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Application Description 02/2014
Measuring and Visualizing
Energy Data
Visualizing the Energy Data (Part 3/4)

Warranty and Liability

Measuring and Visualizing Energy Data
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Warranty and Liability

Note
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Table of Contents

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Table of Contents
Warranty and Liability ................................................................................................. 2
Preface .......................................................................................................................... 4
1 Task ..................................................................................................................... 5
2 Solution............................................................................................................... 6
3 Visualization of Energy Data using SIMATIC HMI Basic Panels ................... 7
3.1 Description of the core functionality ..................................................... 7
3.2 Configuring the visualization ................................................................ 8
3.3 Connecting the visualization................................................................. 9
3.4 Visualizing further measuring points .................................................. 10
4 Visualization of Energy Data using SIMATIC HMI Comfort Panels ............ 11
4.1 Description of the core functionality ................................................... 11
4.2 Configuring the visualization .............................................................. 14
Visualizing user-defined measured values ......................................... 17
4.3 Connecting the visualization............................................................... 18
4.4 Visualizing further measuring points .................................................. 19
5 Visualizing the Energy Data using WinCC V7 .............................................. 21
5.1 Description of the core functionality ................................................... 21
5.2 Configuring the visualization .............................................................. 23
5.3 Connecting the visualization............................................................... 24
6 Operating the Application ............................................................................... 29
6.1 Operating the demo application for WinCC V7 .................................. 29
6.2 Operating the demo application for SIMATIC HMI Basic Panels
and SIMATIC HMI Comfort Panels .................................................... 30
6.2.1 Operating the demo application for SIMATIC HMI Basic Panels ....... 30
6.2.2 Operating the demo application for SIMATIC HMI Comfort
Panels................................................................................................. 31
7 Related Literature ............................................................................................ 32
8 History............................................................................................................... 32

Preface

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Preface
Objective of the application
In this application, you learn about the basics of energy data acquisition as well as
the setup of an integrated and logic measuring concept.
The application example is divided into four topic areas.
A documentation document is available for each topic area.
The following table shows the topics which are discussed in the respective
document.
The document you are currently reading is written in bold letters.

Table 0-1
Document Content
Part 1 Basic Knowledge In this document you learn about the basic
setup of a measuring system for energy
data with SIMATIC components.
Part 2 Programming the Data Acquisition This document mainly discusses
programming the PLC for connecting it to
the visualization.
Furthermore, commissioning the supplied
demo application is described.
Part 3 Visualizing the Energy Data This document mainly discusses the
configuration of the visualization. Operating
the supplied faceplates and demo
applications is also explained in this
document.
Part 4 Detailed Information ET 200SP AI
Energy Meter
This document discusses using the AI
Energy Meter module of the ET 200SP in
detail and shows the use of the driver block
in various application scenarios.
1 Task

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1 Task
Introduction
The visualization of energy data is performed in the energy management process
as a second step after the energy data acquisition.
Overview of the automation task
The figure below provides an overview of the automation task.
Figure 1-1
Transparency of your
consumption
Measuring Visualizing
Acquisition and
representation of
energy
Analyzing
Analyzing and
monitoring the
energy
Managing
Comprehensive
energy management

Description of the automation task
In order to make the recorded energy data available to the operator or energy
manager, the data needs to be visualized in a meaningful and clear representation.
Irrespective of the operating device or PC system, it is helpful if the operation of the
visualization is uniform and consistent.
Only a good visualization can reach the staff and create awareness for the energy
efficiency of the plant.

2 Solution

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2 Solution
Schematic layout
The following figure gives a schematic overview of the most important components
of the solution:
Figure 2-1
Management level
Field level
Control level
D
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Runtime
Advanced
WinCC V7
Comfort
Panel
Basic
Panel
Advantages
This application offers the following advantages:
uniform visualization of energy data
simple and fast configuration through preprogrammed faceplates
uniform control program for all operating systems
further processing of data with higher-level systems
Delimitation
This document does not include a description of
programming the energy data acquisition with SIMATIC S7 control components
programming and commissioning SIMATIC S7, SIRIUS and SIMOCODE
components
Required knowledge
Basic knowledge of SIMATIC WinCC V7, SIMATIC WinCC (TIA Portal), SIMATIC
Basic Panels, SIMATIC Comfort Panels and SIMATIC S7 control components is
required.

3 Visualization of Energy Data using SIMATIC HMI Basic Panels
3.1 Description of the core functionality

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3 Visualization of Energy Data using
SIMATIC HMI Basic Panels
Overview and description of the user interface
Figure 3-1

The above figure shows the user interface of the visualization for SIMATIC HMI
Basic Panels.
The faceplate only consists of one screen and displays the following values for the
L1, L2 and L3 phases:
Voltage (PH-PH)
Voltage (PH-N)
Current
Active power
Power factor (Cos Phi)

Operating the user interface
The Update button is used for updating the displayed measured values.
When the auto update is performed via the control program, PLC Auto Update
appears and the Update button is deactivated.
3.2 Configuring the visualization

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Procedure
Please perform the following steps in order to configure the faceplate.

Table 3-1
No. Instruction Note
1. Select the Libraries task card in the TIA
Portal.

2. Open the E2M Energy Data
Monitoring library and navigate to the
Master Copies > HMI > Basic Panel >
Measuring Point 1 folder via the library
tree and open it.

3. Select the Energy_Data_1 entry and
use drag&drop to move the entry into the
Screens folder of the target device (e.g.:
KTP600 Basic)

4.
Select the PLC_Tags_1 entry and
move the entry into the HMI-tags
folder of the target device via
drag&drop.

The visualization has now been configured in your device and can be called up by
any screen of the project.

