This manual is property of the owner.

Leave it
with the unit when set-up and start-up are
complete. MEC reserves the right to change
design and specification without prior notice.

MEC INTERNATIONAL
E-604, E.P.I.P.BORANADA J ODHPUR, RAJ ASTHAN (INDIA) 342 012
Ph: +91 2931 281725 Fax: +91 2931 281525
EMAIL: - marketing@mecpl.com, sales@mecpl.com
WEB: - www.mecpl.com


Throughout this manual, Statements
indicating precautions necessary to
avoid equipment failure are
referenced in a Note Statements
indicating potential hazards that
could result in personal injury or
property damage are referenced in
a caution! Box
MEC
INTERNATIONAL
INSTALLATION AND
OPERATION





MEC MOBILE CLOSED CIRCUIT
BLASTING MACHINE, MODEL: MCB-X
SR.NO. MEC-I/0605


Instruction manual

CONTENTS

S. NO. DESCRIPTION PAGE NO.
1. FOREWORD 01
2. WELCOME 02
3. SAFETY MEASURES 03
4. WARNING 05
5. CAUTION 06
6. SAFETY PRECAUTIONS 07
7. SPECIFICATIONS 08
8. OPERATING PRINCIPLE 09
9. DUST COLLECTOR 12
10. DESCRIPTION OF CARTRIDGE DUST COLLECTOR 13
11. OPERATING PRINCIPLE OF DUST COLLECTOR 13
12. FILTER INSTALLATION 14
13. DUST COLLECTOR TROUBLE SHOOTING 15
14. AIR REQUIREMENT 16
15. OPERATING THE MACHINE 17
16. OPERATING TECHNIQUE 18
12. PRECAUTIONS 19
13. MAINTENANCE 20
14. MACHINE TROUBLESHOOTING 22
15. CHANGING THE MEDIA 24
16. PART LIST 25




Instruction manual

LIST OF DRAWINGS

01. MANUAL DRAWING MEC/3834-13
02. VACUUM PUMP ASSEMBLY MEC/3835-13
03. BLAST Y GUN ( BIG) MEC/3836-13
04. BLAST Y GUN ( SMALL) MEC/6837-13
05. PNEUMATIC CIRCUIT DRAWING MEC/6838-13
06. REMOTE CONTROL VALVE DRAWING MEC/5405-09
07. MIXING TUBE ASSEMBLY MEC/5403-09
08. EXHAUST VALVE DRAWING MEC/5789-11
09. DUMP VALVE DRAWING MEC/6133-12


1
Instruction manual

FOREWORD

Every possible effort is taken in design and manufacture of Air Operated Grit Blasting
Machine MEC MOBILE CLOSED CIRCUIT BLASTING MACHINE, MODEL: MCB-X to
ensure so far as is reasonably practicable i.e. the equipment offered is safe and
without risk to health WHEN PRPOERLY USED. However, if the operating instructions
are ignored, it may prove to be hazardous and desired result may also be not
achievable, furthermore, in order to eliminate the risk of fast wear of
components/parts. Purchaser of the equipment should ensure that all operators and
maintenance personnel are fully acquainted with the relevant instruction manual and
in particular with Safety Precautions, when using impact finishing equipment.

After getting conversant, the user will not normally encounter the difficulty in the
operation of the MODEL: MCB-X. In case of any special problems, however, you are
welcome to refer those to the manufacturer M/s MEC INTERNATIONAL, JODHPUR,
INDIA who will be too glad to help/ solve the problem in the least possible time.

USE EYEBOLT / LIFTING HOOK FOR LOADING / UNLOADING THE MACHINE

2
Instruction manual

WELCOME

MEC INTERNATIONAL welcomes you to the family of our product users.
We thank you for choosing our product. We at MEC INTERNATIONAL extend a very
hearty welcome to the MEC club and assure you of our best services for optimum
utilization of our product and services. MEC family congratulates you for the choice of
the machine. Thank you for the confidence reposed on us and we assure you our
best services.
We are honored by your choice and are proud of our association. The journey of
thousand miles will have to start with the first step. We have taken the first right step
together in the journey of our business.

Welcoming you once again to club and wishing you all the best.

