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EXTERNAL SHOP

COATING OF PIPE FOR


UNDERGROUND SERVICE
Technical Standard; HOC-CO-04
Original Issue: March 2003
Revision 2: July 2003
Approved:
!0 I"#r$%uc#&$"
! This standard contains the reuire!ents "or the shop application o" e#ternal coating s$ste!s "or
pipe intended "or underground service% This service includes& 'ut is not li!ited to& applications
such as pipelines or 'uried plant piping at design te!peratures up to (0C% )ot included are
e#ternal pipe coatings applied in the "ield or on site& pipeline "ield *oint coatings or coatings "or
pipe e#ceeding 40+%4 !! outside dia!eter ,O-.%
!2
R'('r'"c')
Re"erences to 'e used in con*unction /ith this standard are the latest edition o":
A*'r&ca" S$c&'#y ($r T')#&"+ a"% Ma#'r&al) ,ASTM-
AST0 C123 Standard Test 0ethod "or Stead$ State Ther!al Trans!ission '$ 0eans o"
Heat 4lo/ 0eter
AST0 -2000 Standard Test 0ethod "or 5ressure Sensitive Adhesive Coated Tapes 6sed
"or 7lectrical Insulation
AST0 -2+22 Standard Test 0ethod "or Co!pressive 5roperties o" Rigid Cellular 5lastics
AST0 -231+ Standard Test 0ethod "or Open Cell Content o" Rigid Cellular 5lastics '$
the Air 5$co!eter
Ca"a%&a" S#a"%ar%) A))$c&a#&$" ,CSA-
CSA 8241%20 7#ternal 4usion 9ond 7po#$ Coated Steel 5ipe
CSA 8241%22 7#ternal 5ol$eth$lene Coating "or 5ipe
S$c&'#y $( Pr$#'c#&.' C$a#&"+) ,SSPC-
SS5C-S520 )ear :hite 0etal 9last Cleaning
!3
D'(&"&#&$")
Th' Purcha)'r 5urchaser shall !ean Hunt Oil Co!pan$ o" Canada& Inc% ,Hunt. or
an$ agent o" Hunt& or an$ other person& "ir! or corporation engaged
'$ Hunt& to per"or! services to /hich this standard is applica'le%
Th' A//l&ca#$r The coating applicator doing /or; to this standard "or the
5urchaser%
Th' Ma"u(ac#ur'r The co!pan$ responsi'le "or the che!ical "or!ulation and
characteristics o" the coating selected '$ the 5urchaser%
F0E 4usion 9ond 7po#$ Coating
PE 5ol$eth$lene Coating
PUR 5ol$urethane Insulation 0aterial
2!0 SURFACE PREPARATION
2!
The Applicator shall thoroughl$ dr$ all pipe i!!ediatel$ prior to per"or!ing the sur"ace
preparation%
2!2 4or pol$eth$lene ,57. *ac;et or 57 tape s$ste!s& the pipe sur"ace shall 'e cleaned i!!ediatel$
7#ternal 5ipe Coatings - Shop 2 <ul$ 200=
prior to coating to a !ini!u! standard o" SS5C-S520 reuire!ents%
2!3
4or other coatings& the CSA 8241%20>%22 reuire!ents appl$%
3!0 INSULATED PIPE 1 APPLICATION OF CORROSION 0ARRIER COATING
3! The inner la$er corrosion 'arrier coating shall 'e applied directl$ to the cleaned pipe% The pipe
/all shall 'e !aintained at a te!perature o" 21 to 21C during application% The approved
!aterials are listed in Ta'le 2%
3!2 The corrosion 'arrier coating shall 'e applied /ithin "our hours "ollo/ing sur"ace preparation%
4ollo/ing sur"ace preparation& the pipe shall 'e !aintained at a te!perature a'ove the de/ point
o" the storage area%
3!3 4la!e o#idation or other treat!ent o" the corrosion 'arrier coating shall 'e per"or!ed% This
!ethod shall ensure that the 'onding o" the "oa! insulation !eets the reuire!ents o" section
4%=%
3!2 The corrosion 'arrier shall 'e applied such that it e#tends a !ini!u! o" 10 !! 20 !! ,2? ?
