Xerox

Finishing Solutions:
Freedom to Finish Whatever You Start
Xerox

Color C75/J75 Presses,

Xerox

DocuColor

8080 and
Xerox

Color 800/1000 Presses

Finishing Guide
2
With the range of nishing options available for Xerox

Production Color Digital

Presses, you can add the capabilities that best suit your job mix and improve your
workow, keeping more jobs in progress all with optimal return on your investments.
Keep pace with your production, no matter
how you slice, staple, punch or bind it.
This guide will help you match your nishing
choices to the type of work you produce on
your Xerox

Production Color Presses and how

you run your shop. Whether you need high-
capacity stacking, stapling, inserting or booklet
making, all our nishing options can keep pace
with your equipments production level speeds.
And were expanding our automation options
to help you save even more time and cost in
prepress and in postpress nishing processes.
Deliver the quality and polish your customers
want with your Xerox

Production Color Press

and Xerox

Finishing Solutions.
3
C75 J75 DC8080 CP 800/1000
Booklets
(Saddle-Stitched)
Booklet Maker Finisher with Optional C-Z Folder x x x
C.P. Bourg

BDFEx Booklet Maker x

Duplo SCC Nearline Booklet Maker x x x x
Horizon ColorWorks

x
Horizon ColorWorks PRO x
Horizon ColorWorks PRO Plus x
Plockmatic Pro 50/35 Booklet Maker x
Professional Finisher x
Xerox

2-Knife Trimmer for optional Xerox

SquareFold

Trimmer x x
Xerox

SquareFold Trimmer for optional Booklet Maker Finisher x x x

Watkiss PowerSquare 224 x x
Coating Duplo Ultra 145A/205A UV Offine Coater x x x x
Feeding/Bypass Xerox

Dual-Mode Sheet Feeder (BSFEx) x

Folding Booklet Maker Finisher with Optional C-Z Folder x x x
Standard Finisher with Optional C-Z Folder x x x
Perfect Bound Xerox

Perfect Binder x
Punched/
Lay Flats
Advanced Finisher x
Booklet Maker Finisher with Optional C-Z Folder x x x
GBC

AdvancedPunch x x x
GBC

eBinder II x
GBC FusionPunch

II x
Professional Finisher x
Standard Finisher with Optional C-Z Folder x x x
Standard Finisher Plus x
Slit/Cut/Crease Duplo DC-645 Offine Slitter/Cutter/Creaser x x x x
Duplo DC-745 Offine Slitter/Cutter/Creaser x x x x
Stack/Bypass Advanced Finisher x
Booklet Maker Finisher with Optional C-Z Folder x x x
High Capacity Stacker x x x
Professional Finisher x
Standard Finisher with Optional C-Z Folder x x x
Standard Finisher Plus x
DC8080 High Capacity Stacker/High Capacity Stacker/Stapler x
Stitched Sets Advanced Finisher x
Booklet Maker Finisher with Optional C-Z Folder x x x
C.P. Bourg BDFEx Booklet Maker x
Horizon ColorWorks x
Horizon ColorWorks PRO x
Horizon ColorWorks PRO Plus x
Professional Finisher x x x
Standard Finisher with Optional C-Z Folder x x x
Standard Finisher Plus x
DC8080 Stacker/Stapler x
Tape Bound Xerox

Tape Binder x
Efcient Finishing
Xerox

Dual-Mode Sheet Feeder

(BSFEx) by C.P. Bourg

As a standalone device or as part of the

Xerox

IntegratedPLUS Solution for Booklets,

the Xerox

Dual-Mode Sheet Feeder provides

an efcient means of preparing jobs for
nishers, providing automated nisher set
up and for sharing a nishing device with
multiple printers. A printer that is equipped
with the BSFEx inline can bypass the BSFEx
Sheet Feeder and send sheets directly to
the inline nisher. In addition, stacks from
other printers can be fed into the BSFEx to
use that inline nisher when the attached
printer is not using it. The BSFEx can also be
used as input to ofine auto-nishers if inline
nishing doesnt t into your business plan.
The BSFEx includes two separate feeding
compartments: a lower high-capacity tray
that can accommodate pile heights up to
20" (508 mm) and an upper feed drawer
that accommodates pile heights up to 6.3"
(160 mm) of cover or insert sheets. When
in bypass mode, the upper feed tray can
be used as a covers feeder. A hand scanner
is used to read JDF data from job-specic
printed banner sheets that travel with the
stacks. The BSFEx is equipped with OMR
mark recognition, double and missed sheets
detection from both compartments and
detects when either tray is empty.
Benets
Combines the benets of an inline nishing
device with the convenience and cost
effectiveness of sharing one nisher with
multiple printers.
Saves time and enables you to produce
more jobs through automated setup of les
and automated setup of inline or ofine
nishers with the Xerox

IntegratedPLUS
Finishing Solution for Booklets.
Adds integrity by allowing printed stacks to
easily be moved to the nisher without splitting
the stack.
In ofine mode, the attached nisher can run
at up to 15,000 sheets/hour.
4
Xerox

Dual-Mode Sheet Feeder

5
The nish starts here.
Interface Module (required to
support nishing modules)
High Capacity Stacker
(Single or Dual) up to
5,000 Sheet Removable Cart
(Top Tray 500 Sheets)
Your choice for long production runs,
removable carts make it easy to unload your
large jobs. Dual stackers support unload-while-
run capability so you can be even
more productive.
Advanced Finisher
Ideal for basic binders, manuals, reports and
presentations. This nishing option offers 50
sheet, multi-position stapling and 2, 3 or 4
hole punching.

