Dse7110 Mkii Dse7120 Mkii Operator Manual

DSE7110 MKII & DSE7120 MKII Operator Manual ISSUE 1
DEEP SEA ELECTRONICS PLC

DSE7110 MKII & DSE7120 MKII
Operator Manual

Document Number: 057-182

Author: Ashley Senior

DSE7110 MKII & DSE7120 MKII Operator Manual
2

DEEP SEA ELECTRONICS PLC

Highfield House
Hunmanby
North Yorkshire
YO14 0PH
ENGLAND

Sales Tel: +44 (0) 1723 890099
Sales Fax: +44 (0) 1723 893303

E-mail: sales@deepseaplc.com
Website: www.deepseaplc.com


Deep Sea Electronics Plc
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission
of the copyright holder except in accordance with the provisions of the Copyright, Designs and
Patents Act 1988.
Applications for the copyright holders written permission to reproduce any part of this publication
should be addressed to Deep Sea Electronics Plc at the address above.

The DSE logo is a UK registered trademarks of Deep Sea Electronics PLC.

Any reference to trademarked product names used within this publication is owned by their
respective companies.

Deep Sea Electronics Plc reserves the right to change the contents of this document without prior
notice.

Amendments List

Issue Comments
Minimum
Module version
required
Minimum
Configuration
Suite Version
required
1 Initial release V 1.0.0 2013.21 V 1.93.3

Typeface: The typeface used in this document is Arial. Care should be taken not to mistake the upper case letter I with the numeral 1. The
numeral 1 has a top serif to avoid this confusion.

Clarification of notation used within this publication.
NOTE
Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could
result in damage or destruction of equipment.
WARNING!
Indicates a procedure or practice, which could result in injury to
personnel or loss of life if not followed correctly.

3

TABLE OF CONTENTS

Section Page
1 BIBLIOGRAPHY .............................................................................................. 7
1.1 INSTALLATION INSTRUCTIONS .................................................................................. 7
1.2 TRAINING GUIDES ........................................................................................................ 7
1.3 MANUALS ...................................................................................................................... 7
1.4 THIRD PARTY DOCUMENTS ........................................................................................ 7
2 INTRODUCTION .............................................................................................. 8
3 SPECIFICATION .............................................................................................. 9
3.1 SHORT NAMES .............................................................................................................. 9
3.2 OPERATING TEMPERATURE ....................................................................................... 9
3.3 REQUIREMENTS FOR UL CERTIFICATION ................................................................. 9
3.4 TERMINAL SPECIFICATION ....................................................................................... 10
3.5 POWER SUPPLY REQUIREMENTS ............................................................................ 10
3.5.1 MODULE SUPPLY INSTRUMENTATION DISPLAY .............................................. 10
3.6 VOLTAGE & FREQUENCY SENSING ......................................................................... 11
3.7 CURRENT SENSING .................................................................................................... 11
3.7.1 VA RATING OF THE CTS ...................................................................................... 12
3.7.2 CT POLARITY........................................................................................................ 13
3.7.3 CT PHASING ......................................................................................................... 13
3.7.4 CT CLASS ............................................................................................................. 13
3.8 INPUTS......................................................................................................................... 14
3.8.1 DIGITAL INPUTS ................................................................................................... 14
3.8.2 ANALOGUE INPUTS ............................................................................................. 14
3.8.2.1 OIL PRESSURE .............................................................................................. 14
3.8.2.2 COOLANT TEMPERATURE ........................................................................... 14
3.8.2.3 FUEL LEVEL SENSOR ................................................................................... 15
3.8.2.4 FLEXIBLE SENSOR ........................................................................................ 15
3.8.3 CHARGE FAIL INPUT ............................................................................................ 15
3.8.4 MAGNETIC PICKUP .............................................................................................. 16
3.9 OUTPUTS..................................................................................................................... 16
3.9.1 DC OUTPUTS A & B (FUEL & START) .................................................................. 16
3.9.2 CONFIGURABLE VOLT-FREE OUTPUTS C & D .................................................. 16
3.9.3 CONFIGURABLE DC OUTPUTS E, F, G & H ........................................................ 16
3.10 COMMUNICATION PORTS ...................................................................................... 17
3.10.1 COMMUNICATION PORT USAGE ....................................................................... 17
3.10.1.1 CAN INTERFACE .......................................................................................... 17
3.10.1.2 USB CONNECTION ........................................................................................ 18
3.11 ADDING AN EXTERNAL SOUNDER ........................................................................ 19
3.12 ACCUMULATED INSTRUMENTATION .................................................................... 19
3.13 DIMENSIONS AND MOUNTING ............................................................................... 20
3.13.1 DIMENSIONS ........................................................................................................ 20
3.13.2 PANEL CUTOUT.................................................................................................... 20
3.13.3 WEIGHT ................................................................................................................ 20
3.13.4 FIXING CLIPS ........................................................................................................ 21
3.13.5 CABLE TIE FIXING POINTS .................................................................................. 22
3.13.6 SILICON SEALING GASKET ................................................................................. 22
3.13.7 APPLICABLE STANDARDS ................................................................................... 23
3.13.8 ENCLOSURE CLASSIFICATIONS ......................................................................... 25
3.13.8.1 IP CLASSIFICATIONS .................................................................................... 25
3.13.8.2 NEMA CLASSIFICATIONS ............................................................................. 26
4 INSTALLATION ............................................................................................. 27
4.1 TERMINAL DESCRIPTION .......................................................................................... 28
4.1.1 DC SUPPLY, E-STOP INPUT, DC OUTPUTS & CHARGE FAIL INPUT ................ 28
4
4.1.2 ANALOGUE SENSORS ......................................................................................... 29
4.1.3 MPU & CAN ........................................................................................................... 29
4.1.4 OUTPUT C & D & GENERATOR VOLTAGE & FREQUENCY SENSING ............... 30
4.1.5 MAINS VOLTAGE & FREQUENCY SENSING (7120 MKII ONLY) ......................... 30
4.1.6 CURRENT TRANSFORMERS ............................................................................... 31
4.1.6.1 CT CONNECTIONS ........................................................................................ 31
4.1.7 CONFIGURABLE DIGITAL INPUTS ...................................................................... 32
4.1.8 PC CONFIGURATION INTERFACE CONNECTOR ............................................... 32
4.2 TYPICAL WIRING DIAGRAM ....................................................................................... 33
4.2.1 DSE7110 MKII TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE) ......................... 34
4.2.2 DSE7120 MKII TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE) ......................... 35
4.3 ALTERNATE TOPOLOGY WIRING DIAGRAMS ......................................................... 36
4.3.1 GENERATOR ........................................................................................................ 36
4.3.2 MAINS (DSE7120 MKII ONLY)............................................................................... 37
4.4 EARTH SYSTEMS ........................................................................................................ 38
4.4.1 NEGATIVE EARTH ................................................................................................ 38
4.4.2 POSITIVE EARTH ................................................................................................. 38
4.4.3 FLOATING EARTH ................................................................................................ 38
5 DESCRIPTION OF CONTROLS .................................................................... 39
5.1 DSE7110 MKII .............................................................................................................. 40
5.2 DSE7120 MKII .............................................................................................................. 41
5.3 CONTROL PUSH-BUTTONS ....................................................................................... 42
5.4 MODULE DISPLAY ...................................................................................................... 45
5.4.1 BACKLIGHT ........................................................................................................... 46
5.4.2 INSTRUMENTATION ICONS ................................................................................. 46
5.4.3 ACTIVE CONFIGURATION ................................................................................... 47
5.4.4 FRONT PANEL EDITOR (FPE) / AUTO RUN ICON ............................................... 47
5.4.5 MODE ICON .......................................................................................................... 47
5.4.6 ALARM ICONS (PROTECTIONS) .......................................................................... 48
5.4.6.1 WARNING ALARM ICONS ............................................................................. 49
5.4.6.2 ELECTRICAL TRIP ALARM ICONS ................................................................ 50
5.4.6.3 SHUTDOWN ALARM ICONS .......................................................................... 51
5.5 VIEWING THE INSTRUMENT PAGES ......................................................................... 53
5.5.1 NAVIGATION MENU .............................................................................................. 53
5.5.1.1 NAVIGATION MENU ICONS ........................................................................... 53
5.5.2 GENERAL NAVIGATION ....................................................................................... 54
5.5.3 HOME .................................................................................................................... 55
5.5.4 GENERATOR ........................................................................................................ 55
5.5.5 MAINS (DSE7120 MKII ONLY)............................................................................... 56
5.5.6 LOAD ..................................................................................................................... 56
5.5.7 ENGINE ................................................................................................................. 57
5.5.8 INFO ...................................................................................................................... 57
5.5.9 ENGINE DTC (ECU ALARMS) ............................................................................... 58
5.5.9.1 VIEWING ACTIVE ENGINE DTC .................................................................... 58
5.5.10 EVENT LOG .......................................................................................................... 60
5.5.10.1 VIEWING THE EVENT LOG ........................................................................... 61
6 OPERATION .................................................................................................. 62
6.1 QUICKSTART GUIDE .................................................................................................. 62
6.1.1 STARTING THE ENGINE ...................................................................................... 62
6.1.2 STOPPING THE ENGINE ...................................................................................... 63
6.2 STOP/RESET MODE.................................................................................................... 64
6.3 MANUAL MODE ........................................................................................................... 65
6.3.1 STARTING SEQUENCE ........................................................................................ 65
6.3.2 ENGINE RUNNING ................................................................................................ 66
6.3.3 STOPPING SEQUENCE ........................................................................................ 66
6.4 TEST MODE ................................................................................................................. 67
6.4.2 ENGINE RUNNING ................................................................................................ 68
5
6.5 AUTOMATIC MODE .................................................................................................... 69
6.5.1 WAITING IN AUTO MODE..................................................................................... 69
6.5.3 ENGINE RUNNING ................................................................................................ 70
6.6 MAINTENANCE ALARM .............................................................................................. 71
6.7 SCHEDULER ................................................................................................................ 72
6.7.1 STOP MODE ......................................................................................................... 72
6.7.2 MANUAL MODE..................................................................................................... 72
6.7.3 TEST MODE .......................................................................................................... 72
6.7.4 AUTO MODE ......................................................................................................... 72
7 FRONT PANEL CONFIGURATION ............................................................... 73
7.1 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR .................................. 74
7.2 ADJUSTABLE PARAMETERS ..................................................................................... 75
7.2.1 MODULE SETTINGS ............................................................................................. 75
7.2.2 CAN SETTINGS ..................................................................................................... 75
7.2.3 INPUT SETTINGS ................................................................................................. 76
7.2.4 OUTPUT SETTINGS.............................................................................................. 77
7.2.5 TIMER SETTINGS ................................................................................................. 78
7.2.6 GENERATOR SETTINGS ...................................................................................... 79
7.2.7 MAINS SETTINGS ................................................................................................. 80
7.2.8 ENGINE SETTINGS............................................................................................... 81
7.2.9 ANALOGUE INPUTS SETTINGS ........................................................................... 82
7.2.10 SCHEDULER SETTINGS....................................................................................... 84
7.2.11 TIME AND DATE SETTINGS ................................................................................. 84
7.2.12 MAINTENANCE ALARM SETTINGS...................................................................... 85
7.2.13 ALTERNATE CONFIGURATION SETTINGS ......................................................... 85
7.3 SELECTABLE PARAMETER SETTINGS .................................................................... 87
7.3.1 INPUT SOURCES .................................................................................................. 87
7.3.2 OUTPUT SOURCES .............................................................................................. 88
7.3.3 ALARM ACTION .................................................................................................... 90
7.3.4 FLEXIBLE SENSOR ALARM ACTION ................................................................... 90
7.3.5 POWER UP MODE ................................................................................................ 90
7.3.6 SENSOR TYPE ...................................................................................................... 90
7.3.7 AC SYSTEM .......................................................................................................... 90
7.3.8 DIGITAL INPUT ALARM ARMING ......................................................................... 91
7.3.9 DIGITAL INPUT POLARITY ................................................................................... 91
7.3.10 DIGITAL OUTPUT POLARITY ............................................................................... 91
7.3.11 FUEL UNITS .......................................................................................................... 91
7.3.12 PRESSURE SENSOR LIST ................................................................................... 92
7.3.13 TEMPERATURE SENSOR LIST ............................................................................ 92
7.3.14 PERCENTAGE SENSOR LIST .............................................................................. 92
8 COMMISSIONING .......................................................................................... 93
9 FAULT FINDING ............................................................................................ 94
9.1 STARTING ................................................................................................................... 94
9.2 LOADING ..................................................................................................................... 94
9.3 ALARMS ....................................................................................................................... 95
9.4 COMMUNICATIONS ..................................................................................................... 95
9.5 INSTRUMENTS ............................................................................................................ 95
9.6 MISCELLANEOUS ....................................................................................................... 96
10 MAINTENANCE, SPARES, REPAIR AND SERVICING ............................. 97
10.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE ............................ 97
10.1.1 PACK OF PLUGS .................................................................................................. 97
10.1.2 INDIVIDUAL PLUGS .............................................................................................. 97
10.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE ......................................... 97
6
10.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE ................................. 97
11 WARRANTY ................................................................................................ 98
12 DISPOSAL .................................................................................................. 98
12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)........................... 98
12.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES) ....................................... 98
Bibliography
7
1 BIBLIOGRAPHY

This document refers to and is referred to by the following DSE publications which can be obtained
from the DSE website: www.deepseaplc.com

1.1 INSTALLATION INSTRUCTIONS

Installation instructions are supplied with the product in the box and are intended as a quick start
guide only.
DSE Part Description
053-151 DSE7110 MKII & DSE7120 MKII Installation Instructions

1.2 TRAINING GUIDES

Training Guides are produced to give handout sheets on specific subjects during training sessions
056-005 Using CTs With DSE Products
056-010 Over Current Protection
056-022 Breaker Control
056-029 Smoke Limiting
056-030 Module PIN Codes

1.3 MANUALS

Product manuals are can be downloaded from the DSE website: www.deepseaplc.com
057-004 Electronic Engines and DSE Wiring Guide
057-185 DSE7110 MKII & DSE7120 MKII Configuration Suite PC Software Manual

1.4 THIRD PARTY DOCUMENTS

The following third party documents are also referred to:
Reference Description
ISBN 1-55937-879-4
IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device
Function Numbers and Contact Designations. Institute of Electrical and
Electronics Engineers Inc
ISBN 0-7506-1147-2 Diesel generator handbook. L.L.J. Mahon
ISBN 0-9625949-3-8 On-Site Power Generation. EGSA Education Committee.
Introduction
8
2 INTRODUCTION

This document details the installation and operation requirements of the DSE7110 MKII &
DSE7120 MKII modules, part of the DSEGenset range of products.

The manual forms part of the product and should be kept for the entire life of the product. If the
product is passed or supplied to another party, ensure that this document is passed to them for
reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future
updates of this document will be included on the DSE website at www.deepseaplc.com

The DSE7xxx series is designed to provide differing levels of functionality across a common
platform. This allows the generator OEM greater flexibility in the choice of controller to use for a
specific application.

