2.

25 COOLANT LEVEL SENSOR

All information subject to change without notice.
2-148 From Bulletin 10-60-98 6SE483 9610 1996 DETROIT DIESEL CORPORATION
2.25 COOLANT LEVEL SENSOR
The Coolant Level Sensor (CLS) is a two piece sensor for DDEC II, and a single sensor for
DDEC III / IV. See Figure 2-97. The sensor probe (supplied by the vehicle, vessel or equipment
manufacturer) is mounted in the top tank or overfill tank. For DDEC II the sensor module is
mounted on the vehicle. The module sends an electrical signal to the ECM to indicate coolant
level. Low coolant will activate the stop engine function or warning function.
Figure 2-97 Coolant Level Sensors
SERIES 60 SERVICE MANUAL
All information subject to change without notice.
6SE483 9610 1996 DETROIT DIESEL CORPORATION From Bulletin 10-60-98 2-149
2.25.1 Replacement of Coolant Level Sensor
Both the CLS sensor probe and module are non-serviceable and should be replaced as necessary.
2.25.2 Removal of Coolant Level Sensor
Remove the CLS as follows:
1. Open the drain cock at the bottom of the radiator or heat exchanger and drain the coolant
into an appropriate container. Remove only as much coolant as is necessary to clear the
CLS probe.
2. Remove sensor lead, or unplug the two-pin connector.
3. Use the appropriate wrench on the hex portion of the sensor and unscrew it from the
radiator or heat exchanger.
2.25.3 Installation of Coolant Level Sensor Probe
Install the CLS as follows:
1. Install CLS probe into the radiator or heat exchanger as follows:
NOTE:
New sensors are pre-coated with a thread sealer. If sensor is new, no additional
sealant is required. If sensor is reused, apply Loctite 567 pipe sealant with
Teflon or equivalent.
Loctite is a registered trademark of the Loctite Corporation.
Teflon is a registered trademark of E.I. DuPont de Nemours and Company, Inc.
[a] Install and tighten vehicle or industrial engine CLS to 810 lbft (1114 Nm) torque.
[b] Install and tighten marine engine CLS to 46 lbft (58 Nm) torque.
2. Connect the two-pin connector.
3. Fill the cooling system. Refer to section 13.8.4.
4. Turn the ignition to the ON" position. Observe or read any diagnostic code(s). If any
code other than 25 appears, refer to the requiredDDEC Troubleshooting Guide: 6SE477
(DDEC I), 6SE489 (DDEC II), or 6SE497 (DDEC III / IV).
To avoid personal injury, before starting and running the
engine, be sure that the vehicle is parked on a level surface
and that the wheels are properly blocked.
5. Start the engine and check for leaks.
6. Shut down engine upon completion of test. Perform necessary repairs.
2.25 COOLANT LEVEL SENSOR
All information subject to change without notice.
2-150 From Bulletin 10-60-98 6SE483 9610 1996 DETROIT DIESEL CORPORATION
2.25.4 Removal of Coolant Level Sensor Module
Remove the CLS module as follows:
1. Disengage the locking tang on the CLS module connector. Grasp the connector bodies
and gently pull them apart.
2. Remove module from vehicle.
2.25.5 Installation of Coolant Level Sensor Module
Install the CLS Module as follows:
NOTICE:
Use care during the installation of the CLS module or damage
may occur.
1. Insert the CLS module to the vehicle.
2. Grasp both connector bodies. Gently push them together and engage locking tang on the
CLS module connector.