Customer Tank Gauging

Tank Gauging
Solutions with Endress+Hauser

Introduction
Field instrumentation
System
Applications
Summary
Tank Gauging Solutions with Endress+Hauser
How to measure Custody Transfer?
CT Quantity can be measured by Volume or by Mass - static or dynamic
Static = Tank Gauging; Dynamic = Flow
Decision is up to involved parties.
Mass and Volume are complementary but not the same!
Static and Dynamic are complementary
Neither is exact both have limitations, advantages and disadvantages
Introduction
Introduction
System
Applications
Summary
Our standard solution...
Radar/Servo + Temperature + Tankvision = Net Standard Volume
Servo Prothermo
Promonitor
Servo (Proservo)
Radar (Micropilot M/Levelflex)
HART
Tank Side Monitor
Prothermo
Radar
Radar (Micropilot S)
Fieldbus
e.g. Modbus or V1
Tankvision
Ethernet (LAN)
e.g. XML, HTML
Introduction
Introduction
System
Applications
Summary
TG Product Overview
Most complete product basket for Tank Gauging
Level Measurement
Technology
Pressure sensors
Introduction
System Technology
Multi-/Single-spot temperature
with water bottom sensor
The right solution for all applications
Overfill
Protection
- made by E+H -
- made by E+H -
- made by E+H -
- made by E+H -
- made by E+H -
Introduction
System
Applications
Summary
Solutions for existing installations
Migration solutions for existing field instrumentation
Endress+Hauser Instrumentation
Introduction
Introduction
System
Applications
Summary
Enraf-System: CIU Prime/CIU Plus/Entis
BPM-Protocol (proprietary)
Introduction
Introduction
System
Applications
Summary
ESSO Ingolstadt, Germany
5 Proservo has installed on the same bullet tanks besides ENRAF 854 ATG
Application: LPG
Output: ENRAF BPM (GPU)
Host receiver: CIU / ENTIS / ENTOS / ESSO inventory control
Others: Replacement of 854 ATG
No modification on the field bus or
data configuration
Introduction
Introduction
System
Applications
Summary
Competition integrated into E+H System
Saab
REX
3920
FCU
2160
Tankvision
NXA820
Modbus RTU
RS232
Modbus
TRL/2
2 wire
Modbus RTU
RS485
RS232/485
Converter
Introduction
System
Applications
Summary
E+H into Saab System
FCU
2160
MHT-Converter
NRF590
Modbus RTU
RS485
Modbus
TRL/2
2 wire
Modbus
TRL/2
2 wire
Saab
REX
3920
Tankmaster
Modbus RTU
RS232
Introduction
System
Applications
Summary
System configurations with VAREC, SAAB and ENRAF
Introduction
System
Applications
Summary
Fields of business
Inventory Control vs. Custody Transfer

Inventory Control Custody Transfer
Measurement of the
content in a plant
(How rich are we?)
For trading products or
tax payment evaluation
API recommendations
for level instrumentation:
Under factory conditions:
+/-3mm
In application: +/- 25mm
API/OIML
recommendations for
level instrumentation:
Under factory conditions:
+/-1mm
In application: +/- 4mm
No approval OIML rules +
Local approvals e.g
PTB/NMi