The DSE71xx MKII series module has been designed to allow the operator to start and stop the
generator, and if required, transfer the load to the generator either manually or automatically.
Additionally, the DSE7120 MKII automatically starts and stops the generator set depending upon the
status of the mains (utility) supply.

The user also has the facility to view the system operating parameters via the LCD display.

The DSE71xx MKII module monitors the engine, indicating the operational status and fault
conditions, automatically shutting down the engine and giving a true first up fault condition of an
engine failure by the LCD display.

The powerful ARM microprocessor contained within the module allows for incorporation of a range of
complex features:

Icon based LCD display
True RMS Voltage
Current and Power monitoring
USB Communications
Engine parameter monitoring.
Fully configurable inputs for use as alarms or a range of different functions.
Engine ECU interface to electronic engines.

Using a PC and the DSE Configuration Suite software allows alteration of selected operational
sequences, timers, alarms and operational sequences. Additionally, the modules integral front panel
configuration editor allows adjustment of this information.

A robust plastic case designed for front panel mounting houses the module. Connections are via
locking plug and sockets.

Access to critical operational sequences and timers for use by qualified engineers, can be protected
by a security code. Module access can also be protected by PIN code. Selected parameters can be
changed from the modules front panel.

The module is housed in a robust plastic case suitable for panel mounting. Connections to the
module are via locking plug and sockets.

Specification
9
3 SPECIFICATION

3.1 SHORT NAMES

Short Name Description
DSE7000, DSE7xxx All modules in the DSE7000 range.
DSE7100 MKII, DSE71xx MKII All modules in the DSE7100 MKII range.
DSE7110 MKII DSE7110 MKII module/controller
DSE7120 MKII DSE7120 MKII module/controller

3.2 OPERATING TEMPERATURE

Module Description
DSE71xx MKII -30C to +70C (-40C to +70C for display heater variants)

3.3 REQUIREMENTS FOR UL CERTIFICATION

Screw Terminal
Tightening
Torque
4.5 lb-in (0.5 Nm)
Conductors
Terminals suitable for connection of conductor size 12 AWG 26 AWG
(0.5mm to 2.0mm).
Conductor protection must be provided in accordance with NFPA 70, Article
240
Low voltage circuits (35 volts or less) must be supplied from the engine
starting battery or an isolated secondary circuit.
The communication, sensor, and/or battery derived circuit conductors shall be
separated and secured to maintain at least (6mm) separation from the
generator and mains connected circuit conductors unless all conductors are
rated 600 Volts or greater.
Current Inputs
Must be connected through UL Listed or Recognized isolating current
transformers with the secondary rating of 5A max.
Communication
Circuits
Must be connected to communication circuits of UL Listed equipment
Output Pilot Duty 0.5 A
Mounting
Suitable for use in type 1 Enclosure Type rating with surrounding air
temperature -22F to +158F (-30C to +70C)
Suitable for pollution degree 3 environments when voltage sensing inputs do
not exceed 300V. When used to monitor voltages over 300V device to be
install in an unventilated or filtered ventilation enclosure to maintain a pollution
degree 2 environment.
Operating
Temperature
-22F to +158F (-30C to +70C)
Storage
Temperature
-40F to +176F (-40C to +80C)

Specification
10
3.4 TERMINAL SPECIFICATION

NOTE: For purchasing additional connector plugs from DSE, please see the section
entitled Maintenance, Spares, Repair and Servicing elsewhere in this document.

Connection Type
Two part connector.
Male part fitted to
module
Female part supplied in
module packing case -
Screw terminal, rising
clamp, no internal
spring.

Example showing cable entry and screw
terminals of a 10 way connector
Minimum Cable Size 0.5mm (AWG 24)
Maximum Cable Size 2.5mm (AWG 10)

3.5 POWER SUPPLY REQUIREMENTS

Minimum Supply Voltage 8V continuous
Cranking Dropouts
Able to survive 0V for 100ms providing the supply was at least
10V before the dropout and recovers to 5V afterwards.
Maximum Supply Voltage 35V continuous (60V protection)
Reverse Polarity Protection -35V continuous
Maximum Operating Current
290mA at 12V
140mA at 24V
Maximum Standby Current
75mA at 12V
40mA at 24V
Maximum Current When In
Sleep Mode
40mA at 12V
35mA at 24V

3.5.1 MODULE SUPPLY INSTRUMENTATION DISPLAY

Range 0V-70V DC (note Maximum continuous operating voltage of 35V DC)
Resolution 0.1V
Accuracy 1% full scale (0.7V)

Specification
11
3.6 VOLTAGE & FREQUENCY SENSING

Measurement Type True RMS conversion
Sample Rate 5kHz or better
Harmonics Up to 11
th
or better
Input Impedance 300k phase to neutral
Phase To Neutral
15V (minimum required for sensing frequency) to 415V AC (absolute maximum)
Suitable for 345V AC nominal
(20% for under/overvoltage detection)
Phase To Phase
25V (minimum required for sensing frequency) to 720V AC (absolute maximum)
Suitable for 600V AC nominal
(20% for under/overvoltage detection)
Common Mode Offset From Earth 100V AC (max)
Resolution
1V AC phase to neutral
2V AC phase to phase
Accuracy
1% of full scale phase to neutral
2% of full scale phase to phase
Minimum Frequency 3.5 Hz
Maximum Frequency 75.0 Hz
Frequency Resolution 0.1 Hz
Frequency Accuracy 0.2 Hz

3.7 CURRENT SENSING

Measurement Type True RMS conversion
Sample Rate 5KHz or better
Harmonics Up to 10
th
or better
Nominal CT Secondary Rating 5A
Maximum Continuous Current 5A
Overload Measurement 3 x Nominal Range setting
Absolute Maximum Overload 50A for 1 second
Burden 0.25VA (0.01 current shunts)
Common Mode Offset 1V peak plant ground to CT common terminal
Resolution 0.5% of 5A
Accuracy 1% of Nominal (5A) (excluding CT error)

Specification
12
3.7.1 VA RATING OF THE CTS

The VA burden of the module on the CTs is 0.5VA. However depending upon the type and length of
cabling between the CTs and the module, CTs with a greater VA rating than the module are required.

The distance between the CTs and the
measuring module should be
estimated and cross-referenced
against the chart opposite to find the
VA burden of the cable itself.

If the CTs are fitted within the
alternator top box, the star point
(common) of the CTs should be
connected to system ground (earth) as
close as possible to the CTs. This
minimises the length of cable used to
connect the CTs to the DSE module.

Example.
If 1.5mm cable is used and the
distance from the CT to the measuring
module is 20m, then the burden of the
cable alone is approximately 15VA. As
the burden of the DSE controller is
0.5VA, then a CT with a rating of at
least 15+0.5V = 15.5VA must be used.
If 2.5mm cables are used over the
same distance of 20m, then the
burden of the cable on the CT is
approximately 7VA. CTs required in
this instance is at least 7.5VA (7+0.5).

NOTE: Details for 4mm cables are shown for reference only. The connectors on the DSE
modules are only suitable for cables up to 2.5mm.

Specification
13
3.7.2 CT POLARITY

NOTE: Take care to ensure correct polarity of the CT primary as shown above. If in doubt,
check with the CT supplier.

Take care to ensure the correct polarity of the CTs. Incorrect CT orientation leads to negative kW
readings when the set is supplying power. Take note that paper stick-on labels on CTs that show the
orientation are often incorrectly placed on the CT (!). It is more reliable to use the labelling in the
case moulding as an indicator to orientation (if available).

To test orientation, run the generator in island mode (not in parallel with any other supply) and load
the generator to around 10% of the set rating. Ensure the DSE module shows positive kW for all
three individual phase readings.

TO GENERATOR

TO LOAD
POLARITY OF CT PRIMARY

3.7.3 CT PHASING

Take particular care that the CTs are connected to the correct phases. For instance, ensure that the
CT on phase 1 is connected to the terminal on the DSE module intended for connection to the CT for
phase 1.

Additionally ensure that the voltage sensing for phase 1 is actually connected to generator phase 1.
Incorrect connection of the phases as described above results in incorrect power factor (pf)
measurements, which in turn results in incorrect kW measurements.

One way to check for this is to make use of a single-phase load. Place the load on each phase in
turn, run the generator and ensure the kW value appears in the correct phase. For instance if the
load is connected to phase 3, ensure the kW figure appears in phase 3 display and not in the display
for phase 1 or 2.

3.7.4 CT CLASS

Ensure the correct CT type is chosen. For instance if the DSE module is providing overcurrent
protection, ensure the CT is capable of measuring the overload level you wish to protect against, and
at the accuracy level you require.

For instance, this may mean fitting a protection class CT (P10 type) to maintain high accuracy while
the CT is measuring overload currents.

Conversely, if the DSE module is using the CT for instrumentation only (current protection is disabled
or not fitted to the controller), then measurement class CTs can be used. Again, bear in mind the
accuracy you require. The DSE module is accurate to better than 1% of the full-scale current reading.
To maintain this accuracy you should fit Class 0.5 or Class 1 CTs.

You should check with your CT manufacturer for further advice on selecting your CTs
Labelled as
p1, k or K
Labelled as
p2, l or L
Specification
14
3.8 INPUTS

3.8.1 DIGITAL INPUTS

Number
6 configurable digital inputs
(10 when Analogue Inputs are configured as digital inputs)
Arrangement Contact between terminal and ground
Low Level Threshold 3.2V minimum
High Level Threshold 8.1V maximum
Maximum Input Voltage +60V DC with respect to plant supply negative
Minimum Input Voltage -24V DC with respect to plant supply negative
Contact Wetting Current 6mA typical
Open Circuit Voltage 15V typical

3.8.2 ANALOGUE INPUTS

3.8.2.1 OIL PRESSURE

Measurement Type
Resistance measurement by measuring voltage across sensor with a
fixed current applied
Arrangement Differential resistance measurement input
Measurement Current 11mA 10%
Full Scale 240
Over Range / Fail 270
Resolution 0.1 Bar (1-2 PSI)
Accuracy 2% of full scale resistance (4.8) excluding transducer error
Max Common Mode Voltage 2V
Display Range 0 bar - 17.2 bar (0PSI - 250PSI) subject to limits of the sensor

3.8.2.2 COOLANT TEMPERATURE

Measurement Type
Resistance measurement by measuring voltage across sensor with a
fixed current applied
Full Scale 480
Resolution 1C (2F)
Accuracy +/-2% of full scale resistance (9.6) excluding transducer error
Display Range 0C - 250C (32F - 482F) subject to limits of the sensor

Specification
15
3.8.2.3 FUEL LEVEL SENSOR

Measurement Type
Resistance measurement by measuring voltage across sensor with
a fixed current applied
Full Scale 480
Resolution 1%
Display Range 0% - 250% subject to limits of the sensor

3.8.2.4 FLEXIBLE SENSOR

Number 2 when Fuel Level Sender is configured as a flexible
Measurement Type
Resistance measurement by measuring voltage across sensor with
a fixed current applied
Full Scale 480
Resolution 1%
Display Range
0% - 250%, 0C - 250C (32F - 482F) or 0 bar - 17.2 bar (0PSI -
250PSI)subject to limits of the sensor and sensor configuration

3.8.3 CHARGE FAIL INPUT

Minimum Voltage 0V
Maximum Voltage 35V (plant supply)
Resolution 0.2V
Accuracy 1% of max measured voltage
Excitation Active circuit constant power output
Output Power 2.5W nominal at 12V and 24V
Current At 12V 210mA
Current At 24V 105mA

The charge fail input is actually a combined input and output. Whenever the generator is required to
run, the terminal provides excitation current to the charge alternator field winding.

When the charge alternator is correctly charging the battery, the voltage of the terminal is close to
the plant battery supply voltage. In a failed charge situation, the voltage of this terminal is pulled
down to a low voltage. It is this drop in voltage that triggers the charge failure alarm. The level at
which this operates and whether this triggers a warning or shutdown alarm is configurable using the
DSE Configuration Suite Software.

Specification
16
3.8.4 MAGNETIC PICKUP

Type Differential input
Minimum Voltage 0.5V RMS
Maximum Voltage
Clamped to 70V by transient suppressers, dissipation not to
exceed1W.
Maximum Frequency 10,000 Hz
Resolution 6.25 RPM
Accuracy 25 RPM
Flywheel Teeth 10 to 500

NOTE: DSE can supply a suitable magnetic pickup device, available in two body thread
lengths:
DSE Part number 020-012 - Magnetic Pickup probe 5/8 UNF 2 thread length
DSE Part number 020-013 - Magnetic Pickup probe 5/8 UNF 4 thread length

Magnetic Pickup devices can often be shared between two or more devices. For example, one
device can often supply the signal to both the DSE module and the engine governor. The possibility
of this depends upon the amount of current that the magnetic pickup can supply.

3.9 OUTPUTS

3.9.1 DC OUTPUTS A & B (FUEL & START)

Type
Normally used as Fuel & Start outputs.
Fully configurable for other purposes if the module is configured to control an
electronic engine.
Rating 10A resistive for 10secs, 5A resistive continuous at plant supply.

3.9.2 CONFIGURABLE VOLT-FREE OUTPUTS C & D

Type Normally used for load switching control
Fully configurable volt-free relays. One normally open and one normal closed.
Rating 8A resistive at 250 V AC

3.9.3 CONFIGURABLE DC OUTPUTS E, F, G & H

Type Fully configurable, supplied from DC supply terminal 2.
Rating 2A resistive continuous at plant supply.

Specification
17
3.10 COMMUNICATION PORTS

USB Port
USB 2.0 Device for connection to PC running DSE configuration suite only.
Max distance 6m (18 yards)
CAN Port
Engine CAN Port
Standard implementation of Slow mode, up to 250K bits/s
Non-Isolated.
Internal Termination provided (120)
Max distance 40m (133 feet)
NOTE: For additional length, the DSE124 CAN Extender is available. For
more information, refer to DSE Publication: 057-116 DSE124 Operator Manual

3.10.1 COMMUNICATION PORT USAGE

3.10.1.1 CAN INTERFACE

Modules are fitted with the CAN interface as standard and are capable of
receiving engine data from engine CAN controllers compliant with the
CAN standard.
CAN enabled engine controllers monitor the engines operating
parameters such as engine speed, oil pressure, engine temperature
(among others) in order to closely monitor and control the engine. The industry standard
communications interface (CAN) transports data gathered by the engine controller interface. This
allows generator controllers to access these engine parameters with no physical connection to the
sensor device.

NOTE: For further details on connection to electronic engines, refer to DSE Publication:
057-004 Electronic Engines And DSE Wiring
Specification
18
3.10.1.2 USB CONNECTION

The USB port is provided to give a simple means of connection between a PC and the controller.
Using the DSE Configuration Suite Software, the operator is then able to control the module, starting
or stopping the generator, selecting operating modes, etc.

