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Results are given for a range of water / fuel ratios and for three methods of water injection for a direct injection diesel engine. NO is reduced by up to 70% by using water injection in the air inlet or with the fuel. A previously developed computer model of the diesel combustion process is used to predict the effect of water injection on NO, smoke and fuel economy.
Results are given for a range of water / fuel ratios and for three methods of water injection for a direct injection diesel engine. NO is reduced by up to 70% by using water injection in the air inlet or with the fuel. A previously developed computer model of the diesel combustion process is used to predict the effect of water injection on NO, smoke and fuel economy.
Results are given for a range of water / fuel ratios and for three methods of water injection for a direct injection diesel engine. NO is reduced by up to 70% by using water injection in the air inlet or with the fuel. A previously developed computer model of the diesel combustion process is used to predict the effect of water injection on NO, smoke and fuel economy.
EFFECTS OF WATER I NTRODUCTI ON ON DI ESEL ENGI NE
COMBUSTI ON AND EMI SSI ONS
G. GREEVES, I. M. KHAN, AND G. ONION Research Department, CA V Limited, Acton, London, England Experimental results are presented for the effect of water injection on fuel economy and ignition delay and on exhaust emissions of smoke, CO, NO and HC for a direct injection diesel engine. Results are given for a range of water/fuel ratios and for three methods of water injection. Compared with fuel injection only, NO is reduced by up to 70% by using water injection in the air inlet or with the fuel. But while the former method increases smoke and CO, the latter method reduces CO and smoke by up to 50% together with small improvements in specific fuel consumption. However due to an increase of HC beyond a water/fuel ratio of 0.6 the NO reduction would be limited to 50% when injecting water with the fuel, though this situation could be improved by increasing the engine compression ratio. The results obtained by the authors are compared with those available in the literature. Experimental data are presented on droplet size distributions for water, fuel and all spray droplets and there is a change in the state of the water/fuel spray for water/fuel ratios greater than 0.2..Also a previously developed computer model of the diesel combustion process is used to predict the effect of water injection on NO, smoke and fuel economy. The calculations over-estinaate some of the trends but show that, in addition to the thermal effect of water injection, water injection affects the rates of air entrainment and fuel/air mixing. In particular, water injected with the fuel is an additional source of injected momentum for fuel/air mixing. 1. I n t r o d u c t i o n The i nt roduct i on of water i nt o heteroge- neous l i qui d hydr ocar bon/ ai r combust i on systems offers a number of possi bl e benefits. These i ncl ude reduced system temperatures, i mproved at omi sat i on and a reduct i on i n the emissions of soot and ni t rogen oxides. In oil fired furnaces the i nt r oduct i on of wat er / f uel emul si on can be very effective i n reduci ng smoke emi ssi ons wi t h resi dual fuels I t hough not necessarily with lighter fuel oils 2 where atomisation is a less domi nant factor. The reduced smoke emi ssi ons have been at t ri but ed to the oecurence of ' mi cro-expl osi ons' caused by the di srupt i ve effect of water vapori si ng wi t hi n the fuel droplets dur i ng the droplet heat i ng period. The mi cro-expl osi on phenom- enon has been observed under laboratory condi t i ons and a review of the literature to- gether wi t h details of some recent work are given i n reference 3. I n the aut omot i ve appl i cat i on of the di esel engi ne there is renewed interest i n water injec- t i on wi t h the prospect of more severe emissions l egi sl at i on together wi t h the need to conserve or i mprove fuel economy. Previous experi- ment al studies on the effect of water i nj ect i on i n diesel engi nes have been reported i n refer- ences 4-10 and t he results show that NO reduct i ons of at least 50% can be achieved. However there is little comprehensi ve in- format i on on the relative advantages of the vari ous methods by whi ch water can be inject- ed i nt o the diesel combust i on system. Work has been carried out at the authors' laboratory to det ermi ne t he effect of water i nj ect i on i n aut omot i ve type diesel engines. The experimental work was ai med at provi di ng comprehensi ve data on the effects of water i nj ect i on on engi ne performance, i gni t i on delay and on emi ssi ons of smoke, NO, CO and unbur nt hydrocarbons. I n particular various methods of i nt r oduci ng the water were explored. I n addi t i on to engi ne performance and emi ssi ons experiments, the state of the 321 322 POWER SYSTEMS wa t e r / f u e l s pr a y us e d i n t he e ngi ne exper i - ment s was d e t e r mi n e d e xpe r i me nt a l l y. Al s o a pr e vi ous l y d e v e l o p e d mode l of t he di e s e l com- bus t i on pr oces s has be e n us ed t o i nt e r pr e t t he e ngi ne p e r f o r ma n c e a nd emi s s i ons r es ul t s . 2. De t a i l s of the En g i n e Ex p e r i me n t s The e ngi ne us e d for t he i nve s t i ga t i on is a na t ur a l l y a s p i r a t e d a ut omot i ve t ype f our - c yl i nde r f our - s t r oke di r ect i nj ect i on engi ne. Cy l i n d e r s we pt v o l u me is 0. 97 l i t r es pe r cyl - i nder , c o mp r e s s i o n r at i o 16:1, a nd an i nj e c t i on nozzl e wi t h a c onf i gur a t i on of 4 x 0. 28 (4 hol es of 0. 28 mm di amet er ) a nd wi t h a noz z l e o p e n i n g pr e s s ur e of 175 at m is n o r ma l l y us ed. The wat er i nj e c t i on t est s wer e c o n f i n e d t o a s i ngl e c y l i n d e r of t he f our c yl i nde r e n g i n e t o al l ow t he t est c y l i n d e r t o be mot or e d a n d t o gi ve gr eat est f l e xi bi l i t y i n t he use of t he i nj ec- t i on e q u i p me n t f or t he var i ous t e c hni que s of wat er i nj ect i on. Two of t he r e ma i n i n g c yl i n- der s wer e s u p p l i e d b y a s epar at e f u e l i n g sys- t em at f i xed f u e l i n g a nd t i mi ng a nd t he c yl i n- der adj acent t o t he t est c yl i nde r was mot or e d. The i n d i c a t e d p o we r out put a nd cor r e- s p o n d i n g s pe c i f i c f uel c o n s u mp t i o n of t he t est c yl i nde r wer e c a l c ul a t e d di r e c t l y f r om t he di f f e r e nc e of t he e ngi ne out put t or ques mea- s ur e d for f i r i ng a nd mot or i ng c ondi t i ons of t he t est c yl i nde r . Recor ds wer e t a ke n of t he c y l i n d e r pr e s s ur e a nd of t he l i f t of t he nozzl e needl e val ve. Th e t i mi ng of i nj e c t i on is d e f i n e d as t he c r a nk a ngl e at whi c h t he n e e d l e st ar t s t o l i f t a nd t he i g n i t i o n de l a y was me a s u r e d f r om t he st art of t he n e e d l e l i f t t o t he st ar t of c o mb u s t i o n pr e s s ur e r i se. Conc e nt r a t i ons of CO a nd NO i n t he e ngi ne exhaus t wer e me a s u r e d wi t h n o n - d i s p e r s i v e i nf r a- r ed gas a na l ys e r s a nd HC c onc e nt r a t i on was me a s ur e d wi t h a he a t e d f l ame i oni s a t i on det ect or a nd h e a t e d s a mpl e l i ne. The e mi s s i o n anal ys i s e q u i p me n t a nd pr oc e dur e s f ol l ow t hos e r e c o mme n d e d i n SAE J177 a n d J215 a nd i n t he case of t he NDI R anal ys er s t he s a mpl e is d r i e d i n a t hr ee st age pr oc e s s so t hat a ny r e ma i n i n g H 2 0 has ne gl i gi bl e ef f ect (I) (2) i n j e c t o r / Inlet manifold Fuel ~ / i n j m o r I I rnjection Inlet val ve \ Exhaust valve pumps Cc_ of bore _ ~ Fuel nozzle ~ . ~ \ \ \ ~ /T- piece w i t h (3bl ~ ~-~0,-woy vo,ws Injection p u m p s FIG. 1. Water injection system; (1) air inlet mani fol d water injection system, (2) two pump two i nj ect or. system, (3b) two pump one injector system. EFFECTS OF WATER INTRODUCTION 323 on t he me a s ur e me nt s . Th e me a s ur e me nt s of exhaus t s moke wer e c o n v e r t e d t o mas s con- cent r at i ons b y us i ng a p r e v i o u s l y e s t a bl i s he d cor r el at i on 15 whi c h is a p p l i c a b l e t o a ut omot i ve di es el engi nes f ue l e d wi t h gas oi l . Th e va l i di t y of t he s moke n u mb e r / ma s s cor r el at i on for wat er i nj ect i on e xpe r i me nt s is pe r ha ps s ubj ect t o s ome doubt s i nce i t was de r i ve d f r om f uel onl y engi ne dat a. Howe ve r , as di s c us s e d l at er , t her e ar e good r eas ons t o be l i e ve t hat soot f or ma t i on is a gas pha s e pr oces s i n t he au- t omot i ve di es el e ngi ne so t hat a ddi t i ona l H 2 0 va pour s houl d not d r a ma t i c a l l y af f ect t he ba s i c soot par t i cl e si ze ( di a me t e r --- 250A) nor t he pr oces s of a g g l o me r a t i o n i nt o l ar ger par t i cl es ( di amet er = 1- 2t xm) J 6 Co n s e q u e n t l y t he s moke n u mb e r / ma s s c or r e l a t i on s houl d not be s er i ous l y i n error. Th e f uel us ed was an a ut omot i ve gas oi l wi t h I. B. P. = 180~ 50% B. P. = 260~ F. B. P. -- 360~ a nd eet ane n u mb e r = 56. Thr e e t e c hni que s of wat er a d d i t i o n wer e i nve s t i ga t e d a nd ar e i l l us t r at ed i n Fi g. 1. 