0%4?. 'e$ond the end o" the insulation%
3!3 The corrosion 'arrier coating shall 'e 200@ holida$ "ree%
3!4 5ol$eth$lene tape coating that !eets the reuire!ents o" Ta'le 2 shall 'e applied over 57 tape
pri!er% The 57 tape shall 'e applied under !achine tension to provide a !ini!u! s$ste!
thic;ness o" =+0 ! ,24 !ils. /ith a !ini!u! overlap o" 20 !! ,0%3?.%
3!5 :here a high te!perature "usion 'ond epo#$ coating is to 'e used as the corrosion 'arrier
coating& cathodic dis'ond!ent testing shall 'e co!pleted on the 497& as a !ini!u!& at (1C "or
43 hours%
3!6 The Applicator shall provide to the 5urchaser the !ethod o" coating holida$ repair& /hich shall
reuire 5urchaser approval%
2!0 INSULATED PIPE 1 APPLICATION OF SPRA7ED FOAM INSULATION
2! The insulation shall 'e a pol$urethane ,56R. "oa! /ith the !ini!u! properties outlined in Ta'le
=% This insulation shall 'e applied to the !ini!u! thic;ness speci"ied '$ the 5urchaser /ith a
thic;ness tolerance o" A= !!%
2!2
The "oa! insulation shall 'e spra$ed perpendicular to the pipe to ensure that the "oa! rises
perpendicular to the pipe%
2!3 The !ini!u! 'ond strength o" the "oa! insulation to the corrosion 'arrier coating shall e#ceed
the tensile strength o" the "oa! insulation%
2!2 The cut 'ac; o" the "oa! "ro! the end o" the pipe shall 'e 230 !! 21 !! ,B? 0%+?.%
2!3 The e#posed end o" the "oa! insulation cut 'ac; shall 'e le"t 'are and uncoated% :eatherproo"
plastic 'agging shall 'e provided "or storage and euip!ent%
7#ternal 5ipe Coatings - Shop = <ul$ 200=
3!0 INSULATED PIPE 1 APPLICATION OF OUTER COATING
3! 4ollo/ing application o" the "oa! insulation& the outer coating shall 'e applied using one o" the
approved s$ste!s listed in Ta'le 2%
4!0 UNINSULATED PIPE 1 APPLICATION OF COATINGS
4! A"ter the sur"ace preparation outlined in section 2%0& one o" the approved coating s$ste!s listed
in Ta'le 4 shall 'e applied%
5!0 INSPECTION AND TESTING
5! The 5urchaser shall have the right to enter the ApplicatorCs pre!ises to /itness or per"or! tests
to ensure the ualit$ and application o" e#ternal coatings to pipe%
5!2 The Applicator shall have a ualit$ veri"ication progra! i!ple!ented to ensure the ualit$ o"
coatings and insulation applied to pipe !eets the reuire!ents o" this standard%
5!3 All ualit$ and !aterials veri"ication testing per"or!ed to !eet the reuire!ents o" this standard
shall 'e docu!ented '$ the Applicator as speci"ied in section B%2% These records shall 'e
retained '$ the Applicator "or a period o" three $ears and 'e !ade availa'le to the 5urchaser
upon reuest%
5!2 4or insulated pipe& the Applicator shall !onitor the thic;ness o" the "oa! insulation /ith a
!ini!u! "reuenc$ o" one reading per "our lengths o" pipe%
5!3 4or insulated pipe& the Applicator shall per"or! a co!pressive strength test to ensure that the
applied "oa! insulation !eets the reuire!ents outlined in section 4%0% The "reuenc$ o" this
testing shall 'e at a !ini!u! o" one per "our hours o" application ti!e%
5!4 The coating s$ste!s& e#cept the outer coating over insulation& shall 'e continuousl$ inspected "or
holida$s using a 5urchaser approved !ethod and euip!ent% This provision applies to the
undercoat s$ste!s on insulated pipe and the co!pleted s$ste! on uninsulated pipe% The
!ini!u! voltage "or this test shall 'e as speci"ied in CSA 8241%20 "or 497% 57 tape or 57 *ac;et
coatings shall 'e holida$ tested in accordance /ith CSA 8241%22% All holida$s shall 'e repaired
'$ the Applicator%
5!5 Approved repair !aterials are listed in Ta'le 1%
5!6 The "oa! cut 'ac; area o" the corrosion 'arrier coating shall 'e inspected '$ the Applicator "or
holida$s on 200@ o" pipe lengths% The test !ethod and apparatus shall 'e approved '$ the
5urchaser% The !ini!u! voltage "or this test shall 'e as speci"ied in CSA 8241%20 "or 497% 57
tape or 57 *ac;et coatings shall 'e holida$ tested in accordance /ith CSA 8241%22% All holida$s
shall 'e repaired '$ the Applicator to the satis"action o" the 5urchaser and 'e re-inspected "or
holida$s%
5!8 4ailure o" an$ o" the ualit$ control tests in section B%0 shall result in re*ection o" the coating '$
the 5urchaser% All re*ected lengths shall 'e repaired or re!oved and re-coated '$ the Applicator
at no additional cost to the 5urchaser% The 5urchaser /ill assess an$ ualit$ control de"iciencies
as "ollo/:
Insu""icient thic;ness o" !astic>*ac;et>tape>497 shall result in the !easure!ent o" the
7#ternal 5ipe Coatings - Shop 4 <ul$ 200=
coating thic;ness on all lengths o" pipe coated since the previous thic;ness !easure!ent%
Insu""icient thic;ness o" insulation shall result in re*ection o" the length o" pipe !easured and
the !easure!ent o" all lengths insulted since the previous thic;ness !easure!ent%
Insu""icient co!pressive strength o" insulation shall result in t/o "urther sa!ples 'eing ta;en "ro!