Additionally, the various operating parameters (such as output volts, oil pressure, etc.) of the remote
generator are available to be viewed or changed.

To connect a module to a PC by USB, the following items are required:

DSE71xx MKII Controller

DSE Configuration Suite PC Software
(Supplied on configuration suite software CD or
available from www.deepseaplc.com).

USB cable Type A to Type B.
(This is the same cable as often used between a
PC and a USB printer)

DSE can supply this cable if required :
PC Configuration interface lead (USB type A
type B) DSE Part No 016-125

NOTE: The DC supply must be connected to the module for configuration by PC.

NOTE: For further details of module configuration, refer to DSE Publication: 057-185
DSE71xx MKII Configuration Software Manual.

Specification
19
3.11 ADDING AN EXTERNAL SOUNDER

Should an external alarm or indicator be required, this can be achieved by using the DSE
Configuration Suite PC software to configure an auxiliary output for Audible Alarm, and by
configuring an auxiliary input for Alarm Mute (if required).

The audible alarm output activates and de-activates at the same time as the modules internal
sounder. The Alarm mute input and internal Lamp Test / Alarm Mute button activate in parallel
with each other. Either signal mutes the internal sounder and audible alarm output.

Example of configuration to achieve external sounder with external alarm mute button:

3.12 ACCUMULATED INSTRUMENTATION

NOTE: When an accumulated instrumentation value exceeds the maximum number as
listed below, it resets and begin counting from zero again.

Engine Hours Run
Maximum 99999 hrs 59 minutes
(Approximately 11yrs 4months)
Accumulated Power 999999 kWh / kVArh / kVAh

The number of logged Engine Hours and Number of Starts can be set/reset using the DSE
Configuration Suite PC software. Depending upon module configuration, this may have been PIN
number locked by your generator supplier

Specification
20
3.13 DIMENSIONS AND MOUNTING

3.13.1 DIMENSIONS
240 mm x 181 mm x 42 mm
(9.4 x 7.1 x 1.6)

3.13.2 PANEL CUTOUT
220 mm x 160 mm
(8.7 x 6.3)

3.13.3 WEIGHT
0.7 kg
(1.4 lb)

Specification
21
3.13.4 FIXING CLIPS

The module is held into the panel fascia using the supplied fixing clips.
Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding
from the clip.
Insert the three prongs of the fixing clip into the slots in the side of the module case.
Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of
the clip are inside their allotted slots.
Turn the fixing clip screws clockwise until they make contact with the panel fascia.
Turn the screws a little more to secure the module into the panel fascia. Care should be
taken not to over tighten the fixing clip screws.

NOTE: In conditions of excessive vibration, mount the module on suitable anti-vibration
mountings.

Fixing clip
fitted to
module
Fixing clip
Specification
22
3.13.5 CABLE TIE FIXING POINTS

Integral cable tie fixing points are included on the rear of the modules case to aid wiring. This
additionally provides strain relief to the cable loom by removing the weight of the loom from the
screw connectors, thus reducing the chance of future connection failures.

Care should be taken not to overtighten the cable tie (for instance with cable tie tools) to prevent the
risk of damage to the module case.

Cable tie fixing point With cable and tie in place

3.13.6 SILICON SEALING GASKET

NOTE: For purchasing an additional silicon gasket from DSE, please see the section
entitled Maintenance, Spares, Repair and Servicing elsewhere in this document.

The optional silicon gasket provides improved sealing between module and the panel fascia.
The gasket is fitted to the module before installation into the panel fascia.
Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.

Gasket fitted
to module
Sealing gasket
Specification
23
3.13.7 APPLICABLE STANDARDS

BS 4884-1 This document conforms to BS4884-1 1992 Specification for
presentation of essential information.
BS 4884-2 This document conforms to BS4884-2 1993 Guide to content
BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentation
BS EN 60068-2-1
(Minimum temperature)
-30C (-22F)
BS EN 60068-2-2
(Maximum temperature)
+70C (158F)
BS EN 60950 Safety of information technology equipment, including electrical
business equipment
BS EN 61000-6-2 EMC Generic Immunity Standard (Industrial)
BS EN 61000-6-4 EMC Generic Emission Standard (Industrial)
BS EN 60529
(Degrees of protection
provided by enclosures)
IP65 (front of module when installed into the control panel with the
optional sealing gasket)
IP42 (front of module when installed into the control panel WITHOUT
being sealed to the panel)
UL508
NEMA rating
(Approximate)
12 (Front of module when installed into the control panel with the
optional sealing gasket).
2 (Front of module when installed into the control panel WITHOUT being
sealed to the panel)
IEEE C37.2
(Standard Electrical
Power System Device
Function Numbers and
Contact Designations)

Under the scope of IEEE 37.2, function numbers can also be used to
represent functions in microprocessor devices and software programs.
The controller is device number 11L-8000 (Multifunction device
protecting Line (generator) module).

As the module is configurable by the generator OEM, the functions
covered by the module vary. Under the modules factory configuration,
the device numbers included within the module are :

2 Time Delay Starting Or Closing Relay
3 Checking Or Interlocking Relay
5 Stopping Device
6 Starting Circuit Breaker
8 Control Power Disconnecting Device
10 Unit Sequence Switch
11 Multifunction Device
12 Overspeed Device
14 Underspeed Device
26 Apparatus Thermal Device
27AC AC Undervoltage Relay
27DC DC Undervoltage Relay
29 Isolating Contactor Or Switch
30 Annunciator Relay
31 Separate Excitation Device
42 Running Circuit Breaker

Continued overleaf...
Specification
24

IEEE C37.2
(Standard Electrical
Power System Device
Function Numbers and
Contact Designations)
Continued

50 Instantaneous Overcurrent Relay
52 AC Circuit Breaker
53 Exciter Or DC Generator Relay
54 Turning Gear Engaging Device
59AC AC Overvoltage Relay
59DC DC Overvoltage Relay
62 Time Delay Stopping Or Opening Relay
63 Pressure Switch
71 Level Switch
74 Alarm Relay
81 Frequency Relay
83 Automatic Selective Control Or Transfer Relay
86 Lockout Relay

In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.

Specification
25
3.13.8 ENCLOSURE CLASSIFICATIONS

3.13.8.1 IP CLASSIFICATIONS

The modules specification under BS EN 60529 Degrees of protection provided by enclosures

IP65 (Front of module when module is installed into the control panel with the optional sealing gasket).
IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)

First Digit Second Digit
Protection against contact and ingress of solid objects Protection against ingress of water
0 No protection 0 No protection
1 Protected against ingress solid objects with a
diameter of more than 50 mm. No protection against
deliberate access, e.g. with a hand, but large surfaces
of the body are prevented from approach.
1 Protection against dripping water falling vertically. No harmful
effect must be produced (vertically falling drops).
2 Protected against penetration by solid objects with a
diameter of more than 12 mm. Fingers or similar
objects prevented from approach.
2 Protection against dripping water falling vertically. There
must be no harmful effect when the equipment (enclosure) is
tilted at an angle up to 15 from its normal position (drops
falling at an angle).
3 Protected against ingress of solid objects with a
diameter of more than 2.5 mm. Tools, wires etc. with
a thickness of more than 2.5 mm are prevented from
approach.
3 Protection against water falling at any angle up to 60 from
the vertical. There must be no harmful effect (spray water).
4 Protected against ingress of solid objects with a
diameter of more than 1 mm. Tools, wires etc. with a
thickness of more than 1 mm are prevented from
approach.
4 Protection against water splashed against the equipment
(enclosure) from any direction. There must be no harmful
effect (splashing water).
5 Protected against harmful dust deposits. Ingress of
dust is not totally prevented but the dust must not
enter in sufficient quantity to interface with
satisfactory operation of the equipment. Complete
protection against contact.
5 Protection against water projected from a nozzle against the
equipment (enclosure) from any direction. There must be no
harmful effect (water jet).
6 Protection against ingress of dust (dust tight).
Complete protection against contact.
6 Protection against heavy seas or powerful water jets. Water
must not enter the equipment (enclosure) in harmful
quantities (splashing over).

Specification
26
3.13.8.2 NEMA CLASSIFICATIONS

THE MODULES NEMA RATING (APPROXIMATE)

12 (Front of module when module is installed into the control panel with the optional sealing gasket).
2 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)

NOTE: There is no direct equivalence between IP / NEMA ratings. IP figures shown are
approximate only.

1
IP30
Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.
2
IP31
Provides a degree of protection against limited amounts of falling water and dirt.
3
IP64
Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the
enclosure.
3R
IP32
Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.
4 (X)
IP66
Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged by the
formation of ice on the enclosure. (Resist corrosion).
12/12K
IP65
Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.
13
IP65
Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.

Installation
27
4 INSTALLATION

The module is designed to be mounted on the panel fascia. To aid user connection, icons are used
on the rear of the module to help identify terminal functions. An example of this is shown below.

NOTE: Availability of some terminals depends upon module version. Full details are
given in the section entitled Terminal Description elsewhere in this manual.

NOTE: For dimension and mounting details, see the section entitled Specification,
Dimension and Mounting elsewhere in this document.

Terminals 1-11 Terminals 15-19
USB
PC Configuration
Terminals 22-27
Installation
28
4.1 TERMINAL DESCRIPTION

4.1.1 DC SUPPLY, E-STOP INPUT, DC OUTPUTS & CHARGE FAIL INPUT

Pin
No
Description
Cable
Size
Notes

1
DC Plant Supply Input
(Negative)
2.5mm
AWG 13

2
DC Plant Supply Input
(Positive)
2.5 mm
AWG 13
Supplies the module and DC Outputs A, B, E, F, G & H

3 Emergency Stop Input
2.5mm
AWG 13
Plant Supply Positive. Also supplies DC Outputs A & B.
(Recommended Maximum Fuse 20A)

4 DC Output A (FUEL)
2.5mm
AWG 13
Plant Supply Positive from terminal 2.
10A for 10secs, 5A resistive continuous
Fixed as FUEL relay if electronic engine is not configured.
5 DC Output B (START)
2.5mm
AWG 13
Plant Supply Positive from terminal 2.
10A for 10secs, 5A resistive continuous
Fixed as START relay if electronic engine is not
configured.

6 Charge Fail / Excite
2.5mm
AWG 13
Do not connect to ground (battery negative).
If charge alternator is not fitted, leave this terminal
disconnected.

7 Functional Earth
2.5mm
AWG 13
Connect to a good clean earth point.

8 DC Output E
1.0mm
AWG 18
Plant Supply Positive from terminal 2. 2 Amp rated.
9 DC Output F
1.0mm
AWG 18
10 DC Output G
1.0mm
AWG 18
11 DC Output H
1.0mm
AWG 18

NOTE: When the module is configured for operation with an electronic engine, FUEL and
START output requirements may be different. For further details on connection to electronic
engines, refer to DSE Publication: 057-004 Electronic Engines And DSE Wiring


Installation
29
4.1.2 ANALOGUE SENSORS

Pin
No
Description
Cable
Size
Notes

15 Sensor Common Return
0.5mm
AWG 20
Return Feed For Sensors
16 Oil Pressure Input
0.5mm
AWG 20
Connect To Oil Pressure Sensor
17 Coolant Temperature Input
0.5mm
AWG 20
Connect To Coolant Temperature Sensor
18 Fuel Level Input
0.5mm
AWG 20
Connect To Fuel Level Sensor
19 Flexible Sensor Input
0.5mm
AWG 20
Connect To Additional Sensor (User Configurable)

NOTE: It is VERY important that terminal 15 (sensor common) is soundly connected to an
earth point on the ENGINE BLOCK, not within the control panel, and must be a sound
electrical connection to the sensor bodies. This connection MUST NOT be used to provide an
earth connection for other terminals or devices. The simplest way to achieve this is to run a
SEPARATE earth connection from the system earth star point, to terminal 15 directly, and not
use this earth for other connections.

NOTE: If you use PTFE insulating tape on the sensor thread when using earth return
sensors, ensure you do not insulate the entire thread, as this prevents the sensor body from
being earthed via the engine block.

4.1.3 MPU & CAN

Pin
No
Description
Cable
Size
Notes

22 Magnetic Pickup Positive
0.5mm
AWG 20
Connect To Magnetic Pickup Device
23 Magnetic Pickup Negative
0.5mm
AWG 20
Connect To Magnetic Pickup Device
24 Magnetic Pickup Screen Shield Connect To Ground At One End Only

25 CAN Port H
0.5mm
AWG 20
Use Only 120 CAN Approved Cable
26 CAN Port L
0.5mm
AWG 20
Use Only 120 CAN Approved Cable
27 CAN Port Screen Shield Use Only 120 CAN Approved Cable


NOTE: Screened 120 impedance cable specified for use with CAN must be used for the
CAN link.
DSE stock and supply Belden cable 9841 which is a high quality 120 impedance cable
suitable for CAN use (DSE part number 016-030)

Installation
30
4.1.4 OUTPUT C & D & GENERATOR VOLTAGE & FREQUENCY SENSING

Pin
No
Description
Cable
Size
Notes

39 Normally Close Volt-Free
Output C
1.0mm
AWG 18
Normally configured to control mains contactor coil
40

41 Normally Open Volt-Free
Output D
1.0mm
AWG 18
Normally configured to control generator contactor coil
42

43
Generator L1 (U) Voltage
Monitoring
1.0mm
AWG 18
Connect to generator L1 (U) output (AC)
(Recommend 2A fuse)
44
Generator L2 (V) Voltage
Monitoring
1.0mm
AWG 18
Connect to generator L2 (V) output (AC)
(Recommend 2A fuse)
45
Generator L3 (W) Voltage
Monitoring
1.0mm
AWG 18
Connect to generator L3 (W) output (AC)
(Recommend 2A fuse)
46 Generator Neutral (N) Input
1.0mm
AWG 18
Connect to generator Neutral terminal (AC)

NOTE: The above table describes connections to a three phase, four wire alternator. For
alternative wiring topologies, please see the Alternate Topology Wiring Diagrams section of
this manual.

4.1.5 MAINS VOLTAGE & FREQUENCY SENSING (7120 MKII ONLY)

Pin
No
Description
Cable
Size
Notes

47 Mains L1 (R) Voltage Monitoring
1.0mm
AWG 18
Connect to Mains L1 (R) output (AC)
(Recommend 2A fuse)
48 Mains L2 (S) Voltage Monitoring
1.0mm
AWG 18
Connect to Mains L2 (S) output (AC)
(Recommend 2A fuse)
49 Mains L3 (T) Voltage Monitoring
1.0mm
AWG 18
Connect to Mains L3 (T) output (AC)
(Recommend 2A fuse)
50 Mains Neutral (N) Input
1.0mm
AWG 18
Connect to Mains Neutral terminal (AC)

NOTE: Terminals 47 to 50 not fitted to DSE7110 MKII

NOTE: The above table describes connections to a three phase, four wire alternator. For
alternative wiring topologies, please see the Alternate Topology Wiring Diagrams section of
this manual.