Professional Finisher
The choice for uncoated, highpage-count
booklets, manuals, etc. In addition to the
features of the Advanced Finisher, this nisher
includes saddle stitching with center fold
for easy booklet making for up to a 60-page
booklet and bi-fold brochure assembly.
Standard Finisher with
Optional C-Z Folder
(2-100 sheets, 3-position
variable length stapler)
Enhance your standard nishing applications
with convenience and exibility. Variable
length stapling for up to 100 sheets delivers
neat output, regardless of your document
size. Hole-punching saves time and money,
while the optional folder enables you to
create applications featuring bi-fold, C-, Z- and
Engineering Z-folding.
Advanced Finisher Professional Finisher Standard Finisher with
Optional C-Z Folder
High Capacity Stacker Interface Module
DC8080 High Capacity Stacker
3,500 sheets to Stack Tray and 250 to
Top Tray
DC8080 High Capacity
Stacker/Stapler
2,250 sheets to Stack Tray and 500 sheets to
Top Tray.
6
Booklet Maker Finisher with
Optional C-Z Folder (25 sheets
or 100 page booklets)
Incorporating all of the features of the
Standard Finisher, plus booklet-making
capabilities. Ideal for large booklets and
calendars, up to 25 sheets with 100 imposed
pages, 100 imaged sides. Excellent handling of
approved coated stocks along with
saddle-stitch and bi-fold capabilities.
Xerox

SquareFold

Trimmer
Attaches to the Optional Booklet
Maker Finisher
Enhance your professional nishing even
further with creased cover sheets, face
trimming and control of trim and square fold
thickness. Create crisp, sharp square spine
booklets that can be opened at and are easy
to handle, stack and store.
Booklet Maker Finisher with
Optional C-Z Folder
Xerox

SquareFold

Trimmer
Standard Finisher Plus
Includes Standard Finisher features with
Optional C-Z Folder plus DFA (Document
Finishing Architecture) required to support
additional nishing options.
Xerox

2-Knife Trimmer
Now you can create full-bleed booklets
on your Xerox

Color C75 and J75 Presses.

The Xerox

2-Knife Trimmer module provides

a head and foot trim and is designed to work
in combination with the Xerox

SquareFold

Trimmer Module. This inline solution produces
professional-looking, full-bleed, at booklets
on a relatively small footprint and is perfect
for a wide range of on-demand applications.
Features
Provides full-bleed trim for square fold booklets
made on the Booklet Maker/Finisher with
SquareFold (and Face) Trimmer Module
Inline solution to minimize operator
intervention and ensure booklet integrity
Operates from a unique interface
(no DFA required)
Produces booklets up to 25 sheets of either
20 lb bond or 80 gsm
Does not affect productivity and
functionality of the booklet maker or impact
communication between the booklet making
system and printer
Reliable, robust design
Trim dimensions can be adjusted quickly and
with precision
Asymmetric trimming option
Produces booklets up to 3/16" (5 mm) thickness
Benets
Gives a professional appearance by trimming
all three sides of the booklet (whether or not
the spine is squared up)
Easy to use digital display to set up jobs
Can store up to 10 job setups in memory
Designed for long production runs without the
need for operator intervention
Provides improved ergonomicsnished
booklets are delivered at waist height,
eliminating the need for bending to
retrieve output
Standard Finisher Plus
Xerox

2-Knife Trimmer
7
Xerox

2-Knife Trimmer
GBC

FusionPunch

II
The GBC FusionPunch II prepares documents
for coil binding by punching and stacking a
wide range of stocks with the speed, quality
and reliability you need for high-volume
production. This inline punch solution
features an outstanding paper handling
system that maximizes uptime and reduces
skewing with remarkably consistent
registration. It even handles challenging
jobs with intermixed stocks, index tabs and
lighter stocks that have traditionally been
difcult to nish.
Benets
Heavy-duty design ensures a reliable high-
quality punch each and every time.
Over a dozen dies availablewhich can be
changed in seconds without toolsensures
support of all commonly-used coil bindings.
Offset stacking dramatically reduces nishing
time by fully preparing each printed set for
immediate binding.
GBC

FusionPunch

II GBC

AdvancedPunch
GBC AdvancedPunch
The new GBC AdvancedPunch lets you
create professionally bound documents
in-house by combining printing, punching
and collating into one convenient step.
Select from various interchangeable die sets
for popular binding styles without manual
punching, thereby increasing productivity and
lowering costs while producing professional
looking documents.
Features
Enables inline printing, punching and collating
for ready to bind ofine applications.
AdvancedPunch module is fully integrated with
the printer.
Select from various interchangeable (optional)
die sets for popular binding styles; no need for
ofine manual punching.
Three additional die sets can be stored within
the AdvancedPunch module.
User-friendly replacement of die sets without
need for levers or tools.
AdvancedPunch module uses a unique waste
container sensor design and includes a large
waste container to collect scrap punches.
Supports punching of pre-cut tab stock to
create punched applications such as manuals,
guides or planners.
Benets
Maximize productivity and lower overall
cost of production; reduce setup time and
cost associated with manual nishing by
providing ready-to-bind documents at the
touch of a button.
Add style and versatility to bound documents;
up to seven common punching styles produce
ready-to-bind documents at rated speeds.
Easy to create professionally bound
documents in-house for commonly used
ofine binding styles.
Designed for walk-up users or for production
professionals, so users can initiate punch
jobs right from their desktop or from the
print controllers.
A Professional Bind
8
GBC

eBinder II
The GBC eBinder II is an automated,
mechanical binding system that nishes
8.5" x 11" and A4 document sizes with a single
binding element that adjusts automatically
to every book thickness. GBC eBinder II is fully
automated and creates high-quality,
lay at books quickly and easily inline. The
innovative one-size-ts all GBC Ellipse
element produces elegant lay at and
360-degree wraparound books with a fresh,
modern appearance. The elliptical prole of
the element creates compact documents for
improved shipping, storing and stacking.
Benets
Stack, punch and bind functionality contained
all in one inline device.
Durable polyester bind element self-adjusts
for one-size-ts-all ease and productivity
(available in black, navy blue, white and
frost/clear).
Small footprint, at approximately 2 feet wide.
Produces full 360-degree lay at bookletsup
to 102 sheetswith a high-quality look.
Can bypass sheets to downstream, third-party
nishing devices.
Xerox

Tape Binder
For easily creating professional-looking
documents, the Xerox

Tape Binder provides

the value and convenience of inline thermal
tape binding. Operation is easy, with controls
designed to allow you to dene job settings,
view status and perform basic tasks right
at the Tape Binders Operator Control
Panel. Changing binder tape is easy too,
with convenient, easy-to-load cartridges.
Now available in a dual Xerox

