Location Date Total Score Avg.

5S Check Sheet Tuesday, August 12, 2008 52 81 64%

Score
Location # Items Score Avg.
1 2 3
2 1 Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc.
2 2 All Hazardous areas are labeled and safety covers are installed
3 3 General appearance of machine is good (No damage, wires tangled, etc…)
1 4 Parts to be used have proper Staging Area that is identified and labeled
2 5 Defect / Rework locations are clearly identified with proper color and labeled
1 6 Unused Tooling/Miscellaneous items are not left out on machine, floor, etc.
Equipment 1 All necessary items are identified and have designated area which are labeled
7
and 24 39 1.85
2 8 Inspection Device are kept at individual storage location that is labeled
Machines
2 9 Binders / Paperwork's have proper labels/titles and have proper filing location
3 10 Work Tables are in good condition, organized, and unnecessary materials are not kept
1 11 Unnecessary items are not kept at the machine and surrounding area
1 12 Processed Parts have proper staging location with labels
3 13 All Chemicals are clearly identified
5 10 9 Totals

2 16 Required Dies/Tooling to be kept at this area has been identified

3 17 Unnecessary Dies/Tooling are not kept
Tooling 2 18 Dies/Tooling have individual storage location that is labeled
7 15 1.40
Cabinet 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location
20 Dies/Tooling Inventory level is very easy to check
0 4 3 Totals

2 21 Activity Boards are in good condition

Activity 1 22 Activity Boards and items posted are organized and all have proper titles/labels
4 9 1.33
Board 1 23 Activity Boards are up to date and unnecessary materials are not posted
2 2 0 Totals

3 24 Fire Extinguishers location are identified and not blocked with any objects
3 25 Lightings for the area are in great condition
3 26 All Flammable chemicals are stored properly in Flammable Storage Cabinet
General 2 27 Unnecessary items are not kept in this Area 17 18 2.83
3 28 Cleaning Supplies are in good condition & has designated storage area that is labeled
3 29 Carts/Hand Lifts have proper storage location that is labeled
0 2 15 Totals

52 81 1.85
1 2 3 Form # TBD
Room for big improvement Needs some improvement Meets or surpasses requirement Prod QA
2 or more lines need improved only 1 line needs improved All lines meets requirement
System should be created
System should be reviewed
Good system in place but not carried out
SW DB
12/05/2009
 Location Date Total Score Avg.

5S Check Sheet Tuesday, August 12, 2008 72 81 89%

Score
Location # Items Score Avg.
1 2 3
2 1 Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc.
2 2 All Hazardous areas are labeled and safety covers are installed
3 3 General appearance of machine is good (No damage, wires tangled, etc…)
2 4 CNC parts to be used have proper Staging Area that is identified and labeled
2 5 Defect / Rework locations are clearly identified with proper color and labeled
3 6 Unused Tooling/Miscellaneous items are not left out on machine, floor, etc.
CNC 2 7 All necessary items are identified and have designated area which are labeled
33 39 2.54
Machines 3 8 Inspection Device are kept at individual storage location that is labeled
3 9 Binders / Paperwork's have proper labels/titles and have proper filing location
3 10 Work Tables are in good condition, organized, and unnecessary materials are not kept
2 11 Unnecessary items are not kept at the machine and surrounding area
3 12 Processed Parts have proper staging location with labels
3 13 All Chemicals are clearly identified
0 12 21 Totals

3 16 Required Dies/Tooling to be kept at this area has been identified

3 17 Unnecessary Dies/Tooling are not kept
Tooling 3 18 Dies/Tooling have individual storage location that is labeled
14 15 2.80
Cabinet 3 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location
2 20 Dies/Tooling Inventory level is very easy to check
0 2 12 Totals

2 21 Activity Boards are in good condition

Activity 3 22 Activity Boards and items posted are organized and all have proper titles/labels
8 9 2.67
Board 3 23 Activity Boards are up to date and unnecessary materials are not posted
0 2 6 Totals
3 24 Fire Extinguishers location are identified and not blocked with any objects
3 25 Lightings for the area are in great condition
3 26 All Flammable chemicals are stored properly in Flammable Storage Cabinet
General 2 27 Unnecessary items are not kept in this Area 17 18 2.83
3 28 Cleaning Supplies are in good condition & has designated storage area that is labeled
3 29 Carts/Hand Lifts have proper storage location that is labeled
0 2 15 Totals

72 81 2.71
1 2 3 Form # TBD
Room for big improvement Needs some improvement Meets or surpasses requirement Prod QA
2 or more lines need improved only 1 line needs improved All lines meets requirement
System should be created
System should be reviewed
Good system in place but not carried out
SW DB
12/05/2009
 Location Date Total Score Avg.