lengths o" pipe coated /ithin the sa!e "our-hour period as the sa!ple length%
6!0 MAR9INGS
6! The Applicator shall stencil /eather resistant !ar;ings on to the e#ternal coating& as speci"ied '$
the 5urchaser%
8!0 HANDLING AND STORAGE OF COATED PIPE
8! The li"ting or handling o" pipe shall 'e '$ !eans& /hich ensure no da!age occurs to the pipe or
the e#ternal coating s$ste!%
8!2 Insulated pipe ends shall 'e covered /ith a plastic 'ag& suita'l$ secured "or transportation%
8!3 5ipe shall 'e stac;ed "or storage or transportation in a !anner that prevents da!age to the
coating s$ste!s% An$ such da!age /ill not 'e accepted '$ the 5urchaser and /ill reuire repair
'$ the Applicator%
7#ternal 5ipe Coatings - Shop 1 <ul$ 200=

E:#'r"al Sh$/ C$a#&"+ $( P&/' ($r
U"%'r+r$u"% S'r.&c'
TA0LE 1 INSULATED S7STEMS ; APPROVED COATING MATERIALS
COMPONENT
Ma:&*u*
O/'ra#&"+
T'*/'ra#ur' ,C-
A//r$.'% Sy)#'*) A//r$.'% Pr$%uc#) Th&c<"'))=>&%#h
Corrosion 9arrier
Da$er
+0 57 <ac;et& CSA 8241%22& S$ste! A2 or A2
2% Sha/ E< I
2% Farneau 6ltra'ond RAG
2% Adhesive - !in% 210 ! ,+ !ils.
2% 57 <ac;et - !in% 430 ! ,2( !ils.
=% Total - !in% +=0 ! ,21 !ils.
+0 57 Tape& Ta'le 2
2% 5ol$;en 202( pri!er /ith
5ol$;en (3( tape
2% Ren/rap =2( or =23 pri!er
/ith Ren/rap =03 or =03HS
tape
0in% =+0 ! ,24 !ils. and !in%
overlap o" 20 !! ,0%3?.
30
Standard 4usion 9ond 7po#$& CSA 8241%20 2% =0 +2==
2% )ap Fard B-2100
0in% =00 ! ,22 !ils.
30 57 <ac;et& CSA 8241%22& S$ste! 9
2% Sha/ E< II
2% Farneau 6ltra'ond HT
2% 5ri!er - !in% 10 ! ,2 !ils.
2% Adhesive - !in% 10 ! ,2 !ils.
=% 57 <ac;et - !in% 300 ! ,=2 !ils.
4% Total - !in% (00 ! ,=1 !ils.
(0
High Te!perature 4usion 9ond 7po#$& CSA
8241%20
2% )ap Fard Fold
0in% =11 ! ,24 !ils. and in
accordance /ith the !anu"acturerCs
speci"ications
4oa! Insulation
Da$er
(0 56R 4oa!& Ta'le = Speci"ied '$ the 5urchaser Speci"ied '$ the 5urchaser
Outer Coating
Da$er
9ased upon !a#%
outer *ac;et
te!perature o" 41
57 <ac;et& CSA 8241%22& S$ste! A2 or A2
2% Sha/ 57 <ac;et
2% Farneau 57 <ac;et
0in% 2240 ! ,41 !ils.
