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Encyclopedia of Physical Science and Technology EN010M-495 July 18, 2001 2:59
Nuclear Power Reactors
Ronald A. Knief
XE Corporation
I. Overview
II. Design and Operating Requirements
III. Reactor Types
IV. Safety Features
V. Regulations
GLOSSARY
Blanket Region surrounding the fuel core of a breeder
reactor that contains fertile material to increase pro-
duction of new fuel.
Breeder Reactor that produces new fuel from fertile ma-
terial at a faster rate than it burns fuel for energy
production.
Converter Reactor that produces less new fuel from fer-
tile material than it burns for energy production.
Coolant Liquid or gaseous medium used to remove s-
sion heat energy from reactor fuel.
Core Region within a reactor occupied by the nuclear fuel
that supports the ssion chain reaction.
Critical Condition where a ssion chain reaction is stable
with neutron production balancing losses at a nonzero
level.
Fast neutrons Neutrons of highenergy, particularlythose
produced directly by the ssion reaction.
Fertile Material, not itself ssile, capable of being con-
verted to ssile material following absorption of a
neutron.
Fissile Material capable of sustaining a ssion chain
reaction.
Fission Process in which a heavy nucleus splits into
two or more large fragments and releases kinetic
energy.
Moderator Material of low atomic mass included in
a reactor for the purpose of reducing the energy of
neutrons.
Multiplication Ratio of neutron production rate to neu-
tron loss rate; value is unity for a critical system.
Reactivity Fractional change in neutron multiplication
referenced to the critical condition; value is zero for
a critical system.
Reactor Combination of ssile and other materials in a
geometric arrangement designed to support a neutron
chain reaction.
Steamcycle Methodusedtoconvert ssionheat energyto
steamand hence electricity [often described in terms of
a primary coolant loop and, as appropriate, secondary
heat transfer loop(s)].
Thermal neutrons Low-energy neutrons in thermal
equilibriumwith their surroundings, produced by slow-
ing down or moderating the fast neutrons from nuclear
reactions such as ssion.
COMMERCIAL POWER production with nuclear en-
ergy relies on a sustained neutron chain reaction from the
739
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740 Nuclear Power Reactors
ssion process. Reactors produce electricity from ssion,
employing a variety of fuel forms, coolants, moderators,
and other materials.
I. OVERVIEW
Nuclear power reactors have many similarities to conven-
tional fossil-powered systems. All of their unique design
features and operating modes result directly or indirectly
fromthe nature of the ssion chain reaction that produces
the energy. These characteristics lead to several classica-
tions appropriate for reactors. (The other major reaction
for nuclear energy production, fusion, offers the prospect
as a future energy source.)
A. Fission Process
When a neutron strikes a nucleus of
235
U, a ssion reaction
may occur in which the nucleus splits into two or more
ssion fragments, releases radiation and kinetic energy,
and emits neutrons. The energy release, over 50 million
times as great as from the reaction involved in burning
a carbon atom with oxygen, is one major advantage of
ssion as an energy source. Another is the presence of
extra neutrons, which present the possibility of a sustained
chain reaction and steady energy production.
The disadvantages of the ssion reaction are the partic-
ulate and electromagnetic radiations emitted at the time
of ssion and the radioactivity (i.e., emission of radia-
tions over time) of the ssion fragments and their prod-
ucts. These features lead to requirements for shielding and
containment, respectively.
When the chain reaction exactly balances the rates of
neutron production from ssion with absorption and leak-
age, the system is steady and said to be critical. When
production exceeds losses, it is supercritical and increases
in power. When losses exceed production, it is subcriti-
cal and decreases in power, up to and including being shut
down. All three states of criticality are necessary to nuclear
power reactor operation. This status is often quantied in
terms of the multiplication factor k, dened as
k =
production
absorption +leakage
,
or by reactivity dened as
= (k 1)/k.
Thus, k =1 or =0 constitutes the critical condition.
A material capable of sustaining a chain reaction by
itself is said to be ssile. Alternatively, ssile material
can be ssioned by neutrons of any energy. Fissionable
and fertile materials can contribute to the chain reaction.