Installation
31
4.1.6 CURRENT TRANSFORMERS

WARNING!: Do not disconnect this plug when the CTs are carrying current.
Disconnection open circuits the secondary of the C.T.s and dangerous voltages may then
develop. Always ensure the CTs are not carrying current and the CTs are short circuit
connected before making or breaking connections to the module.

NOTE: The module has a burden of 0.5VA on the CT. Ensure the CT is rated for the
burden of the controller, the cable length being used and any other equipment sharing the
CT. If in doubt, consult your CT supplier.

Pin
No
Description
Cable
Size
Notes

51 CT Secondary for L1
2.5mm
AWG 13
Connect to s1 secondary of L1 monitoring CT
2.5mm
AWG 13
2.5mm
AWG 13
55 CT Common
2.5mm
AWG 13
Connect to s2 secondary of L1, L2 & L3 monitoring CTs and ground

4.1.6.1 CT CONNECTIONS

p1, k or K is the primary of the CT that points towards the GENERATOR

p2, l or L is the primary of the CT that points towards the Load

s1 is the secondary of the CT that connects to the DSE Modules input for the CT measuring

s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs
and connected to the CT common terminal of the module.

TO GENERATOR

TO LOAD
POLARITY OF CT PRIMARY

Labelled as
p1, k or K
Labelled as
p2, l or L
Installation
32
4.1.7 CONFIGURABLE DIGITAL INPUTS

Pin
No
Description
Cable
Size
Notes

60 Configurable Digital Input A
0.5mm
AWG 20
Switch To Negative
61 Configurable Digital Input B
0.5mm
AWG 20
Switch To Negative
62 Configurable Digital Input C
0.5mm
AWG 20
Switch To Negative
63 Configurable Digital Input D
0.5mm
AWG 20
Switch To Negative
64 Configurable Digital Input E
0.5mm
AWG 20
Switch To Negative
65 Configurable Digital Input F
0.5mm
AWG 20
Switch To Negative


4.1.8 PC CONFIGURATION INTERFACE CONNECTOR

Description
Cable
Size
Notes

Socket for connection to PC
with DSE Configuration Suite
Software
0.5mm
AWG 20

This is a standard
USB type A to type B
connector.

NOTE: The USB connection cable between the PC and the module must not be extended
beyond 5m (yards). For distances over 5m, it is possible to use a third party USB extender.
Typically, they extend USB up to 50m (yards). The supply and support of this type of
equipment is outside the scope of Deep Sea Electronics PLC.

CAUTION!: Care must be taken not to overload the PCs USB system by connecting more
than the recommended number of USB devices to the PC. For further information, consult
your PC supplier.


Installation
33
4.2 TYPICAL WIRING DIAGRAM

As every system has different requirements, these diagrams show only a TYPICAL system and do
not intend to show a complete system.

Genset manufacturers and panel builders may use these diagrams as a starting point; however, you
are referred to the completed system diagram provided by your system manufacturer for complete
wiring detail.

Further wiring suggestions are available in the following DSE publications, available at
www.deepseaplc.com to website members.

056-022 Breaker Control (Training guide)
057-004 Electronic Engines and DSE Wiring

Installation
34
4.2.1 DSE7110 MKII TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE)

Installation
35
4.2.2 DSE7120 MKII TYPICAL WIRING DIAGRAM (3 PHASE 4 WIRE)

.
Installation
36
4.3 ALTERNATE TOPOLOGY WIRING DIAGRAMS

4.3.1 GENERATOR

Installation
37
4.3.2 MAINS (DSE7120 MKII ONLY)

Installation
38
4.4 EARTH SYSTEMS

4.4.1 NEGATIVE EARTH

The typical wiring diagrams located within this document show connections for a negative earth
system (the battery negative connects to Earth)

4.4.2 POSITIVE EARTH

When using a DSE module with a Positive Earth System (the battery positive connects to Earth), the
following points must be followed:

Follow the typical wiring diagram as normal for all sections EXCEPT the earth points
All points shown as Earth on the typical wiring diagram should connect to BATTERY
NEGATIVE (not earth).

4.4.3 FLOATING EARTH

Where neither the battery positive nor battery negative terminals are connected to earth the following
points must to be followed

Follow the typical wiring diagram as normal for all sections EXCEPT the earth points
All points shown as Earth on the typical wiring diagram should connect to BATTERY
NEGATIVE (not earth).

Description Of Controls
39
5 DESCRIPTION OF CONTROLS

NOTE: The following descriptions detail the sequences followed by a module containing
the standard factory configuration. Always refer to your configuration source for the exact
sequences and timers observed by any particular module in the field.

Control of the module is via push buttons mounted on the front of the module with
Stop/Reset Mode , Manual Mode , Test Mode (DSE7120 MKII Only), Auto Mode
and
Start functions. For normal operation, these are the only controls which need to be operated.
Details of their operation are provided later in this document.

CAUTION: The module may instruct an engine start event due to external influences.
Therefore, it is possible for the engine to start at any time without warning. Prior to
performing any maintenance on the system, it is recommended that steps are taken to remove
the battery and isolate supplies.
40
5.1 DSE7110 MKII

Menu
Navigation
Module
Display
Stop / Reset
Mode
Manual
Mode
Auto
Mode
Alarm Mute
& Lamp Test
Start

Four user
configurable
status
indication
LEDs
Close
Generator
(Manual Mode
Only)

Open
Generator
(Manual Mode
Only)

Generator
Breaker LED
Selected Mode
Indication LED

Generator
Available LED

41
5.2 DSE7120 MKII

Menu
Navigation
Module
Display
Stop / Reset
Mode
Manual
Mode
Test
Mode
Auto
Mode
Alarm Mute
& Lamp Test
Start

Four user
configurable
status
indication
LEDs
Transfer to
Generator
(Manual Mode
Only)

Transfer to
Mains
(Manual Mode
Only)

Mains
Breaker LED
Generator
Breaker LED

Selected Mode
Indication LED

Generator
Available LED

Mains
Available LED

42
5.3 CONTROL PUSH-BUTTONS

Icon Description

Stop / Reset Mode

This button places the module into its Stop/Reset Mode . This clears any
alarm conditions for which the triggering criteria have been removed. If the engine
is running and the module is put into Stop mode, the module automatically
instructs the generator to unload (Close Generator and Delayed Load Output
1, 2, 3 & 4 become inactive (if used)). The fuel supply de-energises and the
engine comes to a standstill. Should any form of remote start signal be present
while operating in this mode, a start does not occur.

Manual Mode

This button places the module into its Manual Mode . Once in
Manual Mode , the module responds to the Start button to start the
generator and run it off load.

To place the generator on load, use the Transfer to Generator button. The
module automatically instructs the changeover device to place the generator on
load (Close Generator and Delayed Load Output 1, 2, 3 & 4 becomes active
(if used)). To place the generator off load, use the Transfer to Mains or Open
Generator buttons. The module automatically instructs the changeover device
to place the generator off load (Close Generator and Delayed Load Output 1,
2, 3 & 4 becomes inactive (if used)). Additional digital inputs can be assigned to
perform these functions.

If the engine is running off-load in Manual Mode and a remote start signal
becomes present, the module automatically instructs the changeover device to
place the generator on load (Close Generator and Delayed Load Output 1, 2, 3
& 4 becomes active (if used)). Upon removal of the Remote Start Signal, the
generator remains on load until either selection of the
Stop/Reset Mode or Auto Mode .

For further details, please see section entitled Operation elsewhere in this
manual.

Test Mode (DSE7120 MKII Only)

This button places the module into its Test Mode . Once in Test Mode , the
module responds to the Start button to start the generator and run it off load.

Once the set has started, it is automatically be placed on load (Close Generator
and Delayed Load Output 1, 2, 3 & 4 become active in order from lowest to
highest (if used)).

manual.

43

Icon Description

Auto Mode

This button places the module into its Auto Mode . This mode allows the
module to control the function of the generator automatically. The module
monitors the remote start input and once a start request is made, the set is
automatically started and placed on load (Close Generator and Delayed Load
Output 1, 2, 3 & 4 become active in order from lowest to highest (if used)).

Upon removal of the starting signal, the module removes the load from the
generator and shut the set down observing the stop delay timer and cooling timer
as necessary (Close Generator and Delayed Load Output 1, 2, 3 & 4 become
inactive at once (if used)). The module then awaits for next start event.

manual.

Alarm Mute / Lamp Test

This button de-activates the audible alarm output (if configured) and illuminates all
of the LEDs on the modules facia.

Start

This button is only active in the Stop/Reset Mode , Manual Mode and
Test Mode .

Pressing the Start button in Stop/Reset Mode powers the ECU but does
not start the engine. This can be used to check the status of the CAN
communication and to prime the fuel system.

Pressing the Start button in Manual Mode or Test Mode starts the
generator and run it off load in Manual Mode or on load in Test Mode .

44

Icon Description

Menu Navigation

Used for navigating the instrumentation, event log and configuration screens.

manual.

Transfer To Generator

This button is only active in the Manual Mode and allows the operator to
transfer the load to the generator.

Open Generator (DSE7110 MKII Only)

This button is only active in the Manual Mode and allows the operator to open
the generator breaker and remove the load.

Transfer To Mains (DSE7120 MKII Only)

This button is only active in the Manual Mode and allows the operator to
transfer the load to the mains.

45
5.4 MODULE DISPLAY

The modules display contains the following sections. Description of each section can be viewed in
the sub sections.

NOTE: Depending upon the modules configuration, some display screens may be
disabled. For further details of module configuration, refer to DSE Publication: 057-185

Inst.
Icon
Instrumentation Unit
Alarm
Icon
Active
Config
Mode
Icon
FPE /
Auto
Run

Example of DSE7110 MKII Home Page Display

L1N
230
V

L2N
230
V
L3N
230
V

Example of DSE7120 MKII Home Page Display

230 V
L1N
230 V

230 V
L2N
230 V

230 V
L3N
230 V

46
5.4.1 BACKLIGHT

The LCD backlight is on if the unit has sufficient voltage while the unit is turned on, unless the unit is
cranking for which the backlight is turned off.

5.4.2 INSTRUMENTATION ICONS

When viewing instrumentation pages, an icon is displayed in the Inst. Icon section to indicate what
section is currently being displayed.

Icon Details
/
The default home page which displays generator voltage and
mains voltage (DSE7120 MKII only)

Generator voltage and frequency instrumentation screen

Mains voltage and frequency instrumentation screen (DSE7120 MKII only)

Generator current instrumentation screen

Mains current instrumentation screen (DSE7120 MKII only when CT in load location)

Load power instrumentation screen

Engine speed instrumentation screen

Hours run instrumentation screen

Battery voltage instrumentation screen

Oil pressure instrumentation screen

Coolant temperature instrumentation screen

Flexible sensor instrumentation screen

Appears when the event log is being displayed

Current time held in the unit

The current value of the scheduler run time and duration

ECU diagnostic trouble codes

Oil Filter maintenance timers

Air Filter maintenance timers

Fuel Filter maintenance timers

47
5.4.3 ACTIVE CONFIGURATION

An icon is displayed in the Active Config section to indicate the active configuration within the
currently selected within the controller.

Icon Details

Appears when the main configuration is selected.

Appears when the alternative configuration is selected.

5.4.4 FRONT PANEL EDITOR (FPE) / AUTO RUN ICON

NOTE: For further details about the Front Panel Editor, see the section entitled Front
Panel Editor elsewhere in this manual.

When running in Auto Mode and on the Home ( / ) page, an icon is displayed in the FPE /
Auto Run section to indicate the source of the auto start signal.

Icon Auto Run Reason

Appears when a remote start input is active

Appears when a low battery run is active

Mains failure

Appears when a scheduled run is active

5.4.5 MODE ICON

An icon is displayed in the Mode Icon section to indicate the mode the controller is currently in.

Icon Details

Appears when the engine is at rest and the unit is in Stop/Reset Mode .

Appears when the engine is at rest and the unit in Manual Mode .

Appears when the engine is at rest and the unit is Test Mode .

Appears when the engine is at rest and the unit is in Auto Mode .

Appears when a timer is active, for example cranking time, crank rest etc.

Appears when the engine is running, and all timers have expired, either on or off load.
The animation speed is reduced when running in idle mode.

Appears when the unit is in the front panel editor.

Appears when a USB connection is made to the controller.

Appears if either the configuration file or engine file becomes corrupted.

48
5.4.6 ALARM ICONS (PROTECTIONS)

An icon is displayed in the Alarm Icon section to indicate the alarm that is current active on the
controller.

In the event of a warning alarm, the LCD only displays the Alarm Icon. In the event of an electrical
trip or shutdown alarm, the module displays the Alarm Icon and the Stop/Reset Mode button
LED begins to flash.

If multiple alarms are active at the same time, the Alarm Icon automatically cycles through all the
appropriate icons to indicate each alarm which is active.

Example:

If the DSE controller was sensing a charge alternator failure alarm, delay over current alarm and a
AC under voltage alarm at the same time, it would cycle through all of the icons to show this.

Icon cycle
procedure
49
5.4.6.1 WARNING ALARM ICONS

Warnings are non-critical alarm conditions and do not affect the operation of the generator system,
they serve to draw the operators attention to an undesirable condition.

By default, warning alarms are self-resetting when the fault condition is removed. However enabling
all warnings are latched causes warning alarms to latch until reset manually. This is enabled using
the DSE Configuration Suite in conjunction with a compatible PC.

Icon Fault Description

Auxiliary Inputs
The module detects that an auxiliary input which has been user
configured to create a fault condition has become active.

Analogue Input
The module detects that an input configured to create a fault
condition has become active.

Fail To Stop
The module has detected a condition that indicates that the engine
is running when it has been instructed to stop.
NOTE: Fail to Stop could indicate a faulty oil pressure
sensor. If engine is at rest check oil sensor wiring and
configuration.

Charge Failure
The auxiliary charge alternator voltage is low as measured from the
W/L terminal.

Low Fuel Level
The level detected by the fuel level sensor is below the low fuel
level pre-set pre-alarm setting.

High Fuel Level
The level detected by the fuel level sensor is above the high fuel
level pre-set pre-alarm setting.

Battery Under
Voltage
The DC supply has fallen below or risen above the low volts pre-set
pre-alarm setting.

Battery Over Voltage
The DC supply has risen above the high volts pre-set pre-alarm
setting.

Generator Under
Voltage
The generator output voltage has fallen below the pre-set pre-alarm
setting after the Safety On timer has expired.

Generator Over
Voltage
The generator output voltage has risen above the pre-set pre-alarm
setting.

Generator Under
Frequency
The generator output frequency has fallen below the pre-set pre-
alarm setting after the Safety On timer has expired.

Generator Over
Frequency
The generator output frequency has risen above the pre-set pre-
alarm setting.

CAN ECU Fault The engine ECU has detected an alarm

CAN Data Fail
The module is configured for CAN operation and does not detect
data on the engine Can data link.

Immediate Over
Current
The measured current has risen above the configured trip level.

Delayed Over Current
The measured current has risen above the configured trip level for
a configured duration.