1. Wat er i nj ect i on i nt o t he ai r i nl et ma ni f ol d. The wat er i nj ect i on noz z l e ha d a s i ngl e hol e of 0. 58 mm di a me t e r a n d was set t o a nozzl e o p e n i n g pr e s s ur e of 175 at m. Wa t e r i nj ec- t i on was p h a s e d t o oc c ur at t op de a d cent r e of t he non- f i r i ng s t r oke a nd t est s wer e car r i ed out for a r a nge of wa t e r / f u e l r at i os up t o t he mi s f i r e l i mi t . 2. Wa t e r i nj ect i on d i r e c t l y i nt o t he c y l i n d e r t hr ough a s epar at e i nj e c t i on p u mp a nd i n- j ect i on nozzl e. The wa t e r i nj ect i on nozzl e was set t o a nozzl e o p e n i n g pr e s s ur e of 165 at m a nd ha d 3 hol es of 0. 32 mm di a me t e r or i e nt a t e d as s hown i n Fi g. 1. Wi t h t hi s me t h o d t he p h a s i n g of t he t i mi n g of wat er i nj ect i on wi t h r e s pe c t t o t he t i mi n g of f uel i nj ect i on was va r i e d i n a d d i t i o n t o t he va r i a t i on of wa t e r / f u e l r at i o. 3. Wat er i nj ect i on di r e c t l y i nt o t he c y l i n d e r wi t h t he f uel a n d t h r o u g h t he f uel i nj ect i on nozzl e. Set s of e xpe r i me nt s wer e p e r f o r me d us i ng: a) A me c h a n i c a l l y p r e p a r e d wa t e r / f u e l di s pe r s i on f ed t o t he f uel i nj ect i on pump. The wat er / f uel d i s p e r s i o n was p r o d u c e d i n a s u p p l y t a nk b y us i ng an e l e c t r i c a l l y dr i ve n gear p u mp t o p r o v i d e c ont i nuous r eci r cul at i on of t he wa t e r / f u e l mi xt ur e i mme d i a t e l y u p s t r e a m of t he i nj ect i on pump. b) A s epar at e i nj e c t i on p u mp t o i nt r oduc e t he wat er i nt o t he h i g h pr e s s ur e f uel l i ne b e t we e n t he f uel i nj e c t i on p u mp a nd t he nozzl e. I n or der t o s i mp l i f y t he pr e s e nt a t i on, onl y r e pr e s e nt a t i ve r es ul t s ar e pr e s e nt e d here. A f u e l i n g l evel of 60- 65 mm3 / s t r o k e a nd an e ngi ne s pe e d of 2000 r e v / mi n wer e chos en as a r ef er ence c ondi t i on. Th i s c ondi t i on corre- s p o n d e d t o f ul l l oa d f u e l i n g at 70% of t he r a t e d e ngi ne s peed. A f uel i nj ect i on t i mi ng of 20 cr ank degr ees be f or e t op de a d cent r e (~ woul d n o r ma l l y be us e d t o gi ve be s t f uel e c o n o my but mor e r e t a r de d t i mi ngs of i 5 ~ a nd 10 ~ B. T. D. C. wer e al so expl or ed s i nc e t hes e are r e l e va nt i n t he cont ext of r e d u c i n g NO emi s s i ons . 3. Co mp a r i s o n of t he Va r i ous Me t h o d s of Wa t e r I n j e c t i o n Fi gur e s 2 a nd 3 s how a c ompa r i s on of r e pr e s e nt a t i ve r es ul t s o b t a i n e d for t he t hr ee t e c hni que s of wat er i nj ect i on. The r es ul t s ar e e xpr e s s e d as t he f act or i al change, t hat is t he r es ul t s obs e r ve d wi t h wat er i nj ect i on d i v i d e d b y t he r es ul t obs e r ve d wi t h no wat er i nj ect i on, a n d ar e pl ot t e d as a f u n c t i o n of t he vol ume t r i c wa t e r / f u e l r at i o (fuel d e n s i t y = 0. 83 g / c c ) . Technique (1) The r es ul t s for wat er i nj ect i on i n t he ai r i nl et ma n i f o l d s how t hat NO decr eas es pr o- gr e s s i ve l y wi t h i ncr eas e of wa t e r / f u e l r at i o. At W/ F = 0. 5 t he NO r e d u c t i o n is 30% wh i c h is i n good a gr e e me nt wi t h t he r esul t s of ot her s s uch as 6 a nd 8. Smoke, CO a nd i gni t i on de l a y i ncr eas e t oget her wi t h s mal l i ncr eas es i n spe- c i f i c f uel c ons umpt i on. Technique (2) Th e dat a for wat er i nj e c t i on vi a a s epar at e i nj ect or i nt o t he c y l i n d e r ar e for a t i mi n g of 20 ~ B. T. D. C. for i nj e c t i on of bot h wat er a n d f uel , t hat is wi t h 0 ~ p h a s i n g b e t we e n wat er a n d f uel . Thi s s ys t em gi ves ver y s i mi l ar r educ- t i ons of NO t o t hos e o b t a i n e d wi t h wat er i nj e c t i on i n t he i nl et ma n i f o l d but t her e is a gr eat er i ncr eas e of s moke wi t h i ncr eas e of wa t e r / f u e l r at i o. Ot he r r es ul t s , obt a i ne d f or t he ef f ect of p h a s i n g wi t h t hi s syst em, s h o we d t hat ear l y t i mi ngs of wa t e r i nj ect i on gave t he l eas t i ncr eas e i n s moke a n d s i mi l ar r esul t s t o t hos e s hown for i nj e c t i on of wat er i n t he i nl et ma n i f o l d wer e t he n obt a i ne d. Technique (3b) Th e r es ul t s s hown f or wat er i nj ect i on wi t h t he f uel wer e o b t a i n e d wi t h a s ys t em us i ng s e pa r a t e i nj ect i on p u mp s c onne c t e d t o t he f uel 324 POWER SYSTEMS I I I I 1 . 8 / \ co . . . . " / \ "-~ tA I \ . . / . . . . ~ " 1 . 0 O~ ~ o . _ _ . . o U 3 t . 9 NO U Q6 ~ ~ 1 7 6 ~ - "~ 3.0 ~I ~' 2..5 SMOKE - " " p 2 D I " A _ . . ~ -- -- -- A-- # 1 1 ~ o__.__o_ _ ID U"C --0 " ~ T "-- " 0--' -"0--' --0 0.5 ~ o ~ ~ I I I t 0 O . S 1.0 1.5 WATER/ FUEL . ( by vol ume) FIG. 2. Compari son of three techniques of water injection, square = water injection in air inlet (system 1), triangle = water injection with separate injector (system 2), circle = water injection with the fuel (system 3b). Fuel i ng = 60-65 mma/ st roke, fuel nozzle had 4 holes x 0.28 mm diameter, nozzle openi ng pressure = 175 atm, fuel timing = 20-15~ i nj ect or b y a T- p i e c e a n d p h a s e d so t hat f uel a nd wat er p u mp i n g c o mme n c e d at t he s a me t i me. For a gi ve n W/ F r at i o, i nj ect i on of wa t e r wi t h t he f uel gi ves a gr eat er r e duc t i on of NO t han for t he ot he r t e c hni que s of wat er i nj e c t i on. I n a d d i t i o n r e d u c t i o n s of s moke a nd CO a n d i n s ome cases s ma l l r e duc t i ons of S F C ar e obs er ved. I g n i t i o n de l a y i ncr eas es mor e r a pi d- l y wi t h i ncr eas e of W/ F r at i o a nd b e y o n d W/ F = 0. 6 t he u n b u r n t hydr oc a r bons i ncr eas e. Me a s ur e me nt s of HC wer e not t aken f or t he ot her s ys t ems b u t i t is expect ed t hat a s i mi l a r r el at i on b e t we e n HC a n d i gni t i on d e l a y wi l l a ppl y. Th e r es ul t s s how t hat i gni t i on d e l a y i s l onger for wa t e r i nj e c t i on wi t h t he f uel t ha n for i nj ect i on i n t he ai r i nl et even wh e n W/ F r at i o is a dj us t e d f or c o mp a r a b l e NO r e duc - t i ons. 4. Further Results for Injecti on of Water wi th the Fuel Su b s e q u e n t t o t est s wi t h t he s t a nda r d i nj ec- t i on nozzl e of 4 x 0. 28 c onf i gur a t i on, t est s wer e car r i ed out wi t h a 4 x 0. 33 noz z l e a n d for nozzl e o p e n i n g pr es s ur es ( NOP) of 175 a nd 300 at m. Th e r es ul t s ar e s hown i n Fi gs . 4 a n d 5 whe r e t he r es ul t s for t he 4 x 0. 28 nozzl e a n d 175 a t m NOP c or r e s pond t o t he r esul t s for wa t e r i nj ect i on wi t h f uel s h o wn i n Fi gs. 2 a n d 3. Ref er ence t o t he c ur ve for i nj ect i on p e r i o d i n Fi g. 5 shows t hat i nj e c t i on p e r i o d i ncr eas es wi t h i nc r e a s i ng wa t e r / f u e l r at i o. No r ma l l y , wi t h f uel onl y, an i nc r e a s e of i nj ect i on p e r i o d wi l l i ncr eas e s moke a n d CO c onc e nt r a t i ons , n Wi t h wat er i nj e c t i on, s moke a nd CO r e duc t i ons ar e a c hi e ve d i n s pi t e EFFECTS OF WATER INTRODUCTION 325 IA u.I ~D z "v U .A 1.8 n" o I-- u 1.4 LG I I + r IGNITION / DE L A Y / ~ ~ 0 ~ r l ~ o 0 0 0 S F C / o ~ - - - o - - - - - o . . 