Introduction
Introduction
System
Applications
Summary
Accuracy - Storage tank errors
Typical tank distortion
From product
Can your instrumentation or systems compensate for this?
Tank Bottom Movements
Tank Shell Thermal Expansion
Hydrostatic Deformation
Roof Weight changes
Datum Plate Movements
Typical Tank Distortion
Introduction
Introduction
System
Applications
Summary
Information to System from Proservo
Level
Interface level
Density
Tank bottom
Product temperature
Vapour temperature
Pressure
Introduction
System
Applications
Summary
Proservo - E+Hs Servo Level Gauge
Intelligent servo tank gauge - Proservo NMS5x-Series
3 Measurements with 1 Instrument:
Level
Interface (water) measurement (3 layers)
Density measurement (up to 16 points)
High accuracy - 0.7 mm, W&M approved
Independent of products vapor
pressure, DK value, foam and
surface conditions
Servo is the only approved technology
(e.g. PTB) for custody transfer in LPG
No. 1 choice for LPG
No blocking distance
Introduction
System
Applications
Summary
Proservo installation example close to tank wall
Introduction
System
Applications
Summary
Proservo standard measurement terms
Upper layer
Middle layer
Bottom layer
Upper Interface
Middle Interface
Eg. Density=0.8
Eg. Density=1.0
Level
Upper density
Upper interface
Middle density
Middle interface
Bottom density
Tank bottom
Eg. emulsion
Introduction
System
Applications
Summary
Proservo System
To Tankvision
Power AC/DC
2 wire-HART
Power AC/DC
Servo Average
Temperature
Promonitor
Introduction
System
Applications
Summary
Radar Tank Gauging - lots of benefits...
Intrinsic Safety on the tank
Cost savings by common cabling
Display on top of the tank
Same concept for Micropilot M+S
Tank Side Monitor
Power AC/DC
Field Comms.
Average Temperature Radar
2/4 HART bus (I.S.)
2 Wire non-I.S.
Introduction
System
Applications
Summary
Microwave Level Measurement
Physical aspect of the time-of-flight method
c
v
s
t
Speed of propagation
in a medium
Speed
Path / distance
Time
Introduction
System
Applications
Summary
Micropilot Series: covering the whole tank gauging market with a consistent product line - same user
interface and common spare parts!
E+H offers the choice of frequencies:
use 6 GHz for high precision measurements, unaffected by built-up and condensation
use 26 GHz for fast applications and narrow tanks
Micropilot - E+Hs Radar Line
S
M
S
inventory control
version
M
2-wire,
PA / FF
0,5 mm 3mm 10mm
Inventory control market
Custody transfer
Introduction
System
Applications
Summary
Custody transfer gauges Micropilot S
Micropilot S High accuracy
Instrument accuracy : better than 0,5mm
Weights & Measures approved by NMi and PTB and other
national authorities according to OIML and API
Different versions for different tanks
FMR 530 / 540 horn antenna
FMR 532 - planar antenna
FMR 533 / 540 - parabolic antenna
Micropilot S Inventory Control version
Accuracy: 3 mm
Introduction
System
Applications
Summary
Planar antenna for stilling wells
Introduction
System
Applications
Summary
Overview Micropilot S FMR540
8 Parabolic antenna
4 Horn antenna
Beam Angle:
4 for Parabolic
8 for Horn
Measuring Range:
0.840m for Parabolic antenna
(without sensor extension)
0.630m Horn antenna
(without sensor extension)
Accuracy:
better than 1mm
Process Connection:
-DN100DN250 for Horn antenna
Standard or UNI flange
-DN200DN250 for Parabolic
UNIflange as standard
Certificate: Intrinsically Safe Concept!
ATEX, FM, CSA, TIIS, *NEPSI
(ATEX II 1/2 G EEx ia IIC T6)
W&M approval: NMi, PTB
Output:
420mA/HART
Power supply:
1636V DC (4 wire)
Introduction
System
Applications
Summary
Technical data
length: 25 m
reference: laser interferometer
accuracy: 0.1 mm
temperature control 15... 25C
according to OIML R 85
Micropilot S: reference test rig
certified by NMi / PTB
Introduction
System
Applications
Summary
Test rig for stilling well antennas
Introduction
System
Applications
Summary
Histogramm: Fehler FMR530_531_533
Zeitraum: 01.01.02 - 05.03.03 Stk: 368 Gerte (3680 Mepunkte) s: 0,25 2s: 0,5
Meunsicherheit: 0,1mm
0,00
100,00
200,00
300,00
400,00
500,00
600,00
< -1,1 > -1,1 - -1,0 > -1,0 - -0,9 > -0,9 - -0,8 > -0,8 - -0,7 > -0,7 - -0,6 > -0,6 - -0,5 > -0,5 - -0,4 > -0,4 - -0,3 > -0,3 - -0,2 > -0,2 - -0,1 > -0,1 - 0,0 > 0,0 - 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3 - 0,4 > 0,4 - 0,5 > 0,5 - 0,6 > 0,6 - 0,7 > 0,7 - 0,8 > 0,8 - 0,9 > 0,9 - 1,0 > 1,0 - 1,1
Genauigkeitsklassen [mm]
A
n
z
a
h
l

