Installation & Operation Manual: Intuitive Reliable Efficient

To avoid product damage, personal injury, or even
possible death, carefully read, understand, and

follow all the instructions in the Installation and
the Operation manuals before installing this
product. Improper installation, adjustment, alteration, or
maintenance can cause injury, loss of life, and/or property
damage. This water heater should be installed and serviced
by a qualied technician. The lack of proper service can
result in a dangerous condition.
This manual contains safety information, installation instructions,
and maintenance procedures. It must be left with the homeowner
or placed near the water heater in a noncombustible place. The
homeowner should retain this manual for future reference.
Due to Hubbells policy of continuous product
improvement and technology, the design and/or technical
specihcations are subject to change without notice.
Serial Number: ___________________________________
Date of Installation: ___ / ___ / ______
WATER HEATERS SINCE 1920
I NSTALLATI ON &
OPERATI ON MANUAL
Hubbell Model
GX200 / GX200P
GX250 / G250P
I nt ui t i ve Rel i abl e Ef f i c i ent
WARNING
If the information in these instructions is not followed
exactly, a fire or explosion could result causing
property damage, personal injury, or death.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbors phone. Follow the gas suppliers
instructions.
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by
a qualified installer, service agency, or the gas
supplier.
Ne pas entreposer ni utiliser dessence ou
ni dautres vapeurs ou liquides inflammables
proximit de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ
Ne pas tenter dallumer dappareil.
Ne touchez aucun interrupteur; ne pas vous
servir des tlphones se trouvant dans
le btiment.
Appelez immdiatement votre fournisseur de gaz
depuis un voisin. Suivez les instructions
du fournisseur.
Si vous ne pouvez rejoindre le fournisseur,
appelez le service des incendies.
Linstallation et lentretien doivent tre assurs
par un installateur ou un service dentretien
qualifi ou par le fournisseur de gaz.
AVERTISSEMENT
Assurez-vous de bien suivre les instructions donnes
dans cette notice pour rduire au minimum le
risque dincendie ou dexplosion ou pour viter tout
dommage matriel, toute blessure ou la mort.
Energy Star and SQAQMD Certihed 2012 Low NOx
on Models GX200 / GX200P
3
TABLE OF CONTENTS
Table of Contents
TABLE OF CONTENTS. . . . . . . . . . . . . . . . . . . . . 3
ITEMS SHIPPED WITH WATER HEATER . . . . . . 4
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Icon Nomenclature. . . . . . . . . . . . . . . . . . . . . . 6
Personal Protection . . . . . . . . . . . . . . . . . . . . . . . . . 6
Prohibited Actions. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hazard Avoidance . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation and Installation Warnings . . . . . . . . . . . . . . 6
TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . 10
SPECIFICATIONS (NOMENCLATURE) . . . . . . . 12
DIMENSIONAL SPECIFICATIONS . . . . . . . . . . . 13
QUICK REFERENCE INSTALLATION GUIDE . . 14
PREPARATION BEFORE INSTALLATION. . . . . 16
Selecting an Installation Site . . . . . . . . . . . . . . . . . . . 16
High Elevation Installations . . . . . . . . . . . . . . . . . . 17
Water Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WALL MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting Block Installation Method. . . . . . . . . . . . . . 19
Plywood Installation Method . . . . . . . . . . . . . . . . . . . 19
GAS CONNECTION. . . . . . . . . . . . . . . . . . . . . . . 20
GAS PIPE SIZING TABLES . . . . . . . . . . . . . . . . 21
Gas Pipe Sizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Natural Gas Pipe Sizing. . . . . . . . . . . . . . . . . . . . . 21
LP Gas Pipe Sizing . . . . . . . . . . . . . . . . . . . . . . . . 21
COMBUSTION (FRESH) AIR INLET EXHAUST
OUTLET CONNECTIONS . . . . . . . . . . . . . . . . . . 22
VENTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Combustion (All) Air From the Outdoors . . . . . . . . 24
Outdoor Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Two Openings or Ducts. . . . . . . . . . . . . . . . . . . . 24
Size of Openings. . . . . . . . . . . . . . . . . . . . . . . . . 24
Attic Combustion Air . . . . . . . . . . . . . . . . . . . . . . 24
Under-oor Combustion Air. . . . . . . . . . . . . . . . . 24
Opening Requirements . . . . . . . . . . . . . . . . . . . . 24
Combustion (All) Air From Inside the Building . . . . 26
Required Volume. . . . . . . . . . . . . . . . . . . . . . . . . 26
Conned Space. . . . . . . . . . . . . . . . . . . . . . . . . . 26
Unusually Tight Construction . . . . . . . . . . . . . . . 26
Power Vent Installation Examples . . . . . . . . . . . . . 26
INSTAL HOT WATER LINES. . . . . . . . . . . . . . . . 27
INSTAL COLD WATER LINES . . . . . . . . . . . . . . 28
INSTALL CONDENSATE DRAIN . . . . . . . . . . . . 29
CONNECT ELECTRICAL POWER / INITIAL
STARTUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
MULTIPLE UNITS . . . . . . . . . . . . . . . . . . . . . . . . 31
MEASURING GAS PRESSURE . . . . . . . . . . . . . 36
PROPANE (LPG) CONVERSION . . . . . . . . . . . . 37
ADJUSTING THE CO
2
LEVEL. . . . . . . . . . . . . . . 39
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Display Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Setting the Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Adjusting the Water Temperature . . . . . . . . . . . . . . . 44
Customer Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Domestic Heating Mode. . . . . . . . . . . . . . . . . . . . . 45
Programming ON/OFF Run Times. . . . . . . . . . . . . 45
WATER HEATER PROGRAMMING SECTION. . 45
Recirculation Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Cascading (Daisy Chain). . . . . . . . . . . . . . . . . . . . . . 47
Technician Screens . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Pressure Booster (pump models only . . . . . . . . . . 48
Fast Start Selection . . . . . . . . . . . . . . . . . . . . . . . . 48
Flow Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Blower Ramp Selection . . . . . . . . . . . . . . . . . . . . . 49
Flow Control Selection . . . . . . . . . . . . . . . . . . . . . . 50
Fuel Type Selection . . . . . . . . . . . . . . . . . . . . . . . . 50
Blower Override . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Diagnostic Code and Error Log Selection . . . . . . . 51
Diagnostic Code and Error Log Selection . . . . . . . 52
Adjusting CO
2
Levels Selection . . . . . . . . . . . . . . . 52
Commercial Heating Selection. . . . . . . . . . . . . . . . 52
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . 53
Cleaning the Inlet Water Y-Strainer . . . . . . . . . . . . . . 54
Draining the Water Heater. . . . . . . . . . . . . . . . . . . . . 54
Filling the Water Heater. . . . . . . . . . . . . . . . . . . . . . . 55
TROUBLESHOOTING CHART . . . . . . . . . . . . . . 55
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . 57
COMMERCIAL OPTIONS . . . . . . . . . . . . . . . . . . 58
Commercial Option #1 . . . . . . . . . . . . . . . . . . . . . . 59
OPERATIONAL DIAGRAM . . . . . . . . . . . . . . . . . 59
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Effective Start Date . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Heat Exchanger Coil . . . . . . . . . . . . . . . . . . . . . . . . . 61
All other Parts and Components . . . . . . . . . . . . . . . . 61
Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Shipping Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Denition of Potable Water . . . . . . . . . . . . . . . . . . . . 61
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Not Covered by this Warranty . . . . . . . . . . . . . . . . . . 62
Warranty Limitations . . . . . . . . . . . . . . . . . . . . . . . . . 62
How to Make a Claim . . . . . . . . . . . . . . . . . . . . . . . . 62
Requirements for the State of Massachusetts . . . . . 63
Notice Before Installation . . . . . . . . . . . . . . . . . . . . 63
NOTES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4
The following items are shipped with the water heater;
upper mounting bracket (1), condensate hose (2),
Operators manual (3), communication cable (4), O-rings
(5), and tee fitting (6).
ITEMS SHIPPED WITH WATER HEATER
IMPORTANT
Condensate drain hose(2) has zip ties to keep
loop. Do not undo or cut these zip ties
5
WARNING
Hubbell cannot anticipate every circumstance that might
involve a potential hazard and our warnings are, therefore, not
all-inclusive. Proper installation, operation, and service is your
responsibility.
You must be satisfied that the operation and settings of the
water heater are safe for you and for others.
To avoid product damage, personal injury, or even
possible death, carefully read, understand, and
follow all the instructions in the Installation and
Operation manual and on the water heater before
installation, operation, or service.
IGT-LBL-0001-01
Pour viter un dommage au produit, une blessure personnelle
ou mme la mort, lire avec soin, comprendre et suivre toutes
les instructions dans le manuel d'installation et de fonction-
nement et sur le chauffe-eau avant l'installation, le fonction-
nement ou l'entretien.
Hubbell ne peut pas prvoir toutes les circonstances qui
pourraient impliquer un danger potentiel et par consquent,
nos avertissements ne comprennent pas tout. L'installation, le
fonctionnement et l'entretien correct sont votre
responsabilit.
Vous devez tre certain que le fonctionnement et les rglages
du chauffe-eau sont scuritaires pour vous et pour les autres.
Safety Alert Symbols
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey
all safety messages that follow this symbol to
avoid possible injury or death.
This manual contains DANGERS, SAFETY
INSTRUCTIONS, CAUTIONS, IMPORTANT NOTICES,
and NOTES which must be followed to prevent the
possibility of improper service, damage to the equipment,
personal injury, or death. The following key words call the
readers attention to potential hazards.
Hazards are identied by the Safety Alert Symbol
and followed by a signal word such as DANGER,
WARNING, or CAUTION.
DANGER
Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury. This signal word is limited to
the most extreme situations.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
NOTICE
Indicates that equipment or property damage can result if
instructions are not followed.
SAFETY
INSTRUCTIONS
Safety instructions (or equivalent) signs indicate specific safety-
related instructions or procedures.
NOTE: Contains additional information important
to a procedure.
SAFETY
IMPORTANT
Indicates that equipment or property damage can
result if instructions are not followed.
NOTE: Provides additional information that is
helpful for installation or operation of the water
heater.

