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= 8.0, p
=
226.5 K, assuming scramjet operation at an altitude of 30 km on a constant dynamic pressure
trajectory of 53.6 kPa. The Reynolds number based on the nozzle entrance radius is Re
=
1.06 10
5
.
Computational uid dynamics
Computational methods
Nozzle owelds are computed by utilising the state-of-the-art commercial solver CFD++ [8].
An implicit algorithm with second order spatial accuracy is used to solve the Navier-Stokes
equations for steady owelds and convergence is accelerated by the multigrid technique.
The nozzle surface is assumed to be an isothermal cold wall of 300K. The boundary layer
is assumed to be turbulent and modelled by the two-equation SST k RANS model [9].
Computations are performed until the energy residual drops to the order of 10
5
, based on
a convergence dependency study, where all objective functions have been found to vary less
than 0.01% at higher orders. Standard air in thermochemical equilibrium state is assumed for
the gas in the fuel-off case, whereas the gas composition and nite-rate chemical reactions
are represented by Evans and Schexnayders model [10], which consists of 25 elementary
reactions among 12 species including hydrogen-air combustion as well as nitrogen chemistry.
Computational mesh
The computational domain is represented by a two-dimensional structured mesh generated by
Glyph scripting within the commercial grid generator Pointwise [11]. The numbers of nodes
and cells for the mesh resolutions considered in the present research are tabulated in Table 1
1
.
Fig. 3 shows a coarse computational mesh for the baseline geometry with a conical nozzle of
a semi-vertex angle of 25
, l
2
= 0.069 m,
2
= 3.18
, l
3
= 0.040 m,
3
= 3.13
, r
c
= 0.035 m,
l
c
= 0.5 m,
c
= 0
, r
a
= 0 m,
a
= 0
,
n
= 0 m, l
n
= 0.242 m, r
n
= 0.148 m,
ite
= 0 m,
ite
= 0
, l
f
= 0.280 m,
f
= 20.0
, b
f
= 0.528 m,
r
= 0.1 m,
ote
= 0 m and
ote
= 0
in Fig.2.
0 1 2 3 4 5 6 7
x 10
4
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
p [Pa]
r
[
m
]
Fuel On (profile)
Fuel On (uniform)
Fuel Off (profile)
Fuel Off (uniform)
(a) pressure
0 200 400 600 800 1000
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
T [K]
r
[
m
]
Fuel On (profile)
Fuel On (uniform)
Fuel Off (profile)
Fuel Off (uniform)
(b) temperature
0 0.005 0.01 0.015 0.02 0.025 0.03
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
c
H
2
r
[
m
]
Fuel On (profile)
Fuel On (uniform)
(c) hydrogen mass fraction
Fig. 5: Internal inow proles
mesh generation CFD computation post-processing
decision variables
optimisation algorithms
objective / constraint
function values
mesh solution
Fig. 6: Optimisation loop
Population-based evolutionary algorithms developed at UNSW@ADFA are employed for
optimisation [13, 14]. In particular, use is made of the elitist non-dominated sorting genetic
algorithm (NSGA-II) [15]. Optimisation occurs over generations with a population of 32
individuals. A simulated binary crossover and polynomial mutation are used as recombination
operators at a given probability (1.0 and 0.1, respectively) with a specied distribution
index (10 and 20, respectively). The optimisation process is efciently assisted by various
surrogate models including the response surface models, kriging approximations and radial
basis functions. Among these models the one with the least error within a threshold of 10%
is adopted to predict the objective and constraint functions in lieu of actual CFD evaluation
and all individuals that are estimated to be superior to the present elitists are veried by true
CFD evaluation. All members in the population pool are truly evaluated by CFD every 5
generations, when the surrogate models are trained by using 90% of the solutions from the
archive, which stores all solutions that are evaluated by true evaluation.
2) Optimisation problem
The nozzle performance is assessed by the sum of the forces acting on the inner and outer
nozzle surface: F F
inner
+ F
outer
. This parameter is used as the objective function to be
maximised
3
in order to set the goal of the design optimisation. No constraint function is
employed for the present study. The 10 design parameters that dene the nozzle geometry
(Fig. 2) are used as the decision variables, the upper and lower bounds of which are shown
later at the top and bottom of the columns in the graph Fig. 8. Design optimisation has been
performed with four different assumptions for the gas and internal inow boundary condition
(refer to Fig. 4) as tabulated below:
3
Note that the sign of F is negative for positive thrust due to the denition of the x axis.
Table 2: Nozzle inow conditions
fuel (hydrogen) gas assumption internal inow
on non-equilibrium proled
on non-equilibrium uniform
off equilibrium proled
off equilibrium uniform
Results
Optimisation results
Optimisation progress
The nozzle geometry has been optimised to attain maximum possible thrust for the four
inow assumptions. Fig. 7 shows the progression of the thrust values for each case during
optimisation. It is seen that convergence has been achieved as at the 30
th
generation in all
cases.