6 , , . 04 / o ~ / " . . . - - ,o L - - - \ . . . . . . . . . . . ~E] - - " " ~" o 1 ~o~ 0 . 9 6 I i I I 0 0.5 I.O 1.5 WATER/FUEL (by volume) FIG. 3. Comparison of three techniques of water injection, square = water injection in air inlet (system 1), triangle = water injection wi t h separate injector (system 2), circle = water injection wi t h the fuel (system 3b). Test conditions as in Fig. 2. of s ubs t ant i al i ncr eas es i n i nj ect i on pe r i od us i ng t he s t a nda r d noz z l e a n d NOP. Fi g u r e 4 shows t hat s moke a n d CO can be r e d u c e d st i l l f ur t her b y i nc r e a s i ng nozzl e hol e si ze or by i nc r e a s i ng NOP. Ho we v e r HC i ncr eas es wi t h t he i ncr eas e of nozzl e hol e si ze a nd t her e i s s ome i ncr eas e of NO wi t h t he use of t he hi ghe r i nj ect i on r at e s ys t ems . I n a d d i t i o n t o t he gener al pa t t e r ns for t he ef f ect of W/ I V r at i o i n Fi gs . 4 a nd 5 t her e is an a ppa r e nt i r r e gul a r i t y wh i c h wi l l be re- f er r ed t o l at er for t he r es ul t s wi t h W/ I V = 0.1. NO is l ow, s moke, CO a nd SFC ar e h i g h whi l e i gni t i on de l a y i s unaf f ect ed. Fu r t h e r e xpe r i me nt s not r e por t e d he r e wer e c a r r i e d out for s mal l i nc r e me nt s of W/ I V r at i o i n t he r a nge 0. 0- 0. 2, t he r es ul t s of wh i c h c onf i r m t hos e gi ven i n Fi gs. 4 a nd 5. Al l t he r esul t s i n Fi gs . 4 a nd 5 are f or t he me t hod 3(b) r ef er r ed t o ear l i er , t hat is us i ng a s epar at e i nj ect i on p u mp t o i nt r oduc e t he wat er i nt o t he hi gh pr e s s ur e f uel l i ne. Ta bl e I s hows a c o mp a r i s o n of t he r es ul t s o b t a i n e d wi t h t he me t hods 3(a) a n d 3( b) whe n i nj ect i ng wa t e r wi t h t he f uel f or W/ I V = 0.8. The s e r es ul t s s how t hat s i mi l a r r es ul t s f or NO a nd i gni t i on de l a y are o b t a i n e d wi t h t he t wo met h- ods a nd for a r a nge of e n g i n e f ue l i ngs a nd i nj ect i on t i mi ngs . The r e ar e s ome di f f e r e nc e s i n CO, s moke a n d SIVC, wh i c h can be pa r t l y a t t r i but e d t o di f f e r e nt i nj e c t i on pe r i ods a nd h e n c e rat es of i nj ect i on a c hi e ve d wi t h t he t wo s ys t ems . At t he l owe r f u e l i n g l evel s of 40, 30 a nd 20 mm3 / s t r o k e t he s moke l evel s ar e i nsi g- ni f i c a nt ( and t he va l ue s have been omi t t ed) b u t CO i ncr eas es d r a ma t i c a l l y t oget her wi t h i nc r e a s e d i gni t i on de l a ys at t hi s W/ I v rat i o. 5. Spr ay Cha r a c t e r i s t i c s f or t he Wa t e r / F u e l Mi xt ur e The st at es of t he wa t e r / f u e l mi xt ur e i n t he h i g h pr e s s ur e f eed p i p e t o t he i nj ect or a nd al s o i n t he wa t e r / f u e l s pr a y wer e e xa mi ne d f or t he wat er i nj ect i on t e c h n i q u e 3(a) used i n t he e ngi ne e xpe r i me nt s . I n t he t e c h n i q u e 3(a) ( and 3(b)) no e mu l s i f y i n g agent s wer e us ed 326 POWER SYSTEMS 1.2 1.0 . 8 s s .6 0 .4 s . 2 0 . 6 .4 ,z 0 .3 to .2 .I 0 1400 12OO 0 800 7- 6O0 4(20 20o 0 I I I i I NOZZLE OPENING PRESSURE 9 {ATM} / ~ ' I K o 4 x .28 175 / ! ~X ., 4 x .28 300 / ~ g . o__ Z~4x. 33 175 I / ' ~X \ , , 4 x 33 3 0 0 ~ c o ., - - - ~ , . ~ ~ ; : : . ~ . ? . _ _ . _ . . o _ ,I " ~ ' 2 . 9 ~ ' ~ A q ~ \ ~ , ~ . < Z . . N O . . . . .80..---0 ~ o "~'~ "\~ i i i i .2 .4 .6 .8 1.0 WATER/FUEL, (by volume) FIG. 4. Ef f ect of wat er i nj ect i on wi t h t he f uel (system 3b). Engi ne speed = 2000 r ev/ mi n, fue]ing = 60 mma/ st roke, injection timing = 15 ~ B.T.D.C. r I t I I ! / 25 NOZZLE OPENING I t PRESSURE / # (ATM) / i / "~u o 4 x . 2 8 , 7 s / / / o 20 9 4 x. 28 3 0 0 IV' ~ zx 4x . 33 175 .,~/1/ 9 4x33 300 Z&/ ~, . , , & " y O Z 15 I G N I T I O N / ' ~ ' ~ ' -~ r- u / _ DEL,,~ / ~" t ,OOOr A / / " / t 804 , / / , " / 4 404 2 o o L I~_" = - - - - - 0 - - o | ! I "~ .22 9 / ,,d o , , / - ~ . ' - ~ - , o _ _ Z , , ' i . t o . 2 o i - , ~ 0 . . . . ~ - ~ - = 7 ~ , ~ " - - -~ 32- ~ . I o , i - o 24 --A- INJECTION tu 20 PERIOD I O . 2 . 4 . 6 . 8 I.O WATER / FUEL(by volume) FIc. 5. Ef f ect of wat er i nj ect i on wi t h t he rue] (system 3b). Test conditions as in Fig. 4. TABLE I Results obtained with two methods of injecting water with the fuel. Factorial change is the value relative to that with fuel only case at corresponding fueling and timing. 4 x 0.28 nozzle, 175 atm NOP, 2000 r ev/ mi n. Technique Fuel of water Fuel i ng timing addition (mm 3 / str) (~ Factorial change with water addition: W/ F = 0.8 NO Smoke CO SFC Delay Period 3(a) 70 20 0.37 0.55 0.49 0.95 1.90 1.56 60 20 0.34 0.63 0.40 0.98 1.70 1.72 50 20 0.29 0.54 1.00 0.99 2.05 1.74 40 20 0.25 2.25 0.97 2.09 1.81 30 20 0.23 10.00 1.02 2.08 1.73 20 20 0.40 19.00 1.64 2.62 1.56 3(b) 65 10 0.46 0.54 1.30 1.04 1.75 1.52 65 20 0.29 0.44 0.78 1.06 1.75 1.87 60 15 0.31 0.23 0.47 1.02 2.21 1.43 EFFECTS OF WATER INTRODUCTION 327 so that t he final spray state was det er mi ned by mechani cal forces and by chemi cal speci es whi ch occur nat ur al l y in t he fuel. The mi xt ure (a) 89 (b) 2O0 ~n Fro. 6. (a) Photomicrograph of all separate spray droplets captured with liquid nitrogen, W/ F = 0.2, fueling = 40 mma/stroke. (b) Photomicrograph of water droplets containing fuel droplets, sample taken from high pressure pipe, W/ F = 1.0. in t he hi gh pressure feed pi pe was first exam- i ned by r unni ng t he i nj ect i on syst em on a rig wi t h t he injector di sconnect ed. Fi gur e 6b is a phot omi cr ogr aph of a sampl e of t he fl ui d del i ver ed from t he feed pi pe and shows large wat er dropl et s cont ai ni ng fuel dropl et s. Thi s confi rms that for W/ F = 1 the wat er / f uel mi xt ure fed to t he i nj ect or was a fuel in water in fuel emul si on, that is fuel dropl et s were wi t hi n wat er dropl et s whi ch in t urn were sur r ounded by fuel. Wi t h t he i nj ect i on nozzl e reconnect ed to t he feed pi pe, the spray state was exami ned by t hree separat e met hods when i nj ect i ng into at mospher i c pressure. I n t he first met hod one of t he four sprays is ai med i nt o an open- t opped fl ask cont ai ni ng boi l i ng l i qui d ni t rogen. Wi t h t hi s t echni que t he spray ent rai ns cool N 2 gas whi ch freezes all t he spray dropl et s. The di- mensi on from t he nozzl e t i p to t he l i qui d N 2 surface cont rol s t he di st ance of spray travel before freezing. Wi t h a smal l di st ance (4") fuel fi l ament s and dropl et s wi t h tails were ob- served so greater sampl i ng di st ances (6-8") were used to ensure t hat at omi sat i on was compl et e. The frozen separat e dropl et s col- l ect ed i n t he l i qui d N 2 bel ow the nozzl e and a sampl e of the l i qui d was t ransferred to a speci al l y const ruct ed mi cr oscope sl i de where t he frozen separat e dropl et s were phot o- graphed. Fi gur e 6a shows an exampl e of t he phot omi cr ogr aphs obt ai ned for all separat e dropl et s in t he spray, consi st i ng of wat er drop- lets wi t h or wi t hout encl osed fuel dropl et s and fuel dropl et s wi t h or wi t hout encl osed wat er dropl et s. The size di st r i but i ons obt ai ned by t hi s met hod are in agr eement wi t h those ob- t ai ned by other met hods for a fuel onl y spray. In the seeond met hod t he fuel spray is agai n di r ect ed into an open- t opped fl ask but this t i me eont ai ni ng wat er t reat ed wi t h a det ergent (2% Teepol ) i nst ead of t he l i qui d N' 2. Thi s met hod capt ures all fuel dropl et s, i rrespect i ve of whet her t hey are or i gi nal l y encl osed by wat er or not. In t hi s ease t he spray ent rai ns ambi ent air and t he di st ance from t he nozzl e t i p to t he surface of t he sampl i ng l i qui d is chosen so that t he dr opl et i mpact forces on t he l i qui d surface are smal l compar ed to t he forces i nvol ved in at omi sat i on and dropl et format i on. In addi t i on t he concent rat i on of dr opl et fl ui d col l ect ed i n t he sampl i ng l i qui d is kept l ow (<1%) to mi ni mi se coal escence of dropl et s and also to pr ovi de a sui t abl y di l ut e sampl e for phot omi cr ogr aphs. The t hi rd met hod is desi gned to capt ure all wat er dropl et s, i r r espect i ve of whet her t hey are ori gi nal l y encl osed by fuel dropl et s or not. Thi s i nvol ves usi ng a si mi l ar t echni que to t he second met hod but usi ng a sampl i ng l i qui d 328 POWER SYSTEMS c ons i s t i ng of di e s e l f uel pr e s a t ur a t e d wi t h di s s ol ve d wa t e r a n d c ont a i ni ng 1% of a di s pe r - sant a ddi t i ve ( Ho n e y wi l l BR1J30). The p h o t o mi c r o g r a p h s obt a i ne d wi t h t he t hr ee s a mp l i n g me t hods wer e a na l ys e d t o gi ve dr opl e t si ze di s t r i but i ons . I t is not p o s s i b l e t o gi ve f ul l de t a i l s her e of t he dr opl e t s t udi e s , whi c h i n c l u d e r e s ul t s for W/ F = 0 t o W/ F = 1, but Fi g. 7 s hows s ome r esul t s f or W/ F = 0. 