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Aristotig 160

Aristotig 200
LTN 160, LTN 200

Instruction manual

0468 290 127

041101

Valid for serial no. 011--xxx--xxxx

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Rights reserved to alter specifications without notice.


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6

4.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1
5.2
5.3
5.4

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9
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13

6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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14
14
27
29
30
31

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Aristotig 160 (LTN 160) Aristotig 200 (LTN 200)


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Arisotig ARC PLUS, MMA,
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Aristotig 160/200 : (-)
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35%, IG
35%,, MMA
60%
100 %
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, MMA





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LTN 160

LTN 200

160 A/16 V
140 A/26 V
110 A/24 V
80 A/23 V
3-160 A
4-140 A
0-10 s
0-10 s
0-25 s
0-25 s
0.02-5.0 s (0.001-5.0
s)
0.02-5.0 s
(0.001-5.0 s)

200 A/18 V
200 A/28 V
150 A/26 V
115 A/25 V
3-200 A
4-200 A
0-10 s
0-10 s
0-25 s
0-25 s
0.02-5.0 s
(0.001-5.0 s)
0.02-5.0 s
(0.001-5.0 s)

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RU


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LTN 160
70 V
30 W

LTN 200
70 V
50 W

4.8 kW

7.2 kW

6.9 kVa

11.7 kVa

0.69
0.75
16 A
3x2.5 mm2
515x285x415
23 kg

0.63
0.78
10 A
4x1.5 mm2
515x285x415
23 kg

IP 23

IP 23

, IEC 974-1.
C - .

( %%) ,
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IP , ..,
. IP 23
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.
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LTN 160

LTN 200

230 V 10 %, 1-phase

400 V 10 % , 3-phase

50-60 Hz

50-60 Hz

16 A*)

10 A

3x2.5

mm2

4x1.5 mm2

25 mm2

25 mm2

*) 100 10- .

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Aristotig 160/200
10%, 0,2% .

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1.
2.
3.
4.

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4.1

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5


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0-25
0-10
3-160 A (3-200 A)
0,02-5,0 (0.001-5.0 )
3-160 A (3-200 A)
0.02-5.0 (0.001-5.0 )
0-10s
0-25

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(MMA)

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(MMA)
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FS002
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5.3

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5.4

Aristotig 160/200
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, EPROM ( RAM)

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20
15



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E01
E02
E03
E04
E05
E06
E10
E11
E13
E14

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Aristotig 160/200 . ,

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ESAB, (.
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ENGLISH

1
2
3
4
5

DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16
16
17
18
19

5.1 Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1
6.2
6.3
6.4

Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OTHER FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIFTARC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21
23
24
24

7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25
25
27
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1

DIRECTIVE

DECLARATION OF CONFORMITY
Esab Welding Equipment AB, S--695 81 Lax, Sweden, gives its unreserved guarantee that welding power source LTN 160/200 from serial number 628 complies with
standard EN 60974--1, in accordance with the requirements of directive (73/23/EEC)
and addendum (93/68/EEC) and with standard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
-------------------------------------------------------------------------------------------------------------------------------------Lax 1995--09--14

SAFETY

WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYERS SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.

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WARNING!
Do not use the power source for thawing frozen pipes.

This product is solely intended for arc welding.

INTRODUCTION

Aristotig 160 and Aristotig 200 are two rectifiers designed using inverter
technology and are intended for TIG -- welding and welding using coated electrodes.
The machines are also called LTN 160 and LTN 200. Inverter technology contributes
towards low power consumption, a low weight and compact dimensions.
The advanced electronics with microprocessor control provides, amongst others,
quick regulation and top class welding characteristics.
Arisotig is equipped with ARC PLUS, a new type of control that with MMA welding
provides a more intensive, more concentrated and smoother arc. It reacts quicker
after a short circuiting drop transfer, which reduces the risk of the electrode sticking.
In addition, the machine is equipped with Arc Force, which means that the power
sources dynamics can be adjusted, softer or harder depending on the type of
electrode and the welders preference.
ARC PLUS -- because of the regulators good characteristics it is only necessary to
change the Arc Force settings in exceptional circumstances.
When drop welding using stainless steel electrodes a special feature on the machine
can be activated to facilitate welding.
Aristotig 160/200 is available in two designs, one with a central connector and one
with an OKC connector for a TIG torch.
Aristotig 160/200 is supplied complete with a 5 metre mains cable, 5 metre return
cable, 1 cable coupling, gas hose and hose clips. Machines with a central connector
are also fitted with a safety bar to protect the connectors from impact.
As an accessory there is a loop handle to fit on the machines which acts as a cable
reel as well protecting the control panel. There are also two carriages available for
transportation with a gas cylinder.
ESABs accessories for the product can be found on page 30.

