Catalogue AMF Zero Point Systems

Zero-Poi nt-SyStemS
CLAMPING. SCREWING. LOCKING.

Catalogue 2013
CONTENTS
for an overview in numerical / alphabetical order, see catalogue pages 102 - 10
We gener ate e xcitement.
1890
CoMpAn !i"tor
!ompany founded as a loc" manufacturer by #ndreas
$aier%
1920 Product range e&tended to include spanners%
1928 Production line assembly of '(ellbach loc"s)%
19#1 #$( introduces clamping elements and diversifies into
wor"piece and tool clamping technology%
19$# *oggle clamps e&tend the #$( product range% #$(
catalogues are now printed in ten languages%
S i n ce i ts fo u n d i n g by a n d re a s m a i e r i n 1890, o u r co m p a ny h a s l i ve d
19%# (urther specialisation into hydraulic clamping technology%
though many e&ci ti ng ti mes% today we are the l eadi ng manufacturer
1982 !lamping and fi&ture systems round off #$(+s clamping
e&pertise%
i n eu ro p e, s u p p l y i n g ove r 5,0 0 0 d i f fe re nt p ro d u cts f ro m th e f i e l d s of
cl ampi ng, hand tool s and l oc"s% , i th thi s e& tensi ve product range we
199$ #$( team organisation in all sectors of the business%
-uality management with certification to .S/ 0001%
can meet al l of our customers+ needs and re1ui rements% 2ut provi di ng
2001 #$( Service 3uarantee for all products%
opti mal 1uali t y means meeti ng the chall enges at al l l evels4 e &per t
200& .ntroduction of the ZPS 5ero-point clamping system%
consul tati on, modern team organis ati on, i ndi vi dual soluti ons 6i ncl udi ng
200% *he magnetic clamping technology e&tends the #$(
speci al devel opments7, f l e&ibi l i t y i n response to changi ng condi ti ons, etc%
product range%
# nd we oursel ves f i nd thi s so e&ci ti ng that we l oo" for ward ever y day
2009 8evelopment and mar"eting of #$( 9acuum clamping
technology
to shapi ng the mar"et together wi th our empl oyees and our customers
2012 #$(-,riter and #$(-!leaner for automated labelling
: both now and i n the future% t hat i s somethi ng you can count on% and cleaning via the tool spindle
# in'i(i'ual 'e(elopment
#nd if the product you need doesn+t e&ist; <ust as" us4 ,e will
find the best solution for you : whether it is a special version or a
completely new development%
& Warrant
,e stand by our high 1uality standards% ,e handle customer
complaints very liberally and without red tape : whenever possible
even after the end of the warranty period%
3 )uarantee' *ualit "tan'ar'
#$( stands for manufacturing in-house with the utmost care% #
tradition we have upheld since 1=00 : and naturally for many
years now with a modern 1uality management system to .S/
0001%
2 "+ort 'eli(er time"
#$(+s finished goods inventory with over >,000 items guaran-
tees a delivery readiness of 0=?% @ou can also count on each
warehouse item you order being shipped to you on the same day%
1 "er(ice ,rom genuine expert"
8ifferent tas"s, different solutions% .n #$(+s professional product
range, you can find the right solution 1uic"ly and reliably4
either from your local dealer or with help from the specialists in our
teams% # phone call is all it ta"es%)
e Ma'e in )erman
.t goes without saying that our range of products is developed and
manufactured by our team of employees in 3ermany%
m anaging
-ir e c t or
"
A < oh an nes m a i
e r
9ol "e r 3 B b e
l
t!e a m. "e r / ice g0a r a nte e
A # s s u re d l y o n th e way to th e to p
pr o' u C t " on t ! e C o( e r
i n s t a l l at io n c l a mpi n g mo d u l e, ro un d n r. 620 6 l a , n r. 620 6 i l a , p a g e !
2 Z C D/ -P/ .E* S@S *C $ S # n " r e #S m # i er (el l 2#c F # w w w % a m f % d e
Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
Zero -Point - tFe Zero -Point !G #mPin3 SyStem H - 1
tFe Pri!e re voGution - tFe !G #mPin3 moduGe I10%2 1J - 1K
!G #mPin3 St#tionS #nd br #!Ie t S for I 1= -
0
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J Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
... at a glance
Zero-Point-SyStemS > #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
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r au TOm aT1ON SOlu T1ON
S
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ture a n d $o r:pi e ce cha ng e ove r in your p ro du cti o n, co rre s p o
n dingl y re du ce s et+up ti mes on the machi ne and so s ave
money;
0 h e b e n ef i ts of 8e ro+p oi nt cl a mpi ng te chnol o g y a re o
bvi ou s<
7 ( ncreas e in m achin e run+
tim e
7 =e r y fast $o r:pi e ce o r f i 9 ture cha ng
e ove r
7 - igh re p eata
bil it y
7 ' uni fo rm i nte r face fo r al l m
achi n e s
7 5os i ti o ning a n d cl a mping in a s ingl e
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7 0 h e c l a m p i n g n i p p l e i n o u r 8e ro +p o i nt sy s te
m i s t h e i nte r fa c e b et $e e n t he ma c h i ne t ab l
e and t he $or : p i e c e or f i 9 t u re. ( t e n s u res e9 a c t
p o s i t ion i n g and s e c u re c l am p i n g . 0 h e res u l t i n
g $or : forc es are t ran s fe r re d t h ro u gh t h e c l a mpi
n g n i p pl e to t h e c l a mpi n g mo d u l e.
7 0 h e p re c is e l y m a n u fa ct ure d c l a mpi n g
mo d u l e s of t h e ' . 2 *e ro + 5o i nt S y s te m
e n sure a s e c ure a n d f i r m h o l d
of t h e
$o r : pi e c e o r f i 9 t ure to b e c l a mp e
d. > it h
t h e h igh pu l l +i n, c lo s i n g a n d h o l d i n g fo
rc e s ,
t h ey a re su it a bl e fo r eve r y a p pl ic at io n.
SubMect to technical alterations%
Zero-Point-SyStemS K
Our a'(aNTagES 4 T+Oug+T T+rOug+ 1N
1 9peri ence a 8ero point cl amping system that, through its innovative and
for $ard+loo:i ng features, presents its strengths in use in an advanced
$ay.
%umerous advantages spea: for themselves and ma:e the
'.2 8ero+
poi nt system i nto a technology that revolutioni8es the 8ero+
poi nt cl amping technology mar:et.
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largE 1NTa6E
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ny m o re + s e l f+ c e nt r i n g v i a t h e d i a g o n a
l s i d e s u r fa c e s of t h e e n g a g e m e nt n i p p
l e s c re$.
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n ! s i d e s . ' s a re s u l t, t h e c l a m p i n g n i p p
l e a l $ays re m a i n s f i r m l y c l a m p e d i n t h
e m o d u l e.
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s of t h e
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d fo rc e d i s t r i b u t i o n p reve nts s h e a r i n
g l o a d o n t h e b a l l s.
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l l et t h i c : n e s s e s a re p o s s i b l e a n
d fe$e r fe e d h o l es are ne c es s ar y.
NO 8all CagE
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h i s f re e d o m of m ove m e nt e n a b l e s t h
e b a l l s to c ont i n uo us l y re +p o s i t i on t he
m s el ves .
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s a n d d i r t i n s i d e a re ef fe ct i ve l y b l o$ n o
u t.
4 u r 8e ro +p o i nt c l a m p i n g sy te m s c a n b
e b l o$ n o u t ve r y s i m p l y $ i t h a c o m m e rc
i a l l y ava i l a b l e c o m p re s s e d a i r c l e a n i n
g p i s to l a n d d o n ot re ? u i re c o m p l i c ate
d s u ct i o n i n g o u t.
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5ro c e s s re l i a b i l i t y + A l a m p i n g m o d u l e a
l $ays
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s i b l e.
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10 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
Zero-Point-SyStemS 10 #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
,a5S a8OuT 9ErO4pO1NT Cl ampS
aN' T+E am, 9ErO4pO1NT SSTEm
3+ aT 1 S pull41N ,OrCE : +Ol'1Ng ,OrCE;
7 0 h e p u l l +i n fo rce d e s c ri b e s th e fo rce $ i th $ h i c h th e n i p p l e i s p u l l e d i n a n d cl a m p e d $ i th p o s i
ti ve
i nte rl o c :i n g i n th e cl a m p i n g m o d u l e. 0 h e h o l d i n g fo rce, i n co ntra st, s p e ci f i e s th e m a 9 i m u m
p e r m i s s i b l e p u l l fo rce of th e e n g ag e m e nt n i p p l e s c re$.
3+ aT 1 S r E pE aTa 81l1T ;
7 0 h e re p e ata b i l i t y s p e ci f i e s th e to l e ra n ce ra n g e $ i th i n $ h i c h th e re co rd e d refe re n ce p o i nts o n th e
$o r : p i e ce l i e af te r re m ova l a n d re cl a m p i n g of th e s a m e $o r : p i e ce. 0 h e re p e ata b i l i t y, a l s o c a l l e
d
re p eti ti o n accu racy, i s b e l o$ 0.0 05m m.
3+ aT a '(a NTagE S r E SulT , rOm T+E u S E O, 9 E rO 4 pO1NT2 S l1T a N' uN'E r S 19 E N1pplE S;
7 0 h e s e d i f fe re nt t y p e s of n i p p l e s of fs et th e s p aci n g to l e ra n ce s of n i p p l e s a n d cl a m p i n g m o d u l e
s.
0 h e f i 9e d refe re n ce p o i nt i s ac h i eve d th ro u g h th e 8e ro+p o i nt n i p p l eB th e s l i t n i p p l e s e r ve s to
co m p e n s ate fo r th e sti l l +f re e a 9 i s. 0 h e u n d e rs i 8e n i p p l e d o e s n ot h ave a ce ntri n g f u n cti o n, b u t
o n l y a cl a m p i n g a n d h o l d i n g f u n cti o n.
Ca N 1 1N S E r T T+E Cl a mp1Ng N1pplE '1r E C Tl 1NTO T+E 3Or 6 p1E CE ,Or m aC+1NE
prOCE S S 1Ng;
7 0 h e h i g h co sts fo r c hu c :i n g f i 9 tu re s a n d $o r : p i e ce cl a m p i n g c a n b e ef fe cti ve l y s ave d h e re i f th e
cl a m p i n g n i p p l e s a re m o u nte d i n th e $o r : p i e ce, $ h i c h i s cl a m p e d d i re ctl y u s i n g th e cl a m p i n g
m o d u l e s. ' s a re s u l t, a co m p l ete 5+s i d e d p ro ce s s i n g of th e $o r : p i e ce i s p o s s i b l e i n o n e
c hu c :i n g. > i th th e d i f fe re nt n i p p l e s i 8e s Cat tac h i n g th re ad . 6 to .16D, $o r : p i e ce s of d i f fe re nt
s i 8e s c a n b e cl a m p e d..
+O3 'OE S T+E SS TE m COmpE N S aTE ,Or +E aT2 SuC+ a S , rOm mE Ta l Cu T T1Ng;
7 0 h ro u g h th e d i f fe re nt cl a m p i n g n i p p l e d e s i g n s, th e syste m c a n co m p e n s ate fo r te m p e ratu re
d i f fe re n ce s b et $e e n th e $o r : p i e ce a n d th e cl a m p i n g m o d u l e e a s i l y a n d co ntro l l a b l y. 2o r a
g ra p h i c d e p i cti o n of th e n i p p l e a r ray, s e e p ag e ) of th e c ata l o g u e. ( f yo u h ave oth e r te c h n i c a l
? u e sti o n s, p l e a s e co ntact u s at a ny ti m e.
3+ aT S +Oul' 8E T+E S paC1Ng TOlE r a NCE O, T+E Cl a mp1Ng N1pplE S a N'
T+E C 'ulE S 1, S E l, 4 prO'uCE ';
7 0 h e re co m m e n d e d s p aci n g to l e ra n ce of cl a m p i n g n i p p l e s a n d cl a m p i n g m o d u l e s i s E/+ 0.01m m.
l a mp1Ng
mO
3+E r E Ca N 1 gE T a N 1N S Ta ll aT1ON '1 agr a m Or 1N S Ta ll aT1ON m a Nua l;
7 >e a re h a p py to s e n d th e m i m m e d i ate l y $ h e n cu sto m e rs re ? u e st th e m by e +m a i l ..
1 S T+E Cl a mp1Ng mO'ulE Su1Ta 8lE ,Or E rO'1Ng;
7 0 h e m o d u l e i s o pti m a l l y s u i te d fo r a l l n o r m a l p ro ce s s e s, s u c h a s e ro d i n g, g ri n d i n g, cu t ti
n g a n d
tu r n i n g. 0 h ro u g h th e co m p l ete s e a l i n g, th e cl a m p i n g m o d u l e c a n b e u s e d i n l i ? u i d s a n
d u n d e r
ro u gh a mbi e nt co nd itio n s.
1 S T+E Cl a mp1Ng mO'ulE Su1Ta 8lE ,Or u S E ON 1N< E C T1ON mOul'1Ng m aC+1NE S;
7 1s p e ci a l l y $ h e n i n F e cti o n m o u l d s a re c h a n g e d f re ? u e ntl y, th e co sts fo r a 8e ro+p o i nt s o l u
ti o n a re
a m o r ti 8e d $ i th i n th e s h o r te st of ti m e s fo r s u c h m ac h i n e s. G n l i :e $ i th m e c h a n i c a l cl a m p
s,
cl a m p i n g ta :e s p l ace ? u i c :l y a n d e a s i l y F u st by p re s s i n g a b u t to n.
+O3 +1g+ 1 S T+E m a x . OpE r aT1Ng TE mpE r aT ur E O, T+E Cl a mp1Ng mO'ulE S;
7 0 h e m a 9 i m u m p ro ce s s i n g te m p e ratu re i s 8 0HA i n th e sta n d a rd d e s i g n. Al a m p i n g m o d u l
e s fo r
u s e at h i g h e r te m p e ratu re s c a n b e re ? u e ste d at a ny ti m e.
3+ aT 1 S 8lO34 Ou T a N' +O3 'OE S 1T 3Or 6;
7 7 l o$+o u t u s i n g co m p re s s e d a i r i s g u i d e d th ro u g h th e f l o o r of th e cl a m p i n g m o d u l e a n
d b l o$s o u t
co nta m i n ati o n, s u c h a s c h i p s, co o l a nt o r th e l i :e f ro m th e ce ntra l o p e n i n g a n d f ro m th e s
p h e re
f t l .
3+E N 'O 1 u S E T+E + 'r aul1C pr E S Sur E 1NTE N S 1, 1E r
a N' 3+E N T+E pNE um aT1C pr E S Sur E 1NTE N S 1, 1E r;
7 - yd rau l i c p re s s u re i nte n s i f i e r< 0 h i s tra n sfo r m s th e p n e u m ati c i nto hyd rau l i c p re s s u re i
n a rati o of
1<8 to o p e n hyd rau l i c m o d u l e s. 5n e u m ati c p re s s u re i nte n s i f i e r< 0 h i s i s u s e d to i nte n s i f y th
e
p n e u m ati c p re s s u re i n th e rati o of 1<2 fo r p n e u m ati c cl a m p i n g m o d u l e s a n d co m p e n s ate
s fo r
p re s s u re f l u ctu ati o n s i n th e s u p p l y l i n e.
+O3 'OE S T+E paTE NTE ' S a , E T SS TE m 3Or 6 1N T+E + 'r aul1C Cl a mp1Ng mO'ulE
a N' 3+E N 1 S 1T u S E ';
s p ace o h e m o d u e
7 (f the piston seal begins to lea:, the spring space ?uic:ly fills $ith oil. 0he result is< 0he piston bloc:s and
the module can no longer be opened. "estruction of the clamped fi9ture of the of clamping module
$ould then be unavoidable. -ere, the patented safety system ensures that the oil in the spring space can
escape and the piston can be operated.
arE Ou prO'uC1Ng
E T Or ST1ll SE T
T1Ng up;
T+E Ca lCul aT1ON 1 S ( E r S 1mplE =
( t h a s b e e n s h o$ n th at yo u c a n re d u ce yo u r s et+u p ti m
e s by ove r 9 0@ th ro u g h th e u s e of th e ' . 2 *e ro+ 5o i nt S
yste m. - i g h m ac h i n e sta n d sti l l ti m e s a re avo i d e d, s et+u
p ti m e s m i n i m i 8e d a n d c a s h s ave d...
