Divisions : Buildings Infrastructure Rail

4 Mars 2014 Consolis Corporate

CONSOLIS GROUP
Leader in precast concrete solutions with over 1000 diversified products
Now offering ONSITE PRODUCTION from mobile
factories to reach out overseas customers EPC/IPP
with large diameter CW & onshore / offshore
turnkey projects.
WATER PIPELINE SOLUTIONS for COOLING WATER
SYSTEMS in POWER PLANTS & WATER SUPPLY PIPELINES

Since 1993 CONSOLIS supplies its
customers across South East Asia
from partner subsidiary
PT BONNA INDONESIA.
CONSOLIS - Bonna Indonesia
REFERENCES & PROJECTS LOCATION
Since 1993, CONSOLIS supplies its customers across
South East Asia from subsidiary PT BONNA INDONESIA
NATURAL
MARKET
BONNA RCCP pressure pipes in POWER PLANTS

Solutions for Cooling systems
CONSOLIS pressure pipeline in ENERGY & WATER SUPPLY
Bonna RCCP pipes for power plants
Prestressed PCP pipes for water supply
EPC design choices DRIVE overall performance of POWER PLANT
Key impact of COOLING WATER (CW) pipeline material choice.
POWER PLANT CONSTRUCTION & COMMERCIAL CONDITIONS :

EFFICIENCY and RELIABILITY OF A PLANT are MAJOR FACTORS for
COMMERCIAL SUCCESS of their OWNERS (including IPPs).

typically, for the FIRST 4 YEARS, the EPC CONTRACTOR is RESPONSIBLE for
CONSTRUCTION and WARRANTY

for the NEXT 25 YEARS, the OWNER becomes RESPONSIBLE for O&M,
RELIABILITY and EFFICIENCY which WILL BE the MAIN DETERMINANT for the
COMPANY FINANCIAL RESULTS.
CONDENSER efficiency will depend on GOOD CW DESIGN and will indirectly IMPACT TURBINE performance
ADEQUATE SELECTION of RELIABLE CW MATERIAL / EQUIPMENT at EPC STAGE will contribute to
CONTROL of POWER PLANTs future overall O&M and EFFICIENCY
Bonna RCCP pipes : concrete-based solution to optimize cost of ownership
NEW POWER PLANT : COOLING SYSTEM is only a minor CAPEX component
yet its performance will impact OPEX & OVERALL EFFICIENCY
Boiler
Turbine
Generator
CW pumps Intake
head
Discharge outfall
CIVIL WORKS 10%
CW pipes = usually 0.2% to 1.5% of total CAPEX
depending of diameter & length

condenser
POWER ISLAND 85%
Important : choose the right PIPELINE MATERIAL with proven performance.
SEAWATER COOLING SYSTEMS
CRITICAL TARGET : EFFICIENCY by REDUCING MAINTENANCE
In a context of rising CW diameters the MAIN ISSUES are linked to SURFACE & DESIGN
Proliferation of marine life will affect flow rates
If corrosion prone high-maintenance, impaired durability
All linings (rubber, epoxy) will eventually peel off
Important : choose the right PIPELINE MATERIAL with proven performance.
Plants capacity MW




CW diameters
BONNA pipes - CUSTOM-MADE integrated SOLUTIONS

for ENERGY POWER PLANTS owners & EPC contractors
BONNA offers complete SERVICES for the BENEFITS of its customers
( ENGINEERING, DESIGN, STUDIES, INSTALLATION & TECHNICAL FIELD ASSISTANCE )
COMPLETE INNOVATIVE SOLUTIONS for COOLING WATER SYSTEMS