MEC FAMILY

3
Instruction manual

SAFETY MEASURES
GRAPHIC SYMBOL DEFINITIONS

This manual uses a system of graphic symbols to alert the user to the presence of important
operating instructions, safety consideration, and special instructions. These symbols (along
with their definitions) are show below:





Additional information of general importance is provided.




Special instructions, safety instructions, etc. are being presented.


Information, instructions, and restrictions necessary to prevent
personal injury or damage to equipment are being presented.




Explosive material is present.




Inflammable material or high temperature is present.




Respiratory equipment must be worn.



Danger : risk of electric shock.




Toxic material present.




Ear protection must be worn.





4
Instruction manual
















Eye protection must be worn.


Face protection must be worn.


Safety gloves must be worn.


Safety overalls must be worn.


Keep hands, hair, clothing and tools away from moving
parts.

Magnetic fields from high currents can affect pacemaker
operation. Persons wearing electronic life support
equipment (pacemaker) should consult with their doctor
before going near spray equipment


Radiation present




5
Instruction manual

WARNING

ELECTRIC SHOCK CAN KILL.
DO NOT TOUCH LIVE ELECTRICAL PARTS.
BLAST HOSE SHOULD NOT HAVE SHARP BENDS AT MIXING TUBE (20) OUTLET OR
GUN INLET.
KEEP AWAY FROM MOVING PINCH POINTS SUCH AS SLIDING CLAMP DOORS PARTS.
KEEP 8 TO 10 MM OF GAP BETWEEN AIR AND ABRASIVE NIPPLE OF MIXING TUBE
(MEC/5403-09).
TROUBLE SHOOTING TO BE PERFORMED ONLY BY QUALIFIED PERSONS.
PROTECT YOUR SELF FROM BLAST & DUST.
DO NOT CLEAN CATRIDGES WITH DIRECT AIR JET.
ALWAYS ASCERTAIN THAT BLAST Y GUN (01) & BLAST HOSE (02) IS CLEANED
(THREADED AREA) BEFORE IT IS RE-ASSEMBLED WITH NOZZLE.
USE MANUFACTURS SUPPLIED GENUINE SPARE PARTS ONLY FOR REPAIR AND
MAINTENANCE.
CLEAN MACHINE SURROUNDING AFTER EVERY SHIFT OF DAILY WORKING.
IF TWIST-ON TYPE AIR HOSE COUPLING ARE USED, THEY MUST BE SECURED TO
PREVENT ACCIDENTAL DISCONNECTION WHILE UNDER PRESSURE COULD CAUSE
SERIOUS INJURY.

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Instruction manual

CAUTION

All doors must be closed when the unit is ON. Never blast with open doors of the
reclaimer or dust collector.
Never point the blasting nozzle towards anyone directly.
Always Start vacuum pump before starting blasting.
After blasting, do not lift the gun, or switch off vacuum pump until whole of the media
and dust is sucked.
Do not open the dust bin while the vacuum pump is ON. The dust bin chamber is under
negative pressure when the pump is ON. Opening the dust door will allow dust to
escape.
Do not use sharp instruments to force the filter in the dust collector. This could damage
the filter or rubber seal and seriously impair the function of the dust collector.
Install one cartridge at a time. Check the seating of the top & bottom rubber seals,
before proceeding to the fitment of remaining cartridges.

7
Instruction manual

SAFETY PRECAUTIONS

All operators coming into contact with the machine should read and understand the entire
contents of this manual, before installing, operating or maintaining this equipment. Do not
allow untrained persons to install, operate, or maintain this unit.
Disconnect input power / compressed air supply before installing or servicing this
equipment. Turn off all supplies when not in use. Compressed air Quality should be -10
Deg at Dew point 1600 PPM & 5 mg/Cub. Metre oil particles for breathing air during
blasting should not be more than 1600 PPM & 5 mg/Cub. Metre.
Properly install and ground this equipment according to these manual and national, state
or local codes.
Use only recommended cables. Do not use worn / damaged parts, undersized, or poorly
spliced cables. Use only well maintained equipment. Repair or replace damaged parts at
once.
Keep all doors and covers securely in place. Never operate the equipment with the doors
or drain caps or dust bin removed.
Never look into the stream of the blast or in the nozzle without first ensuring that the
blasting switch / lever are in the OFF position.
Do not breathe the dust. Always provide efficient ventilation and the best possible dust
collection system for the materials to be handled. In case of any doubt, an advice may be
sought from the manufacturer.
Wear recommended safety wears whenever required.
Use only recommended earplugs or earmuffs if noise level is high.
Do not point nozzle or gun towards any part of the body, other people, or any other object
or combustible while blasting.
Use manufacturers supplied genuine spare parts only for repair and maintenance.
Warranty is void if the instruction is not followed.
Periodic check-up of pressure vessel/blast generator recommended as per Factory Act and
other industrial norms.