Tape Binder
conguration for added productivity.
Benets
Excellent for documents that exceed the
stapling limit.
Adds an aesthetic, professional nish
for bound books and manuals from
15 125 sheets.
Economical solution for documents with a short
life expectancy or designed specically for
internal use, such as routine reports,
reference data and directories.
Provides tamper-resistance, helping ensure
documents remain whole.
Set-level job recovery maintains job integrity
in the event of a jam.
Can run in Binding Mode or Bypass
Mode, which passes sheets to third-
party nishing devices.
GBC

eBinder II Xerox

Tape Binder
9
Xerox

Perfect Binder
The Xerox

Perfect Binder makes it easy for

you to take advantage of new opportunities to
grow your business in the area of on-demand
books, self-published works and other micro-
niche publications. This versatile new nishing
option enables inline production of perfect
bound books and booklets and is capable of
performing face trim and full bleed trim for
delivery of professionally nished books. The
Xerox

Perfect Binder is perfect for traditional

book manufacturing where pre-printed heavy
covers are a must and will even print book
blocks at rated speed in color. Its also a great
tool for printing other perfect bound books
including spiral bound 3-ring binders and
stapled sets. The Xerox

Perfect Binder has

the unique ability to act as an ofine (manual)
binding device for prints made on other
systems in a customers shop.
Xerox

Perfect Binder
Benets
Grow your Business
Say yes to more applications
Use mixed media
Simple job setup and fast turnaround time
Produce More Great Work
High-value image quality
Personalize covers and content
Use Clear Dry Ink to add impact to static and
personalized content
Reduce Your Costs
Full asset utilization
Use inline with the Xerox

Color 800/1000
Presses
Use ofine/manual for other book blocks
and covers
10
Plockmatic Pro 50/35
Booklet Maker
To keep your booklet making jobs in-house,
choose the Plockmatic Pro 50/35 Booklet
Maker which offers an effective and
productive booklet making solution. Designed
to support production run lengths, it can
fold 1 to 50 sheets (35 with Pro 35) or saddle
stitch and fold 2 to 50 sheets (35 with Pro 35)
for booklets up to 200 pages (140 with Pro
35). The Plockmatic Pro 50/35 Booklet Maker
system is a modular solution that consists of a
booklet maker, face trimmer, square fold unit
and cover feeder. The optional square fold
module creates a neat square edged spine
that is a perfect complement to any booklet.
The RCT Rotate Crease Trimmer enables
three sided trimming of full bleed saddle
stitched booklets. The Cover Feeder makes it
possible to add pre-printed color covers (140 lb
index/250 gsm).
Benets
Can easily produce a variety of booklets in one
continuous operation.
Designed to support production run lengths.
Optional square fold module attens the
saddle stitch for a squared, perfect bind.
Optional cover feeder module to add pre-
printed front and back color covers to create
durable eye-catching catalogs, user manuals,
course books, etc.
Optional trimmer module trims the white
gripping edges from each sheet, enabling full
bleed applications.
Flexibility due to ofine capability.
Duplo Slitter/Cutter/Creaser (SCC)
Nearline Booklet Maker
The Duplo Slitter/Cutter/Creaser (SCC) is an
optional unit designed specically for the color
and monochrome user. It is able to slit, cut and
crease in a single pass, making the nishing of
digital color and monochrome books simpler
and faster than ever.
The SCC is designed principally for the digital
color market and takes care of two common
issues associated with digital output. First,
the SCC module side-slits and trims the head
and foot of each sheet providing an accurate
fullbleed trim, which is registered by a CCD
camera to the image, rather than to the
physical dimensions of the sheet. Second,
the SCC module can crease the cover and
innermost sheets of the booklet or all the
sheets in the booklet so that image cracking
on the foldline is minimized.
The units PC Touch Screen enables access to
the PC Controller software, which makes it very
easy for an operator to program and review
or modify jobs during the SCC operation. The
software ensures the machine is programmed
within specication. Job layouts can be veried
to run with an option to select alternative
formats or paper size if needed.
Benets
Reduces production time.
Reduces waste and errors caused by using
separate unconnected nishing processes.
Saves cost of additional equipment.
One operator performs the job of two people.
Intelligent and intuitive, allowing operation by
unskilled staff.
Booklets made easy.
Plockmatic Pro 30 Booklet Maker Duplo SCC Nearline Booklet Maker
11
C.P. Bourg

BDFEx
The C.P. Bourg BDFEx is a fully automated
signature booklet maker that produces high
quality saddle stitched booklets inline. The new
Square Edge (SQEDG) Module option further
expands its capability by offering an optional
square edge spine.
The BDFEx can top or corner stitch from 2 to
50 sheets and it can also be used in the fold
only mode.
The BDFEx is touchscreen controlled and
requires absolutely no tools for changeover
in sheet size or application. A complete paper
path sensing system ensures that document
production is monitored throughout each
step of the process. Includes an easy load,
self-threading wire stitching cassette that
automatically produces over 50,000 stitches
and even adjusts for various book thicknesses.
Other features include a dual roller folder
that ensures sharp, square, accurate folds and
automatic sizing that utilizes a self-sharpening
two blade trimmer.
Benets
New User interface allows up to 500 stored
jobs with full alphanumeric names.
Increases speed and efciency for digital print-
ing with inline nishing.
Adjust nishing settings as job runs through
new UI.
Usage of 2 or 4 stitch heads.
For full-bleed (three-sided trimming), the
Bleed Crease Module (BCMEx) is offered
as an optional device. The BCMEx can
bleed trim independently from 5/32" to 1"
(4 to 25.4 mm) and crease the cover only
or crease cover and body pages for a better
nished booklet. The BCMEx also has a
large capacity waste bin to collect
bleed trimmings.
Optional Xerox

