Project Document No.

A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 CASE DESCRIPTION
3 TOTAL HP STEAM lb/hr
4 HP STEAM PRESSURE psig
5 HP STEAM TEMPERATURE F
6
7 TOTAL LP STEAM lb/hr
8 LP STEAM PRESSURE psig
9 LP STEAM TEMPERATURE F
10
11 SOUND PRESSURE LEVEL IN OPER. AREA @ 3 FT dBA
12
13 EQUIPMENT SPARING PHILOSOPHY
14 WASTE HEAT RECOVERY UNITS QTY.
15 BOILER FEEDWATER PUMPS QTY.
16 BLOWDOWN TANK QTY.
17 DEAERATOR QTY.
18
19
20
21 AMBIENT TEMPERATURE F
22 AMBIENT PRESSURE psia
23 AMBIENT RELATIVE HUMIDITY %
24 COMBUSTION TURBINE FUEL TYPE
25 COMBUSTION TURBINE LOAD %
26 COMBUSTION TURBINE POWER OUTPUT Hp
27 COMBUSTION TURBINE EXHAUST GAS FLOWRATE lb/hr
28 COMBUSTION TURBINE EXHAUST GAS TEMPERATURE F
29 COMBUSTION TURBINE EXHAUST GAS COMPOSITION
30 N
2
vol %
31 Ar vol %
32 O
2
vol %
33 CO
2
vol %
34 H
2
O vol %
35 COMBUSTION TURBINE WATER/STEAM INJECTION FLOW lb/hr
36
37
38
39
40 WHRU HP STEAM CAPACITY lb/hr
41 HP STEAM FINAL PRESSURE psig
42 HP STEAM TEMPERATURE AT SECONDARY SH OUTLET F
43 HP STEAM TEMPERATURE AT SECONDARY SH INLET F
44 INTERSTAGE DESUPERHEATING WATER lb/hr
45 HP STEAM TEMPERATURE AT PRIMARY SH OUTLET F
46 HP STEAM SATURATION TEMPERATURE F
47 PRIMARY SUPERHEATER PRESSURE DROP psi
48 SECONDARY SUPERHEATER PRESSURE DROP psi
49 HP STEAM DRUM OPERATING PRESSURE psig
50 HP ECONOMIZER OUTLET WATER TEMPERATURE F
51 HP ECONOMIZER INLET WATER TEMPERATURE F
52 HP ECONOMIZER WATER-SIDE PRESSURE DROP psi
53
54 WHRU LP STEAM CAPACITY lb/hr
55 LP STEAM FINAL PRESSURE psig
56 LP STEAM FINAL TEMPERATURE F
57
58 LP DRUM PRESSURE psig
59 PEGGING STEAM TO LP DRUM lb/hr
60
DATE BY CHK'D APP'D REV DESCRIPTION
REVISION LOG
OVERALL STEAM PLANT PERFORMANCE
COMBUSTION TURBINE EXHAUST GAS CONDITIONS
WASTE HEAT RECOVERY UNIT PERFORMANCE (PER UNIT)
FUTURE BLACK START MINIMUM BASE CASE
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
Project Document No.
