Contractor J ob No. : 20036 Unit No Vendor Doc. No. : 732/QAP/20 Rev. 06 Project Title: SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) Doc..Category : Q3 Sheet No 1 of 8 PDO Contract No. C311194 Document Title: INSPECTION & TEST PLAN (QAP) FOR V 6903 (LP Inlet Condensate Flash Vessel) PDO Doc. No. Rev. 06 SNG-69-42000P-MS-5733-502-0000 Project No. 20036 Unit Description:
INSPECTION & TEST PLAN (QAP) FOR V 6903 (LP Inlet Condensate Flash Vessel)
MR No. :- 20036-0100-M31-MR-42000 REV. 02 PURCHASE ORDER No. :- 4580041305 TAG No. : V 6903 POS. : 00050 PR ITEM No. :- 00051 VESSEL CATEGORY:- GENERAL SERVICE PRESSURE VESSEL NACE MR-01-75 06 26/05/2014 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar 05 14/04/2014 REVISED TO INCORPORATE PDO COMMENTS S. Naik P.V.Ghanekar 04 17/07/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar 03 10/06/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar 02 08/04/2013 REVISED TO INCORPORATE ABB COMMENTS S. Naik P.V.Ghanekar 01 14/01/2013 ISSUE FOR APPROVAL S. Naik P.V.Ghanekar Rev Date Description Prepared Checked Approved
Contractor Details (Headquarters and Offices): ABB SpA - Process Automation Division via Luciano Lama 33 20099 Sesto S.Giovanni (MI) - Italy
Document property of ABB SpA: its reproduction, circulation and use without prior consent is forbidden 17/06/2014 Company comments on Rev. 05 shall be considered. 732/QAP/20 Page 2 of 8.... CLIENT QAP No. : 732/QAP/20 Rev. 06 P.O. No. DATE : 19/05/2014 EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011 PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20 CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.) SPECIFICATIONS FOR PRESSURE VESSELS :SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011, SP 2041 Rev. 2, DEP 30.10.60.18 May 2004 & NACE MR 0175. SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011 GR A.I. ABB PDO 1.0 1.1 Drawing, Design Calculations Review of Documents ASME Sec. VIII Div. 1 / 20036-0100-M31-MR-42000 ASME Sec. VIII Div. 1 / 20036-0100-M31-MR-42000 Approved Drawing, Design Calculations H R RA RA 1.2 Quality Assurance Plan, IRR Approval Review of documents ASME Sec. VIII Div. 1 / Approved Drawing / 20036-0100-M31-MR-42000 ASME Sec. VIII Div. 1 / Approved Drawing / 20036-0100-M31-MR-42000 QAP H H RA RA 1.3 Procedures - NDE, Heat Treatment, Hydrotest, Hardness, PMI, Painting, Packing transport & preservation procedures Documented Procedure ASME Sec. VIII Div. 1 / Approved Drawing / 20036-0100-M31-MR-42000 ASME Sec. VIII Div. 1 / Approved Drawing / 20036-0100-M31-MR-42000 Procedure Documents H R RA RA 1.4 Pre inspection meeting Reviewing & understanding of technical requirements and Approval of MTC. Purchase order / 20036-0100-M31-MR-42000 Purchase order / 20036-0100-M31-MR-42000 Minutes of meeting H ---- H H 2.0 Material after receipt (For Pressure Parts) Plates, Pipes H H RA RA Forging, fittings, Fastners, gaskets etc. H R RA RA SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011, SL. NO G.R.ENGINEERING PRIVATE LTD. -TARAPUR INSPECTION & TEST PLAN (QAP) FOR V 6903 : ABB S.p.A - Italy. : 4580041305 DTD 02-12-2012. : V 6903. : 20036 TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD Scope of Inspection REMARKS DOCUMENTS MATERIAL INSPECTION STAGE / ACTIVITY 2.1 Review of manufacturer's test certificates, Identification co- realting heat number, Visual damages & Dimesional inspection, Transfer of identity & physical verification. ASME Sec. -II A/B Data sheet / Approved Drawing / TDC / SP 2069, DEP 31.22.20.31 & NACE MR-01-75 ASME Sec. -II A/B Data sheet / Approved Drawing Material Test Certificates, Identification reports 1) ALL CS materials shall be killed or semi killed & Carbon content shal be 0.23% max. 2) Mateial