8
Instruction manual

SPECIFICATIONS

i. OVERALL DIMENSION
L x B x H (MM) - 3520 X 1600 X 4850


ii. BLAST GENERATOR CAPACITY - 12 CFT


iii. CLOSED CIRCUIT BLAST GUN
NOZZLE ORIFICE - 8 MM SUPERSONIC WC LINED
BLAST HOSE INNER DIA - 25 MM
BLAST HOSE LENGTH - 16 MTR.
QUANTITY - 01


iv. RECOVERY SYSTEM
VACUUM PUMP MOTOR - 25 HP, TEFC, 220V/3P/60 HZ
CAPACITY - 400 CFM AT 10 Hg (APPROX)


v. DUST COLLECTOR
TYPE - CARTRIDGE TYPE
CLEANING - THROUGH PULSE JET
NO. OF CARTRIDGE - 06 NOs.

vi. VIBRATORY SIEVE
DRIVE - PNEUMATIC
SIEVE SIZE - 08 MESH











9
Instruction manual

OPERATING PRINCIPLE

The blasting is accomplished by holding the gun against the work surface. The equipment
being closed circuit, the spent abrasive is sucked due to vacuum created and cycled into
pressure generator after passing through the reclaimer unit. Thus the used abrasive and dust
created is contained within the equipment, keeping the blasting operation dust free.

When the air supply is on, and electrical power is connected, the blast machine is ready for
actuation.
The Abrasive Blasting machine operates with a regular supply of compressed air at Air Inlet
connection for blasting purpose, which is divided in two parts. A part of compressed air is to
pressurize the Blast Generator when Dump Valve seals against rubber O Ring and Exhaust
Valve closes the exhaust port of the blast Generator. Another part of the compressed air is
used to propel the abrasive from the Blast Generator through the Mixing Tube to the Blast
Nozzle ,Where abrasive falling in it from the blast generator through the Mixing Tube is picked
up and propelled on.
The air abrasive mixture passes through the Blast hose and finally issues out of the Blast
Nozzle & Gun Head at a high velocity to strike the work surface. The sharp abrasive particles
rapture or scratch out the unwanted material or coating on the work surface.

During operation the abrasive metering valve, meters a controlled quantity of abrasive
into the air stream, the air and abrasive travels through the blast hose to the blast gun.
Blasting is contained entirely within the hand held gun assembly. A brush at the end of the
assembly confines the abrasive and draws in atmospheric air, sweeping the blast area clean.

Spent abrasive and by-products are conveyed from the blast surface to the reclaimer.
At the reclaimer, the reusable abrasive material drops out of suspension due to the cyclonic
action, passes through a screen and collects in a hopper located above the blast generator.

Air, dust and fine by-products leave the reclaimer and are drawn through the dust
collector. Dust collects in the cartridge filter, and the cleaned air passes through the vacuum
pump and is discharged into the atmosphere. Dust particles trapped by the filter cartridge are
removed by automatic air purging mechanism; dust released from the cartridge collects in a
pan for disposal.

When the operator releases the control switch, stopping the blast action, the blast machine
depressurizes, and automatically refills with abrasive collected in the reclaimer hopper.

Vacuum is created by Vacuum Pump to suck the abrasive and debris after blasting and also
separate the abrasive and dust. The spreading of abrasive is prevented by Nylon Brush
retained in the Rubber Retainer; the Vacuum Pump is driven by an Electrical Motor.

10
Instruction manual


The Remote Control Valve installed on the machine serves important purposes. Its main
function is that it puts the operation of the machine in the hand of the operator, holding the
blast nozzle. It functions in combinations with a Blast Control Valve connected to the Remote
Control Valve through a Twin Hose.


