Bolt Tensioner Hi Force

INDEX
INTRODUCTION
The Hi-Force product range encompasses more than 1300 different items across a broad
spectrum of tool types. This catalogue has been designed for quick and easy reference to the
most popular Hi-Force items selected from our extensive range of products. For more
detailed specifications and information on other products and services, available from
Hi-Force, please contact your Hi-Force regional office or Hi-Force approved distributor.
Hi-Force is totally committed to quality and safety and all Hi-Force products are designed and
manufactured to the quality assurance requirements of ISO 9001 as verified by Hi-Force
certificate of registration number 438.
All Hi-Force products are marked with a unique serial number and supplied with a test
certificate traceable to national and international standards.
Hi-Force products are covered by a lifetime warranty against material and/or workmanship
defects.
Single Acting Low Height Cylinders
. . . . . . . . . . . . .3
Cable Crimper Heads . . . . . . . . . . . . . . . . . . . . . . .19
Hollow Piston Cylinders . . . . . . . . . . . . . . . . . . . . . .4
Hole Punchers . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Single Acting Multi-Purpose Cylinders . . . . . . . . . . . .5
Wire Rope & Chain Cutters . . . . . . . . . . . . . . . . . . .21
Double Acting Cylinders
. . . . . . . . . . . . . . . . . . . . .6
Workshop Presses . . . . . . . . . . . . . . . . . . . . . . . . . .22
Failsafe & Single Acting Load Return Cylinders . . . . .7
Moving Skates . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Pump and Cylinder Sets . . . . . . . . . . . . . . . . . . . . . .8
Nut Splitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Manual Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Spreaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Electric Driven Pumps (HEP1/ HEP104) . . . . . . . . . .10
Manual Torque Wrenches & Multipliers
Electric Driven Pumps (HEP2/3/5) . . . . . . . . . . . . . .11
Pneumatic Multipliers & Impact Wrenches . . . . . . . .27
Air & Petrol Engine Driven Pumps . . . . . . . . . . . . . .12
Lightweight Aluminium Hydraulic Torque Wrenches . .28
System Components
. . . . . . . . . . . . . . . . . . . . . . .13
Low Profile Hydraulic Torque Wrenches . . . . . . . . . .29
Manual Hydrotest Pumps . . . . . . . . . . . . . . . . . . . .14
Torque Wrench Pumps & Accessories . . . . . . . . . . . .30
Air Driven Hydrotest Pumps . . . . . . . . . . . . . . . . . .15
Sockets & Accessories . . . . . . . . . . . . . . . . . . . . . . .31
Puller Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Stud Bolt Tensioners . . . . . . . . . . . . . . . . . . . . .32/33
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Sub-Sea Stud Bolt Tensioners . . . . . . . . . . . . . . . . .34
Self- Contained Cable Crimpers . . . . . . . . . . . . . . .18
Bolt Tensioner Pumps & Accessories . . . . . . . . . . . . .35
. . . . . . . . . .26
SINGLE ACTING LOW HEIGHT CYLINDERS

HVL - VERY LOW HEIGHT PANCAKE CYLINDERS
Model
HVL10
HVL20
HVL30
HVL50
HVL100
HVL150
HVL200
Capacity
(tonnes)
Stroke
(mm)
Oil cap.
(cm3)
10
20
32
50
104
152
203
6
6
6
6
6
6
6
9
17
27
43
88
129
171
Closed
ht.(mm)
28
32
34
45
65
70
76
Cylinder
dia.(mm)
87
104
120
158
200
250
300
700 bar maximum working pressure

Load return design
Low friction bearing surfaces
Piston
dia.(mm)
38
52
60
75
100
120
150
Weight
(kg)
1.6
2.6
3.0
7.2
15.6
26.2
41.2
HVL100
HVL30
Capacities from 10 to 203 tonnes

Wear plated piston rod
Anti-extrusion seals
HPS - LOW HEIGHT PAD CYLINDERS

Model
HPS50
HPS51
HPS100
HPS200
HPS300
HPS500
HPS750
HPS1000
HPS1500
Capacity
(tonnes)
4.5
4.5
10
20
32
50
73
109
147
Stroke
(mm)
6
16
10
11
12
15
16
16
16
Oil cap.
(cm3)
4
10
14
31
55
107
164
245
330
Closed
ht.(mm)
32
42
45
52
59
67
81
91
100
Cylinder
dia.(mm)
60
60
81
100
115
140
165
215
215

Spring assisted return
Piston
dia.(mm)
24
24
38
51
60
70
82
114
114
Weight
(kg)
0.8
0.9
1.6
2.6
4.2
6.6
10.4
23.2
28.5
Capacities from 4.5 to 147 tonnes

HLS - LOW HEIGHT CYLINDERS

Model
HLS101
HLS201
HLS301
HLS302
HLS501
HLS502
HLS1001
HLS1002
HLS1501
HLS1502
Capacity
(tonnes)
10
20
32
32
50
50
109
109
147
147
Stroke
(mm)
40
44
25
60
25
60
25
60
25
50
Oil cap.
(cm3)
58
126
114
274
178
428
384
921
516
1031
Closed
ht.(mm)
95
102
83
119
91
126
108
143
130
155

Stroke lengths from 25 to 60 mm
Cylinder
dia.(mm)
70
90
102
102
127
127
178
178
216
216
Piston
dia.(mm)
38
51
60
60
70
70
114
114
114
114
Weight
(kg)
2.4
4.8
5.0
7.0
8.4
10.4
19.8
24.0
37.0
42.0

HVL10
HOLLOW PISTON CYLINDERS

HHS - SINGLE ACTING HOLLOW PISTON CYLINDERS
Optional piston rod saddles
HHS102
HHS302
Stroke
(mm)
Oil cap.
(cm3)
Closed
ht.(mm)
Cylinder
dia.(mm)
Piston
dia.(mm)
Collar
thread
(UN)
Weight
(kg)
20
2.3/4"-16
2.8
20
2.3/4"-16
3.0
2.3/4"-16
10.2
Centre hole
diameter
(mm)
Model
number
Capacity
(tonnes)
HHS101
11
25
39
110
70
38
HHS102
11
50
79
140
70
38
HHS106
11
152
240
297
70
38
20
HHS202
23
50
167
160
100
51
30
3.7/8"-12
7.0
HHS206
23
150
500
306
100
51
30
3.7/8"-12
13.8
HHS302
33
50
233
165
115
60
35
4.1/2"-12
10.6
HHS306
33
152
710
320
115
60
35
4.1/2"-12
19.2
HHS603
61
76
651
226
160
92
55
6.1/4"-12
28.0
HHS606
61
150
1285
315
160
92
55
6.1/4"-12
40.6
HHS1003
102
76
1088
276
213
127
81
8.3/8"-12
64.0
HHS1006
102
150
2147
350
213
127
81
8.3/8"-12
75.0
HHR - DOUBLE ACTING HOLLOW PISTON CYLINDERS

Double acting design
Optional piston rod saddles
Annular area overload protection valve
HHR6010
HHR606
Stroke
(mm)
Oil capacity
(cm3)
Closed
ht.(mm)
Cylinder
dia.(mm)
Piston
dia.(mm)
Centre hole
diameter
(mm)
Collar
thread
(UN)
Weight
(kg)
33/24
51
238
180
115
60
35
4.1/2"-12
12.2
33/24
150
701
279
115
60
35
4.1/2"-12
17.6
HHR3012
33/24
305
1424
434
115
60
35
4.1/2"-12
25.7
HHR603
61/38
76
652
239
160
92
55
6.1/4"-12
30.6
HHR606
61/38
152
1304
315
160
92
55
6.1/4"-12
41.6
HHR6010
61/38
254
2179
417
160
92
55
6.1/4"-12
52.5
HHR1002
102/43
50
715
284
213
140
80
8.3/8"-12
61.3
HHR1003
102/43
76
1087
307
213
140
80
8.3/8"-12
68.5
HHR1006
102/43
152
2174
381
213
140
80
8.3/8"-12
90.0
HHR10012
102/43
305
4362
536
213
140
80
8.3/8"-12
133.0
HHR10018
102/43
457
6535
638
213
140
80
8.3/8"-12
176.0
HHR1502
151/78
51
1081
256
250
155
80
Optional
85.0
HHR1506
151/78
152
3223
357
250
155
80
Optional
112.0
HHR1508
151/78
203
4305
408
250
155
80
Optional
126.0
HHR2508
247/89
200
6946
499
340
250
150
Optional
269.0
HHR25012
247/89
300
10418
599
340
250
150
Optional
318.0
Model
number
Capacity
(tonnes)
push/pull
HHR302
HHR306
SINGLE ACTING MULTI-PURPOSE CYLINDERS

Capacities from 1.5 to 109 tonees
HSS2510
HSS1010

HSS55

HSS102
Base and piston rod mountings on most models
Collar thread designed to withstand full load
Optional tilting saddles
Capacity
(tonnes)
Stroke
(mm)
Oil capacity
(cm3)
Closed height
(mm)
Cylinder
dia.(mm)
Piston
dia.(mm)
Weight
(kg)
HSS51
HSS52
HSS53
HSS54
HSS55
HSS101
HSS102
HSS104
HSS106
HSS108
HSS1010
HSS1012
4.5
4.5
4.5
4.5
4.5
10
10
10
10
10
10
10
25
50
75
100
125
25
56
100
150
206
250
305
16
32
48
64
80
36
81
144
217
297
361
440
107
132
157
182
207
100
131
175
225
281
325
379
38
38
38
38
38
57
57
57
57
57
57
57
24
24
24
24
24
35
35
35
35
35
35
35
1.0
1.2
1.4
1.5
1.8
1.8
2.4
3.0
4.2
5.0
5.4
6.2
HSS152
HSS154
HSS156
HSS158
HSS1510
HSS1512
HSS252
HSS254
HSS256
HSS2510
HSS2512
HSS2514
HSS308
HSS502
HSS504
HSS506
HSS508
HSS5013
HSS756
HSS7513
HSS1002
HSS1004
HSS1006
HSS10010
14.5
14.5
14.5
14.5
14.5
14.5
25
25
25
25
25
25
29
50
50
50
50
50
73
73
109
109
109
109
50
100
150
204
250
305
51
102
150
250
305
356
205
51
102
152
203
330
152
330
51
102
153
254
101
203
304
414
507
619
178
356
524
874
1066
1242
860
364
728
1084
1448
2354
1561
3389
782
1565
2347
3896
154
204
254
308
354
409
174
225
273
374
430
480
374
150
201
251
302
429
272
451
172
223
287
375
70
70
70
70
70
70
86
86
86
86
86
86
102
127
127
127
127
127
146
146
185
185
185
185
41
41
41
41
41
41
54
54
54
54
54
54
57
79
79
79
79
79
95
95
114
114
114
114
3.4
5.0
6.6
7.7
8.8
9.9
6.5
8.0
9.6
12.6
15.4
16.8
18.6
13.0
16.8
20.0
23.2
33.6
31.0
49.6
34.8
41.6
49.8
65.5
Model
number
See pages 9-12 for pumps