1. ONSHORE inlet/outlet pipelines from pumping station to condenser

2. OFFSHORE intake pressure pipeline & discharge outfall

3. Modular precast concrete intake headers/risers & diffusers
BONNA RCCP PIPES in POWER PLANTS
header intake inshore
pipeline
PRESSURE (typical <10 barg)
OFFSHORE ONSHORE (inland) OFFSHORE
CONSOLIS solutions for POWER PLANTS
BONNA RCCP pipes scope COOLING WATER SYSTEM (BOP)
PUMPING
STATION
CONDENSER
critical
component
Inlet
pipeline
outlet outfall
pipeline
GRAVITY
Convoluted circuit : numerous singular points
(direction changes & special fittings)
COOLING WATER SYSTEM - OFFSHORE PIPELINE
Discharge OUTFALL in RCCP and DIFFUSER in precast concrete
Custom-made diffusers
(= RCCP tees)
Custom-made intake head
in precast concrete
Underwater jacking tightening system
of pre-welded RCCP piping sections.
COOLING WATER SYSTEM - OFFSHORE PIPELINE
Pressurized INTAKE PIPE in RCCP and aspiration HEADER / RISER in precast concrete
CONSOLIS - COOLING WATER SOLUTIONS for POWER PLANTS
EXPANDING SCOPE of OFFER to MEET NEW DEMAND
TRENDS in BOP Bonna RCCP new benefits Innovative + cost effective
requirements for owners / IPP / EPC integrated SOLUTIONS
Increased customer support across ASIA :
Expanded CW scope beyond ONSHORE into OFFSHORE
advantageously replace traditional carbon steel / GRP / HDPE
BONNA RCCP pipes
3500 4000
Future 5000
COOLING WATER SYSTEMS for POWER PLANTS
Trend : demand for LARGE DIAMETER PIPES > ND4000 mm
So BONNA RCCP pipes even more attractive cost-wise, compared to CARBO STEEL PIPE
Bonna RCCP pipes response to MARKET DEMAND (internal in mm)
Current catalog : from 400 to 3500
Transport limit from our Indonesian factory (bridge height) : 3800
Current demand up to 4000 now offering onsite production (mobile factory)
Near future already testing 4800
BONNA RCCP pipes made onsite in MOBILE FACTORY
Offshore launching
Inland fabrication &
long sections pre-
assembly
Onshore launching
Custom-Made precast concrete
Intake header/risers
OFFSHORE CASE STUDY

Intake / Discharge Pipelines
Intake Header/Riser
OFFSHORE COOLING WATER SOLUTIONS in PRECAST REINFORCED CONCRETE
Modular intake / outfall PIPELINES +HEADER +DIFFUSERS
DESIGN of the CW will determine its own performance and directly impact
the operating EFFICIENCY of the power plant CONDENSER.

minimize CAPEX to fit offshore contractor equipment at construction stage
optimize OPEX to site-specific constraints (depth, water flow, speed)

Modular construction to fit marine contractors equipment, facilitate handling
and avoid underwater welding. Intake head assembled under or above water.
Chlorination kit and access manhole included, pre-assembled in factory

Maintenance-free (no apparent steel, no need for cathodic protection)
Environmental-friendly structural concrete design : typical height 2.0m to limit
maximum water flow to 0.2-0.3m/s and organic intake.
Custom-made aspiration header / risers
for power plants up to 1000 MW
Example above : 5.5m velocity cap,
4 components, total weight <100 tons.
Budget 100k USD EXW Indonesia
(3-4 times cheaper than carbon steel)
Stabilisation
by arrmor-stones
conceptual drawing
OFFSHORE INTAKE PIPELINE
Intake Heads x3
Pump
station
A







B




C
Typical
Bonna RCCP
ND2800
x2 lines ?
SAVINGS in dredging+ backfill
reduction ?
23
Typical
OFFSHORE INTAKE PIPELINE in BONNA pipes
Proposed installation method 1/2
1. Pre-assembly: Bonna pipe type S-L welded in
sections of 5-6 spools (~100 tons)
on shore
on barge



E and R ends are generally fitted with
anchoring boxes for underwater jointing purpose..




