] CRI #VALUE! PBA Price, before scale factor [ ] CRI PBA price after scale factor #VALUE! 20% Rounded to 1,040.00 Assumed in standard soil conditions Source data Based on cost for 32mm MP pipeline, open trenching Downward interpolation of steel pipe prices, for 32mm connection, includes bends, radiographic tests, etc Based on cost for 32mm MP pipe reinstatement, assuming standard ground conditions (60:40 split of trenchless:trenched) Reduced factor assumed for service installation, to reflect reduction in design, supervision, drawings & funds tied up in construction Before applying scale factor Scale factor Source data Powerco - Siemens Field Services Contract (FAS- 002 : Price Schedule 2002, rev 1 July), item 7.2 Powerco spreadsheet titled "IP Service steel Unit cost Trenchless SES v1.3.xls", items 1.2, 1.3 (32 nb sheet) Powerco spreadsheet titled "Service PE Unit cost open cut Tenix (PES) v1.3.xls", item 1.6 to 1.9 (32 nb sheet) Included in supply & install cost No allowance for council fees, as pricing methodology assumes large number of connections, making this fee negligible Assume new network construction - no hot connections required Powerco price Vector - Siemens Field Services Contract (FAS-002 : Price Schedule June 2003, rev 1C), item 7.14 . This includes material, mains location. Vector - Siemens Field Services Contract (FAS-002 : Price Schedule June 2003, rev 1C), item 7.26 . Assume new network construction - no hot connections required Powerco - Siemens Field Services Contract (FAS- 002 : Price Schedule 2002, items 6.53 to 6.56). Item 6.6 however already includes commissioning. Vector - Siemens Field Services Contract (FAS-002 : Price Schedule 2002 (rev 1C, June 2003), items 6.53 to 6.56). Item 6.6 however already includes Vector price [ ] CRI Scale factor METERS Item Decription PBA Rate ($/m) Supporting figures 1.1 0-10 Cubic meters/hour [ ] CRI 1.2 10-25 Cubic meters/hour #VALUE! [ ] CRI 1.3 25-60 Cubic meters/hour #VALUE! [ ] CRI Source data Canberra DORC valuation, 1999 Powerco meter set replacement cost, adapted for scale factor Powerco meter set replacement cost, adapted for scale factor