Abstract

The AISI H13, a chromium based hot work tool Steel has a wide variety of applications in
aluminum casting and extrusion dies, forging dies, hot nut tools, hot header dies, extrusion
mandrels, plastic molds, cores, die holder blocks, hot press dies and specially hot work punches
etc. In this study, the optimization of two response parameters (Surface roughness and
Material Removal Rate) by three machining parameters (cutting speed, feed rate and depth of
cut) is investigated in high speed turning of H13 in dry conditions. Taguchis L18 orthogonal
array and analysis of variance (ANOVA) are used for individual optimization . The simultaneous
optimization is done by Grey Relational Analysis approach. The different levels of all machining
parameters are used and experiments are done on HMT STALLION-100 HS CNC lathe machine.
The optimum condition for combined effects was found V5-F1-D1 and the optimal value of the
surface roughness (Ra) comes out to be 0.85 (m) and of MRR is 488.8 (mm/sec). The optimum
results are also verified with the help of confirmation experiments.
Keywords: CNC Turning, Optimization, ANOVA, MRR, Surface Roughness (Ra), Taguchi Method,
Grey Relational Analysis, GRG.


Abstract
In the present work, mathematical models have been developed for the prediction of surface
roughness and material removal rate in turning of aluminum on CNC lathe. Turning process
parameters: cutting speed, feed, and depth of cut are used as inputs to the developed models.
Response surface methodology approach has been adopted to develop these statistical models.
Further, multi-objective genetic algorithm optimization technique is applied to find the
optimum values of these parameters. Experiments have been conducted to validate the
developed models.
Keywords: Surface roughness (Ra), Material removal rate(MRR), Response surface methodology
(RSM), Multi-objective genetic algorithm (MOGA)
Abstract
The study aims at analysis of cutting parameters in CNC machine of Aluminium Alloy 7075. In
the present paper, an effective approach for the optimization of turning parameters based on
the Taguchis method with Response surface methodology (RSM) is presented. This paper
discusses the use of Taguchis technique for minimizing required surface roughness and
maximizing the material removal rate in machining Aluminium Alloy 7075 using TNMG 115 100
tungsten carbide tool. Experiments were conducted based on the established Taguchis
technique L27orthogonal array and Minitab-16 statistical software is used to generate the
array. Three machining parameters are chosen as process parameters: Cutting Speed, Feed rate
and Depth of Cut. The orthogonal array, signal to noise ratio and analysis of variance are
employed to study the performance characteristics in CNC turning operation. Optimal values of
process parameters for desired performance characteristics are obtained by Taguchi design of
experiment. A second order mathematical model in terms of cutting parameters is also
developed using response surface model.
Keywords- Composites, Machining, Surface Roughness, Material Removal Rate, ANOVA,
Taguchis Technique, Response Surface Methodology.

Abstract
Surface roughness is a major consideration in modern Computer Numerical Control (CNC)
turning industry. Most existing optimization researches for CNC finish turning were either
accomplished within certain manufacturing circumstances, or achieved through numerous
equipment operations. Therefore, a general deduction optimization scheme is deemed to be
necessary for the industry. In this study, an attempt has been made to investigate the effect of
cutting parameter (cutting speed, feed, depth of cut) on surface roughness (S.R) and material
removal rate (MRR) during machining of Harden Steel. The experiment were conduct on a CNC
turning center using cubic boron nitride (CBN) insert. The results are analyzed using analysis of
variance (ANOVA) method.
Keywords: ANOVA, CNC Turning, surface roughness, MRR