2. Sections are then floated with temporary inflatable
plugs
Launching from on shore
Sunk from barge/platform with crane (typical
250 tons capacity)



3. Towed sections by tugboat to sink on place with
crane on barge.

24

4. Divers guide sinking, alignement and positioning
of sections, until ready to connect by jack fitting.


5. Underwater assembly :
Fitting of flexible joints by tightening of
hydraulic jacks.
Divers to check compressed PU foam seals on
inner/outer pipe circumference.











6. Once joined together, the sections are secured
before backfilling, with tied rods, using the same
anchor boxes.

No underwater use of welding or mortar for jointing is
necessary.
OFFSHORE INTAKE PIPELINE in BONNA pipes
Proposed installation method 2/2
25
OFFSHORE INTAKE PIPELINE
Bonna RCCP pipe instead of HDPE
CONSOLIS PROPOSAL : Since RCCP self-reinforced internal structure allow very large pipe diameter,
replacie the 3 lines of HDPE ND2400 (13.6m2 combined section) by 2 lines of RCCP ND2800 (12.3m2)

RCCP ND2800 typical pipe characteristics : external diameter OD3280mm, length 3.50 meters, weight
5.50 tons/linear meter

1. DREDGING
Reduced trench pathway (width x depth) if only 2 lines are used instead of 3 lines. Reduces dredging volume
proportionately. Dimensional savings : m3 x dredging cost at $/m3

2. FOUNDATION / BEDDING
Rough trench surface is acceptable for Bonna reinforced concrete pipes. Specially graded bedding material not
required as with HDPE. Savings : m3 x crushed aggregates at $/m3

3. COST OF PIPELINE MATERIAL (including installation ingredients)
Assumption : same order of magnitude between RCCP and HDPE. Difference = $ ?

4. INSTALLATION METHOD (without underwater welding)
Field manual & technical assistance by BONNA specialist

5. BACKFILLING
Bonna ND2800 pipes are heavier and also have an inherent resistance under load
and higher density (2.45 versus HDPE 0.95), offer the possibility of natural backfilling
(as in Indonesia) then savings in crushed stones or controlled
Backfill. Potential savings : m3 x graded aggregates at $/m3
Bonna pipes 2 lines ND2800 = 10 tons/ml
Estim. weight trenching material :
52m3 x1.8 = 95 tons/ml
26
Intake Heads x3
Intake Head
conceptual drawing
OFFSHORE INTAKE HEADER/RISER
Replace by 2 precast
RCCP INTAKE HEADS ?
Possibility to let (partial) natural
backfilling fill in the RCCP
trenched pipeline ?
27
CONSOLIS PROPOSAL : precast concrete head with velocity cap in a 5.m. Factory-made modular structure of 4 full
reinforced components for a total weight <100 tons with heaviest element at 60 tons.
Design criterion : max 2.0m height head screen to comply with low gate flow and velocity under 0.3 m/sec to prevent marine life
ingress, suction whirlpool and provide safety for divers. Dimensions can be adjusted.

Modularity Benefit :
Can be assembled out of parts weighting less than 60 Tons
Easy to move and to place/position
No welding needed underwater
Modular components to fit marine contractors equipment

Precast concrete benefit :
Strong and durable (like harbours and bridges)
No apparent steel parts
No corrosion, Cathodic protection is NOT required since no apparent metallic parts are to remain after assembly,

Ease of installation Benefit :
See next page 8 easy steps
Optional chlorination piping pre-assembled

Larger intake diameter Benefit :
Can be designed for 2x2800mm (12.3m2 versus 3x2400 reaching 13.6m2)
Can be increased to 2x3000mm = 14.1m2 or 2x3200mm =16 m2
Improved suction velocity (slower is better)
Reduces cost of intake head, reduces cost of dredging, reduces cost of pipe length.
OFFSHORE INTAKE HEADER/RISER
Modular precast concrete intake head in Bonna RCCP
28
1. Dredge seabed for the intake platform imprint.