80
90
100
110
120
130
140
150
0 5 10 15 20 25 30
-
F
[
N
]
generation
Fuel On (profile)
Fuel On (uniform)
Fuel Off (profile)
Fuel Off (uniform)
Fig. 7: Optimisation progress
Optimum geometries
The values of the objective function (F) as well as the 10 decision variables (design
parameters) are plotted in Fig. 8 for the optimum geometries along with the baseline values.
Plotted and compared in Fig. 9 (a) are the optimised and baseline geometries (note that the
contours are not to scale). Somewhat similar shapes with relatively straight inner and outer
nozzle contours have been obtained for all four cases. A closer look in the vicinity of the
nozzle entrance (Fig. 9 (b)) reveals pronounced curvature for both fuel on and off cases with
inow proles, as also indicated by large values of the nozzle arc radius r
a
in Fig. 8.
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
v
a
l
u
e
s
(
r
e
l
.
)
0
150
F
0.2
1
l
n
0.05
0.2
r
n
0.005
0.15
r
a
2
20
a
0
0.2
n
5
5
ite
0
0.3
ite
5
5
ote
0
0.3
ote
0
0.3
r
Fuel On (profile)
Fuel On (uniform)
Fuel On (baseline)
Fuel Off (profile)
Fuel Off (uniform)
Fuel Off (baseline)
Fig. 8: Objective function and decision variable values (at 30
th
generation)
0.9 1 1.1 1.2 1.3 1.4 1.5
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
x [m]
r
[
m
]
Fuel On (profile)
Fuel On (uniform)
Fuel Off (profile)
Fuel Off (uniform)
baseline
(a) overall
0.81 0.82 0.83 0.84 0.85 0.86 0.87 0.88 0.89 0.9
0.036
0.038
0.04
0.042
0.044
0.046
0.048
0.05
x [m]
r
[
m
]
Fuel On (profile)
Fuel On (uniform)
Fuel Off (profile)
Fuel Off (uniform)
baseline
(b) close-up
Fig. 9: Optimum and baseline nozzle geometries
Flowelds
Flow characteristics
The owelds are visualised in Fig. 10 for the nozzle geometry optimised for the proled
inow case with fuel on, compared with the baseline owelds. It can be noted that the
optimised nozzle allows moderate expansion of the internal ow by its extended slender
shape, whereas the baseline geometry experiences over-expansion due to drastic broadening
of the channel, as characterised by the emergence of an incidental oblique shock to compensate
for the pressure drop (at the bottom of Figs. 10 (a) and (c)). This effectively allows the near-
surface high pressure to hold over a longer extent in the optimum case, which lends itself to
producing greater thrust than the baseline nozzle (Fig. 10 (b)).
Compared in Fig.11 is the difference in the owelds between the two inow assumptions,
i.e. proled and uniform inows, in the presence of fuel. Rather minor as the difference may
(a) Mach number (b) pressure (c) temperature
Fig. 10: Flowelds around optimum and baseline nozzles (Fuel On, proled inow)
(a) Mach number (b) pressure (c) water mass fraction
Fig. 11: Flowelds around optimum nozzles with proled / uniform inow (Fuel On)
seem, it is noticeable in the top image of Fig.11 (a) that the incoming shock wave brought by
the inow interacts with the kernel ow in the case of the proled inow. In effect the high
pressure that is present between the internal shock and nozzle wall is felt over a larger surface
area for the proled inow case, as seen in Fig.11 (b)
4
. Fig.11 (c) shows the distributions of
the mass fraction of the water, which is a product of hydrogen-air combustion. It can be seen
that this species, which is carried over from the combustor, is smoothly diffused downstream
through the nozzle.
4
This is partly attributed to the difference in the initial expansion region as a result of optimisation, which is scrutinised
later in the surface ow analysis.
The owelds are plotted in Fig.12 for the optimum and baseline geometries with the
inow prole in the absence of fuel. It can be observed that an oblique shock wave carried
from upstream (as also seen in Fig.5 (a) and (c)) reects on the centreline and intersect with
the internal shock wave (Fig.12 (a)). This interaction occurs downstream, as compared to the
fuel-on case in Fig.10, causing the kernel ow to stretch farther and making the high pressure
zone between the internal shock and wall more distinct (Fig.12 (b)).
(a) Mach number (b) pressure (c) temperature
Fig. 12: Flowelds around optimum and baseline nozzles (Fuel Off, proled inow)
Surface force
Total surface force
The force acting on an axisymmetric surface can be obtained by integrating the pressure and
shear stress as follows:
F =
s
(p sin cos ) 2r ds (1)
The total force that acts on both sides of the nozzle, i.e. F = F
inner
+F
outer
, is compared in
Fig.13 for the optimum geometries that have been achieved with three different computational
mesh resolutions (as tabulated in Table 1) under the four assumed inow conditions. Little
difference is found between different mesh resolutions for all conditions, with the largest
deviation of 1.1% seen for the fuel-off case with the inow prole, which justies the choice
of the (coarse) mesh resolution adopted in this study.