[
S
t
k
]
Reihe1
0.1 0.2 0.3 0.4 0.5 0.6 -0.7 -0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0.0
R
a
d
a
r

m
e
a
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u
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i
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p
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Accuracy in mm
Micropilot S: Accuracy 0,5mm (2Sigma)
Results of 368 units of FMR53x (3680 measurement points)
Introduction
System
Applications
Summary
Micropilot S: Accuracy 0,5mm (2Sigma)
Histogramm: Fehler FMR530_531_533
Zeitraum: 01.01.02 - 05.03.03 Stk: 368 Gerte (3680 Mepunkte) s: 0,25 2s: 0,5
Meunsicherheit: 0,1mm
0,00
100,00
200,00
300,00
400,00
500,00
600,00
< -1,1 > -1,1 - -1,0 > -1,0 - -0,9 > -0,9 - -0,8 > -0,8 - -0,7 > -0,7 - -0,6 > -0,6 - -0,5 > -0,5 - -0,4 > -0,4 - -0,3 > -0,3 - -0,2 > -0,2 - -0,1 > -0,1 - 0,0 > 0,0 - 0,1 > 0,1 - 0,2 > 0,2 - 0,3 > 0,3 - 0,4 > 0,4 - 0,5 > 0,5 - 0,6 > 0,6 - 0,7 > 0,7 - 0,8 > 0,8 - 0,9 > 0,9 - 1,0 > 1,0 - 1,1
Genauigkeitsklassen [mm]
A
n
z
a
h
l

[
S
t
k
]
Reihe1
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0
R
a
d
a
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m
e
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p
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Accuracy in mm
Results of 368 units of FMR53x (3680 measurement points)
Example:
FAT and witnessing of the calibration of
40 FMR530
by Mexican engineering customer
for Ciatec/ASA:
ALL 40 gauges within 0,4mm!
Introduction
System
Applications
Summary
Need of Stilling Well (SW) as per API
A SW is a should and highly recommended, as most
tank roofs are not stable enough.
A SW is the only possibility for millimeter accurate
measurement in floating roof tanks.
Only for smaller tanks (<5000 bbls.) the recommendation
is dropped.
Also the Dutch NMI and German PTB dont see it as a
must but the tank roof needs to be enough stable
which is hardly the case you have to prove the roof is
stable enough (influence < 2-3mm!)
Introduction
System
Applications
Summary
Still pipe design according API
Introduction
System
Applications
Summary
What our recommendations for SW for Radar are:
Preferable two rows pitch 300mm (depends on viscosity of product)
Holes staggered on both sides, in a straight vertical line, de-burred preferably conically drilled.
SW diameter:
6 for normal hydrocarbons in Fixed Roof Tank
8 for more viscous products and medium size FRTs (<50m)
10 for larger FRTs (when SW is also used anti rotational device for the FR)
2 for Bullets and horizontal cylindrical tanks
Hole diameter:
1/10 of pipe diameter)
Highly recommended for new installations:
Material: SS
Separate SW for manual gauging and sampling (4)
Separate Open (perforated) thermo well for temperature measurement
Thermo well open ended and above water sump (if applicable)
End of SW: below zero point (datum plate) and 300mm above bottom so that a reflector plate can be placed below.
3
0
0
m
m
1
5