2. Prepare seabed for 2 identical heads
Can be based on 100m2 or 150m2
Can be with rock or other base
3. Pre-assemble intake head T-shaped base
Can be done on barge
Can be done on pier.
Only needs grouting (Connexions only by fitting, grouting or bolting with resin)
Field manual & technical assistance by BONNA specialist
4. Mount Ring on the top of the T-shaped base
Welding of SL type joints (10mm steel plate)
Protect with grouting
5. Attach Ring+T-shaped base on 5 lifting cables and lower piece in position

6. Attach velocity cap to lifting cables
Lower piece in position
Bolt the 5 screws
Protect with grouting
7. Protect all metallic parts with grouting
Fill area between seabed and intake head if relevant
8. Lower manhole into position
Close manhole
Tighten 8 bolts
OFFSHORE INTAKE HEADER/RISER
8 easy steps to install the modular precast structure
29
30
OFFSHORE INTAKE HEADER/RISER
8 easy assembly steps - summary
MATERIAL COSTS
2 heads versus 3 heads
Less dredging for intake head location.

INSTALLATION COST & METHOD (without underwater welding)
Time to install 2 versus 3 heads
Lifting equipment and barges only for 60T max
Assemble head components above surface or directly underwater
Connexions only by fitting, grouting or bolting

BACKFILLING COSTS
Self supporting pipes can sustain higher weight and loads
No risk of ovalization
No need for special backfilling materials
No need for anchoring as pipes are self anchoring

MAINTENANCE COSTS
No need for cathodic protection (no steel is in contact with water)
Chlorination pipe facilitates protection against marine life incursion
(mussels and algae)
OFFSHORE INTAKE HEADER/RISER
Savings compared to Cast-in-place ?
31
BONNA RCCP pipes & SPECIAL FITTINGS

Manufacturing Process
SMOOTH PERMANENT LINING :
Protection against chemical corrosion
of the steel thanks to passivation effect
Anti-abrasion
Low hydraulic head loss
Watertightness
Self-anchoring (no thrust blocks)
REINFORCED OUTER CONCRETE:
Resistance to water pressure
Protection against full vacuum conditions
Structural protection against mobile +fixed
loads (backfill & wall side charges)



RCCP pipes PRODUCTION in FACTORY &
SHIPPING POSSIBILITIES
Bonna pipes RCCP solutions
COMPLETE range of diameter & components
As per EN639-641 up to 10% more economical than AWWA C-300
BONNA RCCP pipes & SPECIAL FITTINGS

Field Installation
Bonna RCCP pipes installation welded/flexible joints
A SIMPLE LEGO-LIKE FIELD ASSEMBLY
TYPICAL SEQUENCE of OPERATIONS
1. Ground support foundations & bedding preparation
2. Laying-out the pipe spools / special fittings (Tees, Elbows,
Reducers, Wall crossings, Manholes, Flanges, etc)
3. Fitting of pipe segments (or closing the pipeline with lap-joints)
4. Welding S-L end-rings or fitting E-R flexible joints
5. Joint filling with mortar
6. Backfilling with native material

Installation may proceed simultaneously on several fronts.
Full choice of starting point : at interface or anywhere else.

STAFF & EQUIPMENT -
Optional ingredients (proposed by Consolis / Bonna)
Welders & non-specialist semi-skilled labor
Crawler crane for spools lifting & placement
Loader for backfilling




BONNA RCCP pipes DESIGN ENGINEERING
Typical trench design - as per NT 216
BONNA RCCP pipes DESIGN ENGINEERING
Typical trench design - as per NT 216
Massive anchor / thrust blocks at every change of direction are NOT required.
Backfilling can be done with the native material and single layer compaction
SPECIAL WORKS PIPE JACKING & MICRO-TUNNELLING
AREAS of EXPERTISE
Capability to design PIPES for JACKING
Bonna RCCP pipes - BENEFITS of SELF-ANCHORING
absence of massive anchor/thrust blocks
GRP
Welded
restrained joint
W
W
W
W
W
W
With RCCP, massive
concrete thrust (anchor)
blocks are NOT required
W WWW
THRUST
FORCE
Welded or Fitted /
flexible joints