IntegratedPLUS Finishing
Solution for Booklets
C.P. Bourg

BDFEx
Watkiss PowerSquare 224
A complete book making system, the
Watkiss PowerSquare 224 combines the
four processes required to produce quality
manuals: stitching, folding, spine forming
and trimming. This nisher produces
SquareBack books up to 10.4 mm
(224 pages/56 sheets at 70 gsm). It features
fully automatic settings and includes a six-
position single stitch head that allows for a
variable stitch leg length to accommodate
for varying book thicknesses. A cost-effective
alternative to perfect binding or tape
binding, the Watkiss PowerSquare 224 will
automatically adjust itself based on sheet
count to provide the most accurate stitch
length and fold depthon the yto easily
accommodate a variety of jobs.
Benets
SquareBack books have the polished
appearance of a perfect bind but with the
security of a stitched spine.
The PowerSquares six-position single
stitch head and clincher allows for
multiple-up layouts for smaller pocket-sized
booklets, saving you money in print.
Space-saving ergonomic design has very
small footprint.
Accommodates the full range of stock
weights and sizes available on Xerox Nuvera


Production and Perfecting Production
Systems.
Automatic sheet rotation keeps up with the
speed of the printer.
Optional trimmer for full-bleed.
Watkiss PowerSquare 224
12
Horizon ColorWorks

and
ColorWorks PRO
Now, just two all-in-one document nishers
complete color booklets with professional
results inline on the DocuColor

8080. The
ColorWorks inline document nisher supports
booklet making, stacking, corner/top stitching
and face trimming. The ColorWorks PRO
inline document nisher performs booklet
making, head and foot bleed trimming, up to
four scores per sheet, face trimming, covers
feeding, corner/top stitching and stacking.
Equipment and service price adjustments have
made the ColorWorks and ColorWorks PRO
a more competitive booklet making offering
than the previous ColorWorks family of
document nishers.
Horizon ColorWorks PRO Plus
Horizon ColorWorks PRO Plus is the all-in-
one next-generation document nisher
designed for operation inline to Xerox

Color 800/1000 Presses. The compact
multifunctional ColorWorks performs
booklet making, creasing, bleed trimming,
folding, stitching and stacking, making it a
nearly full-service bindery in a box.
Professional-quality document production
is managed through an icon-based color
touchscreen for quick, easy and accurate set-
ups. Edge-to-edge full color bleeds are made
possible with rotary head and foot trimming
of posters, brochures or booklets. And inline
creasing helps improve fold quality and avoid
image-cracking induced by cross-grain stock.
The compact ColorWorks system performs
corner, side and center-stapling functions,
with booklet folding and face trimming.
Finished booklets are delivered to an
integrated motorized vertical stacker for
convenience and space efciency.
Benets
TouchscreenThe simple color touchscreen
reduces operator errors and provides end-to-
end automation for quick set-ups without the
need for specialized operating skills.
StitchingProfessional quality stitching
with customer replaceable staple cartridge
(5,000 staples) and adjustable stitch distance.
Face TrimmingHeavy-duty trim knife cuts
fore-edge of booklet to produce professional
quality booklets.
Feed DrawerCan be used to feed pre-
collated sheets in ofine mode; it cannot
be used to insert pre-printed covers into the
print stream.
FoldingTight, accurate half-folding
is provided with operator accessible skew
adjustment.
Catch TrayThe catch tray receives staple
only or at-sheet documents.
Bleed TrimmingAuto-set rotary trimmers
remove excess paper from head and foot of
sheets for edge-to-edge color. Trimmings are
automatically removed to a high-capacity
waste bin behind the nisher.
Channel ScoringChannel scored sheets
fold without cracking image and create
atter folded booklets. Multiple scores can
be applied to prepare perfect bind covers or
to pre-score tri-fold leaets (tri-folding must
be performed ofine).
Cover FeederThe feed drawer can be used
for both cover insertion and ofine feeding of
pre-collated sets.

Horizon ColorWorks

PRO Plus Horizon ColorWorks

13
Duplo Ofine Ultra 145A UV
Coating System 145A/205A
The Duplo Ofine Ultra 145A UV Coating
System is a nishing machine that applies an
ultraviolet (UV) coating nish to documents,
enhancing image quality, application durability
and overall look and feel. High quality, cost-
effective ultraviolet coating on documents
printed on Xerox