6
Safety Icon Nomenclature
Icons signal a type of hazard and warn of personal
protection issues, prohibited actions, and hazard
avoidance.
Personal Protection
Read the manual
Eye protection
High water temperature
Fill water tank before connecting to electrical
power
Disconnect power
Connect power
Close gas valve
Open gas valve
5
Wait ve minutes
Use two people when lifting heavy objects
Prohibited Actions
No open ame
Use proper tools
Do not use if submerged under water
No liquid around electrical component
Hazard Avoidance
Disconnect power electrical hazard
Electrocution or shock hazard
Hot liquid, burn hazard
Hot surface
Lifting hazard
Pressurized liquid
Safety alert symbol
Slipping injury
Tripping injury
Fire hazard
Explosion hazard
Provide proper ventilation
Operation and Installation Warnings
To avoid serious injury or death, read, understand and
follow all the precautions listed here.
DANGER
Vapors from flammable liquids will explode and can
cause a fire, resulting in personal injury or death. The
water heater has a burner that can come on at any
time and ignite vapors. DO NOT use or store flammable
liquids around the water heater.
Improper venting can cause a build-up of carbon monoxide.
Breathing carbon monoxide can result in brain damage or
death. DO NOT operate the water heater unless it is properly
vented to the outside and has an adequate fresh air supply
for safe operation. Inspect the exterior exhaust gas outlet port and
fresh air inlet port on a regular basis to ensure they are functioning
properly.
A concentration of carbon monoxide as small as 0.04% (400
parts per million) in the air can be fatal. When making high
fire or low fire adjustments, CO levels must be monitored
using a flue gas analyzer such that a CO level of no more
than 400 ppm is exceeded at any time during operation.
Adjusting the low fire offset or the main flow restrictor in
small increments can result in a significant increase in CO
concentration. To avoid serious injury or death, DO NOT
make any adjustments to the gas valve without monitoring
the exhaust gases with a fully functional and calibrated flue gas
analyzer.
WARNING
The Hubbell water heater must be installed by a licensed plumber,
licensed gas fitter, and/or professional service technician. Improper
installation and/or operation can cause a potentially hazardous
situation, which, if not avoided, could result in serious injury or
death, and will void the warranty.
Proper care is your responsibility. Carefully read and
understand the Operation Information in this manual before
operating the Hubbell water heater.
Make sure you know the location of the gas shut-off valve
and how to operate it. Immediately close the gas shut-off
valve if the water heater is subjected to fire, overheating,
flood, physical damage, or any other damaging condition that
might affect the operation of the unit. Have the water heater checked
by a qualified technician before resuming operation.
SAFETY
7
WARNING
Do not power up the unit unless the gas and water supply
valves are fully opened. Make sure the fresh air intake port
and exhaust gas port are open and functional.
DO NOT attempt to install, service, or repair this water heater
yourself. There are no serviceable parts which can be
changed by the owner. Contact a qualified technician if your
water heater needs repair or maintenance. Ask your gas
supplier for a list of qualified service providers.
Keep the area around the water heater clean and free of all
materials that can burn. DO NOT store or place gasoline, oils,
spray paint, or other flammable products near the water heater.
DO NOT use spray paint, hair spray, or any other flammable
spray near the water heater or near the exterior fresh air inlet
port. DO NOT place any items in or around the exterior
exhaust gas outlet port and/or fresh air inlet port that could
restrict or block the flow in or out of the vent system.
DO NOT store or place newspapers, laundry, or other
combustible items near the water heater or the exterior
exhaust gas outlet and/or fresh air inlet port.
The owner should inspect the system monthly for damage,
water stains, signs of rust, corrosion, and exhaust vent and
air intake blockage. If inspection of the unit shows signs of
damage, the water heater should be shut off until the problem
is repaired by a qualified technician.
DO NOT allow children to operate this unit. DO NOT use this
unit if it does not appear to be operating correctly.
A qualified technician should service and inspect the water
heater annually.
The water heater temperature is factory set to 120F (49C).
To avoid scalding, always check the temperature of the hot
water before bathing, showering, washing, etc. DO NOT
adjust the water temperature while the Hubbell water heater
is being used by other persons.
Do not use the water heater if any part has
been under water. Immediately call a qualified service
technician and have the unit inspected. Replace any
components that have been under water.
The Hubbell water heater is equipped with a three prong plug. It
should only be plugged directly into a properly grounded three
prong receptacle. DO NOT remove the ground prong from the plug.
DO NOT alter or modify the water heater or water heater controls.
This can be dangerous and will void the warranty.
SAFETY
IMPORTANT
8
Always read and follow all warnings on water heater safety
decals and in the manual. If the Installation and Operation manual
is missing, go to our website at: www.hubbellheaters.com or
contact Hubbell (203-378-2659) for a replacement.
Use this water heater at your own risk. The outlet
temperature of the Hubbell water heater is factory
preset to 120F (49C). The temperature can only be
changed by using the control panel on the front of the
water heater.
Do not store or use gasoline or other
f ammable vapors and liquids in the
vicinity of this or any other appliance.
Flammable vapors can ignite and
cause serious damage or injury.
This water heater is factory preset for NATURAL GAS.
For propane conversion, refer to the manual.
Connecting the water heater to any other gas supply can result
in property damage, serious injury, and even death.
Suitable for water (potable) heating and
space heating. The water heater MUST NOT be
connected to any heating system or components previously
used with a nonpotable water heating appliance.
Do not use toxic chemicals, such as used for boiler
treatment, in potable water space heating systems.
This appliance must be installed in accordance with
local codes or, in the absence of local codes, the
National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the
CSA B149.1, Natural Gas and Propane Installation Code.
Pressure Relief Valve
A pressure relief valve complying with the Standard for
Relief Valves for Hot Water Supply Systems, ANSI Z21.22
or CAN1-4.4 Temperature, Pressure, Temperature and Pressure
Relief Valves and Vacuum Relief Valves must be installed in a
proper outlet port of water heater at the time of installation
according to local codes.
No valve is to be placed between the relief valve and the
water heater.
The discharge from the temperature/pressure relief valve
should be directed to the ground or into a drain system
which will prevent a burn hazard or property damage. The
piping must not have a reducing coupling or other restriction
in the discharge line. The discharge line must be installed to
allow complete drainage of both the valve and line.
If the system requires water for space heating at
temperatures higher than required for other uses, a
mixing valve must be installed to temper the water for those
other uses in order to reduce scald hazard potential.
The pressure relief valve must not be removed or
plugged.
FOR YOUR SAFETY READ BEFORE OPERATING
OPERATING INSTRUCTIONS
TO TURN OFF GAS TO WATER HEATER
If you do not follow these instructions exactly, a f re or explosion
may result, causing property damage, personal injury, or loss of life.
A. This water heater does not have a pilot. It is
equipped with an ignition device which automatically
lights the burner. Do not try to light burner manually.
B. BEFORE OPERATING, smell all around the water
heater area for gas. Be sure to smell next to the
f oor because some gas is heavier than air and will
settle on the f oor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone
in your building.
Immediately call your gas supplier from a neighbors
phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the f re or police
department.
C. Use only your hand to turn manual gas shut-off valve.
Never use tools. If manual gas shut-off valve will not
turn by hand, dont try to repair it, call a qualif ed
service technician. Force or attempted repair may result in a
f re or explosion.
D. Do not use this water heater if any part has been under
water. Immediately call a qualif ed service technician
to inspect water heater and replace any part of control
system and any gas control which has been under water.
DANGER
DANGER
WARNING
1. Turn OFF electrical power to water heater.
2. Turn manual gas shut-off valve to OFF position.
Hot water temperature over 125F (52C) can
cause severe burns instantly or death from
scalding. Children, disabled, and elderly are at
the highest risk of being scalded. Do not leave
children or the inf rm unsupervised. Check
temperature of hot water before taking a shower
or bath. To control water temperature to a
particular faucet, temperature limiting valves can be installed
by your service professional.
If water heater is not operating, follow these instructions. This
appliance is equipped with an ignition device which automati-
cally lights the burner. Do not try to light the burner manually.
1.
2.
3.
4.
5.
5

6.
7.
8.
If water heater will not operate, follow instructions To Turn Off
Gas To Water Heater and call your service technician or gas
supplier.
STOP! Read the safety information above on this
label.
Never use water heater unless it is completely f lled
with water.
Turn OFF electrical power supply to the water heater.
Turn gas shut-off valve clockwise to OFF position.
Do not force.
Wait f ve (5) minutes to clear out any gas. If you then
smell gas, STOP! Follow step B above on this
label. If you dont smell gas, go to next step.
Turn manual gas shut-off valve to ON position.
Turn ON electrical power to unit.
Wait until default temperature (120) is displayed.
Set desired water temperature. Turn on hot water
faucet.
Phone: 203-378-2659
IGT-LBL-0002-01
SAFETY
Hubbell
www.hubbellheaters.com
SAFETY
Utiliser ce chauffe-eau vos propres risques. La temprature
de sortie du chauffe-eau Hubbell est rgle en usine 49 C
(120 F). La temprature peut tre modifie seulement en
utilisant le panneau de commande l'avant du chauffe-eau.
Ne pas entreposer ou utiliser de gazoline
ou autres vapeurs ou liquides
inflammables proximit de cet appareil
ou autre. Les vapeurs inflammables
peuvent s'enflammer et causer un
dommage srieux ou une blessure.
Vapeurs inflammables
Soupape de sur pr essi on
DANGER
AVERTISSEMENT
Hubbell
Tlphone: 203-378-2659
GT-LBL-0003-01
Toujours lire et suivre tous les avertissements sur les
dcalcomanies de scurit sur le chauffe-eau et dans le
manuel. Si le manuel d'installation et de fonctionnement
n'est pas disponible, visiter le www.hubbellheaters.com ou
contacter Hubbell (203) 378-2659 pour un remplacement.
Une temprature d'eau chaude de plus de 52 C
(125 F) peut causer des brlures svres instan-
tanment ou la mort par bouillantage. Les enfants,
les personnes handicapes et les personnes ges
sont les plus risque d'tre bouillantes. Ne pas
laisser les enfants ou les infirmes sans supervision.
Vrifier la temprature de l'eau chaude avant de
prendre une douche ou un bain. Des vannes rgulatrices de
temprature peuvent tre installes par votre professionnel
d'entretien afin de contrler la temprature de l'eau sur un robinet en
particulier.
Ce chauffe-eau est prrgl en usine pour le GAZ
NATUREL. Pour la conversion au propane, se rfrer au
manuel. Connecter le chauffe-au toute autre alimentation
en gaz peut causer un dommage la proprit, une blessure
srieuse et mme la mort.
Une soupape de surpression conforme la norme Relief
Valves for Hot Water Supply Systems, ANSI Z21.22 ou
CAN1-4.4 Temperature, Pressure, Temperature and
Pressure Relief Valves and Vacuum Relief Valves doit tre
installe dans le bon port de sortie du chauffe-eau au moment de
l'installation conformment aux codes locaux.
La dcharge de la soupape de temprature/surpression
devrait tre dirige vers le sol ou dans un systme de drain
qui empchera un risque de brlure ou un dommage la
proprit. La tuyauterie ne doit contenir aucun raccord rducteur
ou autre restriction dans la ligne de dcharge. La ligne de
dcharge doit tre installe afin de permettre un drainage complet
de la vanne et de la ligne.
Convient pour le chauffage de l'eau (potable) et le chauffage
des locaux. Le chauffe-eau NE DOIT PAS tre connect un
systme de chauffage ou des composants utiliss pour un
appareil de chauffage d'eau non potable.

Ne pas utiliser de produits chimiques toxiques, comme
ceux utiliss pour le traitement de chaudire, dans des
systmes de chauffage de locaux et d'eau potable.

Aucune vanne ne doit tre place entre la soupape de
surpression et le chauffe-eau.
La soupape de surpression ne doit pas tre retire ou
bouche.
Cet appareil doit tre install conformment aux codes
locaux, ou , en l'absence de codes locaux, selon le National
Fuel Gas Code, ANSI Z223.1/NFPA 54 ou le Code
d'installation du gaz naturel et du propane, CSA B149.1.
Si le systme exige de l'eau pour le chauffage de locaux
des tempratures plus leves que celles pour d'autres
usages, une vanne de mlange doit tre installe pour
temprer l'eau pour ces autres usages afin de rduire la possi-
bilit de blessure par bouillantage.
POUR VOTRE SCURI T, LI RE AVANT D' UTI LI SER
I NSTRUCTI ONS DE FONCTI ONNEMENT
POUR ARRTER L' ALI MENTATI ON
EN GAZ AU CHAUFFE-EAU
Si vous ne suivez pas ces instructions exactement, un incendie ou
une explosion pourrait rsulter causant des dommages la
proprit, une blessure personnelle ou une perte de vie.
A.
B.
QUE FAIRE SI VOUS SENTEZ DU GAZ
Ne pas essayer d'allumer aucun appareil
Ne toucher aucun interrupteur lectrique; n'utiliser aucun
tlphone dans votre difice.
Appeler immdiatement votre fournisseur de gaz partir du
tlphone d'un voisin. Suivre les instructions du fournisseur de gaz.
Si vous ne pouvez pas rejoindre votre fournisseur de gaz, appeler
le service d'incendie ou de police.
C.
D.
DANGER
1. METTRE HORS FONCTION l'alimentation lectrique au chauffe-eau.
2. Tourner la vanne d'arrt manuelle du gaz la position d'arrt (OFF).
1.
2.
3.
4.
5.
5
6.
7.
8.
Si le chauffe-eau ne fonctionne pas, suivre les instructions
Pour arrter l'alimentation en gaz au chauffe-eau et appeler
votre technicien d'entretien ou votre fournisseur de gaz.
ARRTEZ! Lire les renseignements de scurit
ci-dessus sur cette tiquette.
Ne jamais utiliser le chauffe-eau moins qu'il soit
entirement rempli d'eau.

METTRE HORS FONCTION l'alimentation lectrique au
chauffe-eau.
Tourner la vanne d'arrt manuelle du gaz dans le sens
des aiguilles d'une montre la position d'arrt (OFF).
Ne pas forcer.
Attendre cinq (5) minutes pour laisser le gaz s'vaporer.
Si vous sentez du gaz, ARRTEZ! Suivre l'tape B
ci-dessus sur cette tiquette. Si vous ne sentez pas de
gaz, passer l'tape suivante.

Tourner la vanne d'arrt manuelle du gaz la position
de fonctionnement (ON).
METTRE EN FONCTION l'alimentation lectrique
l'appareil
Attendre jusqu' ce que la temprature
par dfaut (120) soit affiche. Rgler la temprature
dsire pour l'eau. Ouvrir le robinet d'eau chaude.
Ce chauffe-eau n'a pas de pilote. Il est muni d'un
dispositif d'allumage qui allume automatiquement
le brleur. Ne pas essayer d'allumer le brleur
manuellement.
AVANT D'UTILISER, sentir tout autour du chauffe-eau
pour dtecter une odeur de gaz. S'assurer de sentir
prs du plancher parce que certains gaz sont plus
lourds que l'air et retombent sur le plancher.

Utiliser seulement votre main pour tourner la vanne
d'arrt manuelle du gaz. Ne jamais utiliser d'outils. Si la
vanne d'arrt manuelle du gaz ne peut pas tre tourne