Nuclei that are ssionable canbe ssionedbyneutrons, but
not necessarily neutrons of any energy (particularly, some
cannot be ssioned by low-energy or thermal neutrons).
Fertile materials on absorbing a neutron are converted to
ssile nuclei.
B. Reactor Classications
Nuclear reactors are designed to achieve a self-sustained
chain reaction with a combination of ssile, fertile, and
other materials. Common characteristics useful for clas-
sication purposes are
1. Coolantprinciple heat removal medium.
2. Steam cyclenumber of separate coolant loops.
3. Moderatormaterial (if any) used to slow down
the neutrons produced by ssion.
4. Neutron energygeneral energy range for the neu-
trons that cause most of the ssions.
5. Fuel productionsystem is referred to as a breeder
if it produces (i.e., changes fromfertile to ssile) more fuel
than it consumes; it is said to be a converter otherwise.
The rst two features relate to the current practice of con-
verting ssion energy rst to heat and then to electrical
energy by employing a steamcycle. Coolants include wa-
ter, heavy water, gases, and liquid metal. The steamcycles
may employ from one to three separate loops, including
one for primary coolant circulation and one (not necessar-
ily separate) for steam generation.
Neutrons are emitted from ssion at high energy. How-
ever, very-low-energy neutrons have a higher likelihood of
causing additional ssion reactions. Thus, many systems
employ a moderator to slow down these neutrons. The
best moderators are of low mass, allowing maximum en-
ergy transfer through neutron collisions (e.g., the limiting
case of potentially total energy transfer between a mov-
ing cue ball and a stationary billiard ball of equal mass).
Typical materials used for this purpose are hydrogen, deu-
terium(heavy hydrogen), and carbon. The moderator and
coolant may be the same (e.g., water) or may be separate
materials (e.g., gaseous coolant and solid graphite mod-
erator). Neutrons with low enough energies to be roughly
in thermal equilibriumwith the surrounding materials are
said to be thermal neutrons. Neutrons at or near ssion
energies are fast neutrons. Fast reactors avoid the use of
moderators, such as with a metal coolant like sodium,
instead of one of the moderating materials identied
above.
Any reactor that contains fertile species
232
Th,
238
U, or
240
Pu produces some amount of new ssile fuel. Breeder
reactors actually produce more fuel than they consume.
Converter reactors produce lesser amounts of new fuel.
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Nuclear Power Reactors 741
The worlds six major reactor types are
1. boiling water reactor (BWR)
2. pressurized water reactor (PWR), including several
similar western designs and the unique Russian VVER
PWR
3. heavy-water-moderated reactor (HWR), including
the pressurized heavy-water reactor (PHWR)
4. gas-cooled reactor (GCR), including the high-
temperature gas-cooled reactor (HTGR)
5. light-water cooled graphite moderated reactor
(LGR), including the Russian RBMK pressure-tube
graphite reactor (PTGR)
6. breeder reactor, including the liquid-metal fast-
breeder reactor (LMFBR)
Data for representative nuclear steam supply systems
(NSSS) (i.e., the portions related specically to the use of
nuclear ssion as the energy source) for the six of these re-
actor types (including two PWRa Westinghouse system
representative of the western units and a Russian VVER)
are provided in Table I. The section labeled general de-
scribes the reactor types in terms of the ve classications
identied at the beginning of this section (e.g., the PTGR
is a single-loop, light-water-cooled, graphite-moderated,
thermal, converter reactor.)
The world-wide nuclear electric generating capacity for
each country by reactor type is shown in Table II.
II. DESIGN AND OPERATING
REQUIREMENTS
Nuclear power reactors are complex systems whose de-
sign represents a balance among conicting requirements.
Principal among these requirements are nuclear design,
materials, thermal hydraulics, economics, and control and
safety.