c
m
3
0

c
m
Introduction
System
Applications
Summary
Stilling Well design aspects
Design aspects for SW:
Holes instead of slots
SW fixed to the bottom
SW freely moveable on the top (no influence from roof movement)
Not heavily corroded
Not bended nearly Straight
Not too much adhering product
Not over-slotted
Minimization of tank bottom reflections
Introduction
System
Applications
Summary
Fixed Stilling Well position (gauge reference height)
SW welded (fixed to bottom), outlet with reflector
(alignment 40), reflector away from tank wall, reflector
plate used for Radar installations
Bottom area
Side view Top view
Top area
Side view Top view
SW not welded to the roof, roof movement does not
influence the pipe position
45
Introduction
System
Applications
Summary
Standard Stilling Well Drawings by Endress+Hauser
Introduction
System
Applications
Summary
Stilling wells not acceptable for radar
Introduction
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Summary
Introduction
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Summary
Introduction
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Summary
Introduction
System
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Introduction
System
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Summary
Installation Hints 1: Mounting Location/condition
These instructions apply to all Micropilot S
Observe wall to nozzle center distance
*See page 15 of TI412F (FMR540)
Also the nozzle height and required min. & max. measuring
distance must be taken into consideration.
Mounting position not at the tank center
Not directly above fill stream
Calm Surface is required for best performance
Add weather protection cover in the case of the direct sunlight
Introduction
System
Applications
Summary
Installation Hints 2: Avoiding Obstacles in Tank
These instructions apply to all Micropilot S
HiHi Alarm position must be below BD+SD
or Min. Measuring distance
Avoid all obstacles with in the beam angle
Avoid any installation, such as limit
switches, temp. sensor inside the beam
angle
Antenna size is selectable to reduce beam
angle only on FMR530!
Antenna should be focused vertically to the
liquid surface and follow the instruction
(mounting flange needs to be parallel to the
water level)
Try to avoid tank wall intruding into beam
angle over the whole measuring range for
best performance.
Introduction
System
Applications
Summary
2
0

m
Comparison of TG gauges (measuring range, wall-distance)
1,7m
2,5m
10m
15m
20m
1,23m
1,85m
2,46m
0,7m
(0,5m)
1,05m
(0,75m)
1,4m
(1,05m)
0
,
3
m
0,64m
0,9m
1,2m
+/- 1mm
+/- 1mm +/- 1mm +/- 1mm +/- 2mm +/- 0,7mm
FMR530
8 horn
FMR540
4 horn
FMR540
8 parabolic
(10)
FMR533
18 parabolic
FMR532
>6 planar
FMP40
>1 1/2
NMS5
> 3
0
,
6
m
1
m

1
m

0,1m
Blocking distance
3 tilt!
Wall-Distance
40m
36m 35m
38m
2,8m 2,4m
3,69m
30m
+/- 1mm
25m
4,0m
Measuring
Distance
Status
2010
0,3m
0
,
6
m
Introduction
System
Applications
Summary
Comparison of PTB/NMI approved tank gauges
NMS5
> 3
FMR532
>6 planar
1
m

6
8
10
12
PTB
NMI
PTB
+/- 1mm
FMR533
parabolic
1
m

NMI
+/- 1mm
FMR540
parabolic
PTB
+/- 1mm
FMR540
horn
0
,
6
m
0
,
3
m
+/- 1mm
FMR530
horn
+/- 1mm +/- 0,7mm
1
m