2 a nd 1.0. Th e si ze di s t r i but i ons ar e expr es s ed i n t e r ms of t he di f f e r e nt i a l i n c r e me n t of t he d r o p l e t v o l u me f r act i on F v ( wh i c h is vol ume of t he dr opl e t s d i v i d e d b y v o l u me of al l t he dr opl e t s i n t he s pr ay) pe r mi c r o n i ncr e- ment of d r o p l e t di a me t e r d. Co n s e q u e n t l y t he ar ea unde r a c ur ve i n Fi g. 7 b e t we e n a ny c hos e n r ange of d r o p l e t di amt er s is e qua l t o t he vol ume f r a c t i on of t he dr opl e t s o e c u r i n g i n t hat si ze r ange. Thi s me t h o d of p r e s e n t a t i o n hi ghl i ght s t he di f f e r e nt mode s of t he d i s t r i b u - t i on cur ves o b t a i n e d wi t h t he t hr ee s a mp l i n g me t hods . By d e f i n i t i o n t he d i s t r i b u t i o n f or al l s epar at e d r o p l e t s mus t i n c l u d e al l wa t e r a n d al l f uel dr opl e t s ei t her i n d i v i d u a l l y or b y c o mb i n a t i o n of one dr opl e t wi t hi n anot her . The dat a f or W/ F = 0. 2 wer e o b t a i n e d be f or e t he t e c h n i q u e f or me a s u r i n g al l f uel d r o p l e t s ha d been d e v e l o p e d . Howe ve r t he cur ves for wat er dr opl e t s a n d al l s epar at e dr opl e t s s how t hat t her e ar e ma n y mor e wat er dr opl e t s s ma l l e r t ha n 5txm t ha n f or t he s epar at e dr opl e t s wi t h i n t he s pr ay: at 31xm, for i ns t ance, t her e a r e mor e t ha n t en t i me s as ma n y wat er d r o p l e t s as s epar at e dr opl e t s . I t is obvi ous t he r e f or e t hat mos t of t he s ma l l e r wat er dr opl e t s mu s t have be e n c ont a i ne d wi t h i n f uel dr opl e t s i n t he spr ay. I t can r e a d i l y be d e d u c e d f r om c u mu l a - t i ve vol ume t r i c d r o p l e t si ze d i s t r i b u t i o n s ( not s hown her e) t hat at l east 35% of t he wa t e r vol ume mus t ha ve be e n so c ont a i ne d, a n d t her e is no e vi de nc e t hat t her e wer e a ny s e pa r a t e wat er dr opl e t s i n t he s pr ay. Resul t s t a ke n f or W/ F > 0. 2 s how t hat t he s pr a y st at e changes . For e xa mpl e at W/ F = 1 i n Fi g. 7 bot h wat er a nd f uel d i s t r i b u t i o n s are b i - mo d a l wh i c h is due t o t wo i n d e p e n d e n t d i s t r i b u t i o n s I 0 i i i f \ / " , , : 0 -.-.-"- o ~ ~ o x ; , / / # , . L) o Z Q2 w 2~ U.I / l WATER / FUEL RATIO e 0.1 / I BY VOLUME = 1,0 u._ l 0.05 _U 2 ` 0 , A..-& ~ & 2 7 2 ~ "~ 9 \o 0 > o _ x 9 v O.! o ~ - u I . v ~ o 0.2. / WATER/ FUEL RATI O 0.1 9 BY VOL UME : 0 . 2 I I 2 5 IfO 210 5 0 DROPLET DI AMETER ( pr o) FIG. 7. Observed dropl et size distributions at two wat er / f uel ratios. Sol i d triangles = all separate spray droplets, solid circles = fuel droplets, open circles = water droplets. Volumetric frequency is expressed in terms of fraction by volume (Fv) per micron increment of diameter (d). Fuel i ng = 40 mma/ st roke. EFFECTS OF WATER INTRODUCTION 329 for e nc l os e d a nd s e pa r a t e dr opl et s . Ana l ys i s of t hes e di s t r i but i ons t oge t he r wi t h obs er va- ~ ,31, t i on of t he p h o t o mi c r o g r a p h s l ead t o t he f ol - 6 ~ .30 l owi ng concl us i ons . Th e v o l u me of e nc l os e d ~ ~ .29 wat er dr opl e t s is ne gl i gi bl e , t hat is t he ar ea 26oc unde r t he wat er d r o p l e t c ur ve for di amet er s l ess t ha n t he s ma l l e s t s e pa r a t e dr opl e t is neg- ~ 2soo l i gi bl e. On l y 20% of t he v o l u me of t he f uel dr opl e t s ar e e nc l os e d wi t h i n wat er dr opl e t s ~- a nd t hes e f uel dr opl e t s ar e s ma l l e r t han 5txm 24o0 whi l e t he r e ma i n i n g 80% of t he f uel v o l u me ~o is i n t he f or m of a l mos t pur e f uel dr opl et s . ~ .8 So t o s umma r i s e t he ma i n c onc l us i ons of ~ g 6 t he s pr a y dr opl e t s t udi e s ; f or W/ F = 0. 2- o = 1.0 t he f uel dr opl e t s c o n t a i n al mos t no wat er ~ ~ .4 whi l e for W/ F = 0. 1- 0. 2 t he l ar ger f uel .2 2o0o dr opl e t s c ont a i n wa t e r dr opl e t s . Al so a ddi t i on- al r es ul t s not s hown i n Fi g. 7 s how t hat for W/ F = 0.1 t o 1.0 t he Saut er me a n di a me t e r ~.~ igoo (S. M. D. ) of al l s e pa r a t e dr opl e t s is a bout 35% s ma l l e r t ha n t he S. M. D. for t he dr opl e t s i n 18oo a f uel onl y spr ay, t . o . 8 - - . 6 0 6. Cal c ul at i ons on t he Ef f e c t of Water I nj e c t i o n Some c a l c ul a t i ons f or t he ef f ect of wat er i nj ect i on have be e n c a r r i e d out us i ng t he c omput e r mode l d e s c r i b e d i n Ap p e n d i x I. Fo r f uel i nj ect i on onl y, t he mo d e l has be e n ext en- s i vel y c he c ke d a ga i ns t e xpe r i me nt a l dat a f or t he ef f ect of a r a nge of c o mb u s t i o n s ys t em pa r a me t e r s on NO a n d s oot c onc e nt r a t i ons e mi t t e d i n t he e ngi ne exhaus t . The qua l i t a t i ve a gr e e me nt of t he or y a n d e xpe r i me nt is s uc h t hat t her e is a hi gh de gr e e of c onf i de nc e t hat t he maj or c ont r ol l i ng me c h a n i s ms f or soot a nd NO f or ma t i on are r e p r e s e n t e d i n t he mode l t h o u g h a mor e d e t a i l e d mo d e l is n e e d e d t o i mpr ove qua nt i t a t i ve a c c ur a c y. For t he a ddi - t i on of wat er , t he p h y s i c a l ef f ect s of t he a d d e d wat er ar e mo d e l l e d a n d t he a d d e d wat er is t r eat ed as a c h e mi c a l l y i ner t f l ui d. Th e v a l i d i t y of t he l at t er a s s u mp t i o n i s i nve s t i ga t e d her e b y c he c ki ng whe t he r t he mo d e l l e d phys i c a l ef f ect s of wat er a d d i t i o n ar e s uf f i ci ent t o ex- pl a i n t he obs e r ve d e xpe r i me nt a l t r ends. Th e r es ul t s of p r e l i mi n a r y c a l c ul a t i ons on t he ef f ect of wat er i nj ect i on ar e s h o wn i n Fi g. 8 for t he t est c ondi t i ons c o r r e s p o n d i n g t o t hos e i n Fi gs . 2 a nd 3. Th e t r ends for r e d u c t i o n of NO a nd t he gr eat er r e duc t i on a c h i e v e d wh e n t he wat er is i nj ect ed wi t h t he f uel ar e c or r e c t l y p r e d i c t e d t h o u g h t he changes ar e s o me wh a t exagger at ed. The r e duc t i on of p r o d u c t zone t e mpe r a t ur e whi c h is c a l c ul a t e d b y t he mode l ma y be over - es t i mat ed be c a us e of a n u mb e r of si r e- fO- N d " - - O ~ ~ - - - - 0 / r - . - : =: ===~ - - ~ S FC. a s a a ~ EM . "~" " ~ ' ' 0 FORMATION ZONE "O NO.IN EXHAUST %'" MAXTEMP o ~ . ~ ~N SOOT FORMATION ~" -- ~ ZONE O O.~ ~' ~O l ~ ' ~ = "~~ ~o~ SOOT,N D ~ o EXHAUST N ~O~ 6 o'.~ o~ 2 c ; 3 - - o - 9 4 o : s WATERI FUELRATIO( BYVOLUME) FIG. 8. Calculated effect of water injection. Open circles = water injection with t he fuel, open squares = water injection in air inlet, sol i d squares = revised calculation for water injection in air inlet. Engine speed = 2000 rev/ rni n, fuel i ng = 60 mm3/ st roke, injection timing = 20~ p l i f y i n g a s s umpt i ons . I n pa r t i c ul a r t he r educ- t i on of r a di a t i ve heat l os s es wh i c h wi l l occur wi t h any r e duc t i on of l ocal zone t e mpe r a t ur e s has not be e n t aken i nt o account . A r e duc t i on of soot c onc e nt r a t i on is cor r ect l y p r e d i c t e d wh e n i nj ect i ng wat er wi t h t he f uel t h o u g h t he ef f ect is exagger at ed, p r o b a b l y due t o an over - e s t i ma t e of t he r e d u c t i o n of zone t e mpe r a t ur e . Al s o for wat er i nj e c t i on wi t h t he f uel t he c a l c ul a t i on shows t hat f or W/ F r at i os i n t he r a nge 0- 0. 