W/F
W/F
W/F
ONSHORE CASE STUDY

Large diameter pipes
Total Owners Cost (TCO) analysis
Soil improvement
ONSHORE TCO ANALYSIS : SHALLOW FOUNDATIONS for large diam BONNA RCCP pipes
Design must be validated with specialist geotechnical engineers
Calculated savings > 4m USD/km
Ie over 20m USD over whole project
CARBON STEEL PIPES
Cost of traditional DEEP FOUNDATIONS

PC piles (50m deep x 6 piles x 3m spread)
and/or concrete cradles

Estimated cost 5.0 mUSD/km



versus


BONNA RCCP pipes with SHALLOW
FOUNDATIONS combining :
Geo-textile mattress
Sand bedding
Rock stone ballast

Estimated cost 300-500k USD/km

+Soil improvement <1.0m USD/km
including performance guarantee

Bonna RCCP pipes : concrete-based solution to optimize cost of ownership
ONSHORE TCO ANALYSIS : CW for 2x600MW power plant (weak soil conditions)
44
FOUNDATION SUPPORT & GEOTECHNICAL DESIGN

with BONNA reinforced concrete cylinder pipes (RCCP)
RIGIDITY & self-supporting BEAM capability
BONNA RCCP pipes DESIGN ENGINEERING
CW foundations to be specified / verified by geotechnical specialists
BONNA RCCP pipes design engineering GEOTECHNICAL CONSIDERATIONS
versus CARBON STEEL, GPR/FRP or HDPE pipes
backfill density
1.8
water density
1.0
PIPE MATERIAL density x thickness
typical for ND3000


RCCP (rigid, heavier) 2.40 240 mm

Carbon steel (semi-rigid) 7.85 16-22 mm

GRP/FRP (flexible) 1.3-1.9 20-30 mm

HDPE plastic (flexible) 0.95 100-300 mm
The CW pipeline INTRINSIC MATERIAL CHARACTERISTICS (rigidity / flexibility)
may be affected and/or determine the FOUNDATION REQUIREMENTS and
NATURE and VOLUME of the BACKFILL MATERIAL particularly OFFSHORE.

CONSOLIS & geotechnical specialists should be consulted for suggestions of
optimization
BONNA RCCP pipes can be designed to behave as a RIGID BEAM
and offer more economical ground support solutions than SEMI-FLEXIBLE CARBON
PIPES, particularly with weak soils / risks of differential settlements
RCCP maximum allowable deflection :
1. Curvature depends of pipe diameter and can be dimensioned from internal design
2. Shallow foundations (graded aggregates in geotextile mattress) spread pipe load
3. shallow foundations allow wider span between deep piles compared to semi-rigid carbon steel pipes

RCCP are self-anchoring pipes : they DO NOT REQUIRE massive anchor/thrust blocks.
BONNA RCCP pipes are quite different in their principle compared to steel pipes or GRP/FRP :
Carbon steel pipes/GRP/FRP need sufficient thickness to avoid deformation under external loads (backfill, traffic live load).
RCCP resistance to pressure is provided by thin steel cylinder, resistance to external loads by the reinforced concrete.
RCCP pipe can therefore be economical in low and middle-range pressure such as in power plants usual conditions.
BONNA RCCP pipes - GEOTECHNICAL CONSIDERATIONS
Allowable Pipeline Curvature & Bending Deflection
Thanks to their inherent rigidity and robustness, BONNA RCCP pipes
Are less sensitive to deformation than carbon steel pipes
Can tolerate full vacuum after an internal depression
Require less precautions during field installation