for shell & head shall be supplied in normalised condition. Chemical composition : Carbon (c) =0.20 % (Max) for plate, 0.25 % for forgings, 0.23% for seamless pipe, Sulfur (s) =0.003 % (Max) Vanadium (V) +Niobium (NB) =0.03 (Max) Carbon Equivalent (CE) =0.43% (t 50mm) 4) Forged products above 50 mm thick shall be 100 % ultrasonically examined Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A" 732/QAP/20 Page 3 of 8.... CLIENT QAP No. : 732/QAP/20 Rev. 06 P.O. No. DATE : 19/05/2014 EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011 PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20 CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.) SPECIFICATIONS FOR PRESSURE VESSELS :SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011, SP 2041 Rev. 2, DEP 30.10.60.18 May 2004 & NACE MR 0175. SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011 GR A.I. ABB PDO SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011, SL. NO G.R.ENGINEERING PRIVATE LTD. -TARAPUR INSPECTION & TEST PLAN (QAP) FOR V 6903 : ABB S.p.A - Italy. : 4580041305 DTD 02-12-2012. : V 6903. : 20036 TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD Scope of Inspection REMARKS STAGE / ACTIVITY 2.2 Non Pressure Parts (including internals, supports etc.) Review of Material Test Certificates ASME Sec.-II A, Approved Drawing, SP 2069, DEP 31.22.20.31 ASME Sec. -II A, Approved Drawing Material Test Certificates H --- R R 3.0 3.1 Shop Weld & Test Plan WPS,PQR,WPQ & Consumable, NDT Plan ASME Sec. IX / Approved Drawing / DEP 30.10.60.18 & 31.22.20.31 ASME Sec. IX Weld Plan H R RA RA 3.2 PQR Welding parameters ASME Sec. IX / Approved Drawing / DEP 31.10.60.18 ASME Sec. IX / Approved Drawing WPS/ PQR H R RA RA 3.3 WPQ Qualification requirements ASME Sec. IX / Approved Drawing / DEP 31.10.60.18 ASME Sec. IX / Approved Drawing WPQ H R RA RA 3.4 Welding Consumable Chemical & mechanical properties ASME Sec. II part C / DEP 31.10.60.18 ASME Sec. II part C Batch Test Certificate R R R R 4.0 Visual & Dimensional inspection including profile check & minimum thickness mesurement H W W Dye Penetrant Test (to detect cracks inside & outside knuckle surface area) H R W Normalising of dished ends. Heat Treatment Chart H R R Simulation Test Coupon of normalised dished end. Inspection Report H W H W Test Coupon for physical test RT - Full for weld seams in dished ends. RT Report H R R RT films review. WELDING INSPECTION WPS & PQR Inspection of Formed Components 4.1 Inspection of Formed Components (Dished ends) ASME Sec. VIII Div. 1 / Approved Drawing / SP 2069 Appendix 8,SP 1176, DEP 31.22.20.31 CL 4.10, SNG-69-42000P-MS- 6038-517-0000, SNG-69-42000P-MS- 6038-539-0000, SNG-69-42000P-MS- 6026-525-0000, SNG-69-42000P-MS- 6038-536-0000 ASME Sec. VIII Div. 1 / Approved Drawing Inspection report Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A" 732/QAP/20 Page 4 of 8.... CLIENT QAP No. : 732/QAP/20 Rev. 06 P.O. No. DATE : 19/05/2014 EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011 PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20 CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.) SPECIFICATIONS FOR PRESSURE VESSELS :SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011, SP 2041 Rev. 2, DEP 30.10.60.18 May 2004 & NACE MR 0175. SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011 GR A.I. ABB PDO SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011, SL. NO G.R.ENGINEERING PRIVATE LTD. -TARAPUR INSPECTION & TEST PLAN (QAP) FOR V 6903 : ABB S.p.A - Italy. : 4580041305 DTD 02-12-2012. : V 6903. : 20036 TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD Scope of Inspection REMARKS STAGE / ACTIVITY 5.0 Visual & dimensional inspection, weld edge, root - gap, offset, alignment & cleanliness etc. for long seams of shell, dished end & nozzles H H 10% W 5% W Visual & dimensional inspection, weld edge, root - gap, offset, alignment & cleanliness etc. for circular seam, neck to flange, nozzles on shell/head H W 10% W 5% W PT of weld edges to detect linear discontinuties. ASME Sec. VIII Div. 1/ Approved Drawing / SNG-69-42000P-MS- 6038-539-0000 ASME Sec. VIII Div. 1 Inspection Report H R 10% W 5% W 5.2 Intermediate Inspection of welds Visual / Interpass temperature / PT insp. after backchip ASME Sec. VIII Div. 1 & Sec. IX / Approved Drawing / SNG-69-42000P-MS- 6038-517-0000 /SNG-69-42000P- MS-6038-539-0000 ASME Sec. VIII Div. 1 & Sec. IX Inspection Report H R S S Visual inspection for reinforcement, undercuts, surface defects etc. ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing / SNG-69- 42000P-MS-6038-517-0000 ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing Inspection Report H W W W Welder Identification stamp on completed weld (Die stamp) Dye Penetrant Test ASME Sec. VIII Div. 1 / Approved Drawing / SNG-69-42000P-MS- 6038-539-0000 ASME Sec. VIII Div. 1 Inspection Report H R S S PT shall also be carried out for the tack welds(after removal & ground flush) utilized to aid construction. Radiography Test ASME Sec. VIII Div. 1 / Data sheet / Approved Drawing/ SNG-69-42000P-MS- 6038-536-0000 ASME Sec. VIII Div. 1 RT Report H R RA RA Review of Radiography films Inspection during fabrication ASME Sec. VIII Div. 1 / Approved Drawing / SNG-69-42000P-MS- 6038-517-0000 ASME Sec. VIII Div. 1 / Approved Drawing Inspection Report 5.3 Inspection of completed welds 5.1 Weld edge perparation & setup of pressure parts (Long seam, circular seam, nozzle neck to flange, nozzle on shell/head) Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A" 732/QAP/20 Page 5 of 8.... CLIENT QAP No. : 732/QAP/20 Rev. 06 P.O. No. DATE : 19/05/2014 EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011 PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20 CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.) SPECIFICATIONS FOR PRESSURE VESSELS :SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011, SP 2041 Rev. 2, DEP 30.10.60.18 May 2004 & NACE MR 0175. SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011 GR A.I. ABB PDO SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011, SL. NO G.R.ENGINEERING PRIVATE LTD. -TARAPUR INSPECTION & TEST PLAN (QAP) FOR V 6903 : ABB S.p.A - Italy. : 4580041305 DTD 02-12-2012. : V 6903. : 20036 TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD Scope of Inspection REMARKS STAGE / ACTIVITY Visual / Dimensional Inspection H R R R PT for fillet welds of lifting lugs and other pressure bearing welds H R R R Final visual & dimensional Inspection ASME Sec. VIII Div 1 / Approved Drawing / SNG-69-42000P-MS- 6038-517-0000 ASME Sec. VIII Div 1 / Approved Drawing Inspection Report H W H H MT of finish welds ASME Sec. VIII Div. 1 & Sec. V , DEP 31.22.20.31 / Approved Drawing / SNG-69-42000P-MS- 6038-540-0000 ASME Sec. VIII Div. 1 Inspection Report H R S S RT of finish welds ASME Sec. VIII Div. 1/ Data sheet / Approved Drawing /SNG-69-42000P-MS- 6038-536-0000 ASME Sec. VIII Div. 1 Inspection Report H R RA Mechanized UT of branch weld ASME Sec. VIII Div. 1 / Data sheet / Approved Drawing / SNG-69-42000P-MS- 6038-525-0000 ASME Sec. VIII Div. 1 Inspection Report H R W W 5.6 Post Weld Heat Treatment of equipment Review of Heat Treatment Cycle ASME Sec. VIII Div. 1/ Approved Drawing / SNG-69-42000P-MS- 6026-519-0000 ASME Sec. VIII Div. 1/ Approved Drawing Heat Treatment Chart H R RA R PWHT of equipment Soaking Temperature :- 61010C. Inspection of the equipment before PWHT 5.5 5.4