A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 CASE DESCRIPTION
3 TURBINE EXHAUST GAS (TEG) TEMP TO WHRU F
4 TEG TEMP AT SECONDARY SUPERHEATER EXIT F
5 TEG PRESSURE DROP ACROSS SECONDARY SH in H2O
6 TEG TEMP AT PRIMARY SUPERHEATER EXIT F
7 TEG PRESSURE DROP ACROSS PRIMARY SH in H2O
8
9 TEG TEMP INTO DUCT BURNER F
10 TEG TEMP AT DUCT BURNER EXIT F
11 TEG PRESSURE DROP ACROSS DUCT BURNER in H2O
12
13
14 TEG TEMP AT HP EVAPORATOR EXIT F
15 TEG PRESSURE DROP ACROSS HP EVAPORATOR in H2O
16 TEG TEMP AT HP ECONOMIZER EXIT F
17 TEG PRESSURE DROP ACROSS HP ECONOMIZER in H2O
18 TEG TEMP AT LP EVAP EXIT F
19 TEG PRESSURE DROP ACROSS LP EVAPORATOR in H2O
20 TEG TEMP AT LP ECONOMIZER EXIT F
21 TEG PRESSURE DROP ACROSS LP ECONOMIZER in H2O
22 TEG TEMP AT STACK EXIT F
23
24 TEG PRESSURE DROP ACROSS DIVERTER DAMPER in H2O
25
26 TOTAL TEG PRESSURE DROP DUE TO WHRU in H2O
27
28 HP EVAPORATOR APPROACH TEMPERATURE F
29 HP ECONOMIZER PINCH TEMPERATURE F
30 LP EVAPORATOR APPROACH TEMPERATURE F
31 LP ECONOMIZER PINCH TEMPERATURE F
32
33 TEG ACID DEW POINT TEMPERATURE F
34 TEG WATER DEW POINT TEMPERATURE F
35
36
37 BOILER EFFICIENCY (ASME PTC 4.4) %
38
39 HP SECTION BLOWDOWN lb/hr
40 LP SECTION BLOWDOWN lb/hr
41
42
43 DUCT BURNER HEAT RELEASE, LHV MMBtu/hr
44
45 FUEL GAS SUPPLY TO DUCT BURNER lb/hr
46 MARINE DIESEL OIL SUPPLY TO DUCT BURNER lb/hr
47
48 ATOMIZING STEAM FLOW TO DUCT BURNER lb/hr
49 ATOMIZING STEAM PRESSURE AT DUCT BURNER psig
50 ATOMIZING AIR FLOW TO DUCT BURNER (100% BACKUP) lb/hr
51 ATOMIZING AIR PRESSURE AT DUCT BURNER psig
52
53 AUGMENTING AIR FLOW lb/hr
54
55 TEG EXCESS OXYGEN AT DUCT BURNER EXIT % O2
56
57
58
59
60
WASTE HEAT RECOVERY UNIT PERFORMANCE (PER UNIT - CONTINUED)
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
FUTURE
DUCT BURNER PERFORMANCE (PER UNIT)
MINIMUM BASE CASE
Note: TEG is Turbine Exhaust Gas
WASTE HEAT RECOVERY UNIT PERFORMANCE (PER UNIT - CONTINUED)
BLACK START
DUCT BURNER PERFORMANCE (PER UNIT)
Project Document No.
