Trunnion Mounted Ball Valves

Comparison - BALL Vs TMBV

Floating Ball Valves Trunnion Mounted Ball Valves
Seats are fixed Seats float in the flow axis
Ball is not rigidly held on its
rotational axis
Ball is rigidly held on its rotational
axis with the support of upper and
lower trunnions
Downstream sealing Upstream sealing
Used for process and utility
application
Used also for cross country
pipelines and other buried service
application
Trunnion mounted design
Ball held in fixed axial position with trunnion support
Upstream and downstream seats are spring- loaded
Seat rings allowed to float in flow axis
Line pressure assists in pressing spring- loaded upstream seat against the
ball
Upstream sealing
Construction
Bearing Block
Seat Ring
Body End Connector
Body
Ball
Trunnion
Bearing Block
Stem housing
Stem
Gear Unit
Support Lugs
Terminology of Three Piece TMBV
Construction Two Piece
Aspects covered
Product range
Variants
Standards
Construction
Features
Materials
Actuation
Special designs
Design validation / testing
Certifications
Applications & end-users
Range
Construction - Standards
API 6D
ASME B16.34
Valve Design
API 6D
Face-to-Face
ASME B16.34
Wall thickness
ASME B16.25
Butt-weld ends
ASME B16.5
ASME B16.47
Flange Dimensions
ASME Sec VIII
Body to Connector
Bolting
ISO 5211
Mounting Flange
Construction - Variants
Bore
Full Bore
Reduced Bore
Body
Construction
2-piece (Cast)
3-piece
(Cast/Forged)
Interface
Joint
Bolted
Welded
Seat Design
Primary Metal
(Secondary
Soft)
Soft Seat
Fully Metal
Seat
Seat Designs
Soft seat design Primary Metal seat design
With disc springs
With coil springs
Construction - Body Materials
Carbon / Low
carbon steels
WCB
LCB
LCC
A105
LF2
Stainless
Steels
CF8M
CF3M
F316
F316L
Duplex
Stainless
Steels
4A
F51
Super Duplex
Stainless
Steels
5A
6A
F53
F55
Inconel
625
825
Hastelloy
B
C
C276
Sealant
Injection
System
Fire safe
Double
block and
bleed
Automatic Automatic
cavity
relief
system
Blowout
proof Stem
Vent /
Drain
Connection
Anti-static
Standard Features
Double Block and Bleed
Capability of valve under pressure to
Obtain seal across both upstream and downstream
seats
Have body cavity bled down to atmosphere
Enables online affirmation of proper seat
sealing
Springs on upstream and downstream side
push seat against ball for effective sealing
Independent spring loaded upstream and
downstream seating surfaces
In closed condition - valve cavity is evacuated
by vent and drain connection
VE
NT
DRAIN
15
Single piston effect-concept/Self- Relief
Body cavity
Body cavity
with normal
pressure
Body cavity with more
pressure than 1.33
times line pressure
due to thermal
expansion
Upstream seat Upstream seat
(relieved)
Pr.
Relieving
to
upstream
Fire safe
Conformance to API 6FA
API 607 Specifications
Blowout proof Stem
Bottom-entry/Top entry stem design
Integral shoulder on stem butts against a
shoulder in the body/stem housing,
facilitating blow-out proof integrity
Line pressure Tighter seal
Online replacement of gland packing is
possible
Anti-static
Build up of static electricity as a result of
constant rubbing of ball against soft seat
Potential fire hazard
To provide electrical continuity, spring-
loaded plungers provided between stem
and ball
Vent and Drain Connection
Vent and drain connections provided for
venting and draining of valve cavity
NPT-threaded plugs with bleed facility
Drain is also used to check on-line
affirmation of valve sealing
To ensure valve sealing
Valve is pressurised from both sides
Drain is opened to check leakage
20
Sealant injection
Emergency Sealing Arrangement
Optional
supplies
Fully-welded Body design
Body and Body connector welded at the
interface after valve is fully assembled
Suited for
Buried service applications
Other applications where leakage is strictly non-
permissible
Special Designs
Fusion Bonded Epoxy (FBE) coating on body
internals
Extended Stem Arrangement
Our trunnion mounted ball valves can be supplied
with stem extension arrangement
Application
Buried services
Other services where valve operation is at
considerable depth or height
Where applicable, vent/drain and sealant injection
connections are brought up close to operator
Pressure-containing part is integral to the body
Pup Pipe / Transition Pipe
Pup pieces can be welded in TMBV for ease of
valve erection at site
Results in minimal heat transfer to internal parts
of valve
Emergency Shutdown Valves
Actuated by Gas / Pneumatic actuators
Quick acting valves
Special Designs
Double Piston Seat Design
Flow direction
Seat ring
moves in
Flow direction
Seat ring
moves in
In double piston design - cavity pressure aids the sealing in
upstream and downstream seat housings
In case of passing across upstream seat after prolonged
usage, the downstream seat still provides sealing.