Oil Filter
Maintenance Alarm
Maintenance due for oil filter.

Air Filter
Maintenance Alarm
Maintenance due for air filter

Fuel Filter
Maintenance Alarm
Maintenance due for fuel filter.
50
5.4.6.2 ELECTRICAL TRIP ALARM ICONS

Electrical trips are latching and stop the Generator but in a controlled manner. On initiation of the
electrical trip condition the module de-energises all the Delayed Load Output and the Close Gen
Output outputs to remove the load from the generator. Once this has occurred the module starts the
Cooling timer and allows the engine to cool off-load before shutting down the engine. The alarm must
be accepted and cleared, and the fault removed to reset the module.

Electrical trips are latching alarms and to remove the fault, press the Stop/Reset Mode button on
the module.

NOTE: The alarm condition must be rectified before a reset takes place. If the alarm
condition remains, it is not possible to reset the unit (The exception to this is the Low Oil
Pressure alarm and similar active from safety on alarms, as the oil pressure is low with the
engine at rest).


Auxiliary Inputs

Analogue Input

Low Fuel Level
level pre-set alarm setting.

High Fuel Level


kW Overload
The measured kW has risen above the configured trip level for a
configured duration.

51
5.4.6.3 SHUTDOWN ALARM ICONS

Shutdown alarms are latching and immediately stop the Generator. On initiation of the shutdown
condition the module de-energises all the Delayed Load Output and the Close Gen Output
outputs to remove the load from the generator. Once this has occurred, the module shuts the
generator set down immediately to prevent further damage. The alarm must be accepted and
cleared, and the fault removed to reset the module.

Shutdowns are latching alarms and to remove the fault, press the Stop/Reset Mode button on
the module.

NOTE: The alarm condition must be rectified before a reset takes place. If the alarm
condition remains, it is not be possible to reset the unit (The exception to this is the Low Oil
Pressure alarm and similar active from safety on alarms, as the oil pressure is low with the
engine at rest).


Auxiliary Inputs

Analogue Input

Fail To Start
The engine has failed to start after the configured number of start
attempts

Low Oil Pressure
The module detects that the engine oil pressure has fallen below
the low oil pressure pre-alarm setting level after the Safety On
timer has expired.

Engine High
Temperature
The module detects that the engine coolant temperature has
exceeded the high engine temperature pre-alarm setting level after
the Safety On timer has expired.

Under Speed
The engine speed has fallen below the under speed pre alarm
setting

Over Speed The engine speed has risen above the over speed pre alarm setting

Charge Failure
The auxiliary charge alternator voltage is low as measured from the
W/L terminal.

Low Fuel Level

High Fuel Level

Generator Under
Voltage
The generator output voltage has fallen below the pre-set alarm
setting. after the Safety On timer has expired.

Generator Over
Voltage
The generator output voltage has risen above the pre-set alarm
setting.

Additional shutdown alarm icons can be viewed overleaf.
52


Generator Under
Frequency
The generator output frequency has fallen below the pre-set alarm
setting after the Safety On timer has expired.

Generator Over
Frequency
The generator output frequency has risen above the pre-set alarm
setting.


kW Overload
The measured kW has risen above the configured trip level for a
configured duration.

CAN ECU Fault
The engine ECU has detected an alarm CHECK ENGINE LIGHT
Contact Engine Manufacturer for support.

CAN Data Fail
The module is configured for CAN operation and does not detect
data on the engine Can data link.

Emergency Stop
The emergency stop button has been depressed. This failsafe
(normally closed to emergency stop) input and immediately stops
the set should the signal be removed.

Oil Sender Open
Circuit
The oil pressure sensor has been detected as being open circuit.

Coolant Temperature
Sender Open Circuit
The coolant temperature sensor has been detected as being open
circuit.

Oil Filter
Maintenance Alarm
Maintenance due for oil filter.

Air Filter
Maintenance Alarm
Maintenance due for air filter

Fuel Filter
Maintenance Alarm
Maintenance due for fuel filter.

53
5.5 VIEWING THE INSTRUMENT PAGES

5.5.1 NAVIGATION MENU

To enter the navigation menu, press both the (up) and (down) buttons simultaneously.

To select the required icon, press the (right) button to cycle right or the (left) button to
cycle left until the desired instrumentation section is reached.

Once the desired icon is at the top, press the () button to enter that instrunmentation section.
If the () button is not pressed, the display automatically returns to the Home ( / ) page
after the configured setting of the LCD Scroll Timer.

5.5.1.1 NAVIGATION MENU ICONS

Icon Description

Generator and mains voltage instrumentation (DSE7120 MKII only)
/
Generator instrumentation

Mains instrumentation (DSE7120 MKII only)

Current and load instrumentation

Engine instrumentation

Module information

Engine DTCs (Diagnostic Trouble Codes) if active

Event Log
54
5.5.2 GENERAL NAVIGATION

It is possible to scroll through the display to view different pages of information by repeatedly
operating the (up) or (down) naviagation buttons.

Example:
Home

Press

Generator

Press

Mains

And so on until the last page is reached.
A Further press of the navigation (down)
button returns the display to the Home ( / )
page.

Once selected, the page remains on the LCD display until the user selects a different page or, after
an extended period of inactivity (Page Delay Timer), the module reverts back to the Home ( / )
page.

The Page Delay Timer is configurable using the DSE Configuration Suite Software or by using the
Front Panel Editor.


If you want to view one of the
instrument pages towards the
end of the list, it may be
quicker to scroll up through the
pages rather than down!
55
5.5.3 HOME

This is the page that is displayed when no other page has been selected and is automatically
displayed after a period of inactivity (Page Delay Timer) of the module facia buttons. It also contains
the voltage reading of the generator and mains that is measured from the modules voltage inputs.

230 V
L1N
230 V

230 V
L2N
230 V

230 V
L3N
230 V

Generator Voltage (ph-N / ph-ph)
Mains Voltage (ph-N / ph-ph) (DSE7120 MKII only)

5.5.4 GENERATOR

These pages contain electrical values of the generator, measured or derived from the modules
voltage inputs.

L1N
230
V

L2N
230
V
L3N
230
V

Generator Voltage (ph-N)
Generator Voltage (ph-ph)
Generator Frequency

Mains
Voltage
Generator
Voltage
56
5.5.5 MAINS (DSE7120 MKII ONLY)

These pages contain electrical values of the mains, measured or derived from the modules voltage
inputs.

L1N
230
V

L2N
230
V
L3N
230
V

Mains Voltage (ph-N)
Mains Voltage (ph-ph)
Mains Frequency

5.5.6 LOAD

These pages contain electrical values of the load, measured or derived from the modules voltage
and current inputs. The power values displayed depend on which supply is on load.

L1
20
kW

L2
20
kW
L3
20
kW

Generator Current (A)
Mains Current (A) (DSE7120 MKII only)
Load ph-N (kW)
Total Load (kW)
Load ph-N (kVA)
Total Load (kVA)
Load ph-N (kVAr)
Total Load (kVAr)
Power Factor ph-N
Power Factor Average
Accumulated Load (kWh, kVAh, kVArh)

57
5.5.7 ENGINE

These pages contain instrumentation gathered about the engine measured or derived from the
modules inputs, some of which may be obtained from the engine ECU.

1500
RPM

Engine Speed
Engine Run Time
Engine Battery Volts
Engine Coolant Temperature
Engine Oil Pressure
Engine Fuel Level
Flexible Sensor
Engine Maintenance Due Oil
Engine Maintenance Due Air
Engine Maintenance Due Fuel

5.5.8 INFO

These pages contain information about the controller.

13:30:00

M T W T F S S 3 Wk

2:45:00

Modules date and time
Scheduler settings
Product description and USB identification number
Application and Engine Version

Start time of
scheduled run
Duration of
scheduled run

Day and week of
scheduled run

Icon to indicate that
the scheduler is
currently displayed
58
5.5.9 ENGINE DTC (ECU ALARMS)

If the DSE module is connected to an ECU, This page contains active Diagnostic Trouble Codes
(DTC) only if the engine ECU generating a fault code. These are alarm conditions are detected by
the engine ECU and displayed by the DSE controller.

5.5.9.1 VIEWING ACTIVE ENGINE DTC

To view the engine DTC(s), press both (up) or (down) buttons simultaneously, the
navigation menu is then displayed. Once entered, cycle to the DTC ( ) section and enter.

To view the active DTC(s) alarms, repeatedly press the (up) or (down) buttons until
the LCD screen displays the alarm.

Continue pressing the (up) or (down) buttons to cycle through the alarms.

To exit the active DTC(s) alarm section, press the (up) or (down) buttons
simultaneously to enter the navigation menu. Once entered, cycle to the desired intrunmentation
section.

Check engine

1
1
Low - moderate

458852, 18, 126

SPN 458862

1
1
FMI 0

A list of CAN fault icons can be viewed overleaf.

the event log is
currently display
Number of
DTC displayed
out of number
of active DTCs

Icon to indicate
the type of DTC
fault that is
active
Description and
fault code of
active DTC alarm
SPN and FMI fault
code of active
DTC alarm
Current operating
state of the module
59

Icon Fault DTC Description

Check Engine Fault
The engine ECU has detected a fault not recognised by the DSE
module, contact engine manufacturer for support.

Low Oil Pressure
The engine ECU has detected that the engine oil pressure has
fallen below its configured low oil pressure alarm level.

Under Speed
The engine ECU has detected that the engine speed has fallen
below its configured under speed alarm level.

Over Speed
The engine ECU has detected that the engine speed has risen
above its configured over speed alarm level.

Charge Failure
The engine ECU has detected that the engines charge alternator
output has fallen below its configured alarm level.

Low Fuel Level
The engine ECU has detected that the engines fuel level has fallen
below its configured low fuel level alarm.

Battery Under/Over
Voltage
The engine ECU has detected that the engines DC supply has
fallen below or risen above its configured alarm level.

NOTE: For details on these code meanings, refer to the ECU instructions provided by the
engine manufacturer, or contact the engine manufacturer for further assistance.

60
5.5.10 EVENT LOG

This modules event log contains a list of the last 50 recorded events and the engine hours at which
they occurred. The events recorded are customisable via the DSE Configuration Suite PC Software.


Once the log is full, any subsequent event overwrites the oldest entry in the log. Hence, the log
always contains the most recent events. The module logs the alarm, along with the engine running
hours.

Example showing the possible
configuration of the event log
(DSE Configuration Suite
Software).

This also shows the factory
settings of the module.

61
5.5.10.1 VIEWING THE EVENT LOG

To view the event log, press both (up) or (down) buttons simultaneously, the
navigation menu is then displayed. Once entered, cycle to the event log ( ) section and enter.

To view the event log, repeatedly press the (up) or (down) buttons until the LCD
screen displays the desired event.

Continue pressing the (up) or (down) buttons to cycle through the past alarms after
which the display shows the most recent alarm and the cycle begins again.

To exit the event log, press the (up) or (down) buttons simultaneously to enter the
navigation menu. Once entered, cycle to the desired intrunmentation section.

23 h
11
50
56 m

the event log is
currently display
Number of
event
displayed out
of 50
Current operating
state of the module

Icon to indicate
the electrical trip
or shutdown
alarm that has
been recorded
The engine hours at
which the event occurred

Operation
62
6 OPERATION

NOTE: The following descriptions detail the sequences followed by a module containing
the standard factory configuration. Always refer to your configuration source for the exact
sequences and timers observed by any particular module in the field.

6.1 QUICKSTART GUIDE

This section provides a quick start guide to the modules operation.

6.1.1 STARTING THE ENGINE

NOTE: For further details, see the section entitled OPERATION elsewhere in this
manual.
...followed by
the Start button

Press the Manual
Mode button...

Operation
63
6.1.2 STOPPING THE ENGINE

NOTE: For further details, see the section entitled OPERATION elsewhere in this
manual.

Select Stop/Reset
mode. The generator
is stopped

Operation
64
6.2 STOP/RESET MODE

NOTE: If a digital input configured to panel lock is active, changing module modes is not
possible. Viewing the instruments and event logs is NOT affected by panel lock.

Stop/Reset Mode is activated by pressing the Stop/Reset Mode button.
The Stop/Reset icon is displayed to indicate Stop/Reset Mode operations.

In Stop/Reset Mode , the module removes the generator from load (if necessary) before stopping
the engine if it is already running.

If the engine does not stop when requested, the FAIL TO STOP alarm is activated (subject to the
setting of the Fail to Stop timer). To detect the engine at rest the following must occur :

Engine speed is zero as detected by the CANbus ECU
Generator AC Voltage and Frequency must be zero.
Engine Charge Alternator Voltage must be zero.
Oil pressure sensor must indicate low oil pressure

When the engine has stopped, it is possible to send configuration files to the module from DSE
Configuration Suite PC software and to enter the Front Panel Editor to change parameters.

Any latched alarms that have been cleared are reset when Stop/Reset Mode is entered.

The engine is not started when in Stop/Reset Mode . If remote start signals are given, the input is
ignored until Auto Mode is entered.

When left in Stop/Reset Mode with no presses of the fascia buttons and configured for Power
Save Mode, the module enters Power Save Mode. To wake the module, press any fascia control
buttons.


Power Save Mode in the
DSE Configuration Suite
Software

Operation
65
6.3 MANUAL MODE

be possible. Viewing the instruments and event logs is NOT affected by panel lock.

Manual Mode is activated by pressing the Manual Mode button.
The Manual Mode icon is displayed to indicate Manual Mode operations.

In Manual Mode , the set does not start automatically.
To begin the starting sequence, press the Start button.

6.3.1 STARTING SEQUENCE

NOTE: There is no start delay in this mode of operation.

The fuel relay is energised and the engine is cranked.

NOTE: If the unit has been configured for CAN, compatible ECUs receives the start
command via CAN.

If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the
crank rest duration after which the next start attempt is made. Should this sequence continue beyond
the set number of attempts, the start sequence is terminated and the display shows Fail to Start.

The starter motor is disengaged when the engine fires. Speed detection is factory configured to be
derived from the AC alternator output frequency, but can additionally be measured from a Magnetic
Pickup mounted on the flywheel or from the CANbus link to the engine ECU depending on module
configuration.


Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect
underspeed or overspeed).

After the starter motor has disengaged, the Safety On Delay timer activates, allowing Oil Pressure,
High Engine Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to
stabilise without triggering the fault.
Operation
66
6.3.2 ENGINE RUNNING

Once the engine is running and all starting timers have expired, the animated Engine
Running icon is displayed.

In Manual Mode , the load is not transferred to the generator unless a loading request is made.
A loading request can come from a number of sources.

Press the Transfer to Generator button
Failure of mains supply (DSE7120 MKII only)
Activation of an auxiliary input that has been configured to Remote Start On Load or Auxiliary
Mains Fail (DSE7120 MKII Only).
Activation of the inbuilt exercise scheduler if configured for on load runs.

NOTE: The load transfer signal remains inactive until the Oil Pressure has risen. This
prevents excessive wear on the engine.