suitable for use with all Hi-Force
cylinders
See page 13 for the full range of

system components
DOUBLE ACTING CYLINDERS

HDA - DOUBLE ACTING PUSH-PULL CYLINDER
Model
number
Capacity
(tonnes)
push/pull
Stroke
(mm)
Oil capacity
(litres)
Closed
ht.(mm)
Cylinder
dia.(mm)
Piston
dia.(mm)
Collar
thread
(UN)
Weight
(kg)
HDA106
10/3
10/3
24/10
24/10
50/15
50/15
50/15
50/15
109/36
109/36
109/36
109/36
109/36
109/36
152/79
152/79
152/79
203/94
203/94
261/131
261/131
326/173
326/173
398/137
398/137
520/289
520/289
152
305
152
305
102
152
254
330
51
102
152
254
330
457
102
152
305
152
305
152
305
152
305
152
305
152
305
0.22
0.44
0.53
1.07
0.73
1.08
1.81
2.35
0.78
1.56
2.33
3.89
5.06
7.01
2.18
3.26
6.53
4.33
8.69
5.56
11.17
6.95
13.95
8.49
17.04
11.09
22.25
290
443
287
440
245
295
397
473
203
254
304
406
482
609
260
310
463
327
480
340
493
366
519
394
547
435
588
70
70
92
92
127
127
127
127
178
178
178
178
178
178
210
210
210
254
254
273
273
310
310
360
360
397
397
35
35
50
50
79
79
79
79
114
114
114
114
114
114
114
114
114
140
140
152
152
165
165
216
216
203
203
2.1/4"-14
2.1/4"-14
3.5/16"-12
3.5/16"-12
5"-12
5"-12
5"-12
5"-12
6.7/8"-12
6.7/8"-12
6.7/8"-12
6.7/8"-12
6.7/8"-12
6.7/8"-12
8"-12
8"-12
8"-12
9.3/4"-12
9.3/4"-12
10.3/4"-12
10.3/4"-12
12.1/4"-12
12.1/4"-12
14.1/8"-8
14.1/8"-8
15.5/8"-8
15.5/8"-8
8.5
13.2
15.0
19.2
22.6
28.4
37.4
42.6
37.7
53.0
64.5
69.3
89.0
115.0
79.5
90.0
120.5
127.4
165.0
152.8
219.6
214.2
296.8
312.7
430.0
413.5
508.0
HDA1012
HDA256
HDA2512
HDA504
HDA506
HDA5010
HDA5013
HDA1002
HDA1004
HDA1006
HDA10010
HDA10013
HDA10018
HDA1504
HDA1506
HDA15012
HDA2006
HDA20012
HDA2506
HDA25012
HDA3006
HDA30012
HDA4006
HDA40012
HDA5006
HDA50012

Double acting design

HD A1006
Base and piston rod mountings

Collar threads withstand full load
HOR - HYDRAULIC RETURN CYLINDERS

Model
number
Capacity
(tonnes)
Stroke
(mm)
Oil capacity
(litres)
HOR1004
HOR1006
HOR10010
HOR10013
HOR1504
HOR1506
HOR15012
HOR2006
HOR20012
HOR3006
HOR30012
HOR4006
HOR40012
HOR5006
HOR50012
109
109
109
109
152
152
152
203
203
326
326
398
398
520
520
102
152
254
330
102
152
305
152
305
152
305
152
305
152
305
1.56
2.33
3.89
5.06
2.18
3.26
6.53
4.33
8.69
6.95
13.95
8.49
17.04
11.09
22.26
>> Capacities from 109 to 520 tonnes

Closed
ht.(mm)
Cylinder
dia.(mm)
Piston
dia.(mm)
Weight
(kg)
178
178
178
178
210
210
210
254
254
312
312
360
360
397
397
114
114
114
114
114
114
114
140
140
165
165
216
216
203
203
45.6
53.4
69.3
81.1
69.2
82.4
121.7
128.1
186.3
215.5
299.0
313.2
432.8
380.1
485.6
254
304
406
482
260
310
463
327
480
366
519
394
547
435
588
Powered hydraulic return design

HOR2006
Note:
Capacities up to 2004 tonnes
available on request
Wear plated piston

FAILSAFE AND SINGLE ACTING LOAD RETURN CYLINDERS

HFL - VERY LOW HEIGHT FAILSAFE LOCK RING CYLINDERS
Model
number
HFL502
HFL1002
HFL2502
HFL5002
Capacity
(tonnes)
Stroke
(mm)
Oil capacity
(cm3)
Closed
ht.(mm)
Cylinder
dia.(mm)
Piston
dia.(mm)
Weight
(kg)
50
110
261
520
50
50
45
45
412
770
1700
3300
124
137
159
192
127
178
273
400
95
140
216
305
14.2
25.1
69.4
186.0

Wear plated threaded piston rod
Failsafe lock ring design
Chrome plated cylinder bore

Tilting saddle fitted as standard
Overstroke restriction port
HFL1002
HFG - FAILSAFE LOCK RING CYLINDERS

Model
number
HFG502
HFG504
HFG506
HFG5010
HFG1002
HFG1004
HFG1006
HFG1008
HFG10010
HFG1502
HFG1504
HFG1506
HFG2002
HFG2004
HFG2006
HFG3002
HFG3006
HFG4002
HFG4006
HFG5002
HFG5006
Capacity
(tonnes)
Stroke
(mm)
50
50
50
50
109
109
109
109
109
152
152
152
203
203
203
326
326
398
398
520
520
50
102
150
254
50
100
150
205
254
50
100
150
51
102
152
50
150
50
151
50
152
Oil capacity
(litres)
Closed
ht.(mm)
Cylinder
dia.(mm)
Piston
dia.(mm)
Weight
(kg)
172
224
272
376
184
240
311
366
415
238
288
338
261
312
362
317
417
358
459
396
498
127
127
127
127
178
178
178
178
178
216
216
216
254
254
254
310
310
342
342
400
400
95
95
95
95
140
140
140
140
140
165
165
165
190
190
190
241
241
267
267
305
305
15.4
20.6
25.0
37.0
33.5
47.5
61.5
74.5
83.4
69.5
84.0
89.5
101.0
120.0
137.0
169.0
228.5
271.2
308.5
314.0
457.0
0.36
0.73
1.07
1.81
0.77
1.53
2.30
3.14
3.89
1.07
2.14
3.21
1.45
2.91
4.33
2.29
6.87
2.79
8.44
3.65
11.10
HFG1002
HFG1004

Failsafe lock ring design
Chrome plated cylinder bore
Wear plated threaded piston rod
Overstroke restriction port
HSG - LOAD RETURN CYLINDERS

Model
number
HSG504
HSG1004
HSG1006
HSG1008
HSG10012
HSG1504
HSG1506
HSG15012
HSG2006
HSG20012
HSG2506
HSG3006
HSG4006
HSG5008
Capacity
(tonnes)
Stroke
(mm)
Oil capacity
(litres)
Closed
ht.(mm)
Cylinder
dia.(mm)
Piston
dia.(mm)
Weight
(kg)
50
109
109
109
109
152
152
152
203
203
261
326
398
520
102
100
150
205
305
100
150
305
150
305
150
150
150
205
0.73
1.53
2.30
3.14
4.71
2.14
3.21
6.53
4.33
8.69
5.56
6.87
8.44
14.95
191
206
277
332
432
241
292
447
311
466
320
350
396
480
127
178
178
178
178
216
216
216
254
254
273
310
342
400
95
140
140
140
140
165
165
165
190
190
216
241
267
305
18.4
43.0
58.0
68.0
95.0
68.5
84.5
130.0
124.5
186.0
140.0
190.0
270.0
452.0
Note: Capacities up to 2004 tonnes available on request
HSG504
HSG1006

Single acting load return design
PUMP AND CYLINDER SETS

Sixteen standard sets
Capacities from 4.5 to 109 tonnes
Cylinder stroke lengths from 10 to 152 mm
Supplied complete with 2 metre hose assembly
Optional pressure gauge (see page 13)
Model
number
PCS50
PCS53
PCS100
PCS101
PCS102
PCS106
PCS200
PCS201
PCS256
PCS202H
PCS302H
PCS300
PCS302
PCS502
PCS506
PCS1002
Cylinder
capacity
(tonnes)
Model
No.
4.5
4.5
10
10
10
10
20
20
25
23
33
32
32
50
50
109
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP110
HP230
HP230
Pump
Oil capacity
(litres)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
2.5
2.5
Hose
Cylinder
Model
No.
Stroke
(mm)
Closed ht.
(mm)
Model
No.
Length
(metres)
Nett
Weight
(kg)
HPS51
HSS53
HPS100
HLS101
HSS102
HSS106
HPS200
HLS201
HSS256
HHS202
HHS302
HPS300
HLS302
HLS502
HSS506
HLS1002
16
75
10
40
56
150
11
44
150
50
50
12
60
60
152
60
42
157
45
95
131
225
52
102
273
160
165
59
119
126
251
143
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
HC2
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
7.4
8.0
8.2
9.0
9.0
10.8
9.4
11.3
16.0
13.9
17.2
10.8
13.6
17.0
31.0
35.5
Note: Models PCS202H & PCS302H include a Hollow Piston Cylinder
MANUAL PUMPS
SINGLE SPEED HAND PUMPS - STEEL
Factory set safety relief valve
Single speed operation
Durable steel construction
External pressure release valve
Easy to operate
HP110
HP 145
TWO SPEED HAND PUMPS - ALUMINIUM

Two speed operation
Lightweight aluminium construction
Choice of control valves
Easy to operate
HP230D
HP230
TWO SPEED HAND PUMPS - STEEL

Two speed operation
External pressure relief valve
Easy to operate
HP 257
HP 227
TWO SPEED HIGH VOLUME DISPLACEMENT HAND PUMPS - STEEL