Varities
Construction - Actuation
Electric
Actuator
28 Cl.150 with
electric actuator
Gas-over-oil
Actuator
24 & 30 Cl.600
with gas-over-oil
actuator
Hydraulic
Actuator
18 Cl.600 with hydraulic
actuators
Actuated Valves
24 Class 600 TMBV with
gas-over-oil actuator
12 & 24 Class 600 TMBV with
gas-over-oil actuators
Actuated Valves
28 Cl.150 with electric
actuator
30 Cl.600 with extended
stem and gas-over-oil
actuators
24 & 30 Cl.600
with gas-over-oil
actuators
18 Cl.600 with hydraulic actuators
Large Size Valves
42 Class 600 for EIL
qualification
42 x 36 Class 150
BORL Bina Vadinar
Pipeline
48 Class 150
HPCL SPM Project
High Pressure Valves
28 Class 900
ONGC Platform
16 Class 1500
ONGC 4-Wells
(Duplex SS body)
Manufacturing
Initiatives
Manufacturing Initiatives
CNC Horizontal Boring Machine (HBM) - Trevisan
One setting many operations
High dimensional & geometric accuracy
Enhanced reliability and performance
Manufacturing Initiatives
Ball Turning & Grinding Machine
Special purpose machine for ball grinding
Improved Sphericity
Uniform Surface Finish
Enhanced reliability and performance
Portable CMMs available in all manufacturing plants
Time reduction in measurements
High level of Geometry & Dimensional Accuracy
Data can be stored & retrieved from the PC
FARO CMM
Manufacturing Initiatives
Qualification/
Certification
Certifications
API monogram
CE marking under Pressure Equipment
Directive (PED) 97/23/EC
ATEX marking
SIL Certification
As per IEC 61508
SIL 3 Capable
Certifications
Fugitive emission qualification
ISO 15848 1
Ta Luft
Design Validation
Vacuum testing
Fugitive Emission testing
Flow Test
Design Validation
12 Class
600 TMBV
Pipe Bending Test Axial Loading Test
Cycle Test
Site
Installations
Location: GAIL, Lucknow
Site Installations
Valve Details: 8 Class 600
Application Details:
Line Pressure 0 to 91.9 bar
Location: Cairn India, Salaya-Bhogat Pipeline
Site Installations
Valve Details: 8 Class 600
Bhogat terminal in Jamnagar district
Application Details:
Line Fluid - Crude
Location: MVPL
Site Installations
Valve Details: 10 and 30 Class 600
Location: Elster-Instromet India Pvt. Ltd
Site Installations
Valve Details: 10 Class 300
Installed in Metering Skid
Location: HPCL Vizag SPM
Site Installations
Valve Details: 48 Class 150
Location: E&C, Kona
Site Installations
Valve Details: 10 Class 300
Line fluid: Fuel Gas
Applications
In the Oil & Gas Industry
Transportation Pipelines
Refinery Process Lines
Offshore Platforms
Manifolds/Metering Stations
Major Domestic Customers
Oil & Natural Gas
Commission
Gas Authority of India
Gujarat Gas
Gujarat State Petronet Ltd.
IOCL/HPCL/BPCL
Reliance Industries
BG Exploration
Essar Refinery
Petronet LNG
SA LPG
Major Intl. Customers
Saudi Aramco
PDO, Oman
Qatar Petroleum
Kuwait Oil Company
Takreer IRP
Gasco
Alderley FZE,Dubai
Songas , Tanzania
Supplies to offshore platforms
Major End users & EPCs
THANK YOU