Once the generator has been placed on load, it is not automatically removed. To manually remove
the load either:

Press the Open Generator (DSE7110 MKII Only) or Transfer to Mains (DSE7120
MKII Only) button
Press the Auto Mode button to return to automatic mode. The set observes all
Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping
Sequence.
Press the Stop/Reset Mode button to remove load and stop the generator.
Activation of an auxiliary input that has been configured to Generator Load Inhibit.

6.3.3 STOPPING SEQUENCE

In Manual Mode the set continues to run until either:

The Stop/Reset Mode button is pressed The delayed load outputs are de-activated
immediately and the set immediately stops.
The Auto Mode button is pressed. The set observes all Auto Mode start requests
and stopping timers before beginning the Auto Mode Stopping Sequence.

Operation
67
6.4 TEST MODE

be possible. Viewing the instruments and event logs is NOT affected by panel lock.

Test Mode is activated by pressing the Test Mode button.
The Test Mode icon is displayed to indicate Test Mode operations.

In Test Mode , the set does not start automatically.
To begin the starting sequence, press the Start button.


NOTE: There is no start delay in this mode of operation.

The fuel relay is energised and the engine is cranked.

NOTE: If the unit has been configured for CAN, compatible ECUs receives the start
command via CAN.


configuration.



Operation
68


In Test Mode , the load is automatically transferred to the generator.


Once the generator has been placed on load, it is not automatically removed. To manually remove
the load either:

Press the Manual Mode button followed by the Open Generator (DSE7110 MKII
Only) or Transfer to Mains (DSE7120 MKII Only) button.
Press the Auto Mode button to return to automatic mode. The set observes all
Auto Mode start requests and stopping timers before beginning the Auto Mode Stopping
Sequence.
Press the Stop/Reset Mode button to remove load and stop the generator.
Activation of an auxiliary input that has been configured to Generator Load Inhibit.


In Test Mode the set continues to run until either:

The Stop/Reset Mode button is pressed The delayed load outputs are de-activated
immediately and the set immediately stops.
The Auto Mode button is pressed. The set observes all Auto Mode start requests
and stopping timers before beginning the Auto Mode Stopping Sequence.

Operation
69
6.5 AUTOMATIC MODE

NOTE: If a digital input configured to external panel lock is active, changing module
modes is not possible. Viewing the instruments and event logs is NOT affected by panel lock.

Auto Mode is activated by pressing the Auto Mode button.
The Auto Mode icon is displayed to indicate Auto Mode operations.

Auto Mode allows the generator to operate fully automatically, starting and stopping as required
with no user intervention.

6.5.1 WAITING IN AUTO MODE

If a starting request is made, the starting sequence begins.
Starting requests can be from the following sources:

Failure of mains supply (DSE7120 MKII only)
Activation of an auxiliary input that has been configured to Remote Start or Auxiliary Mains
Fail (DSE7120 MKII Only).
Activation of the inbuilt exercise scheduler.


To allow for false start requests, the start delay timer begins.

Should all start requests be removed during the start delay timer, the unit returns to a stand-by state.

If a start request is still present at the end of the start delay timer, the fuel relay is energised and the
engine is cranked.

NOTE: If the unit has been configured for CAN, compatible ECUs receive the start
command via CAN and transmit the engine speed to the DSE controller.


configuration.



Operation
70


The generator is placed on load if configured to do so.


If all start requests are removed, the stopping sequence begins.


The Return Delay timer operates to ensure that the starting request has been permanently removed
and isnt just a short term removal. Should another start request be made during the cooling down
period, the set returns on load.

If there are no starting requests at the end of the Return Delay timer, the load is removed from the
generator to the mains supply and the cooling timer is initiated.

The Cooling Down timer allows the set to run off load and cool sufficiently before being stopped. This
is particularly important where turbo chargers are fitted to the engine.

After the Cooling Down timer has expired, the set is stopped.

Operation
71
6.6 MAINTENANCE ALARM

Depending upon module configuration one or more levels of engine maintenance alarm may occur
based upon a configurable schedule.

Example 1

Screen capture from DSE Configuration
Suite Software showing the configuration
of the Maintenance Alarm for Oil, Air
and Fuel.

When activated, the maintenance alarm
can be either a warning (set continues
to run) or shutdown (running the set is
not possible).

Resetting the maintenance alarm is
normally actioned by the site service
engineer after performing the required
maintenance.
The method of reset is either by:

Activating an input that has been
configured to Maintenance Reset
Alarm x, where x is the type of
maintenance alarm (Air, Fuel or Oil).

Pressing the maintenance reset
button in the DSE Configuration Suite, Maintenance section.

Pressing and holding the Stop/Reset Mode button for 10 seconds on the desired Maintenance
Alarm status page. This can be protected by a PIN number.

Example 2

Screen capture from DSE Configuration Suite
Software showing the configuration of a digital
input for Maintenance Reset Alarm Air.

Example 3

Software showing the Maintenance Alarm
Reset button in the DSE Configuration Suite
SCADA | MAINTENANCE section.

Operation
72
6.7 SCHEDULER

The controller contains an inbuilt exercise run scheduler, capable of automatically starting and
stopping the set. Up to 8 scheduled start/stop sequences can be configured to repeat on a 7-day or
28-day cycle.

Scheduled runs may be on load or off load depending upon module configuration.

Example

Software showing the configuration of the
Exercise Scheduler.

In this example the set starts at 09:00 on Monday
and runs for 5 hours, then starts at 13:30 on
Tuesday and runs for 30 minutes.

6.7.1 STOP MODE

Scheduled runs do not occur when the module is in Stop/Reset Mode .

6.7.2 MANUAL MODE

Scheduled runs do not occur when the module is in Manual Mode waiting for a start
request.
Activation of a Scheduled Run On Load when the module is operating OFF LOAD in
Manual Mode forces the set to run ON LOAD.

6.7.3 TEST MODE

Scheduled runs do not occur when the module is in Test Mode waiting for a start
request.

6.7.4 AUTO MODE

Scheduled runs operate ONLY if the module is in Auto Mode with no Shutdown or
Electrical Trip alarm present.
If the module is in Stop/Reset Mode or Manual Mode when a scheduled run begins,
the engine is not started. However, if the module is moved into Auto Mode during a
scheduled run, the engine is called to start.
Depending upon configuration by the system designer, an external input can be used to
inhibit a scheduled run.
If the engine is running OFF LOAD in Auto Mode and a scheduled run configured to On
Load begins, the set is placed ON LOAD for the duration of the Schedule.
Front Panel Configuration
73
7 FRONT PANEL CONFIGURATION

This configuration mode allows the operator to fully configure the module through its display without
the use of the DSE Configuration Suite PC Software.

Use the modules facia buttons to traverse the menu and make value changes to the parameters:

Previous Section
(301201101)
Next Section
(101201301)
Next Parameter
(101102103)
Previous Parameter
(103102101)
Edit or Save
Parameter
74
7.1 ACCESSING THE FRONT PANEL CONFIGURATION EDITOR

Press the Stop/Reset Mode and () buttons together to enter the editor mode.

Press the (left) or (right) navigation buttons to cycle through the front panel editor
in increments of 100.

Press the (up) or (down) navigation buttons to cycle through the front panel editor
in increments of 1.

When viewing the parameter to be edited, press the () button and the value begins to flash.

Press the (up) or (down) navigation buttons to adjust the value to the required
setting.

Press the () button the save the current value, the value ceases flashing.

Press and hold the () button to save and exit the editor, the configuration icon is
removed from the display.

NOTE: Pressing and holding the (up) or (down) navigation buttons gives an
auto-repeat functionality. Values can be changed quickly by holding the navigation buttons
for a prolonged period of time.

NOTE: The editor automatically exits after 5 minutes of inactivity to ensure security.

NOTE: The PIN number is not set by DSE when the module leaves the factory. If the
module has a PIN code set, this has been affected by your generator supplier who should be
contacted if you require the code. If the code has been lost or forgotten, the module must
be returned to the DSE factory to have the modules code removed. A charge is made for this
procedure.
NB - This procedure cannot be performed away from the DSE factory.

NOTE: The PIN number is automatically reset when the editor is exited (manually or
automatically) to ensure security.

NOTE: More comprehensive module configuration is possible via PC configuration
software. For further details of module configuration, refer to DSE Publication: 057-185

75
7.2 ADJUSTABLE PARAMETERS

7.2.1 MODULE SETTINGS

x Functionality in DSE7110 MKII & DSE7120 MKII
x Functionality in DSE7120 MKII only

Configuration Parameters Module (Page 1)
101 Contrast 0 (%)
102 Fast Loading Enabled On (1), Off (0)
103 All Warnings Latched On (1), Off (0)
104 Lamp Test At Startup On (1), Off (0)
105 Power Save Mode Enable On (1), Off (0)
106 RESERVED
107 RESERVED
108 Event Log Display Format On (1), Off (0)
109 Power Up Mode 0 (Power Up Mode)
110 DTC String Enable On (1), Off (0)
111 RESERVED
112 Pin Protected Maintenance Reset On (1), Off (0)
113 Stop Button Cooldown On (1), Off (0)
114 Use Module Oil Pressure On (1), Off (0)
115 Use Module Coolant Temp On (1), Off (0)
116 Use Module Engine Hours On (1), Off (0)
117 Use Module RPM On (1), Off (0)
118 Use Module Charge Alt On (1), Off (0)
119 Disable CAN Speed Control On (1), Off (0)
120 CT Position Gen (0), Load(1)
121 Generator Voltage Display On (1), Off (0)
122 Mains Voltage Display On (1), Off (0)
123 Generator Frequency Display On (1), Off (0)
124 Mains Frequency Display On (1), Off (0)
125 Current Display On (1), Off (0)
126 kW Display On (1), Off (0)
127 kVAr Display On (1), Off (0)
128 kVA Display On (1), Off (0)
129 pf Display On (1), Off (0)
130 kWh Display On (1), Off (0)
131 kVArh Display On (1), Off (0)
132 kVAh Display On (1), Off (0)

7.2.2 CAN SETTINGS

Configuration Parameters Can Application (Page 2)
201 CAN Alternative Engine Speed On (1), Off (0)
202 CAN ECU Data Fail Enable On (1), Off (0)
203 CAN ECU Data Fail Action 0 (Action)
204 CAN ECU Data Fail Delay 0 s

76
7.2.3 INPUT SETTINGS

Configuration Parameters Inputs (Page 3)
301 Digital Input A Source 0 (Input Source)
302 Digital Input A Polarity 0 (Polarity)
303 Digital Input A Action (If Source = User Config) 0 (Action)
304 Digital Input A Arming (If Source = User Config) 0 (Arming)
305 Digital Input A Activation Delay (If Source = User Config) 0 s
306 Digital Input B Source 0 (Input Source)
307 Digital Input B Polarity 0 (Polarity)
308 Digital Input B Action (If Source = User Config) 0 (Action)
309 Digital Input B Arming (If Source = User Config) 0 (Arming)
310 Digital Input B Activation Delay (If Source = User Config) 0 s
311 Digital Input C Source 0 (Input Source)
312 Digital Input C Polarity 0 (Polarity)
313 Digital Input C Action (If Source = User Config) 0 (Action)
314 Digital Input C Arming (If Source = User Config) 0 (Arming)
315 Digital Input C Activation Delay (If Source = User Config) 0 s
316 Digital Input D Source 0 (Input Source)
317 Digital Input D Polarity 0 (Polarity)
318 Digital Input D Action (If Source = User Config) 0 (Action)
319 Digital Input D Arming (If Source = User Config) 0 (Arming)
320 Digital Input D Activation Delay (If Source = User Config) 0 s
321 Digital Input E Source 0 (Input Source)
322 Digital Input E Polarity 0 (Polarity)
323 Digital Input E Action (If Source = User Config) 0 (Action)
324 Digital Input E Arming (If Source = User Config) 0 (Arming)
325 Digital Input E Activation Delay (If Source = User Config) 0 s
326 Digital Input F Source 0 (Input Source)
327 Digital Input F Polarity 0 (Polarity)
328 Digital Input F Action (If Source = User Config) 0 (Action)
329 Digital Input F Arming (If Source = User Config) 0 (Arming)
330 Digital Input F Activation Delay (If Source = User Config) 0 s
331 Analogue Input A (Set As Digital) Source 0 (Input Source)
332 Analogue Input A (Set As Digital) Polarity 0 (Polarity)
333 Analogue Input A (Set As Digital) Action (If Source = User Config) 0 (Action)
334 Analogue Input A (Set As Digital) Arming (If Source = User Config) 0 (Arming)
335
Analogue Input A (Set As Digital) Activation Delay (If Source = User
Config)
0 s
336 Analogue Input B (Set As Digital) Source 0 (Input Source)
337 Analogue Input B (Set As Digital) Polarity 0 (Polarity)
338 Analogue Input B (Set As Digital) Action (If Source = User Config) 0 (Action)
339 Analogue Input B (Set As Digital) Arming (If Source = User Config) 0 (Arming)
340
Analogue Input B (Set As Digital) Activation Delay (If Source = User
Config)
0 s
341 Analogue Input C (Set As Digital) Source 0 (Input Source)
342 Analogue Input C (Set As Digital) Polarity 0 (Polarity)
343 Analogue Input C (Set As Digital) Action (If Source = User Config) 0 (Action)
344 Analogue Input C (Set As Digital) Arming (If Source = User Config) 0 (Arming)
345
Analogue Input C (Set As Digital) Activation Delay (If Source = User
Config)
0 s
346 Analogue Input D (Set As Digital) Source 0 (Input Source)
347 Analogue Input D (Set As Digital) Polarity 0 (Polarity)
348 Analogue Input D (Set As Digital) Action (If Source = User Config) 0 (Action)
349 Analogue Input D (Set As Digital) Arming (If Source = User Config) 0 (Arming)
350
Analogue Input D (Set As Digital) Activation Delay (If Source = User
Config)
0 s

77
7.2.4 OUTPUT SETTINGS

Configuration Parameters Outputs (Page 4)
401 Digital Output A Source 0 (Output Source)
402 Digital Output A Polarity 0 (Output Polarity)
403 Digital Output B Source 0 (Output Source)
404 Digital Output B Polarity 0 (Output Polarity)
405 Digital Output C Source 0 (Output Source)
406 Digital Output C Polarity 0 (Output Polarity)
407 Digital Output D Source 0 (Output Source)
408 Digital Output D Polarity 0 (Output Polarity)
409 Digital Output E Source 0 (Output Source)
410 Digital Output E Polarity 0 (Output Polarity)
411 Digital Output F Source 0 (Output Source)
412 Digital Output F Polarity 0 (Output Polarity)
413 Digital Output G Source 0 (Output Source)
414 Digital Output G Polarity 0 (Output Polarity)
415 Digital Output H Source 0 (Output Source)
416 Digital Output H Polarity 0 (Output Polarity)
417 LED Indicator 1 Source 0 (Output Source)
418 LED Indicator 1 Polarity 0 (Output Polarity)

