1.

2.

(YES/NO)
(kg/cm2G)
(kg/cm2G)
()
()
(kg/cm2G)
()
()

3.


4.CNS

5.

Insideradius(corroded) R 335.00 mm.

Do 1756.00 mm.
tm 40.000 mm.
Internalpressure P 45.00 kg/cm
2
G
Extermaldesignpressure Px 30.00 kg/cm
2
G
Staticheadpressure Phd 0.00 kg/cm
2
G
Designtemperature tem 110.00
Corrosionallowance CA 0.00 mm.
1 FULL
Jointefficiency E() 1
Shellmaterial
Shelllength L 4500
Max.allowablestress S 692 kg/cm
2
Modulusofelasticity@designtrmperture E 1765268 kg/cm
2
Pdoesnotexceed0.385SEP= 45.0 < 0.385SE= 266.42 Kg/cm
2
#OK#
Tdoesotexceed0.5RT= 40.0 < 0.5R= 167.50 mm. #OK#
CylindershavingDo/tvalues Do/t > Do/t= #FROME1#
Tr1 22.67 mm.
Tr2 22.67 mm.
Tr3 40.00 mm.
NOTE
Circumferential Shell or tube-CNS9789 5.2
43.9
Minimumrequiredthickness,Tt1=(P+Phd)R/(SE-0.6(P+Phd))
Minimumrequiredthickness(min.thickness>1.6mm)
Minimumrequiredthicknessforextemalpressure(assumed)
DESIGNDATA
OutsidediameterSHELLorTUBEofmoninalthickness
AssumeSHELLorTUBEthickness
Radiograpexamination(1=FULL/2=SPOT)
CALCULATION
Exteral Shell5:39 AM9/5/2014 2
Ps 6 Kg/cm
2
g
Pt 13.58 Kg/cm
2
g
Temp.-SS
Temp.-TS
No. Description Material St(Kg/cm
2
) St/Sd
1 SA106-B 1202 1
2
3
4
5
6
S
Ph 7.50 Kg/cm
2
g
TEST Kg/cm
2
g
No. Description Material St(Kg/cm
2
) St/Sd
1 TUBESIDE SA312-312 1174 1
2
3
4
5
6
S
Ph 16.98 Kg/cm
2
g
TEST Kg/cm
2
g
NOTE
HYDOSTATICTESTPRESSUREFORSHEELSIDE=1.25PS 1.00
TUBESIDE-CNS978811.6.3(2)
Sd(Kg/cm
2
)
1174
HYDOSTATICTESTPRESSUREFORSHEELSIDE=1.25PS 1.00
St=Max.allowablestressattesttemperature
Sd=Max.allowablestressatdesgintemperature
SHELLSIDE-CNS978811.6.3(2)
Sd(Kg/cm
2
)
1202
Designpressure
SHELLSIDE
TUBESIDE
DesignTemperature
SHELLSIDE
TUBESIDE
PNEUMATIC TEST5:39 AM9/5/2014 3
1.CNS9788KEY
2.
DESIGNPRESSURE 16.8 kg/cm
2
g 10.5 kg/cm
2
g
DESIGNTEMPERATURE 165 280
MAX.OPERATINGPRESSURE 12.4 kg/cm
2
g 3.5 kg/cm
2
g
MAX.OPERATINGTEMPERATURE 135 146
HYDROSTATICTESTPRESSURE 25.2 kg/cm
2
g 15.75 kg/cm
2
g
335 mm. 335 mm.
RADIOGRAPHYEXAMIATION
JOINTEFFICIENCY
CORROSIONALLOWANCE 3 mm. 3 mm.
MIN.DESIGNMETALTEMPERATURE
IMPACTTEST
POSTWELDHEATTREATMENT
INSULATION
FLUID
NUMBEROFPASSES
EMPTYWEIGHT
FULLOFWATERWEIGHT
VOLUME 1.27 M
3
0.56 M
3
HEATINGSURFACE
LETHALDESIGN
Material St(Kg/cm
2
) Sd(Kg/cm
2
) St/Sd
SHELLS SA516-70 1230 1230 1.00
CHANNELS SA516-70 1230 1230 1.00
CAP --
TUBESHEETS SA516-70 1230 1230 1.00
CHANNELFLANGES SA105 1230 1230 1.00
TUBES SA179 1670 1670 1.00
NOZZLEFLANGES(Shellside)
NOZZLENECKS(Shellside)
NOZZLEFLANGES(Tubeside)
NOZZLENECKS(tubeside)
MATERIALSPECIFICATION
kg.
