103.B.0 - FO Pump Head Calculation

Ideal Energy Projects Ltd
1 x 270 MW Thermal Power Project

Input Data
LDO specification
LDO unloading pump capacity, Q
P m
3
/hr
Temperature of fuel oil, T deg.C
Density of fuel oil, kg/m
3
Kinematic viscosity of fuel oil at 50 deg.C cSt
Absolute roughness (for steel commercial pipe), mm
Calculation
Suction Side Pressure
Flow through pipe, Q m
3
/hr
Pipe size, NB
Pipe o.d., d
o
mm
Thickness, t mm
Straight length, L m
Fittings -
90 deg elbow, N
1
nos.
45 deg elbow, N
2
nos.
Straight Tee, N
3
nos.
Branch Tee, N
4
nos.
Gate Valve, N
5
nos.
Check Valve, N
6
nos.
Globe Valve, N
7
nos.
Plug Valve, N
8
nos. 18 1 3
135 0 0
340 0 0
60 1 0
13 0 0
16 1 0
20 0 10
L/D
20 1 5
4.80 6.02
8.0 140.0
80 100
88.0 114.3
Pipe line
1-2
Pipe line
2-3
3.1 25.0
15
0.0457
CALCULATION OF LDO UNLOADING PUMP HEAD
25
50
860
As per IS 1460
1
2
3
4
5
E
I
G
H
T

(
8
)

N
O
S
.

L
D
O

LDO TANK
LDO UNLOADING PUMP
McNally Bharat Engineering Company Ltd, Kolkata
( 2-BP01-DC0-U-2-0001-R0)
Page 1 of 9
Pipe i.d., d
i
[=d
o
-2xt] mm
Equivalent length, L
E
[=L + (L/D)xNxd
i
] m
Velocity of fluid, V m/sec
Kinematic viscosity, m
2
/sec
Reynold's Number, Re
Friction factor, f
Friction drop in suction pipeline, h
f1
mwc
Total suction line friction drop with 10% margin, h
fs
mwc
Misc. item pressure drop (strainer), h
f2
mwc
Static height between tanker & pump centerline, h
S
mlc
= mwc
Pump suction pressure, P
S
[=h
S
-(h
fs
+h
f2
)] mwc
Discharge Side Pressure
3
/hr
Pipe size, NB
Pipe o.d., d
o
mm
Thickness, t mm
Fittings -
90 deg elbow, N
1
nos.
45 deg elbow, N
2
nos.
Straight Tee, N
3
nos.
Branch Tee, N
4
nos.
Gate Valve, N
5
nos.
Check Valve, N
6
nos.
Globe Valve, N
7
nos.
Plug Valve, N
8
nos.
Pipe i.d., d
i
[=d
o
-2xt] mm
E
[=L + (L/D)xNxd
i
] m
2
/sec
Friction factor, f
Friction drop in discharge pipeline, h
f1
mwc
Pipe line
2-3
135
3.41
18 4
Pipe line
1-2
7.6E+03
0.034
1.46
1.50E-05
77.92
83.3
1
340 0
60 0
13 0
16 0
20 1
50.0
L/D
20 10
88.9
5.49
25.0
80
1.0
0.86
-4.34
Pipe line
4-5
0.02 1.98
2.20
3.00
9.4E+02 5.8E+03
0.068 0.037
0.18 0.85
1.50E-05 1.50E-05
78.40 102.26
16.9 176.2
( 2-BP01-DC0-U-2-0001-R0)
Page 2 of 9
Total discharge line friction drop with 10% margin, h
fd
mwc
Misc. item pressure drop (Flow Meter), h
f2
mwc
Static height between pump centerline & LDO tank inlet, h
D
mlc
= mwc
Pump discharge pressure, P
D
[=h
D
+(h
fd
+h
f2
)] mwc
Pump TDH, H [=P
D
-P
S
] mwc
Pump TDH (adopted) mwc
8.60
13.35
17.70
3.75
18.00
10.0
1.00
( 2-BP01-DC0-U-2-0001-R0)
Page 3 of 9

Input Data
Furnace Oil specification
FO unloading pump capacity, Q
P m
3
/hr
3
Kinematic Viscosity of fuel oil at 50 deg.C cSt
Calculation
3
/hr
Pipe size, NB
Pipe o.d., d
o
mm
Thickness, t mm
Fittings -
90 deg elbow, N
1
nos.
45 deg elbow, N
2
nos.
Straight Tee, N
3
nos.
Branch Tee, N
4
nos.
Gate Valve, N
5
nos.
Check Valve, N
6
nos.
Globe Valve, N
7
nos.
Plug Valve, N
8
nos. 3 18 1
135 0 0
340 0 0
60 1 0
13 0 0
16 1 0
20 0 10
L/D
20 1 5
4.80 7.11
8.0 145.0
80 150
88.0 168.3
Pipe line
1-2
Pipe line
2-3
3.1 25.0
180.0
0.0457
CALCULATION OF FUEL OIL UNLOADING PUMP HEAD
25
50
960
Grade MV2 as per IS 1593
1
2
3
4
5
E
I
G
H
T

(
8
)

N
O
S
.