78
7.2.5 TIMER SETTINGS


Configuration Parameters Timers (Page 5)
501 Mains Transient Delay
502 Start Delay
503 Preheat Timer
504 Crank Time
505 Crank Rest Time
506 Smoke Limiting
507 Smoke Limiting Off
508 Safety On Delay
509 Warm Up Time
510 Return Delay
511 Cooling Time
512 ETS Solenoid Hold
513 Failed To Stop Delay
514 Generator Transient Delay
515 Transfer Time
516 Breaker Trip Pulse
517 Breaker Close Pulse
518 Delayed Load Output 1
522 Power Save Mode Delay
523 RESERVED
524 Page Timer
525 Cooling Time at Idle

79
7.2.6 GENERATOR SETTINGS

Configuration Parameters Generator (Page 6)
601 Alternator Fitted On (1), Off (0)
602 Alternator Poles 0
603 Under Voltage Shutdown Enable On (1), Off (0)
604 Under Voltage Trip Shutdown 0 V
605 Under Voltage Warning Enable On (1), Off (0)
606 Under Voltage Warning Trip 0 V
607 RESERVED
608 Loading Voltage 0 V
609 Over Voltage Warning Enable On (1), Off (0)
610 Over Voltage Warning Return 0 V
611 Over Voltage Warning Trip 0 V
612 Over Voltage Shutdown Trip 0 V
613 Under Frequency Shutdown Enable On (1), Off (0)
614 Under Frequency Shutdown Trip 0.0 Hz
615 Under Frequency Warning Enable On (1), Off (0)
616 Under Frequency Warning Trip 0.0 Hz
617 RESERVED
618 Loading Frequency 0.0 Hz
619 Nominal Frequency 0.0 Hz
620 Over Frequency Warning Enable On (1), Off (0)
621 Over Frequency Warning Return 0.0 Hz
622 Over Frequency Warning Trip 0.0 Hz
623 Over Frequency Shutdown Enable On (1), Off (0)
624 Over Frequency Shutdown Trip 0.0 Hz
625 AC System 0 (Ac System)
626 CT Primary 0 A
627 Full Load Rating 0 A
628 Immediate Over Current Enable On (1), Off (0)
629 Delayed Over Current Alarm Enable On (1), Off (0)
630 Delayed Over Current Alarm Action 0 (Action)
631 Over Current Delay Time 0 s
632 Over Current Trip 0 %
633 kW Rating 0 kW
634 Over kW Protection Enable On (1), Off (0)
635 Over kW Protection Action 0 (Action)
636 Over kW Protection Trip 0 %
637 Over kW Protection Trip Delay 0 s

80
7.2.7 MAINS SETTINGS


Configuration Parameters Mains (Page 7)
701 AC System 0 (AC System)
702 Mains Failure Detection On (1), Off (0)
703 Immediate Mains Dropout On (1), Off (0)
704 Under Voltage Enable On (1), Off (0)
705 Under Voltage Level 0 V
706 Under Voltage Return 0 V
707 Over Voltage Enable On (1), Off (0)
708 Over Voltage Return 0 V
709 Over Voltage Level Trip 0 V
710 Under Frequency Enable On (1), Off (0)
711 Under Frequency Trip 0.0 Hz
712 Under Frequency Return 0.0 Hz
713 Over Frequency Enable On (1), Off (0)
714 Over Frequency Return 0 Hz
715 Over Frequency Trip 0.0 Hz

81
7.2.8 ENGINE SETTINGS

Configuration Parameters Engine (Page 8)
801 Start Attempts 0
802 Over Speed Overshoot 0 %
803 Over Speed Delay 0 s
804
Gas Choke Timer
(Gas Engine Only)
0 s
805
Gas On Delay
(Gas Engine Only)
0 s
806
Gas Ignition Off Delay
(Gas Engine Only)
0 s
807 Crank Disconnect On Oil Pressure Enable On (1), Off (0)
808 Check Oil Pressure Prior To Starting On (1), Off (0)
809 Crank Disconnect On Oil 0.00 Bar
810 Crank Disconnect On Frequency 0.0 Hz
811 Crank Disconnect On Engine Speed 0 RPM
812 Under Speed Enable On (1), Off (0)
813 Under Speed Trip 0 RPM
814 Over Speed Trip 0 RPM
815 Low Battery Voltage Enable On (1), Off (0)
816 Low Battery Voltage Trip 0.0 V
817 Low Battery Voltage Return 0.0 V
818 Low Battery Voltage Delay 0:00:00
819 High Battery Voltage Enable On (1), Off (0)
820 High Battery Voltage Return 0.0 V
821 High Battery Voltage Trip 0.0 V
822 High Battery Voltage Warning Delay 0 s
823 Charge Alt Shutdown Enable On (1), Off (0)
824 Charge Alt Shutdown Trip 0.0 V
825 Charge Alt Shutdown Delay 0 s
826 Charge Alt Warning Enable On (1), Off (0)
827 Charge Alt Warning Trip 0.0 V
828 Charge Alt Warning Delay 0 s
829 Low Battery Start Arming On (1), Off (0)
830 Low Battery Start Threshold 0.0 V
831 Low Battery Start Delay 0 s
832 Low Battery Start Run Time 0 s
833 Magnetic Pickup Fitted On (1), Off (0)
834 Flywheel Teeth 0

82
7.2.9 ANALOGUE INPUTS SETTINGS

Configuration Parameters Analogue Input Settings (Page 9)
901 Analogue Input A Senor Type 0 (Sensor Type)
902 Analogue Input A Sensor Selection 0 (Pressure Sensor List)
903 Low Oil Pressure Enable On (1), Off (0)
904 Low Oil Pressure Trip 0 Bar
905 Oil Pressure Sender Open Circuit On (1), Off (0)
906 Analogue Input B Senor Type 0 (Sensor Type)
907 Analogue Input B Sensor Selection 0 (Temperature Sensor List)
908 High Engine Temperature Trip 0.00 C
909 Temperature Sender Open Circuit On (1), Off (0)
910 Analogue Input C Sensor Usage Flexible (1), Fuel Level (0) Sensor
911 Analogue Input C Senor Type 0 (Sensor Type)
912 Analogue Input C Sensor Selection
0 (Pressure / Temperature / Percentage
Sensor List)
913 Flexible Sensor C Arming 0 (Arming)
914 Flexible Sensor C Low Alarm Action 0 (Action)
915 Flexible Sensor C Low Alarm Trip 0 % / Bar / C
916 RESERVED
917 Flexible Sensor C Low Pre-Alarm Enable On (1), Off (0)
918 Flexible Sensor C Low Pre-Alarm Trip 0 % / Bar / C
919 Flexible Sensor C Low Pre-Alarm Return 0 % / Bar / C
920 Flexible Sensor C High Pre-Alarm Enable On (1), Off (0)
921 RESERVED
922 Flexible Sensor C High Pre-Alarm Return 0 % / Bar / C
923 Flexible Sensor C High Pre-Alarm Trip 0 % / Bar / C
924-925 RESERVED
926 Flexible Sensor C High Alarm Action 0 (Action)
927 Flexible Sensor C High Alarm Trip 0 % / Bar / C
928-929 RESERVED
930 Fuel Sensor C Low Shutdown Enable On (1), Off (0)
931 Fuel Sensor C Low Shutdown Trip 0 %
932 Fuel Sensor C Low Shutdown Delay 0 s
933 Fuel Sensor C Low Pre-Alarm Enable On (1), Off (0)
934 Fuel Sensor C Low Pre-Alarm Trip 0 %
935 Fuel Sensor C Low Pre-Alarm Return 0 %
936 Fuel Sensor C Low Pre-Alarm Delay 0 s
937 Fuel Sensor C High Pre-Alarm Enable On (1), Off (0)
938 Fuel Sensor C High Pre-Alarm Return 0 %
939 Fuel Sensor C High Pre-Alarm Trip 0 %
940 Fuel Sensor C High Pre Alarm Delay 0 s
941 Fuel Sensor C High Alarm Action 0 (Action)
942 RESERVED

Parameters continued overleaf.

83

Configuration Parameters Analogue Input Settings (Page 9)
943 Fuel Sensor C High Alarm Trip 0 %
944 Fuel Sensor C High Alarm Delay 0 s
945 Analogue Input D Sensor Type 0 (Sensor Type)
946 Analogue Input D Sensor Selection
0 (Pressure / Temperature / Percentage
Sensor List)
947 Flexible Sensor D Arming 0 (Arming)
948 Flexible Sensor D Low Alarm Enable On (1), Off (0)
949 Flexible Sensor D Low Alarm Trip 0 % / Bar / C
950 RESERVED
951 Flexible Sensor D Low Pre-Alarm Enable On (1), Off (0)
952 Flexible Sensor D Low Pre-Alarm Trip 0 % / Bar / C
953 Flexible Sensor D Low Pre-Alarm Return 0 % / Bar / C
954 RESERVED
955 Flexible Sensor D High Pre-Alarm Enable On (1), Off (0)
956 Flexible Sensor D High Pre-Alarm Return 0 % / Bar / C
957 Flexible Sensor D High Pre-Alarm Trip 0 % / Bar / C
958-959 RESERVED
960 Flexible Sensor D High Alarm Action 0 (Action)
961 Flexible Sensor D High Alarm Trip 0 % / Bar / C
962 RESERVED
963 Fuel Sender Units 0 (Fuel Sender Units)
964 Fuel Tank Size 0
965 Fuel Pump Enable On (1), Off (0)
966 Fuel Pump On Level 0 %
967 Fuel Pump Off Level 0 %

84
7.2.10 SCHEDULER SETTINGS

Configuration Parameters Scheduler (Page 10)
1001 Enable Scheduler On (1), Off (0)
1002 Schedule Run On or Off Load On (1), Off (0)
1003
Schedule Period
Weekly (0),
Monthly (1)
1004 Scheduler (1) Start Time 0:00:00
1005 Scheduler (1) Start Day 0 (1=Monday)
1006 Scheduler (1) Start Week 1,2,3,4
1007 Scheduler (1) Duration 0:00:00

7.2.11 TIME AND DATE SETTINGS

Configuration Parameters Time (Page 11)
1101 Time of Day 0:00:00
1102 Day of Week 0 (1=Monday)
1103 Week of Year 1-52
1104 Day of Month 1-31
1105 Month of Year 1-12
1106 Year 0-99

85
7.2.12 MAINTENANCE ALARM SETTINGS

Configuration Parameters Maintenance Alarms (Page 12)
1201 Oil Maintenance Alarm Enable On (1), Off (0)
1202 Oil Maintenance Alarm Action 0 (Action)
1203 Oil Maintenance Alarm Engine Hours 0 h
1204 Air Maintenance Alarm Enable On (1), Off (0)
1205 Air Maintenance Alarm Action 0 (Action)
1206 Air Maintenance Alarm Engine Hours 0 h
1207 Fuel Maintenance Alarm Enable On (1), Off (0)
1208 Fuel Maintenance Alarm Action 0 (Action)
1209 Fuel Maintenance Alarm Engine Hours 0 h

7.2.13 ALTERNATE CONFIGURATION SETTINGS

Configuration Parameters Alternate Configuration (Page 20)
2001 Default Configuration On (1), Off (0)
2002 Enable Configuration On (1), Off (0)
2003 CAN Alternative Engine Speed On (1), Off (0)
2004 Under Voltage Shutdown Enable On (1), Off (0)
2005 Under Voltage Shutdown Trip 0 V
2006 Under Voltage Warning Enable On (1), Off (0)
2007 Under Voltage Warning Trip 0 V
2008 Loading Voltage 0 V
2009 Over Voltage Warning Enable On (1), Off (0)
2010 Over Voltage Warning Return 0 V
2011 Over Voltage Warning Trip 0 V
2012 Over Voltage Trip 0 V
2013 Under Frequency Shutdown Enable On (1), Off (0)
2014 Under Frequency Shutdown Trip 0.0 Hz
2015 Under Frequency Warning Enable On (1), Off (0)
2016 Under Frequency Warning Trip 0.0 Hz
2017 Loading Frequency 0.0 Hz
2018 Nominal Frequency 0.0 Hz
2019 Over Frequency Warning Enable On (1), Off (0)
2020 Over Frequency Warning Return 0.0 Hz
2021 Over Frequency Warning Trip 0.0 Hz
2022 Over Frequency Shutdown Enable On (1), Off (0)
2023 Over Frequency Shutdown Trip 0.0 Hz

Parameters continued overleaf.
86


Configuration Parameters Alternate Configuration (Page 20)
2024 CT Primary 0 A
2025 Full Load Rating 0 A
2026 Immediate Over Current On (1), Off (0)
2027 Delayed Over Current Alarm On (1), Off (0)
2028 Delayed Over Current Alarm Action 0 (Action)
2029 Over Current Delay 00:00:00
2030 Over Current Trip 0 %
2031 Generator kW Rating 0 kW
2032 Overload Protection Enable On (1), Off (0)
2033 Overload Protection Action 0 (Action)
2034 Overload Protection Trip 0 %
2035 Overload Protection Trip Delay 0 s
2036 AC System 0 (AC system)
2037 Mains Failure Detection On (1), Off (0)
2038 Immediate Mains Dropout On (1), Off (0)
2039 Mains Under Voltage Enable On (1), Off (0)
2040 Mains Under Voltage Trip 0 V
2041 Mains Under Voltage Return 0 V
2042 Mains Over Voltage Enable On (1), Off (0)
2043 Mains Over Voltage Return 0 V
2044 Mains Over Voltage Trip 0 V
2045 Mains Under Frequency Enable On (1), Off (0)
2046 Mains Under Frequency Trip 0.0 Hz
2047 Mains Under Frequency Return 0.0 Hz
2048 Mains Over Frequency Enable On (1), Off (0)
2049 Mains Over Frequency Return 0.0 Hz
2050 Mains Over Frequency Trip 0.0 Hz
2051 Under Speed Shutdown Enable On (1), Off (0)
2052 Under Speed Shutdown Trip 0 RPM
2053 Over Speed Shutdown Trip 0 RPM

87
7.3 SELECTABLE PARAMETER SETTINGS

7.3.1 INPUT SOURCES


Input Sources
0 User Configured
1 Alarm Mute
2 Alarm Reset
3 Alternative Configuration
4 Auto Restore Inhibit
5 Auto Start Inhibit
6 Auxiliary Mains Fail
7 Coolant Temperature Switch
8 RESERVED
9 External Panel Lock
10 Generator Load Inhibit
11 Lamp Test
12 Low Fuel Level Switch
13 Mains Load Inhibit
14 Oil Pressure Switch
15 Remote Start Off Load
16 Remote Start On Load
17 Simulate Mains Available
18 Simulate Stop Button
19 Simulate Auto Button
20 Simulate Start Button
21 Smoke Limiting
22 Close Generator Open Mains
23 Close Mains Open Generator
24 Maintenance Reset Oil
25 Maintenance Reset Air
26 Maintenance Reset Fuel
27 Simulate Manual Button
28 Simulate Test Button
29 Manual Mode And Start Request