5S Check Sheet Tuesday, August 12, 2008 57 66 86%

Score
Location # Items Score Avg.
1 2 3
2 1 Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc.
2 2 All Hazardous areas are labeled and safety covers are installed
2 3 Forklift check sheet has been filled out on a daily basis
2 4 Parts to be used have proper Staging Area that is identified and labeled
3 5 Shelving has bin locations marked
3 6 Miscellaneous items are not left out, floor, etc.
3 7 All necessary items are identified and have designated area which are labeled
Equipment 32 39 2.46
3 8 Forklifts are clean and in good condition
3 9 Binders / Paperwork's have proper labels/titles and have proper filing location
2 10 Work Tables are in good condition, organized, and unnecessary materials are not kept
2 11 Unnecessary items are not in work area
2 12 Processed Parts have proper staging location with labels
3 13 All Chemicals are clearly identified
0 14 18 Totals

3 21 Activity Boards are in good condition

Activity 2 22 Activity Boards and items posted are organized and all have proper titles/labels
8 9 2.67
Board 3 23 Activity Boards are up to date and unnecessary materials are not posted
0 2 6 Totals

3 24 Fire Extinguishers location are identified and not blocked with any objects
3 25 Lightings for the area are in great condition
3 26 All Flammable chemicals are stored properly in Flammable Storage Cabinet
General 2 27 Unnecessary items are not kept in this Area 17 18 2.83
3 28 Cleaning Supplies are in good condition & has designated storage area that is labeled
3 29 Carts/Hand Lifts have proper storage location that is labeled
0 2 15 Totals

57 66 2.65
1 2 3 Form # TBD
Room for big improvement Needs some improvement Meets or surpasses requirement Prod QA
2 or more lines need improved only 1 line needs improved All lines meets requirement
System should be created
System should be reviewed
Good system in place but not carried out
SW DB

12/05/2009
 Location Date Total Score Avg.

5S Check Sheet Tuesday, August 12, 2008 35 42 83%

Score
Location # Items Score Avg.
1 2 3
2 16 Required Dies/Tooling to be kept at this area has been identified
2 17 Unnecessary Dies/Tooling are not kept
Tooling 2 18 Dies/Tooling have individual storage location that is labeled
9 15 1.80
Cabinet 1 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location
2 20 Dies/Tooling Inventory level is very easy to check
1 8 0 Totals

3 21 Activity Boards are in good condition

Activity 3 22 Activity Boards and items posted are organized and all have proper titles/labels
9 9 3.00
Board 3 23 Activity Boards are up to date and unnecessary materials are not posted
0 0 9 Totals

3 24 Fire Extinguishers location are identified and not blocked with any objects
3 25 Lightings for the area are in great condition
3 26 All Flammable chemicals are stored properly in Flammable Storage Cabinet
General 2 27 Unnecessary items are not kept in this Area 17 18 2.83
3 28 Cleaning Supplies are in good condition & has designated storage area that is labeled
3 29 Carts/Hand Lifts have proper storage location that is labeled
0 2 15 Totals

35 42 2.54
1 2 3 Form # TBD
Room for big improvement Needs some improvement Meets or surpasses requirement Prod QA
2 or more lines need improved only 1 line needs improved All lines meets requirement
System should be created
System should be reviewed
Good system in place but not carried out
SW DB

12/05/2009
 Location Date Total Score Avg.