la main, ne pas essayer de la rparer, appeler un
technicien d'entretien qualifi. Une rparation force ou tente
pourrait causer un incendie ou une explosion.
Ne pas utiliser ce chauffe-eau si une partie de celui-ci a
t sous l'eau. Appeler immdiatement un technicien
d'entretien qualifi pour inspecter le chauffe-eau et
remplacer toute partie du systme de commande et
toute commande de gaz qui a t sous l'eau.
Si le chauffe-eau ne fonctionne pas, suivre ces instructions. Cet
appareil est muni d'un dispositif d'allumage qui allume automatique-
ment le brleur. Ne pas essayer d'allumer le brleur manuellement.
10
GX200 GX200P GX250 GX250P
Type
Fuel
Minimum / Maximum Input (Btu/h)
Combustion Efficiency
Thermal Efficiency
Energy Factor
Dimensions H x W x D (inches)
8 9 0 9 8 9 0 9 ) s b l ( t h g i e W
Water Inlet / Outlet Connection
Gas Inlet Connection
Minmum Flow Rate
Ignition
Venting Type
Venting Materials
Max 3 Vent Length - Single Pipe / Power Vent
Max 3 Vent Length - Two pipe / Direct Vent
Max 2 Vent Length - Single Pipe / Power Vent
(2 not allowed at elevations above 4,000 ft)
Max 2 Vent Length - Two Pipe / Direct Vent (2
not allowed at elevations above 4,000 ft)
Common Venting
Safety
Water Pressure Min / Max (PSI)
NG/LP- Minimum Static Gas Pressure 1/2"
NG/LP- Minimum Static Gas Pressure 3/4"
NG/LP - Maximum Static Gas Pressure
Gas Pressure for Adjustments
Electrical
Power Consumption
Features GX200 GX200P GX250 GX250P
Recirculation / Tank Loading No-Pump Built-In Pump No-Pump Built-In Pump
Cascading
Heat Exchanger
Performance GX200 GX200P GX250 GX250P
Hot Water Capacity (35F Rise)
Domestic Mode Temp. Settings
Commercial Mode Temp. Settings
Warranty (with recirculation)
200 ft, deduct 5 ft per 90 elbow 130 ft, deduct 5 ft per 90 elbow
100 ft, deduct 5 ft per 90 elbow 65 ft, deduct 5 ft per 90 elbow
21 ft, deduct 5 ft per 90 elbow
N/A
5" (non-corrugated, black iron) 6" (non-corrugated, black iron)
100 185F
5.0
13.2
10.3
6.0
Note:
1
Due to Hubbell's Policy of continuous product improvements, design, and technical specifications are subject to change
2
Energy Star and Low NOx are applicable to GX200 and GX200P models.
8.4
Masterless, 10 units
Expandable, Stainless 316L
100 140F
25.9 x 17.5 x 14.2 (3.7 cu. ft)
3/4" NPT
3/4" NPT
2.5" (non-corrugated, black iron)
No minimum flow rate for "P" models / 0.6 GPM
Sch. 40 PVC, Sch. 40 CPVC, Polypropylene, Stainless Steel
Residential - Heat Exchanger coil - 15 years, Parts 5 years, Labor 1 year
Commercial - Heat Exchanger coil 6 years, Parts 5 years, Labor 1 year
10.8
14
Yes
26 ft, deduct 5 ft per 90 elbow
Flame Rod, Thermal Fuse, Overheat Prevention Device, Fan Speed Monitor, Flue
Temperature Monitor, Blocked Vent Detector, Water Leak Detector, Water Shut-Off
Valve, 2X10A Fuse, Dual Flame Sensing
98%
Direct Vent (2 pipe - intake & exhaust), Power vent (1 pipe - exhaust only)
Electronic Spark Ignition
A / N 3 9 . 0
% 2 9 % 4 9
Parameters
0 0 0 , 0 5 2 / 0 0 0 , 0 3 0 5 9 , 9 9 1 / 0 0 0 , 0 3
Models
Indoor, Wall hung, Fully Condensing
Preset for NG / LP Convertible
30 / 150
500W (Max 4.2 Amps), 8W (Standby)
8" for NG, 11" for LP
120V AC, 60 Hz
TECHNICAL SPECIFICATIONS
In order for the water heater to operate properly and
efficiently, the clearances specified in the table below are
required.
Required Mounting Clearances
Location From
Combustibles
From Non-
Combustibles
Service
Clearance
1
Top 6 (15.2 cm) 2 (50.8 cm) 12 (30.4 cm)
Back
2
5/8 (15.8 mm) 5/8 (15.8 mm) 5/8 (15.8 mm)
Sides 1 (25.4 mm) 1/2 (12.7 mm) 5/8 (15.8 mm)
Front 2 (5.1 cm) 2 (5.1 cm) 30 (76.2 cm)
Bottom 12 (30.4 cm) 12 (30.4 cm) 12 (30.4 cm)
1
Service clearances are suggested dimensions to allow for normal
service of the unit.
2
Installing (hanging) the unit with the included brackets automatically
sets this dimension.
CO
2
and CO Standards
Description CO
2
Range (%) Max. CO Level (ppm)
Natural Gas
High Fire 8.8% to 9.1% < 200 ppm
Low Fire 8.6% to 8.9% < 60 ppm
LP Gas
Top Connections
Description Specification
2
Gas Supply Inlet Connection 3/4 Male NPT
Cold Water Inlet Connection 3/4 Female NPT
Hot Water Outlet Connection 3/4 Female NPT
Exhaust Gas Vent 3 O.D. PVC Schedule 40
1
Fresh Air Intake 3 O.D. PVC Schedule 40
1
1
Requires a 3 to 2 reducer when using 2 venting pipe.
2
Using sizes other than specified can cause damage to the water
heater and will void the warranty.
Bottom Connections
Description Specification
1
Drain Connection 3/4 Female NPT
Condensate Drain Connection 3/4 Nipple (3/4 flex hose)
Power Supply 120V AC Power Cord
1
Using sizes other than specified can cause damage to the water
heater and will void the warranty.
TECHNICAL SPECIFICATIONS
Max Vent Length For Various Duct Sizes And
Number Of Units
Number
of Units
Venting
Type
Duct Size and Model
2 3 4 6 8
GX200(P) GX200(P) GX250(P) GX200(P) GX250(P) GX200(P) GX250(P) GX200(P) GX250(P)
1
1 pipe - PV 26 200 130 200 130
2 pipe - DV 21 100 65 100 65
2
1 pipe - PV 200 130
2 pipe - DV 100 65
3
1 pipe - PV 100 30 200 130
2 pipe - DV 50 30 100 65
4
1 pipe - PV 200 130
2 pipe - DV 100 65
5
1 pipe - PV 200 130
2 pipe - DV 100 65
6
1 pipe - PV 200 130
2 pipe - DV 100 65
7
1 pipe - PV 150 45
2 pipe - DV 75 45
8
1 pipe - PV 100 30 200 130
2 pipe - DV 50 30 100 65
9
1 pipe - PV 200 130
2 pipe - DV 100 65
10
1 pipe - PV 200 130
2 pipe - DV 100 65
PV = Power Vent
DV = Direct Vent
Note: Reduce the maximum equivalent length above by 5 feet per 90 elbow used and by 2 feet per 45 elbow.
Do not exceed the above set limits.
12
EXHAUST
INLET
CHECK
VALVE
CHECK
VALVE
HOT WATER
OUT
GAS LINE
TEMPERATURE
AND PRESSURE
VALVE
WATER HEATER
DRAIN VALVE
CONTROL
PANEL
CONDENSATE
DRAIN
GATE VALVE
COLD WATER
INLET
GAS LINE
WATER TRAP
COLD WATER
IN
CHECK
VALVE
GAS
LINE
HOT WATER
TO USAGE
POINT
STRAINER
HOT
WATER
STORAGE
TANK
IH-01
Typical installation of GX200P piped with storage tank.
DIP Switch Locations on Control Board
SW2
SW1 Propane
DIP Switch Settings (Rglages des commutateurs DIP)
Cascade Termination OFF
(Terminaison en cascade OFF)
Natural Gas
(Gaz naturel)
Cascade Termination ON
(Terminaison en cascade ON)
SPECIFICATIONS (NOMENCLATURE)
13
Selecting a Location
I
H
-
7
9
3
6
1