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4

TECHNICAL DATA

Permitted load at
35 % duty cycle, TIG
35 % duty cycle, MMA
60 % duty cycle
100 % duty cycle
Setting range, TIG
Setting range, MMA
Slope up
Slope down
Gas pre--flow
Gas post--flow
Pulse time
Pause time
Open--circuit voltage
Open--circuit power
Useful Power, P
at max current MMA
Apparent Power, S
at max current MMA
Power factor, at max current MMA
Efficiency, at max current MMA
Fuse, slow rupture
Mains cable,cross section
Dimensions lxwxh
Weight
Application class
Class of enclosures

LTN 160

LTN 200

160 A/16 V
140 A/26 V
110 A/24 V
80 A/23 V
3--160 A
4--140 A
0--10 s
0--10 s
0--25 s
0--25 s
0.02--5.0 s
(0.001--5.0 s)
0.02--5.0 s
(0.001--5.0 s)
70 V
30 W

200 A/18 V
200 A/28 V
150 A/26 V
115 A/25 V
3--200 A
4--200 A
0--10 s
0--10 s
0--25 s
0--25 s
0.02--5.0 s
(0.001--5.0 s)
0.02--5.0 s
(0.001--5.0 s)
70 V
50 W

4.8 kW

7.2 kW

6.9 kVa
0.69
0.75
16 A
3x2.5 mm2
515x285x415
23 kg

11.7 kVa
0.63
0.78
10 A
4x1.5 mm2
515x285x415
23 kg

IP 23

IP 23

The welding power sources comply with the requirements set out in IEC 974--1
Cable areas acc. to Swedish regulations.
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

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5

INSTALLATION

The installation must be executed by a professional.


WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the users responsibility to take adequate precautions.

LTN 160

LTN 200

Mains voltage

230 V 10 %, 1--phase

400 V 10 % , 3--phase

Mains frequency

50--60 Hz

50--60 Hz

Fuse, slow rupture

16 A*)

10 A

Mains cable, cross section


Welding cable, cross section

mm2

4x1.5 mm2
25 mm2

3x2.5
25 mm2

*) When welding with max 100 A a 10 A slow rupture fuse is sufficient.

Aristotig 160/200 are equipped with mains voltage compensation, which means that
a 10 % variation in the mains voltage only results in a 0,2 % variation in the
welding current.
To reduce the voltage drop when using a long cable it can be advisable to select a
heavier cable cross section.
1.
2.
3.
4.

Place the equipment in a suitable place and make sure the rectifier is not covered or set-up so
that cooling is prevented.
Make sure the machine is connected to the correct mains voltage.
Earth according to applicable directives.
Connect the shielding gas.
Connect the TIG torch and the return cable or the MMA welding cables.

The machine is now ready for welding.

5.1

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Lifting instructions

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6

OPERATION

General safety regulations for the handling of the equipment can be found on
page 16. Read through before you start using the equipment!

10

11

12

7
bt07d001

1. Mains power switch

9. Gas nipple (connection of gas cylinder)

2. Yellow indicating lamp

10. Connection for TIG torch

3. White indicating lamp

12. Connection for return cable when TIG welding

4. Display
5. Setting knob
6. Push--buttons

The welding cable and return cable should be cont d to


t 11 and
d 12
nected

7. Remote control connection


8. Dust filter

When the main power switch is switched on the white indicating lamp, on the front,
comes on.
To take your mind off the risk of overloading the machine it has been equipped with
an integrated thermostat that trips if the temperature becomes too high.
When this occurs the welding current is cut out and the yellow indicating lamp comes
on. In addition, the error code E13 is displayed. When the temperature has
dropped the thermostat automatically resets.

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6.1

Control panel

On the front of the machine there is a control panel for the selection of functions and
setting of parameters. This consists of a display, setting knob, LEDs and
push--buttons.
By using the push--buttons you can move between the different functions. The
selected function is indicated by respective LEDs coming on.
One line at a time is set. The current line is indicated by a red LED. Movement
between lines takes place using the red arrow keys.
Movement within each line takes place using the green arrow keys.
All settings are made using the setting knob. The LEDs to the right of the display
indicate the actual unit (ampere/volt/seconds). On the lines where only a function is
selected, ------ is shown on the display.
Description of the functions:
S
S
S
S

Line 1
Line 2
Line 3
Line 4

Line 5

S
S

Line 6
Line 7
bt07d002

Line 1

TIG welding or MMA welding


If MMA welding is chosen, the current is set here and lines 2--5 are
ignored.