Bonna RCCP pipes & maximum allowable deflection
Can be designed to act as self-supporting beam
Can be bent to a radius of approx 1000 times the nominal pipe diameter
Curvature depends of pipe diameter - ie ND3800 : 1/400
th
ie +/-50mm every 20m of
pipe section
Overall performance can be improved by combining with SMJ flexible joints &
other special fittings
Minimum backfill up to the pipe low angle of support then native as dug material

BONNA RCCP pipes
A superior solution compared to traditional products
BONNA reinforced concrete cylinder pipes (RCCP)
Benefits vs OTHER PIPE MATERIALS for power plants cooling systems
Prestressed
concrete PCCP

Carbon Steel

GRP/FRP

HDPE Plastic
BONNA RCCP pipes are quite different in their principle compared to steel pipes or GRP/FRP :
Steel pipes and GRP/FRP need sufficient thickness to avoid deformation under external loads (backfill, traffic live load).
With RCCP, the resistance to pressure is given by a thin steel cylinder and the resistance to external loads is provided
by reinforced concrete.
RCCP pipe can therefore be economical in low and middle-range pressure such as in power plants usual conditions.
BONNA RCCP pipes versus CARBON STEEL pipes + LINING
COMPETITIVE ADVANTAGES
Attractive economics / proven durability / maintenance-free / simple installation
Weld inspection by simple PT test
ADVANTAGES of BONNA PIPES SITE INSTALLATION

1. No surface treatments, linings or coatings with pinhole / peeling risk
2. Jointing : straight-forward filet welding assembly & PT inspection
3. Joint closing by simple mortar by mason or semi-skilled labor
4. Pipe closing by lapjoints (supplied as ingredient)
5. Trench reclamation : faster , more economic backfilling with native material, single-
layer compaction
6. No cathodic protection maintenance-free passivation

Epoxy multi-coatings
Rubber / Epoxy lining

16-25mm steel thickness +arc
rings (depends of pipe diameter)

Expensive Non-Destructive Examination (NDE)
by Ultrasound or X-ray radiography
Outer self -flow grouting
External welding
for smaller pipes
CW pipeline construction: CARBON STEEL PIPES
require delicate treatments during fabrication
Power plant CW pipeline construction - comparison
Bonna Precast Concrete RCCP versus Carbon Steel pipes
TYPICAL SEQUENCE of OPERATIONS
1. Reception numbered pipes on site
2. Ground support foundations & bedding preparation
3. Laying-out the pipe spools / special fittings (Tees, Elbows,
Reducers, Wall crossings, Manholes, Flanges, etc)
4. Fitting of pipe segments with simple jack-pull
5. Two-pass filet weld S-L end-rings or fitting of E-R flexible joints
6. Joint filling inner/outer gap with mortar/self-flow grout
7. Close pipeline with lap-joints
8. Backfill with native material
9. Simple compaction
10. Field trench test with end caps

Pre-checked factory QA data
Pipeline installation may proceed simultaneously on several fronts.
Choice of starting point : at interface or anywhere else.
Possibility to modify/repair pipes onsite
ABSENCE of costly anchor blocks at every change of direction

REQUIRED STAFF & EQUIPMENT
Optional ingredients (may be supplied by Bonna)
Welders & non-specialist semi-skilled labor
Crawler crane for spools lifting & placement
Loader for backfilling
Bonna RCCP
(typical length 2.00-6.15 ml)
SIMPLE LEGO-LIKE FIELD ASSEMBLY
ensures PREDICTABLE planning & budgeting
Carbon steel pipes
(typical length 6-12ml)
CHALLENGING onsite QA REQUIREMENTS
affect PRODUCTIVITY & COSTS
TYPICAL SEQUENCE of OPERATIONS
1. Build massive concrete anchor / thrust blocks
2. Import source thick steel plates, bevel-cut, roll (onsite QA)
3. Weld plates together by multi-pass welding
4. Weld spur reinforcement rings every 1-2m (ovalisation)
5. Inspection of welds by radiography / ultrasound
6. Prepare surface by sand blasting
7. Apply Inner/External coatings (primer, middle, top layers) in
epoxy, rubber, coal tar
8. Dry curing conditions to be ensured
9. Alignment issues vs conformers
10. Pipe joints assembly by multipass butt-welding
11. Inspection of welds by radiography / ultrasonic testing
12. Close pipeline with lap-joints
13. Install & refill cathodic protection
14. Backfill only with graded material
15. Compacting requires several passes
16. Post-field test integrity (vacuum, ovalization)

Cost of non-conformity ?
Waste disposal ?