Fitment & Welding of Internal & External attachments etc. ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing / SNG-69-42000P-MS- 6038-517-0000, SNG-69-42000P-MS- 6038-539-0000 ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing Inspection Report Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A" 732/QAP/20 Page 6 of 8.... CLIENT QAP No. : 732/QAP/20 Rev. 06 P.O. No. DATE : 19/05/2014 EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011 PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20 CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.) SPECIFICATIONS FOR PRESSURE VESSELS :SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011, SP 2041 Rev. 2, DEP 30.10.60.18 May 2004 & NACE MR 0175. SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011 GR A.I. ABB PDO SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011, SL. NO G.R.ENGINEERING PRIVATE LTD. -TARAPUR INSPECTION & TEST PLAN (QAP) FOR V 6903 : ABB S.p.A - Italy. : 4580041305 DTD 02-12-2012. : V 6903. : 20036 TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD Scope of Inspection REMARKS STAGE / ACTIVITY RT of Pressure part bult welds ASME Sec. VIII Div. 1/ Data sheet / Approved Drawing /SNG-69-42000P-MS- 6038-536-0000 ASME Sec. VIII Div. 1 Inspection Report H R RA MT of Pressure part welds ASME Sec. VIII Div. 1/ Approved Drawing /SNG-69-42000P-MS- 6038-540-0000 ASME Sec. VIII Div. 1 Inspection Report H R RA Mechanized UT of branch weld ASME Sec. VIII Div. 1 / Data sheet / Approved Drawing / SNG-69-42000P-MS- 6038-525-0000 ASME Sec. VIII Div. 1 Inspection Report H R W W Hardness test of welds, HAZ ASME Sec. VIII Div. 1 / Approved Drawing / SP 2069 Appendex-8, DEP 31.22.20.31 CL 6.2 / SNG-69-42000P-MS- 6061-526-0000 ASME Sec. VIII Div. 1 / Approved Drawing Hardness test report H R W W 248 HV10 maximum for ferritic metals in process services, including H2 and sour service conditions. 6.0 6.1 Final Visual & Dimensional Inspection (Internal & External) Dimensions, completeness of the assembly, as built thickness measurement ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing / DEP 30.22.20.31, SNG-69- 42000P-MS-6038-554-0000 ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing Inspection Report H H H H 6.2 Positive Material Identification PMI examination of alloy materials ASME Sec. II A / DEP 31.10.00.10 & SP 2069, SNG-69-42000P-MS- 6180-523-0000 ASME Sec. II A PMI Report H R W W 6.3 Pneumatic test of Nozzle RF pads Leak check ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing / DEP 30.22.20.31 CL 6.9, SNG-69- 42000P-MS-6180-520-0000 ASME Sec. VIII Div. 1 & Sec. V / Approved Drawing Test Report H R RW 10% W NDE after PWHT 5.7 FINAL INSPECTION Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A" 732/QAP/20 Page 7 of 8.... CLIENT QAP No. : 732/QAP/20 Rev. 06 P.O. No. DATE : 19/05/2014 EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011 PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20 CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.) SPECIFICATIONS FOR PRESSURE VESSELS :SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011, SP 2041 Rev. 2, DEP 30.10.60.18 May 2004 & NACE MR 0175. SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011 GR A.I. ABB PDO SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011, SL. NO G.R.ENGINEERING PRIVATE LTD. -TARAPUR INSPECTION & TEST PLAN (QAP) FOR V 6903 : ABB S.p.A - Italy. : 4580041305 DTD 02-12-2012. : V 6903. : 20036 TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD Scope of Inspection REMARKS STAGE / ACTIVITY 6.4 Trial assembly of supplied Internals Trial fitting of internals P.O. / Internals supplier Drawings P.O. / Internals supplier Drawings Inspection Report H W W 6.5 Interior & exterior cleaning All completed equipment shall be cleaned internally and