A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 WHRU DESIGNER / VENDOR
3 GENERAL DESCRIPTION/CONFIGURATION/MODEL
4 BOILER DESIGN CODE
5
6 SECONDARY SH DESIGN PRESSURE psig
7 SECONDARY SH DESIGN TEMPERATURE F
8 PRIMARY SH DESIGN PRESSURE psig
9 PRIMARY SH DESIGN TEMPERATURE F
10 HP EVAPORATOR DESIGN PRESSURE psig
11 HP EVAPORATOR DESIGN TEMPERATURE F
12 HP ECONOMIZER DESIGN PRESSURE psig
13 HP ECONOMIZER DESIGN TEMPERATURE F
14 LP EVAPORATOR DESIGN PRESSURE psig
15 LP EVAPORATOR DESIGN TEMPERATURE F
16 LP ECONOMIZER DESIGN PRESSURE psig
17 LP ECONOMIZER DESIGN TEMPERATURE F
18 SECONDARY SUPERHEATER SECTION TUBE DATA
19 TUBE ROWS DEEP QTY.
20 TUBE ROWS WIDE QTY.
21 TRANSVERSE SPACING in
22 LONGITUDINAL SPACING in
23 FINNED LENGTH ft
24 TUBE O.D. in
25 TUBE WALL THICKNESS in
26 TUBE MATERIAL
27 FIN DENSITY fins/in
28 FIN HEIGHT in
29 FIN THICKNESS in
30 FIN TYPE
31 FIN MATERIAL
32 SECTION SURFACE AREA ft
2
33 PRIMARY SUPERHEATER SECTION TUBE DATA
34 TUBE ROWS DEEP QTY.
35 TUBE ROWS WIDE QTY.
36 TRANSVERSE SPACING in
37 LONGITUDINAL SPACING in
38 FINNED LENGTH ft
39 TUBE O.D. in
40 TUBE WALL THICKNESS in
41 TUBE MATERIAL
42 FIN DENSITY fins/in
43 FIN HEIGHT in
44 FIN THICKNESS in
45 FIN TYPE
46 FIN MATERIAL
47 SECTION SURFACE AREA ft
2
48 EVAPORATOR SECTION TUBE DATA
49 TUBE ROWS DEEP QTY.
50 TUBE ROWS WIDE QTY.
51 TRANSVERSE SPACING in
52 LONGITUDINAL SPACING in
53 FINNED LENGTH ft
54 TUBE O.D. in
55 TUBE WALL THICKNESS in
56 TUBE MATERIAL
57 FIN DENSITY fins/in
58 FIN TYPE
59 FIN MATERIAL
60 SECTION SURFACE AREA ft
2
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
WASTE HEAT RECOVERY UNIT DESIGN DATA
WASTE HEAT RECOVERY UNIT DESIGN DATA
Project Document No.
A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 HP ECONOMIZER SECTION TUBE DATA
3 TUBE ROWS DEEP QTY.
4 TUBE ROWS WIDE QTY.
5 TRANSVERSE SPACING in
6 LONGITUDINAL SPACING in
7 FINNED LENGTH ft
8 TUBE O.D. in
9 TUBE WALL THICKNESS in
10 TUBE MATERIAL
11 FIN DENSITY fins/in
12 FIN HEIGHT in
13 FIN THICKNESS in
14 FIN TYPE
15 FIN MATERIAL
16 SECTION SURFACE AREA ft
2
17 LP EVAPORATOR SECTION TUBE DATA
18 TUBE ROWS DEEP QTY.
19 TUBE ROWS WIDE QTY.
20 TRANSVERSE SPACING in
21 LONGITUDINAL SPACING in
22 FINNED LENGTH ft
23 TUBE O.D. in
24 TUBE WALL THICKNESS in
25 TUBE MATERIAL
26 FIN DENSITY fins/in
27 FIN HEIGHT in
28 FIN THICKNESS in
29 FIN TYPE
30 FIN MATERIAL
31 SECTION SURFACE AREA ft
2
32 LP ECONOMIZER SECTION TUBE DATA
33 TUBE ROWS DEEP QTY.
34 TUBE ROWS WIDE QTY.
35 TRANSVERSE SPACING in
36 LONGITUDINAL SPACING in
37 FINNED LENGTH ft
38 TUBE O.D. in
39 TUBE WALL THICKNESS in
40 TUBE MATERIAL
41 FIN DENSITY fins/in
42 FIN HEIGHT in
43 FIN THICKNESS in
44 FIN TYPE
45 FIN MATERIAL
46 SECTION SURFACE AREA ft
2
47
48 THK (in) THK (in)
49 INLET DUCT
50 DIVERTER DAMPER
51 BYPASS STACK
52 SECONDARY SUPERHEATER
53 DUCT BURNER FRAME
54 FIRING DUCT
55 PRIMARY SUPERHEATER
56 TRANSITION
57 TRANSITION
58 LP EVAP/ECON
59 WHRU STACK
60
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
WASTE HEAT RECOVERY UNIT DESIGN DATA (CONTINUED)
WHRU SECTION/COMPONENT
INTERNAL LINER INSULATION
MATERIAL MATERIAL
Project Document No.