,
3
[
1
4

1
/
4
]
3
5
,
3
6
[
1

3
/
8
]
T
o
p

V
i
e
w
B
o
t
t
o
m

V
i
e
w
F
r
o
n
t

V
i
e
w
L
/
H

S
i
d
e

V
i
e
w
4
4
2
,
6
[
1
7

7
/
1
6
]
R
i
g
h
t
S
i
d
e
L
e
f
t
S
i
d
e
1
5
5
,
4
[
6

1
/
8
]
6
8
,
8
6
[
2

3
/
4
]
M
o
u
n
t
i
n
g
W
a
l
l

S
u
r
f
a
c
e
3
4
7
,
3
[
1
3

1
1
/
1
6
]
1
4
[
9
/
1
6
]
6
4
,
6
[
2

9
/
1
6
]
1
0
2
,
4
[
4

1
/
8
]
1
8
5
,
1
[
7

5
/
1
6
]
H
o
t

W
a
t
e
r
O
u
t
3
/
4

N
P
T
G
a
s

I
n
l
e
t
3
/
4

N
P
T
E
x
h
a
u
s
t

P
o
r
t
3

P
V
C
5
9
,
1
1
[
2

5
/
1
6
]
5
7
,
7
9
[
2

1
/
4
]
1
9
8
,
7
[
7

2
5
/
3
2
]
D
r
a
i
n

P
o
r
t
/
P
R
V
3
/
4
-
N
P
T
P
o
w
e
r

C
o
r
d
C
o
n
d
e
n
s
a
t
e

D
r
a
i
n
1
0
7
,
1
[
4

7
/
3
2
]
5
9
,
9
4
[
2

3
/
8
]
DIMENSIONAL SPECIFICATIONS
14
The quick reference illustrations show the installation
of two GX200P water heaters connected together
with a storage tank. Installation of a single unit or
up to five units is basically the same. When
installing multiple units, refer to the Multiple Units
section for additional information.
1. Select a location. Note that the piping can be
congured to enter or exit the unit from either the left or
right side, as viewed from the front.
2. Mount the water heater(s) to the wall.
a. Attach two 2x4 mounting blocks (at least 23 for a
single unit or 46 long for two units) to the wall. The
uppermost mounting boards should be at the
desired height for the top of the unit.
IH-80
b. Attach a second mounting block 14 (center to
center) below the upper mounting block.
c. Attach metal mounting bracket(s) to the upper
mounting block approximately 3 on either side
of the center and 1/2 down from the top of the
mounting block.
d. Adjust and tigthen the bottom bracket to the units so
that the unit to hangs vertically on the wall.
e. Hang the unit on the mounting bracket. If multiple
units are installed, the spacing between the units
should be approximately 6.
IH-81
3. Install the gas lines, as shown in the illustration.
IH-82
a. Temporarily place a short section of 3 schedule
40 PVC pipe on one of the air inlets in order to
judge clearance allowances as the gas piping is
assembled.
b. Due to limited wall clearance, connect the union as
your nal step of gas piping.
c. Check for gas leaks at this point in the assembly
process.
QUICK REFERENCE INSTALLATION GUIDE
15
4. Install the combustion air inlet and ue gas outlet PVC
piping.
Note: The inlet and outlet pipes from the unit are
3 diameter while the header piping is 4 diameter,
as shown in the illustration. The larger header
piping is required whenever multiple units are
installed.
IH-83
5. Install and connect the hot water lines. If an optional
hot water storage tank is required, connect the hot
water lines to this tank. If required, install a pressure
relief valve or a temperature and pressure relief valve.
IH-84
6. Install and connect the cold water lines.
IH-85
7. Connect and route the condensate trap and drain line
to an appropriate discharge site or drain.
8. Verify gas pressure.
9. Connect the 120 Volt power supply.
IH-85a
10. Test re the unit by opening all hot water faucets.
Water Connections QUICK REFERENCE INSTALLATION GUIDE
3" 3" 3" 3"
4"
4"
16
Selecting an Installation Site
1. Select an interior location for the installation. Each
installation is unique; therefore, take the time to nd the
best location for the water heater.
a. Install the water heater near locations that use hot
water, such as bathroom, kitchen, or laundry room
faucets.
b. Select a location that minimizes the length of the
water pipe.
c. If the distances are long or if the faucet or appliance
requires instant hot water, we recommend running
a recirculation line back to the water heater from the
furthest xture. Insulate the hot water supply and
recirculation lines.
IMPORTANT
When installing this water heater, follow all local
building codes and the current edition of the National
Fuel Gas Code (ANSI Z223.1/NFPA 54) in the USA or
National Gas and Propane Installation Code (CAN/CGA
B149.1) in Canada, when installing this product.
d. Select a location away from foot trafc and away
from areas where dust, debris, chemical agents, or
other combustible materials could accumulate.
e. Allow sufcient space for service and maintenance
access to all gas, water, and drain connections.
f. Make sure the location meets all building code
requirements.
g. Make sure the wall surface the water heater is
mounted onto will support the weight of the unit.
SAFETY
INSTRUCTIONS
The Hubbell .. 200 and GX250 water heaters weigh 90 lbs. The
GX200P and GX250P weigh 98 lbs.
2. Minimize the distance that the exhaust gas vent and
fresh air intake must travel to an exterior wall.
a. The exhaust vent outlet must not be located next to
a walkway, near soft vents, crawl space vents, or
other areas where condensate (water vapor) could
cause damage or create a hazard.
b. The fresh air inlet vent must be located at least 12
from the exhaust vent.
c. Contaminated or dirty air drawn into the intake
pipe can damage the water heater. The Hubbell
warranty does not cover damage caused by
airborne contaminants.
IMPORTANT
Reduce the maximum equivalent length by 5 feet
per 90 elbow and by 2 feet per 45 elbow. Intake
and exhaust venting pipes have the same allowable
lengths. Do not exceed these set limits.
EXAMPLE: A 3 vent line or fresh air intake line
(Model GX200) with the six 90 degree elbows
would be limited to a length of 70 feet in a twin
pipe configuration
3. Locate the unit close to a drain and near gas and water
connections.
The water heater produces a signi cant amount of
condensate during normal operation and should be
located near a suitable drain where damage from
a possible leak will be minimal. Installing the water
heater in a location without a drain will void the
warranty and Hubbell will not be responsible for
any resulting water damages that may occur as a
result. For additional information, refer to the Install
Condensate Drain section.
The water heater should be located in an area where
leakage from the unit or water pipes will not result in
damage to the area around the appliance or to lower
oors of the structure. When such locations cannot
be avoided, it is recommended that a suitable drain
pan, adequately drained, be installed under the water
heater. The pan must not restrict combustion air ow.
Gas Connection PREPARATION BEFORE INSTALLATION
17
4. Locate the water heater and all water pipes in an area
where the ambient temperature always remains above
freezing.
a. When the water heater is connected to an electrical
power supply, it will automatically prevent the water
inside the unit from freezing.
b. The units freeze protection system will not prevent
the water in surrounding pipes from freezing.
NOTICE
In cold climates, if there is a power failure, the units
freeze protection system will not operate, and can
result in water freezing inside the heat exchanger.
To prevent damage to the water heater, turn OFF the gas
supply and inlet water valve. Open the drain valve and
completely drain the unit.
Damage caused by freezing water is not covered by the
Hubbell warranty.
5. Select an appropriate location for the combustion air
and exhaust pipes to exit the house. Use the diagram
and chart on the next page to make this determination.
High Elevation Installations
For operation at elevations above 2,000 feet, Hubbell
model ratings should be reduced by 4% for each 1,000
feet above sea level.
Water Quality
Potable water is defined as drinkable water supplied from
utility or well water in compliance with EPA secondary
maximum contaminant levels (40 CFR part 143.3) as
shown in the table below. If your water contains
contaminants higher than outlined by EPA, then water
treatment is recommended and additional maintainence
may be required. If you suspect that your water is
contaminated in any way or water heater errors occur,
discontinue use of the water heater and contact an
authorized technician or licensed professional.
Contaminant Maximum Allowable Level
Total Hardness 200 mg/l (12 grains/gallon)
Aluminum 0.05 to 0.2 mg/l
Chloride 250 mg/l
Copper 1.0 mg/l
Iron 0.3 mg/l
Manganese 0.05 mg/l
pH 6.5-8.5
Sulfate 205 mg/l
Total Dissolved Solids (TDS) 500 mg/l
Zinc 205 mg/l
PREPARATION BEFORE INSTALLATION
18
Venting Connections
IH-31
B
K
F
B
J
G D
E
B
Fixed
Closed
Fixed
Closed
Operable
B
B
V
V
V
V
I
V
V
V
V
V
X X
B
C
H
L
A
A
M
Operable
Inside Corner
Detail
Air Inside Inlet
Vent Terminal
Area Where Terminal is Not Permitted
V
X
ANSI Z223.1 / NFPA 54 for USA and CAN/CSA B149.1 for Canada - Venting Requirements
USA Clearance Canada Clearance
Item Description Specification Specification
A Above grade, veranda, porch, deck, or balcony 1 ft 1 ft
B Window or door that may be opened 1 ft** 3 ft
C Permanently closed window * *
D Vertical clearance to a ventilated soffit, eves, or overhang 3 ft*** *
E Unventilated soffit, eves, or overhang 3 ft*** *
F Outside corner * *
G Inside corner * *
H Each side of centerline extended from meter/regulator * 3 ft within a height 15 ft above the
meter/regulator assembly
I Service regulator vent outlet * 3 ft
J Non mechanical air supply inlet or combustion air inlet
to any other appliance 1 ft** 3 ft
K Mechanical air supply inlet 3 ft above if 6 ft
within 10 ft
horizontally
L Above paved sidewalk or paved driveway on public property * 7 ft
M Under veranda, porch, deck, or balcony * 1 ft
*
Not specified in ANSI Z223.1 / NFPA 54 or CAN/CGA-B146.
Use clearances in accordance with local building codes and local gas supplier.
**
4 feet (1.2 m) below or to the side of opening and 1 foot (300 mm) above opening.
*** Hubbell recommendation.
PREPARATION BEFORE INSTALLATION
19
Secure the unit to the wall using either two wood
mounting blocks or one piece of 3/4 plywood, as
described in this section.
Mounting Block Installation Method
1. Attach two 2x4 or 2x6 mounting blocks (horizontal
framing), at least 18 inches long, to the wall.
a. In wood or steel construction, use adequate wood/
metal screws and secure the mounting blocks with
at least two screws in each vertical wall stud (four
screws total).
b. In concrete block or solid concrete wall construction,
attach the mounting blocks with at least four
masonry screws or suitable masonry wall anchors in
each mounting block.
IH-26
21
2
3
1
SAFETY
INSTRUCTIONS
The Hubbell water heaters weigh 90 to 100 lbs (40.8 to 45.4 kg) and
must be securely attached to the wall. Mounting hardware is
included and should be used to mount the unit.
2. Level upper bracket (2) and attach it to the mounting
block with at least four appropriately sized wood
screws (do not use drywall screws).
CAUTION
Lifting Hazard
According to the National Institute for Occupational
Safety and Health, the recommended maximum safe
lifting weight is 51 pounds, with all lifting conditions perfect
minimal forward reach, steady load close to the body, straight back,
load between knees and shoulders, and good grips. To avoid
personal injury, always use these proper lifting techniques and use
two people to move the water heater which weighs 80 pounds.
3. With assistance, hang the unit on the upper wall
bracket, interlocking bracket (1) on the back of the unit
and wall bracket (2).
4. Install two appropriately sized wood screws in lower
bracket (3) to secure the unit to the wall.
5. Make sure the unit is plumb and level and tighten the
four sheet metal screws on bottom bracket (3). When
properly installed, there should be a 5/8 air space
between the back of the water heater and the mounting
blocks.
Plywood Installation Method
1. Mount a piece of 3/4 plywood (at least 32 high x 20
wide) to the wall.
a. In wood or steel construction, use adequate wood/
metal screws and secure the plywood with at least
two screws in each vertical wall stud.
b. In concrete block or solid concrete wall construction,
attach the plywood with at least four masonry
screws or suitable masonry wall anchors.
IH-27
32
8
20
2
3
1
2. Follow Steps 2 through 5 in the above procedure to
complete the installation.
WALL MOUNTING
20
WARNING
FIRE AND/OR EXPLOSION HAZARD
To avoid serious injury or even death, the gas line
installation and the gas line inlet pressure test
must be done by a licensed professional.
Always match the water heater with the type of gas supplied to the
unit (natural gas or LP gas). The water heater is factory preset for
natural gas.
Make sure the gas line pressures are within normal limits. Pressures
outside normal limits can result in poor performance and hazardous
operating conditions.
1. Determine if the Hubbell water heater will use natural
gas (factory preset) or LP (propane) gas.
a. To convert the unit to propane, refer to the Propane
(LPG) Conversion section in this manual.
b. Make sure your gas supply matches the rating decal
located on the side of the water heater.
2. Make sure the gas pressure meets the requirements
for the unit, as shown in the tables.
Parameters
Models
NG/LP- Minimum Static
Gas Pressure (1/2")
5 (non-corrugated,
black iron)
6 (non-corrugated,
black iron)
Gas Pressure (3/4")
2.5 (non-corrugated, black iron)
NG/LP - Maximum
Static Gas Pressure
14
Gas Pressure for
Adjustments
8 for NG, 11 for LP
3. Make sure the supply line is correctly sized for the
maximum output of the water heater model being
installed. The Hubbell water heater should be the
f r st appliance to be connected to the gas supply line.
a. Determine the gas requirement of the water heater(s)
and other appliances requiring gas. The supply line
must be sized according to the COMBINED total
maximum BTUH draw for all the appliances as if they
were all operating at the same time.
IH-77
1/2
1/2
Hubbell
1 1 1
Gas
Meter
Home
Wall
Laundry Stove
Less then 40
Typical installation when using 1/2 gas line.
b. Measure the length of the gas supply line from the
gas meter to the water heater or other appliances
requiring gas.
c. Use the Gas Pipe Sizing tables in this manual or
refer to the gas line manufacturers sizing information
to determine the correct diameter for the supply pipe.
d. The diameter of the gas lines, shown in the
illustration, will vary according to the specic
installation requirements.
NOTE: Always clean the inside of the gas line of
any dirt or debris before connecting the piping to
the unit.
4. Install a gas union connection with a short piece of 3/4
NPT pipe.
5. Following local building codes, install a manual shut-off
valve.
6. Connect the manual shut-off valve to the gas supply
line. Also install a dirt pocket drip leg off of the main
supply line, as shown.
Main Supply Line
Drip leg
Union
Manual
Shut-off
Valve
7. Leak test the gas line piping before placing the unit
in operation. Only use approved leak detector liquid
solutions to check for leaks.
IMPORTANT
Do not fire (operate) the water heater until all
connections have been completed and the heat
exchanger is filled with water.
GAS CONNECTION
21
Gas Pipe Sizing
This information is for reference only. Refer to gas pipe manufacturer specifications for actual delivery capacity. The DOE
standard for Natural Gas is 1100 BTU/ft
3
. Contact the local gas supplier for actual BTU/ft
3
rating.
1/2 Black Iron Sizing
The following table shows gas supply in cubic feet per hour (CFH) assuming a specific gravity of 0.6 for Natural Gas, 0.585
for propane, pressure drop of 4.6 WC, and 5.0 WC. Contact your gas supplier for BTU/ft
3
ratings. Use 1000 BTU/ft
3
for
estimates.
Length (Including fittings)
Gas Pipe Size 5 10 15 20 25 30 35 40
Natural Gas 1/2 571 404 330 286 255 233 216 202
LP 1/2 578 409 334 289 259 236 219 204
Natural Gas Pipe Sizing
Maximum Natural Gas Delivery Capacity Length of Black Iron Pipe in Feet
Pipe Cubic Feet per Hour (0.60 Specific gravity, 0.5 WC Pressure Drop)
Size 10 20 30 40 50 60 70 80 90 100 150 200
3/4 363 249 200 171 152 138 127 118 111 104 84 72
1 684 470 377 323 286 259 239 222 208 197 158 135
1-1/4 1404 965 775 663 588 532 490 456 428 404 324 278
1-1/2 2103 1445 1161 993 880 798 734 683 641 605 486 416
2 4050 2784 2235 1913 1696 1536 1413 1315 1234 1165 936 801
Maximum Natural Gas Delivery Capacity Length of Corrugated Stainless Steel Pipe in Feet
Pipe Cubic Feet per Hour (0.60 Specific gravity, 0.5 WC Pressure Drop)
Size 10 20 30 40 50 60 70 80 90 100 150 200
3/4 206 147 121 105 94 86 80 75 71 67 55 48
1 383 269 218 188 168 153 141 132 125 118 94 82
1-1/4 614 418 334 284 251 227 209 194 181 171 137 116
1-1/2 1261 888 723 625 559 509 471 440 415 393 320 277
2 2934 2078 1698 1472 1317 1203 1114 1042 983 933 762 661
LP Gas Pipe Sizing
Maximum LP Gas Delivery Capacity Length of Black Iron Pipe in Feet
Pipe Thousands of BTU/Hour, 0.5 WC Pressure Drop
Size 10 20 30 40 50 60 70 80 90 100 125 150 200
3/4 567 393 315 267 237 217 196 185 173 162 146 132 112
1 1071 732 377 323 286 259 239 222 208 197 174 252 213
1-1/4 2205 1496 775 663 588 532 490 456 428 404 358 511 440
1-1/2 3307 2299 1161 993 880 798 734 683 641 605 536 787 675
2 6221 4331 2235 1913 1696 1536 1413 1315 1234 1165 1033 1496 1260
Maximum LP Gas Delivery Capacity Length of Corrugated Stainless Steel Pipe in Feet
Pipe Thousands of BTU/Hour, 0.5 WC Pressure Drop
Size 10 20 30 40 50 60 70 80 90 100 150 200
3/4 325 232 191 166 149 136 126 118 112 106 87 76
1 605 425 344 297 265 241 222 208 197 186 143 129
1-1/4 971 661 528 449 397 359 330 307 286 270 217 183
1-1/2 1993 1404 1143 988 884 805 745 696 665 621 506 438
2 4638 3285 2684 2327 2082 1902 1761 1647 1554 1475 1205 1045
GAS PIPE SIZING TABLES
22
Fresh Air and Exhaust Piping Installation
SAFETY
INSTRUCTIONS
For information on combustion air, either from inside the building or
from the outside, refer to the Venting section in this manual.
1. Select an approved material for the combustion air
inlet. Refer to the table below for a list of approved
materials. Also select the appropriate diameter of pipe
based on length and number of units being installed,
as shown in the tables in the Technical Specications
section.
United States Vent Pipe Standards
Material Description
Vent Pipe
PVC Schedule 40
CPVC Schedule 40
Approved Polypropylene
Canadian Vent Pipe Standards
Material Description
Vent Pipe
Type BH Special Gas Vent Class IIA (PVC)
Type BH Special Gas Vent Class IIB (CPVC)
Type BH Special Gas Vent Class IIC (Polypropylene)
NOTE: Consult the following chart or the most
recent edition of ANSI Z223.1/NFPA 54 or CAN/