color presses now easily

obtainable with the Duplo Ofine Ultra 145A
UV Coating System. The fully automatic
coater is extremely user-friendly and is
ideal for medium to high volume production.
With effortless setup, it applies a high quality
gloss nish to digitally printed documents.
Set-up is easily accomplished via a unique
touchscreen that enables all adjustments
without a skilled operator.
Benets
ScalableAvailable in two models
to accommodate 14.5" or 268 mm
(Ultra 145A) and 20.5" or 521 mm
(Ultra 205A) paper widths.
SimpleFully automatic with easy to operate,
touchscreen LCD.
Small FootprintEnclosed, compact and
moveable in design.
FlexibleAccepts 140 to 350 gsm paper with
no adjustments necessary.
SmartAutomatic cool down and self-
cleaning systems.
Programmable50 programmable job
memories.
Coating
Duplo Ofine Ultra 145A UV Coating System
14
Duplo DC-645 with Integrated
Folding System
Adding to an already versatile line of digital
print nishing solutions, Duplos Integrated
Folding System (IFS) achieves the next level
in automation. Incorporating an inline knife
folder with a DC-series nishing unit, the IFS
eliminates the need for a separate folding
device and enables users to not only slit/cut/
crease with the DC-645 but also fold digitally
printed applications in a single pass using
one system. By performing the functions of
multiple machines, the system removes the
bottleneck of the nishing process that occurs
when setting up jobs separately. Printers can
now provide a faster turnaround by decreasing
their production time.
Accepted sheet sizes are 8.26" x 8.26" to 14.56"
x 25.59" (210 x 210 mm to 370 x 650 mm) with
paper weights of 110 to 350 gsm (80 lb text to
130 lb cover). Paper types are text, uncoated,
coated and laminated.
Benets
Easy Setup using a centrally located
control panel.
Multiple-Up ProcessingSlit, cut, crease
and fold multiple-up pieces simultaneously
in one pass.
Efcient Folding TechnologyUsing two knife
blades, the IFS can perform the most common
folds including single, letter, Z, gate and double
parallel along with an innite number of
custom folds.
Increased Stacking CapacityCan be con-
gured with either a short (8" or 203 mm) or
long (15.75" or 375 mm) vertical stacker where
the nished pieces, both folded and un-folded,
are collected.
Customizable CongurationsThe IFS is
made up of several modules and can be
congured to meet individual needs.
Duplo DC-645 Slitter/Cutter/Creaser
Cut and trim with unmatched simplicity.
15
Benets
Fast:
Finishes jobs at speeds of up to 50 sheets
per minute.
Reads and processes barcodes and registration
marks at up to 40 sheets per minute.
Smart:
Uses the barcode reader to automatically
recall preset jobs, set up the system, and read
the registration mark to adjust for the sheet-
by-sheet image shift, nishing each piece
accurately every time.
Stores and recalls an innite number of
jobs when using the standard PC Controller,
enables users to perform changeovers in less
than 20 seconds.
Duplo DC-745 Slitter/Cutter/
Creaser
The DC-745 Slitter/Cutter/Creaser is Duplos
most powerful all-in-one digital color nishing
solution. Taking the success of the popular
DC-645 model to the next level, the DC-745 is
the ideal companion for mid- to high-volume
production digital printers. Offering greater
speed, productivity and versatility, the DC-745
not only processes jobs faster but also nishes
a wider range of digitally-printed applications
in a single pass. The DC-745 comes loaded with
new features, including a higher feed capacity
and a PC Controller for easy job setup, as well
as a range of optional modules for scoring
and perforating, enabling users to go beyond
basic nishing.
Duplo DC-745 Slitter/Cutter/Creaser
Productive:
Elevator StackerIdeal for smaller
documents, such as business cards and
postcards, this 3.5" (89 mm) capacity stacker
automatically lowers as the nished pieces
are delivered, keeping them neatly stacked
and organized.
Waste ChopperPrevents the waste bin from
lling up prematurely. Cuts down the margins
and gutters into even smaller pieces reducing
downtime even further.
Easy to use:
The PC Controller software package included
with the DC-745 allows users to operate the
system from a PC via USB interface.
Versatile:
The versatility of the DC-745 has been truly
extended with a variety of new optional scoring
and perforating modules, making it possible to
quickly enhance its capabilities.
Innovative Solutions
Xerox

IntegratedPLUS
Finishing Solution for Booklets
Benecial as it is, automated nishing used
to tie up valuable assets on your shop oor.
Prepress and postpress processes required
highly skilled personnel to set up les to match
nishing devices at the front end and then
later to set up the actual nishing device to
run the job. And you were forced to dedicate
a nishing device to just one printer. If you
werent running booklets, for example, that
booklet maker sat idle. Xerox

IntegratedPLUS
Finishing Solution for Booklets changes all that.
Now prepress setup and nishing setup can be
automated, whether or not the nishing device
is inline with a printer or ofine. You get the
best of both nishing worldsthe conve-
nience of inline with the exibility of ofine,
plus unsurpassed labor savings.
Xerox

IntegratedPLUS Finishing Solution for

Booklets enables selected nishing devices
to be set up automatically, through JDF
instructions, whether or not they are attached
to a specic printer. An operator simply loads
sheets and covers into the nishing device,
scans a bar coded banner sheet and presses
start. No manual nisher setup is required.
In the example above, your production
printer can be printing and stacking an
annual report to be perfect bound on an
ofine nisher while the inline booklet maker
is busy binding benet booklets originally
printed on an entirely different device.
Or, depending on your shop, you can choose
to have an ofine booklet maker serve
multiple printers. Either way, the automatic
booklet maker setup enabled by your Xerox

IntegratedPLUS Solution gives you the
opportunity to optimize your investment and
your operation by leveraging automation.
Benets
Eliminates the need for highly skilled prepress
operators to prepare les according to nisher
specications.
Eliminates manual programming at the
nishing device and reduces the risk of error
because the necessary parameters (e.g., page
imposition, page ordering and trimming) are
set automatically when a job enters your
workow.
Extends the convenience and cost
effectiveness of automated nishing to
multiple printers (including Xerox

and
non-Xerox

printers in the same shop)

without the need for multiple, dedicated
inline nishing devices.
Maximizes productivity by enabling prints to be
output to stacker carts at full rated print speed,
while an attached nishing device binds other
jobs at its full rated speed.
Makes it easy to manage a mix of jobs
that include diverse nishing requirements
and short print runs without tying up a
high-volume printer.
16
Xerox

IntegratedPLUS Finishing Solution for Booklets

One Touch
Prepress
Automatic Inline and
Ofine Finishing
Automatic Ofine Finishing
Eliminate prepress and nishing bottlenecks while increasing asset utilization.
17
18
Device DC8080 High Capacity Stacker
High Capacity Stacker/Stapler
High Capacity Stacker
(2 Trays)
Advanced Finisher Professional Finisher
Mode Inline w/Bypass Inline w/Bypass Inline Inline
Dimensions
(W x D x H) Inches
41.7 x 29.5 x 38 31.5 x 31 x 39 39 x 30 x 56 39 x 30 x 56
Dimensions (W x D x H) Millimeters 1,060 x 750 x 969 800 x 990 x 990.6 991 x 762 x 1,423 991 x 762 x 1,423
Weight 247 lb (112 kg) 251 lb (114 kg) 121 lb (55 kg) 190 lb (86 kg)
Stock Weight Range 60 300 gsm
(220 gsm HCSS stack tray)
55 350 gsm 64 300 gsm 64 300 gsm
Type of Finish Stacked, Stapled Sets Stack Stack, Stapled Sets, Punch Stack, Signature Booklets, Stapled
Sets, Punch
Minimum Stock Size Top Tray 7.2" to 8" (182 mm x 203 mm) 7.2" to 8" (182 mm x 203 mm) 5.5" to 7.2" (140 mm x 182 mm) 5.5" to 7.2" (140 mm x 182 mm)
Maximum Stock Size Top Tray 12.6" x 19.2" (320 mm x 488 mm) 13" x 19.2" ) 330 mm x 488 mm) 13" x 19.2" (330 mm x 488 mm) 13" x 19.2" (330 mm x 488 mm)
Top Tray Capacity HCS 250, HCSS 500 500 500 500
Minimum Stapled Sheets/Sheet Size 2/7.2" x 8" (182 mm x 203 mm) N/A 2/5.5" x 7.2" (140 mm x 182 mm) 2/5.5" x 7.2" (140 mm x 182 mm)
Maximum Stapled Sheets/Sheet Size 12.6" x 19.2" (320 mm x 488 mm) N/A 50/13" x 19.2" (330 mm x 488 mm) 50/13" x 19.2" (330 mm x 488 mm)
Maximum Number of Staples 2 (HCSS) N/A 2 2
Approved On DC8080 Color Press, Color C75 and J75 C75 C75
Stitch or Staple Staple (HCSS) N/A Staple Staple
Booklet Making N N N Y
Maximum
Sheets per Book
N/A N/A N/A 15
Face Trim N/A N/A N/A Y, with Xerox