Two speed high volume displacement
Easy to operate
HP235D
HP235
Model
number
HP110
HP145
HP210
HP227
HP230
HP235
HP250
HP257
HP230D
HP235D
HP250D
Working
pressure
(bar)
Valve
type
Displacement
per stroke (cm)
1st stage
2nd stage
Usable
Oil capacity
(litres)
Outlet
port(s)
700
700
700
700
700
700
700
700
700
700
700
2-Way
2-Way
2-Way
2-Way
2-Way
2-Way
2-Way
2-Way
4-Way
4-Way
4-Way
2.3
2.3
1.0
0.45
1.0
2.3
2.5
10.0
5.0
5.0
2.5
10.0
5.0
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
3/8"-18NPT
13
13
14.2
100
14.2
13
14.2
100
14.2
2.3
2.3
2.3
4
2.3
2.3
2.3
4
2.3
Dimensions (mm)
Length
Width
Height
560
360
605
605
610
780
518
592
750
780
750
145
145
155
160
175
210
175
160
165
210
165
135
135
155
163
165
324
165
170
168
324
168
Construction
Weight
(kg)
Steel
Steel
Steel
Steel
Aluminium
Steel
Aluminium
Steel
Aluminium
Steel
Aluminium
5.6
4.6
6.0
10.5
8.0
27.0
15.0
15.2
9.8
27.2
17.0
ELECTRIC DRIVEN PUMPS (HEP1/HEP104)

HEP 1 - ELECTRIC PUMPS
Internal safety overload valve
2- or 4-way solenoid valve incl. pendant control
Lightweight and compact
HEP1451S
HEP1211S
Model
number
Low pressure
flow rate
(litres/minute)
High pressure
flow rate
(litres/minute)
Electric
valve type
Usable
oil capacity
(litres)
Motor
voltage
(V)
Motor
rating
(kw)
Weight
(kg)
HEP1211S
HEP1212S
HEP1451S-2
HEP1452S-2
HEP1451S-4
HEP1452S-4
2.0
2.0
3.0
3.0
3.0
3.0
0.25
0.25
0.40
0.40
0.40
0.40
2-Way
2-Way
2-Way
2-Way
4-Way
4-Way
0.8
0.8
5.0
5.0
5.0
5.0
110
240
110
240
110
240
0.35
0.35
0.45
0.45
0.45
0.45
5.8
5.8
18.8
18.8
18.8
18.8
HEP 104 - ELECTRIC PUMPS

2-, 3- or 4-Way manual valve
Integral roll bar carrying frame
HEP104412
Model
number
Low pressure
flow rate
(litres/minute)
High pressure
flow rate
(litres/minute)
Manual
valve type
Usable
oil capacity
(litres)
Motor
voltage
(V)
Motor
rating
(kw)
Weight
(kg)
HEP104211
4.2
4.2
4.2
4.2
4.2
4.2
0.6
0.6
0.6
0.6
0.6
0.6
2-Way
2-Way
3-Way
3-Way
4-Way
4-Way
10.0
10.0
10.0
10.0
10.0
10.0
110
240
110
240
110
240
0.55
0.55
0.55
0.55
0.55
0.55
32.5
32.0
32.5
32.0
32.5
32.0
HEP104212
HEP104311
HEP104312
HEP104411
HEP104412
10
ELECTRIC DRIVEN PUMPS (HEP2/3/5)

HEP 2/3/5 - TWO SPEED ELECTRIC PUMPS
Externally adjustable pressure relief valve
Oil sight level gauge
Optional roll bar protection frame
Manual or solenoid valve options
HEP210422
HEP510462
Select the model best suited to the application using the ordering code tables detailed below:
e.g. HEP207422 = 7.0 l/min, 4-way manual valve, 25 litre reservoir, 220/240V motor
Valve
Flow rate
Reservoir
Voltage
HEP2
Motor
(kw)
Order
code
Low pressure
flow rate
(litres/minute)
Order
code
Valve
type
Order
code
1.1
1.1
2.2
2.2
05
07
10
12
5.0
7.0
10.0
12.0
1
2
3
4
P-T plate
2-Way
3-Way
4-Way
1
2
4
6
Flow rate
Usable
oil capacity
Order
code
Motor
voltage
(v)
1
2
4
110/115
220/240
380/440
47.5
63.5
80.5
120.0
110/115
220/240
380/440
48.0
64.0
89.0
120.5
110/115
220/240
380/440
64.0
89.0
120.5
(litres)
Valve
10
25
40
60
Reservoir
Weight
(kg)
Voltage
HEP3
1.1
1.1
2.2
2.2
05
07
10
12
5.0
7.0
10.0
12.0
Flow rate
1
2
3
4
P-T plate
2-Way
3-Way
4-Way
1
2
4
6
Valve
10
25
40
60
Reservoir
1
2
4
Voltage
HEP5
2.2
2.2
2.2
2.2
05
10
12
17
5.0
10.0
12.0
17.0
1
2
3
4
P-T plate
2-Way
3-Way
4-Way
2
4
6
25
40
60
High Pressure Flow Rates

HEP2 = 0.65 litres per minute
Add suffix "L" to model number for 3- or 4-way manual load-holding valve
Add suffix "S" to model number for 3- or 4-way electric solenoid operated valve with locking feature
11
1
2
4
AIR AND PETROL ENGINE DRIVEN PUMPS

HAP1 - AIR DRIVEN SINGLE SPEED PUMPS
Oil sight level gauge (except HAP1120)
Operates from standard workshop air supply of 9.44 l/sec at 7 bar
HAP1142
HAP1121
Model
number
Valve
type
Usable
oil capacity
(litres)
Weight
(kg)
HAP1120
HAP1121
HAP1122
HAP1141
HAP1142
2-Way
2-Way
2-Way
4-Way
4-Way
1.75
5.0
10.0
5.0
10.0
8.0
12.5
19.0
13.2
19.7
HAP2 - AIR DRIVEN TWO SPEED PUMPS

High pressure flow rate 1.3 l/min
Powerful 3.0 kw air motor
Flow rate
Valve
Reservoir
HAP2
Order
code
Low
Order
pressure
code
flow rate
(litres/minute)
1
10.0
2
14.0
3
4
10
14
HAP21042
Valve
type
Order
code
Usable
oil capacity
(litres)
Weight
(kg)
P-T plate
2-Way
3-Way
4-Way
1
2
4
6
10.0
25.0
40.0
60.0
42.0
58.0
72.0
97.0
Add suffix "L" to model number if load holding for 3- or 4-way manual valve is required
HPP2 - PETROL ENGINGE DRIVEN TWO SPEED PUMPS

Roll bar protection frame included
High pressure flow rate 1.3 l/min
Powerful 3.35 kw four stroke engine
Valve
Flow rate
Reservoir
HPP2
Order
code
HPP21042
Low
Order
pressure
code
flow rate
(litres/minute)
10
14
10.0
14.0
1
2
3
4
Valve
type
Order
code
Usable
oil capacity
(litres)
Weight
(kg)
P-T plate
2-Way
3-Way
4-Way
2
4
6
25.0
40.0
60.0
71.0
86.0
114.0
Add suffix "L" to model number if load holding for 3- or 4-way manual valve is required
12
SYSTEM COMPONENTS
HFO46-5
Hydraulic Hoses
HFO46-1
Couplers
700 bar working pressure

Safety factor 4 : 1

High flow capacity
Hydraulic Oil
HC2
Length
(metres)
Without
coupler
HH1
HC1
3/8" NPT
HH2
HC2
3/8" NPT
HH3
HC3
3/8" NPT
HH4
HC4
3/8" NPT
HH5
HC5
3/8" NPT
HH6
HC6
3/8" NPT
10
HH10
HC10
3/8" NPT
12
HH12
HC12
3/8" NPT
15
HH15
HC15
3/8" NPT
20
HH20
HC20
3/8" NPT
Model number
HFO32-1
With 1x CM1 Hose end

thread
coupler
cap. (litres)
Model number
HFO32-5
HFO32-25
Fittings
HFO32 for hand pumps

HFO46 for powered pumps
cap. (litres)
HFO46-1
5
25
HFO46-5
HFO46-25
5
25
Manifolds
2-, 4-, 5- of 6-outlet versions
With or without integral
shut-off valves
Manifolds
Controlled manifolds with shut-off valves
Model
Type
Weight
Model
Type
Weight
HM2
2-outlet
1.0
HM2C
2-outlet
2.0
HM4
4-outlet
1.5
HM4C
4-outlet
3.5
HM5
5-outlet
0.7
HM6
6-outlet
2.0
HM6L
6-outlet
3.7
Model
CF1
CM1
CMF1
CF2
CM2
CMF2
CFD1
CMD1
CFD2
CMD2
Description
Coupler - female
3/8"-18
Coupler - male
3/8"-18
Coupler - complete
3/8"-18
Coupler - female
1/4"-18
Coupler - male
1/4"-18
Coupler - complete
1/4"-18
Metal dust cap for CF1
Metal dust cap for CM1
Metal dust cap for CF2
Metal dust cap for CM2
Model
HF7
HF17
HF19
HF15
HF30
HF33
HF55
HF69
HF10
HF16
HF14
HF24
HF12
HF31
HF13
Description
Nippel 1/4" NPT male x 1/4" NPT male
Nippel 3/8" NPT male x 3/8" NPT male
Nippel 3/8" NPT male x 3/8" NPT male - long
Reducer 3/8" NPT fem x 1/4" NPT fem
Reducer 3/8" NPT male x 1/4" NPT fem
Reducer 3/8" NPT male x 1/4" BSPT fem
Reducer 3/8" NPT fem x 1/4" NPT male
Adaptor 1/2" BSP male x 3/8" NPT fem
Elbow 3/8" NPT fem x 3/8" NPT fem
Elbow 3/8" NPT fem x 3/8" NPT male
Adaptor 3/8" NPT fem x 3/8" NPT fem
Adaptor 3/8" NPT male x 3/8" BSP fem
Tee 3/8" NPT fem equal
Tee 3/8" NPT fem x 3/8" NPT male
Cross 3/8" NPT fem equal
PMV4
Model
HG1
HG1G
HG2
HG2G
HG5
HG10
HG11
HG20
HG23
HG25
HG32
HG33
HG50
HG61
HG102
HG109
Dual scale
0-700 bar/0-10,000 psi
0-700 bar/0-10,000 psi
0-700 bar/0-10,000 psi
0-700 bar/0-10,000 psi
0-4.5t/0-700 bar
0-10t/0-700 bar
0-11t/0-700 bar
0-20t/0-700 bar
0-23t/0-700 bar
0-25t/0-700 bar
0-32t/0-700 bar
0-33t/0-700 bar
0-50t/0-700 bar
0-61t/0-700 bar
0-102t/0-700 bar
0-109t/0-700 bar
Diameter
100
100
150
150
100
100
100
100
100
100
100
100
100
100
100
100
Directional control valves
HPV152
HFV66
Gauge blocks
Length
75
170
Flow control valves
RMV4
Gauges
Manufactured to BS EN837-1
Accuracy +/- 1%
HG1G, HG2G are glycerine filled
Model
HGA1
HGA2
NPT
NPT
NPT
NPT
NPT
NPT
HM1C
Weight
0.25
0.85