Equipment Service
THK (in)
WASTE HEAT RECOVERY UNIT DESIGN DATA (CONTINUED)
OUTER CASING
MATERIAL
Project Document No.
A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 HP STEAM DRUM SIZE: MEAN I.D. X T-T LENGTH in x ft
3 HP STEAM DRUM CYLINDER THICKNESS in
4 HP STEAM DRUM MATERIAL
5 HP STEAM DRUM HEAD THICKNESS in
6 HP STEAM DRUM HEAD MATERIAL
7 HP STEAM DRUM MANWAY DIMENSIONS in x in
8 HP LOWER DRUM SIZE: MEAN I.D. X T-T LENGTH in x ft
9 HP LOWER DRUM CYLINDER THICKNESS in
10 HP LOWER DRUM MATERIAL
11 HP LOWER DRUM HEAD THICKNESS in
12 HP LOWER DRUM HEAD MATERIAL
13 HP LOWER DRUM MANWAY DIMENSIONS in x in
14 DOWNCOMER LOCATION (EXTERNAL/INTERNAL)
15 DOWNCOMER QUANTITY AND SIZE
16 DESIGN CIRCULATION RATE
17 PRIMARY STEAM SEPARATOR DESIGN
18 SECONDARY STEAM SEPARATOR DESIGN
19 FRACTIONAL CARRYOVER FROM STEAM DRUM %
20 TIME: NLL TO LWL @ MCR minutes
21 TIME: NLL TO LWCO @ MCR minutes
22 TIME: NLL TO HWCO @ MCR minutes (assume full makeup with no steam flow)
23
24 LP STEAM DRUM SIZE: MEAN I.D. X T-T LENGTH in x ft
25 LP STEAM DRUM CYLINDER THICKNESS in
26 LP STEAM DRUM MATERIAL
27 LP STEAM DRUM HEAD THICKNESS in
28 LP STEAM DRUM HEAD MATERIAL
29 LP STEAM DRUM MANWAY DIMENSIONS in x in
30 LP LOWER DRUM SIZE: MEAN I.D. X T-T LENGTH in x ft
31 LP LOWER DRUM CYLINDER THICKNESS in
32 LP LOWER DRUM MATERIAL
33 LP LOWER DRUM HEAD THICKNESS in
34 LP LOWER DRUM HEAD MATERIAL
35 LP LOWER DRUM MANWAY DIMENSIONS in x in
36 DOWNCOMER LOCATION (EXTERNAL/INTERNAL)
37 DOWNCOMER QUANTITY AND SIZE
38 DESIGN CIRCULATION RATE
39 PRIMARY STEAM SEPARATOR DESIGN
40 SECONDARY STEAM SEPARATOR DESIGN
41 FRACTIONAL CARRYOVER FROM STEAM DRUM %
42 TIME: NLL TO LWL @ MCR minutes
43 TIME: NLL TO LWCO @ MCR minutes
44 TIME: NLL TO HWCO @ MCR minutes (assume full makeup with no steam flow)
45
46 FIRING DUCT LENGTH ft
47
48 STACK HEIGHT ft
49 STACK DIAMETER in
50 STACK THICKNESS in
51 STACK MATERIAL
52
53 TOTAL WHRU SURFACE AREA ft
2
54
55 HOT STAND-BY HEATING PROVISIONS? Y/N
56 HEAT SOURCE (STEAM COIL, SPARGING, AIR HEATER)
57 UTILITY REQUIREMENTS FOR HEAT SOURCE
58 IS WHRU DESIGNED FOR DRY-RUN CONDITIONS? Y/N
59
60
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
WASTE HEAT RECOVERY UNIT DESIGN DATA (CONTINUED)
WASTE HEAT RECOVERY UNIT DESIGN DATA (CONTINUED)
Project Document No.
