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Part names and location

Elevator Motor

Part names and location Elevator Motor Vacuum Fan Motor Feed Motor Feed PCB UNIT         RIGHT
Vacuum Fan Motor Feed Motor Feed PCB UNIT
Vacuum Fan Motor
Feed Motor
Feed PCB UNIT

       RIGHT (Operator side)         

Inter Lock Switch

(Operator side)          Inter Lock Switch Upper Limit Switch Blow Fan Motor Lower Limit Switch  

Upper Limit Switch

Blow Fan Motor Lower Limit Switch
Blow Fan Motor
Lower Limit Switch

   LEFT (Non-Operator side)

Paper Level Sensor
Paper Level Sensor

Photo-receiving sensor

Photo-emitting sensor

        FRONT (Input)

Adjustment/Check

Inter Lock Switch adjustment This is necessary after the Inter Lock Switch (N4-W2070) is replaced.

1. Access HELP–08.

2. Press <+> key to adjust the movement of Interlock switch(N4-W2070) within the range shown below.

     Fig.1

6 - 10mm
6 - 10mm

Paper Sensor check This is necessary after either/both of Photo-emitting Sensor (N4-W1091) and/or Photo-receiving Sensor (N4-W2061) are replaced.

1. Access HELP-08.

2. Check that Paper sensors (N4-W1091 & N4-W2061) work properly.

Paper Level Sensor check This is necessary after Paper Level Sensor (CA021) is replaced.

1. Access HELP-08.

2. Check that Level Sensor(CA021) works properly.

Upper Limit Switch check This is necessary after Upper Limit Switch(LA028) is replaced.

 1. Access HELP-29.

2. Press <+> key to adjust the movement of Upper Limit Switch(LA028) within the range shown below.

   Fig.2

4mm
4mm

Lower Limit Switch adjustment This is necessary when Lower Limit Switch (LA028) is replaced.

1. Access HELP-29.

2. Press <+> key to adjust the movement of Lower Limit Switch (LA028) within the range shown below.

   Fig.3

5mm
5mm

Elevator Motor Check This is necessary when Elevator Motor (N4-X1060) is replaced.

1. Access H-29.

2. Press <+>< - >key to check the movement of Elevator Motor (N4-X1060).

Vacuum Fan Motor check This is necessary when Vacuum Fan Motor (N4-X1050) is replaced.

 1. Access HELP-30.

2. Press<+> key to check the movement of Vacuum Fan Motor (N4-X1050).

Blow Fan Motor Check This is necessary when Blow Fan Motor (N4-X1050) is replaced.

 1. Access HELP-30.

2. Press<-> to check the movement of Blow Fan Motor (N4-X1050).

Feed Motor check This is necessary when Feed Motor (N4-X1040) is replaced.

 1. Access H-31.

2. Press <-> to check that Feed Motor (N4-X1040) moves properly.

Solenoid adjustment This adjustment is necessary when Solenoid (N4-X1010) is replaced.

1. Fix the Wire UNIT (N4-K1631) as shown below.

 2. Access HELP-31.

3. Press <+> key to check that Solenoid (N4-X1010) works properly.

Note: Do not keep pressing <+> button for more than 2 seconds. Doing so may cause damages on the solenoid.

   Fig.4

   Fig.5

50mm
50mm

Feed PCB UNIT check This is necessary when Feed PCB UNIT (N4-V3030) is replaced.

1. Access HELP-08, HELP-29, HELP-30, HELP-31, HELP-32 and check.

AF-100 HELP mode

Ver.2.02T5 020206

Access Turn ON the power while pressing STOP key. The machine goes into HELP MODE and following items can be checked. Choose an item with <+>/<-> key and then press START.

The items related to AF-100 are in white back ground in the list below.

HELP MODE

No.

Description

H-00

ROM version info

H-01

Total Cut counter

H-02

Total Feed counter

H-03

P.P.S.1 check

H-04

P.P.S.2 check

H-05

P.P.S.3 check

H-06

P.P.S.4 check

H-07

P.P.S.5 check

H-08

Sensor & switch check

H-09

DIP switch status check

H-10

Feed motor check

H-11

Feed solenoid check

H-12

Left margin slitter check

H-13

Right margin slitter check

H-14

Left center check

H-15

Right center slitter check

H-16

Middle Center slitter check

H-17

Main motor check

H-18

Score check

H-19

Cutter check

H-20

Slitter blade drive check

H-21

LED check

H-22

CCD movement check

H-23

Total score counter

H-24

Slitter position adjustment

H-25

RAM Initialization

H-26

Cutter – Scorer distance adjustment

H-27

P.P.S.2 – CCD distance adjustment

H-28

Option slitter check

( when installed)

H-29

Elevator check

H-30

Fan check

H-31

Solenoid & feed check

H-32

Total feeder check

AF-100 HELP MODE

H-00:

00:ROM VERSION Ver.-*.**

The ROM version installed is indicated.