Manual or solenoid valves
Optional pressure holding
(not available on PMV2)
Flow control valves

Model
HM1C
HFV66
HFV17
HPV152
HFV42
Weight
0.9
1.0
1.6
1.7
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Description
Manual shut-off valve
Manual check valve
Safety check valve
Adjustable pressure relief valve
Pilot operated check valve
Directional control valves

Valve
type
2-Way
3-Way
4-Way
3-Way
4-Way
Manual
Manual
Valve
Manual Solenoid
valve with
valve with
mount. valve
valve
load-holding closed centre
PMV2
Pump
PMV3 PMV3S
PMV3L
PMV3C
Pump
PMV4L
PMV4C
Pump
PMV4
PMV4S
Remote RMV3 RMV3S
RMV3L
RMV3C
Remote RMV4 RMV4S
RMV4L
RMV4C
Note: All weights in kg, dimensions in mm
13
MANUAL HYDROTEST PUMPS

Up to 1000 bar working pressure
Lightweight aluminium design with stainless steel pistons
Needle type design release valve for precise pressure control
Multi-fluid use including water
Low cost replaceable valve seats
Easily accessible fluid system filter
Two stage design with easy push button pressure changeover
Choise of 10 or 20 litre reservoirs
Optional externally adjustable pressure relief valve
Ideally suited for pressure testing valves, pipework and vessels
Optional pressure gauge available
HMP100 with HG100-K
Model
number
Working
pressure
(bar)
HMP160
HMP250
HMP450
HMP650
HMP800
HMP100
HMP150
110
172
310
448
552
700
1000
Displacement
per stroke (cm)
1st stage 2nd stage
49
49
49
49
49
49
49
Changeover
pressure
(bar)
Outlet
port(s)
thread
Suction
port
thread
Weight
(kg)
(excl. fluid)
52
52
52
52
52
52
52
1/2"-BSP
1/2"-BSP
1/2"-BSP
1/2"-BSP
1/2"-BSP
1/2"-BSP
1/2"-NPT
3/8"-BSP
3/8"-BSP
3/8"-BSP
3/8"-BSP
3/8"-BSP
3/8"-BSP
3/8"-BSP
15
15
15
15
15
15
15
20
13
7
5
4
3
2
Note: Operating lever length 610 mm, weight 1.4 kg
PUMP UNIT ONLY
ACCESSORIES
Model
number
HG16K
HG25K
HG45K
HG65K
HG80K
HG100K
HG150K
HMP250PU
Note:
To include optional pressure relief
valve add suffix "R" to model number
To order pump unit without reservoir
add suffix "PU" to model number
Pressure range
(bar)
0-110
0-172
0-310
0-448
0-552
0-700
0-1000
HG100-K
HRS20
Model
number
HRS10
HRS20
Description
10 litre standard reservoir
20 litre standard reservoir
14
HRS10
AIR DRIVEN HYDROTEST PUMPS

Outlet pressure capacities from 52 bar to 2760 bar
Suitable for use with various fluids including water
Robust stainless steel skid mounted fraimwork with
lightweight plastic reservoir
150 mm diameter dual scale pressure gauge
Infinitely variable output pressure and flow
Air consumption 790 litres per minute
Fitted with inlet air filtration and lubrication system
Optional extras include stainless steel reservoir, stroke
counter, digital impulse counter, onboard chart recorder
AHP58
Hydraulic
pressure
PSI
bar
Approximate rate of discharge (litres / minute)

air input drive 100 PSI (7 bar)
/ F either
xceeds
e
* Pressure low
pump capac
ity oroo
islow
t o taccura
tel
y read on
res
sPure auge
G
AHP10
AHP26
AHP36
AHP58
AHP107
AHP187
23.10
8.80
6.00
3.56
1.97
1.15
0.72
0.43
250
17
14.80
500
35
12.00
5.85
4.39
750
52
8.80
5.29
4.10
1000
69
4.72
3.80
2.51
1.28
1500
104
3.90
3.34
2.38
1.25
2000
138
3.00
3.00
2.25
1.21
2500
173
1.21
2.56
2.05
1.18
0.75
3000
207
1.95
1.85
1.16
0.73
0.48
3500
242
1.20
1.70
1.09
0.71
0.47
4000
276
1.56
1.02
0.70
0.45
4500
311
1.30
0.99
0.68
0.44
5000
345
1.02
0.95
0.67
0.42
0.26
6000
414
0.89
0.64
0.41
0.26
7000
483
0.80
0.61
0.40
0.25
8000
552
0.72
0.59
0.39
0.25
9000
621
0.62
0.56
0.39
0.25
10000
690
0.44
0.52
0.37
0.25
15000
1035
0.39
0.33
0.21
20000
1380
0.30
0.20
25000
1725
0.21
0.16
30000
2070
0.13
40000
2760
0.05
Note: Outlet port thread size 1/2"NPT excluding AHP275 & AHP425 which are 9/16"UNF
Approximate weight (without fluid) for all models is 22 kgs
15
AHP275 AHP425
PULLER KITS
Capacities from 4.5 to 50 tonnes (PKC from 10 tonnes)
Quick set up time, easy to use
High quality, drop-forged steel components
Multi-purpose hollow piston cylinder (excluding PKS5)
Complete with all hydraulic components (pump, cylinder, hose, gauge, etc.)
Supplied complete with carrying case
PKS - 2- AND 3-JAW PULLER KITS

PKS5
PKS30-3
PKS30-2
A
B
Model
number
PKS5
PKS10-2-3
PKS20-2
PKS20-3
PKS30-2
PKS30-3
PKS50-2
PKS50-3
PK202
PK302
PK502
Capacity
(tonnes)
4.5
10
20
20
30
30
50
50
20
30
50
Puller type
2- & 3-jaw
2- & 3-jaw
2-jaw
3-jaw
2-jaw
3-jaw
2-jaw
3-jaw
2-jaw beam
2-jaw beam
2-jaw beam
D i m e n s i o n s (mm)
C
B
240
225
350
296
480
*
*
320
580
*
*
407
920
*
*
727
*
*
*
*
*
*
A
225
296
320
*
407
*
727
*
*
*
*
Weight
(kg)
18.0
19.0
29.0
34.0
49.0
58.0
105.0
130.0
3.0
4.0
7.0
D
240
350
*
480
*
580
*
920
*
*
*
Note: PK202, PK302 en PK502 are 2-jaw beam only (not complete kit)
PKC - COMPREHENSIVE PULLER KITS
E
H
Model
number
PKC10
PKC20
PKC30
PKC50
PKC30
Capacity
(tonnes)
A
Reach
(mm)
B
Dia.
(mm)
C
Reach
(mm)
D
Dia.
(mm)
E
Min-Max
(mm)
10
20
30
50
296
320
407
727
350
480
580
920
296
320
407
727
350
480
580
920
10-110
10-130
15-245
20-290
F
(mm)
G
Min-Max
(mm)
130
170
260
300
25-90
25-90
50-190
50-190
Note: Dimensions A, B, C and D calculated with puller legs positioned at a 15 outward angle
16
Weight
(mm)
I
Min-Max
(mm)
110
110
145
145
115-260
135-345
200-440
230-580
25
60
116
268
(kg)
JACKS
JAH - LIGHTWEIGHT ALUMINIUM JACKS
Piston cap. Toe cap.
Model
number
(tonnes)
(tonnes)
Standard Jack
JAH620
20
JAH1220
20
JAH630
30
JAH1230
30
JAH660
60
JAH1260
60
Toe Jack
JAH620C
20
8
JAH1220C
20
8
JAH630C
30
12
JAH1230C
30
12
JAH660C
60
24
JAH1260C
60
24
Failsafe Jack with locking ring
JAH620SR
20
JAH1220SR
20
JAH630SR
30
JAH1230SR
30
JAH660SR
60
JAH1260SR
60
-
Stroke
(mm)
Closed height Toe height

(mm)
(mm)
Baseplate
L x W (mm)
Weight
(kg)
152
305
152
305
152
305
263
438
263
451
293
500
178
246
197
273
251
339
x 121
x 121
x 140
x 140
x 190
x 190
10.9
16.7
15.4
23.4
27.4
43.7
152
305
152
305
152
305
276
452
281
470
327
533
67
67
73
73
73
73
246
246
273
273
339
339
x 121
x 121
x 140
x 140
x 190
x 190
14.5
22.2
20.3
31.0
43.1
64.9
152
305
152
305
152
305
289
464
292
479
330
536
178
246
197
273
251
339
x 121
x 121
x 140
x 140
x 190
x 190
12.5
18.0
16.5
24.5
30.0
44.0
JAH630C
Lightweight construction
Choice of plain ram, toe jack or
failsafe (locking ring) design
Safestop stroke limiting device
Optional pressure gauge
JAS - MULTI-PURPOSE JACKS

Model
number
JAS103
JAS105
Construction
Aluminium
Aluminium
Capacity
(tonnes)
10
10
Stroke
(mm)
75
125
Lightweight aluminium construction

Operates in any position
Closed height
(mm)
131
181
Base area
L x W (mm)
162 x 75
162 x 75
Weight
(kg)
4.3
5.7
JAS105
JAS103

Choice of 75 mm or 125 mm stroke length
Optional base mounting holes
JSL/JAL - LOW HEIGHT JACKS

Model
number
JSL10
JAL10
JAL20
Construction
Steel
Aluminium
Aluminium
Capacity
(tonnes)
10
10
20
Stroke Closed height

(mm)
(mm)
38
76
79
38
44
99
Multi-positional pump mechanism

Operates in any position
Base area
L x W (mm)
212 x 70
212 x 70
233 x 90
Weight
(kg)
4.4
3.2
5.0
JAL20
JSL10
Spring assisted return piston

JSS - STEEL BOTTLE JACKS

Model
number
JSS35
JSS55
JSS106
JSS166
JSS207
JSS327
JSS507
JSS1007
Capacity
(tonnes)
3
5
10
16
20
32
50
100
Strong rigid steel construction

As from 16 tonnes capacity fitted
with carrying handle
Stroke
(mm)
127
132
170
170
195
195
195
213
Closed height
(mm)
195
200
245
250
285
290
300
350
Screw extension
(mm)
60
80
100
100
-
Weight
(kg)
4.0
4.8
8.0
11.6
15.8
23.0
35.4
104.0
For industrial & automotive applications