Plotted in Fig.14 are the contributions of the pressure and viscous forces to the total surface
force for the optimum geometries with fuel on (those for the fuel-off case are not presented
here since they are similar to the fuel-on case), compared with the baseline cases. It is notable
80
90
100
110
120
130
140
150
Fuel On, profile Fuel On, uniform Fuel Off, profile Fuel Off, uniform
-
F
[
N
]
conditions
Coarse
Fine
Superfine
Fig. 13: Total surface force (mesh sensitivity)
0
20
40
60
80
100
120
140
160
Pressure force Viscous drag
f
o
r
c
e
[
N
]
optimum (Fuel On, profile)
optimum (Fuel On, uniform)
baseline (Fuel On, profile)
baseline (Fuel On, uniform)
Fig. 14: Pressure / viscous
breakdown of inner nozzle force
(Fuel On)
that substantial increase in pressure force has been achieved by design optimisation for both
cases with moderate viscous penalty, leading to appreciable gain in the overall nozzle thrust.
Surface pressure distributions
0.8 0.9 1 1.1 1.2 1.3
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
x 10
4
x [m]
p
[
P
a
]
Fuel On (profile)
Fuel On (uniform)
Fuel On (baseline)
Fuel Off (profile)
Fuel Off (uniform)
Fuel Off (baseline)
(a) surface pressure
0.8 0.9 1 1.1 1.2 1.3
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
x [m]
s
i
n
Fuel On (profile)
Fuel On (uniform)
Fuel Off (profile)
Fuel Off (uniform)
baseline
(b) sin
Fig. 15: Inner nozzle surface properties
In order to investigate the driving factors of shape optimisation, the surface owelds are
examined in detail here
5
. Fig.15 shows the pressure distributions and sine variations of the
surface inclination on the inner nozzle surface for the optimum and baseline geometries.
High pressure level of the incoming gas emitted from the combustion chamber is maintained
over extensive ranges of the inner nozzle section (Fig.15 (a)) for the optimum geometries, in
contrast to the baseline nozzle geometry. The presence of a local pressure rise is indicated
by a hump in the cases of proled inows. It is noteworthy that the initial gradients of the
5
Only the surface pressure is discussed here because the contributions of the viscous force to the thrust have been found
to be rather minor in Fig.14.
optimum contours for the proled inow cases are less steep than those for the uniform
inows in Fig.15 (b). This allows the surface pressure for the proled inow cases to vary in
such a gradual manner that it increases towards the points where the localised pressure rise
is present due to shock impingement. This allows the nozzle to benet the most from high
pressure in thrust production (as in p sin in Eqn.(1)), without incurring losses that could
arise from ow separation and associated interactions due to the adverse pressure gradients
at the humps in case the gradients were too steep.
Cross reference
The performance of the nozzle geometry optimised for various inow assumptions has been
evaluated under off-design inow conditions. The thrust force is compared in Fig. 16 for the
optimum contours along with the baseline case. It can be seen that the nozzle geometries
optimised for a certain inow assumption is able to exert comparable thrust force under other
ow conditions with a maximum difference of 2.5%, demonstrating the robustness of the
optimised geometries as regarding thrust production.
0
20
40
60
80
100
120
140
160
Fuel On, profile Fuel On, uniform Fuel Off, profile Fuel Off, uniform
-
F
[
N
]
conditions
optimum geometry for Fuel On, profile
optimum geometry for Fuel On, uniform
optimum geometry for Fuel Off, profile
optimum geometry for Fuel Off, uniform
baseline geometry
Fig. 16: Thrust force comparison in cross referencing
Conclusions
Design optimisation has been conducted to maximise the thrust of the axisymmetric scram-
jet nozzle for various inow assumptions (in the presence / absence of fuel with uniform /
proled inow) at Mach 8. The owelds associated with the optimum geometries have been
scrutinised in order to identify the key ow physics and driving factors that determine the
optimium shapes and nozzle performance.
Slender nozzle contours have been yielded as a result of design optimisation under all inow
conditions considered here, maximising the benet of high pressure nozzle inow, compared
to the baseline geometry. Proled inows have been found to result in curved surface in the
vicinity of the nozzle entrance in order to make the most of the high surface pressure due
to the impingement of the shock waves from the combustor section. The robustness of the
optimum geometries in terms of thrust production has been demonstrated by cross-referencing
the nozzle contours under off-design inow conditions.
Acknowledgments
The authors are grateful to Dr. Tapabrata Ray and Amitay Isaacs at UNSW@ADFA for
providing the advanced MDO capability developed in the group. We are also thankful to
Mr. Yohan Alazet at
Ecole Nationale Sup erieure de lA eronautique et de lEspace for his
assistance in developing the mesh generation and optimisation methodology.
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