The nuclear design seeks to match ssile and fertile
constituents with appropriate coolants and moderator (if
any) to optimize the neutron economy of the chain reac-
tion and production of newfuel. Materials concerns focus
on chemical compatibility of components, thermal and
radiation stability, and overall mechanical strength. One
especially important requirement is that the fuel main-
tain its structural integrity throughout 4 years or more of
in-place ssion chain reaction, since unlike other energy
production cycles, the fuel is not literally burned up.
Thermal-hydraulic goals include spatially uniform
power density distributions and appropriate match of
coolant conditions to energy generation. Economics fo-
cus on minimizing overall costs (i.e., initial capital out-
lay, operating and maintenance costs, and fuel charges),
including attention to reliability and thermal conversion
efciency.
Control and safety considerations include some inter-
action with each of the previous areas. Power reactors
must maintain the critical condition, increase and decrease
power, and adjust to long-term changes such as the con-
icting effects frombreeding new fuel, depleting existing
fuel, and building in waste products. The desired neutron
balance is maintained predominately by adjusting neutron
absorption, (by using materials designed to remove neu-
trons from, or poison, the chain reaction), although some
designs also change neutron production by on-line fuel ex-
change. Absorption may depend on a combination of solid
moveable control rods, soluble poisons in the coolant or
moderator, and xed burnable poisons designed to deplete
or be burned out by the continuing neutron population.
Routine control strives to make the power density as
uniformas possible, while allowing for power changes. In
most designs, control-rod movement is used with groups
selected for symmetry to maintain uniformpower distribu-
tion. Measures are instituted to restrict the speed of move-
ment and reactivity worth of individual rods or groups
of rods to prevent excessively rapid power increase. Sim-
ilarly, the design intends to minimize the likelihood of
inadvertent control rod withdrawal.
Safety concerns are addressed through a protective sys-
temwhereby the control rods may be inserted quickly; that
is, they scramor trip through gravity drop or gas pressure,
when certain predetermined parameter limits (e.g., on
pressure, temperature, ow, or power levels) are exceeded.
Overall design with negative feedback mechanisms, so
that power increases tend to be self-terminating, is another
important goal. Fuel temperature and coolant/moderator
temperature effects are examples when a power increase
drives up temperatures and the temperatures in turn cause
the reaction to slow somewhat.
Another important safety feature is multiple-barrier
containment of ssion products. As may be observed for
each reactor type described in the remainder of this arti-
cle, these barriers include the fuel particles, surrounding
cladding, the coolant systemboundary, and a containment
structure.
One important example of tradeoffs among the design
goals is seen in thermal-reactor fuel assemblies whose pin
arrangement determines the characteristics of the chain re-
action, economics, and heat removal. The chain reaction
is enhanced by optimum spacing of the fuel in lumps
with moderator interspersed so that neutrons from ssion
will undergo a number of scattering collisions for slowing
down prior to reentering the fuel; too little and too much
spacing can both be detrimental. The extent of slowing
down also determines the amount of conversion of fer-
tile material and the overall energy production possible
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742 Nuclear Power Reactors
TABLE I Characteristics for Seven Representative Nuclear Steam Supply Systems
a
VVER
BWR PWR PWR PHWR HTGR
b
PTGR LMFBR
Reference design
Manufacturer General Electric Westinghouse (Former Soviet Atomic Energy of General Atomic (Former Soviet Novatome
Union) Canada, Ltd. Union)
System (station) BWR/6 (Sequoyah/ VVER-1000 CANDU-600 (Fulton) RBMK-1000 (Superphenix)
SNUPPS)
General
Steam cycle
Loops 1 2 2 2 2 1 3
Primary coolant H
2
O H
2
O H
2
O D
2
O He H
2
O Liquid Na
Secondary H
2
O H
2
O H
2
O H
2
O Liquid Na/H
2
O
coolant
Moderator H
2
O H
2
O H
2
O D
2
O Graphite Graphite
Neutron energy Thermal Thermal Thermal Thermal Thermal Thermal Fast
Fuel production Converter Converter Converter Converter Converter Converter Breeder
Energy conversion
Gross thermal 3579 3411 3200 2180 3000 3200 3000
power, MW(th)
Net electrical 1178 1150 953 638 1160 1000 1200
power, MW(e)
Efciency, % 32.9 33.7 33.3 29.3 38.7 31.2 40
Heat transport
Primary loops and 2 4 4 2 6 2/8 4
pumps
Intermediate loops 4 8
Steam generators 4 4 6 8
Steam gen. type -tube Horizontal -tube Helical coil Helical coil
Fuel
Particles Short, cyl. Short, cyl. Short, cyl. Short, cyl. Coated Short, cyl. Short, cyl.