17
JSS327
SELF-CONTAINED CABLE CRIMPERS
SC40
SC24
SC60
SC30
SC21
SC18X
8 models available with choice of open "C" jaw or parallel guide design
Supplied complete with standard die sets and steel carrying case
Automatic pressure release valve fitted as standard to all models
Models SC24, SC30, SC40, SC60 suitable for crimping connectors from 35 to 630 mm
Models SC15, SC18X, SC21, SC32 suitable for crimping non-insulated terminals from 10 mm to
400 mm
Models SC24, SC30, SC40 designed with 180 rotating head for easy access into confined spaces
Model
number
Output
C Jaw
(tonnes) opening
JIS mm 2
Applicable range
DIN mm 2 AWG/MCM
Standard dies
(mm2)
Length Weight
(mm) (kg)
SC15
10
N/A
14-150
16-185
300
With die (3pcs) 16-25, 35-70, 70-185

Female die (1pc) 16, 25-35, 50-60,
70-120, 150-185
528
5.2
SC21
10
N/A
22-200
25-240
500
With die (4pcs) 25, 35-60, 70-185, 240

With die (1pc) 25-35, 50-70, 95-120,
150-185, 240
528
5.2
SC24
11
25mm
38-240
35-400
500
With die 35, 50, 70, 95, 120, 150, 185,

240,300,400
582
6.3
SC30
12
30mm
38-325
35-400
750
With die 35, 50, 70, 95, 120, 150, 185,

240, 300, 400
610
6.3
SC32
18
N/A
14-325
16-400
750
With die (4pcs) 16, 25-35, 50 -120,

150-400
Female die (8pcs) 16-25, 35-70,
95-120, 150, 185, 240, 300, 400
650
6.2
SC40
12
38mm
38-325
35-400
750
With Die 35, 50, 70, 95, 120, 150, 185,

240, 300, 400
636
7.7
SC60
18
N/A
38-630
35-630
2/0-1200
With die 35, 50, 70, 95, 120, 150,185,

240, 300, 400, 500, 630
650
6.5
N/A
8-150
10-185
350
With die 10-16, 25-35, 50-70, 95-120,

150, 185
370
2.0
SC18X
Note: Models SC15, SC21, SC32 are supplied with single indent dies
Models SC24, SC30, SC40, SC60, SC18X are supplied with hexagon dies
18
CABLE CRIMPER HEADS

HC30
HC40
HC24
HP230FP foot operated pump

complete with accessories suitable
for use with all "HC" range
crimper heads
HC32
HC63
10 models available with choice of open "C" jaw or parallel guide design
Supplied complete with standard die sets and steel carrying case
Models HC24, HC30, HC40, HC63 suitable for crimping connectors from 16 mm to 630 mm
Models HC21, HC32, HC400 suitable for crimping non-insulated terminals from 16 mm to
400 mm
Models HC80, HC630, HC1000 suitable for crimping distribution and transmission lines from
70 mm to 1000 mm
Model
number
Output
C Jaw
(tonnes) opening
JIS mm 2
Applicable range
DIN mm 2 AWG/MCM
HC21
10
N/A
22-200
25-240
500
HC24
11
25mm
38-400
35-400
#2-500
HC30
12
30mm
38-325
35-400
#2-750
HC32
18
N/A
14-325
16-400
HC40
12
38mm
38-325
HC63
18
N/A
HC80
15
HC400
Standard dies
(mm2)
Length Weight
(mm) (kg)
With die (4pcs) 16-25, 35-70, 70-185, 240

Female die (1pc) 25-35, 50-70, 95-120,
150-185, 240
210
3.0
With
300,
With
300,
die 35, 50, 70, 95, 120, 150, 185, 240,

400
die 35, 50, 70, 95, 120, 150, 185, 240,
400
210
3.6
220
4.0
750
With die (4pcs) 16, 25-35, 50-120, 150-400

Female die (8pcs) 16-25, 35-70, 95-120, 150,
185, 240, 300, 400
210
3.6
35-400
#2-750
With die 35, 50, 70, 95, 120, 150, 185, 240,
300, 400
245
4.8
38-630
35-630
2/0-1200
With die 35, 50, 70, 95, 120, 150, 185, 240,
300, 400, 500, 630
240
4.8
50mm
38-630
35-630
#2-1500
With die 35, 50, 70, 95, 120, 150, 180, 240,
300, 400, 500, 630
300
7.0
20
N/A
70-325
70-400
2/0-750
With die 70, 95, 120, 150, 180, 240, 300,

400
230
7.8
HC630
30
N/A
70-630
70-630
2/0-1200
With die 300, 400, 500, 630
360
16.0
HC1000
50
N/A
500-1000
500-1000
250-2000
With die 500, 630, 800, 1000
420
38.0
Note : Models HC21, HC32 supplied with single indent dies all other models supplied with hexagon dies
Model HC400 also available with indent dies from 16-400mm 2, use order code HC400U
19
HOLE PUNCHERS
HHP30 - HYDRAULIC HOLE PUNCHER
Integral carrying handle
Convenient 70 mm throat depth
Spring assisted return piston
Full 30 tonnes punching capacity
HHP30
HAP1120
Maximum
force
(tonnes)
30
Capacity (mm)
steel plate
hole punch
thickness
diameter
10.0
Up to
20.5 mm
Recommended pump & hose

manually
pneumatically
operated
operated
Standard punch/die
sets included
(mm)
10.5, 13.5,
17.5,20.5
(4 sets)
HP 230
c/w HC3
3m Hose
Weight (kg)
(excluding pump)
HAP 1120
c/w HC3
3m Hose
19.8
Note: Pump supplied separately
HKP10 - HYDRAULIC KNOCK OUT PUNCHER

Powerful 10 tonnes output capacity
Spring return hydraulic cylinder
Ideal for punching holes in electric
control panels & steel plates
HKP10
Minimum force
(tonnes)
10.0
stainless steel
1.6
Plate capacity (mm)

mild steel
3.2
20
Standard punch/die (10 sets)

metric (mm)
imperial (ins)
21.8 to 115.5
1/2"
to 4"
Weight
(kg)
35.8
WIRE ROPE AND CHAIN CUTTERS

HSWC - WIRE ROPE CUTTERS
Model
number
Cutting
capacity
(mm)
Length
Width
Height
Weight
(mm)
(mm)
(mm)
(kg)
HSWC19
19
305
92
153
9.5
HSWC28
28
355
105
178
15.5
HSWC44
44
470
127
203
30.0
HSWC44
Portable self-contained design with built in hydraulic pump

Cutting capacities from 19 mm to 44 mm diameter
Easy to use with minimum operator effort
HWRC - WIRE ROPE CUTTERS

HWRC1115
Model
number
Cutting cap. (mm)

Wire
Solid
rope
bar
Oil
cap.
(cm3)
Length
Width
Height
Weight
(mm)
(mm)
(mm)
(kg)
267
400
155
270
36
38
25
HWRC1125
63
50
874
450
200
390
63
HWRC1136
90
50
1242
515
200
390
70
HWRC1115
Cuts high tensile locked coil wire rope and steel bar
Cutting capacities from 38 mm to 90 mm diameter (wire rope)
Cutting capacities from 25 mm to 50 mm diameter (steel bar)
Double acting design, 700 bar maximum working pressure
Open jaw design for easy access
HCC - CHAIN CUTTERS

HCC34
Model
number
Cutting
cap.
(mm)
Oil
cap.
(cm3)
Cutting
force
(tonnes)
Length
Width
Height
Weight
(mm)
(mm)
(mm)
(kg)
HCC26
26
276
72
440
180
180
23.0
HCC34
34
492
100
410
460
250
40.0
HCC46
46
980
140
565
635
345
72.0
Cuts high tensile grade 80 chain up to 46 mm diameter

Single acting spring assisted return piston
Open jaw design for easy access
Overload protection valve fitted as standard
Note: Blades must be re-sharpened or replaced as and when required
Hand & powered pumps suitable for use with HWRC + HCC Cutters are detailed on pages 9-12
21
WORKSHOP PRESSES
Model
Capacity
number
D
A
Pump
Cyl.
Cyl.
Nett
model number
type
stroke
weight
(mm)
(kg)
(tonnes)
and type
HPF1020
10
HP110 manual
single-acting
250
136
HPF1030
10
HAP1120 air
single-acting
250
136
HPF2520
25
HP230 manual
single-acting
250
154
HPF2530
25
HAP1121 air
single-acting
250
149
HPF2542
25
HEP104312 electric
single-acting
250
186
HPF5020
50
HP235 manual
single-acting
330
470
HPF5030
50
HAP20532 air
single-acting
330
500
HPF5042
50
HEP104312 electric
single-acting
330
505
HPF5020D
50
HP235D manual
double -acting
330
481
HPF5030D
50
HAP20542 air
double -acting
330
512
HPF5042D
50
HEP104412 electric
double -acting
330
518
HPF10020
100
HP235D manual
double -acting
330
1011
HPF10030
100
HAP20542 air
double -acting
330
1029
HPF10042
100
HEP205422 electric
double -acting
330
1043
Note : Electric motors are 220/240V single phase 50 Hz. 110V and 380/440V motors available on request
E
Choice of manual, air or electric

powered pumps
Supplied complete with pressure gauge
Other cylinder options available
on request
Adjustable work table
OPTIONAL ACCESSORIES
Mechanical Bed Winch
Rolling Head Kit
Factory fitted option

Lifts and lowers work table
Available for 50 and 100
tonne presses
Easily bolted to existing

press frame
Available for 100 tonne
presses only
Ordering Codes
HBW50 -For HPF 5000 press range
HBW100 -For HPF 10000 press range
Ordering Code
HRH100 -For HPF 10000 press range
Multi-position 'V' blocks