SquareFold

Trimmer
Main Stack Capacity 3,500
2,250 (HCSS)
5,000 3,000 3,000
Minimum
Stack Size
7.2" x 7.2" (182 mm x 182 mm) 8" x 7.2" (203 mm x 182 mm) 5.5" x 7.2" (140 mm x 182 mm) 5.5" x 7.2" (140 mm x 182 mm)
Maximum
Stack Size
12.6" x 19.2" (320 mm x 488 mm) 12" x 19.2" (305 mm x 488 mm) 13" x 19" (330 mm x 483 mm) 13" x 19" (330 mm x 483 mm)
Minimum
Booklet Size
N/A N/A N/A 8.5 x 11"/A4
Maximum
Booklet Size
N/A N/A N/A 13" x 18" (330 mm x 457 mm)
Folding N N N N
Hole Punch N N Y Y
Bypass/Feed Third Party Devices Y Y N N
Fed By/Requires N/A N/A N/A N/A
Finished Book
Size Minimum
N/A N/A N/A N/A
Finished Book
Size Maximum
N/A N/A N/A N/A
Specications for Xerox

Entry Production Color
19
Device Standard Finisher Booklet Maker Finisher Xerox

SquareFold

Trimmer Standard Finisher Plus

Mode Inline Inline Inline Inline
Dimensions
(W x D x H) Inches
44 x 31 x 46 (without C/Z Folder) 44 x 31 x 46 (without C/Z Folder) 27.5 x 29 x 21
(Docked to the Finisher)
54.5 x 31 x 46
(Docked)
Dimensions (W x D x H) Millimeters 1,118 x 787 x 1,168.4
(without C/Z Folder)
1,118 x 787 x 1,168.4
(without C/Z Folder)
698.5 x 736.6 x 546.1
(Docked to the Finisher)
1,384 x 787 x 1,168.4
(Docked)
Weight 231 lb (105 kg) 298 lb (135 kg) 209 lb (95 kg) 373.2 lb (169 kg)
Stock Weight Range 64 300 gsm 64 300 gsm 64 300 gsm 64 300 gsm
Type of Finish Stacked, Stapled Sets, Punch and
Optional Fold
Signature Booklets, Stack, Stapled
Sets, Punch and Optional Fold
Signature Booklets w/Square Spine Stack, Stapled Sets, Punch and
Optional Fold
Minimum Stock Size Top Tray 3.9" x 5.8" (100 mm x 148 mm) 3.9" x 5.8" (100 mm x 148 mm) N/A 3.9" x 5.8" (100 mm x 148 mm)
Maximum Stock Size Top Tray 13" x 19.2" (330 mm x 488 mm) 13" x 19.2" (330 mm x 488 mm) N/A 13" x 19.2" (330 mm x 488 mm)
Top Tray Capacity 500 500 N/A 500
Minimum Stapled Sheets/Sheet Size 2/7.25" x 10.5"
(184 mm x 267 mm)
2/7.25" x 10.5"
(184 mm x 267 mm)
N/A 2/7.25" x 10.5"
(184 mm x 267 mm)
Maximum Stapled Sheets/Sheet Size 100/11" x 17" (279 mm x 432 mm) 100/11" x 17" (279 mm x 432 mm) N/A 100/11" x 17" (279 mm x 432 mm)
Maximum Number of Staples 2 2 N/A 2
Approved On Color Press, Color C75 and J75 Color Press, Color C75 and J75 Color Press, Color C75 and J75 Color Press
Stitch or Staple Staple Staple N/A Staple
Booklet Making N Y Y N
Maximum
Sheets per Book
N/A 25 25 N/A
Face Trim N/A Y, with Xerox

SquareFold

Trimmer
Y N/A
Main Stack Capacity 3,000 2,000 N/A 2,000
Minimum
Stack Size
4.6" x 6.5" (182 mm x 257 mm) 4.6" x 6.5" (182 mm x 257 mm) N/A 4.6" x 6.5" (182 mm x 257 mm)
Maximum
Stack Size
13" x 19.2" (330 mm x 488 mm) 13" x 19.2" (330 mm x 488 mm) N/A 13" x 19.2" (330 mm x 488 mm)
Minimum
Booklet Size
N/A 8.5" x 5.5" (216 mm x 140 mm) 8.5" x 5.5" (216 mm x 140 mm) N/A
Maximum
Booklet Size
N/A 13" x 9" (330 mm x 229 mm) 13" x 9" (330 mm x 229 mm) N/A
Folding Optional Optional N Optional
Hole Punch Y Y N Y
Bypass/Feed Third Party Devices N N N Y
Fed By/Requires N/A N/A Booklet Maker Finisher N/A
Finished Book
Size Minimum
N/A N/A N/A N/A
Finished Book
Size Maximum
N/A N/A N/A N/A
20
Specications for Xerox