Abstract:
Aspects such as tool life and wear, surface finish, cutting forces, material removal rate, power
consumption, cutting temperature decide the productivity, product quality, overall economy in
manufacturing by machining and quality of machining. The present paper is an experimental
study to investigate the effect of cutting parameters (cutting speed, depth of cut and feed) on
tool wear, surface roughness and material removal rate (MRR) during dry turning of AISI 52100
steel. Turning experiments were conducted with cutting speeds: 250, 300, 350 m/min, feeds:
0.15, 0.2, 0.25 mm/rev and depth oh cuts: 0.5, 1.0, 1.5 mm. The experimental layout was
designed based on the Taguchis L9 (34) Orthogonal array technique and analysis of variance
(ANOVA) was performed to identify the effect of the cutting parameters on the response
variables. The results revealed that cutting speed (61.17%) is only the significant parameter on
tool wear. On the other hand, cutting speed (59.42%) was found to be the dominant
parameteramong controllable parameters on surface roughness followed by feed (24.3%).
However, depth of cut (78.8%) only showed significant parameters for material removal rate
(MRR). Finally, the relationship between cutting parameters and the performance measures
(tool wear, surface roughness and material removal rate) were developed by using multiple
regression analysis.
Abstract:

Manufacturing proces primarily spotlights its objective as increasing productivity embededwith
improved performance. In the scenario of contest betwen the sectors of industries, it ismost
important criteria to have an optimized performance in Machining parameters to have abeter
ole of independence in owing to improve from beter production to best production. In this task
of Turning it is focused to find optimum cuting parameters such as Spindle sped, Fedand Depth
of cut in order to have improved performance on Machining time and SurfaceRoughnes. This
work focuses on CNC turning of EN 8 stel using Cemented Carbide tol forvarying Spindle sped,
Fed and Depth of cut. The experiment is designed for Second orderlinear model using Response
surface Method (CCD). Mathematical formulation is caried outby corelating the values of
responses Machining time and Surface Roughnes with thecontribution of Spindle sped, Fed and
Depth to develop the Empircal models for the responses.The Optimization of cuting parameters
is caried out using Genetic Algorithm (GA).
Keywords: Response Surface Methodology (RSM), Genetic Algorithm (GA), Surface roughnes,
Central Composite Design (CCD)

Abstract-
The present study illustrates the performance of MTCVD multicoated carbide insert in dry
turning of EN9 steel. The effect of insert and cutting parameter on surface roughness and MRR
is investigated. The experiments were conducted at three different spindle speed, feed and
depth of cut. The cutting parameters are optimized using Taguchi method and the effect of
cutting parameters and tool material on surface roughness was evaluated by the analysis of
variance. The analysis indicated that the parameter that have the biggest effect on surface
roughness and MRR is feed


Abstract-

Efficient turning of high performance SS 316 austenite steel material can be achieved through
proper selection of turning process parameters to minimize surface roughness and maximize
material removal rate. In this present paper outlines an experimental study to optimize and
study the effects of process parameters in CNC turning on Surface roughness and material
removal rate of SS 316 (austenite steel) work material in dry environment conditions using
physical vapour deposition (PVD) coated ceramic insert with 0.8mm nose radius and
80negative rhombic angle. The full factorial method and analysis of variance are employed to
study the performance characteristics in CNC turning operation. Three machining parameters
are chosen as process parameters: Cutting Speed, Feed rate and Depth of cut. The
experimentation plan is designed using design of experiment, L27 orthogonal array and
Minitab-16 statistical software is used. Optimal values of process parameters for desired
performance characteristics are obtained by analysis of variance (ANOVA). Prediction models
are developed with the help of grey relational analysis method using Minitab-16 software and
finally the optimal and predicted results are also verified with the help of confirmation
experiments












FINAL ABSTRACT
In the present work, mathematical models have been developed for the prediction of surface
roughness and material removal rate in turning of EN8 steel on CNC lathe. Turning process
parameters: cutting speed, feed, and depth of cut are used as inputs to the developed models.
Response surface methodology approach has been adopted to develop these statistical models.
The full factorial method and analysis of variance are employed to study the performance
characteristics in CNC turning operation. Three machining parameters are chosen as process
parameters: Cutting Speed, Feed rate and Depth of cut. The experimentation plan is designed
using design of experiment and Minitab-16 statistical software is used. Optimal values of
process parameters for desired performance characteristics are obtained by analysis of
variance (ANOVA). Prediction models are developed with the help of response surface method
using Minitab-16 software and finally the optimal and predicted results are also verified with
the help of confirmation experiments.