0a :e th e ti m e to c a l cu l ate yo u r s avi n g s p ote nti a l $ i th th e ' . 2
*e ro+ 5o i nt S yste m ve r y s i m p l y.
S a mplE Ca lCul aT1ON O, a Cu S TOmE r 8E ,Or E a N' a , TE r u SE O, T+E 9 E rO 4 pO1NT SS TE m
N JH%K>0,--
'r aST1Call rE 'uCE ' SE T4up T1mE S guar aNTE E Ou 31ll E xpE r1E NCE
a r ap1' r aT1ONal1SaT1ON E ,,ECT
( f p revi o u s l y 120 m i n s h ad to b e i nve ste d i n fo u r to o l i n g p ro ce d u re s i n a s h i f t, th e u s e of th e ' . 2 *e ro 5o i nt S yste
m $ i l l re d u ce th i s to o n l y 8 m i n s. 3 a p i d s$ i tc h i n g of e ? u i p m e nt a n d $o r : p i e ce s a s $e l l a s to o l i n g i n p a ra l l e l $ i
th o p e rati n g ti m e o u ts i d e of th e m ac h i n e re s u l ts i n th e rati o n a l i s ati o n ef fe ct d e s c ri b e d. 0 h e s avi n g s i n o u r cu sto
m e r e9a m p l e of I 10.250 p e r ye a r, fo r th re e +s h i f t p ro d u cti o n u ti l i s ati o n, g u a ra nte e s ra p i d a m o r ti s ati o n of th e i
nve ste d a m o u nts of a p p ro9. I!,)50 fo r a +c a p aci t y cl a m p i n g stati o n i n cl u d i n g acce s s o ri e s.
120 mins
1J0%2>0 N
0%>00 N
0 hre e+s hif t
JH%K>0 N 0$o+s hi f t
4 n e+s hif
t
0o o l i n g ti m e s d ra sti c a l l y re d u ce d f ro m 120 m i n s to 8 m i n
s +
th ro u g h th e u s e of th e ' . 2 *e ro 5o i nt S yste m.
> h eth e r o n e, t $o o r th re e +s h i f t o p e rati o n + th e s avi n g
s f ro m
th e ' . 2 *e ro 5o i nt S yste m s p e a : fo r th e m s e
l ve s;
, i thou t 5ero -poi n t , i th the
Proced u re
cla m ping sys tem #mf Zero Poi n t S ys tem
. ac h i n e co sts
% u m b e r of s et+u p s p e r s h i f
t C8 hD S et+u p ti m e p e r p ro ce d
u re
S et+u p ti m e p e r s h i f t C8
hD S et+u p co sts p e r s h i f
t C8 hD
I 10 0,J J / h I 10 0,J J / h
9 9
!0 mi ns 2 mi ns
120 mi ns C2 hD 8 mi ns C0,1! hD
I 20 0,J J I 1!,J J
I 50.0 0 0,J J I !.250,J J
0ooling tim e
= mins
COlOur CO'1Ng SSTEm ,Or +'r aul1C
aN' pNEumaT1C Cl amp1Ng mO'ulES.
0a b l e p o r ti o n $ i th b ri g ht 4 3 ' % K 1 b ac :g ro u n d< 4 p e n hyd
rau l i c a l l y;
0a b l e p o r ti o n $ i th b ri g ht 7 &G 1 b ac :g ro u n d< 4 p e n p n e u m
ati c a l l y;
I02
I> I10 and I10%2 I10% I20 I20% IJ0
5 u l l +i n / l o c : i n g fo rc e i n t h e
sy s te m u p to L: EO
- o l d i n g fo rc e L: %M 6,0 1!,0 1!,0 25,0 25,0 25,0 55,0 55,0 55,0 105,0 105,0
S e r v i c e a c c o rd i n g
to ... c l a m p i n g cyc l e s Lp c.M
150.000 250.000 800.000 00.000 00.000 2.000.000 1.500.000 150.000 2.000.000 100.000 150.000
.i n. /ma 9 . op e rat i n g pres s u re
fo r o p e n i n g Lb a rM
6 / 1 50 / 60 8 / 12 50 / 60 8 / 12 5 / 8 50 / 60 8 / 12 ,5 / 8,0 50 / 60 8 / 12
fo r re c l a m p i n g Lb a rM
+ + 5 / 6 + 5 / 6 + + 5 / 6 + + 5 / 6
4 p e n i n g vo l u m e Lc mNM 1,0 1,5 1,5 !,0 !,0 1),0 10,0 10,0 !),0 2),0 2),0
A l o s i n g vo l u m e Lc mNM + + + + + + + + + +
+ 5 re +p o s i t i o n i n g Lm mM 1,0 ,0 ,0 6,5 6,5 6,5 12,0 12,0 12,0 12,0
12,0
3 e p e at a bi l it y LmmM O 0,02 O 0,005 O 0,005 O 0,005 O 0,005 O 0,005 O 0,005 O 0,005 O 0,005 O 0,005 O 0,005
5 u l l +i n / l o c : i n g fo rc e i n t h e
sy s te m u p to L: EO
- o l d i n g fo rc e L: %M 55 105 25 2! 105
S e r v i c e a c c o rd i n g
to ... c l a m p i n g cyc l e s Lp c.M
1.500.000 100.000 150.000 150.000 150.000
fo r o p e n i n g Lb a rM
50 / 60 50 / 60 50 / 60 25 / 50 50 / 60
fo r re c l a m p i n g Lb a rM
+ + + 20 +
4 p e n i n g vo l u m e Lc mNM 10,0 2),0 !,5 ),5 10,0
A l o s i n g vo l u m e Lc mNM + + + 10,)
+ 5 re +p o s i t i o n i n g Lm mM 11,0 11,0 ,0 1,0
12,0
3 e p e at a bi l it y LmmM O 0,005 O 0,005 O 0,005 O 0,005 O 0,005
Aat. p. !9 Aat. p. 0 and 52 Aat. p.. 16, 1, , ), Aat. p. ! Aat. p. 2+), Aat. p. ! Aat. p. 1, , ), 5!
5! and 68 5!, 6 and 68 and 68
pneum. hydr. pneum. hydr. pneum. pneum. hydr. pneum. pneum. hydr. pneum.
0,2! 5,0 1,5 10,0 8,5 10,0 20,0 1),0 1),0 0,0 !0,0
Fori5ontal I20 Fori5ontal IJ0 !ompact I10 turbine I2 Feav y duty I20
Aat. p. 56 Aat. p. 56 Aat. p. 58 Aat. p. 66 Aat. p. 5
hydr.
20
hydr.
0
hydr.
1!
hydr.
2!
hydr.
20
rEprESENTS gOO' (aluE
,rOm T+E grOuN' up
+ 0-1 ,10.2 A& '.5( %K .4"G&1
*e ro+p o i nt cl a m p i n g d o e s n ot h ave to b e e9 p e n s i ve. > i th th e ,10.2 cl a m p i n g
m o d u l e $e of fe r yo u th e b e st te c h n o l o g y at a favo u ra b
l e p ri ce. 0 h e advantag es s p e a: for th e m selves<
7 4 u tstan d i n g pri ce +p e r for man ce rati o
7 " ra sti call y re du ce d too l i ng ti m e
7 ( m m e d iate i m p rovem ent of p rod ucti vi t y
7 3 e p e at accu racy O 5u m
7 S tai n l e s s ste e l
7 2o r m f i t
7 2i t ti n g d e pth of o n l y 22 m m;
$ COmpONE NT S ,Or pE r , E C T Cl a mp1Ng 4
# 8a r COmpr E S S E ' a 1r ,Or OpE N1Ng 31T+
T+E a 1r + 'r aul1C pump
1
' b s o l u te l y i n s e n s i ti ve to l ate ra l a n d p u
l l fo rce s
th at a ri s e. 5re ci s i o n g ro u n d s u p p
o r t s u r face s m ad e of h a rd e n e d sta i n l e s
s ste e l fo r p l a n e +
p a ra l l e l cl a m p i n g P 0.0 05 m m.
2
- a rd e n e d p i sto n + th e co m b i n ati o
n of fo r m
f i t a n d s e l f+l o c :i n g re s u l ts i n re l i a b l
e a n d
1
con stant cl am p i n g.
3
5re cis i o n balls fo r o pti m al p o$e r tra n s m is s i o
n
a s $e l l a s vi b rati o n+i n h i b i ti n g a n d $e a r+
2
res i stant us e.
&
7 a l l s u p p o r t m ad e of sta i n l e s s ste e l s e a l s th
e
cl a m p i n g m o d u l e ag a i n st d i r t a n d l i ? u i d s..
3
#
3 o b u st p l ate s p ri n g s fo r m a 9 i m u m p u l l +i n,
cl o s i n g a n d h o l d i n g fo rce s.
$
. o d u l e f l o o r $ i th i nte g rate d a i r F et f u n cti o n.
&
A
0 h e l o$ i n sta l l ati o n d e pth of th e cl a m p i n g
# m o d u l e s of 22 m m p e r m i ts a h e i g ht of th e
b a s e p l ate of o n l y 28 m m C$ i th o u t b l o$ o u t,
o n l y 2 m mD..
$
A
Zero-Point-SyStemS 1>
1n"tallation clamping mo'ule 610.2 T+e 9ero4point4S"tem to per ,ection
16 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS 1H #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
No. $20&!A
1n"tallation clamping mo'ule >10.2
Fydraulic opening%
Pneumatic blow-out%
/pening operating pressure4 min% >0 bar - ma&% H0 bar
!over and piston hardened%
Depeatability P 0%00> mm%
No. $20&1!A
1n"tallation clamping mo'ule >10.2
3it+ &43a in'exing
Fydraulic opening%
Pneumatic blow-out%
Or'er
no.
Si?e Pull-in/loc"ing force up to
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%3$9 >10.2 10 2> Q 0,H
Application@
Zero-point clamping system for set-up-time-optimi5ed clamping with cutting and non-cutting
processing in all areas, also in the food, pharmaceutical and chemical industry%
Note@
*he installation clamping module I10%2 is opened with the air-hydraulic pump, order no% J2H>H0, with
> bar pneumatic input pressure%
*he clamping module has high holding, pull-in and loc"ing forces% .t is opened hydraulically 617 and
mechanically loc"ed through spring force% Subse1uent uncoupling of the pressure lines is possible
at all times 6module is tensioned pressure-free7%
*he clamping module with blow-out and support control has two connections4 1& hydr% opening 617
/ 1& pneum% blow-out and support control 67% 6*he pneumatic blow-out and support control
can optionally be connected%7
On re*ue"t@
- .nstallation diagrams
-imen"ion"@
Or'er
no.
Si?e dia% 8 dia% 8E dia% 81 F F# dia% GI $ *
&2%3$9 >10.2 112 22 >0 0 = KK $H 22
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&28&90 >10.2 10 2> Q 0,H
Application@
*he inde&ing function of the clamping module prevents the pallet from twisting, enabling
e&act positioning every 00R%
Note@
*he installation clamping module I10%2 with J-way inde&ing is opened with the air-hydraulic
pump, order no% J2H>H0, with > bar pneumatic input pressure%
*he clamping module has high holding, pull-in and loc"ing forces% .t is opened hydraulically 617 and
mechanically loc"ed through spring force% Subse1uent uncoupling of the pressure lines is possible
at all times 6module is tensioned pressure-free7%
On re*ue"t@
-imen"ion"@
Or'er
no.
Si?e dia% 8 dia% 8E dia% 81 F F# I (H dia% GI $ *
&28&90 >10.2 112 22 >0 0 = = KK $H 22
S
+'raulic clamping "tation +'raulic clamping "tation
No. $20&S2!A4001
-ouAle clamping "tation
Fydraulic unloc"ing%
Pneumatic blow-out%
!lamping modules+ contact surface4
Steel, stainless and hardened%
2ase plate4 Steel, unhardened%
Depetition accuracy P 0%00> mm%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%&8& >10.2 2 & 10 2 & 2> Q 1J
-e"ign@
Fydraulic clamping station for optimised clamping times on machine tables with distance between
slots of H, 100 and 12> mm% !lamping is with $12 soc"et head screws% #t least two fitting holes
are attached for alignment%
*he insertion dimension of the clamping modules is 200 mm% *he 1uic" coupling plug is
pre- mounted, and the integrated blow-out function can be individually connected%
A'(antage@
Gow overall height of only H mm%
3$ mm
No. $20&S&!A4001
5ua'ruple clamping "tation
Pneumatic blow-out%
Depetition accuracy P 0%00>
mm%
3$ mm
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%#00 >10.2 J & 10 J & 2> Q 0
-e"ign@
A'(antage@
No. $20&S$!A4001
Sextuple clamping "tation
Pneumatic blow-out%
mm%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%#2$ >10.2 H & 10 H & 2> Q JH
-e"ign@
A'(antage@
3$ mm
No. $20&S8!A4001
84,ol' clamping "tation
Pneumatic blow-out%
mm%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%#&2 >10.2 = & 10 = & 2> Q H
-e"ign@
A'(antage@
3$ mm
No. $20&S&!A4002
Pneumatic blow-out%
No. $20&S&!A4003
Pneumatic blow-out%
3$ mm
3$ mm
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%&92 >10.2 J & 10 J & 2> Q K
-e"ign@
slots of H mm% !lamping is with $12 soc"et head screws% #t least two fitting holes are attached
for alignment%
Application@
e%g% for 8$3 / 8$T >0 C9/
A'(antage@
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%#18 >10.2 J & 10 J & 2> Q =
-e"ign@
slots of =0 mm% !lamping is with $1H soc"et head screws% #t least two fitting holes are attached
for alignment%
Application@
e%g% for $a5a" 9aria&is >00
A'(antage@
No. $20&S$!A4002
Pneumatic blow-out%
mm%
3$ mm
No. $20&S$!A4003
Pneumatic blow-out%
mm%
3$ mm
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%#3& >10.2 H & 10 H & 2> Q H2
-e"ign@
for alignment%
Application@
e%g% for 8$3 / 8$T >0
A'(antage@
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%##9 >10.2 H & 10 H & 2> Q H2
-e"ign@
slots of 100 mm% !lamping is with $1H soc"et head screws% #t least two fitting holes are attached
for alignment%
Application@
e%g% for $a5a" 9aria&is H0
A'(antage@
Clamping "tation an' Arac6et Clamping Arac6et
No. $20&S$!A400&
Pneumatic blow-out%
No. $20&>2!A401#
-ouAle clamping Arac6et
Pneumatic blow-out%
Figh-strength aluminium%
3$ mm
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%#$% >10.2 H & 10 H & 2> Q H2
-e"ign@
for alignment%
Application@
e%g% for 8$3 / 8$T K0 C9/
A'(antage@
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%#91 >10.2 2 & 10 2 & 2> Q 1
-e"ign@
Fydraulic clamping brac"et for optimised clamping times on I10%2 clamping stations% 2ottom-
mounted clamping nipple%
No. $20&>1!A4001
Single clamping Arac6et
Pneumatic blow-out%
No. $20&>1!A400&
Single clamping Arac6et
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out S
QmmO
,eight
QIgO
&280$0 >10.2 10 2> Q 1>0 2
&2808$ >10.2 10 2> Q 200 =
&28102 >10.2 10 2> Q 2J0 J2
-e"ign@
Fydraulic clamping brac"et for optimised clamping times on I10%2 clamping stations%
.nstallation clamping module I10%2 with J-way inde&ing% 2ottom-mounted clamping nipple%
*he insertion dimension is 200 mm% *he 1uic" coupling plug is pre-mounted, and the integrated
blow- out function can be individually connected%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out S
QmmO
,eight
QIgO
&28128 >10.2 10 2> Q 1>0 J>
&281&& >10.2 10 2> Q 200 >0
&281$9 >10.2 10 2> Q 2J0 >J
-e"ign@
.nstallation clamping module I10%2 with J-way inde&ing% 2ottom-mounted clamping nipple%
*he insertion dimension is 200 mm% *he 1uic" coupling plug is pre-mounted, and the integrated
blow- out function can be individually connected%
Clamping Arac6et Clamping Arac6et
No. $20&>2!A4011
Pneumatic blow-out%
No. $20&>2!A4013
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out S
QmmO
,eight
QIgO
&2%8$& >10.2 2 & 10 2 & 2> Q 1>0 1
&2%880 >10.2 2 & 10 2 & 2> Q 1=0 K
-e"ign@
*he 1uic" coupling plug is pre-mounted, and the integrated blow-out function can be individually
connected%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out S
QmmO
,eight
QIgO
&2%90$ >10.2 2 & 10 2 & 2> Q 100 >K
&2%#%# >10.2 2 & 10 2 & 2> Q 220 H
-e"ign@
connected%
No. $20&>2!A4001
Pneumatic blow-out%
No. $20&>2!A400$
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out S
QmmO
,eight
QIgO
&2%$$$ >10.2 2 & 10 2 & 2> Q K0 1=
&2%$82 >10.2 2 & 10 2 & 2> Q 100 2H
&2%%08 >10.2 2 & 10 2 & 2> Q 120 1
&2%%2& >10.2 2 & 10 2 & 2> Q 1H0 J2
&2%%&0 >10.2 2 & 10 2 & 2> Q 200 >J
-e"ign@
2ottom- mounted clamping nipple%
connected%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out S
QmmO
,eight
QIgO
&2%%$# >10.2 2 & 10 2 & 2> Q 110 J>
&2%%81 >10.2 2 & 10 2 & 2> Q 1J0 >
&2%80% >10.2 2 & 10 2 & 2> Q 1H0 >=
&2%823 >10.2 2 & 10 2 & 2> Q 200 H0
&2%8&9 >10.2 2 & 10 2 & 2> Q 2J0 =1
-e"ign@
2ottom- mounted clamping nipple%
connected%
Clamping Arac6et an' cuAe ,ixture plate
No. $20&S$!A4008
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%$2# >10.2 H&10 H&2> Q >>
-e"ign@
slots of 100 mm% !lamping is with $1H soc"et head screws% #t least two fitting holes are attached
for alignment%
connected%
A'(antage@
3$ mm
No. $20&W012!A4001
124,ol' clamping cuAe
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2%$&1 >10.2 12&10 12&2> Q 210
-e"ign@
Fydraulic clamping cube for set-up-time-optimi5ed clamping on clamping station H20JSHF#-00=% .t is
fastened with the clamping nipple below%
No. $20&B4S2
.ixture plate
Figh-strength aluminium, suitable for double clamping station
I10%2
Or'er
no.