GUN HEAD, BLAST NOZZLE & HOSES
It consists of an Outer Housing, which together with the Brush retains the abrasive and dust
during blasting. Abrasive enters from the Blast Hose through the Supersonic Nozzle and
issues out of the Inner Cone to strike the surface being cleaned. The inner cone separates
the abrasive stream blasting the work surface and the reclaiming air stream being drawn into
the gun through the brush by the vacuum towards the Return Hose. The feed of abrasive to
the blast nozzle is through blast hose which is connected to the Mixing Tube beneath the
Blast Generator. The abrasive and debris return to the Reclaimer through the Flexible Hose.
The Hoses connect the control system on the machine to the Blast Control Valve at the gun.


BLAST GENERATOR
It contains an abrasive and during the operation of the machine it remains pressurized. The
compressed air pressurizes the blast generator as well as Dump Valve. Thus the dump valve
closes automatically and the blast generator is pressurized. When the machine is switched
OFF, the dump valve falls down opening the way for the abrasive to be transferred from the
storage hopper to the blast generator. The Mixing Tube, which is attached to the blast
generator, is fitted with an orifice, which meters the quantity of the abrasive fed to the gun via
the air stream.

VACUUM PUMP

The vacuum pump is positive displacement type and powered by 15HP Electric Motor by
means of V- Belt Drive. The control is by means of an Automatic Star Delta Starter. A Relief
Valve fitted in the inlet side of the pump, controls the max. Vacuum created by the unit. The
valve is set to relieve at a pump inlet depression of 300 mm Hg.



11
Instruction manual

RECLAIMER
It separates the dust from reusable abrasive by cyclone action with an adjustable air wash. A
pneumatically operated vibratory screen is provided which removes oversized particles and
debris from the abrasive before entering into the storage tank for recycling. The inlet is
coated with Tungsten Carbide by thermal spray process for high wear life.

VACUUM RELIEF VALVES
A vacuum relief valve limits the amount of vacuum pulled by the pump by allowing small
amounts of air into the system whenever the valve's set point is exceeded. It does not close
down the system.
The valve is adjusted so the pump pulls just the vacuum required by the application. This is
desirable because operation at higher than necessary vacuums produces higher tem-
peratures and greater workloads on the pump, thus reducing service life. It is especially
important to use a vacuum relief valve with light-duty pumps.


RECOVERY SYSTEM
Recovery adopted by negative pressure created by an electric motor driven type vacuum
pump and capable of suction from 25 mtr. distance.

PINCH VALVE (MANUAL)

Manual pinch valve is used to shut the supply of shot/grit in the machine, during the repairing
or replacement mixing tube it prevent the media to come out from the pressure vessel, also it
can be used to control the media flow rate though not in a precise way.

12
Instruction manual

DUST COLLECTOR

After passing through the reclaimer, the finally broken down abrasive and dust is drawn into
the dust collector inlet box. The dust is deposited on the surface of the filter elements and
thus clean air is discharged into the atmosphere. The filter elements are automatically
cleaned with the aid of high pressure reverse air jet (pulse jet), operated sequentially through
a timer, electrical circuitry and solenoid valves.

CARTRIDGE DUST COLLECTOR
DO NOT allow sparks, cigarettes or other burning objects to enter the duct of any dust
control equipment as these may initiate a fire or explosion. For optimum collector
performance, use only MEC replacement parts.

WARNING - Improper operation of a dust control system may contribute to conditions in the
work area or facility that could result in severe personal injury and product or
property damage. Check that all collection equipment is properly selected and sized
for the intended use.

13
Instruction manual

DESCRIPTION OF CARTRIDGE DUST COLLECTOR
Dust laden air is drawn into dust collector through inlet due to suction created by vacuum
pump and passes through cartridge elements. The abrasive resistant inlet promotes dropping
out high particulate, generates uniform air flow, thus increases filter life. The dust gets
deposited on outer surface of cartridge and clean air flows through the center passage of
cartridge into clean air plenum. Clean air further exit into atmosphere through outlet duct.
filter cartridge are periodically and automatically get cleaned through air purging. Sequence
circuit activates solenoid valves for high pressure air purging of preselected cartridge filter.
Dust released from filter slides downward into the hopper for further collection into the dust
bin

OPERATING PRINCIPLE OF CARTRIDGE DUST COLLECTOR

During normal operation, dust-laden air enters the unit through the dirty-air inlet. Airflow is
directed through the collector and heavier particulate falls directly into the hopper. The filter
cartridge removes the fine particulate and clean, filtered air passes through the filter to the
clean-air plenum and discharges through the clean air outlet.