Model
Cap.
number
per pair
(tonnes)
Dimensions (mm)
C
F
HVB2500
25
204
154
20
45
155
45
20
HVB5000
50
365
265
25
50
190
60
25
10
HVB10000
100
425
325
35
60
265
85
35
10
22
G
B
H
MOVING SKATES
GENERAL MULTI-PURPOSE SKATES
Model
Capacity
number
each skate
Length
Height
Width
(tonnes)
RSC20
Roller
Weight
width and
Height
(less t/table) (Inc. t/table)
(kg)
diameter
59
94
51x18
4.0
125
95
143
87x30
11.0
175
130
179
90x42
27.0
186
152
206
90x42
42.0
RSS20
5.0
210
102
RSS50
12.5
271
RSS100
25.0
370
RSS150
37.5
502
Note: Turntables for RSS100 / RSS150 available on request
COMPLETE KIT
Model
number
Capacity
per set
Skates
(4)
Turntables
(2)
Stabilisers
(2)
Space Bars
(4)
Handles
(2)
Wooden Box
(1)
Weight
(kg)
RSC20
20 tonnes
RSS20
RT20
RS20
RB20
RH20
WB1
41. 0
RSC50
50 tonnes
RSS50
RT50
RS50
RB50
RH50
WB2
94.0
Note: RSC20 & RSC50 kits supplied complete with wooden storage case
HEAVY DUTY FLAT BED SKATES
RSH15
Model
number
Capacity
per skate
(tonnes)
RSH15
15
210
100
175
18
RSH20
20
220
113
190
24
Rollers
in
contact
Total
rollers
Total
weight
(kg)
51
13
76
14
140
150
15
9.0
60
10
14
87
14
155
150
13
12.0
RSH40
40
270
130
210
30
68
10
14
104
18
175
190
13
19.0
RSH50
50
320
140
220
30
68
10
18
115
18
180
240
17
29.0
RSH65
65
380
168
270
42
76
19
19
145
22
220
280
13
51.0
RSH100
100
530
182
300
50
86
19
19
165
22
240
410
17
92.0
Note: Nylon multi-roller skates also available, details on request
23
NUT SPLITTERS
HMNS Type
NS Type
HMNS161
NS161
HANDLE ROTATES FREELY

THROUGH 360
AND IS REMOVABLE
C
45 AP
PROX.
F
B
C
B
NS126
NS95
Designed to split nuts from 13 mm to 75 mm AF size up to Rc44 hardness (grade 10.9)

Compact, easy to use, with spring assisted return piston
Choice of self-contained (HMNS) or remote pump operation designs (NS)
All "NS" models fitted with 360 swivel coupling for easier fitment in confined spaces
All "HMNS" models fitted with 360 positional operating lever for easier operator use
Angled body design ensures necessary clearance on flanges and flat surfaces
Suitable hand pumps for use with "NS" models detailed on page 9
Model
number
Hex. AF
sizes
(mm)
Thread
sizes
(mm)
Weight
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(kg)
NS75
13-19
M8-M12
40
113
7.5
19.5
121
30
1.5
NS95
19-24
M12-M16
54
119
10
24
150
41
2.3
NS126
24-32
M16-M22
64
128
12.5
30
188
51.5
4.0
NS161
32-41
M22-M27
78
136
20
37
217
69
6.5
NS197
41-50
M27-M33
94
145
21
45
271
78
10.6
NS236
50-60
M33-M39
105
155
24.5
54
313
91
14.6
NS296
60-75
M39-M48
156
177
27
75
356
110
33.5
HMNS126
24-32
M16-M22
64
93
12.5
30
328
447
5.5
HMNS161
32-41
M22-M27
78
103
20
37
357
465
7.0
HMNS197
41-50
M27-M33
94
120
21
45
410
540
13.4
24
SPREADERS
HFS - HYDRAULIC FLANGE SPREADERS
Model
Capacity
Stroke
Oil capacity
Max. flange
number (tonnes)
(mm)
(cm3)
thickness (mm)
Stud size Std. wedge

(mm)
(mm)
Optional
wedge (mm)
HFS50
HFS50
HFS100
38
25
2 x 57
19-29
3-29
30-56
10
54
78
2 x 92
32-41
3-29
30-56
HFS100
>> Choice of 5 or 10 tonnes capacity

>> 700 bar maximum working pressure
>> Supplied complete with
hand pump and hose assembly
>> Supplied in steel storage case
Dimensions:
Model
number
HFS50
HFS100
C
Min -Max
76
210
61 -155
10
192
69
129
25
206
18
108
290
61 -224
30
165
89
178
38
273
31
JS - HYDRAULIC JAW SPREADER

Model
Capacity
Oil capacity
number
(tonnes)
(cm3)
JS4
0.90
10
Dimensions (mm)
Weight
(kg)
223
94
10
2.2
JS4
JS4
B
C
>> 700 bar maximum working pressure

>> Operates with standard Hi-Force
hand pump and hose (see page 9)
MFS - MECHANICAL FLANGE SPREADERS

Model
number
Maximum bolt diameter

mm
inches
Maximum spread
mm
inches
Weight
(kg)
MFS16
16
/ 8"
70
2 3/ 4"
2.2
MFS19
19
/ 4"
95
3 3/ 4"
2.7
MFS22
22
/ 8"
124
4 / 8"
4.1
MFS25
25
1"
155
6 1/ 8"
6.4
MFS28
28
1 / 8"
181
7 / 8"
8.2
MFS31
31
1 1/ 4"
231
9 1/ 8"
9.6
MFS16
MFS31
MFS25
>> Choice of 6 models available

>> High grade steel construction with
high tensile cross bolt
>> Drop forged EN9 spreading wedge
25
MANUAL TORQUE WRENCHES AND MULTIPLIERS

MANUAL TORQUE WRENCHES
Model
Number
Range
(Nm)
Increment
(Nm)
Range
(lbf.ft)
Increment
(lbf.ft)
Square
drive size
Length
(mm)
Weight
(kg)
HTW200NT
34-197
1.5
20-150
1/2"
470
1.3
HTW330NT
47-332
1.5
30-250
1/2"
540
1.3
HTW500NT
85-525
50-400
3/4"
813
4.1
HTW800NT
169-779
100-600
3/4"
1050
5.4
HTW1300NT 305-1320
200-1000
1"
1800
12.0
HTW2700NT 474-2700
13.5
300-2000
10
1"
2755
22.5
HTW1300NT
HTW2700NT
HTW800NT
HTW200NT
HTW330NT
Note: All models supplied complete with calibration certificate
MANUAL TORQUE MULTIPLIERS

SLT60-25
SLT30-15
HANDITORQ
HT Design
Box type reaction plate
HDT Design
HDT34-25
HT2700
Choice of 3 different designs

Compact with true torque multiplication
Output square drives from 3/4" to 2.1/2"
All models supplied complete with reaction foot
Anti-wind up ratchet (AWUR) on all SLT & HDT models
Model
Number
Output
square
drive
SLT Design
Dimensions
(mm)
(Nm)
(lbf.ft)
Multiplication
ratio
Recom.
torque
wrench
HT1300
1300
960
5:1
1/2"
3/4"
108
126
210
180
HTW330NT
HT2700
2700
2000
5:1
3/4"
1"
108
129
210
186
HTW500NT
7.1
SLT15-25
2000
1450
25:1
1/2"
1"
72
166
143
197
HTW200NT
4.5
SLT30-15
3000
2200
15:1
1/2"
1"
108
224
141
256-285
HTW200NT
9.0
SLT30-25
3000
2200
25:1
1/2"
1"
108
224
141
256-285
HTW200NT
9.0
SLT60-25
6000
4400
25:1
1/2"
1.1/2"
119
271
172
320-350
HTW330NT
15.0
SLT60-75
6000
4400
75:1
1/2"
1.1/2"
119
301
154
350-380
HTW200NT
16.5
HDT17-25
1700
1250
25:1
1/2"
1"
108
156
83-217
HTW200NT
7.8
HDT34-25
3400
2500
25:1
1/2"
1"
119
187
86-264
HTW200NT
10.1
HDT60-25
6000
4500
25:1
1/2"
1.1/2"
144
226
146-333
HTW330NT
17.0
HDT60-125
6000
4500
125:1
1/2"
1.1/2"
144
240
146-333
HTW200NT
18.5
HDT95-25
9500
7000
25:1
3/4"
1.1/2"
184
209
171-351
HTW500NT
25.7
Max. torque capacity
Input
square
drive
SLIMLINE
Weight
7.1
(kg)
HDT95-125
9500
7000
125:1
1/2"
1.1/2"
184
234
171-351
HTW200NT
27.2
HDT200-25
20000
14700
25:1
3/4"
2.1/2"
212
330
500
HTW800NT
43.9
26
PNEUMATIC TORQUE MULTIPLIERS AND IMPACT WRENCHES

PNEUMATIC TORQUE MULTIPLIERS
Low noise, non-impacting design
Repeatable accuracy of +/- 5%
Powerful, reversible air motor with safety trigger
C
D
Supplied complete with FRL unit and hose

Choice of reaction foot designs
PG1500
Two speed models available on request
SP2700
A
Model
Number
Design
Torque
cap.
(Nm)
PT3400
Torque
cap.
(lbf.ft)
Square
drive
size
R.P.M. at
max.
pressure
C
min/max
D
Weight
(kg)
PG500
Pistol grip
90-500
66-370
3/ "
4
35
72
301
223
334
8.1
PG1075
Pistol grip
190-1000
140-740
3/ "
4
15
72
301
223
334
8.1
PG1000
Pistol grip
190-1000
140-740
1"
15
72
301
223
334
8.1
PG1500
Pistol grip
300-1500
220-1110
1"
72
301
223
334
8.1
PG2000
Pistol grip
400-2000
300-1450
1"
72
301
223
334
8.1
SP2700
Slimline
880-2700
650-2000
1"
108
437
140
469-498
16.5
SP5500
Slimline
1200-5500
885-4060
1 1/2"
2.5
119
512
172
566-592
21.9
PT680
Heavy duty
160-680
120-500
3 / " or 1"
4
30
108
368
83-217
12.8
PT1200
Heavy duty
270-1200
200-900
1"
15
108
373
83-217
13.3
PT1700
Heavy duty
515-1700
380-1250
1"
108
373
83-217
13.3
PT3400
Heavy duty
880-3400
650-2500
1"
119
423
86-264
16.5
PT6000
Heavy duty
1762-6000
1300-4500
1 1/2"
2.5
144
457
146-333
26.0
PT9500
Heavy duty
2710-9500
2000-7000
1 1/2"
1.8
184
452
169-351
32.7
PT20000
Heavy duty
4400-20000
3250-14700
2 1/2"
1.2
212
546
500
51.9
PT47500
Heavy duty
13550-47000
10000-35000
2 1/2"
0.3
315
629
Blank Plate
109.1
IMPACT WRENCHES
Industrial heavy duty design
IW38
Excellent power to weight ratio

Choice of 3/4", 1" and 1.1/2" drive size
Innovative no-hammer clutch system
Minimal noise and vibration features
IW19
Operates from standard 6 bar air pressure
IW25
Model
number
IW19
IW25
IW38
Bolt capacity
(mm)
(inch)
22
39
52
/8
1 1/ 2
7
Square drive
size
/ 4"
1"
1 1/ 2"
3
27
Free speed
Maximum torque
Weight
R.P.M.
I.P.M.
(Nm)
(lbf. ft)
(kg)
4700
4000
3000
1000
700
600
1085
1800
3900
800
1296
2800
6.5
7.0
15.5
LIGHTWEIGHT ALUMINIUM HYDRAULIC TORQUE WRENCHES
TWS150
Hi-Force
B
RADIUS
(D)
TWS370
C
A
TWS45
Compact, lightweight, aluminium construction