Si?e # 2 G D S S$ ,eight
QIgO
&292$$ >10.2 1HH 0H 120 $12 0 200 H
Note@
/n re1uest, we can incorporate mounting holes according to your specifications in the fi&ture plate%
On re*ue"t@
/ther dimensions, insertion dimensions and number of clamping nipples e1uipped%
No. $20&B4S&
.ixture plate
Figh-strength aluminium, suitable for 1uadruple clamping
station
I10%2
Or'er
no.
QIgO
&29282 >10.2 HH HH 200 $12 0 200 10
Note@
On re*ue"t@
,ixture plate
No. $20&B4S$
.ixture plate
Figh-strength aluminium, suitable for se&tuple clamping
station
I10%2
Or'er
no.
QIgO
&29308 >10.2 HH >HH 200 $12 0 200 1H
Note@
On re*ue"t@
No. $20&B4S8
.ixture plate
Figh-strength aluminium, suitable for octuple clamping station
I10%2
Or'er
no.
QIgO
&2932& >10.2 HH KK0 200 $12 0 200 22
Note@
On re*ue"t@
T+e 9ero4point4S"tem in u"e
' . 2+ A l e a n+ S t i c : i n u s e< a u to m ate d c l e a n i n g of c l a m p i n g f i 9 t u re a n d m a c h i n e t a b l e
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS 20
,ixture plate acce""orie"
!0 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS 0 #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
No. $3%09N410
Clamping nipple ,or
clamping mo'ule" >10
Fardened, for hydraulic and pneumatic clamping modules
si5e
I10%
Or'er
no.
Si?e dia% 8E dia% 81 dia% 82 F F1 $ * ,eight
QgO
303$10 >10 22,0 1> = 10 1H - 0
303$3$ >10 22,0 1> = 10 1H - 0
30&#19 >10 21,= 1> = 10 1H - 0
30&#3# >10 21,= - - - - $ = - 0
-e"ign@
/rder no% 0H104 Zero point nipple
/rder no% 0HH4 Slit nipple
/rder no% 0J>104 Tndersi5ed nipple
/rder no% 0J>>4 Protection nipple
0H10, 0HH, 0J>10 0J>>
No. $3%09NS4001
Engagement nipple "cre3
Strength class 10%0%
Suitable for clamping nipple, article no%
HK0ZE%
Or'er
no.
Si?e $ G G1 ,eight
QgO
303#%8 >10 $ = K H 0
On re*ue"t@
Cngagement nipple screws in various lengths and materials 6e%g% high-grade stainless steel7%
No. $3%09NM
Clamping ,emale nipple
Strength class 10%
Suitable for clamping nipple Eo% HK0ZE
No. $20&9S
Co(er cap
$aterial4 polyethylene
Or'er
no.
Si?e $ S, F ,eight
QgO
&2998# >10 $= 1J = =
Application@
!lamping female nipple for fastening the clamping nipple%
Note@
2y gluing the clamping female nipple in the clamping nipple with medium adhesive it is protected
against twisting when loosening the soc"et head screw%
1 U !lamping female nipple
2 U !lamping nipple
U Soc"et head screw
No. $20&9S
Co(er cap
Polyethylene
Application@
!over and protective caps for mounting screws of the I10%2, I10%, I20% clamping modules%
Application@
!over and protective cap for cylinder and positioning boreholes in clamping stations%
Or'er
no.
Pac"aging
unit
QStO
,eight
QgO
&28$$& = J
Or'er
no.
Si?e Pac"aging
unit
QStO
,eight
QgO
&301$# M12 12 1>
&30181 M1$ 12 1>
acce""orie" air4+'raulic pump
No. $3%09S
!ig+ Bre""ure !o"e
-e"ign@
Steel fitting, galvani5ed and passivated% Fose of synthetic material with high tensile brassed steel- wire braid%
Application@
Figh pressure hose is used for hydraulic connection of surface-mounted clamping modules or
clamping stations to the pressure generator, such as the pressure intensifier or air-hydraulic
pump%
No. $3%09S>
5uic6 -i"connect Coupler
5inc-plated%
$a&% operating pressure 2> bar%
Application@
Since the clamping modules after blow-off of the opening pressure are mechanically loc"ed, the hose is then uncoupled by means of the 1uic" couplings% *he advantage
of this is that there are no interfering lines%
Note@
(lat-sealing 1uic" coupling with 31/J internal thread% (or 31/J e&ternal thread a threaded stud
is enclosed%
/rder no% J2K=K2 Sleeve /rder no% J2K=>H !onnector
No. $3%09C4011
Tube fittings
for high-pressure hose with outer diameter = mm and
internal diameter J mm, with olive ring%
Or'er
no.
S, ,eight
QgO
&29910 10 >>
Note@
Sealing in accordance with 8.E =>2 (orm 2 through edge seal and cutting ring%
Or'er
no.
*est pressure
QbarO
/perating pressure dynamic at V>0 R!
QbarO
dia% 8
QmmO
dia% 81
QmmO
dia% 82
QmmO
G
QmmO
,eight
QgO
&3001% K>0 K> 0,= J,= = 2000 2H>
Or'er
no.
Eominal bore
QE,O
%ominal flo$
Ql/minO
S,
QmmO
,eight
QgO
&2%8#$ H 12 22 100
&2%8%2 H 12 22 1K0
No. $3%09-400&
Air4!'raulic Bump
$a&% operating pressure H0 bar%
-e"ign@
!ompact, air-pressure-operated hydraulic intensification pump for single-acting circuits% *he pump is fitted with an integrated safety valve that regulates the hydraulic output
pressure% *he safety valve is set in the factory to the ma&% operating pressure of H0 bar%
*he e&tension element in the oil tan" allows the pump to be adMusted hori5ontally and
vertically% #ir connection thread4 31/J
/il connection thread4 31/J
Application@
*he air-hydraulic pump is used for opening for hydraulic clamping modules or hydraulic
clamping stations%
Note@
*he use of purified, lubricated compressed air is recommended for operation of the
pump%
Or'er
no.
Pneum%
pressure min%
QbarO
Pneum%
pressure ma&%
QbarO
/il capacity usable
QcmWO
(low rate ma&%
QcmW/minO
,eight
QIgO
&2$#$9 J H 1000 K>0 >,0
COmpONENTS ,Or E (Er rE5u1rEmENT
J 0-1 *134 54( %0 S6S01. 234. '.2
0 h e m a r:et re ? ui rem ents fo r a m odern 8ero+po i nt system a re $ide ly va rie d. " i f ferent
m ode l s i8e s, h o l di n g fo rce s o r i nte g rate d au to m ati o n s o l u ti o ns + $i th ou r R*e ro 5o
i nt S syste m $e of fe r com p on e nts for eve r y re ? ui re me nt an d for eve r y stan d ard.
Ao nvi nce you rs e l f;
Tr 1T ,Or Our SE l, a N' Ta 6 E a '(a
NTagE O, T+E m a N , E aTurE S T+ aT m a 6
E T+E
a m, 9E rO pO1NT SS TE m SO SpE C1 a l@
7 Al a m p ing mo dul e in bui l t+in o r e9 te rnal mou nt
ve rs i o
ns
7 =ari ous m o d el s i8es for di f fe re nt pro ces s i n g
forces an d app l i c ati ons
7 - e av y+l oad cl a m p i n g m o d ul e fo r eve n m o re
e9 tre m e hol ding fo rce s
7 Ala m p i n g m od ule as f la n ge versi o n fo r si m p l i f
ie d
i nsta l l ati o
n
7 - o ri 8o nta l ra p i d+cl a m p cy l i n d e r fo r fast, ve r ti
c a l
pal et tis ati o n
7 ' $i d e ra n g e of au to m ate d s o l u ti o ns
7 - i g h+e n d cl am p i n g m o d ule for ful l au tomati
on
7 =a riou s hydraul ic cl a mpi n g statio ns
7 ' i r+hyd raul i c p u m p fo r ra p i d o p e ni n g of th e
cl a m p ing mo dul e
7 Aom pre h e ns i ve acces s ori es of fe r th e p e r fe
ct
co m p lem ent
Zero-Point-SyStemS >
T+e 9ero4point4S"tem to per ,ection
H Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
1NSTallaT1ON
Clamp1Ng
mO'ulES
0 h e ' . 2 i n sta l l ati o n cl a m p i n g m o d u l e s a re u s e d $ i th l o$ s p
ace re ? u i re m e nt a n d l o$ ove ra l l h e i g ht. 2o r i n sta l l ati o n i n p a l l
ets, m ac h i n e ta b l e s, cl a m p i n g b rac :ets a n d cu b e s. G s a b l e $ h
e n cu t ti n g, g ri n d i n g, e ro d i n g a n d o n p l a sti c+p ro ce s s i n g m ac
h i n e s a s $e l l a s fo r f i 9 tu re co n str u cti o n $ i th m o u nti n g f i 9 tu re
s a n d h a n d l i n g syste m s. 0 h e ' . 2 cl a m p i n g m o d u l e s c a n b e i n
sta l l e d i n a l l p o s i ti o n s. > h eth e r ve r ti c a l o r ove r h e ad + m o u nti n
g $o r :s co m p l ete l y $ i th o u t a s s e m b l y to o l s.
( n sta l l ati o n cl a m p i n g m o d u l e s a re ava i l a b l e i n f i ve d i f fe re nt s i 8e
s<
7 !la m pi n g mod u l es IJ0 + d i a . 18 m m +
p u l l +i n / l o c :i n g fo rce u p to 0 : % + h o l d i n g fo rce 105 : %
7 !la m pi n g mod u l es I 20 + d i a . 112 m m +
7 !la m pi n g mod u l es I10 + d i a . )8 m m +
7 !la m pi n g mod u l es I> + d i a . 5 m m +
p u l l +i n / l o c :i n g fo rce u p to 5 : % + h o l d i n g fo rce 1! : %
7 !la m pi n g mod u l es I02 + d i a . 22 m m +
p u l l +i n / l o c :i n g fo rce u p to 0,2! : % + h o l d i n g fo rce 6 : %
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS K
1n"tallation clamping mo'ule 602
,lE x18lE SSTEm 4 0-1 *134+54(%0+S6S01.
'"'50S 51321A0&6 04 64G3 31?G( 31.1%0S
7 " i f fe ri n g ' . 2 cl a m p i n g m o d u l e s f ro m T 22 to T 18 m m c a n b e u s e d i n co m b i n ati o n.
7 S m a l l e st d e pth g au g e s f ro m 2! m m a re re a l i s e d s i m p l y, f l e9 i b l y a n d ? u i c :l y.
7 0 h a n :s to th e i n nu m e ra b l e p o s s i b l e co m b i n ati o n s b et $e e n d i f fe re ntl y s i 8e d cl a m p i n g m
o d u l e s a n d
n i p p l e s, d i re ct $o r : p i e ce cl a m p i n g i s stra i g ht fo r $a rd a n d s p e ci f i c.
= Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
1n"tallation clamping mo'ule 602 1n"tallation clamping mo'ule2 roun'
Zero-Point-SyStemS 0 #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de !9 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
No. $203D402
1n"tallation clamping mo'ule2
roun'2 "cre34in (er"ion
Pneumatic opening%
/pening operating pressure4 min% H bar - ma&% 1J
bar
Depeatability P 0%02 mm%
Or'er
no.
QEO
Folding force
QEO
,eight
QgO
&2%28$ >02 2> H000 H0
Application@
Note@
*he installation clamping module has high holding, pull-in and loc"ing forces% *his is opened
pneumatically 617 and mechanically loc"ed through spring force% Subse1uent uncoupling of
the pressure lines is possible at all times 6module is tensioned pressure-free7%
*he clamping module has one connection4
1& pneum% opening 617%
(or simple installation, we recommend the #$( face spanner under order no% >001J%
On re*ue"t@
-imen"ion"@
Or'er
no.
Si?e dia% 8 dia% 8E dia% 81 dia% 82 dia% 8 F F# * *1 *2
&2%28$ >02 22 10 $20&1,> 1= $> J0,0> 2,0> J,> 2> JK
No. $3%0EAC!
Fydraulic opening%
/pening operating pressure4 min% >0 bar - ma&% H0
bar
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QgO
30#9#3 > # > 1 1>0
Application@
processing in all areas, also in the food, pharmaceutical and chemical industry% ,ith small
space re1uirement and low overall height%
Note@
hydraulically 617 and mechanically loc"ed through spring force% Subse1uent uncoupling of
*he contact surface is the upper surface of the housing%
*he clamping module has one connection4 1& hydr% opening 617%
(or simple installation, we recommend the #$( face spanner under order no% J10JH%
On re*ue"t@
No. $3%0EACD
-imen"ion"@
Pneumatic opening%
/pening operating pressure4 min% = bar - ma&% 12 bar
Detensioning operating pressure 6turbo74 min% > bar - ma&% H
bar !over and piston hardened%
Application@
processing in all areas, also in the food, pharmaceutical and chemical industry% ,ith small space
re1uirement and low overall height%
Note@
pneumatically 617 and mechanically loc"ed through spring force% *o achieve the specified pull-in and
loc"ing forces, it must be briefly retensioned pneumatically 6turbo7 627% Subse1uent uncoupling of the
pressure lines is possible at all times 6module is tensioned pressure-free7% *he contact surface is the
upper surface of the housing% Tse of the pneumatic pressure booster HK0Z9G-00> is
recommended% *he clamping module has two connections4
1& pneum% opening 617 / 1& pneum% retensioning 6turbo7 627%
(or simple installation, we recommend the #$( face spanner under order no% J10JH%
On re*ue"t@
-imen"ion"@
Or'er
no.
Si?e dia% 8 dia% 8E dia% 81 F F# dia% GI *
30#9%9 > # $J> & 1 1> 0 10,= >,= H 1J
Or'er
no.