pellets pellets pellets pellets micro-spheres pellets pellets
Chemical form UO
2
UO
2
UO
2
UO
2
UC/ThC UO
2
Mixed UO
2
/PUO
2
Fissile 25 wt. %
235
U 25 wt. %
235
U 25 wt. %
235
U Natural uranium 93 wt.
235
U % 1.12.4 wt.%
235
U 1518 wt. % Pu
(core)
Fertile
238
U
238
U
238
U
238
U Thorium
238
U
238
U (core +
blanket)
Pins Pellet stacks in Pellet stacks in Pellet stacks in Pellet stacks in Microspheres in Pellet stacks in Pellet stacks in
Zralloy tubes Zralloy tubes Zralloy tubes Zralloy tubes graphite sticks Zralloy tubes stainless steel
tubes
Assembly 8 8 Square 17 17 Square 331 Hexagonal 37-Pin Hexagonal 2 18 pin 271-Pin hexagonal
pin array pin array pin array cylindrical array graphite cylindrical array array
block
b
Core
Axis Vertical Vertical Vertical Horizontal Vertical Vertical Vertical
Assemblies on 1 1 1 12 8 2 1
axis
Assemblies 748 193 151 380 493 1661 364 (core), 233
radially (blanket)
Performance
Equil. burnup, 27,500 27,500 2541,000 7500 95,000 18,500 100,000
MWD/T
Refueling sequence
1
4
/yr
1
3
/yr
c
Continuous, online
1
4
/yr
b
on-line Variable
Thermal hydraulics
Primary system
Pressure, MPa 7.17 15.5 16.5 10.0 4.90 7.2 0.1
Inlet temp.,
C 278 292 290 267 318 270 395
Average outlet 288 325 322 310 741 284 545
temp.,
C
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Nuclear Power Reactors 743
TABLE I (Continued)
VVER
BWR PWR PWR PHWR HTGR
b
PTGR LMFBR
Core ow, Mg/sec 13.1 18.0 21.1 7.6 1.42 10.4 16.4
Volume, 1 3.36 10
5
1.20 10
5
(9550 kg) (3200 Mg)
Secondary system Na/H
2
O
Pressure, MPa 6.89 6.4 4.7 17.2 0.1/17.7
Inlet temp.,
C 43
Outlet temp.,
C 71
Reactivity control
Control rods
Geometry Cruciform Rod clusters Rods Rods Rod pairs Rods Hexagonal pin
bundles
Absorber material B
4
C AgInCd Boron Various B
4
C/graphite B
4
C
Burnable poison Gd in fuel pellets Borosilicate BZr B
4
C/graphite
glass
Other systems Voids in coolant Soluble boron H
2
O/Various Reserve shutdown 3-Bundle secondary
Reactor vessel
Inside dimensions, m 6.05D 21.6H 4.83D 13.4H 7.6D 4L 11.3D 14.4H 0.088 8H 21D 19.5H
tubes
Wall thickness, mm 152 224 28.6 (4.72 m minimum) 4 25
Material Stainless-steel- Stainless-steel- Stainless steel Prestressed Zr/Nb alloy Stainless steel
clad carbon clad carbon concrete
steel steel
Other features Pressure tubes Steel liners Pressure tubes Pool-type
a
Data summarized from Knief, R. A. (1992). Nuclear Engineering, Hemisphere, Washington, DC.
b
Parameters are for a large conceptual design; the smaller German THTR, or pebble-bed reactor, uses fuel microspheres in 6-cm-diameter graphite
spheres with on-line refueling strategy.
c
Design values; most reactors currently moving from 12 mo. to 1B or 24 mo. refueling cycles.
from a given amount of fuel. Spacing and coolant ow
rate establish heat-removal characteristics (including tem-
perature effects on the fuels multiplication factor). Final
dimensions generally represent a best-estimate balance
among these and other competing concerns.
