The following summary of work is extracted from the
tender document. 2 SUMMARY OF WORKS 2.1 The Scope of Works of Contract EP3 comprises, but is not necessarily limited to, the supply of personnel, labour, plant, materials, equipment, tools, services and everything necessary for the design, sizing (where not specified), factory testing, finishing, painting, packing, transportation, loading and unloading, insurance, taxes/duties, storage, installation, testing and commissioning including operation and maintenance training for the Sludge Drying Systems and all associated works for the CWRP as detailed on the Drawings and in the Specifications as may be reasonably inferred from the Contract Documents. 2.2 The Drawings show the conceptual general arrangement of the major equipment to be used as a guide by the Contractor. This arrangement is not intended to depict the construction details of the final installed system, but to provide guidelines for the Contractor's design, manufacture and installation of the Sludge Drying Systems. The Contractor may submit variations from the equipment layout shown in the Drawings subject to the conditions and requirements set out in the Specifications. 2.3 The Works shall include but not necessarily be limited to:- (a) Five (5) dryer feed systems complete with de-watered cake bin, wet material dosing and transfer screws, recycle bins and dosing screws, and mixers, and dryer feed screws. (b) Five (5) dryer thermal systems comprising furnaces, burners, rotary drums, saturators, exhaust fans, and regenerative thermal oxidisers. (c) Five (5) dry solids separation and classification system comprising pre- separator/polycyclones, induced draft fans, rotary valves, vibrating screens, surge bins, roller mills and dumpster. (d) Five (5) dried product cooling and conveyance systems comprising product coolers, recycle coolers, recycle and recycle transport screws, recycle bucket elevators, rotary valves, recycle feed screws, and product dense phase pneumatic conveyance systems. (e) Five (5) ACMV exhaust fans. (f) Three (3) chilled glycol and dehumidification systems. (g) Dried product storage and load-out system comprising four (4) product storage silos complete with screw conveyors and load-out chutes, and mineral oil storage, feed, and unloading systems. Extract from Tender Document (h) Dewatered cake transport, storage and unloading systems comprising main transport screw conveyors, centrifuge collection screw conveyors, cake bin feed screw and distribution screw conveyors, dewatered cake storage hoppers and dischargers. (i) Dust control system comprising process bag-house with rotary valves and exhausters, silo bag-house with rotary valves and exhausters, and dust dense phase pneumatic conveyance system. (j) Dry vacuum system comprising exhausters, separator/bag-house/ rotary valve and bulk bag loader. (k) Interconnecting piping and ductwork between Sludge Drying System equipment and process and utility piping to connect to the Sludge Drying System from designated interface points, including pipe support systems, valves, insulation, and piping specialities. (l) Electrical systems from designated feed locations, including complete motor controls with adjustable frequency drives and double-ended MCCs with power for each application provided from each side of the bus breaker. All interconnecting electrical work from electrical supply sources to equipment, to include power and control cabling, conduit as required and raceways. (m) Instrumentation and control systems for monitoring and control of the sludge drying systems and for interface with Plant Monitoring and Control System. Includes local instrumentation, panels and control stations where appropriate, communication hardware and cabling and all ancillary materials to comprise a complete control system. (n) Steel floor and platforming systems to provide contiguous floor systems throughout the designated drying area of the Solids Building, matching concrete floor levels designated for construction by the C4B Contractor, and to provide and facilitate equipment maintenance access for all equipment requiring servicing. (o) Equipment maintenance hoisting systems throughout the drying area of the Solids Building to serve all critical lifting functions as designated in the Specifications. (p) Lighting systems, ACMV ductwork, fire sprinkler system and hose reel systems throughout the dryer area of the Solids Building and where noted in the Specifications. (q) Personnel safety systems, including explosion suppression systems for the Sludge Drying Systems. Extract from Tender Document (r) Concrete plinths for equipment bases including the supply and installation of connectors, such as anchor bolts (cast in-situ or grouted), expansion bolts, base plates, connection bolts, nuts and washers, supports, brackets, spacers, wedges, shims and spacers including all grouting or other materials necessary for levelling, alignment and securing all plant and equipment installed under this Equipment Supply and Installation Contract. (s) Installation, factory testing, site testing and performance testing and operation during the commissioning period of all plant and equipment furnished and installed under this Equipment Supply and Installation Contract. (t) Supply of all essential spare parts and special tools, including consumable items and spares as specified under this Equipment Supply and Installation Contract. (u) Fulfil Defects Liability obligations for all plant and equipment installed under this Equipment Supply and Installation Contract for a minimum period of two (2) years. (v) Provision of Servicing & Maintenance Services and Operation Services to all plant and equipment installed under this Equipment Supply and Installation Contract for a minimum period of two (2) years with an option to be exercised by the Employer to extend the period for a maximum of two (2) more years. (w) Provision of Shop Drawings, As-constructed Drawings and Operation and Maintenance Manual. (x) Provision of necessary classroom and hands-on training to Employer's personnel. (y) Provision of professional services (including fees) and submissions, where required, for application and obtaining necessary approvals by the Qualified Person employed by the Employer from relevant government/statutory authorities to comply with local requirements. (z) Co-ordination and co-operation with other onsite contractors in liaison with the S.O., including, but not limited to, the contractors for Contracts C1A (Foundation Works, Site Development and Management), C4B (Solids Building, Civil and M&E Works), C4C (Digesters, Civil and M&E Works), C5A (Monitoring and Control Systems), and EP7 (Centrifuges). 