H-08:

abcdefghijklmnop

****************

*******

qrstuvw The status of following sensors/switches can be checked.

   

0

1

a

PPS1

Paper NO

Yes

b

PPS2

NO

Yes

c

PPS3

NO

Yes

d

PPS4

NO

Yes

e

Unused

--

--

f

Home sensor (Left margin)

Photo-passing

Photo-interrupting

g

Home sensor (Right margin)

Photo-passing

Photo-interrupting

h

Home sensor (Left center)

Photo-passing

Photo-interrupting

i

Home sensor (Right center)

Photo-passing

Photo-interrupting

j

Home sensor ( Middle center)

Photo-passing

Photo-interrupting

k

Score position sensor

Photo-passing

Photo-interrupting

l

Cutter position switch

ON

OFF

m

Cover switch

OPEN

CLOSE

n

Unused

--

--

o

Home sensor ( option slitter)

Photo-passing

Photo-interrupting

p

unused

--

--

q

Connection check

Connected

Disconnected

r

Elevator upper limit switch

ON

OFF

s

Elevator lower limit switch

ON

OFF

t

Unused

--

--

u

Feed tray PPS

NO

YES

v

Elevator level sensor

Photo-interrupting

Photo-passing

w

Feeder cover switch

CLOSE

OPEN

H-25:

ALL : MODE,SET excpt.P.set : +,-

RAM can be initialized. To initialize all RAM area including pre-set data

To initialize RAM area excepting pre-set data Press + key and – key.(2sec)

Press MODE key and SET key. ( 10sec)

*DO NOT touch any keys on the control panel or turn off the power until ‘FINISH!!’ is indicated on LCD.

H-29:

+KEY : ELEV. UP -KEY : ELEV. DWN

The movement of elevator can be checked. Press + key to raise the elevator ( stops at the upper limit switch.) Press - key to lower the elevator (stops at the lower limit switch.)

H-30:

+KEY : FAN1 ON - KEY : FAN2 ON

The movement of fan motor can be checked. Press + key to move suction fan Press – key to move blower fan

H-31:

+KEY : SOL. ON -KEY : FEED ON

The movement of Bulb Solenoid and Feed Motor can be checked. Press + key to move the Bulb solenoid. Press – key to move the feed motor. *DO NOT keep pressing + key for more than 2 seconds. Doing so may cause damages on the solenoid.

H-32:

+KEY : ELEV. UP -KEY : ELEV. DWN

The movement of option feeder can be checked. Press + key to raise the elevator ( stops at the upper limit switch.) Press – key to lower the elevator ( stops at the lower limit switch.)

1 To remove AF-100 i. Take off 2 screws fixing AF-100.

1 To remove AF-100 i. Take off 2 screws fixing AF-100. ii. Take off AD-100 from

ii. Take off AD-100 from the hook on DC-545 and

remove the connector.

off AD-100 from the hook on DC-545 and remove the connector. iii. Remove AF-100. 2 Cover

iii. Remove AF-100.

hook on DC-545 and remove the connector. iii. Remove AF-100. 2 Cover The screws fixing Cover

2 Cover

The screws fixing Cover R(N4-G2140) and Cover L (N4-G2140) are as shown below. ( 4 screws for each cover.)

L (N4-G2140) are as shown below. ( 4 screws for each cover.) 3 Suction unit 1)
L (N4-G2140) are as shown below. ( 4 screws for each cover.) 3 Suction unit 1)

3 Suction unit

1) To remove the suction unit  i. Take out 2 screws on Joint (G6-11060).

( 4 screws for each cover.) 3 Suction unit 1) To remove the suction unit  

ii. Take off a Knob (90-52391) fixing the suction unit and a Connector.

a Knob (90-52391) fixing the suction unit and a Connector. iii. Slide the suction unit to

iii. Slide the suction unit to the direction indicated below and remove it.

suction unit to the direction indicated below and remove it. iv. suction unit 2) To replace
suction unit to the direction indicated below and remove it. iv. suction unit 2) To replace

iv. suction unit

direction indicated below and remove it. iv. suction unit 2) To replace the belt i.  

2) To replace the belt i. Slide the belts (N4-K1021) to the direction indicated below and remove them. Then attach new belts.

the belt i.   Slide the belts (N4-K1021) to the direction indicated below and remove them.