124 m
2
NA
kg.
1.00 1.00

NO
NA
DESIGNDATA
DESIGNCODECNS9788
SHELLSIDE TUBESIDE
INSIDERADIUS(corroded)R
FULL FULL
R 335.00 mm.
Nominalthickness tm 12.00 mm.
Designpressure P 16.80 kg/cm
2
Staticheadpressure Phd 0.00 kg/cm
2
Designtemperature tem 165
Corrosionallowance CA 3.00 mm.
1
Jointefficiency E() 1
Shellmaterial
Max.allowablestress S 1230 Kg/cm
2
Pdoesnotexceed0.385SEP=16.8 < 0.384SE= 473.55 Kg/cm
2
#OK#
Tdoesotexceed0.5RT= 12.0 < 0.5R= 167.50 mm. #OK#
Tr1 4.61 mm.
Tr2 4.61 mm.
Tr 4.61 mm.
Td 7.61 mm.
MAWP 20.72 Kg/cm
2
CONCLUSTION
7.61 mm.
12.00 mm.
Pdoesnotexceed0.665SEP=16.8 < 0.665SE= 817.95 Kg/cm
2
#OK#
Tdoesotexceed0.356RT= 12.0 < 0.356R= 119.26 mm. #OK#
Tr1 2.28 mm.
Tr2 2.28 mm.
Tr 2.28 mm.
Td 5.28 mm.
MAWP 65.74 kg/cm
2
G
CONCLUSTION
5.28 mm.
12.00 mm.
NOTE
#SUFFICIENT#
Minimumrequiredthickness(min.thickness>1.6mm)
Minimumrequiredthickness,Tr=Maxof{Tr1,Tr2}
Designthickness,Td=Tr+CA
MAWP=(tm-CA)2SE/(R+0.2(tm-CA))-Phd
Thedesignshellthicknessof
Selectingthenomialthicknessof
Thedesignshellthicknessof
Selectingthenomialthicknessof
#SUFFICIENT#
SphericalShellsCNS97893.3
Minimumrequiredthickness,Tt1=(P+Phd)R/(2SE+0.4(P+Phd))
CircumferentialShellortubeCNS97893.2
Minimumrequiredthickness,Tt1=(P+Phd)R/(S*E-0.6(P+Phd))
Minimumrequiredthickness(min.thickness>1.6mm)
Minimumrequiredthickness,Tr=Maxof{Tr1,Tr2}
Designthickness,Td=Tr+CA
MAWP=(tm-CA)SE/(R+0.6(tm-CA))-Phd
DESIGN DATA
Inside radius(corroded)
Radiograpexamination(1=FULL/2=SPOT) FULL
SA516-70
CALCULATION
Shell5:39 AM9/5/2014 CNS calculation 5

R 335.00 mm.
Nominalthickness tm 10.44 mm.
Internalpressure P 16.80 Kg/cm
2
G
Staticheadpressure Phd 0.00 Kg/cm
2
G
Designtemperature tem 165.00
Corrosionallowance CA 3.00 mm.
Typeofhead(1=Ellipsidal/2=Torispherical) 1
2
Jointefficiency E() 1
Shellmaterial
Max.allowablestress S 1230 Kg/cm
2
Tr1 2.29 mm.
Tr2 2.29 mm.
Tr 5.29 mm.
15.00 %
8.82 mm.
Finalcenterlineradius Rf 35.00 mm.
Originalcenterlineradius=infinityforflatplate Re infinity mm.
%Extremefiberelongation=(75*tm(1-Rf/Re))/Rf 0.2237143 > 0.05 #OK#
MAWP 45.60 Kg/cm
2
G
CONCLUSTION
Thedesignshellthicknessof 5.29 mm.