88
7.3.2 OUTPUT SOURCES


Output Sources
0 Not Used
1 Air Flap Relay
2 Audible Alarm
3 Battery Over Volts Warning
4 Battery Under Volts Warning
5 CAN ECU Data Fail
6 CAN ECU Error
7 CAN ECU Fail
8 CAN ECU Power
9 CAN ECU Stop
10 Charge Alternator Shutdown
11 Charge Alternator Warning
12 Close Gen Output
13 Close Gen Output Pulse
14 Close Mains Output
15 Close Mains Output Pulse
16 Combined Mains Failure
17 Common Alarm
18 Common Electrical Trip
19 Common Shutdown
20 Common Warning
21 Cooling Down
22 Digital Input A
23 Digital Input B
24 Digital Input C
25 Digital Input D
26 Digital Input E
27 Digital Input F
28 RESERVED
29 Emergency Stop
30 Energise To Stop
31 Fail To Start
32 Fail To Stop
33 Fuel Relay
34 Gas Choke On
35 Gas Ignition
36 Generator Available
37 Generator Over Voltage Shutdown
38 Generator Under Voltage Shutdown
39 kW Overload Alarm
40 Over Current Immediate Warning
41 Delayed Over Current Trip Alarm
42 High Coolant Temperature Shutdown
43 Low Oil Pressure Shutdown
44 Mains High Frequency
45 Mains High Voltage
46 Mains Low Frequency
47 Mains Low Voltage

Output sources continued overleaf.
89


Output Sources
48 Oil Pressure Sender Open Circuit
49 Open Gen Output
50 Open Gen Output Pulse
51 Open Mains Output
52 Open Mains Output Pulse
53 Over Frequency Shutdown
54 Over Speed Shutdown
55 Preheat During Preheat Timer
56 Preheat Until End Of Crank
57 Preheat Until End Of Safety Timer
58 Preheat Until End Of Warming
59 Smoke Limiting
60 Start Relay
61 Temperature Sender Open Circuit
62 Under Frequency Shutdown
63 Under Speed Shutdown
64 Waiting For Manual Restore
65 Flexible Sender C High Alarm
66 Flexible Sender C High Alarm
67 Flexible Sender C Low Pre-Alarm
68 Flexible Sender C Low Alarm
69 Flexible Sender D High Alarm
70 Flexible Sender D High Alarm
71 Flexible Sender D Low Pre-Alarm
72 Flexible Sender D Low Alarm
73 Fuel Sender High Alarm
74 Fuel Sender High Alarm
75 Fuel Sender Low Pre-Alarm
76 Fuel Sender Low Alarm
81 Air Filter Maintenance Output
82 Oil Filter Maintenance Output
83 Fuel Filter Maintenance Output
84 System In Stop Mode
85 System In Auto Mode
86 System In Manual Mode
87 Fuel Pump Control
88 Analogue Input A (Digital)
89 Analogue Input B (Digital)
90 Analogue Input C (Digital)
91 Analogue Input D (Digital)
92 System In Test Mode
93 Loss Of MPU Signal
94 MPU Open Circuit
95 Over Speed Overshoot
96 Over Frequency Overshoot
97 Display Heater Fitted and Active

90
7.3.3 ALARM ACTION

Alarm Action
Index Action
0 Electrical Trip
1 Shutdown
2 Warning

7.3.4 FLEXIBLE SENSOR ALARM ACTION

Flexible Sensor Alarm Action
Index Action
0 None
1 Shutdown
2 Electrical Trip

7.3.5 POWER UP MODE

Power Up Mode
Index Mode
0 Stop
1 Manual
2 Auto

7.3.6 SENSOR TYPE

Sensor Type
Index Type
0 None
1 Digital Input
2 Percentage Sensor
3 Pressure Sensor
4 Temperature Sensor

7.3.7 AC SYSTEM

AC System
Index Type
0 2 Phase 3 Wire (L1-L2)
1 2 Phase 3 Wire (L1-L3)
2 3 Phase 3 Wire
3 3 Phase 4 Wire
4 3 Phase 4 Wire (Delta)
5 Single Phase 2 Wire

91
7.3.8 DIGITAL INPUT ALARM ARMING

Digital Input Alarm Arming
Index Arming
0 Always
1 From Safety On
2 From Starting
3 Never

7.3.9 DIGITAL INPUT POLARITY

Digital Input Polarity
Index Polarity
0 Close to Activate
1 Open to Activate

7.3.10 DIGITAL OUTPUT POLARITY

Output Polarity
Index Polarity
0 Energise
1 De-Energise

7.3.11 FUEL UNITS

Fuel Units
Index Units
0 Litres
1 Imperial Gallons
2 US Gallons

92
7.3.12 PRESSURE SENSOR LIST

Pressure Sensor List
Index Type
0 Not used
1 Dig Closed for Alarm
2 Dig Open for Alarm
3 VDO 5 Bar
4 VDO 10 Bar
5 Datcon 5 Bar
6 Datcon 10 Bar
7 Datcon 7 Bar
8 Murphy 7 Bar
9 CMB812
10 Veglia
11 User Defined

7.3.13 TEMPERATURE SENSOR LIST

Temperature Senor List
Index Type
0 Not Used
3 VDO 120 C
4 Datcon High
5 Datcon Low
6 Murphy
7 Cummins
8 PT100
9 Veglia
10 Beru
11 User Defined

7.3.14 PERCENTAGE SENSOR LIST

Percentage Sensor List
Index Type
0 Not Used
3 VDO Ohm (10-180)
4 VDO Tube (90-0)
5 US Ohm (240-33)
6 GM Ohm (0-90)
7 GM Ohm (0-30)
8 Ford (73-10)
9 User Defined

Commissioning
93
8 COMMISSIONING

Before the system is started, it is recommended that the following checks are made:-

The unit is adequately cooled and all the wiring to the module is of a standard and rating
compatible with the system. Check all mechanical parts are fitted correctly and that all electrical
connections (including earths) are sound.

The unit DC supply is fused and connected to the battery and that it is of the correct polarity.

The Emergency Stop input is wired to an external normally closed switch connected to DC
positive.

NOTE: If Emergency Stop feature is not required, link the input to the DC Negative or
disable the input. For further details of module configuration,
refer to DSE Publication: 057-185 DSE71xx MKII Configuration Software Manual.

To check the start cycle operation, take appropriate measures to prevent the engine from starting
(disable the operation of the fuel solenoid). After a visual inspection to ensure it is safe to
proceed, connect the battery supply. Press the Manual Mode button followed by the
Start button the unit start sequence commences.

The starter engages and operates for the pre-set crank period. After the starter motor has
attempted to start the engine for the pre-set number of attempts, the LCD displays Failed to
start. Press the Stop/Reset Mode button to reset the unit.

Restore the engine to operational status (reconnect the fuel solenoid). Press the
Manual Mode button followed by the Start button. This time the engine should start and
the starter motor should disengage automatically. If not then check that the engine is fully
operational (fuel available, etc.) and that the fuel solenoid is operating. The engine should now
run up to operating speed. If not, and an alarm is present, check the alarm condition for validity,
then check input wiring. The engine should continue to run for an indefinite period. It is possible
at this time to view the engine and alternator parameters - refer to the Description of Controls
section of this manual.

Press the Auto Mode button, the engine runs for the pre-set cooling down period, then stop.
The generator should stay in the standby mode. If not check that there is not a signal present on
the Remote start input.

Initiate an automatic start by supplying the remote start signal (if configured). The start sequence
commences and the engine runs up to operational speed. Once the generator is available the
delayed load outputs activate, the Generator accepts the load. If not, check the wiring to the
delayed load output contactors. Check the Warming timer has timed out.

Remove the remote start signal. The return sequence begins. After the pre-set time, the
generator is unloaded. The generator then runs for the pre-set cooling down period, then
shutdown into its standby mode.

Set the modules internal clock/calendar to ensure correct operation of the scheduler and event
logging functions. For details of this procedure see section entitled Front Panel Configuration

If, despite repeated checking of the connections between the controller and the customers
system, satisfactory operation cannot be achieved, then the customer is requested to the DSE
Technical Support Department

Fault Finding
94
9 FAULT FINDING

9.1 STARTING

Symptom Possible Remedy
Unit is inoperative

Read/Write configuration
does not operate
Check the battery and wiring to the unit. Check the DC supply.
Check the DC fuse.
Unit shuts down Check DC supply voltage is not above 35 Volts or below 9 Volts
Check the operating temperature is not above 70C. Check the DC
fuse.
Fail to Start is activated after
pre-set number of attempts to
start
Check wiring of fuel solenoid. Check fuel. Check battery supply.
Check battery supply is present on the Fuel output of the module.
Check the speed-sensing signal is present on the modules inputs.
Refer to engine manual.
Continuous starting of
generator when in the
Auto Mode
Check that there is no signal present on the Remote Start input.
Check configured polarity is correct.
Check the mains supply is available and within configured limits
Generator fails to start on
receipt of Remote Start
signal.
Check Start Delay timer has timed out.

Check signal is on Remote Start input. Confirm correct
configuration of input is configured to be used as Remote Start.

Check that the oil pressure switch or sensor is indicating low oil
pressure to the controller. Depending upon configuration, then set
does not start if oil pressure is not low.
Pre-heat inoperative Check wiring to engine heater plugs. Check battery supply. Check
battery supply is present on the Pre-heat output of module. Check
pre-heat configuration is correct.
Starter motor inoperative Check wiring to starter solenoid. Check battery supply. Check battery
supply is present on the Starter output of module. Ensure oil
pressure switch or sensor is indicating the low oil pressure state to
the controller.

9.2 LOADING

Engine runs but generator
does not take load
Check Warm up timer has timed out.
Ensure generator load inhibit signal is not present on the module
inputs.
Check connections to the switching device.
Note that the set does not take load in Manual Mode unless
there is an active load signal.
Incorrect reading on Engine
gauges

Fail to stop alarm when
engine is at rest
Check engine is operating correctly.

Check that sensor is compatible with the module and that the
module configuration is suited to the sensor.

Fault Finding
95
9.3 ALARMS

Low oil Pressure fault
operates after engine has
fired
Check engine oil pressure. Check oil pressure switch/sensor and
wiring. Check configured polarity (if applicable) is correct (i.e.
Normally Open or Normally Closed) or that sensor is compatible with
the module and is correctly configured.
High engine temperature fault
operates after engine has
fired.
Check engine temperature. Check switch/sensor and wiring. Check
configured polarity (if applicable) is correct (i.e. Normally Open or
Normally Closed) or that sensor is compatible with the module.
Shutdown fault operates Check relevant switch and wiring of fault indicated on LCD display.
Check configuration of input.
Electrical Trip fault operates Check relevant switch and wiring of fault indicated on LCD display.
Warning fault operates Check relevant switch and wiring of fault indicated on LCD display.
CAN ECU WARNING
CAN ECU SHUTDOWN
This indicates a fault condition detected by the engine ECU and
transmitted to the DSE controller.
CAN DATA FAIL Indicates failure of the CAN data link to the engine ECU.
Check all wiring and termination resistors (if required).
Incorrect reading on Engine
gauges

Fail to stop alarm when
engine is at rest
Check engine is operating correctly. Check sensor and wiring paying
particular attention to the wiring to terminal 10 (refer to appendix).

Check that sensor is compatible with the module and that the
module configuration is suited to the sensor.

9.4 COMMUNICATIONS

CAN DATA FAIL Indicates failure of the CAN data link to the engine ECU.
Check all wiring and termination resistors (if required).

9.5 INSTRUMENTS

Inaccurate generator
measurements on controller
display
Check that the CT primary, CT secondary and VT ratio settings are
correct for the application.

Check that the CTs are wired correctly with regards to the direction
of current flow (p1,p2 and s1,s2) and additionally ensure that CTs
are connected to the correct phase (errors occur if CT1 is connected
to phase 2).

Remember to consider the power factor (kW = kVA x powerfactor).

The controller is true RMS measuring so gives more accurate
display when compared with an averaging meter such as an
analogue panel meter or some lower specified digital multimeters.

Accuracy of the controller is better than 1% of full scale. Generator
voltage full scale is 415V ph-N, accuracy is 4.15V (1% of 415V).

Fault Finding
96
9.6 MISCELLANEOUS

Module appears to revert to
an earlier configuration
When editing a configuration using the PC software it is vital that the
configuration is first read from the controller before editing it. This
edited configuration must then be written back to the controller for
the changes to take effect.

When editing a configuration using the fascia editor, be sure to press
the the () button to save the change before moving to another
item or exiting the fascia editor

NOTE: The above fault finding is provided as a guide check-list only. As the module can
be configured to provide a wide range of different features, always refer to the source of your
module configuration if in doubt.

Maintenance, Spares, Repairs and Servicing
97
10 MAINTENANCE, SPARES, REPAIR AND SERVICING

The controller is Fit and Forget. As such, there are no user serviceable parts within the controller.
In the case of malfunction, you should contact your original equipment manufacturer (OEM).

10.1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE

If you require additional plugs from DSE, please contact our Sales department using the part
numbers below.

10.1.1 PACK OF PLUGS

Module Type Plug Pack Part Number
7110 MKII 100-400-79
7120 MKII 100-660-08

10.1.2 INDIVIDUAL PLUGS

Module Terminal Designation Plug Description Part No.
1-11

11 way 5.08 mm 007-451
15-19

5 way 5.08 mm 007-451
22-27

6 way 5.08 mm 007-446
39-46

8 way 7.62 mm 007-454
47-50

(DSE7120 MKII
Only)
4 way 7.62 mm 007-171
51-55

5 way 5.08 mm 007-445
60-65

6 way 5.08 mm 007-446

PC Configuration interface lead
(USB type A USB type B)
016-125

10.2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE

Item Description Part No.

Module Fixing Clips (Packet Of 4) 020-294

10.3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE

Item Description Part No.

Module Silicon Sealing Gasket 020-507

Warranty
98
11 WARRANTY

DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any
applicable warranty, you are referred to your original equipment supplier (OEM).

12 DISPOSAL

12.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)

Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat, recycle and
dispose of WEEE separately from your other waste.

12.2 ROHS (RESTRICTION OF HAZARDOUS SUBSTANCES)

Directive 2002/95/EC: 2006
To remove specified hazardous substances (Lead, Mercury, Hexavalent Chromium, Cadmium, PBB
& PBDEs)

Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the
WEEE directive will be exempt from the RoHS legislation. This was confirmed in the August 2005
UKs Department of Trade and Industry RoHS REGULATIONS Guide (Para 11).

Despite this exemption, DSE has been carefully removing all non RoHS compliant components from
our supply chain and products.
When this is completed, a Lead Free & RoHS compatible manufacturing process will be phased into
DSE production.

This process that is almost complete and is being phased through different product groups.

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99
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100

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DSE7110 MKII & DSE7120 MKII Operator Manual ISSUE 1

DEEP SEA ELECTRONICS PLC

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