REQUIRED STAFF & EQUIPMENT
Highly qualified welders
Crawler crane for spools lifting & placement
Numerous smaller loaders for backfill compaction
GRP/FRP PIPES - typical characteristics
Available in lengthy sections
Maximum diameter size ND3000 mm ?
Lightweight material (density 1.3-1.9)
Corrosion resistant for chemical industries and tanks

Time degrading, UV-sensitive material
E Young modulus not constant in time : ovalization / elliptical
deformation creates flow rate discrepancy
Quality depends on raw materials must verify grade (stiffness
depends of fibers orientation)
Delicate joints assembling by hazardous resins with solvents
Geometrical irregularities of smooth internal surface in annular waves
increase boundary layer thickness and head losses

Reduced repairs after installation (<5%, only non structural)
Requires massive thrust/anchor blocks at each singular point
BONNA RCCP pipes versus GRP/FRP pipes
1- Inherently robust, not a time-degrading
material.

2- No internal lining or outer coating needed.
No deterioration risk from UV exposure.

3- No need to protect the pipe against UV
during transportation & storage.

4- Totally innocuous jointing material. No
hazardous solvents used in lamination
joints.

5- Absence of massive anchor blocks at
every change of direction. Rigidity allows
shallow foundations

6- Simple backfilling with native material.
Without tedious multi-layer compaction of
graded aggregates. No risk of pipe
ovalisation.

7- Comparable roughness coefficient
(k = 0.002 mm). Absence of wavy profile at
boundary layer.

8- No risk of pipe bursting or collapse under
excessive water pressure.
COMPETITIVE ADVANTAGES
Attractive economics / proven durability / maintenance-free / simple installation
Available in lengthy sections
Maximum size ND2500 mm

Ultra lightweight material (density 0.95)
Time degrading material, UV-sensitive
Thermo-sensitive to temperature

Massive thrust blocks at each onshore directional change
Underwater laying requires concrete ballast inner grout or
external collars or rings.

Butt-fused joints requires special equipment & cooling time
Hardly repairable after installation
HDPE plastic pipes - Main characteristics
REFERENCES

PROVEN DURABILITY
CONSOLIS Bonna RCCP PIPELINE
KEY REFERENCES in ASIA - Energy & Power plants




BONNA Reinforced Concrete Cylinder pipes (RCCP) :
over 4000 WORLDWIDE REFERENCES in ENERGY, INDUSTRY & WATER SUPPLY
JAPAN
NUCLEAR APPLICATIONS
(17% worldwide market share)
SOUTH EAST ASIA
CHINA
EUROPE
AFRICA
FRANCE
AMERICAS EAST ASIA
Toyo
KOREA
POSCO ENGINEERING
PRICES

TYPICAL VALUE of BONNA RCCP pipes
BONNA PIPES TYPICAL MATERIAL VALUE in USD per linear meter
Ex-Works basis
These are approximate figures only, subject to change according to each project specific site conditions (total pipeline length,
pressure, backfill, live loads, elevations, interface connections) and owner specific design / engineering requirements.

Excluded : transportation (maximum +30%), special fittings (elbows, tees, wyes, reducers, SMJ, wall crossings, manholes,
flanges), soil improvement, ground bedding preparation, field assembly installation costs (onshore / offshore).

Please consult CONSOLIS or PT Bonna Indonesia for a qualified estimate of your EPC / IPP specific project.
Subject to prior validation for each specific project