30#9#3 > # $J> & 1 1> 0 10,= >,= H 1J
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QgO
30#9%9 > # 1,> 1 1>0
1n"tallation clamping mo'ule2 roun' 1n"tallation clamping mo'ule 3it+ in'exing
No. $3%0EAC!A
1n"tallation clamping mo'ule2 roun'
Fydraulic opening%
Pneumatic blow-out%
No. $3%0EACDA
Pneumatic opening%
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&28$80 >10 10 2> Q 0,J>
&2%9%1 >20 20 >> Q 1,J0
&298&# >&0 J0 10> Q ,J0
Application@
Note@
.nstallation clamping module in flange version for simplified installation, see H1>1F/H1>1G%
On re*ue"t@
- #utomation solutions
-imen"ion"@
Or'er
no.
&28$80 >10 K= 22 >0 0 K H0 $> 2
&2%9%1 >20 112 2 K= JJ 10 == $H J
&298&# >&0 1J= J0 102 >K 1> 11= $= J2
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
30#3%# >10 = 2> Q 0,J>
30301$ >20 1K >> Q 1,J0
3030#% >&0 0 10> Q ,J0
Application@
Note@
pneumatically 617 and mechanically loc"ed through spring force% *o achieve the specified pull-in
and loc"ing forces, it must be briefly retensioned pneumatically 6turbo7 627% Subse1uent uncoupling
of
the pressure lines is possible at all times 6module is tensioned pressure-free7% Tse of the
pneumatic pressure booster HK0Z9G-00> is recommended%
*he clamping module with blow-out and support control has three connections4
1& pneum% opening 617 / 1& pneum% retensioning 6turbo7 627, 1& pneum% blow-out and support control
67% 6*he pneumatic blow-out and support control can optionally be connected%7
.nstallation clamping module in flange version for simplified installation, see no%
H1>1G%
On re*ue"t@
-imen"ion"@
Or'er
no.
30#3%# >10 K= 22 >0 0 K H0 $> 2
30301$ >20 112 2 K= JJ 10 == $H J
3030#% >&0 1J= J0 102 >K 1> 11= $= J2
No. $3%0EA1!A
1n"tallation clamping mo'ule
3it+ in'exing
Fydraulic opening%
Pneumatic blow-out%
No. $3%0EA1DA
3it+ in'exing
Pneumatic opening%
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&28&2# >20 20 >> Q 1,J
Application@
Note@
On re*ue"t@
-imen"ion"@
Or'er
no.
&28&2# >20 112 2 K= JJ 10 = == $H J
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&28&&1 >20 1K >> Q 1,J
Application@
Note@
of
On re*ue"t@
-imen"ion"@
Or'er
no.
&28&&1 >20 112 2 K= JJ 10 = == $H J
No. $20$DA
Pneumatic opening% Pneumatic blow-
out% /pening operating pressure4
I10% min% > bar
I20% min% J,> bar
!over and piston hardened% Depeatability P 0%00> mm%
I20%
I
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&28%30 >10.3 10 2> Q 1,J
&28%## >20.3 1K >> Q 2,H
Application@
Note@
*he clamping module with blow-out and support control has two connections4
1& pneum% opening 617, 1& pneum% blow-out and support control 67% 6*he pneumatic blow-out
and support control can optionally be connected%7
On re*ue"t@
-imen"ion"@
Or'er
no.
&28%30 >10.3 112 22 K= > 10 == H&$H 2>
&28%## >20.3 1= 2 102 J0 1> 11> =&$H J
I10%
No. $20$1DA
roun'2 3it+ in'exing
Pneumatic opening% Pneumatic blow-
out% /pening operating pressure4
I10% min% > bar
I20% min% J,> bar
!over and piston hardened% Depeatability P 0%00>
mm%
I20%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&28%%1 >10.3 10 2> Q 1,J
&28%9% >20.3 1K >> Q 2,H
Application@
*he inde&ing function of the clamping module prevents the pallet from twisting, enabling
e&act positioning every 00R%
Note@
*he clamping module with blow-out and support control has two connections4
1& pneum% opening 617, 1& pneum% blow-out and support control 67% 6*he pneumatic blow-out
On re*ue"t@
-imen"ion"@
Or'er
no.
&28%%1 >10.3 112 22 K= > 10 = == H&$H 2>
&28%9% >20.3 1= 2 102 J0 1> 10 11> =&$H J
10%
N
1n"tallation clamping mo'ule2 "*uare 1n"tallation clamping mo'ule2 +ea( 4'ut
No. $3%0EA5!A
1n"tallation clamping mo'ule2 "*uare
Fydraulic opening%
Pneumatic blow-out%
No. $3%0EA5DA
1n"tallation clamping mo'ule2 "*uare
Pneumatic opening%
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
30#2#0 >10 10 2> Q 0,>>
30#2%$ >20 20 >> Q 1,K0
30#292 >&0 J0 10> Q ,>>
Application@
processing in all areas, also in the food, pharmaceutical and chemical industry% # s1uare clamping
module prevents the pallet from twisting% *he inde&ing function enables e&act positioning every
00R%
Note@
On re*ue"t@
-imen"ion"@
Or'er
no.
Si?e dia% 8E dia% 81 F F# F1 G G1 dia% GI $ *
30#2#0 >10 22 >0 0 K ,> => K0 H0 $> 2
30#2%$ >20 2 K= JJ 10 >,0 120 100 == $H J
30#292 >&0 J0 102 >K 1> >,0 1>0 10 11= $= J2
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
30#318 >10 = 2> Q 0,>>
30#33& >20 1K >> Q 1,=0
30#3#9 >&0 0 10> Q ,J0
Application@
processing in all areas, also in the food, pharmaceutical and chemical industry% # s1uare clamping
module prevents the pallet from twisting% *he inde&ing function enables e&act positioning every
00R%
Note@
of
On re*ue"t@
-imen"ion"@
Or'er
no.
30#318 >10 22 >0 0 K ,> => K0 H0 $> 2
30#33& >20 2 K= JJ 10 >,0 120 100 == $H J
30#3#9 >&0 J0 102 >K 1> >,0 1>0 10 11= $= J2
1n"tallation clamping mo'ule2 +ea( 4'ut
No. $201!
+ea(4'ut2 roun'
Fydraulic opening%
/pening operating pressure4 min% >0 bar - ma&% H0
bar
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
30$08& >20 20 10> 1,0J
Application@
processing in all areas, also in the food, pharmaceutical and chemical industry% *he installed heavy-
duty clamping module I20 has the same ma&% holding force as the clamping module IJ0% *he
e&ample here is that the clamping nipple has the same outside dimensions as the clamping nipple in
the clamping module I20% #s a result, a uniform clamping nipple si5e can be achieved in all
fi&tures, and the same module si5e can be achieved on the machine tables%
Note@
*he heavy duty installation clamping module, despite small installation dimensions, has increased
holding force through the reinforced design% 8ue to the cartridge construction, simplified installation
in the body is possible%
*he clamping module is opened hydraulically 617 and mechanically loc"ed through spring force%
Subse1uent uncoupling of the pressure lines is possible at all times 6module is tensioned
pressure- free7%
On re*ue"t@
-imen"ion"@
Or'er
no.
30$08& >20 12J 2 == JK,= 10 100 K,=
mOrE E x TrEmE
+Ol'1Ng ,OrCES 4
>(0- S'.1 ( %0132'A1
1
2
3
- e av y d u t y c l a m p i n g m o d u l e s
fo r e9 t re m e p ro c e s s i n g fo rc e s
A l a m p i n g n i p p l e , 20 a s t h e s a m e i nte r
fa c e
b et $e e n t h e t $o c l a m p i n g m o d u l e s
A l a m p i n g m o d u l e , 20
fo r a l l ot h e r a p p l i c at i o n s
dia% 12J mm
Foldi ng force 10> "n
di a% 112 mm
Folding force >> "n
2
1
3
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS J>
S1mpl1,1E' 1NSTallaT1ON 1N T+E 8O'
+ 0-1 (%S0'&&'0(4% A&'.5(%K .4"G&1 'S 2&'%K1 =13S(4%
0h e f l a n g e ve rs i o n of th e i n sta l l ati o n cl a m
p i n g m o d u l e h a s a ce ntri n g ri n g o n th e u n
d e rs i d e. 0h i s a l l o$s s i m p l i f i e d a n d p re ci s
e l y p o s i ti o n e d i n sta l l ati o n of th e m o d u l e i
n th e b o d y. 0 h ro u g h th e l o$ d e pth of th e re
? u i re d m o u nti n g h o l e fo r th e ce ntri ng ri ng,
e9 isti ng f i 9 tu re s a n d b e ea s i l y a n d i n e9 p e n
s i ve l y ref i t te d $ i th th e ' . 2 *e ro+ 5oi nt S
yste m. 0 h e cl a m p i ng mo du l e ca n b e o p e
rate d f ro m th e o u ts i d e vi a a tu b e co n n e cti
o n or from th e b ot tom vi a an 4 +ri n g con n e cti
on.
JH Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
1n"tallation clamping mo'ule2 ,lange (er"ion
No. $1#1!A
round, flnge !ersion
Fydraulic opening%
Pneumatic blow-out%
No. $1#1D
round, flnge !ersion
Pneumatic opening%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&2&08# >10 10 2> Q 1,>
&239$2 >20 20 >> Q ,K>
&2&1&3 >&0 J0 10> Q J,0K
Application@
Note@
*he flange version permits a simplified installation in the body% *his is e&actly positioned via the
centring function% *he clamping module can be operated from the outside via a tube connection or
from the bottom via an /-ring connection%
*his is opened hydraulically 617 and mechanically loc"ed through spring force% Subse1uent
uncoupling of the pressure lines is possible at all times 6module is tensioned pressure-
free7% *he clamping module with blow-out and support control has two connections4
1& hydr% opening 617 / 1& pneum% blow-out and support control 67% 6*he pneumatic blow-out
-imen"ion"@
Or'er
no.
Si?e X8# dia% 8E dia% 81 F# I dia% GI $ D *
&2&08# >10 100 22 HK 2J 0 00 $> 31/= >,0
&239$2 >20 1H 2 100 > 1 12J $H 31/= =,0
&2&1&3 >&0 1=0 J0 12> J> 1> 1H $= 31/J 11,0
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
&2&101 >10 = 2> 1,>
&23988 >20 1K >> ,K>
&2&1$8 >&0 0 10> J,0K
Application@
Note@
*he flange version permits a simplified installation in the body% *his is e&actly positioned via the
centring function% *his is opened pneumatically 617 and mechanically loc"ed through spring
force% *o achieve the specified pull-in and loc"ing forces, this must be briefly retensioned
pneumatically
6turbo7 627% Subse1uent uncoupling of the pressure lines is possible at all times 6module is
tensioned pressure-free7%
Tse of the pneumatic pressure booster HK0Z9G-00> is recommended%
*he clamping module has two connections4
-imen"ion"@
Or'er
no.
Si?e X8# dia% 8E dia% 81 F# I dia% GI $ D *
&2&101 >10 100 22 HK 2J 0 00 $> 31/= >,0
&23988 >20 1H 2 100 > 1 12J $H 31/= =,0
&2&1$8 >&0 1=0 J0 12> J> 1> 1H $= 31/J 11,0
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS JK
(ar1a8lE CENTrE '1STaNCE 4
0-1 S( .5&1S0 S4&G0( 4% 243 2&1 U( 7&1 .'%G2'A0G3
( %K &o o :i n g fo r a s i m p l e, f l e9 i b l e a n d m o d u l a r cl a m p i n g s o l u ti o n th at s ati sf i e s yo u r re ? u i re m e nts fo
r a m o d e r n, co st+ ef f i ci e nt a n d co st+o pti m i s e d m a nu factu ri n g p ro ce s sV
0 h i s i s g u a ra nte e d by th e i m m e n s e l y va ri e d ' . 2 8e ro p o i nt cl a m p i n g syste m W *e ro+ 5o i nt R.
0 h e m a nu factu re of p rotot y p e s, s m a l l b atc h s e ri e s a n d te sti n g a n d m e a s u ri n g f i 9 tu re s u s e d to b e a c h a l l e n g
i n g f i e l d
of a p p l i c ati o n. 2l e9 i b i l i t y $a s to s o m e d e g re e l i m i te d by a f i 9e d d e pth g au g e.
0 h e va ri a b l e d e pth g au g e re ce ntl y d eve l o p e d by ' . 2 h a s e l i m i n ate d th e s e b o u n d a ri e s. ' s i m p l e d i s p l ace
m e nt of th e
cl a m p i n g m o d u l e s e n a b l e s th e d e pth g au g e s to b e ? u i c :l y ad a pte d to yo u r s p e ci f i c n e e d s.
0 h i s ad d i ti o n a l f l e9 i b i l i t y d ra sti c a l l y cu ts yo u r to o l i n g co sts a n d m ac h i n e d o$ nti m e s, n ot o n l y fo r m e d i u m a
n d l a rg e
b atc h s e ri e s, b u t a l s o fo r p rotot y p e s a n d s m a l l b atc h s e ri e s, a s $e l l a s te st d evi ce s.
J= Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
7 Al a m p i n g b rac :ets fo r d i re ct $o r : p i e ce cl a m p i n g i n s i m p l e 5+s i d e d m ac h i n i n g
7 =a ri a b l e d e pth g au g e by e a s i l y d i s p l aci n g th e cl a m p i n g m o d u l e s o n a g ro ove d o r g ri d p l ate
7 1a sy to ad a pt va ri o u s m o d u l e s i 8e s to s u i t th e a p p l i c ati o n at h a n d.
7 2i ve sta n d a rd th re ad s i 8e s fo r th e cl a m p i n g n i p p l e i n th e $o r : p i e ce to c h o o s e f ro m + .5, . 6, . 8, .12, .16
7 G s e of th re ad e d ad a pte r s l e eve s e n a b l e s th e cl a m p i n g n i p p l e to b e m o u nte d i n a ny s i 8e of l o c ati n g b o re s i
n th e
$o r:p i e ce.
7 " i re ct $o r : p i e ce cl a m p i n g c a n b e re a l i s e d by th e s i m p l e st of m e a n s
7 5rotot y p e s, s m a l l b atc h s e ri e s, te st a n d m e a s u ri n g d evi ce s, i n sta l l ati o n d evi ce s c a n b e cl a m p e d u s i n g th e
' . 2+*e ro+ 5o i nt+S yste m i n a m a n n e r th at f u l f i l l s yo u r f u tu re n e e d s.
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS J0
- l
Sur,aCE4mOuNTE'
Clamp1Ng
mO'ulES
0 h e ' . 2 s u r face +m o u nte d cl a m p i n g m o d u l e s a re i n sta l l e d o
n p a l l ets, m ac h i n e ta b l e s, cl a m p i n g b rac :ets a n d cu b e s. G s a b
l e $ h e n cu t ti n g, g ri n d i n g, e ro d i n g a n d o n p l a sti c+p ro ce s s i n
g m ac h i n e s a s $e l l a s fo r f i 9 tu re co n str u cti o n $ i th m o u nti n g f i
9 tu re s a n d h a n d l i n g syste m s.
0 h e ' . 2 cl a m p i n g m o d u l e s c a n b e i n sta l l e d i n a l l p o s i ti o n
s. > h eth e r ve r ti c a l o r ove r h e ad + m o u nti n g $o r :s co m p l ete l
y $ i th o u t a s s e m b l y too ls.
S u r face +m o u nte d cl a m p i n g m o d u l e s a re ava i l a b l e i n fo u r d i f fe
re nt
s i 8e s<
7 !la m pi n g mod u l es IJ0 + d i a . 18 m m +
7 !la m pi n g mod u l es I 20 + d i a . 112 m m +
7 !la m pi n g mod u l es I10 + d i a . )8 m m +
7 !la m pi n g mod u l es I> + d i a . 62 m m +
p u l l +i n / l o c :i n g fo rce u p to 5 : % + h o l d i n g fo rce 1! : %
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS >1
Sur ,ace4mounte' clamping mo'ule2 roun' Sur ,ace4mounte' clamping mo'ule2 roun'
52 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS >2 #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
No. $3%0AAC!
Sur,ace4mounte' clamping mo'ule2
roun'
Fydraulic opening%
No. $3%0AACD
roun'
Pneumatic opening%
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QgO
30$1#9 > # > 1 00
Application@
Note@
*he surface-mounted clamping module has high holding, pull-in and loc"ing forces% *his is opened
hydraulically 617 and mechanically loc"ed through spring force% Subse1uent uncoupling of the
pressure lines is possible at all times 6module is tensioned pressure-free7%
On re*ue"t@
- .ndividual housing
-imen"ion"@
Or'er
no.