2 t her e i s a c h a n g e i n t r e nd f or BSFC, NO a nd s moke r el at i ve t o t he gener al pa t t e r n c a l c ul a t e d for W/ F r at i o gr eat er t ha n 0.2. As me n t i o n e d ear l i er t hi s c h a n g e is al so obs e r ve d i n t he e xpe r i me nt a l r es ul t s . Th e r eas on for t he c h a n g e i n t he c a l c ul a t e d t r e n d is t hat t he i nput i nj e c t i on pe r i od is t hat s h o wn b y t he ope n ci r cl es i n Fi g. 5 a nd e xhi bi t s a r e l a t i ve l y r a pi d i nc r e a s e for W/ F r at i o of 0- 0. 1 f ol l owe d b y a l ess r a p i d i ncr eas e wi t h f ur t her i ncr eas e of W / F r at i o. Fo r wat er i nj ect i on i n t he i nl et ma n i f o l d 330 POWER SYSTEMS a smoke reduct i on is obt ai ned from t he cal- cul at i on correspondi ng to the open squares. I n this cal cul at i on the water is assumed to vaporise after the i nl et valve closes and also the effect of water vapour on the rate of air ent rai nment is not taken into account. The cal cul at i on correspondi ng to the solid squares takes the latter i nt o account and i n addi t i on it is assumed that the injected water vaporizes to equi l i br i um saturated condi t i ons before the inlet valve closes. These revisions to the cal- cul at i on reduce the mass of air t rapped i n the cyl i nder and also the rate at whi ch air is ent rai ned i nt o the fuel spray. The cal cul at ed smoke (solid squares) t hen increases wi t h wa- t er / f uel ratio i n a similar way to the experi- ment al l y observed results. A more det ai l ed cal cul at i on to det ermi ne the i nduct i on condi t i ons for the injected water together wi t h a more precise t reat ment of heat losses coul d lead to good agreement of calcu- lated and experi ment al trends for the effect of water injected i nt o the air inlet and for the effect of water i nj ect ed wi t h the fuel. The last st at ement suggests that the effects of water i nj ect i on on bot h NO and smoke can be expl ai ned ent i rel y by the changes of tem- perature and rates of f uel / ai r mixing. Whi l e the t emperat ure effect is readily appreci at ed i n Fig. 8, the i nf l uence on rates of f uel / ai r mi xi ng is best demonst rat ed by compari ng t he rates of air ent r ai nment . Increased rates of air ent rai nment have a benefi ci al effect on engi ne performance and emi ssi ons and are especi al l y effective i n r educi ng soot emissions. U The ent r ai nment model of reference l i has been further devel oped 12 to provi de a more det ai l ed t reat ment of the f uel / ai r mi xi ng processes and can be used to calculate the air ent rai ned by each el ement of t he injected fuel. The ent rai n- ment is compl et e when all fuel el ement s have attained the overall equi val ence ratio. Fi gure 9 shows that i nj ect i on of water i n t he i nl et mani fol d reduces the rate of air ' ent r ai nment relative to the ' fuel onl y' case since it di l ut es the air suppl y to the fuel spray and will reduce the rate at whi ch oxygen reaches the fuel. However i nj ect i on of water wi t h the fuel in- creases the moment um of the injected fl ui d relative to its oxygen requi rement for compl et e combust i on. For example assumi ng a 7 x 0.28 nozzle, the nozzl e flow area is i ncreased i n proport i on to the increase of fl ui d vol ume due to the water and the rate of air ent r ai nment is greatly i ncreased for the same pressure drop across the nozzl e holes as for the ' fuel onl y' case. The air ent r ai nment curves for water wi t h the fuel, and t he i nj ect i on periods act ual l y observed i n the experiments show that t he 4 x 0.33 nozzl e gives almost as good a result as the 7 x 0.28 nozzl e since the hi gher pres- sures compensat e for the increased i nj ect i on hO uJ Z .75 t--- Z UJ u_ .50 O Z _O I - L) < .25 0 I I I I r / / ~ O m m 3 1 s t . 2OOOrev/min. 20~ / / / " F U E L MEAN WATER / ~ NOZZLE PERIOD PRESSURE INTRODUCTION /~'/" (~ DROP ~ / y (ATM) 4 xO.28 22 ~ 147.5 none 4 x O2 8 2 2 ~ 147.5 inlet monifold 4 x 0 2 8 3 6 ~ 194. 8 wi t h f uel - - - - 4 x 0 . 3 3 2 6 * 193. 5 wi t h f uel 7 x 0 . 2 8 2 3 . 6 147. 5 wi t h f uel io 20 30 40 50 ~ AFTER START OF INJECTION Fro. 9. Comparison of calculated rates of air entrainment. Values are cumulative for all injected fuel elements relative to total air in cylinder. EFFECTS OF WATER INTRODUCTION 331 period. But for the 4 0.28 nozzle the ent rai n- ment is slower and is compl et e i n a similar period to the fuel onl y case. 7. Di scussi on 7.1 Water Injection in the Inl et Mani f ol d The injection of water i n the air inlet mani - fold reduces cycle t emperat ures which, ac- cordi ng to the cal cul at i on model, is the domi - nant effect i n reduci ng the rate of format i on of NO. Smoke increases slightly wi t h water i nj ect i on i n the i nl et mani fol d. The smoke is affected by bot h the lower t emperat ure whi ch reduces it and by the poorer f uel / ai r mixing, previ ousl y discussed, whi ch increases it. The comput er model indicates that bot h of these effects are significant. A compari son of the data obt ai ned from different sources for mani f ol d water i nj ect i on i n diesel engines is shown i n Tabl e II. The factorial changes are the ratio of the val ue wi t h water i nj ect i on to that wi t h no water i nj ect i on and i n the case of smoke the values are ex- pressed i n terms of a mass ratio usi ng the correlation 15 whi ch was previ ousl y ment i oned. Data for direct i nj ect i on engi nes (DI), indirect i nj ect i on engi nes (IDI), and t urbocharged en- gines (TC) are i ncl uded. Whi l e the NO reduc- t i ons wi t h water i nj ect i on are broadl y similar this is not true of smoke and CO. For example i n the data obt ai ned by the present authors and also by Wi l son et al (DI engine) smoke and CO increase whi l e the data of others show a decrease or no change. Differences in the at omi sat i on of the i nj ect ed water are one possi bl e explanation. For example wi t h hi gh pressure at omi sat i on as used i n the present work the rates of vapori sat i on may be suffi- ci ent l y rapid to di spl ace some of the air charge before the inlet valve closes whi l e low pressure at omi sat i on may delay vapori sat i on unt i l after valve closure. As shown earlier i n the calcula- t i on model, this can greatly affect smoke con- centrations. The water droplet size and vapori sat i on may TABLE II Comparison of selected experimental data on water injection in the inlet manifold, full load conditions, constant fuel injection timing Engine W/ F Souree of Combustion speed ratio data system (rev/min) (by vol.) Factorial changes NO HC Smoke CO SFC Delay Present DI 2000 0.5 0.70 1.25 1.20 1.01 1.10 Authors 1.0 0.49 1.25 1.45 1.06 1.33 1.4 0.38 1.20 1.61 1.06 1.37 Wilson DI 2100 0.42 0.55 1.10 0.99 et al s 0.83 0.38 1.20 0.99 1.24 0.28 1.14 1.01 Valdmanis DI 2600 0.5 0.68 1.70 0.81 0.84 Wulfhorst 6 1.0 0.52 2.10 0.78 0.74 Vichnievsky DI 2000 0.5 0.77 0.41 0.60 0.96 et al lo 1.0 0.64 0.64 0.70 0.97 Marshall DI TC 2100 0.36 0.73 Hurn 5 1.08 0.32 Wilson IDI 1500 0.42 0.70 0.64 0.97 et al s 0.83 0.53 0.43 1.00 1.24 0.48 0.30 1.00 Torpey IDI 1500 0.5 0.90 1.0 1.0 1.01 et al 9 1.0 0.71 1.0 1.0 1.01 1.5 0.63 1.0 1.0 1.02 332 POWER SYSTEMS also be important in the practical probl em of dilution of the engine lubricating oil by water. No data were obt ai ned on this aspect but the severity of the probl em is indicated by Torpey et al 9 where 10% dilution of the l ubri cat i ng oil occurred in 50 hours of engine running. This is one of the disadvantages of water injection in the inlet manifold since it is inevitable that some water droplets will contact the cylinder surfaces which are exposed duri ng induction and compression processes. In this respect water injection with the fuel should reduce the oil di l ut i on problem but practical problems are then transferred to the fuel / water injection equipment. 