5S Check Sheet Thursday, August 14, 2008 49 81 60%

Score
Location # Items Score Avg.
1 2 3
2 1 Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc.
3 2 All Hazardous areas are labeled and safety covers are installed
2 3 General appearance of machine is good (No damage, wires tangled, etc…)
2 4 Parts to be used have proper Staging Area that is identified and labeled
1 5 Defect / Rework locations are clearly identified with proper color and labeled
2 6 Unused Tooling/Miscellaneous items are not left out on machine, floor, etc.
2 7 All necessary items are identified and have designated area which are labeled
Machines 26 39 2.00
1 8 Inspection Device are kept at individual storage location that is labeled
1 9 Binders / Paperwork's have proper labels/titles and have proper filing location
2 10 Work Tables are in good condition, organized, and unnecessary materials are not kept
3 11 Unnecessary items are not kept at the machine and surrounding area
2 12 Processed Parts have proper staging location with labels
3 13 All Chemicals are clearly identified
3 14 9 Totals

2 16 Required Dies/Tooling to be kept at this area has been identified

1 17 Unnecessary Dies/Tooling are not kept
Tooling 2 18 Dies/Tooling have individual storage location that is labeled
8 15 1.60
Cabinet 2 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location
1 20 Dies/Tooling Inventory level is very easy to check
2 6 0 Totals

1 21 Activity Boards are in good condition

Activity 1 22 Activity Boards and items posted are organized and all have proper titles/labels
3 9 1.00
Board 1 23 Activity Boards are up to date and unnecessary materials are not posted
3 0 0 Totals

3 24 Fire Extinguishers location are identified and not blocked with any objects
3 25 Lightings for the area are in great condition
2 26 All Flammable chemicals are stored properly in Flammable Storage Cabinet
General 1 27 Unnecessary items are not kept in this Area 12 18 2.00
2 28 Cleaning Supplies are in good condition & has designated storage area that is labeled
1 29 Carts/Hand Lifts have proper storage location that is labeled
2 4 6 Totals

49 81 1.65
1 2 3 Form # TBD
Room for big improvement Needs some improvement Meets or surpasses requirement Prod QA
2 or more lines need improved only 1 line needs improved All lines meets requirement
System should be created
System should be reviewed
Good system in place but not carried out
RM DB
12/05/2009
 Location Date Total Score Avg.

5S Check Sheet Thursday, August 14, 2008 51 81 63%

Score
Location # Items Score Avg.
1 2 3
2 1 Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc.
2 2 All Hazardous areas are labeled and safety covers are installed
2 3 General appearance of machine is good (No damage, wires tangled, etc…)
2 4 Parts to be used have proper Staging Area that is identified and labeled
1 5 Defect / Rework locations are clearly identified with proper color and labeled
1 6 Unused Tooling/Miscellaneous items are not left out on machine, floor, etc.
2 7 All necessary items are identified and have designated area which are labeled
Machines 24 39 1.85
2 8 Inspection Device are kept at individual storage location that is labeled
2 9 Binders / Paperwork's have proper labels/titles and have proper filing location
2 10 Work Tables are in good condition, organized, and unnecessary materials are not kept
2 11 Unnecessary items are not kept at the machine and surrounding area
2 12 Processed Parts have proper staging location with labels
2 13 All Chemicals are clearly identified
2 22 0 Totals

2 16 Required Dies/Tooling to be kept at this area has been identified

2 17 Unnecessary Dies/Tooling are not kept
Tooling 2 18 Dies/Tooling have individual storage location that is labeled
10 15 2.00
Cabinet 2 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location
2 20 Dies/Tooling Inventory level is very easy to check
0 10 0 Totals

1 21 Activity Boards are in good condition

Activity 1 22 Activity Boards and items posted are organized and all have proper titles/labels
3 9 1.00
Board 1 23 Activity Boards are up to date and unnecessary materials are not posted
3 0 0 Totals

3 24 Fire Extinguishers location are identified and not blocked with any objects
3 25 Lightings for the area are in great condition
2 26 All Flammable chemicals are stored properly in Flammable Storage Cabinet
General 2 27 Unnecessary items are not kept in this Area 14 18 2.33
2 28 Cleaning Supplies are in good condition & has designated storage area that is labeled
2 29 Carts/Hand Lifts have proper storage location that is labeled
0 8 6 Totals

51 81 1.79
1 2 3 Form # TBD
Room for big improvement Needs some improvement Meets or surpasses requirement Prod QA
2 or more lines need improved only 1 line needs improved All lines meets requirement
System should be created
System should be reviewed
Good system in place but not carried out
RM DB
12/05/2009
 Location Date Total Score Avg.