F
O

FO TANK
FO UNLOADING PUMP
(2-BP01-DC0-U-2-0001-R0)
Page 4 of 9

Pipe i.d., d
i
[=d
o
-2xt] mm
E
[=L + (L/D)xNxd
i
] m
2
/sec
Friction factor, f
f1
mwc
fs
mwc
Misc. item pressure drop (strainer), h
f2
mwc
Static height between tanker & pump centerline, h
S
mlc
= mwc
S
[=h
S
-(h
fs
+h
f2
)] mwc
3
/hr
Pipe size, NB
Pipe o.d., d
o
mm
Thickness, t mm
Fittings -
90 deg elbow, N
1
nos.
45 deg elbow, N
2
nos.
Straight Tee, N
3
nos.
Branch Tee, N
4
nos.
Gate Valve, N
5
nos.
Check Valve, N
6
nos.
Globe Valve, N
7
nos.
Plug Valve, N
8
nos.
Pipe i.d., d
i
[=d
o
-2xt] mm
E
[=L + (L/D)xNxd
i
] m
2
/sec
Friction factor, f
18 4
Pipe line
2-3
1
0
1
13
Pipe line
1-2
135
340
60
4.8E+02
0.133
0.85
1.80E-04
102.26
87.8
0
16 0
20 0
40.0
L/D
20 10
114.3
6.02
25.0
100
0.5
0.48
-4.77
Pipe line
4-5
1.77
2.25
3.00
7.8E+01 3.2E+02
0.817 0.201
0.28
0.37
1.80E-04 1.80E-04
78.40 154.08
16.9 199.5
0.18
(2-BP01-DC0-U-2-0001-R0)
Page 5 of 9

f1
mwc
fd
mwc
Flow meter pressure drop, h
f2
mwc
Static height between pump centerline & FO tank inlet, h
D
mlc
= mwc
D
[=h
D
+(h
fd
+h
f2
)] mwc
Pump TDH, H [=P
D
-P
S
] mwc
Pump TDH (adopted) mwc 26.00
14.5
13.92
19.32
24.09
4.00
4.40
1.00
(2-BP01-DC0-U-2-0001-R0)
Page 6 of 9
Input Data
DO pump capacity, Q
P m
3
/hr
3
Kinematic Viscosity of fuel oil at 50 deg.C cSt
Calculation
3
/hr
Pipe size, NB
Pipe o.d., d
o
mm
Thickness, t mm
Fittings -
90 deg elbow, N
1
nos.
45 deg elbow, N
2
nos.
Straight Tee, N
3
nos.
Branch Tee, N
4
nos.
Gate Valve, N
5
nos.
Check Valve, N
6
nos.
Globe Valve, N
7
nos.
Plug Valve, N
8
nos. 18 1
135 0
340 0
60 0
13 0
16 0
20 1
3.0
L/D
20 4
88.0
5.40
Pipe line
1-2
5.0
80
180.0
0.0457
CALCULATION OF DRAIN OIL PUMP HEAD
5
50
960
1
2
3
4
FO TANK
DRAIN OIL PUMP
DRAIN OIL
TANK
(2-BP01-DC0-U-2-0001-R0)
7 of 9
Pipe i.d., d
i
[=d
o
-2xt] mm
E
[=L + (L/D)xNxd
i
] m
2
/sec
Friction factor, f
f1
mwc
fs
mwc
Misc. item pressure drop , h
f2
mwc
Static height between tank & pump centerline, h
S
mlc
= mwc
S
[=h
S
-(h
fs
+h
f2
)] mwc
3
/hr
Pipe size, NB
Pipe o.d., d
o
mm
Thickness, t mm
Fittings -
90 deg elbow, N
1
nos.
45 deg elbow, N
2
nos.
Straight Tee, N
3
nos.
Branch Tee, N
4
nos.
Gate Valve, N
5
nos.
Check Valve, N
6
nos.
Globe Valve, N
7
nos.
Plug Valve, N
8
nos.
Pipe i.d., d
i
[=d
o
-2xt] mm
E
[=L + (L/D)xNxd
i
] m
2
/sec
Friction factor, f
f1
mwc
135 1
16 0
20
18 2
6.64
1.9E+02
0.342
0.64
1.80E-04
52.48
50.5
0
60
13 0
340
1
L/D
20 10
3.91
30.0
50
60.3
0.11
Pipe line
3-4
5.0
0.37
0.00
0.5
0.48
0.503
0.34
1.80E-04
1.3E+02
12.1
0.30
Pipe line
1-2
77.20
(2-BP01-DC0-U-2-0001-R0)
8 of 9
fd
mwc
Stainer pressure drop, h
f2
mwc
Static height between pump centerline & FO tank inlet, h
D
mlc
= mwc
D
[=h
D
+(h
fd
+h
f2
)] mwc
Pump TDH, H [=P
D
-P
S
] mwc
Pump TDH (adopted) mwc 26.00
17.0
16.32
24.63
24.52
7.31
1.00
(2-BP01-DC0-U-2-0001-R0)
9 of 9

103.B.0 - FO Pump Head Calculation

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Ideal Energy Projects Ltd

1 x 270 MW Thermal Power Project

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