20m
25m
30m
15m
PTB: One need to make sure the displacer
cannot drift on the surface.. So one need
to guide the displacer via a stilling well
for instance.
28m
NMI/PTB
DN100
NMI/PTB
NMI/PTB
DN150
NMI/PTB
DN200
NMI and PTB
NMI
PTB
NMI
Status
2010
0
,
6
m
Introduction
System
Applications
Summary
Safety radar concept by E+H
Tank Side Monitor
Power AC/DC
Tankvision
Average Temperature Radar
2/4 HART bus (I.S.)
Introduction
System
Applications
Summary
Thermal expansion of hydrocarbons:
typically 0.1% per 1C temperature change
An example - Take a 17 m tall storage tank with 45 m...
Typically it handles 27 000 m
3
of hydrocarbons
Why is accurate temperature essential?
Level vs. Temperature
Introduction
System
Applications
Summary
Why is accurate temperature essential?
Level vs. Temperature
Errors:
Level error of 2 mm
1 C Temperature error
0,2 Temperature error
Correct temperature measurement is essential !
Average temperature measurement is always preferable.
= 3,2 m (20 bbl)

= 27 m (170 bbl)
= 5,2 m (34 bbl)
13,5
14
14,5
15
15,5
16
16,5
0
,
5 2
3
,
5 5
6
,
5 8
9
,
5
1
1
HEIGHT (m)
T
E
M
P
E
R
A
T
U
R
E

(
o
C
)
Spot Measurement
Introduction
System
Applications
Summary
Temperature measurement (spot or NMT)
Essential for accurate inventory management - API Chapter 7
Two types - Spot & Multi-spot (average)
API: for custody transfer average sensor with accuracy +/- 0,15 C
We offer you an accuracy of +/- 0,1 C !
Optionally: Water Bottom sensor (+/-2mm)
Introduction
System
Applications
Summary
Overfill-Protection with Liquiphant
Introduction
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Summary
System
Overview: Tankvision
Introduction
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Summary
05/27/2010
Slide 61 / 74
Introduction
System
Applications
Summary
Tankvision the next step in system technology
Open systems (communications)
Operating system independent
No additional software license fees
No special software required to
view monitored data
Easy & Cost effective scalability
Modular system:
Solution from small to big
Configuration via LAN
API tank volume calculations
Simplified visualization/engineering
Easy operator interface
HART (EEx ia)
Fieldbus e.g. Modbus or V1
Ethernet (LAN)
System
IP: 168.100.23.21
IP: 168.100.23.25
Introduction
System
Applications
Summary
Cost effective solution for small applications
Max. 15 Tanks (Modbus), one field-loop, operator stations optional
MODBUS
Tankvision
Tank Scanner
(up to 10 Users;
high safety because QNX)
Terminal LAN office network (no
additional hardware/software cost) System
Introduction
System
Applications
Summary
Tankvision
Data Concentrator
(NXA821)
System overview for big applications
Tankvision
Host Link
(NXA822)
DCS
PLC
HART Modbus or V1 Ethernet
System
Tankvision
Tank Scanner
(NXA820)
Tankvision: Tank Gauging systems
evolution
Introduction
System
Applications
Summary
Introduction
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Segmentation Tankvision portafolio
Introduction
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Summary
Tank Vision Multiscan
Introduction
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Applications
Summary
Tank Vision Multiscan
Tankvision Multiscan is an embedded tank gauging system, based on Windows XP embedded
and supports:
Monitoring of up to 256 tanks
Connected to up to 8 serial ports, configurable as host or field network
Easy to install and simple configuration
Embedded OPC Server
Integrated Inventory calculations
Based on API Standards
Wide range of host interfaces
Local Touch screen full colour LCD
Hardware/Software Watchdog Protection
Introduction
System
Applications
Summary
Tankvision Multiscan: Electrical and Protocol offerings
Introduction
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Tankvision Multiscan: Software Features
Introduction
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Tankvision Multiscan Configuration
Introduction
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Tankvision Professional: System Overview
Introduction
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Summary
Introduction
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Introduction
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At the end - why E+H ?
Summary Thank you for your attention! Questions?

Customer Tank Gauging

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Tank Gauging

Solutions with Endress+Hauser

= 3,2 m (20 bbl)

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