Filter cleaning is completed using pulse-jet technology. A solenoid and diaphragm valve
aligned to each row of filters provides the pulse cleaning. Remove, inspect, or change the
cartridges from the unit by removing the filter access door of dust collector, remove the
bottom plates and take the filters out.



PRELIMINARY START-UP CHECK
1. Check for and remove all loose items in or near the inlet and outlet of the unit.
2. Check that all optional accessories are installed properly and secured.
3. Check that hopper discharge is not open and the storage container is sealed, if
equipped. Excess airflow to the pump will cause electrical failure.
4. Turn the pump motor ON then OFF to check for proper rotation by referencing the
rotation arrow located on the motors mounting plate.

14
Instruction manual


FILTER INSTALLATION


1. Open the access door of dust collector.
2. Remove the knob and plate at the bottom of filter and Pull the old filter out.
3. Collect new filters as per part list.
4. Insert the new filter in the specific hole keeping the open mouth of the filter in upward
direction.
5. Place the bottom plate and tight it with aluminum knob to make it air tight
6. Close the access door.






15
Instruction manual

TROUBLE SHOOTING OF CARTRIDGE TYPE DUST COLLECTOR

Problem Probable Cause Remedy
motor do not start
Improper motor wire
size
Rewire using the correct wire gauge as
specified by nation all and local codes.
Not wired correctly Check and correct motor wiring for
supply voltage. See motor
manufacturers wiring diagram. Follow
wiring diagram and the national electric
codes
Unit not wired for
available voltage
Correct wiring for proper supply voltage
Input circuit down Check power supply to motor circuit on
all leads
motor starts, but do not
stay running
Incorrect motor- starter
installed
Check for proper motor starter and
replace if necessary
Dust collector Hopper
discharge open
Close the cover of dust bin
Electrical circuit
overload
Check that the power supply circuit has
sufficient power to run all equipment
Clean-air outlet
discharging dust
Filter cartridge not
installed correctly
Install filter correctly and make it air
tight
Filter get damage, dents in
the end caps, gasket
damage or holes in pleated
media
Replace filters as necessary. Use only
genuine MEC replacement parts.
Insufficient air flow
Motor rotates
backwards
Check the rotation as mentioned on
vacuum pump.
Access doors open or
not closed tight
Check that all access doors are in
place and secured. Check that the
hopper discharge opening is sealed
and that optional attachments are
installed correctly.


16
Instruction manual







Insufficient air flow
pump exhaust area
restricted
Check pump exhaust area for
abstractions. Remove material or debris
if any .
Filter cartridge need
replacement
Remove and replace using genuine
replacement filters.
Pulse cleaning not
energized
Use a voltmeter to check supply voltage
to the timer board. Check and replace
the fuse on the timer board if
necessary.
Pulse valves leaking
compressed air
Lock out all electrical power to the unit
and bleed the compressed air supply.
Check for debris, valve wear.


AIR REQUIREMENTS:
Air consumption depends mainly upon the orifice and pre-pressure. It also depends whether
it is flowing free through the nozzle or carrying abrasive. The following table gives the
consumption of air, carrying abrasives, through orifices of various sizes and at various
pressures.

Nozzle Orifice
(mm)

Air Consumption in Cubic Meters/sec (Cfm)
Nozzle Pressure Kg/cm sq. (psig)
4.22 (50) 5.63 (80) 7.03 (100)
4.0 0.012 (25) 0.014 (30) 0.017 (37)
5.0 0.014 (30) 0.018 (38) 0.021 (45)
6.0 0.025 (54) 0.032 (68) 0.038 (81)
8.0 0.041 (89) 0.053 (113) 0.064 (137)

17
Instruction manual

OPERATING THE MACHINE

CAUTION
All parts to be blasted must be free of oil, water, and other contaminants. If not clean,
the abrasive may contaminate the blast surface, and may clog abrasive, resulting in
equipment malfunction.