CGA B149.1, as well as all applicable local codes
and regulations when selecting vent pipe
materials.
For installation in Canada, installer-supplied plastic
vent piping must comply with CAN/CGA B149.1 and
be certified to the Standard For Type BH Gas Venting
Systems, ULC-S636. Components of this listed system
must not be interchanged with other vent systems or
unlisted pipes or fittings. All plastic components and
specified primers and glues must be from a single system
manufacturer and must not be intermixed with another
system manufacturers products
SAFETY
INSTRUCTIONS
Do not use cellular foam core pipe to vent exhaust gases.
IMPORTANT
On multiple unit installations, the piping from the
water heater can be 4 or larger piping. Use the
tables on page 11 to determine the diameter of the
common connecting piping between each individual water
heater.
2. Install the desired conguration of pipe for the
combustion air inlet. If the installation allows 2 pipe to
be used for this air inlet, install at least a 6 long piece
of 3 pipe with a 3 to 2 adapter.
IH-70
6"
3" Pipe
CAUTION
TOXIC FUMES HAZARD
If the inside of the pipe is not chamfered to remove all sharp
edges, the O-ring seals can be damaged during installation.
Damaged O-rings could allow combustion gases to leak
into the house.
a. Cut a 45 degree chamfer on the inside edge of the
3 pipe. Remove any shavings.
IH-70a
45
COMBUSTION (FRESH) AIR INLET EXHAUST OUTLET CONNECTIONS
b. Apply a small amount of water or liquid soap on
the chamfered surfaces to serve as a lubricant.
23
c. Install the pipe over the connector and dual o- ring
seals. Ensure that the o-ring seals are seated
correctly within the pipe and not pinched or pushed
out of the O-ring groove.
d. Secure the pipe to the walls or joists using a
suitable clamp (not supplied).
IH-35a
3. Continue the routing of the combustion air inlet.
a. For termination of the pipe to the outside, continue
installing the required pipe to a suitable outside
location. Glue all connections, making sure the
joints are sealed airtight.
b. To congure the unit for power vent, insert a 6
section of 3 pipe with a 90 elbow.
IH-69
3" Elbow
3" PVC Tube
3" x 2 Reducer
2" PVC Tube
4. Continue the routing of the exhaust gas outlet to a
suitable outside location.
a. Glue all connections, making sure the joints are
sealed airtight.
b. Install all horizontal exhaust gas vents with a
minimum 2 degree (1/4 per foot) slope back toward
the water heater. This allows any condensate that
accumulates in the exhaust outlet to properly drain
back into the unit.
5. Install suitable pipe support hangers every 4 to 5 feet,
or as local building codes require.
SAFETY
INSTRUCTIONS
Do not connect any other appliance vents to the water heater inlet
or outlet pipes.
IH-36b
6. If multiple units are installed, make sure the diameter of
the connecting exhaust outlet is properly sized for the
number of units being installed.
CAUTION
This water heater has a built-in control to limit the exhaust
temperature to 149F (65C). As a result, the Hubbell water heater
can be vented with Schedule 40 PVC. If the incoming (or
recirculation return) water temperature does not exceed 150F (66
C), the exhaust temperature will not exceed 149F (65C).
However, if you set the water heater at a temperature above 150F
(66C) and you are also incorporating either an external recirculation
loop or a combination heating system, the exhaust temperature can
exceed 149F (65C). In that case, you must use Schedule 40 CPVC
or Approved Polypropylene in the USA or Type BH Special Gas
Vent Class IIB (CPCV) or Class IIC (Polypropylene) that conforms to
ULC-S636 in Canada.
COMBUSTION (FRESH) AIR INLET EXHAUST OUTLET CONNECTIONS
24
Combustion Air From the Outdoors
Hubbell water heaters may be installed using a standard
(direct vent) configuration or an optional (power vent)
configuration.
The information in this section provides the installer with
recommendations; however, venting requirements are
different in the USA and Canada for installing proper
exterior venting through the structures roof or exterior
wall. Therefore, the installer should also refer to local
building codes and the Venting of Equipment section of
the latest edition of ANSI Z223.1 / NFPA 54 Natural Gas
Code. In Canada, refer to the Venting Systems and Air
Supply for Appliances section in the CAN/CGA B149.1
Natural Gas and Propane Installation Code.
Do not operate the unit in an area that will draw in air
contaminated with high levels of dust, sawdust, aerosols
such as paint, or other airborne contaminants.
If necessary, purchase and install appropriate air screens
and follow a regular cleaning program to ensure an
adequate supply of clean, outside combustion air.
SAFETY
INSTRUCTIONS
Do not use cellular foam core pipe to vent exhaust gases.
Outdoor Air
When the space in which fuel-burning appliances are
located does not meet the criteria for indoor air, outside
combustion air shall be supplied as specified in the
following sections.
Size of Openings
When directly connected with the outdoors, or when
connected with the outdoors by means of vertical ducts,
each opening must have a free area of at least 1 square
inch per 4,000 Btu/per hour (550 mm
2
/kW) of total input
rating of all appliances in the space.
Minimum Recommended Air Supply
Model / Size Area of Outside Air Vents
GX200 / 199,950 14 sq.in.
GX250 / 250,000 17 sq.in.
Attic Combustion Air
Combustion air obtained from an attic area must be in
accordance with the following:
1. The attic ventilation must be sufcient to provide the
required volume of combustion air.
2. The combustion air opening must be provided with a
metal sleeve extending from the appliance enclosure to
at least 6 inches (152 mm) above the top of the ceiling
joists and ceiling insulation.
3. The end of ducts that terminate in an attic must not be
screened.
Under-floor Combustion Air
Combustion air obtained from under-floor areas must
have free opening areas to the outside equivalent to not
less than twice the required combustion air opening.
Opening Requirements
Outside combustion air openings must be covered with
corrosion-resistant screen or equivalent protection having
not less than 1/4 inch (6 mm) openings, and not greater
than 1/2 inch (13 mm) openings.
VENTING
25
Connections on Bottom of Unit
WARNING
TOXIC FUMES
To avoid serious injury or even death from exhaust gases
(carbon monoxide), make sure the water heater is properly
vented. Refer to all applicable local and national regulations,
mandates, and building codes for guidelines to install proper
venting.
1. Terminate the combustion air inlet with a 90 degree
elbow (angled down) or a tee tting.
a. On an exterior wall, use a fl ange and PVC
screen (not supplied).
b. For roof top installation, a suitable roof ashing and
vent cap (not supplied) will be required.
2. Terminate the exhaust gas outlet on the exterior wall.
a. Side wall outlets must be at least 12 above ground
and at least 12 apart, or as required by local
building codes. In areas of high snow fall, protect
the vent terminations from blockage.
b. For roof top installation, a suitable roof ashing and
exhaust vent cap (not supplied) will be required.
IH-34
12
Option A
Option B
12
IH-34a
Option C
15
Side Wall Termination
NOTE: Install a mesh screen made from stainless
steel or other suitable material no smaller than 1/4
opening on both air intake and exhaust pipes.
Concentric Wall Venting System
IH-33
If desired, an optional concentric venting system, which
uses one 5 opening in an exterior wall or roof, as
opposed to cutting two 3 openings can be used.
Follow all installation instructions included with the
concentric vent kit when installing this type of vent
system.
IH-51a
12 USA or
18 Canada
Over maximum
snow level or
as required by
local code
12 Minimum
3 Minimum
12 USA or
18 Canada
Over maximum
snow level or as
required by local
code
Intake
Exhaust
Intake
Fresh air
vent
Exhaust
12 USA or 18 Canada
Over maximum snow
level or as required by
local code
Concentric Roof Venting System
Venting the unit through the roof is also an option. With
this installation method, the terminations must extend
at least 12 over maximum potential snow levels, or as
required by local building codes. In areas of high snow
fall, protect the vent terminations from blockage.
VENTING
Use screen on all
openings for
intake & exhaust
Use screen on all
openings for
intake & exhaust
Exhaust
Exhaust
Exhaust
Intake
Intake
Intake
NOTE: Units must be installed to have an
equivalent exhaust run of 5 feet (minmum).
26
Combustion (All) Air From Inside the Building
Hubbell may be used in a power vent or direct vent
configuration. When used in a power vent configuration,
the water heater should be located in an area where there
is adequate air supply from inside the building for proper
combustion and ventilation. Please follow your local code
or NFPA54 where applicable.
Required Volume
Minimum Recommended Air Supply
Model / Size Area of Outside Air Vents
GX200 / 199,950 200 sq.in
GX250 / 250,000 250 sq.in
Power Vent Installation Examples
IH-71
Roof Flashing
Intake
Pipe
Exhaust
Pipe
12"
IH-72
Mortar or Silicone Caulk
Positive slope of
1/4" per foot (25%)
Vent Terminal
with 1/2 Mesh
Protective
Screen Inside
Exhaust Pipe
Pipe
Coupling
Wall
Thimble
12" Min.
Above Grade
or Snow Level
VENTING
In Canada use 18"
WARNING
If, at any time, the installation location could experience
negative pressure, there is a possibility of cold air drafting
back through the unit's heat exchanger. This situation
could lead to the freezing of the heat exchanger and
malfunction of the water heater.
Chimney Automation System
For More Information on the ENERVEX
System Visit: www.enervex.com
The CASV 009-315, Chimney Automation System is a demand
controlled exhaust system designed for commercial boilers and
water heaters in buildings where the exhaust is powered by a
chimney fan on the exterior of the building. It maintains a
precise draft by constantly adjusting the exhaust rate to meet
current needs. The concept can provide substantial operating
savings over gravity systems and offer significantly better draft
control which reduces emissions.
The CASV System can be combined with an MCAS, Modulating
Combustion Air-supply System and can also work with a
MODS, Modulating Over-draft Damper System
ENERVEX
CASV 009-315, Chimney Automation System
27
Install and connect the hot water lines. If an optional hot
water storage tank is required, connect the hot water lines
to this tank also.
IH-87
5
3
4
2
1
1. Connect a 3/4 NPT coupler (1) to the water heaters
hot water connection.
2. Install a 3/4 union connection (2).
3. Install a 3/4 tee tting (3). Install either a pressure
relief valve or a temperature and pressure relief valve
(4), as required by your local code.
IH-86
Temperature and Pressure Relief Valve
IMPORTANT
The pressure relief valve must be rated at 150 psi,
the maximum btu/h input of the unit, and comply
with all local building codes and standards. Do not
install any restrictions or other valves in the
pressure relief line.
4. Install and route a 3/4 discharge pipe from pressure
relief valve (4) to within 6 inches of the oor and
directed away from walkways or other appliances.
valve (5) using 3/4 with 3/4 NPT ttings.
6. Install a drain valve on the bottom of the unit.
IH-88
5
5
7. Connect the unit to the existing hot water lines.
If the existing plumbing is 1/2 pipe, adapters may be
used to transition from the 3/4 pipe. If multiple water
heaters are being installed, the diameter of both the
cold water lines and the hot water lines need to be
sized appropriately.
8. Leak test the water piping before placing the unit in
operation.
NOTE: For energy conservation, the hot water
pipes should be insulated. Also insulate any
recirculation water lines.
INSTALL HOT WATER LINES
28
Install and connect the cold water line. If an optional hot
water storage tank is required, connect the hot water lines
to this tank also.
NOTE: If the incoming water is known to have a
high mineral content or hardness (>15 ppm),
treatment is recommended upstream from the
water heater.
1. Connect a 3/4 NPT coupler to the water heaters cold
water connection.
2. Install a 3/4 union connection.
3. Install an inline wye-strainer. Make sure the strainer is
positioned to allow servicing of the strainer screen.
IH-62
valve with 3/4 NPT ttings.
5. Connect the unit to the existing cold water lines.
If the existing plumbing is 1/2 pipe, adapters may be
used to transition from the 3/4 pipe. If multiple water
heaters are being installed, the diameter of both the
cold water lines and the hot water lines need to be
sized appropriately.
6. Leak test the water piping before placing the unit in
operation.
Connecting Multiple UnitsINSTALL COLD WATER LINES
29
Due to its efficient design, the Hubbell water heater
produces condensate (water) as a normal by-product of
heating the water. This condensate is acidic, with a pH
level between 3 and 4. Local building codes may require
an in-line neutralizer to be installed (not included) to treat
this water.
1. Connect 3/4 I.D. exible drain line (2) to the
condensate nipple located on the bottom of the unit.
Tighten hose clamp (1).
2. If required, install an in-line neutralizer (3) to treat
the acidic condensate. Follow all the installation
instructions included with the neutralizer.
NOTE: If a nearby laundry tub is used as a
disposal for waste water from a washing machine,
draining the condensate into this tub allows the
soapy water discharge to neutralize the acidic
condensate.
3. Route the drain line to nearby laundry tub (6), oor
drain (5), or condensate pump (4).
INSTALL CONDENSATE DRAIN
IH-30
1
2
5
3
6
4
30
WARNING
To avoid serious injury or even death, follow all applicable
local, state, and national regulations, mandates, and
building codes for guidelines to install the electrical power
supply.
Electrical code requirements are different in the USA and
Canada. Refer to and follow the local building codes, the
latest edition of the National Electrical Code (NFPA 70) in
the USA, or the CGA C22.1 Canadian Electrical Code -
Part 1.
1. Make sure the electrical outlet being used is wired with
at least 12 gauge wire and grounded. It should also
be connected to at least a 5 Amp circuit breaker. The
electrical power required for the water heater is 120V
AC at 60 Hz.
2. Recheck the water, gas, condensate drain line,
combustion (fresh) air inlet, and gas exhaust outlet to
make sure they are properly connected.
3. Before connecting the water heater to power, open
the gas supply valve, cold water valve, and hot water
valve. Also make sure the drain line valve is closed.
4. Bleed off any air and make sure the heat exchanger is
filled with water by opening an external faucet.
5. Plug the 60 inch power cord into the outlet. The
water heaters display panel should turn on. DO NOT
disconnect the power supply while the unit is operating
(heating water).
NOTE: For additional electrical protection, the use
of a whole house surge protector is
recommended. Damage caused by power surges
is not covered by the Hubbell Warranty.
IMPORTANT
If the water heater display does not come ON, first
check the plug. Also check the electrical panel
circuit breaker and reset it if necessary. If the
circuit breaker trips again, do not reset. Disconnect
the plug and have a qualified technician diagnose
the problem.
CONNECT ELECTRICAL POWER / INITIAL STARTUP
POLARITY
The plug provided with the unit is polarity sensitive.
Ensure that the line and neutral are at the correct
locations in the wall socket. If polarity is reversed it
may cause the unit to malfunction
Line
Neutral
31
All Hubbell water heaters are designed to connect
multiple units together. Multiple units increase the
volume of hot water and also ensures that hot water is
always available, even if one unit is shut down due to
maintenance.
Connecting several units together requires proper sizing
of water and gas piping, as well as increased sizing in
the intake and exhaust pipes.
Up to ten water heaters can be connected (cascading)
together. Use the steps in this section along with the
basic installation procedure for installing a single unit.
The water heaters will communicate, via the cable
provided with the water heater, during normal operation:
When demand for hot water is low, fewer units will
operate.
If one unit has an error code, the others will continue to
operate.
Changing the settings (temperature, time, etc.) on one
unit changes settings on all the units.
It is possible to shut one unit down for maintenance
while the others continue to operate.
1. Connect all the units to a gas supply pipe. Make sure
the pipe is properly sized in accordance with the BTU
draw and number of units being operated.
Gas Valve Adjustments Section MULTIPLE UNITS
NOTE: Each units can be single vented or joined
together in a common vent
IH-82
32
2. Install the combustion (fresh) air intake and exhaust
outlet pipes. Make sure the pipes are properly sized in
accordance with the number of units being operated.
Refer to the table.
a. Connect the 3 I.D air inlet from the unit to a
properly sized (large) common trunk line using
suitable adapters, wye ttings, and elbows.
b. Connect the 3 I.D exhaust outlet from the unit to
a properly sized (large) common trunk line using
suitable adapters, wye ttings, and elbows.
c. For proper fl ow, always use 90 degree tee-fi ttings
on the common trunk line that have a sweeping
intersection. Also make sure the fi ttings are
installed so the air fl ow will fl ow past the
intersection and not into it.
IH-66
MULTIPLE UNITS
IH-83
Max Vent Length For Various Duct Sizes And
Number Of Units
Number
of Units
Venting
Type
Duct Size and Model
2 3 4 6 8
GX200(P) GX200(P) GX250(P) GX200(P) GX250(P) GX200(P) GX250(P) GX200(P) GX250(P)
1
1 pipe - PV 26 200 130 200 130
2 pipe - DV 21 100 65 100 65
2
1 pipe - PV 200 130
2 pipe - DV 100 65
3
1 pipe - PV 100 30 200 130
2 pipe - DV 50 30 100 65
4
1 pipe - PV 200 130
2 pipe - DV 100 65
5
1 pipe - PV 200 130
2 pipe - DV 100 65
6
1 pipe - PV 200 130
2 pipe - DV 100 65
7
1 pipe - PV 150 45
2 pipe - DV 75 45
8
1 pipe - PV 100 30 200 130
2 pipe - DV 50 30 100 65
9
1 pipe - PV 200 130
2 pipe - DV 100 65
10
1 pipe - PV 200 130