A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 CONDENSATE/MAKE UP WATER QUALITY
3 DEGASSED CATION CONDUCTIVITY @ 77F S/in
4 TOTAL ALKALINITY ppm
5 TOTAL SUSPENDED SOLIDS, TSS ppm
6 SODIUM, as Na ppm
7 CHLORIDE, as Cl ppm
8 SULFATE, as SO
4
ppm
9 IRON, as Fe ppm
10 COPPER, as Cu ppm
11 TOTAL HARDNESS, as CaCO
3
ppm
12 TOTAL SILICA, as SiO
2
ppm
13 CARBON DIOXIDE, as CO
2
ppm
14 DISSOLVED OXYGEN, as O
2
ppm
15 pH
16 TOTAL ORGANIC CARBON, TOC ppm
17
18 HP STEAM DRUM WATER QUALITY REQUIRED
19 SPECIFIC CONDUCTIVITY @ 77F S/in
20 TOTAL ALKALINITY ppm
21 TOTAL SUSPENDED SOLIDS, TSS ppm
22 SODIUM, as Na ppm
23 SULFATE, as SO
4
ppm
24 TOTAL SILICA, as SiO
2
ppm
25 pH
26 TOTAL ORGANIC CARBON, TOC ppm
27 PHOSPHATE, as PO
4
ppm
28
29 SUPERHEATED STEAM QUALITY REQUIRED
30 DEGASSED CATION CONDUCTIVITY @ 77F S/in
31 TOTAL SILICA, as SiO
2
ppm
32 SODIUM, as Na ppm
33 CHLORIDE, as Cl ppm
34 SULFATE, as SO
4
ppm
35 IRON, as Fe ppm
36 COPPER, as Cu ppm
37 TOTAL ORGANIC CARBON, TOC ppm
38
39 FUEL GAS SUPPLY TO DUCT BURNER
40 HIGHER HEATING VALUE (HHV) Btu/SCF
41 LOWER HEATING VALUE (LHV) Btu/SCF
42 MOLECULAR WEIGHT
43 SPECIFIC GRAVITY
44 WOBBE INDEX @ 59F Btu/SCF
45 TEMPERATURE F
46 PRESSURE (UNREGULATED) psig
47 DESIGN PRESSURE psig
48 COMPOSITION NITROGEN mol %
49 CARBON DIOXIDE mol %
50 MOISTURE mol %
51 HYDROGEN mol %
52 METHANE mol %
53 ETHANE mol %
54 PROPANE mol %
55 i-BUTANE mol %
56 n-BUTANE mol %
57 i-PENTANE mol %
58 C7+ mol %
59 TOTAL mol %
60 H
2
S IN FUEL (MAX) ppm
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
STEAM, WATER, FUEL AND UTILITY DATA
STEAM, WATER, FUEL AND UTILITY DATA
Project Document No.
A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 MARINE DIESEL OIL SUPPLY TO DUCT BURNER
3 HIGHER HEATING VALUE (HHV) Btu/SCF
4 LOWER HEATING VALUE (LHV) Btu/SCF
5 API GRAVITY Degree
6 FLASH POINT F
7 KINEMATIC VISCOSITY @ 104F cSt
8 CLOUD POINT F
9 SULFUR CONTENT wt %
10 CARBON RESIDUE ON 10% wt %
11 ACCELERATED STABILITY TOTAL INSOLUBLES mg/100ml
12 ASH wt %
13 SODIUM wt %
14 VANADIUM wt %
15 CETANE NUMBER
16 WATER AND SEDIMENT %
17 DISTILLATION TEMP IBP, TYP. F
18 10%, TYP. F
19 50%, TYP. F
20 90%+ F
21 END POINT F
22
23
24 INSTRUMENT AIR (OIL FREE)
25 SUPPLY TEMPERATURE F
26 NORMAL SUPPLY PRESSURE psig
27 MINIMUM SUPPLY PRESSURE psig
28 DESIGN PRESSURE psig
29 DESIGN TEMPERATURE F
30 WATER DEW POINT F
31
32
33 NITROGEN
34 SUPPLY TEMPERATURE F
35 NORMAL SUPPLY PRESSURE psig
36 MINIMUM SUPPLY PRESSURE psig
37 DESIGN PRESSURE psig
38 DESIGN TEMPERATURE F
39
40
41 ELECTRICAL SUPPLY DATA
42 HIGH VOLTAGE (USERS AT OR ABOVE 270 HP)
43 LOW VOLTAGE (USERS BELOW 270 HP)
44 CONTROL SYSTEM PANELS
45 SMALL ELECTRIC HEATERS, ETC.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
STEAM, WATER, FUEL AND UTILITY DATA (CONTINUED)
Project Document No.