5S Check Sheet Thursday, August 14, 2008 47 66 71%

Score
Location # Items Score Avg.
1 2 3
3 1 Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc.
3 2 All Hazardous areas are labeled and safety covers are installed
3 3 Forklift check sheet has been filled out on a daily basis
2 4 Parts to be used have proper Staging Area that is identified and labeled
2 5 Shelving has bin locations marked
2 6 Miscellaneous items are not left out, floor, etc.
2 7 All necessary items are identified and have designated area which are labeled
Equipment 29 39 2.23
2 8 Forklifts are clean and in good condition
2 9 Binders / Paperwork's have proper labels/titles and have proper filing location
2 10 Work Tables are in good condition, organized, and unnecessary materials are not kept
2 11 Unnecessary items are not in work area
2 12 Processed Parts have proper staging location with labels
2 13 All Chemicals are clearly identified
0 20 9 Totals

1 21 Activity Boards are in good condition

Activity 1 22 Activity Boards and items posted are organized and all have proper titles/labels
3 9 1.00
Board 1 23 Activity Boards are up to date and unnecessary materials are not posted
3 0 0 Totals

3 24 Fire Extinguishers location are identified and not blocked with any objects
3 25 Lightings for the area are in great condition
3 26 All Flammable chemicals are stored properly in Flammable Storage Cabinet
General 2 27 Unnecessary items are not kept in this Area 15 18 2.50
2 28 Cleaning Supplies are in good condition & has designated storage area that is labeled
2 29 Carts/Hand Lifts have proper storage location that is labeled
0 6 9 Totals

47 66 1.91
1 2 3 Form # TBD
Room for big improvement Needs some improvement Meets or surpasses requirement Prod QA
2 or more lines need improved only 1 line needs improved All lines meets requirement
System should be created
System should be reviewed
Good system in place but not carried out
LP DB

12/05/2009
 Location Date Total Score Avg.

5S Check Sheet Thursday, August 14, 2008 54 81 67%

Score
Location # Items Score Avg.
1 2 3
2 1 Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc.
3 2 All Hazardous areas are labeled and safety covers are installed
2 3 General appearance of machine is good (No damage, wires tangled, etc…)
2 4 Parts to be used have proper Staging Area that is identified and labeled
2 5 Defect / Rework locations are clearly identified with proper color and labeled
2 6 Unused Tooling/Miscellaneous items are not left out on machine, floor, etc.
2 7 All necessary items are identified and have designated area which are labeled
Equipment 27 39 2.08
2 8 Inspection Device are kept at individual storage location that is labeled
2 9 Binders / Paperwork's have proper labels/titles and have proper filing location
2 10 Work Tables are in good condition, organized, and unnecessary materials are not kept
2 11 Unnecessary items are not kept at the machine and surrounding area
2 12 Processed Parts have proper staging location with labels
2 13 All Chemicals are clearly identified
0 24 3 Totals

2 16 Required Dies/Tooling to be kept at this area has been identified

2 17 Unnecessary Dies/Tooling are not kept
Tooling 2 18 Dies/Tooling have individual storage location that is labeled
10 15 2.00
Cabinet 2 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location
2 20 Dies/Tooling Inventory level is very easy to check
0 10 0 Totals

1 21 Activity Boards are in good condition

Activity 1 22 Activity Boards and items posted are organized and all have proper titles/labels
3 9 1.00
Board 1 23 Activity Boards are up to date and unnecessary materials are not posted
3 0 0 Totals

3 24 Fire Extinguishers location are identified and not blocked with any objects
3 25 Lightings for the area are in great condition
2 26 All Flammable chemicals are stored properly in Flammable Storage Cabinet
General 2 27 Unnecessary items are not kept in this Area 14 18 2.33
2 28 Cleaning Supplies are in good condition & has designated storage area that is labeled
2 29 Carts/Hand Lifts have proper storage location that is labeled
0 8 6 Totals

54 81 1.85
1 2 3 Form # TBD
Room for big improvement Needs some improvement Meets or surpasses requirement Prod QA
2 or more lines need improved only 1 line needs improved All lines meets requirement
System should be created
System should be reviewed
Good system in place but not carried out
MR DB
12/05/2009