2 pipe - DV 100 65
PV = Power Vent
DV = Direct Vent
Note: Reduce the maximum equivalent length above by 5 feet per 90 elbow used and by 2 feet per 45 elbow.
Do not exceed the above set limits.
33
3. Install and connect the hot water lines. If an optional
hot water storage tank is required, connect the hot
water lines to this tank. Make sure the pipe is properly
sized in accordance with the number of units being
operated.
4. Install and connect the cold water lines. Make sure the
pipe is properly sized in accordance with the number of
units being operated.
5. Connect the condensate drain lines.
WARNING
SHOCK HAZARD
Before making any adjustments inside the water heater,
make sure the power is disconnected. Unplug the water or
turn the circuit breaker OFF.
6. If necessary, press the Power button to turn
OFF the water heater.
Disconnect the power.
7. On each water heater, remove the three screws from
both the top and bottom of the unit. Remove the front
cover and locate the main circuit board.
8. If equipped, close the bypass valve, as shown. This
valve should only be in the open position in a single
unit installation.
CGN-009
OPEN
(Single unit instllation)
MULTIPLE UNITS
Closed
(Multi unit instllation)
IH-84
IH-85
34
9. Locate DIP Switch 2 on the fi rst and last units and
put the switch in the ON position (up). On the middle
unit(s), position the switch in the OFF position (down).
10. Connect the units using the supplied cable(s) and
cascading jack plugs. Connect one end of a cable
into either of two jack receptacles (arrows) located on
the circuit board.
11. Pass the cable through the bottom of the units wire
grommet.
12. Secure the wire using a zip tie to the wall.
13. Connect the opposite end of the cable to one of the
jack connectors of the next water heater. Continue
connecting all the units together, as shown.
IH-61
Dip Switch 2 ON
Dip Switch 2 OFF
Dip Switch 2 ON
14. Replace the front covers.
15. Reconnect the power.
NOTE: Each water heater is rated at 500 watts
(5 amps). When installing multiple units, the
electrical power supply must be sized accordingly.
Plug each water heater into a separate outlet.
Using a separate circuit for each unit allows one
circuit breaker to trip while the other units
continue to operate.
16.
Mode
Press and hold the Mode button until the dH
screen appears.
MULTIPLE UNITS
DIP Switch Locations on Control Board
SW2
Cascade Termination OFF
(Terminaison en cascade OFF)
Cascade Termination ON
(Terminaison en cascade ON)
(CASCADE
TERMINATION
SWITCH)
NOTE: SW2 Cascade termination switch)
needs to be in the ON (up) position only for the
first and last units in the set of cascaded units.
SW2 needs to be in the OFF (down) position
for all other units that are not first or last
Cable Routing: Do not bunch up or coil any
extra lengths of communication cable. Do not
zip tie to a high volage lines. These may cause
intereference in communication.
35
17. Then use the Up/Down arrows to select
the programming mode dC on the
display.
\
18.
Enter
Press the Enter button to begin
programming.
19.
Set
Press the Set button to select either ON or
OFF.
20. Once the water heater is programmed to
ON, use the Up/Down arrows to select
the unit number (1 - 10). Each unit must
have a unique number. The units do not,
however, need to be numbered in
sequence.
21.
Mode
Press and hold the Mode button until the dH
screen appears.
22.
Enter
Press Enter to return to the main display
screen.
23. Repeat steps 6 - 22 for all units and name each unit
uniquely.
MULTIPLE UNITS
36
A qualified service technician must use a manometer to
confirm the static and operating gas pressure to the water
heater during installation.
Parameters
Models
Gas Pressure 1/2"
5 (non-corrugated,
black iron)
6 (non-corrugated,
black iron)
Gas Pressure 3/4"
2.5 (non-corrugated, black iron)
NG/LP - Maximum
Static Gas Pressure
14
Gas Pressure for
Adjustments
8 for NG, 11 for LP
1. Press the Power button to turn OFF the water
heater.
2. Close the gas supply inlet valve to the unit and remove
the front cover from the water heater.
3. Connect a manometer to the gas connection, as
shown.
a. Remove plug, as shown by arrow.
b. Install 1/8 barbed nipple.
c. Attach the rubber hose to the manometer.
4. Open the gas supply valve and record the static gas
pressure on the manometer.
STATIC GAS PRESSURE _______________WC
DATE ___________________
5. Connect the water heater to the power source. Make
sure all faucets are closed (no ow).
6. Set the Max Fire CO mode.
a. Press the Mode button until CO is displayed.
b. Press Enter to select this mode.
c. Mode selection is indicated by marque scrolling.
7. Open all hot water faucets. The unit will enter max
re mode indicated by the ame icon on the display
screen.
8. Turn on and operate at maximum output ALL other
household gas appliances located on the same gas
pipe system.
9. Record the lowest operating gas pressure reading
on the manometer.
DYNAMIC GAS PRESSURE ___________WC
DATE ___________________
10. Close all hot water faucets and turn off all other
household gas appliances.
11. To return the water heater to normal operation.
a. Press and hold MODE button until dH or cH mode is
displayed.
b. Press Power button to turn off the display.
Disconnect unit from power source.
c. Close inlet gas supply valve, disconnect the
manometer, and reinstall plug.
12. To continue unit set-up, go to the Adjusting the CO
2
Level section. To return the unit to normal operation,
install front cover and open inlet gas supply valve.
13. Leak test the gas valve before placing the unit in
operation. Only use approved leak detector liquid
solutions to check for leaks.
14. Select appropriate dH or CH mode.
15. Press Enter to return to the main display screen.
MEASURING GAS PRESSURE
NEGATIVE DYNAMIC PRESSURE
Negative dynamic pressures (less than 0" WC) are
indicative of inadequate gas line sizing or a gas line
plugging. This will cause the unit to malfuction.
37
IMPORTANT
A qualified service technician MUST make the
required changes to convert the water heater from
Natural Gas to LP Gas.
Refer to the Measuring Gas Pressure section of this
manual for the procedure to confirm that there is LP Gas
inlet pressure of between 8.0 and 13.0 W.C. Record the
gas pressure here.
STATIC LP GAS PRESSURE ____________W.C.
DATE ___________________
1. Make sure all hot water faucets are OFF.
Press the control panel Power button to turn
the water heater OFF.
2. Shut OFF gas supply inlet valve closest to the unit.
3. Remove the water heater front cover and locate main
circuit board.
4. Locate DIP Switch 1 on the circuit board and change it
to the PROPANE position.
5. Reconnect the power and wait for dH screen
to appear.
PROPANE (LPG) CONVERSION
SW1 Propane
Natural Gas
(Gaz naturel)
Fuel
Selection
Switch
38
6. Press and hold the Set button and
simultaneously press the Up arrow key until
the Ft screen appears.
7. Press the Enter button to display and conrm
gas selection. Either nAt or Prop will be
displayed to indicate the position of the DIP
switch.
8. Press and hold the Mode button to save the
changes and return to the dH screen on the
main display.
9.
Enter
Press the Enter button to return to the main
display.
10. Refer to Adjusting the CO
2
Level section in this
manual for instructions on connecting a calibrated CO
2
analyzer to the gas valve.
11. Locate the gas valve and use a small screwdriver
to adjust gas valve high fi re main fl ow restrictor (V3)
1-1/2 turns clockwise .
12. Refer to Adjusting the CO
2
Level section for
instructions on using the gas analyzer to measure and
set High Fire CO
2
and CO levels.
PROPANE (LPG) CONVERSION
39
This procedure is required only during installation in a
high-altitude location or when converting the unit from
natural gas to propane, or with combustion problems.
This procedure should only be done by a qualified
technician or installer.
DANGER
A concentration of carbon monoxide as small as
0.04% (400 parts per million) in the air can be fatal.
When making high fire and/or low fire adjustments,
CO levels must be monitored using a flue gas analyzer
so that the level of no more than 400 ppm of CO is exceeded at any
time during the operation.
Adjusting the low fire offset or the main flow restrictor in
small increments can result in a significant increase in CO
concentration. To avoid serious injury or death, DO NOT
make any adjustments to the gas valve without monitoring
the exhaust gases with a fully functional and calibrated flue gas
analyzer.
CO
2
and CO Standards
CO
2
Range (%) Max. CO Level (ppm)
Natural Gas
LP Gas
IMPORTANT
Values above are for climate controlled conditions.
Variables such as gas pressure, heating value of
the gas, and the humidity and temperature of
combustion air can all impact CO and CO
2
values.
Changes in these variables can result in different
CO and CO
2
values on the same water heater.
Once the inlet gas pressures are confirmed, a qualified
service technician must use a calibrated CO
2
analyzer to
adjust the gas valve to achieve the desired CO
2
and CO
values.
IMPORTANT
The service technician must confirm Static and
Operating inlet gas pressures before setting High
Fire and Low Fire CO
2
and CO values.
IMPORTANT
Making High Fire Adjustments can affect the Low
Fire setting and vice versa. Therefore, double
check both the High Fire and the Low Fire CO
2
and
CO levels after making any adjustment.
1. Locate the gas valve, as shown.
2. Use the CO
2
analyzer to measure the exhaust vent
fumes. Use a small screwdriver to adjust gas valve
high fi re main fl ow restrictor (V3) to achieve the
desired CO
2
values.
NOTE: Turn clockwise for less CO
2
and
counterclockwise for more CO
2.
. Make
adjustments by making 1/4 turn increments. Wait
three minutes for reading to stabilize and then
recheck.
3. There will be a slight time delay between the
adjustment and the response of the analyzer
instrument. Allow the reading to stabilize before
making another adjustment
4. Once the desired values are achieved, record the
HIGH FIRE CO
2
values.
HIGH FIRE CO
2
VALUE _______________%
Max CO Level Measured ____________ppm
DATE ___________________
Troubleshooting Chart ADJUSTING THE CO
2
LEVEL
40
5. Press the Up/Down arrows to go to the Low Fire mode.
6. Adjust the Low Fire offset while the burner operates at
low re using a 2 mm hex wrench inserted into servo
regulator offset adjustment (V2). Adjust the offset
pressure to achieve the desired low re CO
2
values.
NOTE: Turn clockwise for more CO
2
and
counterclockwise for less CO
2.
.
7. There will be a slight time delay between the
adjustment and the response of the analyzer
instrument. Allow three minutes for the reading to
stabilize before making another adjustment.
8. Once the desired values are achieved, record the LOW
FIRE CO
2
values.
LOW FIRE CO
2
VALUE _______________%
Max CO Level Measured ____________ppm
DATE ___________________
9. Close all open water faucets.
10. Return the water heater to normal operation.
a. Press and hold Mode button until dH or cH mode is
displayed.
b. Press Enter to select this mode.
c. Press Power button to turn OFF the water heater.
d. Turn OFF the inlet gas supply valve, disconnect
the gas analyzer, and install a test port plug in the
exhaust gas vent.
e. Install front cover and open inlet gas supply valve.
11. Check for any gas or exhaust leaks test before
placing the unit in operation. Only use approved
leak detector liquid solutions to check for leaks.
Wiring Diagram ADJUSTING THE CO
2
LEVEL
41
Control Panel
Clock Time
Mode
Set
Enter
Power
F
C
G
A
F
E
D
C
B
A) LCD screen
The LCD display screen shows all information
about the operating functions of the water heater.
B) Arrow keys
Press the UP or DOWN arrows to adjust the value
of the selected feature, such as time or water
temperature.
Also use these keys to select a program screen in
Modes of Operation.
Used to switch between options within a Mode of
Operation screen.
C) Enter button
Press this button to switch the temperature display
between degrees F and degrees C. It is also used
to enter "Modes of Operation" screens in order to
set the desired parameters.
D) Power button
When the water heater is initially connected to an
electrical power supply, the unit will automatically
turn ON and the display panel should light up.
To turn the unit OFF, press and hold the Power
button and the water heater will go through a
shutdown process. The unit can then be turned
ON again by pressing and holding the Power
button.
E) Time button
Press this button to set the hours and minutes on
the clock.
F) Mode button
Press this button to enter the Mode of Operation
screens. Once the first screen appears, use the
UP and DOWN arrow keys to select the desired
screen.
G) Set button
Used to set the daily ON/OFF times.
Operational Diagram OPERATION
42
IH-03
H I J K L M N O
U
T
R
S
V
Q
P
Display Icons
H) Error Icon
Indicates an error has been detected and a
trouble code may be shown next to the CODE
Display (T) section. The last ten trouble codes
are retained in memory.
I) Wireless Icon
Indicates the wireless mode is activated.
J) Freeze Indicator Icon
Warns of freezing conditions within the water
heater. The water heater is designed to turn ON
to prevent freezing of the internal water pipes.
K) Recirculation Indicator Icon
Indicates water is being circulated through the
system.
L) Water Usage Icon
Indicates water flow (open faucet).
M) Blower Icon
Indicates blower is operating.
N) Burner ON Icon
Indicates burner is operating.
O) Gas Consumption Icon
Indicates the level of energy usage. More bars
being visible indicates a higher consumption of
gas.
P) Outlet Water Temperature Display
Displays the desired maximum temperature of the
water flowing out of the unit. This temperature
can be adjusted between 100 and 140F for
domestic use and up to 185F for commercial use.
If the temperature is flashing, it indicates the water
has not reached the desired maximum setting. It
also indicates the unit of measure; Fahrenheit or
Celsius.
Q) Programmed ON/OFF Times
Dark boxes below the time graph indicate a
programmed ON time in one hour increments.
R) Program Indicator
Program is displayed during set up of the ON and
OFF times.
S) Clock Display
Indicates the current time in AM or PM. Also
indicates the programmed ON (start time) or OFF
(end time) when setting programmed run times.
T) CODE Display
Displays the word CODE and the most recent
digital error code.
U) INLET Display
Displays the word INLET and the actual inlet water
temperature in degrees Fahrenheit or Celsius.
V) SET Display
Displays the word SET when changing the outlet
water temperature and/or time values. Use the
UP/DOWN arrows to adjust the variable.
OPERATION
43
Setting the Time
1.
Time
Press the Time button.
The minute section of the time display will
flash.
2. Press the Up/Down arrows to set the
correct minute.
3.
Time
Press the Time button again.
The hour section of the time display will flash.
4. Press the Up/Down arrows to set the
correct hour. When setting the hour,
make sure you have correctly advanced
the time to either the AM or PM hour
setting.
5.
Time
Press the Time button again.
The colon (:) between the hours and minutes
should now be flashing, indicating the time
has been properly set.
OPERATION
44
Adjusting the Water Temperature
NOTE: The outlet water temperature is factory
preset to 120F (49C).
Hot water temperature over 120F (49C)
can cause severe burns instantly or death
from scalding. Children, the disabled, and
the elderly are at the highest risk of being
scalded. Do not leave children or the inf rm
unsupervised. Check temperature of hot
water before taking a shower or bath. To
control water temperature to a particular faucet, temperature
limiting valves can be installed by your service professional.
All water faucets must be closed
before changing the temperature
setting. The fan in the water
heater must be OFF, and the unit must not be
operating (no flame).
WARNING
Water temperatures over 120F (49C) can cause severe
burns. Proper care is your responsibility. To avoid scalding,
especially in households with children, elderly, or
handicapped occupants, do not adjust the outlet water
temperature above the factory setting.
Enter
Press the Enter button to select either
Fahrenheit or Celsius.
Press the Up/Down arrows to set the
desired temperature. The temperature
range for residential applications is
adjustable between 100 and 140F (38 and
60C) in one degree increments.
OPERATION
45
Modes of Operation
The Modes of Operation screens provide set up screens
and additional information on the water heater. There are
15 Mode of Operation screens of which four screens are
used by the homeowner. The other screens are used by
the technician during installation or maintenance of the
water heater.
Customer Screens
The dH screen provides the homeowner with the basic
set up of the water heater. It also shows the water
heater is in the dH mode which is domestic hot water.
The PS screen is used by the homeowner to set the
desired circulation times (ON and OFF) for the water
heater. The dE screen is used by the homeowner to view
diagnostic error codes before calling a technician with a
potential service problem.
NOTE: The PS and EC screens are on GX200P
and GX250P models only.
Programming ON/OFF Run Times
The Hubbell water heater senses water usage
and will automatically provide hot water on
demand. Depending on the distance between
the unit and the open faucet, it can take some time for
existing cool water to be purged from the length of the hot
water pipe.
If desired, the water heater can be set for daily ON/
OFF run times in one hour increments. Use this feature
in conjunction with OPTIONAL recirculating valves and
systems to pre-supply heated water to specific faucets.
1.
Mode
Press and hold the Mode button.
the PS screen on the display.
3.
Enter
Press the Enter button to begin programming.
A scrolling marquee will appear when in the
programming mode.
4. Select one of four programming modes: Manual, Auto,
24-7, or None
Auto Setting
This setting allows the water heater to automatically
set the times of usage by monitoring hot water usage
throughout the day
24/7 Setting
This setting turns ON all of the blocks
None Setting
This setting turns OFF all of the blocks
WATER HEATER PROGRAMMING SECTION