Operators must wear operator safety equipment.
Heavy gloves and clothing will help prevent serious injury from the abrasive blast if the
closed brushes are accidentally lifted off the surface.
The machine is ready for operation when compressed air and electrical power are
supplied to the machine with abrasive loaded.
Half open the Abrasive Regulating Valve( pinch valve ).
Start the vacuum pump by push button located on the electrical panel.
Connect the compressed air line and start the air flow by opening the Main Air Valve.
Regulate the air by Air Regulator.
Switch ON the Vacuum Pump and open the brass cock to Air Vibrator.
Suck the abrasive through the gun, if not loaded already. Don`t forget to start vibrator.
When ready to blast hold the blast head brushes against the surface to be blasted,
depress the finger switch, blasting (air only at this time) will begin within a couple of
seconds. Adjust the abrasive flow by Abrasive Regulating Valve to get an optimum
ratio of abrasive and air, according to the requirement
Leave the brush against the surface for several seconds after blasting stops, to ensure
that all abrasive is recovered from the surface.

To stop blasting, release the pressure on the finger switch. Leave the brush against the
surface for several seconds after blasting stops, to ensure that all abrasive is recovered from
the surface.

Close the Blast Control Valve keeping the gun on the work surface.
Hold the gun on the work surface for about 10 seconds to allow the pressure in the
machine to subside.
Turn off the main air valve.
Turn off the Valve.
Switch OFF the vacuum pump.
Disconnect the compressed air supply, if the machine is to remain idle for a longer
period.


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Instruction manual

When the machine has run for the sometime, the abrasive in the blast generator gets
exhausted and gets collected in the Reclaimer Storage Hopper. When the blast generator thus
gets emptied only air flows through the supersonic nozzle, switch OFF the gun by closing the
Valve , which will open the exhaust and close the inlet part of Remote Control Valve.

Wait for about 30 seconds during which time the abrasive is transferred back to the
blast generator. After that the blasting can be started again.

OPERATING TECHNIQUE

To achieve full abrasive and dust recovery the brush must be in contact with the
surface at all times.
Keep the brush flat against the surface. Keep the blasting head perpendicular to the
surface.
Do not apply excessive pressure that would cause the brush to bend into the blast
stream.
Make straight, even passes over the blast surface.
The blast pattern should barely overlap the pattern from the previous pass.
When reversing direction, move the gun and brush in a small radius, allowing the brush
bristles to roll evenly.

SHUT-DOWN

After blasting is complete, run the vacuum pump for several seconds to clear the
hoses.
When shutting down for the day, empty the machine of abrasive.
Close the compressed-air supply valve.
Drain receiver tank, filters, and water collecting devices, and bleed the compressed-
air supply hose.
Shutdown the compressor.


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Instruction manual

PRECAUTIONS

1. Always use dry and sieved material for blasting operation.
2. Always use dry & oil free and cleaned compressed air, clean or change the Air Filter
element with clean petrol & bowl with water if it is not functioning properly.
3. Check that the operating air pressure is adequate and does not fluctuate during
blasting operation.
4. Keep the door of dust collector closed securely.
5. In the event of any malfunctioning of the machine or obstruction in the nozzle, the
blast generator must be de-pressurized before any inspection or rectification.
6. Empty the blast generator at the end of the working day or when the machine is
expected to remain idle for a long period. This can be done by removing the drain plug
taking out the grit.
7. ROTATE THE ABRASIVE HOSE AND BLAST NOZZLE BY 90 DEGREE AFTER EVERY 40
HOURS OF THE WORKING TO HAVE UNIFORM WEAR.
8. GAP BETWEEN ABRASIVE NIPPLE AND AIR NIPPLE IN THE MIXING TUBE SHOULD BE
MAINTAINED BETWEEN 8 TO 10 MM.
9. CHECK O RING AGINST ANY WEAR. IF WORN OUT MUST BE REPLACED.
10. ALWAYS ASCERTAIN THAT Y GUN AND BLAST HOSE IS CLEANED BEFORE IT IS RE-
ASSEMBLED WITH NOZZLE.
11. Do not try to open the doors of the abrasive storage tank, dust collector when the
vacuum pump is running.
12. Motor should have good ventilation.
13. Provide overload protection devices for possible safety.
14. Make certain that the power supply is disconnected before attempting to service or
remove any components.