Selectingthenomialthicknessof 10.44 mm.
Tr1 4.04 mm.
Tr2 4.04 mm.
Tr 7.04 mm.
15.00 %
7.10 mm.
Finalcenterlineradius Rf 35.00 mm.
Originalcenterlineradius=infinityforflatplate Re infinity mm.
%Extremefiberelongation=(75*tm(1-Rf/Re))/Rf 0.2237143 > 0.05 #OK#
MAWP 30.79 kg/cm
2
G
CONCLUSTION
Designthicknessshallnotexceedthicknessafterformin #SATISFACTORY#
CheckextremefibereiongationforexemptionofheattreatmentafterformingCNS97888.6(7)
MAWP=(tm-CA)2SE/(1.77Di+0.2(tm-CA))-Phd
TorisphericalCNS97894.2
Minimumrequiredthickness,Tt1=1.77(P+Phd)Di/(2SE+0.2(P+Phd))
Minimumrequiredthickness(min.thickness>1.6mm)
Designthickness,Tr=Max.{Tr1,Tr2}+CA
%Reductionafterforming=>Assumetobe
Thicknessafterforming=Tr+CA/(1-%)
Thicknessafterforming=Tr+CA/(1-%)
Designthicknessshallnotexceedthicknessafterformin #SATISFACTORY#
CheckextremefibereiongationforexemptionofheattreatmentafterformingCNS97888.6(7)
MAWP=(tm-CA)2SE/(Di+0.2(tm-CA))-Phd
#SUFFICIENT#
CALCULATION
EllipsoidalHeadCNS97894.3
Minimumrequiredthickness,Tt1=(P+Phd)Di/(2SE-0.2(P+Phd))
Minimumrequiredthickness(min.thickness>1.6mm)
Designthickness,Tr=Max.{Tr1,Tr2}+CA
%Reductionafterforming=>Assumetobe
DESIGN DATA
Insideradius(corroded)
ELLIPSOIDAL HEAD 2:1
Radiograpexamination(1=FULL/2=SPOT) SPOT
Head5:39 AM9/5/2014 CNS calculation 6
Thedesignshellthicknessof 7.04 mm.
Selectingthenomialthicknessof 10.44 mm.
NOTE
#SUFFICIENT#
Head5:39 AM9/5/2014 CNS calculation 7
DESIGNDATA
Shellsideinternalpressure(negatibesignifvacuum) Ps 16.8 kg/cm
2
G
Tubesideinternalpressure(negatibesignifvacuum) Pt 10.5 kg/cm
2
G
ShellsideinternaldesignTem. Temp-S 165
TubesideinternaldesignTem. Temp-T 280
Shelloutsidediameter Ds(Do) 694 mm.
Shellthickness Ts(ts) 12 mm.
Shellinsidediameter(corrodedcodition) Di(G) 670 mm.
Insidecorrosionallowanceofshell Cas 3 mm.
Tubeoutsidediameter Dt 19.05 mm.
Tubethickness Tt 2.11 mm.
Tubepitch Pit 25.4 mm.
Tubelength L 4800 mm.
Numberoftube N 207
Tubepatter(2=Square/1=Triangular) 2
Outsidediameterofthetubesheet A 830 mm.
Corrosionallowanceoftubesheet Cats 3 mm.
Nominalthicknessoftubesheet h 80 mm.
Assumetubesheetthickness Tass 58 mm.