III. REACTOR TYPES
The major reactor types are identied in Section I with
representative data provided in Table I. General descrip-
tions of these systems follow. The principal focus is on
the steam cycle, fuel assemblies, reactivity control, and
the protective system. General safety-related functions are
summarized separately in the next section.
A. Light-Water Reactors
Two light-water reactor (LWR) systemsboiling-water
reactor (BWR) and pressurized-water reactor (PWR)
employ ordinary (light) water as coolant and moder-
ator. The former design produces steam through a di-
rect cycle (Fig. 1), while the latter uses an intermediate
steam-generator heat exchanger to maintain an all-liquid
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744 Nuclear Power Reactors
TABLE II Worldwide Nuclear Generating Capacity by Reactor Type and Summary of Reactor Electrical Performance
a,b,c
1990 reactor 1998 reactor
performance performance
Percent of Percent of
TWe-hr electrical TWe-hr electrical
Reactors under Reactors reasonably
Reactors operable construction rmly planned
Country No. MWe No. MWe No. MWe
Argentina 7.3 16.9 6.9 10.0
PHWR 2 1005 1 745
Armenia 211.5
d
12.2
d
1.42 24.7
VVER 1 408
Belgium 40.4 60.2 43.9 55.2
PWR 7 5836
Brazil 2.1 1.0 3.3 1.1
PWR 1 657 1 1309
Bulgaria 13.5 35.7 15.5 41.5
VVER 6 3760
Canada 67.1 14.4 67.5 12.4
PHWR 14 10,915
China 13.5 1.2
PWR 3 2268 4 3200
PHWR 2 1400
VVER 2 2000
6 4600
Cuba
PWR 2 880
Czech Republic 24.6
e
28.5
e
28.5 20.5
VVER 4 1752 2 1962
Finland 18.1 35.0 21.0 27.4
VVER 2 1020
BWR 2 1630
4 2650
France 298.0 75.0 368.4 75.8
PWR 57 64080 1 1516
FBR 1 250
58 64330
Germany 139.1 33.1 145.2 28.3
PWR 13 15,426
BWR 6 6,643
19 22,069
Hungary 13.7 50.0 13.1 35.6
VVER 4 1840
India 6.2 2.4 10.2 2.5
BWR 2 320
PHWR 8 1520 6 1880 6 1880
VVER 2 2000 2 2000
10 1840 8 3880 8 3880
Iran
VVER 2 2000
Japan 186.4 27.1 306.9 35.9
PWR 23 19,366
BWR 28 25,551 2 1925 4 4875
continues
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Nuclear Power Reactors 745
TABLE II (Continued)
1990 reactor 1998 reactor
performance performance
Percent of Percent of
TWe-hr electrical TWe-hr electrical
Reactors under Reactors reasonably
Reactors operable construction rmly planned
Country No. MWe No. MWe No. MWe
FBR 1 280
Other 1 165
53 35,362
Kazakhstan 211.5
d
12.2
d
0.1 0.2
FBR 1 150
Korea, North
PWR 2 2000
Korea, South 52.9 49.1 85.2 41.4
PWR 11 9995 3 3050 10 11,200
HWR 3 2094 1 700
Other/unknown 2 1,000
14 12,089 4 3750 12 12,200
Lithuania 211.5
d
12.2
d
12.3 77.2
RBMK 2 2600
Mexico 2.3 4.1 8.8 5.4
BWR 2 1329
Netherlands 3.3 4.9 3.6 4.1
PWR 1 481
BWR 1 58
2 539
Pakistan 0.4 1.1 0.3 0.7
HWR 1 137
PWR 1 325
Poland ?? ??