20
Instruction manual

MAINTANANCE

DAILY ROUTINE MAINTENANCE
1. Abrasive Storage Tank must be emptied by draining off the abrasive from it at the end
of each working day. Keeping the Media in the machine overnight may cause
coagulation of the grits (especially at the high humidity areas), which may cause
choking of the media passage (Hose, Nozzles, etc).
2. Remove debris from the vibrating Screen.
3. Check the air line and pipe fitting of the machine against any leakage of air. Repair or
replace the leakage part.
4. Clean out the dust collected in the dust bin (1.15) of Dust collector (1.10) from time to
time.
5. Clean the cartridges (1.12) after every shift without blasting operation by starting dust
collector.

WEEKLY ROUTINE MAINTENANCE

1. Carryout daily routine maintenance.
2. Check the Nozzles and the Abrasive Hoses for wear. Replace the Nozzle if the bore
size has increased by 25% of the normal size.
3. The hose connector must be checked regularly for signs of wear and the couplings
must be checked for any air leaks.

MONTHLY ROUTINE MAINTENANCE

1. Carryout weekly routine maintenance.
2. Check the Vibratory Sieve for choking and any damage
3. Electric Motor Bearings are lubricated for life. If any abnormal noise is observed,
bearing shall be replaced.


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Instruction manual

HALF YEARLY ROUTINE MAINTENANCE

1. Carryout Monthly routine maintenance.
2. Check Mixing Tube (1.21) against wear. Replace if required.
3. Check Blasting nozzle for any wear.
4. Check & service Solenoid Valves.
5. The maintenance of blast generator (1.3) for most of the parts depends on the
compressed air condition.
6. Inside the Blast generator (1.3) is the Dump Valve (1.28) inspect this regularly through
the inspection hole for any wear and tear.
7. The blast generator (1.3) de-pressurized by Exhaust Valve. The Rubber Diaphragm of
the Exhaust Valve can wear out due to repeat pressurize & de-pressurize action of
the blast generator (1.3) and must be replaced every three months.

YEARLY ROUTINE MAINTENANCE

1. Carryout Half yearly routine maintenance.
2. Cartridge Filter should be checked for tear & replaced whenever it is required.


22
Instruction manual

MACHINE TROUBLE SHOOTING
FAULT : Low Air Pressure
CAUSE:
1. Low pressure in the compressor.

2. The bore of air supply line to machine is
too small.

3. Filter element of the Air Filter is blocked.
4. Air Regulator is malfunctioning.
5. Air Supply from the same line to the
other pneumatic tools in operation.
6. Nozzle size is too large.
7. Excessive wear of Nozzle bore.
8. Excessive abrasive in the air abrasive
system.
9. Dump Valve is leaking.


10. Air leakage from the Blast Generator.



11. Leakage in the blast hose because of
excessive wear.
REMEDY:
1. Stop the machine and allow the pressure
to build up in compressor.
2. Use air supply line of proper size (Refer
standard machine specification sheet).

3. If necessary replace it.
4. Repair the fault in air regulator.
5. Avoid air supply to other pneumatic tools
from the same air line.
6. Use matching size of the nozzle.
7. Replace the nozzle.
8. Set the proper abrasive ration by abrasive
control valve.
9. a. Correctly fix the seating of valve.
b. Replace O ring seal.
c. Replace Dump Valve Dome.
10. a. Tighten the joints.
b. Replace the gasket.
c. Replace the part allowing leakage.

11. Replace the blast hose.





FAULT : No Flow of Abrasive from Nozzle
CAUSE:
1. Obstruction in the Nozzle.



2. Obstruction of clogging of abrasive in the
Mixing Tube.
3. Blast Generator is not pressurized due to
leakage at Dump Valve sealing or at some
other place in the tank.
4. Screen in vibratory sieve may be choked.
REMEDY:
1. Disconnect the compressed air supply to
the machine and open the Exhaust valve.
Take out the nozzle, clean it and screw it
back in the holder.
2. Open the mixing tube and remove
obstruction or clogged abrasive from it.
3. a. Replace the O Ring Seal.
b. Check the blast generator and repair
the leakage.
4. Remove, clean & re-fit the screen by
hand. Used sieved abrasive.

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FAULT : Irregular Flow of Abrasive
CAUSE:
1. Excessive air in the abrasive system.