Si?e dia% 2 dia% 8 dia% 82 dia% 8E F# I D
30$1#9 > # >,= H2 >J 1> 2H 1> 31/=
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QgO
30$1%# > # 1,> 1 00
Application@
Note@
loc"ing forces, it must be briefly retensioned pneumatically 6turbo7 627% Subse1uent uncoupling of
On re*ue"t@
-imen"ion"@
Or'er
no.
Si?e dia% 2 dia% 8 dia% 82 dia% 8E F# I D
30$1%# > # >,= H2 >J 1> 2H 1> 31/=
No. $3%0AAC!
roun'
Fydraulic opening%
Pneumatic blow-out%
No. $3%0AACD
roun'
Pneumatic opening%
Pneumatic blow-out%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
303#&# >10 10 2> Q 0,0
30283$ >20 20 >> Q 2,K
3028%% >&0 J0 10> Q H,H
Application@
Zero-point clamping system in combination with clamping flanges HK0Z2 for set-up-time-optimi5ed
clamping with cutting and non-cutting processing in all areas, also in the food, pharmaceutical and
chemical industry%
Note@
pressure lines is possible at all times 6module is tensioned pressure-free7%
On re*ue"t@
-imen"ion"@
Or'er
no.
Si?e dia% 8 dia% 82 dia% 8E F# I D
303#&# >10 K= KK,> 22 2 1H,>0 31/=
30283$ >20 112 110,0 2 >0 2=,2> 31/J
3028%% >&0 1J= 1JH,0 J0 H2 2,>0 31/J
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
30#193 >10 = 2> Q 0,0
3028#1 >20 1K >> Q 2,H
302893 >&0 0 10> Q H,H
Application@
chemical industry%
Note@
loc"ing forces, it must be briefly retensioned pneumatically 6turbo7 627% Subse1uent uncoupling of
On re*ue"t@
-imen"ion"@
Or'er
no.
30#193 >10 K= KK,> 22 2 1H,>0 31/=
3028#1 >20 112 110,0 2 >0 2=,2> 31/J
302893 >&0 1J= 1JH,0 J0 H2 2,>0 31/J
Clamping ,lange2 Set
No. $3%098
Cl"#ing flnge, Set
consisting of two single-clamp buc"les% Eitrided and burnished%
Example" o, mac+ine4taAle mounting@
Application@
!lamping flanges are used to fasten surface-mounted clamping modules on the machine table%
On re*ue"t@
- Special clamping flanges for various *-slot tables
- !lamping flange and housing manufactured as a single piece
>10 - 3roove distance >0 mm
3roove distance H mm 3roove distance =0 mm
>20 - 3roove distance >0 mm
>&0 - 3roove distance >0 mm
Or'er
no.
Si?e Set contents
QStO
dia% 8 dia% 82 F dia% GI $ ,eight
QgO
&2$82# >10 2 11J KK,> K,K> 0J =,> H0
&2$833 >20 2 1HJ 110,0 1,00 1H 11,0 =00
&2$8&1 >&0 2 202 1JH,0 1H,00 1K2 1,0 1100
Y 1
+ori?ontal rapi'4clamping clin'er
No. $3%0!AC!
!ori?ontal rapi'4clamping clin'er
Fydraulic opening%
-e"ign@
#s standard, there is a manaul 6hand power7 or hydraulic run-out and run-in movements of
the suspension piston%
- !ylinder has one connection4 1& hydr% opening 617,
- !ylinder with hydraulic advance motion has three connections4 1& hydr% opening 617,
Dun out 1& hydr% suspension piston opening 6>7, run in 1& hydr% suspension piston opening 6J7%
Application@
processing in all areas, also in the food, pharmaceutical and chemical industry% (or installation
in clamping brac"ets, cubes and towers% *he hori5ontal rapid-clamping cylinder is used to
change fi&tures 1uic"ly and easily by means of the suspension piston with manual power,
hydraulic or handling device%
Note@
*he hori5ontal rapid-clamping cylinder has high holding, pull-in and loc"ing forces% *his is opened
pressure lines is possible at all times 6module is tensioned pressure-free7% *he ma&imum weight
per suspension piston must not e&ceed > "E at I20 and = "E at IJ0%
On re*ue"t@
-imen"ion"@
... exten'e' con'ition ... retracte' an' loc6e' con'ition
Or'er
no.
Q"EO
Folding force
Q"EO
#dvance motion,
hydr% suspension
piston
ma&% weight per
catching piston
Q"EO
,eight
QIgO
3030$# >20 20 >> - > 2,1
30$21% >20 20 >> Q > 2,1
30310% >&0 J0 10> - = >,2
30$2#8 >&0 J0 10> Q = >,2
Or'er
no.
Si?e dia% 8 dia% 8E dia% 81 dia% 82 F F# dia% GI dia% GI1 $ $1 * *1
3030$# >20 112 2 K= J0 100 10 == H0 $H $H >H,> 00
30$21% >20 112 2 K= J0 100 10 == H0 $H $H >H,> 00
30310% >&0 1J= J0 102 J= 1JJ 1> 11= KH $= $= K,0 120
30$2#8 >&0 1J= J0 102 J= 1JJ 1> 11= KH $= $= K,0 120
+Or19ONTal r
ap1'4Cl amp1Ng
Cl1N'Er
0 h i s i s h o$ to m a :e ve r ti c a l p a l l eti 8ati o n
? u ic : a nd un co mplic ate d<
7 %o s e a rc h i n g fo r th e h o l e s
7 % o hyd rau l i c o r p n e u m ati c p re +te n s i o n i n g
7 % o d amag e from 8e ro+po i nt h o l e an d n i pp l el
7 %o ri s : of i nF u r y
7 3 e d u ce d s et+u p ti m e s a n d thu s co st savi n g s
2l e9 i b l y u s a b l e i n cl a m p i ng to$e rs, cl a m p i ng
brac :ets, au tomate d h an d l i n g d evi ces
o r i n g e n e ral m ac h i n e bu i l d i ng.
X >hether by hand, $ith crane, handling device or robot< -ori8ontal
rapi d+clamping cylinders of fer ma 9imum protection and comfor t.
X 'f te r t h e p a l l et h a s b e e n mo unte d, it c a n e a s i l y b e pu
s h e d
i n a n d o u t. 0 h is p ro c e s s c a n b e a u to m ate d, i f d e s i re d.
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS >K
Compact clin'er
+$ay c l a m p i n g p a l l et m o u nte d o n ro u n d t a b l e fo r fa s t f i 9 t u re c h a n g e ove r
( n i n F e ct i o n m o u l d i n g, t h e to o l s a re s u c c e s s f u l l y c h a n g e d i n a $ay t h at o pt i m i 8e s s et+u p t i m e t h ro u g h t h e u s e of t h e ' .
2 *e ro + 5o i nt S y s te m.
> i t h f r i e n d l y re c o m m e n d at i o n of 3 o b e r t 7 o s c h K m b -
, >a i b l i n g e n
>= Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
Compact clin'er
No. $3%0>AC!
Compact clin'er
Fydraulic opening%
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
303#03 >10 1, 2> 2,>
Application@
(or retrofitting to modular profiles, columns, tombstones and cubes% !an be used with thin
wall sections%
Note@
*here are > standard connection options% J connections are installed laterally on the outside
surface at a 00R angle% !onnection is also possible in the base of the compact cylinder%
On re*ue"t@
-imen"ion"@
Or'er
no.
Si?e dia% 8 dia% 8E dia% 81 F F# I dia% GI $ D *
303#03 >10 H= 22 J= 00 10 =1 J&>H $H 31/= =0
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS >0
T+e 9ero4point4S"tem ...
> i t h f r i e n d l y re c o m m e n d at i o n of 7 Yu m l A % A+ 2e r t i g u n g s+ K m b - Z A o. ,K , >e i d e n
H0 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
... in u"e
> i t h f r i e n d l y re c o m m e n d at i o n of 7 Yu m l A % A+ 2e r t i g u n g s+ K m b - Z A o. ,K , >e i d e n
0 h e h i g h p re c i s i o n of t h e ' . 2 *e ro + 5o i nt S ys te m
p e r m i ts u s e i n g r i n d i n g
G s e i n t h e fo o d i n d u s t r y
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS H1
auTOmaT1ON SOluT1ONS
,rOm am,
0 h e e n o r m o u s c a p a b i l i t y a n d f l e9 i b i l i t y of u s e of m o d e r n p ro ce
s s i n g m ac h i n e s i s u n d i s p u te d. 0o b e a b l e to u s e th e s e c a p a b i l i
ti e s i n re a l i t y re ? u i re s m o re th a n F u st fa st m ac h i n e s. ' n au to m ati
o n s o l u ti o n co n s i sts to d ay of a nu m b e r of m u l ti p l y l i n :e d, ve rs ati l
e p ro d u cts a n d te c h n o l o g i e s.
0 h ro u g h th e p o s s i b i l i t y of a f u l l y au to m ati c a n d p ro ce s s+s u re m
ac h i n e co nf i g u rati o n, o u r au to m ati o n s o l u ti o n s m e et th e re ? u i re
m e nts fo r s e a m l e s s i nte g rati o n i nto th e au to m ati o n syste m. % u m e
ro u s s e n s i n g o pti o n s, o pti o n a l m e d i a d u cts a n d b l o$+o u t a n d b l
o$+of f of th e m o d u l e s s p e a: for th e m selves;
1a lOC 6 1N g C ONT rO l
18 lOC 6 1N g C ONT rO l
Per suade you r sel f o f the au tomation po ten tia l o f the
#mf 5ero -poi n t cla m pi n g mod u l esZ
[1# i S tFe moduGe
Go!Ied;
0 h ro u g h th e d i re ct m o n i to ri n g
of th e p i sto n p o s i ti o n Co p e n e
dD by m e a n s of p n e u m ati c b ac
: p re s s u re, th e p o s i ti o n c a n b
e s e n s e d by m e a n s of a d i f fe
re nti a l p re s sure s$ i tc h.
[1b i S tFe moduGe Go!Ied;
> i th a n o p e n m o d u l e, th e
i nte g rate d sto p va l ve c re ate s
a p n e u m ati c o r hyd rau l i c stati
c p re s s u re, $ h i c h i s s e n s e
d vi a a d i f fe re nti a l p re s s u
re s$ i tc h.
3
&
1A
2
Go!Iin3 !ontroG
SuPPor t
!ontroG
bGo, out
!entr #G Go!I
2 1N T E r N a l 8lO34 O
u T
3 m E ' 1 a ' u C T
S
& CE N T r a l lOC
6
# 8lO34 O , ,:S u pp O r T C ONT
rO l
$ N1pplE S E N S 1N g
% E lE C T r 1Ca l S E N S 1N
g
[ 2 dir t #nd !FiPS in tFe
!G #mPin3 moduGe; 7 l
o$ i n g o u t $ i th co m p re s s e
d a i r cl e a n s th e i n s i d e f ro
m a l l
d i r t a n d c h i p s a n d c a n b e u
s e d s im ul ta n e ou s l y fo r $o
r:p i e ce s u p p o r t co ntro
l by m e a n s of a d i f ferentia l p
re s s u re sen s o r.
[ #re medi # du!t S to
#
fiL ture ne!eS S#ry;
4 i l , co m p re s s e d a i r, $ate
r, etc. c a n b e r u n th ro u g h o u
r co u p l i n g s $ i th o u t l e a :s.
[ J dir t #nd !FiPS
un,eG!ome in tFe
moduGe;
0 h e l ag g i n g ce ntra l l o c : p reve
nts p e n etrati o n of d i r t a n d c h i p
s $ h e n th e cl a m p i n g n i p p l e i
s b e i n g r u n o u t. 0 h e ce ntra l l o c
: re p l ace s th e p revi o u s l y re ? u i
re d p rote cti o n n i p p l e.
[ > !Fi PS #nd dir t; i S #
,orIPie!e Gyin3 ,itFout
3#P or not;
0 h e b l o$+o u t f u n cti o n $ i th
co m p re s s e d a i r cl e a n s th e
s u p p o r t s u r face s a n d c a n b e u
s e d s im ul ta n e ou s l y fo r $o r:p i e
ce s u p p o r t co ntro l by m e a n
s of a d i f ferentia l p re s s u re sen s
o r.
[H i S tFe !G #mPin3 niPPGe
PreS ent on tFe fiL ture;
0 h e retracti n g n i p p l e actu ate
s a sto p va l ve, $ h i c h e l i m i n ate
s th e p n e u m ati c o r hyd rau l i
c stati c p re s s u re. 0 h i s co n d i ti o
n i s s e n s e d vi a a d i f fe re nti a l p
re s s u re s$ i tc h.
[K i S tFe moduGe oPen or
!GoS ed;
0 h e i nte g rate d i n d u cti ve s e n
s o r c a n s e n s e th e p i sto n p o
s i ti o n Co p e n /cl o s e dD of th e cl
a m p i n g mo du l e.
%
# #
$
18
eGe!tri!#G S en S in3
niPPGe S en S in3
Go!Iin3 !ontroG
bGo,- off
SuPPor t !ontroG
Zero-Point-SyStemS H2
automation "olution" ,rom am,
No. $103!A42040#
1n"tallation clamping mo'ule ,or
automation "olution"
Fydraulic opening%
Pneumatic blow-out%
,ith loc"ing control 6pneumatic7 and support control
6pneuma- tic7%
No. $100!42040$
1n"tallation clamping mo'ule ,or
automation "olution"
Fydraulic opening%
,ith loc"ing control 6hydraulic or pneumatic7, support control
6pneumatic7 and nipple sensing%
Or'er
no.
Q"EO
Folding force
Q"EO
2low out ,eight
QIgO
&28&09 >20 20 >> Q 1,J
-e"ign@
!entrical blow-out, support control and loc"ing control%
Application@
Zero-point clamping system for automation solutions for set-up-time-optimi5ed clamping with
cutting and non-cutting processing in all areas, also in the food, pharmaceutical and chemical
industry%
Note@
Goc"ing control4 Static pressure with opened clamping module, flow-through only with
loc"ed clamping module%
Support control via the blow-out function4 Static pressure with supported change pallet%
*he installation clamping module is opened hydraulically 617 and mechanically loc"ed through spring
force% Subse1uent uncoupling of the pressure lines is possible at all times 6module is tensioned
pressure-free7%
*he clamping module has four connections4
1& hydr% opening 617 / 1& pneum% blow-out and support control 67 /
1& pneum% loc"ing control input 6J7 /
1& pneum% loc"ing control output 6>7%
On re*ue"t@
- #dditional automation options
-imen"ion"@
Or'er
no.
Si?e dia% 8 dia% 8E dia% 81 F F# $ dia% GI *
&28&09 >20 112 2 K= JJ 10 $H == J
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
&2%1$1 >20 20 >> 2,=
-e"ign@
Support surfaces as island design with integrated blow-out, loc"ing control and nipple sensing%
Application@
industry%
Note@
Goc"ing control4 Static pressure with opened clamping module, flow-through only with
loc"ed clamping module and presence of clamping nipple%
Support control4 Static pressure with supported change pallet%
*his is opened hydraulically 617 and mechanically loc"ed through spring force% Subse1uent
uncoupling of the pressure lines is possible at all times 6module is tensioned pressure-
free7% *he clamping module has four connections4
1& hydr% opening 617 / 1& pneum% support control 67 /
1& hydr% or pneum% loc"ing control and nipple sensing input 6J7 /
1& hydr% or pneum% loc"ing control and nipple sensing output 6>7%
On re*ue"t@
-imen"ion"@
Or'er
no.
&2%1$1 >20 112 2 K= >K 10 == $H JK
automation "olution" ,rom am,
'u to m at i o n s o l u t i o n Co rd e r n o. 2)161D $ i t h l o c : a n d s u p p o r t c o nt ro l a s $e l l a s n i p p l e s e n s i n g i n u s e i n a f u l l y au to m
ate d p ro d u ct i o n
p ro c e s s $ i t h ro b ot l o a d
i n g.
W0u r b i n eR h i g h+ e n d c l a m p i n g m o d u l e Co rd e r n o. 20 919D i n u s e i n a f u l l y au to m ate d p ro d u ct i o n p ro c e s s $ i t h ro b ot l o a
d i n g.
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS H>
ETurAineF +ig+4en' clamping mo'ul
No. $102!
