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A
SEMINAR REPORT
On
CONTROL &INSTRUMENTATION
At
SHREE CEMENT LIMITED
BY
VENI DAN CHARAN
Department of Electronic Instrumentation & Control Engineering


Session 2014-2015

DEPARTMENT of ELECTRONICS INSTRUMENTATION & CONTROL
GOVT. ENGINEERING COLLEGE, AJMER
(Run under the Society Act)
Barliya Chouraha, NH-8, Ajmer
www.ecajmer.ac.in, Telefax: 0145-2671800, 2671801

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ABSTRACT

This report is intended to give necessary background to understand the process through
which cement is manufactured at SHREE CEMENT LTD . It focuses on the role of
instrumentation in the cement industry and the operation of an instrumentation system.
Although this report only identifies the main components and techniques of a typical
instrumentation system, it is not intended to give an all-inclusive operations of every possible
instrumentation system present in the cement plant. Subsystems and topics include mines,
raw mill, kiln, Preheater, cooler, cement mill, packing plant and the various instruments being
used and also PLC. All the devices whether mechanical, electrical or instrument all are
connected and controlled by the programmable logic controllers (PLC) and for the visual
experience of this SCADA (supervisory control and data acquisition system) is used. SCADA
is used to show the current condition of the process and also to keep the record of all the past
data.
The report also includes information on temperature, pressure, flow, and level
detection systems which are used in the cement plant.

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ACKNOWLEDGEMENT

We the student of B.Tech considers the training to be challenging job. We feel that
excellence in any field cannot be achieved without the help of our learned instructors. At the
completion of our training in SHREE CEMENT LTD. We will prefer to make some
acknowledgements, which is indeed a difficult task.
First of all I would like to pay my sincere regards to Mr. GOPAL TRIPATHI sir for
being so kind, co-operative and helping during the entire training period.
I also express my thanks and sincere regards to my Head of Department Mr. AJAY
DADHEECH, associate professor Mr. H.S. MEWARA, and Mr. CP JAIN(assistant
professor) for their immense support and help for this report and other faculty members for
their valuable support.









VENIDAN CHARAN
Roll No. 11EEAEI059

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CONTENTS

CHAPTER TITLE PAGE
NO. NO.

CERTIFICATE i
ABSTRACT ii
ACKNOWLEDGEMENT iii
FIGURE INDEX vi
TABLE INDEX viii
1. INTRODUCTION : 1
1.1 PLANT LOCATION 1
1.2 PHILOSOPHY 3
1.3 VISION 3
1.4 MISSION 4
1.5 POLICIES OF S.C.L. 4
1.6 TYPES OF CEMENT 6
1.4 FLOW DIAG. OF CEMENT MANUFECTURE 8
2. RAW CRUSHING : 9
2.1 RAW FROM MINES 9
2.2 CRUSHING 9
3. MAINTAINNANCE AND HANDLING : 11
3.1 STACKER 11
3.2 RECLAIMER 12
4. RAW MILL: 13
4.1 VERTICAL ROLLER MILL 13
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4.2 C.F.SILO 14
5. CEMENT MILL 17
6. COOLING PROCESS 20
7. CEMENT KILNS 21
8. PRODUCT AND PACKING: 23
8.1PRODUCT 23
8.2 PACKING 23
9. INSTRUMENTS : 24
9.1 I/O PROCESS STUDY 25
9.2 SAFETY MEASURES/P PRECTICES 25
9.3 INSTRUMENTATION SECTION 26
9.4 TEMPERATURE MEASUREMENT 28
9.5 PRESSURE MEASUREMENT 31
9.6 LEVEL MEASUREMENT 32
9.7 INSTRUMENT USED IN PACKING PLANT 33
9.8 SAFETY PURPOSE 34
9.9 OTHER INSTRUMENTS 39
11. BIBLIOGRAPHY 46
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FIGURE INDEX

FIGURE TITLE PAGE NO.

1.1 CEMENT PROCESS 1
1.2 VISION 3
1.3 MISSION 4
1.4 QUALITY POLICY 4
1.5 WATER POLICY 5
1.6 HEALTH POLICY 5
1.7 ENVIRONMENT POLICY 6
1.8 FLOW DIAGRAM 8
2.1 ROTARY BREAKER 10
3.1 STACKER MACHINE 11
3.2 RECLAIMER MACHINE 12
4.1 VERTICAL RAW MILL 13
4.2 RAW MILL 14
4.3 C.F. SILO 15
5.1 CEMENT KILL 17
5.2 ROTARY KILN TUBE 18
6.1 COOLERS 20
7.1 CEMENT MILL 21
8.1 PACKING MACHINE 24
9.1 I/O PROCESS 25
9.2 RTD 29
9.3 THERMOCOUPLE 30
9.4 RADIATION PYROMETER 31
9.5 BOLLEN TUBES 32
9.6 COUNTERS USED IN PACKING PLANT 33
9.7 LOAD CELL 34
9.8 PULL CHORD SWITCH 35
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9.9 BELT SWAY SWITCH 36
9.10 ZERO SPEED SWITCH 37
9.11 CAPACITIVE PROXIMITY SWITCH 38
9.12 WEIGH FEEDER 40
9.13 METAL DETECTOR 42
9.14 MAGNETIC SEPERATOR 44
9.15 ESP 45

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TABLE INDEX
TABLE TITLE PAGE NO.
1.1 PLANTS LOCATION 3