7#ternal 5ipe Coatings - Shop 5age + <ul$ 200=

E:#'r"al Sh$/ C$a#&"+ $( P&/' ($r
U"%'r+r$u"% S'r.&c'
TA0LE 2 1 RE?UIRED PROPERTIES FOR INNER LA7ER PE TAPE ,I")ula#'% Sy)#'*)-
Pr$/'r#y M&"&*u* Valu' T')# M'#h$%
Total Thic;ness 24 !ils AST0 -2000
9ac;ing Thic;ness 3 !ils AST0 -2000
Adhesive Thic;ness 1 !ils AST0 -2000
Tensile Strength 1%B0 ;g>c! /idth ,!ini!u!. AST0 -2000
5eel Strength to 5ri!ed Steel 2%10 ;g>c! /idth ,!ini!u!. AST0 -2000 AT 2=C
TA0LE 3 1 RE?UIRED PROPERTIES FOR POL7URETHANE FOAM INSULATION
Pr$/'r#y Valu' T')# M'#h$%
?ual&#y A))ura"c'
,M&"&*u* T')#
Fr'@u'"cy-
Thic;ness 10%0 to +0%= !! ,2%0 to 2%=B1?.
0anu"acturerCs
Speci"ication
= per pipe length
Co!pressive
Strength& )e/
2B1 to 420 ;5a AST0 -2+22
Once per 4 hour
production
Closed Cell
Content
(0@ !ini!u! AST0 -231+ )>A
Ther!al
Conductivit$& Initial
0%020 :>!%C AST0 C123 )>A
7#ternal 5ipe Coatings - Shop 5age B <ul$ 200=

E:#'r"al Sh$/ C$a#&"+ $( P&/' ($r
U"%'r+r$u"% S'r.&c'
TA0LE 2 1 UNINSULATED S7STEMS ; APPROVED COATING MATERIALS
Ma:&*u*
O/'ra#&"+
T'*/'ra#ur' ,C-
G'"'r&c C$a#&"+ Sy)#'*) A//r$.'% Pr$%uc#) Th&c<"'))=>&%#h
41 57 <ac;et& CSA 8241%22& S$ste! A2
2% Sha/ E<I
2% Farneau 6ltra'ond RAG
As per CSA 8241%22
+0 57 <ac;et& CSA 8241%22& S$ste! A2
2% Sha/ E<I
2% Farneau 6ltra'ond RAG
As per CSA 8241%22
30 Standard 4usion 9ond 7po#$& CSA 8241%20
2% =0 +2==
2% )ap Fard B-2100
As per CSA 8241%20
30 57 <ac;et& CSA 8241%22& S$ste! 9
2% Sha/ E< II
2% Farneau 6ltra'ond HT
As per CSA 8241%22
30 Diuid 7po#$
2% S5 2333 R%F%
2% S5 =333
=% -enso 5rotal B200
0ini!u! 100 ! ,20 !ils.
(0
High Te!perature 4usion 9ond 7po#$& CSA
8241%20
2% )apFard Fold
As per CSA 8241%20 and
!anu"acturerCs speci"ications
7#ternal 5ipe Coatings - Shop 5age 3 <ul$

E:#'r"al Sh$/ C$a#&"+ $( P&/' ($r
U"%'r+r$u"% S'r.&c'
TA0LE 3 1 INSULATED AND UNINSULATED S7STEMS ; APPROVED COATING REPAIR
MATERIALS
C$a#&"+ Sy)#'* R'/a&r S&A'
R'/a&r Ma#'r&al) ,Ba)'% $" a//l&'%
c$a#&"+ )y)#'*-
57 Tape
2% 5ol$;en (2B>(=0-=1 Tape
2% Ren"re/ =2B>==0-=1 Tape
=% -enso -ens$l Tape
4usion 9ond 7po#$ and Diuid
7po#$
9rush Applied 7po#$
2% S5 2333 R%F%
2% S5 =333
=% -enso 5rotal B200
57 <ac;et
H + c!
2
,2 in
2
.
2% Canusa FTS 30 ,cut into strips.
2% Ra$che! 57R5 0elt Stic;
+ to 2+0 c!
2
,2 to 21 in
2
.
2% Canusa FTS 30 ,cut in hal".
2% Ra$che! 57R5 5atch
I 2+0 c!
2
,21 in
2
.
2% Canusa FTS 30
2% Ra$che! :5C 30
7#ternal 5ipe Coatings - Shop 5age ( <ul$ 200=