ETurAineF +ig+4en' clamping mo'ule ,or
,ull automation
Fydraulic opening%
/pening operating pressure4 2>->0 bar
Detensioning operating pressure4 20
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
&20919 >23 2 2 J,=
Application@
(or fully automatic clamping solutions for use as machine table support in processing centres
with automatic pallet changing system or robot loading and for installation in pallets, machine
tables, clamping brac"ets and cubes% $any possible versatile uses in automation%
Note@
Fardened support surfaces as island design with integrated support control% #dditional blowing off of
the support surfaces by centrically running-out turbine spindles and blowing out of the sphere space
#dditional hydraulic H mm lift-out of the pallet to be changed for easier pallet removal%
Sensing options4
- Support control 6pneumatic7
- Goc"ing control 6hydraulic7
*urbine has si& connections4
1& hydr% opening 617 / 1& hydr% retensioning 627 / 1& pneum% support control 67 / 1& blow-off, blow-
out and pneum% turbine blow-off 6J7 / 1& hydr% loc"ing control 6>7 / 1& run out short stro"e piston 6H7%
On re*ue"t@
-imen"ion"@
Or'er
no.
&20919 >23 120 2 00 K0 0 11> J0
ETur81NEF +1g+4EN'
Clamp1Ng mO'ulE ,Or
,ull auTOmaT1ON
0 hi s high+e nd cl amping mo dul e i s us e d
for opti mi s e d tool cl ampi ng ti mes i n ful l y au
tomati c pro ces s ing ce ntres $i th pall et changing
syste ms or rob ot l oading.
7 0urbi ne bl o$+of f of the hard e ne d supp or t and
hous ing sur face
7 5neumatic supp or t control
7 - ydraul ic unlo c:i ng control
7 - ydraul i c l i f ti ng of the pal l et C6 mmD af te r op e ni ng
of the cl ampi ng mo dul e
7 . ate ri al< stainl es s ste el
7 - ard e ne d supp or t sur face on the conne cti on
f it ti ng $ith d ef i ne d, measurabl e height
,
[[\
\Y
]
]
' N .rfi.il,..)
-----]Y^_^Y ^
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS HK
No. $101D
1n"tallation clamping mo'ule 3it+
sensor "onitor, "ounting flnge
Pneumatic opening%
bar
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
&2&#80 >10 = 2> 2,J
&2&192 >20 1K >> H,0
&2&#$& >&0 0 10> 11,0
Application@
industry%
Note@
*he installation clamping module with sensor monitor contains 2 inductive sensors 6connection type4
S= plug, cable length4 1>0 mm7 for condition control 6open / loc"ed7% *his is pneumatically opened
617 and mechanically loc"ed through spring force% *o achieve the specified pull-in and loc"ing forces,
it must be briefly retensioned pneumatically 6turbo7 627% Subse1uent uncoupling of the pressure lines
is possible at all times 6module is tensioned pressure-free7%
Tse of the pneumatic pressure intensifier HK0Z9G-00> is recommended%
!lamping module has two connections4 1& pneum% opening 617 /
1& pneum% retensioning 6turbo7 627%
On re*ue"t@
-imen"ion"@
Or'er
no.
Si?e X8# dia% 8 dia% 8E F F# I dia% GI dia% $ XE FK D
&2&#80 >10 10J K= 22 K JJ 12 00 H,H = 31/=
&2&192 >20 1J 112 2 = J= 2H 12K 0,0 = 31/=
&2&#$& >&0 1== 1J= J0 JK H2 2 1H= 11,0 10 31/J
0 h e m o d u l e i nte r i o r i s c o m p l ete l y s e a l e d. '
s a re s u l t,
t h e syste m i s o pti m a l l y p rote cte d ag a i n st l i ? u i d s a n
d d i r t.
A u s to m e r s o l u t i o n fo r a n i n c re a s e d c l a m p i n g of t h e $o r : p i e c e
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS H0
+'raulic clamping "tation +'raulic clamping "tation
)0 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
Zero-Point-SyStemS K0 #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
No. $3%0S24001
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
3032$3 >20 2 & 20 2 & >> 1H,>
3032%1 >&0 2 & J0 2 & 10> 2,0
Note@
/n re1uest, we can incorporate mounting holes to your re1uirements in the base plate%
-imen"ion"@
Or'er
no.
Si?e # 2 F# I G G1 dia% E D S S$
3032$3 >20 10H 20H 10 21 1K 2H0 20 31/J JH =0
3032%1 >&0 2JH JH 1> 0 21 00 2> 31/J H1 110
No. $3%0S24002
mm%
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
&2$%2$ >10 2 & 10 2 & 2> K,>
303289 >20 2 & 20 2 & >> 21,0
30329% >&0 2 & J0 2 & 10> >0,>
Note@
On re*ue"t@
-imen"ion"@
Or'er
no.
&2$%2$ >10 1JH 2J0 K 1J,> > 100 20 31/J 100
303289 >20 10H 0H 10 10,0 J> 1=0 20 31/J JH 200
30329% >&0 20H >JH 1> 2H,0 >K 2>0 2> 31/J H1 20
No. $3%0S&4001
mm%
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
&2$%&2 >10 J & 10 J & 2> 12,>
303321 >20 J & 20 J & >> JJ,0
303339 >&0 J & J0 J & 10> 110,0
Note@
-imen"ion"@
Or'er
no.
&2$%&2 >10 2J0 2J0 K 1J,> 1H 100 20 31/J 100
303321 >20 0H 0H 10 10,0 > 1=0 20 31/J JH 200
303339 >&0 >JH >JH 1> 2H,0 21K 2>0 2> 31/J H1 20
No. $3%0S$4001
mm%
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
&2$%3& >10 H & 10 H & 2> 1K,>
&2&119 >20 H & 20 H & >> K>,0
&2$%#9 >&0 H & J0 H & 10> 1K>,0
Note@
On re*ue"t@
-imen"ion"@
Or'er
no.
&2$%3& >10 2J0 J0 K 1J,> =J 100 20 31/J 100
&2&119 >20 0H >0H 10 20,0 >0 200 20 31/J JH 200
&2$%#9 >&0 >JH =JH 1> 2J,0 0H 20 20 31/J H1 20
,ixture plate ,ixture plate
No. $3%0B2
.ixture plate
Figh-strength aluminium, suitable for double clamping station
No. $3%0B&
.ixture plate
Figh-strength aluminium, suitable for 1uadruple clamping
station
Note@
/n re1uest, we can incorporate mounting holes according to your specifications in the change pallet%
On re*ue"t@
Note@
On re*ue"t@
Or'er
no.
QIgO
&2$%00 >10 1JH 2J0 - - 0 100 2,>
&2#0&1 >20 10H 0H 120 $12 J0 200 H,0
&2$%83 >&0 20H >JH 120 $12 J> 20 10,0
Or'er
no.
QIgO
&2$%$% >10 2J0 2J0 - - 0 100 J,>
&2#033 >20 0H 0H 200 $12 J0 200 1H,0
&2$809 >&0 >JH >JH 20 $12 J> 20 >,0
Zero-Point-SyStemS K #E8DC#S $#.CD (CGG2#!F # $$$.amf.de )! Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
No. $3%0B$
.ixture plate
Figh-strength aluminium, suitable for se&tuple clamping station
Note@
On re*ue"t@
Or'er
no.
QIgO
&2$%%# >10 2J0 =H 120 $10 0 100 K,>
&2$%91 >20 0H >0H 200 $12 J0 200 2>,0
&2$81% >&0 >JH =HH 20 $12 J> 20 >H,0
Clamping nipple ,or clamping mo'ule" 602 arrangement o, clamping nipple
No. $2039N402
Clamping nipple ,or clamping mo'ule"
>02
Fardened, for pneumatic clamping module no% H20G%
No. $3%09N4#
>#
si5e
I>%
Or'er
no.
Si?e dia% 8E dia% 81 F F1 $ * ,eight
QgO
&2%302 >02 10,0 K,1J 1K,> 1> $> 2,> J
&2%328 >02 10,0 K,1J 1K,> 1> $> 2,> J
&2%3&& >02 0,0> K,1J 1K,> 1> $> 2,> J
-e"ign@
/rder no% J2K024 Zero point nipple
/rder no% J2K2=4 Slit nipple
/rder no% J2KJJ4 Tndersi5ed nipple
No. $3%09N410
>10
si5e
I10%
No. $3%09N420
>20
si5e
I20%
-e"ign@
/rder no% 0H0>4 Slit nipple
/rder no% 0H0>04 Tndersi5ed nipple
/rder no% 0H0KH4 Protection nipple
Or'er
no.
QgO
303$10 >10 22,0 1> = 10 1H - 0
303$3$ >10 22,0 1> = 10 1H - 0
30&#19 >10 21,= 1> = 10 1H - 0
30&#3# >10 21,= - - - - $ = - 0
-e"ign@
/rder no% 0HH4 Slit nipple
/rder no% 0J>>4 Protection nipple
Or'er
no.
QgO
3031&9 >20 2,0 2> 12 2= 2 - > 110
3031#$ >20 2,0 2> 12 2= 2 - > 110
3031$& >20 1,= 2> 12 2= 2 - > 110
3031%2 >20 1,= - - - - $ = - 110
-e"ign@
Or'er
no.
QgO
30$019 > # 1>,0 10 H 12,K 10,2 - 2,> 1>
30$03# > # 1>,0 10 H 12,K 10,2 - 2,> 1>
30$0#0 > # 1J,= 10 H 12,K 10,2 - 2,> 1>
30$0%$ > # 1J,= - - - - $ H - 12
Clamping nipple ,or clamping mo'ule" 602 arrangement o, clamping nipple
/rder no% 01J04 Zero point nipple
/rder no% 01>H4 Slit nipple
/rder no% 01HJ4 Tndersi5ed nipple
/rder no% 01K24 Protection nipple
No. $3%09N4&0
>&0
Fardened, for hydraulic and pneumatic clamping modules si5e
IJ0%
-e"ign@
/rder no% 01=04 Zero point nipple
/rder no% 010=4 Slit nipple
/rder no% 020H4 Tndersi5ed nipple
/rder no% 021J4 Protection nipple SubMect to technical alterations%
Or'er
no.
QgO
303180 >&0 J0,0 2> 1H J 20 - > 1=0
303198 >&0 J0,0 2> 1H J 20 - > 1=0
30320$ >&0 0,= 2> 1H J 20 - > 1=0
30321& >&0 0,= - - - - $ = - 1=0
arr aNgEmENT O, Cl
aSS1C Cl amp1Ng N1pplE
0 h i s a r ra n gem ent of t h e c la m p i n g m od u le s a l $ays o
pt i m a l ly po s i t i o n s t h e p a l let to be c h a n ge d. 't t h e s
a m e t i m e, t h e 8ero +po i nt n i p p le a l $ays rep re sents t h
e referen c e
po i nt. 0 h e s l i t n i p p le ser ve s to c o m pen s ate fo r
t h e f re e a 9 i s . 0 h e u n ders i 8e n i p p le h a s o n ly
a c l a m p ing a n d hol d ing f u nct i o n.
3
3
2
1
1
8e ro +p oint n ip p l e
2
s l i t n i p p l e
3 u n ders i 8e n i p p le
arr aNgEmENT O, OpT1ONal
Cl amp1Ng N1pplE
0 h e e9c l u s i ve u se of s l i t n i p p le s c o m pen s ate s fo r s t ro n ger
tem perat u re i nf l uen c e s .
0 h e referen c e po i nt a l $ays rem a i n s i n t h e c ent re of
t h e p a l let. 4 f c o u rse, tem peratu re i nf l uen c e s f ro m
2
m a c h i n e p roc e s s i n g c a n gen era l ly be i g n o re d
s i n c e t h e h e at gen erate d i s c o n d ucte d
a$ay by t h e c h i p s a n d c o o l a nt.
2
2
2
2
s l i t n i p p l e
Engagement nipple "cre3 Clamping ,emale nipple an' ,loating nipple
No. $3%09NS4001
Suitable for clamping nipple, article no% HK0ZE%
No. $3%09NS4002
!ori?ontal engagement nipple "cre3
Suitable for clamping nipple, article no% HK0ZE%
On re*ue"t@
-imen"ion" ,or mac+ining nipple mounting".
On re*ue"t@
Fori5ontal engagement nipple screw in various lengths and materials 6e%g% high-grade stainless steel7%
.igure@
Shown with clamping nipple and engagement nipple screw%
Or'er
no.
Si?e $ G G1 ,eight
QgO
30$092 > # $ H 2> ,J 1=
303#%8 >10 $ = K H 0
303222 >20 $12 >J 0,0 K0
303230 >&0 $1H H0 10,0 10
Or'er
no.
Si?e $ G G1 ,eight
QgO
3032&8 >20 $12 >H 10,> 100
3032## >&0 $1H K 1,0 200
Si?e X81 X$ S1 S2
>02 K,1K $ > ,H 1J
># 10,00 $ H 2,> 12
>10 1>,00 $ = ,> 1H
>20 2>,00 $12 >,> 2
>&0 2>,00 $1H >,> 0
No. $3%09NM
Clamping ,emale nipple
Strength class 10%
Suitable for clamping nipple Eo% HK0ZE
No. $3%09NSN
.loating nipple
Fardened, for hydraulic and pneumatic clamping modules%
No. $3%09NSSN
Suitable for floating nipple, article no. 6!)0*%S%.
Application@
!lamping female nipple for fastening the clamping nipple%
Note@
2y gluing the clamping female nipple in the clamping nipple with medium adhesive it is protected
against twisting when loosening the soc"et head screw%
1 U !lamping female nipple
2 U !lamping nipple
U Soc"et head screw
Or'er
no.
Si?e dia% 8E dia% 82 F1 ,eight
QgO
3&00#9 >10 21,= 12,0 1H 2>
30#912 >20 1,= 1>,> 2 =0
&2$882 >&0 0,= 20,0 20 1H0
Note@
*he floating nipple is supported by bearings so that it is a&ially mobile and is used when large
distance and angle tolerances between the nipple holes have to be compensated%
*he nipple has only a holding function and does not ta"e on any lateral load%
Or'er
no.
Si?e dia% 82 $ G G1 G2 G ,eight
QgO
3&003& >10 11,0 $= > H 1H,1 12,0 2J
30#938 >20 1,> $10 >0 0 2,1 1K,0 >>
&2$908 >&0 1K,0 $12 >0 10 20,1 10,0 100
Or'er
no.
Si?e $ S, F ,eight
QgO
&299$9 > # $H 10 H
&2998# >10 $= 1J = =
&30009 >20 $12 21 1J 2H
&3002# >&0 $1H 2= 1K >0
Clamping nipple E+ea( 'utF protecti(e "+iel'
No. $2019N
E!ea( 'utF
Fardened, for hydraulic clamping
modules article-nos% H201F-20%
-e"ign@
/rder no% J20K04 Zero point nipple
/rder no% J200H4 Slit nipple
/rder no% J2J0104 Tndersi5ed nipple
/rder no% 01K24 Protection nipple
J20K0, J200H, J2J010 01K2
No. $2019S
Engagement nipple "cre3 E!ea( 'utF
Suitable for clamping nipple article-nos% H201ZE%
Or'er
no.
Si?e $ G G1 ,eight
QgO
&2&03$ >20 $1H K0 0 120
On re*ue"t@
Or'er
no.
QgO
&239%0 >20 2,0 2> 1H 2= 2 - > =0
&2399$ >20 2,0 2> 1H 2= 2 - > =0
&2&010 >20 1,= 2> 1H 2= 2 - > =0
3031%2 >20 1,= - - - - $ = - 110
Zero-Point-SyStemS K0 #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de )9 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
No. $3%09A
Brotecti(e "+iel'
made of tempering steel, suitable for article-nos% HK0 #, C, S%
No. $3%09NSA
,or protecti(e "+iel'
Suitable for article-nos% HK0 #, C, S%
Application@
*he protective shield is used when through-holes must be set in the area of the module cover% #s
a result, the module cover is protected from damage%
Or'er
no.
Si?e $ G G1 ,eight
QgO
&22&02 >10 $= JJ H
&22&28 >20 $12 HJ 0 =0
&22&&& >&0 $1H =J 10 1J>
Or'er
no.