Entry Production Color

Device Xerox

Two-Knife Trimmer Xerox

Dual-Mode Sheet
Feeder (BSFEx)
GBC Fusion Punch II GBC AdvancedPunch
Mode
Inline
Inline w/bypass or Nearline Inline w/bypass Inline w/ bypass
Dimensions
(W x D x H) Inches
59 x 27.6 x 47.2
48 x 36 x 52 54 x 32 x 46 12 x 28.5 x 38.5
Dimensions (W x D x H) Millimeters
1,500 x 700 x 1,200
1,229 x 913 x 1,316 1,370 x 810 x 1,170 305 x 724 x 978
Weight
518 lb (235 kg)
992 lb (450 kg) 620 lb (281 kg) 154 lb (70 kg)
Stock Weight Range
64 300 gsm
60 350 gsm 60 250 gsm 64 300 gsm
Type of Finish
Full-bleed Signature Booklets
Dual Mode Feeder Punched Sheets Punched Sheets
Minimum Stock Size Top Tray
N/A
N/A N/A N/A
Maximum Stock Size Top Tray
N/A
N/A N/A N/A
Top Tray Capacity
N/A
N/A N/A N/A
Minimum Stapled Sheets/Sheet Size
N/A
N/A N/A N/A
Maximum Stapled Sheets/Sheet Size
N/A
N/A N/A N/A
Maximum Number of Staples
N/A
N/A N/A N/A
Approved On
Color C75 and J75
Color 800/1000 Press Inline
All Systems Nearlnie
DC8080 C75, J75 and
Color 800/1000 Presses
Stitch or Staple
N/A
N/A NN N
Booklet Making
Y
N N N
Maximum
Sheets per Book
25
N/A N/A N/A
Face Trim
N
N/A N/A N/A
Main Stack Capacity
N/A
N/A 2500 Continuous
Minimum
Stack Size
N/A
N/A 7 x 10"
178 x 254 mm
8.5 x 11"
210 x 297 mm
Long Edge Feed
11" side only
Maximum
Stack Size
N/A
N/A 11 x 17"
279 x 432 mm/A3
8.5 x 11"
210 x 297 mm
Long Edge Feed
11" side only
Minimum
Booklet Size
5.75" x 5.5"
(146 mm x 140 mm) Face trim
N/A N/A N/A
Maximum
Booklet Size
12.88" x 9"
(327 x 229 mm) Face trim
N/A N/A N/A
Folding
N
N/A N N
Hole Punch
N
N/A Y (Multiple dies available) Y (Multiple dies available)
Bypass/Feed Third Party Devices
N
Y Y (Bypass Stacker required) Y
Fed By/Requires
Xerox

SquareFold

Trimmer
Stacker Stacker Interface Module
Finished Book
Size Minimum
N/A
N/A N/A N/A
Finished Book
Size Maximum
N/A
N/A N/A N/A
Device GBC eBinder II Xerox

Tape Binder Xerox

Perfect Binder Plockmatic Pro 50/35 Booklet

Maker
Mode Inline w/bypass Inline w/bypass Inline w/bypass Inline
Dimensions
(W x D x H) Inches
24 x 34 x 38 34 x 28 x 42 52 x 31 x 53 57 x 25 x 43
Dimensions (W x D x H) Millimeters 610 x 860 x 960 870 x 711 x 1,080 1,320 x 780 x 1,350 1,455 x 645 x 1,085
Weight 403 lb (183 kg) 353 lb (160 kg) 824 lb (374 kg) 297 lb (135 kg)
Stock Weight Range 68 120 gsm 60 250 gsm 64 163 gsm (book block)
90 300 gsm (cover)
64 300 gsm
Type of Finish Lay-fat Booklets Tape Bound Booklets Perfect Bound Signature Booklets
Minimum Stock Size Top Tray N/A N/A N/A N/A
Maximum Stock Size Top Tray N/A N/A N/A N/A
Top Tray Capacity N/A N/A N/A N/A
Minimum Stapled Sheets/Sheet Size N/A N/A N/A N/A
Maximum Stapled Sheets/Sheet Size N/A N/A N/A N/A
Maximum Number of Staples N/A N/A N/A N/A
Approved On DocuColor 8080 and ColorPress
800/1000
DC8080 Color 800/1000 Presses Color 800/1000 Presses
Stitch or Staple N/A N/A N/A Staple
Booklet Making Y Y Y Y
Maximum
Sheets per Book
102 125 200 50 or 35
Face Trim N N Y Y (optional module)
Main Stack Capacity 9 books of 100 sheets 1,500 sheets or
30 books
7 books of 100 sheets
(108 mm max)
15 sets of 30 sheet booklets
Minimum
Stack Size
N/A N/A N/A N/A
Maximum
Stack Size
N/A N/A N/A N/A
Minimum
Booklet Size
8.5 x 11"/A4 8.5 x 11"/A4 B5 8.1 x 5.4"
206 x 137 mm
Maximum
Booklet Size
8.5 x 11"/A4 8.5 x 11"/A4 229 x 203 mm 12.6 x 9"
320 x 229 mm
Folding N N N Y
Hole Punch N N N N/A
Bypass/Feed Third Party Devices Y Y Bypass N
Fed By/Requires DC8080 Stacker
Color Press Standard Finisher Plus
Stacker Interface Module Standard Finisher Plus
Finished Book
Size Minimum
N/A N/A 148 x 203 mm N/A
Finished Book
Size Maximum
N/A N/A 216 x 297 mm N/A
21
Device Duplo SCC Nearline Booklet Maker
C.P. Bourg
BDFEx
Watkiss PowerSquare 224
Mode Nearline
Inline
Inline
Dimensions
(W x D x H) Inches
63 x 30 x 40
104 x 24 x 71
66 x 74 x 53
Dimensions (W x D x H) Millimeters 5,896 x 762 x 1,295
2,650 x 739 x 1,803
1,680 x 1,870 x 1,330
Weight 908 lb (412 kg)
992 lb (450 kg)
950 lb (431 kg)
Stock Weight Range 80 300 gsm
60 200 gsm
70 250 gsm
Type of Finish Stapling/
Signature Booklets
Stapling/Signature Booklets
Signature Booklets
Minimum Stock Size Top Tray N/A
N/A
N/A
Maximum Stock Size Top Tray N/A
N/A
N/A
Top Tray Capacity N/A
N/A
N/A
Minimum Stapled Sheets/Sheet Size 30 4.7 x 6.7"
120 x 170 mm
8 x 10"
203 x 254 mm
N/A
Maximum Stapled Sheets/Sheet Size 30 13.8 x 14"
351 x 366 mm
11.7 x 14"
297 x 356 mm
N/A
Maximum Number of Staples 4
4
N/A
Approved On All Systems
Color 800/1000 Presses
ColorPress 800/1000 and DC8080
Stitch or Staple Stitch
Stitch
Stitch
Booklet Making Y
Y
Y
Maximum
Sheets per Book
25
22
50
Face Trim Y
Y
Y
Main Stack Capacity Continuous
Continuous
35 sets of 20 sheet booklets
Minimum
Stack Size
N/A
N/A
N/A
Maximum
Stack Size
N/A
N/A
N/A
Minimum
Booklet Size
5.8 x 3.35"
120 x 80 mm
(without trim)
5.5 x 4.25"
140 x 108 mm
7.9 x 3.9"
200 x 99 mm
Maximum
Booklet Size
12.6 x 9.8"
320 x 250 mm
12.6 x 9.25"
320 x 235 mm
13.3 x 9.8"
340 x 249 mm
Folding Y
Y
Y
Hole Punch N
N
N/A
Bypass/Feed Third Party Devices N
N
N
Fed By/Requires N/A
Stacker, optional BSR
or optional BCMEx
XPS, DS3500 or BFM-Direct Connect
Finished Book
Size Minimum
N/A
N/A
N/A
Finished Book
Size Maximum
N/A
NA
N/A
22
Specications for Xerox