MATERIALSPECIFICATION
TUBESHEETMaterial
Max.allowablestressatdesignmetaltemperature Sts 1670 kg/cm
2
Elasticmodulusoftubesheetatmetaltemperature E 2070000 kg/cm
2
SHELLMaterial
Elasticmodulusofshellatmeanmetaltemperature Es 2070000 kg/cm
2
TUBEMaterial
Elasticmodulusoftubeatmeanmetaltemperature Et 2070000 kg/cm
2
CALCULATION
K=EsTs(Ds-Ts)/(EtTtN(Dt-Tt)) K 1.106
Fq=0.25+(F-0.6)(300TsEs/(KLE)(Di/Tass)
3
)
0.25
Fq(Fg) 2.524
F=(17-100(TsDi))/15(Max1-Min8) F 1.000
J=1forshellwithoutexpansionjoint J 1
s=coefficientofthermalexpansionoftheshell s 6.513E-06 (1/)
t=coefficientofthermalexpansionofthetubes t 6.698E-06 (1/)
Tm=shellmeanmetaltemperature Tm 165
tm=tubemeanmetaltemperature tm 280
Differentialmetalgrowth,dL=L(tes(Tm-70)-tet(tm-70)) dl -3.782 mm
Pd=4JEsTs(dl/Lt)/((Ds-3Ts)(1+JKFq) Pd(Pe) -31.90 kg/cm
2
Mo=Totalmomentactingunderoperatingconditions Mo 20961804.7 kg-mm
Mg=Totalmometactingunderbolting-upconditions Mg 10169837.3 kg-mm
Pbt=620Mo/(F
2
Di
3
) Pbt 43.21 kg/cm
2
Pbs=620Mg/(F
2
Di
3
) Pbs 20.96 kg/cm
2
SA516-70
SA516-70
SA179
1.FACTOR
2.EQUIVALENTDIFFERENTIALEXPANSIONPRESSURECNS9792-5.5(1)
3.EQUIVALENTBOLTINGPRESSURECNS9792-5.5(2)
Tubesheet5:39 AM9/5/2014 CNS calculation 8
fs=1-N(Dt/Di)2 fs 0.8327
Ps'=Ps(0.4J(1.5+K(1.5+fs/(1+KFq))) Ps' 8.23 kg/cm
2
1.1P=(Ps'-Pd)/2 20.07 kg/cm
2
1.2P=Ps' 8.23 kg/cm
2
1.3P=Pbs 20.96 kg/cm
2
1.4P=(Ps'-Pd-Pbs)/2 9.58 kg/cm
2
1.5P=(Pbs+Pd)/2 -5.47 kg/cm
2
1.6P=(Ps'-Pbs) -12.73 kg/cm
2
ft=1-N((Dt-2Tt)/Di)
2
ft 0.8985848
Pt'=Pt(1+0.4JK(1.5+ft)/(1+JKFq) Pt' 4.75 kg/cm
2
2.1P=(Pt'+Pbt+Pd)/2 8.02911888 kg/cm
2
2.2P=Pt'+Pbt 47.96 kg/cm
2
3.1P=Pt'-Ps'+Pbt 39.73 kg/cm
2
3.2P=(Pt'-Ps'+Pbt+Pd)/2 3.91411888 kg/cm
2
3.3P=Pbs 20.96 kg/cm
2
3.4P=(Pbs+Pd)/2 -5.46929027 kg/cm
2
3.5P=Pt'-Ps' -3.48 kg/cm
2
3.6P=(Pt'-Ps'+Pd)/2 -17.6914625 kg/cm
2
3.7P=Pbt 43.21 kg/cm
2
ThegreatestabsolutevalueofMax.P{1.1-3.7} P 47.96 kg/cm
2
=1-0.907/(Pit/Dt)
2
or1-0.785/(Pit/Dt)
2
0.5584375
Tcal=FDi/3(P/(nSts))
0.5
Tcal(t1) 50.647 mm
Effectivedesignpressureforshearformular Ph ? kg/cm
2
Ph/Sts
1.6(1-Dt/Pit)
2
CheckifPh/Sts<1.6(1-Dt/Pit)
2
shearwillnotcontrol
t2 mm
min.thicknessoftheextendedportion;Tr
r=A/Di r 1.23880597
M=freaterofMoandMg M 20961804.7 kg-mm
Tr=0.98{M(r
2
-1+3.71r
2
lnr)/(Sts(A-Di)(1+1.86r
2