2. Excessive wear of nozzles.
3. Air Supply is insufficient

4. Clogged abrasive in the Nozzle or in
the Blast Hose.
REMEDY:
1. Check whether media is present in the
vessel. Or check for mixing tube hole
blockage
2. Replace the Nozzle.
3. Check the pressure gauge and increase
the air supply
4. Remove, clean & re-fit the nozzle.


FAULT : Uncontrolled and Excessive Flow of Abrasive
CAUSE:
1. Excessive wear of Mixing Tube.

2. Improper air to abrasive ration.
REMEDY:
1. Replace the Mixing Tube / Nipples.

2. Check the size of hole of mixing tube.

.

FAULT : Electric Motor does not Rotate
CAUSE:
1. Interruption of service.

2. Bad contact of switch.

3. Load is too heavy.

5. Bad contact of switch.
REMEDY:
1. Check motor terminal voltage or source
voltage.
2. Check motor terminal current, repair
defect of connection.
3. Lower load to rated, or raise capacity by
changing unit.
5. Repair or otherwise replace the switch.
FAULT : Electric Motor Over heat
CAUSE:
1. Voltage is too high or too low.
2. Imbalance of voltage.
3. Short circuit of motor winging.
4. Shortage of lubricant and damage in
bearing.
REMEDY:
1. Check voltage and repair.
2. Check, source of circuit & wiring.
3. Check winging and repair.
4. Replace bearing and replace lubricant.

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CHANGING THE MEDIA

Prolonged use of shots/Grits causes their break down into finer sizes, reducing blasting
effectiveness. This contaminates the grit and adversely affects the quality of the blasted
surface. In such cases it is necessary to change the grit, in the following manner.
(i) Open the drain plug and take out the grits lying in the blast generator. Replace the
drain plug after draining out all the grit. Ensure that the drain cock is correctly secured.
(ii) Charge new sieved grit of proper size through the blast Y gun as per machines
storage capacity. (Grit gets further sieved through the screen before finally falling in
the blast generator).

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PARTS LIST ( AS PER DRG. NO :-MEC/6834-13)

Part No. PART DESCRIPTION PART CODE
1.1 BLAST Y GUN ASSEMBLY
1.1 A FOR MCB-X (BIG GUN ) 39060009
1.1 B FOR MCB-V ( SMALL GUN) 39060007
1.2 BLAST HOSE 32000025
1.3 BLAST GENERATOR 12 CFT. -------
1.4 INSPECTION WINDOW -------
1.5 DUMP VALVE 33090125
1.6 STORAGE TANK 12.5 CFT. -------
1.7 ACCESS DOOR -------
1.8 VIBRATORY SCREEN 27052002
PNEUMATIC VIBRATOR (NOT SHOWN IN DRAWING) 22000115
1.9 VACUUM HOSE 2" ID 32040124
1.10 VACUUM HOSE 3 ID 32040125
1.11 RECLAIMER -------
1.12 DUST COLLECTOR -------
1.13 VACUUM RELIEF VALVE -------
1.14 FILTER CARTRIDGE 30030001
1.15 AIR PLENNUM FOR PURGING -------
1.16 AIR INJECTOR -------
1.17 VENTURI -------
1.18 DUST COLLECTOR MAINTANANCE DOOR -------
1.19 TOGGLE CLAMP 39000377
1.20 SS DUST BIN 39000261
1.21 VACUUM PUMP 47030000
1.22 ELECTRIC MOTOR 25 HP 24000424
1.23 CASTOR WHEEL 400 MM DIA SWIVEL TYPE 50090400
1.24 CASTOR WHEEL FIXED TYPE 50090401
1.25 PINCH VALVE 59017101

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Instruction manual

1.26 PINCH VALVE SLEEVE
1.27 MIXING TUBE 33090125
1.28 EXHAUST SILENCER HORIZONTAL -------
1.29 EXHAUST SILENCER VERTICAL -------
1.30 5 FLEXIBLE HOSE 32050125
1.31 6 FLEXIBLE HOSE 32050150
1.32 4 FLEXIBLE HOSE 32050100
PARTS LIST ( AS PER DRG. NO :-MEC/6835-13)

Part No. PART DESCRIPTION PART CODE

1.33 MOTOR PULLEY 39000402
1.34 PUMP SIDE PULLEY 39000402
1.35 V- BELT 50002054

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