7.2 Water Inj ect i on with the Fuel Greater reductions of NO are achieved for a given wat er / f uel ratio when injecting the water with the fuel and the calculations show that this is largely the additional thermal effect clue to the increased water concentrations in the zones where NO forms. Unlike mani fol d injection, water injection with the fuel reduces soot concentration above a certain wat er / f uel ratio. The calculations suggest that this is partly due to the thermal effect combi ned with the maintenance of similar or increased rates of fuel / air mixing. The injected water provides an additional source of injected moment um for air entrainment and f uel / ai r mixing. Fur- ther opt i mi sat i on of nozzle hole size and number of holes would be required to exploit this effect fully. For W/ F ratios in the range 0-0.2 there is a reversal of the trends observed at higher W/ F ratios. The calculation model shows that this is partly attributable to the variation of injec- tion period wi t h W/ F ratio for the t echni que 3b. The changes in engine performance and emissions may also be partly explained by the observed changes in state of the wat er / f uel spray since micro-explosions could occur for W/ F < 0.2 but not for W/ F > 0.2. However, as discussed later, this presupposes that micro-explosions are sufficiently violent to affect the rates of gas phase turbulent diffu- sion. Another possi bl e effect is that with the technique 3b the pumpi ng period for the water becomes short relative to that for the fuel at low W/ F ratio. But, because of the many changes of section between T-piece and nozzle and the hi ghl y turbulent flow, the water and fuel should be well mixed before reaching the nozzle holes. At this stage it is not clear as to whether the reversal of trends is due solely to the effect of injection period or part l y due to the change of spray state. For W/ F > 0.2 the fuel droplets contain almost no water so that the micro-explosion phenomena should not occur. The calculation model shows that changes in temperature and in the gas phase turbulent mixing rates are quite sufficient to account for the observed reduct i ons of NO and smoke with water injec- tion. Also it is the author' s experience that, at full load conditions, gas phase t urbul ent mixing processes dominate the situation in that appreciable changes in NO, smoke and fuel economy are produced by factors affecting jet mixing such as variation of fuel spray momen- tum and air charge motion rather than by changes which further improve atomisation and reduce mean droplet size. We woul d therefore doubt that the droplet micro-explo- sion phenomena could produce dramatic im- provements in automotive diesel engines as suggested by Dryer 3 unless the micro-explo- sions are sufficiently violent to affect t urbul ent mixing on a scale comparable to the fuel spray width. The situation could be quite different for combustion systems using heavy fuel oils such as furnaces, industrial boilers and low speed diesel engines where atomisation and droplet size may be controlling. Micro-explo- sions within fuel droplets could well be ben- eficial in such systems. Indeed observation of the soot particle structure in some of these systems confirms l i qui d phase pyrolysis while the soot particle structure observed in the automotive diesel exhaust confirms gas phase soot formation reactions. 16 The possi bi l i t y that the added water modi- fies the chemistry (for example by increasing OH radical concentration, oxidising the soot precursors and hence reducing soot formation) cannot be ruled out but it is likely to be a second order effect. Also it can be argued that some H 20 vapour is always present from the initial oxidation reactions and from combus- tion products so that additional quantities should not have dramatic effects on the chem- istry. A comparison of experimental data from different sources for injection of water with the fuel is shown in Table III. The data is given in factorial form and the smoke is a mass ratio as descri bed for the previous table. In some cases a small degree of extrapolation was required to ensure that the factorial change with and without water injection was at a constant injection timing. In qualitative terms the reductions of NO, smoke, and CO observed in the present work are confirmed by the data for four other DI engines though the results for the IDI engine show some increase in CO. Quantitatively, EFFECTS OF WATER INTRODUCTION 333 TABLE III Comparison of selected experimental data on water injection with the fuel, constant full load or full fueling conditions, constant fuel injection timing, (*fuel injection timing optimised for best fuel economy) Engine W/ F Factorial changes Source of Combustion speed ratio data system (rev/min) (by vol.) NO HC Smoke CO SFC Delay Present DI (3b) 2000 0.21 0.62 1.0 1.3 1.50 1.00 1.2 Authors (3b) 0.5 0.53 1.0 0.5 0.60 0.98 1.5 (3b) 0.8 0.32 2.0 0.25 0.45 1.02 2.2 (3a) 0.8 0.34 0.63 0.40 0.98 1.7 Valdmanis et al ~ DI 2600 0.5 0.72 2.8 0.63 0.69 Vichnievsky DI 2000 0.21 0.81 et al lo (Mono 520) 0.55 0.59 Vichnievsky DI 2000 0.21 0.67 0.25 0.77 0.96 1.04 et al 1~ (Mono 520) 0.55 0.28 0.12 0.81 0.94 1.56 Vichnievsky DI 1500 0.21 0.68 0.64 0.60 0.98 1.13 et allo (Poyaud 6L85) Vichnievsky DI 2500 0.21 0.76 0.35 et a110 (Agrom) 2000 0.21 0.83 0.68 472) 1500 0.21 0.85 1.0 Vichnievsky IDI 2500 0.21 0.62 1.67 1.00 1.09 et al 1~ 0.36 0.51 1.73 1.00 1.27 there are some vari at i ons i n the reduct i on of NO, but i n the case of smoke and CO there are greater variations. Thi s is to be expected since smoke and CO are much more sensitive (in % terms) to changes of combust i on system parameters t han is NO. For example the smoke and CO results obt ai ned wi l l to some extent depend on the increase of i nj ect i on period wi t h W/ F ratio for the part i cul ar i nj ect i on system used. There are also appreci abl e engi ne to engi ne differences, for example the Mono 520 engi ne used by Vi chni evsky is likely to have a relatively low rate of air swirl rotation compared wi t h the medi um swirl engi ne used i n the present work. Both Val dmani s 6 and Vi chni evsky 1~ used emul si fyi ng agents to prepare their injected water-fuel mixtures whi l e i n the present work no emul si fyi ng agents were used. There is no concl usi ve evi dence from Tabl e III that the different methods of prepari ng the water fuel mixtures affect the NO, smoke or CO reduc- tions. It shoul d be not ed that, i n all of the systems used there must be consi derabl e homogeni sat i on forces 3 as the f uel / wat er mix- ture passes t hrough the hi gh pressure passages of the i nj ect i on system to the nozzle holes. It is possible, therefore, that similar spray states were achieved for all of the data shown i n Tabl e III. 7.3 Ignition Dela~ and Limiting Water~Fuel Ratio Igni t i on delay i ncreased wi t h all of the met hods of water i nj ect i on whi ch were tried and this leads to a large fraction of premi xed bur ni ng, higher rates of cyl i nder pressure rise, ~~ and increased combust i on noise. I n addi t i on when i gni t i on del ay exceeds a critical val ue the HC emi ssi ons will increase. The results show that wi t h water i nj ect i on i n t he inlet mani fol d there is less increase i n i gni t i on delay t han that for water i nj ect i on with t he fuel even when wat er / f uel ratios are chosen to give the same NO reduct i on (Figs. 2, 3). If we assume that some increase i n combus- t i on noise can be tolerated t hen increase of 334 POWER SYSTEMS i gni t i on de l a y t o t he cr i t i cal va l ue for HC l i mi t s t he ma x i mu m us e f ul W/ F r at i o t o 0. 6 f or t he t est c ondi t i ons of Fi g. 5. I n t he eas e of a t ur boc ha r ge d di r e c t i nj ect i on di es el e n g i n e t he l i mi t i ng W/ F r at i o wi l l be hi gher s i nc e i gni - t i on del ays ar e s hor t e r a nd f ur t her f r om mar - gi nal i gni t i on c ondi t i ons . 9 Eve n for n a t u r a l l y as pi r at ed di r e c t i nj e c t i on engi nes i t s h o u l d be pos s i bl e t o use W/ F r at i o of at l east 0. 8 b y i ncr eas i ng e n g i n e c ompr e s s i on r at i o. At par t l oad, however , i g n i t i o n c ondi t i ons ar e u s u a l l y cl oser t o cr i t i cal c ondi t i ons a n d r e d u c e d W/ F r at i o woul d be r e q u i r e d t o cont r ol not o n l y c ombus t i on noi s e a n d HC but al so CO ( see Ta bl e I a nd r e f e r e nc e 10). 