Accurate to +/- 3% with standard torque chart supplied
Multi-position reaction foot with safety lock feature
Push-through square drive for easy tightening and loosening
Suitable for continuous operation at maximum pressure
Fitted with multi-positional swivel quick release couplings
Body shroud engraved with torque / pressure chart
Model
number
Torque capacity
Square drive
size
Dimensions (mm)
A
Weight incl.
reaction foot
(kg)
(Nm)
(Ibf.ft)
TWS17
1727
1270
3/ "
4
155
107
51
25
1.8
TWS45
4529
3330
1"
206
135
67
33
4.1
TWS100
10064
7400
1 1/2"
273
178
92
43
8.6
TWS150
14974
11010
310
198
100
50
13.3
TWS370
TWS800
36992
80524
27200
59401
1 1/2"
2 1/2"
2 1/2"
414
518
259
294
134
167
62
76
31.8
61.6
Pumps
Allen Hex Drive
See page 30 for pump units

suitable for use with Hi-Force
hydraulic torque wrenches.
Optional allen hex drive

adaptors available in
metric and imperial sizes.
Further details on request.
Sockets
See page 31 for the full
range of high quality sockets
suitable for use with Hi-Force
hydraulic torque wrenches.
28
LOW PROFILE HYDRAULIC TORQUE WRENCHES

TWH210RH-80
TWH210
Hi-Force
TWH54
TWH54RH-60
Compact, lightweight, powerful, low clearance design

Hexagon Reducer Bushes
Accurate to +/- 3% with standard torque chart supplied
Available in all metric and imperial

size combinations, further details
Flat cylinder body design with integral reaction point

Minimum radius cassette head for limited access applications
Suitable for continuous operation at maximum pressure
Fitted with multi-positional swivel quick release couplings
Model
number
Torque capacity
Hexagon AF size
mm (ins)
Max
Min
Dimensions (mm)
B
C
D
min-max
Approx.
weight
(kg)
(Nm)
(lbf. ft)
TWH27
TWH54
TWH120
TWH210
2625
5372
11737
21216
1930
3950
8630
15600
19
25
50
65
( 3 / 4" )
(1" )
(1.7 / 8 " )
(2.5 / 8 " )
to
to
to
to
60 (2.3 / 8 " )
80 (3.1 / 8 " )
100 (4" )
115 (4.5 / 8 " )
144
198
249
302
102
142
178
216
32
41
52
63
10-15
11-20
13-26
17-23
3.2
6.5
12.0
16.5
TWH430
43792
32200
80 (3.1 / 8 " )
to
155 (6.1 / 8 " )
389
389
82
25-31
27.0
Note: Exact radius size (D) varies according to ratchet AF size selected
Ratchet Head Selection Table

Model Number
Metric range
TWH27
19mm to 60mm
Order code
Size
TWH27RH3
Imperial range
/ 4"
TWH27RHNote:
Order code
Size
TWH54RH-
to 2 3 / 8 "
Order code
TWH54
25mm to 80mm
Size
TWH120
50mm to 100mm
Order code
TWH120RH-
1 " to 3 1 / 8 "
Order code
TWH54RH-
Size
Size
TWH120RH-
Order code
Size
Order code
TWH210RH-
TWH430
80mm to 155mm
Order code
Size
TWH430RH-
2 5 / 8 " to 4 5 / 8 "
To order the required size of additional ratchet heads use the order codes detailed above suffixed by
the metric or imperial AF size e.g. TWH54RH-60 is a 60 mm hexagon ratchet head to suit a TWH54
29
Size
TWH210RH-
1 7 / 8 " to 4 "
Order code
TWH210
65mm to 115mm
Size
3 1 / 8 " to 6 1 / 8 "
Order code
TWH430RH-
Size
TORQUE WRENCH PUMPS & ACCESSORIES
HTWP2140P
HTWH4
HTWP3042P
Model
number
HTWP2040P

Choice of manual, air or electric power options
Dual scale glycerine filled pressure gauge fitted as standard
Two speed operation with choice of standard length hoses available
Externally adjustable pressure relief valve fitted as standard (powered pumps only)
Supplied complete with hand pendant controller (powered pumps only)
Protective carrying frame and oil sight level gauge (powered pumps only)
Air pressure gauge and filter/regulator/lubricator unit (air powered pumps only)
Max
pressure
(bar)
Power
supply
HP230DP
700
Manual
14.2cm 3/stroke
HTWP2140P
700
7.0 bar
1.5
HTWP2141P
700
110 volt
0.55
HTWP2142P
700
240 volt
HTWP2040P
700
7.0 bar
HTWP3140P-A 700
HTWP3141P-A 700
HTWP3142P-A 700
Model
number
Motor
rating
(kW)
Displacement
Low
pressure
High
pressure
Length
(metres)
HTWH4
HTWH5
HTWH6
HTWH8
HTWH10
10
Note: Longer length hoses

Pressure at
Dimensions (mm)
Weight
changeover
(bar)
length
width height (kg)
2.3cm 3/stroke
25
750
160
250
13.5
7.95 l/min
0.72 l/min
60
370
205
450
28.0
3.9 l/min
0.36 l/min
60
370
205
450
28.0
0.55
3.9 l/min
0.36 l/min
60
370
205
450
28.0
3.0
10.6 l/min
1.3 l/min
70
620
240
440
43.0
7.0 bar
3.7
14.4 l/min
2.4 l/min
70
400
360
570
43.0
110 volt
1.5
7.2 l/min
1.2 l/min
70
400
360
570
45.0
240 volt
1.5
7.2 l/min
1.2 l/min
70
400
360
570
44.0
QUICK CONNECT COUPLINGS

Model
number
CF4F
CF6F
CF6M
CM4F
CM6F
CM6M
Thread
type
/ 4"
3
/ 8"
3
/ 8"
1
/ 4"
3
/ 8"
3
/ 8"
1
Description
NPT Female
Female half coupler
NPT Female
Female half coupler
NPT Male
Female half coupler
NPT Female
Male half coupler
NPT Female
Male half coupler
NPT Male
Male half coupler
Note: Always check for the required thread size when ordering spares or
replacement couplings
30
CM4F
CF4F
CM6F
CF6M
CF6F
SOCKETS AND ACCESSORIES
Hi-Force high quality impact sockets are designed

and manufactured for use with all Hi-Force bolting
products including hydraulic torque wrenches. The
range comprises of square drive sizes from 3/4" to
2.1/2" in both metric (17mm to 160mm) and
imperial (11/16" to 6.1/4") AF (across flats) sizes.
Long length and Bi-Hex (12 point) sockets are also
available.
Hi-Force drop forged, high tensile, alloy steel
hammer wrenches are available in AF sizes from 32
to 230mm (1.1/4" to 9.1/8") in both flat and offset
(crank) design. All models are bi-hexagonal
(12 point) design to facilitate easy fitment on the nut.
The Hi-Force accessories range also includes universal
joints, extension bars, reducers, adaptors and many
other items. Further details can be supplied on request.
SOCKETS
Square
drive size
(in)
/ 4"
1"
1 1/ 2"
2 1/ 2"
3
Metric
hexagon size
(mm)
17
22
36
60
to
to
to
to
60
100
120
160
Imperial
hexagon size
(in)
/ 16 "
/ 8"
7
1 / 16 "
2 3/ 8"
11
to
2 3/ 8"
to
4"
to
to
/ 8"
/ 4"
Metric
bi-hex size
(mm)
17
22
36
to
to
to
Imperial
bi-hex size
(in)
/ 16 "
/ 8"
7
1 / 16 "
60
100
120
2 3/ 8"
11
to
to
4"
to
/ 8"
HAMMER WRENCHES AND ACCESSORIES

Flogging
spanners
32 to 230mm
1
(1
/ 4"
to 9
/ 8" )
/ 4"
Extension
bars
Square drive
adaptors
to 2 1 / 2 " drive
/ 4"
to 2 1 / 2 "
Reducers
3
/ 4"
to 2 1 / 2 "
Universal
joints
3
/ 4"
to 2 1 / 2 "
size in lengths from
square drive
square drive
square drive
150 to 500mm
all combinations
all combinations
all combinations
31
STUD BOLT TENSIONERS

THREADED
PULLER
STS6
PISTON
CYLINDER
STS5
STS4
OIL INLET
PORT
BRIDGE
NUT ROTATING
SOCKET
TOMMY
BAR
TURN DIRECTION
STS1
STS3
STS2
Bolt
Diameter
Suitable for metric and imperial stud bolts

Single acting design
Min. 1x Bolt
Diameter
Maximum piston stroke indicator

Suitable for single or multi-tensioning applications
Wear plated piston
Special design tensioner available on request
User friendly operating and maintenance procedure
Note: Minimum 1 x bolt diameter is

required when using bolt tensioners
Choice of manual or air powered pumps available

(See page 35)
ASSEMBLY SEQUENCE
Step 1
100%
Tensioning
Step 2
Step 3
50%
Tensioning
33%
Tensioning
Note: If 100% tensioning cannot be achieved by attaching all bolt tensioners, to one side
of the flange, due to lack of space, then alternate the tensioners on opposite sides
32
Step 4
25%
Tensioning
STUD BOLT TENSIONERS