Line 2

TIG/HF ignition or TIG/Liftarc ignition


For a description of Liftarc ignition, see page 112.

Line 3

Continuous current or pulsed current O O -- O

Line 4

2 step or 4 step trigger action


2 step trigger action means that the arc is ignited when the torch
trigger is pressed in and is extinguished when the trigger is released.
4 step trigger action means that when the torch trigger is pressed in
1 the machine starts with the pilot current and then slopes up to the
set current when the trigger is released 2. When the trigger is
pressed in again 3 the machine slopes down to the pilot current. The
arc is extinguished when the trigger is released 4.

bt07d003

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Line 5

Parameter setting
1. Gas pre flow
2. Slope up
3. Pulse current or continuous current
4. Pulse time
5. Pause current
6. Pause time
7. Slope down
8. Gas post flow

0--25 s
0--10 s
3--160 A alt. 3--200 A
0,02--5,0 s (0.001--5.0 s)
3--160 A alt. 3--200 A
0.02--5.0 s (0.001--5.0 s)
0--10 s
0--25 s

Line 6

Measurement instrument
Shows the welding current or arc voltage during the present welding
run.
The measurement instrument has a hold function that locks the
measurement value when the welding run is stopped.

Line 7

Welding data memory O O 1 O 2 O1--2 O


A
Four different sets of welding data settings can be stored in the
machines memory, two for TIG mode and two for MMA mode.
The following can be stored:
TIG: selected option from line 3 (continuous or pulsed current) All
settings on line 5.
MMA: Welding current
The welding data memory is changed using the green arrow
keys.
Changes can also be made by quickly pressing the torch trigger,
regardless of whether you are welding or not.
To activate the possibility of jumping between programs both the
green arrow
keys should be pressed simultaneously.
When the jump function is activated an indicating lamp comes on.
O 1--2 If the 4 step trigger action is selected, quickly pressing the
trigger will switch the welding data. The same thing applies in 2 step
trigger action if you are not welding. During welding, using 2 step
trigger action, you release the trigger momentarily to change the
welding data.
Aristotig has battery backup so that the settings remain in memory
even when the machine is switched of or disconnected from the
power supply.

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6.2

OTHER FUNCTIONS

Drop welding (MMA)


Drop welding can be used when welding with stainless steel electrodes.
The technique involves the arc switching between igniting and extinguishing to allow
better control over the heat transfer. The electrode only needs to be lifted a little for
the arc to be extinguished.
The machine should be in the current setting mode when the function is activated.
Press both of the green arrow
keys simultaneously for 2 seconds and the
symbol --_-- indicates that the function is activated.
This mode remains active even if the machine is switched off. The machine is reset
for normal welding again using the same method and ------ is then indicated on the
display.
Arc Force (MMA)
The Arc Force setting changes the machines dynamic. A softer or harder arc can be
obtained. The machine should be in the current setting mode when activating the
function by pressing the two red arrow keys
simultaneously for 2 seconds. The
display shows a value between 0 and 100. The higher the value the harder the arc.
Press one of the buttons and the power source returns to the normal operating
mode. The set Arc Force value remains. Different Arc Force settings can be stored in
the machines two sets of welding data memory.
Pulse time/Pause time (TIG)
Normally the setting range for these parameters is 0.02--5.0 s. Through pressing the
two green arrows simultaneously for 2 seconds, times down to 0.001 s can be set.
This extended setting range remains until the machine is reset using the same
method. When activating the function the machine should be in the mode for setting
the pulse time/pause time. Note that times below 0.250 s are displayed without the
decimal point.
Remote control
Using the remote control socket on the machine the current can be remotely
regulated in TIG and MMA modes.
If pulsed current is selected in TIG mode, it is the pulsed current that is remotely
regulated. The set value from the remote control is shown on the display by stepping
to the position where the current should be set when not using the remote control.
Switching to the remote mode takes place automatically when the unit is connected.
A
This is confirmed by the LED coming on. O
(NOTE! the pins L and M in the remote controls connecting plug must be strapped
for automatic connection to take place).
NOTE!
When using FS002 the slope--up and slope--down times should be set to 0 sec.