7.4 Water Inj ect i on f or Emi ssi ons Control Wi t h an i nc r e a s e d c ompr e s s i on r at i o a n d var i abl e wa t e r / f u e l r at i o t o cont r ol i g n i t i o n del ay at par t l oa d i t s houl d be p o s s i b l e t o achi eve NO r e d u c t i o n s of up t o 70% f or l i t t l e or no i ncr eas e i n S F C t oget her wi t h a s i gni f i - cant i mp r o v e me n t i n s moke l i mi t e d p o we r out put . The NO r e duc t i ons a c hi e ve d wi t h wat er i nj ect i on ar e l i kel y t o be c o n s i d e r a b l y great er t han can be a c hi e ve d wi t h e xha us t gas r eci r cul at i on f or t he s ame s moke l i mi t e d p o we r out put . I n pr act i ce, however , t her e ar e ma j or pr obl e ms wi t h wa t e r i nj ect i on s uch as an i ncr ease of c o mb u s t i o n noi se, t he ef f ect of wat er on i nj e c t i on e q u i p me n t a nd e ngi ne , pr obl ems wi t h ope r a t i on i n s ub- zer o t e mpe r a - t ures, a nd t he cos t of t he neces s ar y a d d i t i o n a l equi pment . I t is d o u b t f u l i f wat er i nj e c t i on has a pr act i cal f ut ur e for e mi s s i ons c ont r ol on a ut omot i ve di e s e l engi nes . 8. Ap p e n d i x I Model of the Di esel Combust i on Process The c o mp u t e r mo d e l of di es el c o mb u s t i o n des cr i bed i n r e f e r e nc e 11 has been p r e v i o u s l y used t o c a l c ul a t e f uel e c o n o my a nd soot a n d NO f or mat i on f or f uel onl y i nj ect i on i n di r e c t i nj ect i on di es el e ngi ne s . Thi s mode l c a l c ul a t e s t he t i me hi s t or i es f or t he c o mb u s t i o n pa r t of t he engi ne cycl e. An e mpi r i c a l c or r e l a t i on is used to c a l c ul a t e t he de l a y of i gni t i on f r om t he st art of i nj e c t i on a nd af t er i gni t i on i t i s as s umed t hat d r o p l e t va por i s a t i on t i me s ar e short r el at i ve t o t i me s for gas pha s e t u r b u l e n t mi xi ng. The t u r b u l e n t mi xi ng pr oces s es ar e quant i f i ed b y t he e n t r a i n me n t of ai r i nt o t he fuel s pr ay v o l u me a n d b y mi c r o mi x i n g wi t h i n t he ent r ai ned s pr a y vol ume. The r at e of e n t r a i n me n t is d e t e r mi n e d b y t he mo me n t u m of t he i nj ect ed f uel a n d b y t he ai r char ge pr ope r t i e s . Mi c r omi xi ng is pr opor t i ona l t o a d i f f u s i v i t y c ons t a nt a n d t o t he s pr a y t i p ve l oc i t y a nd is us ed t o d e f i n e t he e q u i v a l e n c e r at i os i n a n u mb e r of zones wi t h i n t he s pr a y vol ume . Thi s mi xi ng mo d e l is t hen us ed t o c a l c ul a t e heat r el ease, c y l i n d e r pr es s ur e, t e mpe r a t ur e s a nd pol l ut a nt f or ma- t i on. For NO f or ma t i on t he Ze l d o v i e h me c h a n i s m is a s s u me d t oge t he r wi t h e q u i l i b r i u m oxyge n at om c onc e nt r a t i on. The ki net i cs of soot f or ma t i on have not b e e n e s t a bl i s he d so t he a va i l a bl e i nf or ma t i on was r e vi e we d a n d Khan, Gr eeves a nd Pr obe r t 1~ p r o p o s e d t he f o l l o wi n g s e mi - e mphi r i c a l e qua - t i on for t he r at e of soot f or ma t i on i n an el e- me nt a r y v o l u me of r e a c t i ng f u e l / a i r mi xt ur e. d$ - - = c o n s t a n t P , ~ b 3 e 200(O/T dt whe r e S = s oot mas s f or me d pe r uni t vol - u me P, = pa r t i a l pr e s s ur e of t he u n b u r n t f uel T = t e mp e r a t u r e (~ d~, = e q u i v a l e n c e r at i o for t he un- b u r n t f uel a nd u n u s e d oxygen. Thi s e qua t i on is i n t e n d e d t o cor r el at e t he ef f ect of t he p h y s i c a l f act or s ( t emper at ur e, pr e s s ur e a n d c onc e nt r a t i on) on t he r at e of f or ma t i on of a pa r t i c ul a r s peci es of ga s e ous pr e c ur s or wh i c h cont r ol s t he mass r at e of p r o d u c t i o n of soot , but not t he ef f ect of changes i n t he c h e mi s t r y s uch as a c h a n g e of f uel c o mp o s i t i o n or t he ef f ect of a c he mi c a l - l y act i ve f uel a ddi t i ve . Al so t he e q u a t i o n ap- pl i es t o a pa r t i c ul a r r ange of ope r a t i ng c o n d i - t i ons wher e gas pha s e r eact i ons c ont r ol s oot f or mat i on. The cons t ant s f or soot f or ma t i on a n d f or t ur bul e nt d i f f u s i o n i n t he c ompl e t e c o mb u s - t i on mode l ar e d e t e r mi n e d b y c o mp a r i s o n wi t h e xpe r i me nt f or one e ngi ne t est c ondi t i on. Go o d qua l i t a t i ve a g r e e me n t of p r e d i c t e d a n d exper i - ment al t r ends f or soot a nd NO c onc e nt r a t i on i n t he engi ne e xha us t have be e n a c hi e ve d f or changes of i nj e c t i on t i mi ng, i nj ect i on r at e, f uel i ng, e ngi ne s p e e d a nd ai r swi r l vel oci t y. For wat er i nj e c t i on i n t he ai r i nl et t he ai r char ge pr ope r t i e s ar e r e de f i ne d i n t er ms of a wat er v a p o u r / a i r mi xt ur e. For wat er i nj e c t i on wi t h t he f uel t he i nj e c t e d f l ui d pr ope r t i e s ar e r e de f i ne d i n t er ms of a wa t e r / f u e l mi xt ur e. Co n s e q u e n t l y t he wa t e r c onc e nt r a t i on i n a ny gi ven c o mb u s t i o n z one d e p e n d s on t he r e l a t i ve quant i t i es of a s p i r a t e d a n d i nj ect ed f l ui ds EF F ECTS OF WATER I NTRODUCTI ON 335 wh i c h h a v e d i f f u s e d i n t o t h e z one . T h e a d d e d wa t e r i s a s s u me d t o a c t i n a c h e mi c a l l y i n e r t wa y e x c e p t i n so f a r as i t p a r t a k e s i n d i s s o c i a - t i o n r e a c t i o n s i n t h e h i g h t e mp e r a t u r e r e g i o n s . T h e mo d e l l e d e f f e c t of t h e a d d e d wa t e r i s t o a c t as a n i n e r t d i l u t a n t , t o i n c r e a s e t h e i n j e c t e d f l u i d v o l u me a n d h e n c e i n j e c t e d f l u i d mo me n - t u m, a n d t o mo d i f y i n t e r n a l e n e r g y a n d h e n c e t e mp e r a t u r e s i n t h e v a r i o u s z o n e s of c o mb u s - t i o n d e f i n e d i n t h e f u e l a i r mi x i n g mo d e l . 9. Acknowledgments The aut hor s woul d l i ke t o t ha nk t he Di rect ors of CAV Li mi t ed and Dr Ewe n Mc Ewe n, Vi ce Chai r - ma n - - En g i n e e r i n g , J os e ph Lucas Li mi t ed, for per- mi s s i on t o publ i s h t hi s paper . They are i nde bt e d t o Dr B. A, Jarret t , Di r ect or of Engi neer i ng, CAV Li mi t ed for hi s e nc our a ge me nt a nd di scussi ons. The aut hor s woul d al so l i ke t o acknowl edge t he wor k of t hei r col l eagues i nc l udi ng Mr. P. D. War ner a nd Mr. P. Sul l i van who car r i ed out t he comput at i ons. 10. RE F E RE NCE S 1. SCHERER, G. AND TaArqE, L. A. Pol l ut i on r educ- t i on by c ombus t i on of f uel - oi l wat er emul si ons. Pol l ut ant f or mat i on a nd des t r uct i on i n fl ames a nd i n c ombus t i on syst ems, paper no. 83 Four - t eent h I nt er nat i onal Sympos i um on Combus - t i on, Penn. State Uni ver s i t y, August 20- 25 1972. (Not publ i s he d i n t he Pr oceedi ngs) . 2. BARRETT, R. E. ET AL. Summar y r epor t on pr epar at i on a nd f i r i ng of No. 2 fuel oi l a nd wat er. Bat t el l e Memor i al I ns t i t ut e, Cont r act No. 86-68- 84, Task Or der No. 8, 1968. 3. DmCER, F. L. Fu n d a me n t a l concept s on t he use of emul s i ons as fuel s. Pr i ncet on Uni ver si t y, Aer ospace a nd Me c ha ni c a l Sci ences, Report No. 1224, Apri l 1975. 4. ABTrtOVV, J. a nn LUTHER, H. The me a s ur e me nt of oxi de of ni t r ogen e mi s s i on f r om di esel engi nes a nd i t s cont r ol by mode s of engi ne oper at i on. Auto. Zei t s: 71 (4), 1969. 5. MARSHALL, W. F. AND HURN, R. W. Modi f yi ng di esel engi ne oper at i ng par amet er s t o r educe emi ssi ons. Bur eau of Mi nes. RI 7579, 1971. 6. VALDMaNIS, E. AND WULFnORST, D. E. The effect of emul s i f i ed fuel s a nd wat er i nduc t i on on di esel combus t i on. SAE Paper 700736, 1970. 7. WALDER, C. J. Reduct i on of emi s s i ons f r om di esel engi nes. SAE pa pe r 730214, 1973. 8. WILSON, R. P. ET AL. Emi s s i ons st udy of a si ngl e- cyl i nder di esel engi ne. SAE paper 740123, 1974. 9. TORPEY, P. M., WHITEHEAD, M. J. AND WRIGHT, M. Exper i ment s i n t he cont r ol of di esel emi s- si ons. Sympos i um on Ai r pol l ut i on cont rol i n t r ans por t engi nes. I. Mech. E., 9- 11t h Nov. 1971. 10. VICHNIEVSKY, R. ET AL. Use of wat er - f uel emul - si ons i n di esel engi nes. CI MAC Congr ess 1975, Bar cel ona. 11. KHAN, I. M., GREEVES, G. AND WANG, C. H. T. Fact or s af f ect i ng smoke a n d gaseous emi ssi ons f r om di r ect i nj ect i on engi nes a nd a met hod of cal cul at i on. SAE pa pe r 730169, 1973. 12. KHAN, I. M., GREEVES, G., RUSSELL, M. F., CAVA- .