3) To replace photo-receiving sensor

i. Remove the belt (N4-K1021) from the suction unit. ii. Take off 8 screws and remove the Lid (N4-K1043).

unit. ii. Take off 8 screws and remove the Lid (N4-K1043). iii. Take 2 screws (A)

iii. Take 2 screws (A) on the Lid (N4-K1532) of the suction unit, and remove the connector B.

A
A
B ⅱ
B

iv. Take off 2 screws (C) fixing the sensor and remove the connector D, and then replace the sensor (N4-

W2061).

D C
D C

4)

To change Solenoid

i. Remove the Cover (N4-K1532) on the suction unit.(2 screws)

ii. Remove the solenoid unit (N4-X1010).

(1)

Remove setscrew A.

(2)

Remove the spring B (D5-10220) and pull the

wire (N4-K1631) out of the shaft (N4-K1542.) (3) Take off screw C and remove the solenoid unit

(n4-X1010).

A B C
A
B
C

iii. Take off 3 screws to change the solenoid. (N4-

X1010).

iii. Take off 3 screws to change the solenoid. (N4- X1010). 5) To change shutter i.

5) To change shutter i. Take off 2 screws and remove the cover (N4-K1532) on the suction unit.

ii. Take off setscrew A and pull out the Wire unit (N4- K1631) from the shaft.

iii. Remove the Lid (N4-K1043). ( 8 screws)

iv. Remove the shaft (N4-K2252-01) with the shutter

(N4-K2281) attached, then take off 2 screws.

the shutter (N4-K2281) attached, then take off 2 screws. 4 Level sensor i.   Take off

4

Level sensor

i.  Take off 3 screws, disconnect the connector and remove the unit.

4 Level sensor i.   Take off 3 screws, disconnect the connector and remove the unit.
4 Level sensor i.   Take off 3 screws, disconnect the connector and remove the unit.

ii. To replace the sensor(CA021)

4 Level sensor i.   Take off 3 screws, disconnect the connector and remove the unit.

5 To replace Photo-receiving sensor

i. Remove the Level Sensor Unit and the Suction unit.

ii. Remove the spring A (E1-21580), and remove the elevator angle (N4-K4192 & N4-K4241.) (4screws)

B A
B
A
A B
A
B

iii. Take off 6 screws (C) fixing the rail (N4-K4203) and remove the rail. ( 3 screws for each side(L&R).)

C
C
C
C

iv. Remove the feed tray.

iv. Remove the feed tray. v. Take off cable bands D (3) and the connector E.

v. Take off cable bands D (3) and the connector E. Take off 2 screws fixing Sensor F (N4-W1091) and change the sensor.

D F E
D
F
E

6 To replace Feed Motor i. Take off the connector A and 4 screws (B), and remove the motor unit.

B A
B
A

ii. Remove the pulley C, take off 3 screws (D) fixing

the motor (N4-X1040), and then replace the motor.

D C
D
C

7 To replace Fan Motor (suction).

i. Take off the connector A and 3 screws (B), and then replace the motor (N4-X1050.)

B A
B
A

8. To replace Fan Motor ( blower)

i. Remove the cable band A.

ii. Take off the spring (D5-10220) on the Shutter B.

iii. Take off 2 screws and remove the Shutters C (N4-

K2281&N4-K2290.)

A C B
A
C
B

iv. Take off 3 screws (D) and replace the motor. (N4-

X1050.)

D
D

9. To replace PCB unit

i. Disconnect all connectors.

ii. Take out 4 screws and replace

V3030.)

the PCB unit (N4-

X1050.) D 9. To replace PCB unit i. Disconnect all connectors. ii. Take out 4 screws

10. To replace Separator i. Remove the suction unit.

10. To replace Separator i. Remove the suction unit. ii. Take off 2 screws fixing the

ii. Take off 2 screws fixing the Separator (N4-K2122.)

unit. ii. Take off 2 screws fixing the Separator (N4-K2122.) iii. Replace the separator (N4-K2122.) 11.

iii. Replace the separator (N4-K2122.)

Separator (N4-K2122.) iii. Replace the separator (N4-K2122.) 11. To replace Upper Limit Switch/ Lower Limit Switch.

11. To replace Upper Limit Switch/ Lower Limit Switch.

1) Upper Limit Switch i. Take off a screw fixing the Upper Limit Switch

(LA028).

A B
A
B

ii. Replace the switch.( Please be sure to set it in right direction.)

a screw fixing the Upper Limit Switch (LA028). A B ii. Replace the switch.( Please be

2) Lower limit switch

i. Take off a screw (B) fixing the Lower Limit Switch

(LA028).

ii.

direction.)

Replace

the

switch.(

Be

sure

to

set

it

in

right

(B) fixing the Lower Limit Switch (LA028). ii. direction.) Replace the switch.( Be sure to set

20/02/2002