46
Manual Setting
This setting is used to manually turn ON or OFF each
block one at a time
1. Press the Up/Down arrows to select the
time (6:00 am).
2.
Set
With the desired time icon displayed, press
the Set button once to activate (ON). Press
the Set button again to deactivate (OFF).
NOTE: Each block displayed below the time line
represents an ON time of one hour. The default
setting is all time blocks are OFF (not displayed).
3. If desired, continue to press the Up/Down
arrows to select another time block(s).
When the desired block is flashing (9:00 AM), press the
Set button to activate it. Repeat this process to activate
all the desired ON time blocks.
NOTE: The time setting for 12:00 am or pm is
00:00, as shown.
4.
Mode
When all times have been set, press and hold
the Mode button to save the changes and
return to the dH screen on the main display.
5.
Enter
display.
Recirculation Setup
Set up the Recirculation options using the display on the
front of the water heater.
1.
Mode
Press the Mode button until the dH screen
appears.
2. Press the UP arrow until the EC screen
appears.
3.
Enter
Press the Enter button to select the External
Circulation mode.
4. Use the Up/Down keys to select
thermostatic valve, dedicated line, or tank
loading.
47
No recirculation selected
Thermostatic valve
Dedicated line
Tank loading
Cascading (Daisy Chain)
1.
Mode
Press and hold the Mode button.
the programming mode dC on the display.
3.
Enter
4.
Set
Press the Set button to select either ON or
OFF.
5. Once the water heater is programmed to
ON, use the Up/Down arrows to select
the unit number (1 - 10). Each unit must
have a unique number. The units do not,
however, need to be numbered in
sequence.
6.
Mode
Press and hold the Mode button to save the
main display.
7.
Enter
Press Enter to return to the main display
screen.
Pump on continusouly
48
Technician Screens
The second type of screen should only be accessed by
a qualified technician. These screens should not be
adjusted by the homeowner.
1. Press the Mode button until dH shows on the display.
2. Press and hold the Set button and scroll using the
up/down key.
3. When the desired mode is displayed, press the Enter
button.
Pressure Booster (pump models only
Applicable only to Pump Model
In applications where the supply pressure is low
and additional pressure is desired, set the Pb mode to
ON. The default is Off.
Set
Press the Set button.
Then use the Up/Down arrows to select the
programming mode Pb on the display.
Enter
Press the Up/Down arrows to select either
ON or OFF.
Mode
main display.
Enter
display.
Fast Start Selection
Keeps water hot for five minutes after the last
use. The Fast Start mode provides hot water
faster in ON and OFF applications. This mode
is set to OFF by default.
The Fast Start mode is an ON or OFF selection.
Set
programming mode FS on the display.
Enter
49
ON or OFF.
Mode
main display.
Enter
display.
Flow Booster
This mode may be used to increase the overall
system recirculation flow by enabling all the
water valves open in a multiple units installation
to be open.
The Flow Booster mode is an ON or OFF selection.
Set
programming mode Fb on the display.
Enter
ON or OFF.
Set
Press and hold the Set button to save the
main display.
Enter
display.
Blower Ramp Selection
When exhaust harmonics are observed, i.e.
resonance at low fire, adjust the water heater
using the blower ramp setting (default is rat0).
Increase the rate number until the resonance is no longer
observed.
The Blower Ramp Selection has six different settings
(rat0 - rat5):
Set
programming mode rS on the display.
Enter
50
Press the Up/Down arrows to select the
Blower Ramp Selection from six different
settings (rat0 - rat5):.
Mode
main display.
Enter
display.
Flow Control Selection
The Water Control Valve is set to ON for
precise temperature control and OFF for
maximum flow.
The Water Control Valve mode is an ON or OFF
selection.
Set
Press and hold the Set button.
programming mode FC on the display.
Enter
ON or OFF.
ON or OFF.
NOTE: If you determine the water pressure at the
faucet is too low, turn the mode to OFF.
Set
Press and hold the Set button to save the
main display.
Enter
display.
Fuel Type Selection
The Fuel Type mode screen shows the selected
fuel type; natural gas (factory preset) or
Propane. Operation with natural gas is factory
preset. Refer to the Propane (LPG) Conversion section
in this manual for additional set up information.
Blower Override
This mode may be used to manually control the
speed of the blower and should be accessed
only by an Hubbell factory technician.
Blower Override is an ON or OFF selection.
Set
programming mode bO on the display.
51
Enter
ON or OFF.
Mode
main display.
Enter
display.
Diagnostic Code and Error Log Selection
This screen provides the technician with
Diagnostic Codes and Errors recorded as the
water heater operates. These codes are used in
conjunction with the Performance History Codes.
Error Code Description of Error Code
E0 Reserved for Future Use
E1 Fan Speed Fault
E3 Blocked Flue Fault
E7 Ignition Failure
E9 Temperature Sensor Short
EA Temperature Sensor Wiring Fault
Eb Software Fault
Ec Flue Temperature Fault
Ed Heat Exchanger Outlet Temperature Fault
EE Reserved for Future Use
EF Reserved for Future Use
Set
dE screen on the display.
Enter
Press the Enter button to view the codes.
Press the Up/Down arrows to view any one
of the ten diagnostic codes from C0 to C9.
Each code line will have an associated error
code displayed. The C0 screen is the most
recent code, while the C9 is the last
viewable code.
Diagnostic Code C0 with no error code (nOnE).
Diagnostic Code C1 with error code (E7); ignition failure.
Mode
When finished, press and hold the Mode button
to return to the dH screen on the main display.
The software does not have a hold function.
Enter
display.
52
Diagnostic Code and Error Log Selection
The Performance History mode allows the
technician to view ignition cycles, number of ON
times, and accumulated water flow.
Set
Then use the arrow keys to select the
programming mode PH on the display.
Enter
Press the Up/Down arrows to select one of
the six diagnostic codes. Each code line
has a corresponding number for each code.
Diagnostic Code CF (Cumulative Flow) shows 38,000 gallons of water.
(To obtain the usage in gallons, multiply the number by 1,000).
Diagnostic Code dS (Diagnostic Service Hours). The display can be
between 0 and 9999 hours. This code is used to determine the useful
service life of the water heater.
Diagnostic Code US (Usage) is a percentage figure between 0 and
100%.
Diagnostic Code FC (Flame Cycles) shows a flame count of 40,000.
Diagnostic Code FH (Flow-on hours) shows one hour of flame. (To
obtain the usage in gallons, multiply the number by 1,000).
Adjusting CO
2
Levels Selection
For adjusting CO
2
levels, refer to the Adjusting
the CO
2
Level section in this manual.
Commercial Heating Selection
The Commercial Heating option allows water
to be heated to a maximum of 185F (38C) for
commercial applications.
Hot water temperature over 125F (52C) can
cause severe burns instantly or death from
scalding. Children, the disabled, and the
elderly are at the highest risk of being
scalded. Do not leave children or the inf rm
unsupervised. Check temperature of hot
water before taking a shower or bath. To
control water temperature to a particular faucet, temperature
limiting valves can be installed by your service professional.
Set
programming mode CH on the display.
Enter
53
Press the Up/Down arrows to set the
desired temperature.
When the Commercial mode is OFF, the maximum
temperature setting is 140F. When the Commercial
mode is on the maximum temperature, setting is 185F.
Press and hold the control panel Power button
to turn the water heater OFF.
Press control panel Power button to turn the
water heater back ON.
Watch the display for CH, which appears momentarily
before the display shows the actual temperature.
NOTE: When changing the mode back to
residential hot water (dH), the temperature setting
will remain above the maximum limit until the
down arrow is pressed.
Leak Action Selection
If turned ON and a leak is detected, water will
automatically be shut off. If turned OFF, the
leak will continue. High condensation within the
tank can sometimes produce a false reading. This mode
is turned OFF by default.
The Leak Action mode is an ON or OFF selection.
Set
programming mode LA on the display.
Enter
P ress the Up/Down arrows to select either
ON or OFF.
Mode
main display.
Enter
display.
55
MAINTENANCE
Cleaning the Inlet Water Y-Strainer
When the Hubbell water heater is installed, an inline
Y-strainer should be installed between the shut-off valve
and water inlet. This strainer should be cleaned every
three months, or as required, to maintain full water flow to
the unit.
IH-62
1. Position a container under the Y-strainer on the water
inlet piping.
2. Close the water inlet valve (arrow) and remove the
cover plug. Allow the water to drain from the pipe.
IH-32c
3. Remove the strainer screen, clean it, and reinstall it in
the housing.
IH-62a
4. Replace the Y-strainer cover plug.
Draining the Water Heater
CAUTION
Hot water can cause burns to the skin. The water temperature
is factory set to 120F (49C). To avoid burns, make sure the
water heater is OFF and the power supply is disconnected.
The water heater will remain hot for some time. Wait until the
unit has completely cooled before draining the water heater or
performing any other maintenance.
1. Press the Power button to turn OFF the
water heater.
2. Close the water supply inlet and outlet valves. The
closed valve position is typically when the handle is
perpendicular to the pipe, as shown in the illustration.
IH-32b
3. Position a bucket or other container under the drain
valve on the bottom of the unit.
4. Slowly open the drain valve and allow all the
remaining water to drain from the unit.
IH-29b
56
5. Slowly loosen the air bleed screw (shown by arrow).
IH-32d
6. When all the water has drained from the water heater,
close the drain valve and close the air bleed screw.
Filling the Water Heater
1. Open the hot water faucet that is located farthest
away from the water heater.
2. Make sure the drain valve and air bleed screw are
closed. Open the water outlet supply valve. Slowly
open the water inlet supply valve.
3. Once a steady stream of water flows and all the air is
purged from the system, close the hot water faucet.
5. Open a hot water faucet. The water heater should
operate normally.
Descaling the unit
Depending on quality of the water supply, the Water
Heater may requires descaling to provide efficient heating
of water. It is recommended that the unit be descaled
every other year, or sooner if the control panel displays a
flashing H icon with the code CL. A service technician
can preform this procedure during an annual inspection if
desired.
MAINTENANCE
4. Connect the unit to the power supply.
57
ERROR CODE DESCRIPTION REMEDY
E1 Fan Speed Fault Turn water heater OFF, shut gas valve,
unplug unit, and contact an authorized service
technician.
E3 Blocked Flue Fault Clean out debris and clean exterior inlet and
outlet screens.
Verify both air intake and exhaust vents are
clear of debris.
E7 Ignition Failure Verify there is an adequate gas supply to the
unit.
If the problem persists, turn control panel OFF,
shut gas valve, unplug unit, and contact an
authorized service technician.
E9 Temperature Sensor Short Turn water heater OFF, shut gas valve,
unplug unit, and contact an authorized service
technician.
EA Temperature Sensor Wiring Fault Turn water heater OFF, shut gas valve, unplug
unit, and contact service technician.
Eb Software Fault Turn water heater OFF, shut gas valve, unplug
Ec Flue Temperature Fault Turn water heater OFF, shut gas valve, unplug
Ed Heat Exchanger Outlet Temperature Fault Turn water heater OFF, shut gas valve, unplug
EE Reserved for Future Use
EF Reserved for Future Use
TROUBLESHOOTING CHART
58
Troubleshooting Chart
PROBLEM POSSIBLE CAUSES CAUSE REMEDY
No electrical power to the water
heater.
Is the plug on the power supply cord
unplugged from the electrical outlet?
Is electrical panels 10 Amp circuit
breaker tripped?
Is the fuse on the circuit board good?
Is there a power outage to the
home?
Reset the plug.
Reset the circuit breaker.
If the display panel is blank, unplug
the unit or contact an authorized
service technician.
Contact the power company.
No water available when a faucet is
opened.
Is the water supply valve shut off
at the meter (do cold water faucets
work)?
Is the water supply valve near the
unit open?
Is the water pipe frozen?
Is an error code flashing on the
display panel (leak detected)?
Open the closed supply valve.
Open the water supply valve.
Turn OFF the unit, close all water
valves and gas valve. Contact an
authorized service technician.
Refer to error code information
and contact an authorized service
technician.
Hot water is not available when the
faucet is opened.
Does the water heater have power
(plugged in)?
Is the water heater turned ON?
Is an error code flashing on display
panel?
Is the gas supply valve open or shut
off at the meter (do other gas devices
work)?
Restore electrical power to the unit.
Press and hold the Power button to
turn the unit ON.
Refer to the Diagnostic and Error
Codes section in this manual.
Open the gas supply valve.
The water temperature is not hot
enough or turns cold during use.
Is the faucet open far enough to draw
at least 0.6 gallons (2.3 L) per minute
through the water heater?
Is an error code flashing on the
display panel?
Is the outlet water temperature set
too low?
Open the faucet to allow more water
flow.
Refer to the Diagnostic and Error
Codes section in this manual.
Adjust the outlet water temperature
(refer to the procedure in this
manual).
It takes a long time before hot water
flows from the faucet.
Is the faucet some distance from the
water heater?
Allow time for the cold water already
in the pipes to flow from the faucet.
Have recirculation valves and/or
plumbing return line(s) installed and
program the unit for recirculation
mode.
The water is not hot enough. Is the water temperature set too low? Adjust the temperature setting.
The water at the faucet is too hot. Is the water temperature set too high? Adjust the temperature setting.
A fan can be heard even when the unit
is not operating.
The fan continues to operate after
the burner shuts off to clear the
exhaust vent of combustion gases.
The fan may run to help prevent
freezing.
Normal operation, no action required.
Protect the water heater from
freezing temperatures or shut off and
drain the unit.
White smoke can be seen coming
out of the exterior exhaust gas vent.
Depending on the outside
temperature, water vapor can be
produced as the exhaust is vented.
Normal operation, no action required.
TROUBLESHOOTING CHART
59
B
L
K
W
H
T
J
u
m
p
e
r
W
ir
e
B R N
B R N
R E D
R E D
C a s c a d i n g
C o n n e c t o r s
S
W
1
S
W
3
P
r
o
p
a
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IP
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w
it
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)
C
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(G
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ly
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ir