II. LITERATURE REVIEW
There are many articles are published on parametric optimization. Not all the articles
are directly related to our work, especially, those articles which were focused on computational
work. Many articles addressed experimental and theoretical optimization processes discussed.
In this subsection, we are going to discuss only those articles (experimental and/or theoretical
work) which are directly related to current work.

Kamal Hassan et al. (2012): investigates the effects of process parameters on Material Removal
Rate (MRR) in turning of C34000.The effect of parameters i.e Cutting speed, feed rate and
depth of cut and some of their interactions were evaluated using ANOVA analysis with the help
of MINITAB 16 @ software. And it has been conclude that The Material removal rate is mainly
affected by cutting speed and feed rate. The conclusion shoes that with the increase in cutting
speed the material removal rate is increases & as the feed rate increases the material removal
rate is increases.
[11] Kamal Hassan, Anish Kumar, M.P.Garg. Experimental investigation of Material removal
rate in CNC turning using Taguchi method International Journal of Engineering Research and
Applications Vol. 2 (2012) pp.1581-1590.
Pragnesh. R. Patel(2012): investigate the effects of different cutting parameters (Cutting Speed,
feed rate, Depth of cut) on surface roughness and Power Consumption in turning of 6063 AL
alloy TiC (MMCs). PCD tool was used as wear resistive tool in order to achieve desire surface
finish. Full factorial Design in design of experiment was adopted in order to planning the
experimental runs. Analysis of Variance was used to investigate percentage Contribution of
Each process parameters on output Response. Results show that feed rate is significant
parameter, which affect on surface roughness; and Cutting Speed is effective parameter which
affect on power consumption. [10]

[10] Pragnesh. R. Patel, Prof. V. A. Patel. Effect of machining parameters on Surface roughness
and Power consumption for 6063 Al alloy TiC Composites (MMCs) International Journal of
Engineering Research and Applications Vol. 2 (2012) pp.295-300.

R.A. Mahdavinejad et al. (2011) :investigate paper the optimize turning parameters of AISI 304
stainless steel. Turning tests have been performed in three different feed rates, cutting speeds
with and without cutting fluid. A design of experiments (DOE) and an analysis of variance
(ANOVA) have been made to determine the effects of each parameter on the tool wear and the
surface roughness. It is being inferred that cutting speed has the main influence on the flank
wear and as it increases, the flank wear decreases. The feed rate has the most important
influence on the surface roughness and as it decreases, the surface roughness also decreases.
Also, the application of cutting fluid results in longer tool life and better surface finish. [9]

[9] R A Mahdavinejad, S Saeedy. Investigation of the influential parameters of machining of
AISI 304 stainless steel Sadhana Vol. 36, Part 6 (2011) pp.963970

Sukumar et al. (2012): investigate the effects ofmachining parameter on CNC turning of
martensitic stainless steel using RSM(Response surface methodology) and GA( Genetic
algorithm). The results obtained from RSM are R-Sq obtained was 99.9% which indicates that
selected parameters (speed, feed, depth of cut) significantly affect the response (surface
roughness). [5]
[5] Sukumar, Poornima. Optimization of machining parameters in CNC turning of martensitic
stainless steel using RSM and GA International Journal of Modern Engineering Research
(IJMER) Vol.2, Issue.2, (Apr. 2012) pp.539-542.

M. Kaladhar et al. (2011): investigate the effects of process parameters on surface finish and
material removal rate (MRR) to obtain the optimal setting of these process parameters on AISI
304 steel. The Analysis Of Variance (ANOVA) is also used to analyze the influence of cutting
parameters during machining. The results revealed that the feed and nose radius is the most
significant process parameters on work piece surface roughness. However, the depth of cut and
feed are the significant factors on MRR.[1]

*1+ M. Kaladhar, K. Venkata Subbaiah, Ch. Srinivasa Rao. Determination of Optimum Process
Parameters during turning of AISI Austenitic Stainless Steels using Taguchi method and ANOVA
International Journal of Lean Thinking Volume 3, Issue 1 (June 2012) pp.1-19.