))}
0.5
Tr 58.607 mm
Tmin=max{Tcal(t1),(t2),Tr(tr)}+2Cats Tmin 64.607 mm
COCLUSION
Theminimumdesignthicknessis 64.6 mm
Tthereforeselectingnominalthicknessof 80.0 mm
NOTE
#SATISFACTORY#
4.EFFECTIVESHELLSIDEDESIGNPRESSURECNS9792-5.5(3)
5.EFFECTIVETUBESIDEDESIGNPRESSURECNS9792-5.5(4)
6.EFFECTIVEDIFFERENTIALDESIGNPRESSURECNS97921-3.2
7.TUBESHEETBENDINGFORMULARCNS9792-5.2
8.TUBESHEETSHEARFORMIULARCNS9792-5.2
9.TUBESHEETFORMULAR-TUBESHEETFLANGEEXTENSIONCNS9792-5.3
Tubesheet5:39 AM9/5/2014 CNS calculation 9
E-730
Outsidediameterofflange A 3217 mm
Insidediameterofflange(corroded) B 3000 mm
Bolt-circlediamter C 3176 mm
Numberofbolt n 128 set
Sizeofbolt Db 19.05 mm
Crosssectionareaperabolt Ar 195.00 mm
2
Outsidediameterofgasket do 3142 mm
Widthofgasketusedtodeterminethebasicgasketseating N 12.5 mm
Thicknessofgasket Tg 4 mm
Thicknessofhubatsmallend go 16 mm
Thicknessofhubatbackofflange g1 48 mm
Tublength h 98 mm
Corrosionallowance CA 3 mm
Intermaldesignpressure P 4.2 Kg/cm
2
G
Flangethickness t 121 mm
Max.allowablestressatdesigntemprtature Sfb 1406 Kg/cm
2
Max.allowablestressatatmtemprtature Sfa 1406 Kg/cm
2
Gasketorjointcontact-surfaceunitseatingload y 7.1 Kg/cm
2
Gasketfactor m 4.25
Allowableboltstressatdesigntemperature Sb 1757 Kg/cm
2
Allowableboltstressatatmtemperature Sa 1757 Kg/cm
2
K 1.072
FactorinvolvigK T 1.887
U 30.363
Y 27.630
Z 14.342
Factorho=(Bgo)
0.5
ho 219.089 mm
g1/go= 3.000
h/ho= 0.447
V 0.146
F 0.810
f 3.940
Factord,d=(u/v)hogo
2
d 11663983.8 mm
3
Factore,e=F/ho e 0.004 1/mm
FactorL,L=(te+1)/T+t
3
/d L 0.919
Basicgasketseatingwidth,bo=N/2 bo 6.25 mm
b 6.30 mm
? 6.25
Diameteratlocationofgasketloadreaction G 3129.50 mm
W
m1
345012.87 Kg
Factorforintergraltypeflages,F5
Hubstresscorrosionfactorintegraltypeflanges,f4
2.BOLTLOADS(CNS9791-3.3)--
Effectivegasketorjointcontactsurfaaceseatingwidth
b=0.5(bo)
0.5
forbo>6.35mm(0.25in)orb=boforbo<=6.35mm
Minrequiredboltloadfortheoperatingconditions
BOLT: SA193-B7
CALCULATION
1.FACTOR
Ratioofoutsidediameterofalangetoinsidediameterofflange,K=A/B
Factorforintergraltypeflages,V8
DESIGNDATA
MATERIALSPECIFICATION
FLANGE: SA266-4
Gasket: GRAPHITE
Bolted flange5:39 AM9/5/2014 10
W
m1
=0.785G
2
P+2b3.14159mP
W
m2
436277.51 Kg
W
m2
=3.14159bGy
Fortheoperatingconditions..