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S
WIRING DIAGRAM
H
u
b
b
e
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W
a
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H
e
a
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W
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D
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G
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2
0
0
/
G
X
2
0
0
P
/
G
X
2
5
0
/
G
X
2
5
0
P
60
Commercial Option #1
Multi-Unit P Models with Building Recirculation and No
Storage
Multi-Unit P Models with Internal Tank-Loading,
Storage, and Building Recirculation
Multi-Unit P Models with External Tank-Loading,
Multi-Unit Non P Models with Storage using External
Building Recirculation Pump
Single Unit P Models with Internal Tank-Loading,
Single Unit P Models with Internal Tank-Loading and
Storage (without Building Recirculation)
COMMERCIAL OPTIONS
61
IH-56
OPERATIONAL DIAGRAM

62
General
This water heater is warranted by Hubbell Water Heaters
(Hubbell), and covers defects in materials and
workmanship, subject to the applicable time periods and
terms below. This warranty begins on the date of
installation or on the date of possession in the case of
new construction. This warranty is extended to the
original purchaser and any subsequent owner
at the original install location, and applies only when
properly installed by a licensed contractor and operated
in accordance with the instruction manuals. This warranty
is limited to repairs or replacement of parts, at Hubbell
option that are proven to be defective under normal use
and connected only to potable water systems.
Effective Start Date
Hubbell requires proof of purchase and warranty
registration in order to obtain warranty service. You
can show proof of purchase with a dated sales receipt.
Register the warranty within 30 days of purchasing the
product by going online at www.hubbellheaters.com.
Residential DHW Warranty
Heat Exchanger - 15 years
Other Parts - 5 years
Commercial Warranty
Heat Exchanger - 6 years
Other Parts - 3 years
Residential Domestic Hot Water (DHW) means potable
water heating in a single family residence, not connected
with any space heating. Commercial means all other
applications including any space heating applications.
Heat Exchanger Coil
The warranty period for a heat exchanger coil failure,
when installed in a "Residential" DHW application
(including recirculation), is fifteen (15) years from the
effective start date. The warranty period for a heat
exchanger coil, when installed in a "Commercial"
application (including recirculation) or any space heating
application, is six (6) years from the effective start date.
All other Parts and Components
The warranty period for any original parts (excluding
the heat exchanger coil) against failure, when installed in
a "Residential" DHW application (including domestic
recirculation) is five (5) years from the effective start date.
The warranty period for any original parts (excluding the
heat exchanger coil) against failure, when installed in a
"Commercial" application (including recirculation) or any
space heating application is three (3) years from the
effective start date. A replacement part will be warranted
for the unexpired term of the original warranty. Defective
parts submitted may not be returned. No returns will be
accepted without prior authorization from Hubbell.
Labor
The applicable period of this limited labor warranty is
one (1) year from the effective start date. This applies
to all water heater models. The payment and amount of
any payment are subject to approval at Intellihots sole
discretion. The Labor allowance will be paid based on the
following schedule:
Repair or Replacement of Any
Parts
$75/hour up to maximum of
$150
Replacement of Entire Unit
$75/hour up to maximum of
$225
Replacement parts must be genuine Hubbell parts
and warranty service must be performed by a licensed
contractor.
Shipping Costs
If a replacement part is supplied under the terms of this
warranty, Hubbell will provide ground service delivery for
the part free of charge. Any expedited shipping expense
will be paid by the customer.
Definition of Potable Water
Potable water is defined as drinkable water supplied from
utility or well water in compliance with EPA secondary
maximumcontaminant levels (40 CFR part 143.3)
as shown in the table.Hubbell will warrant the heat
exchanger coil for hardness up to 15 Grains per gallon
(257ppm as Calcium carbonate)
Contaminant Level
Aluminum 0.05 to 0.2 mg/l.
Chloride 250 mg/l.
Color 15 color units
Copper 1.0 mg/l.
Corrosivity Non-corrosive
Fluoride 2.0 mg/l.
Foaming Agents 0.5 mg/l.
Iron 0.3 mg/l.
Manganese 0.05 mg/l.
Odor 3 threshold odor number
pH 6.5-8.5
Silver 0.1 mg/l.
Sulfate 250 mg/l.
Total dissolved solids (TDS) 500 mg/l.
Zinc 5 mg/l.
.
WARRANTY
Not Covered by this Warranty
This warranty does not cover product failure or problems
due to:
Failure to install in accordance with applicable
building codes, ordinances, normal plumbing and
electrical trade practices;
Improper installation, improper use, improper
maintenance, improperly made replacements or
repairs;
Accidents or abuse;
Sediment deposits, fire, flood, lightning, freezing,
and acts of God, or any causes other than defects in
materials and workmanship.
This warranty will be void and have no effect if:
The water heater is modified or altered in any way;
Appliance(s) or equipment are attached to the water
heater that have not been approved by Hubbell;
The serial number is altered, defaced, or discarded.
Warranty Limitations
This warranty applies only when the water heater is used
in the United States or Canada. Except for the limited
warranties provided above, Hubbell disclaims any and all
other warranties, including but not limited to warranties
of merchantability and fitness for a particular purpose;
provided however, that implied warranties of
merchantability and fitness for a particular purpose are
not disclaimed during the one-year period from the
effective date.
Hubbell shall not be liable for indirect, special, incidental,
consequential, or other similar damages, including lost
profits, arising from or relating to the water heater.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
How to Make a Claim
Please Call (203) 378 -2659, 8:00 5:00 EST
Proof of purchase in the form of a dated sales receipt
and warranty registration is required in order to obtain
warranty service, and should be included with your claim.
The product owner should submit the warranty claim
directly to Hubbell at the following address or online at
www.ihubbellheaters.com:
Hubbell Water Heaters
Attn: Warranty Claims
P.O. Box 288
Stratford, CT 06615
Phone: 203-378-2659
Fax: 203-378-3593
Email:info@hubbellheaters.com
All parts claimed to be defective may be requested to
be returned to Hubbell for examination prior to full claim
settlement. Please include the following information on
your warranty claim:
1. Model number and serial number of the water heater;
2. Date of original purchase;
3. Owners name and address;
4. A description of the problem with the part and water
heater.
Hubbell reserves the right to make improvements in
design or changes in specifications at any time, without
incurring any obligation to owners of units previously
sold.
Some states or provinces do not permit limitations
or exclusions of implied warranties or incidental or
consequential damages, so the limitations or exclusion
in this warranty may not apply. No one is authorized to
alter, modify, or enlarge this warranty, nor the exclusion,
limitations, and reservations.
Please use the model number located on the water heater
when contacting us with questions concerning this unit.
WARRANTY
64
NOTES
Requirements for the State of Massachusetts
Notice Before Installation
This appliance must be installed by a licensed plumber or
gas fitter in accordance with the Massachusetts Plumbing
and Fuel Gas Code 248 CMR Sections 2.00 and 5.00.
IMPORTANT: In the State of Massachusetts (248 CMR
4.00 & 5.00)
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in
whole or in part for residential purposes, including those
owned or operated by the Commonwealth and where
the side wall exhaust vent termination is less than seven
(7) feet above finished grade in the area of the venting,
including but not limited to decks and porches, the
following requirements shall be satisfied:
5. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal
vented gas fueled equipment, the installing plumber
or gastter shall observe that a hard wired carbon
monoxide detector with an alarm and battery backup
is installed on the oor level where the gas equipment
is to be installed. In addition, the installing plumber
or gastter shall observe that a battery operated
or hard wired carbon monoxide detector with an
alarm is installed on each additional level of the
dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be
the responsibility of the property owner to secure the
services of qualied licensed professionals for the
installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented
gas fueled equipment is installed in a crawl space or
an attic, the hard wired carbon monoxide detector
with alarm and battery back-up may be installed on
the next adjacent oor level.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of
installation, the owner shall have a period of thirty
(30) days to comply with the above requirements;
provided, however, that during said thirty (30)
day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
6. APPROVED CARBON MONOXIDE DETECTORS.
Each carbon monoxide detector as required in
accordance with the above provisions shall comply
with NFPA 720 and be ANSI/UL 2034 listed and IAS
certied.
7. SIGNAGE.
A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in
line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2)
inch in size, GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS.
8. INSPECTION.
The state or local gas inspector of the side wall
horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the
inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of
248 CMR 5.08(2)(a)1 through 4.
65
NOTES
66
NOTES
68
IGT-MNL0001 (12/2012) Printed in the USA
Hubbell 2013 Hubbell Water Heaters
www.hubbellheaters.com (203-378-2659)
Dealer / Installer Contact Information:
P.O. Box 288
Stratford, CT 06615
Phone: 203-378-2659
Fax: 203-378-3593
Email: info@hubbellheaters.com
Serial Number: _________________________________
Date of Purchase: ___ / ___ / ______
WATER HEATERS SINCE 1920
I nt ui t i ve Rel i abl e Ef f i c i ent

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