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6.3

LIFTARC

Place the electrode against


the workpiece.

Press in the torch trigger..

Tilt the torch a little, lift and


an arc is produced.

To stop--reease the
torch trigger.

6.4

Error Codes

Aristotig 160/200 is equipped with integrated error monitoring. If an error should


occur then an error code is displayed. The error codes are as follows:
E01
E02
E03
E04
E05
E06
E10
E11
E13
E14

Memory error, internal RAM


Memory error, external RAM
Memory error, EPROM
Memory error, random test of battery backed up RAM
Memory error, variable value outside limit in battery backed up RAM
Low battery voltage
Incorrect supply voltage 20 V
Incorrect supply voltage --15 V
High temperature, thermal switch protection
Current--servo error
The error indications are shown if the machine is not able to maintain the set
current, for example, while MMA welding with an extremely long arc. The
indication should disappear after welding for a few seconds under normal
conditions.

If any of these error codes are displayed permanently or recur frequently the
machine should be taken to an authorized ESAB service workshop to be rectified.

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GB
7

MAINTENANCE

Regular maintenance is important for safe, reliable operation.


Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
Generally, Aristotig 160/200 do not require any maintenance. Normally, it is sufficient
to blow out the machine using clean, compressed air annually, and the dust filter
should be cleaned regularly.
If the machine is set up in dusty or dirty environments the machine and dust filter
should be cleaned more often.
Dismantling the filter.

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ORDERING SPARE PARTS

Repair and electrical work should be performed by an authorized ESAB serviceman.


Use only ESAB original spare and wear parts.
LTN 160 / LTN 200 is designed and tested in accordance with the international and European standards IEC/EN 60974--1 and EN 50199. It is the obligation of the service unit
which has carried out the service or repair work to make sure that the product still
conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.

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Diagram

LTN 160

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Edition 041101

LTN 200

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Edition 041101

LTN 160, LTN 200


Ordering number

Ordering no.

Denomination

Type

Notes

0468 300 800 Welding power source

Aristotig 160

with central connector for TIG welding

0468 300 881 Welding power source

Aristotig 160

with OKC connector for TIG welding

0468 300 802 Welding power source

Aristotig 200

with central connector for TIG welding

0468 300 883 Welding power source

Aristotig 200

with OKC connector for TIG welding

0468 300 884 Welding power source

Aristotig 160

with OKC connector for TIG welding,


Only for Denmark

0468 290 990 Spare parts list

Aristotig 160,
Aristotig 200

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Edition 041101

LTN 160, LTN 200


Spare parts list

Item

Qty

Ordering no.

0441 819 001

Screw

0468 275 001

Grill

0468 519 001

Filter

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Denomination

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Edition 041101

LTN 160, LTN 200


Accessories

Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0468 530 880


for 5 l gas cylinder

Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 804 880


for 10--50 l gas cylinder

Protective handle for connections . . 0458 311 001

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Edition 041101

LTN 160, LTN 200


Top handle . . . . . . . . . . . . . . . . . . . . . . . 0468 305 880

bt07t004

For LTN 200 & LTN 255


Cooling unit OCF 2L . . . . . . . . . . . . . . 0457 216 880
For LTN 160
Cooling unit OCF 2A . . . . . . . . . . . . . . 0457 216 883

Remote control MMA 1 (10 m cable) . 0349 501 024


MMA and TIG: current

Remote control unit AT1 . . . . . . . . . . . 0459 491 896


MMA and TIG: current

Remote control unit AT1 CF . . . . . . . 0459 491 897


MMA and TIG: rough and fine setting
of current.

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Edition 041101

LTN 160, LTN 200


Remote cable 12 pole -- 8 pole
5m ...............................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0459 552 880


0459 552 881
0459 552 882
0459 552 883

Foot control FS002,


including cable . . . . . . . . . . . . . . . . . . . 0349 090 886
MMA and TIG: current

LTN 255: Return cable, 35 mm2 (state the length when ordering) . . . . . . . . . . . . . . . 0262 613 602
LTN 160 & LTN 200: Return cable, 25 mm2 (state the length when ordering) . . . . . 0262 613 601
Return current clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0367 558 880
Welding current cable and return current cable, complete for MMA welding:
LTN 255

LTN 160 & 200

Welding current cable, 5 metre

0468 539 882

0468 539 880

Return current cable, 5 metre

0468 539 883

0468 539 881

Information on TIG torches and remote control units can be found in separate brochures.

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Edition 041101

backpage

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