2.4 The scope of the Contractor's design for the Sludge Drying Systems shall include but not be limited to the following: Extract from Tender Document (a) Process and mechanical design of all systems that make up the Sludge Drying Systems, including preparing mass and heat balances, process descriptions, process and control narratives and process flow diagrams. Mechanical equipment design shall be in accordance with Specifications in Division 15 Mechanical. (b) Complete and systematic evaluation of potential hazards and safety requirements and implementation of measures to mitigate these hazards and meet the safety requirements. A safety report shall be prepared, which shall list all hazards and safety requirements identified in the evaluation and identify how these are addressed in the designs. The hazard evaluation and safety report shall be prepared by a consultant (or firm) who is: (i) qualified for and normally engaged in hazard evaluations (ii) a Singapore Professional Engineer (iii) knowledgeable in Singapore codes and standards (iv) conversant with Ministry of Manpower safety compliance requirements The Contractors design shall incorporate the recommendations and requirements of the safety report. (c) Sizing and selection of all equipment. (d) Final layout of all equipment. The general equipment configuration shall be as shown on the Drawings but equipment locations may be adjusted to compensate for differences between the equipment to be supplied and that shown on the Drawings, to adjust for process differences that may exist from that shown and to optimise the operability and maintainability of the process. (e) Sizing of equipment pads and design and layout of equipment anchor bolts and anchoring systems. (f) Design and layout of supports for, but not limited to, equipment appurtenances, conduit, piping, ductwork, cable trays and stacks. (g) Routing of all associated piping and ductwork, and cable trays within the system. Routing shall interface with the piping, ductwork, conduit, cable trays, etc. not included as part of the Sludge Drying Systems and designated on the Drawings as system interface locations and as identified in the supplement of Section 01040 Co-ordination. (h) Insulation of hot surfaces to limit heat rejection to the space as specified hereinafter. (i) Noise abatement provisions to limit facility noise to specified levels. (j) Confirmation of sizing for wall, floor, and roof penetrations required for piping, ductwork, stacks, conduit and cable trays. Extract from Tender Document (k) Structural design of all metalwork to include structural steel, platforms, stairs and points of interface with the building structure. Design complete equipment access platforming systems to include stairways, grating and handrailing. Equipment-specific access platforms must be at least 1.5 metres wide and must be accessible from the concrete or steel primary floors or by stairs. Design of equipment and platforming systems shall allow adequate access for operations and maintenance in accordance with Section 11100 - Rotary Dryer System. (l) Design for equipment maintenance provisions for disassembly, hoisting, and subsequent movement of equipment for maintenance purposes. Schedule of Major Equipment Maintenance Requirements, provided as a supplement in Section 01750 Servicing and Maintenance, describes minimum maintenance functions requiring permanently installed provisions for hoisting and movement of equipment and components. Provisions for hoisting and movement of equipment may include bridge cranes, monorails, jib cranes and lifting eyes with hoists. (m) Complete electrical system design, including design of motor control centres, transformers, distribution panels, switchboards, panelboards, raceways, all required wiring and cable tray sizing and layout and support the overall harmonic interference study with requested data on equipment supplied. Electrical system design shall be in accordance with Section 16000 Electrical. (n) A complete instrumentation and control system design, including process and instrumentation diagrams (P&IDs), Input/Output (I/O) lists for all physical and virtual values utilised, instrument lists for all monitoring and control devices (including ranges and settings), control panel layouts, control panel elementary diagrams, control wiring diagrams, control system block diagrams, configuration of all programmable controller software, conforming HMI software configuration and interfacing hardware and software to the plant-wide Monitoring and Control System (MCS) per specified methods & protocols. (o) Complete design for the fire sprinkler system located within the areas described in these Specifications. The sprinkler system design shall be endorsed by the Professional Engineer Board, Singapore in the mechanical discipline. (p) Final engineering drawings for structures included in the Sludge Drying Systems shall be designed by the Contractors Professional Engineer. The design shall be certified by an Accredited Checker employed by the Employer. 2.5 The Contractors design, supply and installation work shall specifically comply with Singapore Standard CP 27 : Code of Practice for Factory layout. Extract from Tender Document 2.6 The Contractors equipment system shall comply with Singapore Standard CP 27 : Code of Practice for Factory layout, Section 2.4. Where a person maybe exposed to excessive noise exceeding 85 dBA, the Contractor shall be responsible to design, supply and install one or more of the measures listed in Section 2.4.2 of the Standard. 2.7 The Contractor shall ensure that all plant, equipment, materials and goods are provided in a new condition. They shall be stored, installed, applied, connected, erected, protected, used, cleaned and conditioned in accordance with the Specifications and instructions of the applicable suppliers and manufacturers. 2.8 In addition to the Contractors normal obligations during construction, he shall also be responsible for: (a) Use of the 3D Model and Database, including updating the 3D Model and Database to as-constructed condition (b) Updating drawings not extracted from the 3D Model including process and instrumentation diagrams (P&ID) and single line electrical drawings (c) Using the 3D Model layout tools provided by the S.O. to maintain the Model (d) Using the 3D Model to perform interference checks against all objects within the 3D Model including checking for interferences with other contract package 3D models related to the Contractors Works as provided by the S.O. (e) Complying with and using the Project CAD standards (f) Complying with electronic submittal requirements as defined in the 3D Model and Database Project Instructions (g) Conforming to Project defined Document Management Practices 2.9 The Contractor shall undertake all other activities specific to the Contract including: (a) Additional data and information acquisition (b) Agency liaisons (c) Design approvals (d) Temporary works (e) Other ancillary work as may be required for the completion of the work as shown on Drawings or specified