Totalhydrostaticendforce,H=0.785G2P H 322900.61 Kg
Hydrostaticendforceonareainsideofflange,HD=0.785B
2
P HD 296877.42 Kg
HT=H-HD HT 26023.19 Kg
GasketloadHG=Wm1-H HG 22112.26 Kg
R=(C-B)/2-g1 R 40.000 mm
Hd 64.000 mm
Ht 55.625 mm
Hg 23.250 mm
MD 19000154.88 kg-mm
MG 514110.16 kg-mm
MT 1447539.67 kg-mm
TotalflangemomentfortheoperatingconditionsMo=MD+MG+MT Mo 20961805 kg-mm
Am1 19636.5 mm
2
Am2 24830.8 mm
2
Am 24830.8 mm
2
Ab 24960.0 mm
2
W
g
437412.4 kg
M
g
10169837.3 kg-mm
Longitudinalhubstress,SH=fMo/(Lg1
2
B) SH1 1300.330 Kg/cm
2
Longitudinalhubstress,SH=fMg/(Lg1
2
B) SH2 630.869 Kg/cm
2
Radialflangestress,SR=(1.33te+1)Mo/(Lt
2
B) SR1 82.837 Kg/cm
2
Radialflangestress,SR=(1.33te+1)Mg/(Lt
2
B) SR2 40.189 Kg/cm
2
ST1 (1187.943) Kg/cm
2
ST2 (548.335) Kg/cm
2
SHismotgreaterthen1.5*Sf SH= 1300.330 < 1.5*Sf= 2635.5 Kg/cm
2
SRisnotgreaterthenSf SR= 82.837 < Sf= 1757 Kg/cm
2
STisnotgreaterthenSf ST= (548.335) < Sf= 1757 Kg/cm
2
(SH+SR)/2isnotgreaterthenSf = 691.584 < Sf= 1757 Kg/cm
2
(SH+ST)/2isnotgreaterthenSf = 375.997 < Sf= 1757 Kg/cm
2
t1 81.62 mm
t2 117.18 mm
Tm 120.18 mm
120 mm.
121 mm.
NOTE
Therequiredforthenotopertingconditionst1
Therequiredfortheopertingconditionst2
Designthicknessofflange,Tm=Mix.{t1,t2}+CA
Thedesignthicknessofflangeis
Thereforethenorminalthicknessusedof #SUFFICIENT#
4.CALCULATIONOFFLAGESTRESSES(CNS9791-3.5)
Tangentialflangestress,ST=YMo/(t
2
B)-ZSR1
Tangentialflangestress,ST=YMg/(t
2
B)-ZSR2
5.CHECKEDCODITIONS(CNS9791-3.6)
#ALLCONDITIONSARESATISFACTORY#
6.MIX.USEDTHICKNEESOFFLANGE
Totalcross-sectionalareaofboltsatrootofthreadrequiredfortheopertingconditions
Totalcross-sectionalareaofboltsatrootofthreadrequiredforgasterseating
Totalrequiredcross-sectionalareaofbolts,takenasthegreaterofAm1andAm2
Cross-sectionareaoftheboltsusingtherootdiameterofthethread
Flangdesignboltload,W
g
=(Am+Ab)Sa/2
Totalflangemomentforgasketseating,M
g
=W
g
(C-G)/2
RadialdistancefromtheboltcircletothecircleonwhichHTacts=(R+g1+hG)/2
RadialdistancefromgasketloadreactiontotheboltcirclehG=(C-G)/2
ComponentofmomentduetoHD,MD=HDHd
ComponentofmomentduetoHG,MG=HGHg
ComponentofmomentduetoHT,MT=HTHt
3.2Forgasketseating
Minrequiredboltloadforgasketseating
3.FLANGEMOMENT(CNS9791-3.4)
Differencebetweentotalhydrostaticendforceandthehydrostaticendforce
3.1Forintergralflange
RadialdistancefromBCDtopointofintersectionofhubandhubflange
RadialdistancefromtheboltcircletothecircleonwhichHDacts=R+0.5g1
Bolted flange5:39 AM9/5/2014 11
ITEM N1
Nominalpipesize 2"SCH10 NPS
Outsidediameter Do 60.3 mm.
Thicknessofnozzle Tn 5.54 mm.
ThicknessofSTDwallpipe T(STD) 3.91 mm.
Corrosionallwannceofnozzle Can 3 mm.
Materialofnozzle SA106-B
Max.allowablestressofnozzle Sn 1202 kg/cm
2
g
Jointefficiencyofnozzle En 1
Internaldesignpressure P 6 kg/cm
2
g
Desingtemperature degree 70
Locationtobeattached Shell -
Outsidediameterofvessel 219.1 mm.
Nominalthicknessofvessel 6.35 mm.
Corrosionallwannceofvessel Cas 3 mm.
Max.allowablestressofvessel Sv 1202 kg/cm
2
g
Jointefficiencyofvessel Es 1
RequiredthicknessofnozzleTrn=PR/(SE-0.6P) Trn 0.12 mm.