Si?e dia% 8 dia% 81 F# * ,eight
QgO
&223&# >10 >0 1> K 100
&223$0 >20 KH 2> 10 > J0
&2238$ >&0 112 2> 1> > 110
Clamping nipple ETurAineF Suppor t control2
pneumatic
No. $1029N
Clamping nipple ,or ETurAineF +ig+4en'
clamping mo'ule
Fardened, for hydraulic high-end clamping
module article no% H102F%
No. $3%099
Bo"itioning nipple
Fardened%
No. $3%09MS!
Mounting 6e ,or +ori?ontal
rapi'4clamping clin'er
Suitable for article-nos% HK0F#DF%
Or'er
no.
Si?e dia% 8E dia% 81 dia% 82 dia% 8 dia% GI F F2 F1 * ,eight
QgO
&2$#02 >23 2,0 2> H= H,J >0 = 2 10 > K0
&2$#28 >23 2,0 2> H= H,J >0 = 2 10 > K0
&2$#&& >23 1,= 2> H= H,J >0 = 2 10 > K0
-e"ign@
/rder no%% J2H>024 Zero point nipple
/rder no% J2H>2=4 Slit nipple
/rder no% J2H>JJ4 Tndersi5ed nipple
Or'er
no.
for clamping modules dia% 81 dia% 8E F ,eight
QgO
30$2&1 I > = 1> J= H0
30$1$% I10 12 22 J= =>
30$183 I20 / 31000 1H 2 HJ 22>
30$209 IJ0 20 J0 =2 J>>
30$22# 32000 20 JK =2 >>0
Application@
*he positioning nipple ma"es all of the surface-mounted modules easier to align% .t can be
clamped directly in the machine spindle, thus achieving the desired gauges when the machine is
traversed%
Or'er
no.
Si5e ,eight
QgO
&2&##$ I20 >20
&2$8$$ IJ0 0J0
Application@
*he mounting "ey is needed for installation of the threaded sleeve of the hori5ontal rapid-
clamping cylinder%
No. $98&430
Support control2 pneumatic
ma&% operating pressure 10 bar%
-e"ign@
Fousing from hardened and burnished steel% Pistons are tempered, nitrided and ground% !ompression spring from stainless steel%
Application@
*he support control is used in fi&tures where a signal indicating a correctly supported wor"piece is
re1uired to enable machining% Gightweight wor"pieces should be clamped before being pressurised
with compressed air%
.eature"@
*he support control wor"s li"e a pneumatic bac"-pressure no55le% *he position is e&tended from its
initial position by a pressure spring% /nce applied, the air Met flows through the hollow piston and the
radial discharge hole on the support control housing to outside% *he discharge hole is sealed as soon
as a wor"piece is mounted and the piston is pushed downwards by min% 1 mm% *he air flow bac"s
up, the internal air pressure rises% *he pressure value must be transferred to the control by an
appropriate pressure signal converter% *he system is relatively insensitive to fine chips%
Note@
*he pressure signal converter is not included in the supply scope%
Cffective piston surface with closed no55le U 0%0> cm`
Piston force U piston surface & air pressure V spring force
Stro"e
1n"tallation 'ra3ing
Pressure signal
connection #ir connection
Or'er
no.
#rticle no% Stro"e ma&%
QmmO
Spring force min%
QEO
Spring force ma&%
QEO
,eight
QgO
32#21% H0=J-0 > 1,0 2,H H
Switching stro"e min% 1 mm
me'ia 'uct" me'ia 'uct"
No. $3%09MM)
Coupling mec+ani"m a'apter
Suitable for installation clamping module nos% HK0(#DF / (#DG%
No. $3%09MM
Scre34in coupling mec+ani"m
ma&% operating pressure J00 bar%
Application@
!ouplings are used for loss-free transfer of li1uid and gaseous media and are adMusted to the
cover height of the installation clamping modules%
Note@
*he coupling mechanism and nipple must be guided appro&% 2- mm before contact with the a&ial
sealing surfaces% *he radial position tolerance 6V/- 0%2mm7 must not be e&ceeded% *he couplings
can only be coupled in a depressurised state%
*he separating force due to hydraulic pressure between the coupling nipple and mechanism is
given by the formula ( QEO U 1>%J & p QbarO and must be ta"en into account%
Application@
!ouplings are used for loss-free transfer of li1uid and gaseous media and are adMusted to the cover height of the installation clamping modules%
Note@
sealing surfaces% *he radial position tolerance 6V/- 0%2 mm7 must not be e&ceeded% *he couplings
can only be coupled in a depressurised state% *he separating force due to hydraulic pressure
between the coupling nipple and mechanism is given by the formula ( QEO U 1>%J & p QbarO and must
be ta"en into account%
Or'er
no.
Si?e Eominal bore
QE,O
# #1 #2 2 F# I dia% E dia% P D * T ,eight
QIgO
&2&002 >20 > >H 1= H> > 1 H FK 0 31/= 12 J> 0,0
&2&18& >&0 > >H 1= H> J> 1 H FK 0 31/= 12 J> 1,0
Or'er
no.
Si?e Eominal bore
QE,O
# dia% 2 ! 3 I dia% P S, ,eight
QgO
&2&2$% >10 > $0&1,> 2J 10 20,0 K 2> 22 KJ
&2&200 >20 > $0&1,> 2J 10 20,0 10 2> 22 H>
&2&22$ >&0 > $0&1,> 2J 2J 1,> 1> 2> 22 0H
No. $3%09MN)
Coupling nipple a'apter
Suitable for coupling mechanism no% HK0Z$$3 / Z$$
No. $3%09MN
Scre34in coupling nipple
ma&% operating pressure J00 bar%
Application@
*he coupling nipple adapter is the counterpart to the coupling mechanicals and is used in the change
pallet, in which the clamping nipples are also located% !ouplings are used for loss-free transfer of
li1uid and gaseous media and are adMusted to the height of the installation clamping modules%
Note@
*he mounting housings of the two parts must be guided appro&% 2- mm before contact with the
a&ial sealing surfaces% *his function is ta"en over by the coupling nipple adapter through the
centring function% *he medium can be passed on at the top over the pipe connection or over the /-
ring connection% *he radial position tolerance 6V/- 0%2 mm7 must not be e&ceeded% *he couplings
Application@
!ouplings are used for the lea"age-free connection of hydraulic oil supplies%
Note@
sealing surfaces% *he radial position tolerance 6V/- 0%2 mm7 must not be e&ceeded% *he couplings
Or'er
no.
Si?e Eominal bore
QE,O
dia% # 2 ! 8 3 I dia% P * T ,eight
QgO
&2&2&2 >20:>&0 > > > H0 20 JK,> =,> >,> 20 J0 20
Or'er
no.
Eominal bore
QE,O
# dia% 2 3 dia% F I G ,eight
QgO
&300#8 > $2J&1,> 20 2K 1,> 1J J,> >H
air4+'raulic pump pneumatic pre""ure Aoo"ter
No. $3%09-400&
Air4!'raulic Bump
No. $3%09-
Pressure intensifier
-e"ign@
!ompact, air-pressure-operated hydraulic intensification pump for single-acting circuits% *he pump is
fitted with an integrated safety valve that regulates the hydraulic output pressure% *he safety valve is
set in the factory to the ma&% operating pressure of H0 bar%
*he e&tension element in the oil tan" allows the pump to be adMusted hori5ontally and
vertically% #ir connection thread4 31/J
/il connection thread4 31/J
Application@
*he air-hydraulic pump is used for opening for hydraulic clamping modules or hydraulic
clamping stations%
Note@
*he use of purified, lubricated compressed air is recommended for operation of the
pump%
-e"ign@
!ompact, air-pressure-operated hydraulic pressure intensifier for single-acting circuits% !omplete with air-pressure regulator, air manometer, oil manometer and oil fill level
display%
Application@
*he pressure intensifier is used for opening for hydraulic clamping modules or hydraulic
clamping stations%
Or'er
no.
Pneum%
pressure min%
QbarO
Pneum%
pressure ma&%
QbarO
/il capacity usable
QcmWO
(low rate ma&%
QcmW/minO
,eight
QIgO
&2$#$9 J H 1000 K>0 >,0
Or'er
no.
Si?e /il capacity
QcmWO
(low rate
QcmW/minO
Dato ma&% no% of clamping cylinders ,eight
QIgO
3033#& 2 H> J1 1 4 =,1 H 6*yp 207, 1H 6*yp J07 0,>
No. $3%09/D400#
Bneumatic pre""ure Aoo"ter
No. $3%09/D400&
Bneumatic pre""ure Aoo"ter "et
-e"ign@
Pressure intensifier with possibility to adMust the pneumatic output pressure, incl%
manometer construction "it, sound absorbers and flange mounting%
Application@
(or strengthening the operating pressure with pneumatic clamping modules and compensation
for pressure fluctuations in the supply line%
Note@
0he pressure intensifier can be mounted in every installation position. 2or operation, filtered C0_mD,
unlubricated compressed air as per .S/ =>K-1 is re1uired% *he pressure intensifier is suitable for
ambient temperatures of V> : VH0 R!%
No. $3%09/D400$
Bneumatic pre""ure Aoo"ter caAinet
-e"ign@
Pressure intensifier group with possibility to adMust the pneumatic output pressure, incl%
manometer construction "it, sound absorbers, flange mounting, pressure control valve, manual
direction valve, coupling plug, connections and plastic tube%
Application@
Note@
0he pressure intensifier can be mounted in every installation position. 2or operation, filtered C0_mD,
unlubricated compressed air as per .S/ =>K-1 is re1uired% *he pressure intensifier sub-assembly
is suitable for ambient temperatures of V> : VH0 R!%
Or'er
no.
.nput pressure 6bar7
QbarO
/utput pressure 6bar7
QbarO
2 & F & * !onnection ,eight
QIgO
&2%10& 2,>-= J,>-10 200 & 00 & 1>> 31/J K,0
-e"ign@
!onnection-ready pressure-intensifier cabinet with possibility to adMust the pneumatic output
pressure%
Application@
Note@
*he connection-ready pressure intensifier cabinet is shipped with wall-mounting brac"et and can be
mounted in every installation position. 2or operation, filtered C0_mD, unlubricated compressed air as
per .S/ =>K-1 is re1uired% *he pressure cabinet is suitable for ambient temperatures of 0 : VJ0 R!%
Or'er
no.
QbarO
QbarO
!onnection ,eight
QIgO
&2%088 2,>-= J,>-10 31/J 1,>
Or'er
no.
QbarO
QbarO
!onnection ,eight
QIgO
&2139$ 2,>-= J,>-10 31/J 2,>
acce""orie" acce""orie"
No. $3%09C
Pi#e fittings, brss
for pipes e&ternal X = mm, internal X J
mm% $a&% operating pressure 100 bar%
Application@
(itttings for piping of surface-mounted clamping modules and
flange versions%
Note@
^ #rticle J200H4
Seamless hydraulic pipe, phosphate-coated and lubricated,
a =&2 mm, length 2%0 m, made of steel 6fully "illed cast steel7
in accordance with 8.E 201 ! normalised, bright-annealed
6E2I7
cold-drawn%
1G 2G 3G G
$G %G
No. $3%09S
!ig+ Bre""ure !o"e
-e"ign@
Steel fitting, galvani5ed and passivated% Fose of synthetic material with high tensile brassed steel- wire braid%
Application@
Figh pressure hose is used for hydraulic connection of surface-mounted clamping modules or clam-
ping stations to the pressure generator, such as the pressure intensifier or air-hydraulic pump%
!T-seal
order no%
H0=2
order no%
J2K=>H
order no%
J2K=K2
order no%
J20010
Or'er
no.
(ig% Eo% !onnection ,eight
QgO
32098$ 1 31/J =0
30#&09 1 31/= JJ
321000 2 31/J 1
30#&1% 2 31/= 2
32102$ 31/J 0>
30#&2# 31/= H0
3210&2 J - K
3210$% > - >H
&2%9$3 H 31/= 1H
&29019 H 31/J JJ
&2993$ K ^ JK>
& #G
Or'er
no.
*est pressure
QbarO
/perating pressure dynamic at V>0 R!
QbarO
dia% 8
QmmO
dia% 81
QmmO
dia% 82
QmmO
G
QmmO
,eight
QgO
&299#1 K>0 K> 0,= J,= = >00 00
&299%% K>0 K> 0,= J,= = =00 120
&29993 K>0 K> 0,= J,= = 12>0 1=0
&3001% K>0 K> 0,= J,= = 2000 2H>
&30033 K>0 K> 0,= J,= = 000 =0
acce""orie" acce""orie"
No. $3%09S>
5uic6 -i"connect Coupler
5inc-plated%
$a&% operating pressure 2> bar%
Application@
Since the clamping modules after blow-off of the opening pressure are mechanically loc"ed, the hose is then uncoupled by means of the 1uic" couplings% *he advantage
of this is that there are no interfering lines%
Note@
(lat-sealing 1uic" coupling with 31/J internal thread% (or 31/J e&ternal thread a threaded stud
is enclosed%
/rder no% J2K=K2 Sleeve /rder no% J2K=>H !onnector
No. $3%09C4011
Tube fittings
for high-pressure hose with outer diameter = mm and
internal diameter J mm, with olive ring%
Or'er
no.
S, ,eight
QgO
&29910 10 >>
Note@
Sealing in accordance with 8.E =>2 (orm 2 through edge seal and cutting ri
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS =K
Or'er
no.
Eominal bore
QE,O
%ominal flo$
Ql/minO
S,
QmmO
,eight
QgO
&2%8#$ H 12 22 100
&2%8%2 H 12 22 1K0
ng%
acce""orie"
No. $3%09S40$42000
!o"e "et2 +'raulic
-e"ign@
*he connection set includes4
1& hydraulic connecting tube, length 2 m
2& straight screw pipe connections
2& straight screwed soc"ets
1& *-screw connection
1& manometer 0-100 bar
1& straight female stud coupling
2& 1uic" fitting coupling sleeves
2& 1uic" fitting coupling plugs
2& !u sealing washers for 31/J
Application@
*his set is used for the hydraulic connection of e&tension clamping modules or clamping stations
for pressure generators such as pressure boosters or air-hydraulic pumps%
Note@
Fose pre-fitted, filled with hydraulic oil and vented incl% 1uic" fitting coupling 6plugs and sleeves
6HK0ZSI77% #dditionally included in the set are plugs, sleeves and 2& screwed connections%
== Zero-Point-SyStemS
Or'er
no.
Gength
QmO
,eight
QgO
&30082 2 K0
#E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS =0
acce""orie"
No. $3%09/T
Mani,ol'
Steel, burnished%
$a&% operating pressure J00 bar%
No. $3%09C402
Pus$%in fittings, #neu"ti&
$a&% operating pressure 12
bar% (or hose diameter = mm%
Application@
Screwed connections are used for the pneumatic connection of e&tension clamping modules or
clamping stations%
1G
2G
No. $3%09S>
'ui&( fitting &ou#ling, gl!nised,
pneumatic
Application@
Since the clamping modules are mechanically loc"ed after discharging the opening pressure, the
hose can then be disconnected by means of the 1uic" fitting couplings% *he advantage of this is
that there are no interfering lines%
Note@
8ouble-sided closing with e&ternal thread 31/=%
order no% J00HH Sleeve order no% J00J1 !onnector
Or'er
no.
Eominal bore
QE,O
# 2 ! D /il connections ,eight
QgO
&298%8 H - >0 0 31/J J J=0
&2989& H 200 >0 0 31/J H 202>
Or'er
no.
(ig% Eo% !onnection ,eight
QgO
&21&%9 1 31/= 1J
&21&#3 1 31/J 1H
&30108 2 31/= 10
&3012& 2 31/J 2K
Or'er
no.
Eominal bore
QE,O
%ominal flo$
Ql/minO
S,
QmmO
,eight
QgO
&300&1 J,2 >H 1J 2
&300$$ >,0 >H 1J 2K
acce""orie"
No. $3%09/D4%00
.ootre"t (al(e2 pneumatic
No. $3%09S40%
!o"e2 pneumatic
Polyurethane, outside calibrated%
$a&% operating pressure 10 bar%
Application@
(or controlling pneumatic clamping modules%
Note@
manual (ootrest valve
valve function4 /2 closed, monostable, latching
Or'er
no.
Fose dia%
QmmO
Gength
QmO
,eight
QgO
&301&0 = 100
Application@
Foses are used for the pneumatic connection of e&tension clamping modules or clamping stations%
Or'er
no.
#ir connection ,eight
QgO
&%%#%0 31/J H10
acce""orie"
No. $3%09.
