Ruhrpumpen Egypt

Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
Distribution:
GM Planning Services
Factory manager Finance Storage
Application Assembly & Manufacture HSE
Purchasing & material Human Resources
Projects Quality
Revision History:
Revision No. Page No. Description of change Process owner Effective date
2 All Safety requirement are added HSE Manager
1 - 4- 09
2 All Ref. standard SO 9001 is updated Quality manager 1/4/2009
Approvals:
Prepared Reviewed
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
1.Purpose
Control all the incomings regarding to purchasing orders and the attached drawing
2.Scope
All the factory incomings goods
3.Reference
SO 9001: 2008
OHSAS 18001:2007
4.Responsibility
All quality control staff
5.Process Description
5.1.1.nput:
o Supplies and in coming material
o Purchasing request
o Drawing
o Data sheet
5.1.2.Output:
o Rejected/accepted supplies
o nspection report

5.1.3. Key Performance ndicator:
o Claim from assembly department.
o Time of inspection.
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
6.Procedure
6.1 Goods reach the factory or machining process finished at the sup supplier :
6.1.1 Receiving Announce
Receiving announce from the material handling department that
supplies which have to be inspect reach the factory.
The goods kept in the receiving area till the inspection process
finished.

6.1.2 nspection:
nspection done on the incoming goods
nspection process done using the needed tools regarding to the
inspection reference (drawing, datasheet, checklist, purchasing order.)
6.1.3 nspection report:
nspection report done after the inspection process for identification the
states of the goods quantity and quality.
nspection reference attached to the inspection report.
For the pumps and the base plate there are two checklists which have to
be followed.
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
6.1.4 dentifications :
The rejected goods identified with separated in the rejected area.
6.1.5 Accepted goods :
Accepted goods forwarded to the storage or the work shop.

6.2 Monthly report:
The quality control manager prepared monthly report for incoming
inspection reports.
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
7.Flow cart
Goods
Announce
nspection
Report
dentification
Storage Reject
Monthly report
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
!.For"s
BASE PLATE NSPECTON REPORT F/QC P-01/01
PUMP NSPECTON REPORT F/QC P-01/02
Motor inspection report F/QC P-01/03
Machining parts inspection F/QC P-01/04
ncoming inspection report F/QC P-01/05
Monthly report F/QC P-01/06
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
#$S% P&$'% ()SP%*'(+) R%P+R'
project no.: Customer:
Pump Type: nspector:
tem No.: Date:
1. ,isual (nspection Basis of nspection Result
1.1 General Workmanship
1.2 Painting
1.3 Drain pipes Drawing.
2. Di"ensional *ec-
2.1 Base plate overall dimension Gen. Arrangem.
Dwg.
2.1 Mounting Holes "
2.2 Major Dimensions (Location of Connection Points) "
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
2.3 Earthling Bosses "
2.4 Motor plate
2.5 Pump plate
3. .eldin/
3.1 Welding pass
3.2 Lifting Points, Lifting Points testing certificates "
4. &e0ellin/
4.1 Motor plate
4.2 Pump plate
5 1eo"etrical tolerance
5.1 Parallelism
5.2 Surface roughness for motor mounting plate
5.3 Surface roughness for pump mounting plate
Comments:-
1.
2.
3.
Accepted
Yes
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
NO
F/QCP-01/01
P23P ()SP%*'(+) R%P+R'
project no.: Customer:
Pump Type: nspector:
tem No.: Date:
1. !isual nspection Basis of nspection Result
1.1 "eneral #or$mans%ip
1.2 Paintin&
1.3 'ey Drawin/.
1.4 Drain pipes
1.5 Cautions
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
1.6 Pressure test stampin& (ata
1.7 Flan&e( covere(
1.8 )ec%anical seal connection covere(
2. Dimensional C%ec$
2.1 *olts position Pu"p Drawin/
2.1 )ountin& plate t%ic$ness 4
2.2 )ajor Dimensions 4
2.3 +%a,t -n( "
2.4 Flan&es
3. Castin&
3.1 Castin& .uality
3.2 Castin& sur,ace appearance "
4 Pipin&
4.1 !entilation/ (rain.
4.2 Circulation
5 +%a,t rotation
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
5.1 Rotation
5.2 )ec%anical seal rotatin& soun( ,oun( or not0
5.3 #ear rin&s rotatin& soun( ,oun( or not0
6 Conserve(
6.1 +%a,t conserve(
6.2 +uction an( (isc%ar&e conserve(
7 Documentation
7.1 1) 2 )R*
7.2 Certi3cates
Comments:-
Accept
Yes
NO
Prepare( 4y: 5pprove( 4y:
F/QCP-06/06
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
3+'+R ()SP%*'(+) R%P+R'
project no.: Customer:
Pump Type: nspector:
tem No.: Date:
1. Visu! "nspection Basis of nspection Result
1.1 "eneral #or$mans%ip
1.2 Paintin&
1.3 'ey
1.4 Name plate ('D
1.5 Cautions
1.6 -7 proo,
1.7 -art%lin&
1.8 Ca4les &lan(s
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
1.9 8unction 4o7
2. #imension! C$ec%
2.1 *olts position Drawin/
2.2 +%a,t -n( "
3. Cstin&
3.1 Castin& .uality
3.2 Castin& sur,ace appearance "
4 '$(t )ottion
4.1 Rotation
4.2 s t%ere any noise ,oun(
5 +%ims
6 Documentation
6.1 )anual
6.2 Tests
Comments:-
1.
2.
*+,+A'+#
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
Yes
NO
Prepare( 4y 5pprove( 4y
F/QCP-01/09
3$*5()%D P$R'S ()SP%*'(+) R%P+R'
project no.: Customer:
Pump Type: nspector:
tem No.: Date:
Drawin/ )o67
Part na"e67 #asis of (nspection Result
1 ,isual (nspection
2 Di"ensional *ec- DRAWNG
3 Fits and 'olerance DRAWNG
4 1eo"etrical tolerance DRAWNG
Accepted:-
Yes
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
NO
Comments:
*epi)ed -.: App)o/ed -.:
F/QCP-01/0:
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality

Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
1n+oming 1nspe+tion 2ro+ess
Issue No.: 2
Issue Date: 1 April- 09
Page No.: 1 / 16
"ncomin&s "nspection *epo)t
Purc%asin& or(er: !en(or Re,.:
Project No.: Project Name:
No
.
Nme #esc)iption
"nspection
*e(e)ence
Acceptnce
Yes No
1
6
9
:
*eson (o) )e0ection
1)ep)ed -.: App)o/ed -. : #te:
F/QCP-01/0;
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality
Ruhrpumpen Egypt
Headquarters: 2 New Marwa Buildings, Ahmed Taysser St., Heliopolis, Cairo, gypt
Tel.: !2" 2 22#"$2%& ' %# ( )a*: !2" 2 22#"$2&$
)a+tory: Salah Neseem St, l,ytiat, Sue, ( gypt
Tel.: !2" &2 --&$$$. / !2" &2 --&$$$0( !2" &2 --&$$$# ( )a*: !2" &2 --&$$&"
1n+oming 1nspe+tion 2ro+ess
Issue No.: 2
Issue Date: 1 April- 09
Page No.: 2 / 16
2u!it. Cont)o! 3ont$!. *epo)t
'e)
.
'upp!ie) #esc)iption 2t. Accepted
*e0ecte
d
4 *esu!ts
Repaire( 4y: 5pprove( 4y:
F/QCP-01/0<
Rev. No.: 1
Rev. Date: 1-4-09
Department Name: Quality