~ACH, E. J. A~O WAaNEa, P. D. Pr edi ct i on of di esel engi ne noi se. To be p u b l i s h e d at conf er ence on La nd Tr ans por t Engi ne s , I. Mech. E., J anuar y 1977. 13. Krthr,, I. M. AND GREEt,', A. C. Schedul i ng i nj ec- t i on t i mi ng for r e duc t i on of di esel emi ssi ons. SAE paper 750337, 1975. 14. GREEVES, G. AND MEEHAN, J. O. Me a s ur e me nt of i ns t ant aneous soot concent r at i on i n a di esel c ombus t i on chamber . Conf er ence on Combus - t i on i n Engi nes , I. Mech. E., Cr anf i el d 7- gt h Jul y 1975. 15. DODD, A. E. A~D HOLUBECKI, Z. The me a s ur e me nt of di esel exhaust smoke. Mot or I ndus t r y Re- sear ch Associ at i on, Repor t No. 1965/ 10. 16. KHAN', I. M., WANG, C. H. T. AND LANGRIDGE, B. E. Coagul at i on a nd c ombus t i on of soot par t i - cles i n di esel engi nes . Combus t i on a nd Fl ame, 17, 409- 419 (1971). 17. KrtAN, I. M., GREEVES, G. AND PROBERS, D. M. Pr edi ct i on of soot a nd ni t r i c oxi de concent r a- t i ons i n di esel e ngi ne exhaust . Sympos i um on Ai r Pol l ut i on Cont r ol i n Tr ans por t Engi nes , I. Mech. E., 1971. COMMENTS F. L. Dryer, Princeton Universit~j, USA. Some of t hi s r esear ch has be e n di s cus s ed i n an earl i er art i cl e 1 wher e i t was suggest ed t ha t some of t he i mpr ove me nt i n smoke r educt i on r eal i zed t hr ough co- i nj ect i on of wat er a nd f uel may be a r es ul t of s econdar y at omi za- t i on f r om mi cr o- expl osi ons of a fuel e mul s i on f or med i n t he di esel i nj ect or. Resul t s r epor t ed her e wh i c h have at t empt ed t o de t e r mi ne t he t ype a n d i nt er nal di sper sed pha s e si ze di s t r i but i on of t he e mul s i on appear t o me t o be less t ha n concl us i ve si nce t he freezi ng, i mpa e t a t i on a nd di l ut i on t ech- ni ques us ed mi ght be s us pect ed t o r esul t i n some 336 P OWER SYSTEMS changes i n t he s ampl ed emul s i on char act er i st i cs. Has t hi s pr obl e m b e e n i nvest i gat ed, a nd ha ve you ever added s t abi l i zi ng emul si f i er s t o t he f uel d u r i n g engi ne t est s t o s ubs t ant i at e whet her fuel e mul s i on char act er i st i cs are i mpor t ant t o meas ur ed e mi s s i on r educt i ons ? i n t he hi gh pr es s ur e par t of i nj ect i on syst em t h a n by t he pr es ence or abs ence of added e mul s i f yi ng agent s. Fur t her i nves t i gat i ons are needed t o cl ar i f y t hese det ai l s. RE F E RE NCE S 1. D~YER, F. L. (1975). Funda me nt a l concept s on t he use of e mul s i ons as fuel s. Aer ospace a n d Mechani cal Sci ences Repor t No. 1224, Pr i nc e t on Uni ver si t y. Pr e s e nt e d at t he J oi nt We s t e r n / Ce n - t ral States Sect i on Meet i ng of t he Co mb u s t i o n I nst i t ut e, San Ant oni o, Texas, Apri l 21, 22. Authors" Reply. The spr ay dr opl et si ze r esul t s obt ai ned wi t h f uel onl y, us i ng t he l i qui d Nz t ech- ni que, agree r e a s ona bl y wi t h t hose pr evi ous l y ob- t ai ned by s pr ayi ng mol t en wax i nt o a ver y l arge c ha mbe r whi c h pe r mi t t e d t he wax dr opl et s t o sol i di - fy i n ai r at a mbi e nt t emper at ur e. It seems unl i kel y, t her ef or e, t hat f r eezi ng a nd i mpact i on wer e gr eat l y af f ect i ng t he r esul t s now r epor t ed. Di l ut i on was neces s ar y i n order t o pe r mi t mea- s ur ement of t he dr opl et si ze di s t r i but i ons : i n al l cases, care was t a ke n t o avoi d st i r r i ng act i on d u r i n g di l ut i on a nd s ubs equent l y. We cons i der t ha t di l ut i on was of great he l p ( by el i mi nat i ng coal escence) i n ar r i vi ng at a mor e pr eci se me a s ur e me nt of t he dr opl et si zes but cannot , at t hi s stage, pr ovi de f or mal evi - dence t hat it di d not have ot her effects. We can, however , conf i r m t ha t di l ut i on dur i ng s a mpl i ng ha d no i nf l uence on t he concl us i ons r el at i ng t o t he st at e of t he di s per s i on a ppl i e d to t he i nj ect i on pump. Undi l ut e d sampl es wer e exami ned whi ch, t h o u g h uns ui t abl e for dr opl et si ze meas ur ement s , s howe d cl ear l y t he gener al nat ur e of t he di sper si ons. Gr eat er errors, we cons i der c oul d be due t o our use of spr ays pr oduced at mu c h l ower pr essur es a nd t e mpe r a t ur e s t ha n appl i ed i n e ngi ne condi t i ons. We have not c ons i de r e d a ddi ng emul s i f yi ng agent s t o t he fuel d u r i n g e ngi ne t est s but some degr ee of cont r ol over t he degr ee a nd t ype of emul s i f i cat i on is pr oba bl y exer ci sed b y means of sur f ace act i ve mat er i al s i nhe r e nt i n t he fuel. Thi s pos s i bi l i t y mi ght b/~ pur s ued at a l at er stage. Al so i f we compar e t he emi s s i ons r esul t s a c hi e ve d by Vi chni evs ky ( who us ed an emul si f i er ) i n t abl e I I I of our paper wi t h our own dat a t he n i t is a ppa r e nt t hat si mi l ar r educt i ons of smoke can be a c hi e ve d wi t h or wi t hout a s t abi l i s i ng emul si f i er . I n t he abs ence of me c ha ni c a l st i r r i ng met hods , t he f unc t i on of t he emul s i f i er ma y b e t o ens ur e t hat a uni f or m wa t e r / f ue l mi xt ur e i s f ed t o t he i nj ect i on pump. Gi ve n a uni f or m wa t e r / f u e l mi xt ure, t he n t he f i nal spr ay st at e may be de t e r mi ne d mor e by t he h i g h rat es of shear a n d f or ma t i on a nd col l apse of cavi t i es Vito Agosta, Polytechnic Institute of New York, USA. It is r ecogni zed t ha t f uel mi xt ures yi el d t her - modyna mi c pr oper t i es t hat are not avai l abl e t o neat fuel s. Such a n exampl e is t he possi bl e occur ance of secondar y at omi zat i on i n an oi l -wat er emul s i on. I n t hese t i mes of ener gy cri si s, it is e nc our a gi ng t hat wor k is pr ogr es s i ng on t he expl oi t at i on of ne wl y devel oped pr oper t i es whi c h may offer mor e ef f i ci ent ener gy ut i l i zat i on wi t h accept abl e e nvi r onme nt a l i mpact . Recent t est s on a 65 hor sepower Konat su Di esel Model 4D92 pr oduc e d encour agi ng resul t s. The engi ne fuel syst em was modi f i ed t o i nc l ude an oi l -wat er emul s i f i er ( Pat ent No. 3, 937, 445, V. Agosta) i n t he pr i ma r y p u mp ci rcui t . Oi l a nd wat er is s uppl i ed t o t he e ngi ne a nd t he e mul s i on is pr o- duced i n real t i me whi l e t he engi ne is r unni ng. The emul si f i er is smal l , a bout 3 / 1 6 i nch i n di amet er by 3 / 4 i nch l ong; i t is passi ve r equi r i ng no ext er nal ener gy source. Th e wat er par t i cl es i n t he e mul s i on wer e meas ur ed b y opt i cal met hods. Sampl es of t he emul s i on wer e t aken bot h pr i or and aft t he Di esel i nj ect i on nozzl e. I n bot h t hese cases t he wat er par t i cl e sizes i n t he e mul s i on wer e about 3 mi cr ons . The engi ne was r un at maxi mum t or que condi t i ons at 1600 r pm a nd 18 ~ a nd 22 ~ fuel i nj ect i on t i mi ng. A series of s t eady st at e t est r uns was t aken. The par amet er var i ed was t he wat er rat i o i n t he e mul s i on for ma xi mum t or que r pm a nd t he br ake s peci f i c fuel c ons umpt i on, BSFC, was det er mi ned. The BSFC vs. per cent wat er was a r ef l ect ed " S" cur ve. At a bout 11% wat er r at i o t he BSFC cur ve decr eas ed and t he n l evel ed off at a bout 20% wat er ratio. The decr ease i n BSFC was a bout 9. 5% a nd r e ma i ne d at t hat decr eas ed val ue f r om about 20% t o 30% wat er ratio. At 35% wat er r at i o i nver s i on occur r ed i n t he emul s i on, i.e., oi l par t i cl es became s us pe nde d vi a a mat r i x of wat er. (NO) x r eadi ngs a nd smoke n u mb e r wer e al so obt ai ned dur i ng t hes e r uns. (NO), concent r at i ons of 1600 ppm at zer o per cent wat er rat i o decr eas ed t o200 p p m at 28% wat er ratio, a nd t he smoke n u mb e r decr eased f r om 2. 5 t o 1.9. At 22 ~ fuel i nj ect i on t i mi ng si mi l ar BSFC r esul t s were obt ai ned but t he (NO)x concent r at i ons var i ed f r om 1600 ppm t o 740 ppm a nd t he smoke n u mb e r f r om 3. 0 t o 1.19. At l arge val ues of wat er rat i o, t he engi ne r pm b e g a n t o hunt . At zero wat er rat i o, t he engi ne speed var i ed by -*-2 r pm, at 30% wat er rat i o t he engi ne s peed var i ed by -+20 rpm. It is envi s i ged t hat t he rol e of e ngi ne s peed i.e., i gni t i on del ay t i me wi l l be a s i gni f i cant par amet er to be s t udi ed.