Special grea"e ,or ?ero4point clamping
mo'ule"
Application@
Special grease for maintenance wor" on 5ero-point clamping modules%
No. $3%09/D
Manual 'irectional (al(e"
or'er no. 30#383
or'er no. 30#391
!ircuit4 hydraulic clamping module !ircuit4 hydraulic clamping module with blow-out
or'er no. 11&298 or'er no. 11&298
or'er no. 30#391
!ircuit4 pneumatic clamping module !ircuit4 pneumatic clamping module with turbo and blow-out
or'er no. 30#383
or'er no. 30#383
or'er no. 30#391
Or'er
no.
Suitable for ambient temperature 6R!7
QR!O
,eight
QgO
&2$&9& 0-=0 2>0
Or'er
no.
*ype #ir connection ,eight
QgO
30#383 J/ 31/J 2>0
30#391 2/2 31/J 100
Ou alrE a' +a(E a Cl amp1Ng
SSTEm;=
64G A'% S0( && 0',1 '"='%0'K1 42 4G3 71%12( 0S ...
> i t h o u r WK o n8 a l e sR a n d WG n i to o l R c l a m p i n g m o d u l e s , $e of fe r yo u f l e9 i b i l i t y i n ret rof i t t i n g a n d e9 p a n d i n g yo u r e9 i st i n g
8e ro +p o i nt c l a m p i n g te c h n o l o g y. ' s a re s u l t, a c o m p l ete re p l a c e m e nt of t h e sys te m yo u c u r re nt l y u s e i s n o l o n g e r a b s o l u te l y n
e c e s s a r y. 6o u :e e p yo u r i nve st m e nt a s l o$ a s p o s s i b l e a n d s t i l l t a :e a d va nt a g e of t h e b e n ef i ts of t h e ' . 2 *e ro + 5o i nt S ys te m.
EgON 9 a lE SF C l a m p1N g m O ' u lE H, 1 g. lE , T G
6o u r e9 i s t i n g S p e e d y 10 0 0/20 0 0 o r " o c : &o c : 10 0 0 m o d u l e s c a n b e e9c h a n g e d fo r o u r c o r re s p o n d i n g WK o n8 a l e sR m o d u l e s i f yo
u m e et t h e fo l l o$ i n g
re ? u i re m e nts<
7 G n l i :e S p e e d y 10 0 0/20 0 0 a n d " o c : &o c : 10 0 0, WK o n8 a l e sR re ? u i re s a hyd rau l i c u n c l a m p i n g p re s s u re of m i n. 50 b a r / m a 9 . 6 0 b a r.
7 > i t h c o u nte rs u n : i n s t a l l at i o n, re p l a c e m e nt i s o n l y p o s s i b l e i f t h e re i s e n o u g h s p a c e fo r t h e l a rg e r c ove rs of t h e WK o n8 a l e sR m o d
u l e s
Cc ove r d i a . 112 m m o r 10 m mD.
7 . o d u l e s $ i t h m e d i a d u cts c a n n ot b e e9c h a n g e d
7 G s e WK o n8 a l e sR m o d u l e s e9c l u s i ve l y $ i t h WK o n8 a l e sR m o d u l e s i n o n e c l a m p i n g.
> i t h t h e WK o n8 a l e sR m o d u l e s , t h e c o r re s p o n d i n g n i p p l e s of t h e sys te m s S p e e d y 10 0 0/20 0 0 a n d " o c : &o c : 10 0 0 c a n b e c l a m p e d.
WK o n8 a l e sR n i p p l e s c a n b e c l a m p e d $ i t h t h e c o r re s p o n d i n g S p e e d y 10 0 0/20 0 0 a n d " o c : &o c : 10 0 0 m o d u l e s .
Eu N1TOO lF C l a m p1N g m O ' u lE H, 1 g. r 1 g + T G
4 u r WG n i to o l R c l a m p i n g m o d u l e f i ts t h e n i p p l e of t h e G n i l o c : sys te m Cd i a . 0 m mD. 0 h e G n i to o l n i p p l e a l s o f i ts t h e G n i l o c : sys te m m o
d u l e C% S 1+1! 8D.
ruSTprOO, STa1NlE S
S STEE l
Sa ,E T SSTE
m
,Orm ,1T
- i g h+a l l oy, h a rd e n e d to o l s te e l + a n
d s o n o
c or ro s i on.
5ro c e s s re l i a b i l i t y + A l a m p i n g m o d u l
e a l $ays o p e n s . ' p i s to n b l o c :a d e i s t
h u s i m p o s s i b l e Co n l y K o n8 a l e s m o d u l
e sD.
0 h e b a l l s a re o pt i m a l l y e n c a p s u l
ate d o n ! s i d e s . ' s a re s u l t, t h e c l a
m p i n g n i p p l e a l $ays re m a i n s f i r m l y c l a
m p e d i n t h e m o d u l e.
NO 8a ll
CagE
S31Ng4,rE E T+rE E4pO1NT pr1NC1plE
0 h e b a l l s l i e f re e l y i n t h e b a l l c a n a l . 0
h i s f re e d o m of m ove m e nt e n a b l e s t h
e b a l l s to c ont i n uo us l y re +p o s i t i on t he
m s el ves .
S $ i n g+f re e r u n+i n a n d r u n+ o u t t h ro u g h t
h e o pt i m a l c o nto u r of t h e c l a m p i n g n i p
p l e Co n l y K on8 a l es m o d u l esD.
5o$e r t ra n s m i s s i o n by m e a n
s of t h e
t h re e +p o i nt p r i n c i p l e; 0 h i s o pt i m i s e
d fo rc e d i s t r i b u t i o n p reve nts s h e a r i n
g l o a d o n t h e b a l l s.
#ll depictions are model presentations of the functional principle%
1n"tallation clamping mo'ule Fgon?ale"I Su,ace4mounte' clamping mo'ule Fgon?ale"I
96 Zero-Point-SyStemS #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de Zero-Point-SyStemS 0H #E8DC#S $#.CD (CGG2#!F # $$ $ .amf.de
No. $3%0E)C!
1n"tallation clamping mo'ule F)on?ale"I2
roun'
Fydraulic opening%
No. $3%0E)5!
1n"tallation clamping mo'ule F)on?ale"I2
"*uare
Fydraulic opening%
Or'er
no.
Q"EO
Folding force
Q"EO
Speedy 8oc"Goc" ,eight
QIgO
30#201 1000 1> 2> Q - 2,
30$0&3 1000 1> 2> - Q 2,
30#219 2000 2> >> Q - ,>
Application@
Note@
Tse '3on5ales) modules e&clusively with '3on5ales) modules in one clamping% ,hen changing
systems, observe the following4 Tnli"e Speedy 1000/2000 and 8oc"Goc" 1000, '3on5ales)modules
re1uire an unclamping pressure of min% >0 bar / ma&% H0 bar% ,ith recessed installation, observe the
cover diameter 8 112 mm / 1J0 mm% *he installation clamping module is opened hydraulically 617
and mechanically loc"ed through spring force% Subse1uent uncoupling of the pressure lines is
possible at all times 6module is tensioned pressure-free7%
On re*ue"t@
-imen"ion"@
Or'er
no.
30#201 1000 112 2 =0 H 10 02 = & $> 2H
30$0&3 1000 112 2 =0 H 10 01 10 & $> 2H
30#219 2000 1J0 JK 110 H 10 122 = & $> 2H
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
30#22% 1000 1> 2> 2,
30#23# 2000 2> >> ,>
Application@
processing in all areas, also in the food, pharmaceutical and chemical industry% # s1uare
clamping module prevents the pallet from twisting% *he inde&ing function enables positioning
every 00R% Specially suitable for use in turning%
Note@
systems, observe the following4 Tnli"e Speedy 1000/2000 and 8oc"Goc" 1000,
'3on5ales)modules re1uire an unclamping pressure of min% >0 bar / ma&% H0 bar% ,ith recessed
installation, observe dimension G 120 mm / 1>0 mm% *he clamping module is opened hydraulically
617 and mechanically loc"ed through spring force% Subse1uent uncoupling of the pressure lines is
possible at all times 6module is tensioned pressure-free7%
On re*ue"t@
-imen"ion"@
Or'er
no.
30#22% 1000 2 =0 H 10 > 120 100 02 $> 2H
30#23# 2000 JK 110 H 10 > 1>0 10 122 $> 2H
No. $3%0A)C!
Su,ace4mounte' clamping mo'ule
F)on?ale"I2 roun'
Fydraulic opening%
Or'er
no.
Q"EO
Folding force
Q"EO
,eight
QIgO
3033$2 1000 1> 2> 2,
303388 2000 2> >> ,>
Application@
chemical industry%
Note@
systems, observe the following4 Tnli"e Speedy 1000/2000 and 8oc"Goc" 1000, '3on5ales)modules
re1uire an unclamping pressure of min% >0 bar / ma&% H0 bar% *he surface-mounted clamping
module is opened hydraulically 617 and mechanically loc"ed through spring force% Subse1uent
uncoupling of the pressure lines is possible at all times 6module is tensioned pressure-free7%
On re*ue"t@
-imen"ion"@
Or'er
no.
3033$2 1000 112 110 2 J0 1=,> 31/=
303388 2000 1J0 10 JK J0 1=,> 31/=
1n"tallation clamping mo'ule FunitoolI Clamping nipple Egon?ale" 1000F
No. $3%0E0CD
1n"tallation clamping mo'ule F0nitoolI2
roun'
Pneumatic opening%
No. $3%0A0CD
Su,ace4mounte' clamping mo'ule
F0nitoolI2 roun'
Pneumatic opening%
Or'er
no.
Pull-in/loc"ing force up to
Q"EO
Folding force
Q"EO
,eight
QIgO
303#$0 0 >> ,2
Application@
Note@
of
Tse 'Tnitool) modules e&clusively with 'Tnitool) modules in one clamping%
On re*ue"t@
-imen"ion"@
Or'er
no.
dia% 8 dia% 8E dia% 81 F F# dia% GI $ *
303#$0 1J= J0 102 >K 1> 11= $= J2
Or'er
no.
Pull-in/loc"ing force up to
Q"EO
Folding force
Q"EO
,eight
QIgO
303#8$ 0 >> H,>
Application@
chemical industry%
Note@
of
Tse 'Tnitool) modules e&clusively with 'Tnitool) modules in one clamping%
On re*ue"t@
-imen"ion"@
Or'er
no.
dia% 8 dia% 82 dia% 8E F# I D
303#8$ 1J= 1JH J0 H2 2,> 31/J
No. $3%09N)410
Clamping nipple E)on?ale" 1000F
Fardened%
!lamping nipples can also be used in the modules Speedy
1000 and 8oc"Goc" 1000%
-imen"ion" ,or t+e nipple mounting@
Or'er
no.
Si?e dia% 8E dia% 81 F $ * ,eight
QgO
303&0& 1000 2 2> J,0 $= J,= K0
303&20 1000 2 2> J,0 $= J,= K0
303&&$ 1000 2 2> J,0 $= J,= K0
303&$1 1000 2 - 20,2 $= 12,0 >>
-e"ign@
/rder no% 0J0J4 Zero point nipple
/rder no% 0J204 Slit nipple
/rder no% 0JJH4 Tndersi5ed nipple
/rder no% 0JH14 Protection nipple
Note@
*ightening tor1ue of the clamping nipple ma&% 20 Em% $in% screw grade =%=%
No. $3%09N)!410
with high collar, hardened%
!lamping nipples can also be used in the modules Speedy
1000 and 8oc"Goc" 1000%
Or'er
no.
Si?e dia% 8E dia% 81 F $ * ,eight
QgO
30#128 1000 2 2> J0 $= 10,= 12>
30#1&& 1000 2 2> J0 $= 10,= 12>
30#1$9 1000 2 2> J0 $= 10,= 12>
303&$1 1000 2 - 20,2 $= 12,0 >>
-e"ign@
/rder no% 0>12=4 Zero point nipple
/rder no% 0>1JJ4 Slit nipple
/rder no% 0>1H04 Tndersi5ed nipple
/rder no% 0JH14 Protection nipple
Note@
Clamping nipple Egon?ale" 2000F Nipple 6e Egon?ale"F
No. $3%09N)420
Fardened%
!lamping nipples can also be used in Speedy 2000%
Or'er
no.
Si?e dia% 8E dia% 81 dia% 82 F $ * ,eight
QgO
303&12 2000 JK 2> 10,= J,0 $12 J,= 1K0
303&38 2000 JK 2> 10,= J,0 $12 J,= 1K0
303&#3 2000 JK 2> 10,= J,0 $12 J,= 1K0
303&%9 2000 JK - - 20,2 $ = 12,0 1=0
-e"ign@
/rder no% 0J124 Zero point nipple
/rder no% 0J=4 Slit nipple
/rder no% 0JK04 Protection nipple
Note@
No. $3%09NS)
Nipple 6e E)on?ale"F
for clamping nipple no% HK0ZE3/ZE3F '3on5ales 1000)%
Or'er
no.
S,
QmmO
,eight
QgO
30$001 22 =0
Nipple 6e Egon?ale"F Content"...
No. $3%09N0
Clamping nipple E0nitoolF
Fardened%
!lamping nipples can also be used in the Tniloc"
system
6X J0 mm7%
Or'er
no.
dia% 8E dia% 81 dia% 82 F $ * ,eight
QgO
30&3#2 J0 2> 10 J0,0 $12 J,= 20
30&#92 J0 2> 10 J0,0 $12 J,= 20
30&$18 J0 2> 10 J0,0 $12 J,= 20
30&$3& J0 - - J,K $ = 12,0 220
-e"ign@
/rder no% 0J>24 Zero point nipple
/rder no% 0J>024 Slit nipple
/rder no% 0JH1=4 Tndersi5ed nipple
/rder no% 0JHJ4 Protection nipple
Content"... Note"
... 8 1TEm NO.
Article no. Bage Article no. Bage Article no. Bage Article no. Bage Article no. Bage
No. $100!42040$ HJ No. $20&B4S$ 2= No. $3%0A0CD 0= No. $3%09- =J No. $3%09N410 0
No. $101D H= No. $20&B4S8 2= No. $3%0EA1!A J2 No. $3%09-400& =J No. $3%09N420 KJ
No. $102! HH No. $20&S2!A4001 1= No. $3%0EA1DA J2 No. $3%09-400& No. $3%09N4&0 KJ
No. $1029N =0 No. $20&S&!A4001 1= No. $3%0EA5!A JJ No. $3%09. 02 No. $3%09N4# KJ
No. $103!A42040# HJ No. $20&S&!A4002 20 No. $3%0EA5DA JJ No. $3%09MM =2 No. $3%09C =H
No. $1#1!A JK No. $20&S&!A4003 20 No. $3%0EAC! J0 No. $3%09MM) =2 No. $3%09C4011 =K
No. $1#1D JK No. $20&S$!A4001 10 No. $3%0EAC!A J1 No. $3%09MN = No. $3%09C4011 2
No. $201! J> No. $20&S$!A4002 21 No. $3%0EACD J0 No. $3%09MN) = No. $3%09C402 00
No. $2019N K= No. $20&S$!A4003 21 No. $3%0EACDA J1 No. $3%09MS! =0 No. $3%09S 2
No. $2019S K= No. $20&S$!A400& 22 No. $3%0E)5! 0H No. $3%09N)!410 00 No. $3%09S =H
No. $203D402 0 No. $20&S$!A4008 2H No. $3%0E)C! 0H No. $3%09N)410 00 No. $3%09S> =K
No. $2039N402 KJ No. $20&S8!A4001 10 No. $3%0E0CD 0= No. $3%09N)420 100 No. $3%09S> 00
No. $20&!A 1H No. 2H No. $3%0!AC! >H No. $3%09NM 1 No. $3%09S> 2
No. $20&1!A 1H
$20&W012!A4001
No. $3%0>AC! >0 No. $3%09NM KK No. $3%09S40$42000 ==
No. $20&>1!A4001 2
No. $20&9S 1
No. $3%0B2 K2 No. $3%09NSA K0 No. $3%09S40% 01
No. $20&>1!A400& 2
No. $20&9S 1
No. $3%0B& K2 No. $3%09NS) 100 No. $3%09/D 02
No. $20&>2!A4001 2>
No. $20$1DA J
No. $3%0B$ K No. $3%09NSN KK No. $3%09/D400& =>
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