externally to remove scale, weld spatter,dirt, and foreign material. Approved Drawing / DEP 31.22.20.31 Approved Drawing Inspection Report H R R 6.6 Hydrostatic Testing (Horizontal) Leak check / Pressure drop ASME Sec. VIII Div. 1/ Approved Drawing / DEP 30.22.20.31 CL 6.9, SP 2069 / SP 2051CL 6.4.4, SNG-69-42000P-MS- 6180-520-0000 ASME Sec. VIII Div. 1/ Approved Drawing Inspection Report H H H H 6.7 Drying of equipment Cleanliness Approved Drawing / DEP 30.22.20.31 CL 6.9, SP 2069 CL 6.2 Approved Drawing Inspection Report H ---- 6.8 External & Internal Surface preparation Visual Inspection for worksmanship, profile check H ---- 6.9 Painting (Internal & External) Visual inspection for workmanship, DFT checking, Adhesion H ---- W W Painting shall be checked for surface chloride contaimination , Holiday / pinhole, Adhesion test & DFT test. Criteria of Acceptability as per specification SP- 1246 Part-1 Table B1 7.0 Inspection of Mandatory & Commissioning spares Verification of spares 20036-0100-M31-MR-42000 / Approved Drawing / P.O. 20036-0100-M31-MR-42000 / Approved Drawing / P.O. Spares List H ---- H 7.1 Verification of Name plate and authorise for ASME certification mark Name plate review Approved Drawing Approved Drawing Inspection Report H H H Approved Drawing / Data Sheet /SP -1246, (PCS-1/9) / SNG-69-42000P-MS- 6180-521-0000 Approved Drawing / Data Sheet /SP -1246, (PCS-1/9) Inspection Report Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A" 732/QAP/20 Page 8 of 8.... CLIENT QAP No. : 732/QAP/20 Rev. 06 P.O. No. DATE : 19/05/2014 EQUPT. No. CODE OF CONSTRUCTION : ASME SEC VIII DIV 1 ED 2010 ADDENDA 2011 PROJECT NAME : SAIH NIHAYDA CONDENSATE STABILIZATION PLANT (SNCP) DRG. No. : 732-E-20 CONTRACTOR JOB No. INSPECTION : AI (LR Insurance, Inc.) SPECIFICATIONS FOR PRESSURE VESSELS :SP 2069 Rev. 0, SP 2051 Rev. 2, DEP 31.10.00.10 Sep. 2011, SP 2041 Rev. 2, DEP 30.10.60.18 May 2004 & NACE MR 0175. SP 1176 Rev. 2, DEP 30.10.02.17 Feb. 2011 GR A.I. ABB PDO SP 1246 Part 1,2,3,4 Rev. 2 & Part 5 Rev. 3, DEP 31.22.20.31- Gen. Feb. 2011, SL. NO G.R.ENGINEERING PRIVATE LTD. -TARAPUR INSPECTION & TEST PLAN (QAP) FOR V 6903 : ABB S.p.A - Italy. : 4580041305 DTD 02-12-2012. : V 6903. : 20036 TYPE OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD Scope of Inspection REMARKS STAGE / ACTIVITY 7.2 Attachment of Stamped name plate on the equipment Name plate attachment confirmation Approved Drawing Approved Drawing Rub off / Photo copy of Name Plate H W 7.3 Inspection Release Note / Despatch Clearance Verification of documents & issue of IRN 20036-0100-M31-MR-42000 / Approved Drawing / P.O. 20036-0100-M31-MR-42000 / Approved Drawing / P.O. IRN R --- H R 7.4 Signing of Manufacturer's Data Report (MDR) Review of MDR ASME Sec. VIII Div. 1 / Approved Drawing ASME Sec. VIII Div. 1 /Approved Drawing MDR H H H R 7.5 Check of packing & packing list Visual Inspection / Varification P.O. / 20036-0100-M31-MR-42000 P.O. / 20036-0100-M31-MR-42000 Packing list H --- W 7.6 Manufacturing Record Book (MRB) Review of MRB P.O. / 20036-0100-M31-MR-42000 P.O. / 20036-0100-M31-MR-42000 MRB H ---- H R Legends : S. NAIK P. V. GHANEKAR QA Engineer QA Manager Authorised Inspector H- Hold ( Do not proceed without approval), W- Witness(Give due notice, work may proceed after schedule date), R- Document Review,RA- Approval of Documents RW-Random Witness, S- Survellance, NDE- Non Destructive Examination, PT - Dye Penetrant Test, RT - Radiographic Examination, UT - Ultrasonic Test, P.O.- Purchase Order, CS - Carbon steel, PMI - Positive Material Identification, TDC - Technical Delivery Condition, HAZ - Heat Affected Zone Form No. GR 11 Rev. 02 FOR DETAILED NON DESTRUCTIVE EXAMINATION REQUIREMENTS REFER ANNEXURE "A"