Entry Production Color

Device Horizon ColorWorks
PRO
Horizon ColorWorks
PRO Plus
Duplo Ultra 145A/205A
UV Coater
Mode Inline Inline Offine
Dimensions
(W x D x H) Inches
90 x 27 x 47 90 x 27 x 47 138 x 74 x 53
Dimensions (W x D x H) Millimeters 2,250 x 686 x 1,200 2,250 x 686 x 1,200 2,819 x 902 x 1,346
Weight 1,232 lb (559 kg) 1,232 lb (559 kg) 1,691 lb (767 kg)
Stock Weight Range 81 250 gsm 81 250 gsm 184 350 gsm
Coated or gloss only
Type of Finish Stapling/
Signature Booklets
Stapling/
Signature Booklets
UV Coated
Minimum Stock Size Top Tray N/A N/A N/A
Maximum Stock Size Top Tray N/A N/A N/A
Top Tray Capacity Stack height equivalent of 3" (76 mm) Stack height equivalent of 3"
(76 mm)
N/A
Minimum Stapled Sheets/Sheet Size 2 7.2 x 8.3"
182 x 210 mm
2 7.2 x 8.3"
182 x 210 mm
N/A
Maximum Stapled Sheets/Sheet Size 25 12.6 x 14.1"
320 x 360 mm
25 12.6 x 14.1"
320 x 360 mm
N/A
Maximum Number of Staples 2 2 N/A
Approved On DC8080 Color 800/1000 Presses All Systems
Stitch or Staple Staple Staple N
Booklet Making Y Y N
Maximum
Sheets per Book
20 20 N/A
Face Trim Y Y N/A
Main Stack Capacity Up to 100 booklets,
unload while run
Up to 100 booklets,
unload while run
7"
178 mm
Minimum
Stack Size
N/A N/A 8.5 x 11"
(A4) SEF
Maximum
Stack Size
N/A N/A 14.5 x 26"
368 x 660 mm
SEF
Minimum
Booklet Size
7.2 x 5.05"
182 x 128.5 mm
9.8 x 5.05"
248.9 x 128.5 mm
(with bleed trim)
N/A
Maximum
Booklet Size
12.6 x 9"
320 x 229 mm
12.6 x 9"
320 x 229 mm
N/A
Folding Y Y N
Hole Punch N N N
Bypass/Feed Third Party Devices N N N
Fed By/Requires Printer or Stacker Standard Finisher Plus N/A
Finished Book
Size Minimum
N/A N/A N/A
Finished Book
Size Maximum
N/A N/A N/A
23
Device DC-645
Slitter/Cutter/Creaser
DC-745
Slitter/Cutter/Creaser
Mode Nearline Nearline
Dimensions
(W x D x H) Inches
140 x 30 x 45 89.6 x 30 x 44.6
Dimensions (W x D x H) Millimeters 3,556 x 762 x 1,143 2,240 x 750 x 1,115
Weight 793 lb (360 kg) 665 lb (302 kg)
Stock Weight Range 110 350 gsm 110 350 gsm
Type of Finish Slit, cut, crease and optional fold Slit, cut, crease
Minimum Stock Size Top Tray N/A N/A
Maximum Stock Size Top Tray N/A N/A
Top Tray Capacity N/A N/A
Minimum Stapled Sheets/Sheet Size N/A N/A
Maximum Stapled Sheets/Sheet Size N/A N/A
Maximum
Number of Staples
N/A N/A
Approved On All Systems All Systems
Stitch or Staple N N
Booklet Making N N
Maximum
Sheets Per Book
N/A N/A
Face Trim N/A N/A
Main Stack Capacity 5.5"
140 mm
6"
150 mm
Minimum
Stack Size
Input
Min: 8.26 x 8.26"
210 x 210 mm
Minimum output
Slit width 1.89 x 3.35"
48 x 85 mm
1.89 x 1.97"
48 x 50 mm
Maximum
Stack Size
Input
Max: 14.56 x 25.59"
370 x 650 mm
14.56 x 26"
370 x 660 mm
Up to 39.3"
999 mm length
Minimum
Booklet Size
N/A N/A
Maximum
Booklet Size
N/A N/A
Folding Y optional N
Hole Punch N N
Bypass/Feed
Third Party Devices
N N
Fed By/Requires N/A N/A
Finished Book
Size Minimum
N/A N/A
Finished Book
Size Maximum
N/A N/A
2013 Xerox Corporation. All rights reserved. Xerox, Xerox and Design, DocuColor and SquareFold are trademarks of
or licensed to Xerox Corporation in the United States and/or other countries. 08/13 WEEKI-100 D80BR-02UC

610P730329
For more information on nishing options,
call 1-800-ASK-XEROX or visit us at www.xerox.com