A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 DUCT BURNER VENDOR
3 BURNER MODEL
4 BURNER DESIGN CODE
5 BURNER DESIGN HEAT INPUT MMBtu/hr
6 GAS BURNER DESIGN (GRID, RUNNER, REGISTER, ETC.)
7 OIL BURNER DESIGN (REGISTER, SIDE GUN, ETC.)
8 AUGMENTING AIR REQUIRED? Y/N
9
10 FLAME SCANNER QTY.
11 FLAME SCANNER, DESIGN
12 FLAME SCANNER, COOLING SOURCE
13 IGNITER, QUANTITY AND RATING
14
15 DUAL FUEL FIRING CAPABILITY? Y/N
16 AUTOMATIC SWITCHOVER FROM GAS TO OIL?
17 IGNITER COOLING SOURCE
18 OIL GUN COOLING SOURCE
19
20 SCANNER COOLING AIR UTILITY REQUIREMENTS
21 OTHER COOLING AIR UTILITY REQUIREMENTS
22 AUGMENTING AIR SOURCE UTILITY REQUIREMENTS
23
24
25
26
27
28
29
30
31 DIVERTER DAMPER VENDOR
32 DIVERTER DAMPER MODEL/TYPE
33 DIVERTER DAMPER NOMINAL SIZE
34 BLADE MATERIAL
35 SHAFT DIAMETER AND MATERIAL
36 BLADE SEAL DESIGN/TYPE
37 0% LEAKAGE DESIGN?
38 SEAL AIR FANS REQUIRED?
39 BLADE ACTUATOR/DRIVE TYPE (PNEUMATIC, ELECTRIC)
40 MODULATING ACTUATOR?
41 ACTUATOR SUPPLIER
42 FAILURE POSITION
43 CYCLE TIME: BYPASS MODE TO OPEN MODE seconds
44 CYCLE TIME: OPEN MODE TO BYPASS MODE seconds
45 CYCLE TIME: OPPOSITE STATE TO FAIL STATE seconds
46
47 BYPASS STACK HEIGHT ft
48 BYPASS STACK DIAMETER in
49 BYPASS STACK THICKNESS in
50 BYPASS STACK MATERIAL
51
52 BYPASS EXPANSION JOINT DESIGN/MATERIAL
53 INLET EXPANSION JOINT DESIGN/MATERIAL
54 OUTLET EXPANSION JOINT DESIGN/MATERIAL
55
56 ACTUATOR UTILITY REQUIREMENTS
57 SEAL AIR FAN UTILITY REQUIREMENTS
58
59
60
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
DUCT BURNER DESIGN DATA
DIVERTER DAMPER DESIGN DATA
Project Document No.
A.F.E. No.
Client
Project Number
Plant / Area
Equipment Service
Equipment No.
1
2 (VENDOR TO FILL IN SHIPPING WEIGHT DATA FOR ALL
3 INDIVIDUALLY SHIPPED ITEMS/SKIDS/COMPONENTS)
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
MECHANICAL DATA SHEET
WASTE HEAT RECOVERY UNIT
SHIPPING WEIGHT DATA (lb)
Project Document No.
Equipment Service
SHIPPING WEIGHT DATA (lb)