F
'A'
FORCE
'C'
'E'
'D'
'B'
Model
number
(metric)
Model
Stud
number
bolt thread
(imperial)
size
metric imperial
Capacity
kN
tonnes
Effective
area
(cm2)
Dimensions
Stroke
Weight
(mm)
(mm)
(kg)
STS1-M16
M16
234
23.9
15.6
10
74
30
145
80
45
49
3.4
STS1-M18
M18
3/4"
STS1-075
234
23.9
15.6
10
74
30
145
80
45
49
3.4
STS1-M20
M20
234
23.9
15.6
10
74
30
145
80
45
51
3.4
STS1-M22
M22
7/8"
STS1-087
234
23.9
15.6
10
74
30
145
80
45
51
3.4
STS1-M24
M24
1"
STS1-100
234
23.9
15.6
10
74
30
145
80
45
60
3.4
STS1-M27
M27
1.1/8"
STS1-112
234
23.9
15.6
10
74
30
145
80
45
60
3.4
STS2-M30
M30
457
46.6
30.5
15
102
36
189
103
54
72
5.8
STS2-M33
M33
1.1/4"
STS2-125
457
46.6
30.5
15
102
36
189
103
54
74
5.8
STS2-M36
M36
1.3/8"
STS2-137
457
46.6
30.5
15
102
36
189
103
54
76
5.8
STS2-M39
M39
1.1/2"
STS2-150
457
46.6
30.5
15
102
36
189
103
54
80
5.8
STS3-M42
M42
1.5/8"
STS3-162
822
83.8
54.8
15
133
49
217
117
56
90
11.2
STS3-M45
M45
1.3/4"
STS3-175
822
83.8
54.8
15
133
49
217
117
56
94
11.2
STS3-M48
M48
1.7/8"
STS3-187
822
83.8
54.8
15
133
49
217
117
56
100
11.2
STS3-M52
M52
2"
STS3-200
822
83.8
54.8
15
133
49
217
117
56
104
11.2
STS4-M48
M48
1.7/8"
STS4-187
1264
128.9
84.3
15
163
59
235
135
57
110
17.3
STS4-M52
M52
2"
STS4-200
1264
128.9
84.3
15
163
59
235
135
57
112
17.3
STS4-M56
M56
2.1/4"
STS4-225
1264
128.9
84.3
15
163
59
235
135
57
118
17.3
STS4-M60
M60
1264
128.9
84.3
15
163
59
235
135
57
126
17.3
STS4-M64
M64
2.1/2"
STS4-250
1264
128.9
84.3
15
163
59
235
135
57
126
17.3
STS5-M64
M64
2.1/2"
STS5-250
1833
186.9
122.2
15
193
66
251
145
60
136
25.6
STS5-M68
M68
1833
186.9
122.2
15
193
66
251
145
60
144
25.6
STS5-M72
M72
2.3/4"
STS5-275
1833
186.9
122.2
15
193
66
251
145
60
146
25.6
STS5-M76
M76
3"
STS5-300
1833
186.9
122.2
15
193
66
251
145
60
154
25.6
STS6-M76
M76
3"
STS6-300
2649
270.0
176.6
15
233
77
320
205
64
162
45.7
STS6-M80
M80
2649
270.0
176.6
15
233
77
320
205
64
162
45.7
STS6-M85
M85
3.1/4"
STS6-325
2649
270.0
176.6
15
233
77
320
205
64
174
45.7
STS6-M90
M90
3.1/2"
STS6-350
2649
270.0
176.6
15
233
77
320
205
64
185
45.7
STS6-M95
M95
3.3/4"
STS6-375
2649
270.0
176.6
15
233
77
320
205
64
200
45.7
STS6-M100
M100
4"
STS6-400
2649
270.0
176.6
15
233
77
320
205
64
212
45.7
Note: Weight is approximate and varies according to thread size selected
33
SUB-SEA STUD BOLT TENSIONERS
F
A (dia.)
C
E
D
STU4-187

Suitable for metric and imperial stud bolts
Single acting design with failsafe overstroke limiting device
Corrosion protected for operation in harsh sub-sea environments
Easy to use two part construction
Extra long piston stroke to reduce re-setting operations
Dual hose connections for easy assembly
Choice of air powered or manual pumps available (see page 35)
Model
number
(metric)
Stud bolt
thread size
metric imperial
Model
number
(imperial)
(Kn)
Effective Stroke
area
(mm)
2
(tonnes) (cm )
Dimensions
(mm)
B
C
D
Capacity
Weight
E
(kg)
STU1-24
24
1"
STU1-100
243.0
24.82
16.34
30
82
25
218
120
144
61
3.2
STU1-27
27
1 1/ 8"
STU1-112
243.0
24.82
16.34
30
82
25
218
120
144
64
3.2
STU2-33
33
1 1/ 4"
STU2-125
376.3
38.44
25.32
30
100
28
240
131
159
75
4.8
STU2-36
36
1 3/ 8"
STU2-137
376.3
38.44
25.32
30
100
28
240
131
159
78
4.8
STU3-39
39
1 1/ 2"
STU3-150
546.2
55.79
36.88
30
114
35
249
133
166
84
6.2
STU3-42
42
1 5/ 8"
STU3-162
546.2
55.79
36.88
30
114
35
249
133
166
87
6.2
STU4-45
45
1 3/ 4"
STU4-175
746.8
76.28
50.27
30
128
41
271
140
178
96
8.5
STU4-48
48
1 7/ 8"
STU4-187
746.8
76.28
50.27
30
128
41
271
140
178
98
8.5
STU5-52
52
2"
STU5-200
1076.7
109.98
71.74
30
148
48
296
152
198 111
12.2
STU5-56
56
2 1/ 4"
STU5-225
1076.7
109.98
71.74
30
148
48
296
152
198 116
12.2
STU6-64
64
2 1/ 2"
STU6-250
1639.7
167.49
109.68
30
176
58
335
168
224 136
19.2
STU6-72
72
2 3/ 4"
STU6-275
1639.7
167.49
109.68
30
176
58
335
168
224 141
19.2
STU7-76
76
3"
STU7-300
2509.0
256.28
168.70
30
216
94
373
192
260 162
29.0
STU7-85
85
3 1/ 4"
STU7-325
2509.0
256.28
168.70
30
216
94
373
192
260 173
29.0
STU7-90
90
3 1/ 2"
STU7-350
2509.0
256.28
168.70
30
216
94
373
192
260 173
29.0
34
BOLT TENSIONER PUMPS & ACCESSORIES

PUMPS
Choice of manual or air driven pumps
Suitable for use with "STS" or "STU"
tensioners
Supplied with pressure gauge
Outlet port fitted with quick connect coupler
AHP275 fitted with integral airline filter, regulator
and lubricator unit
AHP275
XHP1500
Model
number
Pump
type
Working
pressure
(bar)
Usable oil
capacity
(litres)
Outlet
coupler
Dimensions
length
(mm)
width
Weight
height
(kg)
XHP1500
Manual
1500
0.7
STFC4
610
170
180
7.0
AHP275
Air driven
1500*
8.0
STFC4
450
390
390
22.0
*Caution : Pump output pressure is based on maximum inlet air pressure of 80 p.s.i. (5.5 bar). Any increase in the inlet air
pressure above 80 p.s.i. (5.5 bar) will result in an increase in the hydraulic output pressure above 1500 bar
ACCESSORIES
XHC1.5B
STFC4
XHC3B
Model
number
Description
STFC4
female coupling
STMC4
male coupling
STN1P4
nipple
STD0W4
sealing washer
Model
number
STMC4

3:1 safety factor on hoses
Hoses supplied complete with couplers
Suitable for use with "STS" or "STU"
tensioners
Other length hoses available on request
35
Description
XHC1.5B
1.5m length link hose with couplings
XHC3B
3m length link hose with couplings
XHC5B
5m length mainline hose with couplings
XHC10B
10m length mainline hose with couplings
visit us on the internet at:
UK Head Office
Africa
Middle East
Asia
FG1
Asia
Netherlands
Middle East
Cat. Ref. HF1105
Asia

Bolt Tensioner Hi Force

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Bolt Tensioner Hi Force

Загружено:

Авторское право:

Доступные форматы

INDEX

Single Acting Low Height Cylinders

Cable Crimper Heads . . . . . . . . . . . . . . . . . . . . . . .19

Hollow Piston Cylinders . . . . . . . . . . . . . . . . . . . . . .4

Hole Punchers . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Single Acting Multi-Purpose Cylinders . . . . . . . . . . . .5

Wire Rope & Chain Cutters . . . . . . . . . . . . . . . . . . .21

Double Acting Cylinders

Workshop Presses . . . . . . . . . . . . . . . . . . . . . . . . . .22

Failsafe & Single Acting Load Return Cylinders . . . . .7

Moving Skates . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Pump and Cylinder Sets . . . . . . . . . . . . . . . . . . . . . .8

Nut Splitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Electric Driven Pumps (HEP1/ HEP104) . . . . . . . . . .10

Manual Torque Wrenches & Multipliers

Electric Driven Pumps (HEP2/3/5) . . . . . . . . . . . . . .11

Pneumatic Multipliers & Impact Wrenches . . . . . . . .27

Air & Petrol Engine Driven Pumps . . . . . . . . . . . . . .12

Lightweight Aluminium Hydraulic Torque Wrenches . .28

Low Profile Hydraulic Torque Wrenches . . . . . . . . . .29

Manual Hydrotest Pumps . . . . . . . . . . . . . . . . . . . .14

Torque Wrench Pumps & Accessories . . . . . . . . . . . .30

Air Driven Hydrotest Pumps . . . . . . . . . . . . . . . . . .15

Sockets & Accessories . . . . . . . . . . . . . . . . . . . . . . .31

Puller Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Stud Bolt Tensioners . . . . . . . . . . . . . . . . . . . . .32/33

Sub-Sea Stud Bolt Tensioners . . . . . . . . . . . . . . . . .34

Self- Contained Cable Crimpers . . . . . . . . . . . . . . .18

Bolt Tensioner Pumps & Accessories . . . . . . . . . . . . .35

SINGLE ACTING LOW HEIGHT CYLINDERS

700 bar maximum working pressure

Capacities from 10 to 203 tonnes

HPS - LOW HEIGHT PAD CYLINDERS

700 bar maximum working pressure

Capacities from 4.5 to 147 tonnes

HLS - LOW HEIGHT CYLINDERS

700 bar maximum working pressure

Capacities from 10 to 147 tonnes

HOLLOW PISTON CYLINDERS

HHR - DOUBLE ACTING HOLLOW PISTON CYLINDERS

SINGLE ACTING MULTI-PURPOSE CYLINDERS

700 bar maximum working pressure

Stroke lengths from 25 to 356 mm

Wear plated piston rod

See pages 9-12 for pumps

See page 13 for the full range of

DOUBLE ACTING CYLINDERS

Capacities from 10 to 520 tonnes

Annular area overload protection valve

Base and piston rod mountings

HOR - HYDRAULIC RETURN CYLINDERS

>> Capacities from 109 to 520 tonnes

Powered hydraulic return design

Wear plated piston

FAILSAFE AND SINGLE ACTING LOAD RETURN CYLINDERS

Capacities from 50 to 520 tonnes

700 bar maximum working pressure

HFG - FAILSAFE LOCK RING CYLINDERS

Capacities from 50 to 520 tonnes

HSG - LOAD RETURN CYLINDERS

Note: Capacities up to 2004 tonnes available on request

Capacities from 50 to 520 tonnes

PUMP AND CYLINDER SETS

Note: Models PCS202H & PCS302H include a Hollow Piston Cylinder