Tr1=Trn+Can Tr1 3.12 mm.
Requiredthicknessofseamlessshellorhead Tr 0.52 mm.
Tr2=Tr+Cas Tr2 3.52 mm.
Min.thicknessaccordingtoCNS97886.1.5+Cas Tr3 4.60 mm.
ThegreaterofMin.{Tr2,Tr3} Tr4 4.60 mm.
Min.thicknessofSTD.wallpipeTm1=T(STD)0.875 Tm1 3.42 mm.
Tr5=Tm1+Can Tr5 6.42 mm.
ThelesserofTr4orTr5 Tr6 4.60 mm.
ThegreaterofMin.{Tr1,Tr6} Trq 4.60 mm.
Tn'=Tn0.875 Tn' 4.85 mm.
DESIGNDATA
NOZZLE
CALCULATION
NozzleNeckThicknessCNS97886.9.2
IfTn'>Trq,Thenozzleneckthicknessis"adequate" #ADEQUATE#
12
ITEM N2
Outsidediameter Dn 320.1 mm.
Thicknessofnozzle tn 60.2 mm.
Corrosionallwannceofnozzle Can 0 mm.
Materialofnozzle
Max.allowablestressofnozzle Sn 1103 kg/cm
2
g
Jointefficiencyofnozzle En 1
Internaldesignpressure P 45 kg/cm
2
g
Materialofvessel
Outsidediameterofvessel Ds 755.5 mm.
Nominalthicknessofvessel t 39.75 mm.
Corrosionallwannceofvessel Cas 3 mm.
Max.allowablestressofvessel Sv 1103 kg/cm
2
g
Jointefficiencyofvessel Es 1
Thicknessrequiredofshell,Tr=PR/(SvEn-0.6P) Tr 14.14 mm.
Thicknessrequiredofnozzle,Trn=PR/(SnEs-0.6P) Trn 4.18 mm.
TotalareaofreinforcementrequiredA=dTrF+2TnTrF(1-fr1) A 4524.83 mm
2
A11=d(Est-ftr)-2tn(Est-ftr)(1-fr1) A11 8199.14 mm
2
A12=2(t+tn)(Est-Ftr)-2tn(Est-Ftr)(1-fr1) A12 5120.30 mm
2
A1=Max.{A11,A12} A1 8199.14 mm
2
A21=5(tn-trn)fr2t A21 11134.79 mm
2
A22=5(tn-trn)fr2tn A22 16863.26 mm
2
A2=Min.{A21,A23} A2 11134.79 mm
2
A5=(Dp-d-2tn)tefr3 A5 0.00 mm
2
IfA'=A1+A2+A3+A41+A43+A5>A,Openingisadequately A' 19333.93 mm
2
A'>A
(5)Cross-sectionalareaofvariousweldsavailableasreinforcement
#ADEQUATELY#
DESIGNDATA
FACTOR
CALCULATION
ReinforementrequiredforopeningsinshellCNS97903.1
(1).Areainexcessthicknessinthevesselwallavailableforreinforcement
(2).Areainexcessthicknessinthenozzlewallavailableforreinforcement
CNS calculation 13
Ps 16.8 Kg/cm
2
g
Pt 10.5 Kg/cm
2
g
Temp.-SS
Temp.-TS
SHELL
TUBESHEEL
TUBE
FLANGE
NOZZLE
STUDBOLT
CHANNEL
PIPE
No. Description Material St(Kg/cm
2
) St/Sd
1 SA516-70 1230 1
2
3
4
5
6
S
Ph 25.20 Kg/cm
2
g
TEST Kg/cm
2
g
NOTE
HYDOSTATICTESTPRESSUREFORSHEELSIDE=1.5PS 1.00
St=Max.allowablestressattesttemperature
Sd=Max.allowablestressatdesgintemperature
SHELLSIDE-CNS978811.6.2(2)
Sd(Kg/cm
2
)
1230
Designpressure
SHELLSIDE
TUBESIDE
DesignTemperature
SHELLSIDE
TUBESIDE
HYDOSTATIC TEST5:39 AM9/5/2014 14