VVER [4] [1860]
Romania ?? ?? 4.9 10.4
HWR 1 706
Russian Federation 211.5
d
12.2
d
95.4 13.1
VVER 13 9,594 3 2630 2 1260
RBMK 11 11,000 1 1000
FBR 4 48 2 1600
Other/unknown 1 600 1 70
29 21,242 4 3630 5 2930
Slovakia 24.6
e
28.5
e
11.4 43.8
VVER 5 2200 1 440
Slovenia 4.4
f
5.4
f
4.8 38.3
PWR 1 652
South Africa 8.5 12.4 13.6 7.25
PWR 2 1930
Spain 54.3 35.7 56.7 31.7
PWR 7 5950
BWR 2 1450
9 7400
continues
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746 Nuclear Power Reactors
TABLE II (Continued)
1990 reactor 1998 reactor
performance performance
Percent of Percent of
TWe-hr electrical TWe-hr electrical
Reactors under Reactors reasonably
Reactors operable construction rmly planned
Country No. MWe No. MWe No. MWe
Sweden 65.3 46.0 70.0 45.8
PWR 3 2,835
BWR 9 7,603
12 10,438
Switzerland 22.3 42.6 24.4 41.1
PWR 3 1772
BWR 2 1507
Unknown 5 3279
Taiwan 31.5 38.3 ?? ??
PWR 2 1902
BWR 4 3242 2 2700
6 5144
Turkey
Unknown 2 2000
Ukraine 211.5
d
12.2
d
70.6 45.4
VVER 13 11,808 2 2000
RBMK 1 1,000
14 12,808
United Kingdom 60.8 20.0 91.1 27.1
PWR 1 1,258
Magnox 20 3,786
AGR 14 9,164
35 15,208
United States 576.8 20.6 673.7 18.7
PWR 69 68,577
BWR 35 33,156
104 101,733
Totals
Reactor type
PWR 204 202,985 12 11,400 10 11,200
VVER PWR 48 32,382 10 9,032 6 5,260
BWR 92 82,431 4 4,625 4 4,875
PHWR 29 16,377 11 5,431 6 1,880
Magnox 20 3,786
AGR 14 9,164
RBMK 14 14,600 1 1,000
FBR 4 1,280 2 1,600
Other/unknown 5 213 5 3,070
Total 430 363,218 38 31,488 33 27,885
a
From Nuclear Engineering International World Nuclear Industry Handbook 1999, November 1998.
b
Operable status as of end of 1997, under-construction and planned status as of end of 1998.
c
Key: BWR, boiling water reactor; FBR, fast-breeder reactor; Magnox and AGR, gas-cooled reactors; [P]HWR, heavy-water reactor; RBMK,
light-water-cooled, graphite moderated reactor; and PWR and VVER, pressurized water reactors.
d
Values for Russia, which in 1990 included Armenia, Kazakhstan, Lithuania, Russia, and the Ukraine.
e
Value for Yugoslavia, which in 1990 included Slovenia.
f
Value for Czechoslavakia, which in 1990 included the Czech Republic and Slovakia.
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Nuclear Power Reactors 747
FIGURE 1 Steam cycle for boiling water reactor (BWR). [Courtesy of Atomic Industrial Forum.]
primary loop and produce steam in a separate secondary
loop (Fig. 2).
The nature of the water coolant/moderator results in
similarities between the two LWR designs. The fuel is 2
5 wt. %enriched
235
Uin uraniumdioxide fuel pellets clad
in sealed zirconium-alloy tubes. Fuel assemblies consist
of rectangular arrays of fuel pins with regular spacing.
Since the LWR designs rely on liquid water for mod-
erating neutrons, maximum operating temperatures must
remain well belowthe 706
F (374
C) critical temperature
at which pressure increases dramatically and liquid cannot
FIGURE 2 Steam cycle for pressurized water reactor (PWR). [Courtesy of Atomic Industrial Forum.]
exist. Modern steam conditions nominally at 1000
F
(540