Note
Steps 1-4 of Table 3-2 need to be performed for each measuring point to be
visualized.

3.3 Connecting the visualization

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Perform the following steps to connect the visualization with the data block of the
controller.

Note
In order to successfully perform this step, the complete control program must
already have been programmed as described in document Part 2
Programming the Data Acquisition.

Procedure
Table 3-2
1. Go to the HMI tags folder and double-
click to open the PLC-Tags_1 tag
table.

Note: if the preconfigured name of the
HMI connection and the data block
differs from the actually configured
name, the connection and the PLC tag
in the tag table are shaded in red.
2. If necessary, adjust the name of the
HMI connection and adopt it for all tags
in this tag table.

data block which supplies the values for
the visualization from the controller.

Note: the Search & Replace function
helps saving a lot of time here.

The tags are now connected with the control program and the visualization can be
transferred to the operator panel.
3.4 Visualizing further measuring points

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General
As a standard you find three preconfigured measuring points in the library.
If further measuring points shall be visualized, various steps need to be performed
in order to start them up correctly.
Please perform the following steps in order to configure further measuring points.

Table 3-3
1. If all of the three preconfigured
measuring points from the library have
already been configured, open the PLC
Tags_1 tag table in your project.

2. Change tag name for all tags which are
part of the measuring point.
All of the locations where this tag is
used are then automatically updated.

You can, for example, replace the *_1
suffix at the end of each tag of
measuring point 1 with *_01.

Note: using the Search & Replace
function considerably facilitates work
here.

3. Also perform the previous step for the
Energy_Data_1 screen of the
respective measuring point.

4. Now add the process tag from the
library into the project which you have
renamed in the previous steps.
This ensures that all tags remain
connected to the correct objects without
adjusting them manually.

4 Visualization of Energy Data using SIMATIC HMI Comfort Panels

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4 Visualization of Energy Data using
SIMATIC HMI Comfort Panels
Figure 4-1

The above figure shows the user interface of the visualization for SIMATIC HMI
Comfort Panels.
The visualization can represent the following values for the L1, L2 and L3 phases
as well as a total or average value:
Voltage (PH-PH)
Voltage (PH-N)
Current
Active power
Apparent power
Reactive power
Energy (counter)
Frequency
Further values (user-defined values)

If a measuring device does not supply all of the measured values that can be
displayed, the unused parts of the visualization are grayed, as shown in the
screenshot below.

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Figure 4-2

This dynamics of the visualization is achieved by bit masks which the driver block
of the respective measuring device transfers to the visualization.
For more information, please refer to the documentation Part 2 Programming the
Data Acquisition.
The navigation bar in the bottom screen section (1) enables navigating between
the measured values.
The drop-down list in the upper screen section (2) enables toggling between the
following views:
Standard (representation of values with gauges)
Trend (representation of values in a trend display)
Unit (overview screen for setting the units)

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Figure 4-3

The Reset (3) button enables resetting the values represented in Min and Max.
If the Energy screen is open, the energy counters are reset.
The time of the last reset is displayed at Last Reset.

The Auto Update OFF/ON (4) button is used for activating the automatic update
of the measured values (button pressed). Pressing the button again disables this
function.
If the Auto Update function is activated via the PLC program code, the button is
disabled and PLC Auto Update is shown.

Figure 4-4

Note
During the update of the values, an SFB call is assigned. Please ensure the
maximum number of simultaneous SFB calls of your PLC.


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If the automatic update of data is disabled, use the Update (5) button to perform a
manual update of the measured values once.

Note
When toggling between the screens of the various measured variables, the
values are automatically updated once.

This visualization can also be used for the visualization of energy data on PC
systems with SIMATIC WinCC Runtime Advanced V12.

Preparation
Please perform the following steps for preparing the visualization:

Note
In order to successfully perform all of these steps, the control program must
already be complete as described in document Part 2 Programming the Data
Acquisition.

Table 4-1
1. Create a new project in TIA Portal or
open an existing project.

2. If no control panel has been configured
yet, add a new HMI control panel (e.g.
TP900 Comfort).

3. Add an HMI connection between the
Comfort panel and the S7 controller.

Procedure
Please perform the following steps in order to configure the visualization.


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Table 4-2
1. Select the Libraries task card in the
TIA Portal.

2. Open the E2M Energy Data
Monitoring library and navigate to the
Master Copies > HMI > Comfort Panel
> Measuring Point 1 folder via the
library tree and open it.

3. Select the Copy of 2 HMI Tag Tables
entry and use drag&drop to move the
entry into the HMI-tags folder of the
target device (e.g.: TP900 Comfort)

4. Select the Copy of 10 VB scripts entry
of the library and use drag&drop to
move the entry into the VB scripts
folder of the target device.

5. The configuration was optimized for
TP900 Comfort, however, it can be
adjusted to almost any display size.

Therefore, check prior to copying
whether the Fit to screen option has
been activated in Options > Settings >
Visualization > Resize screen of the
TIA Portal settings.


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6. Select the Copy of 19 Screens entry of
the library and use drag&drop to move
the entry into the Screens folder of the
target device.

Note: when changing the screen name
after copying into the project, you need
to also enter this change in the
ChangeView_1 script.

All required objects are now configured in your device and can be used.

Note
Steps 7-10 of Table 4-1 need to be performed for each measuring point to be
visualized.
It is therefore sensible to group the screens, scripts and tag tables per measuring
point in the project tree.

Calling the visualization
Table 4-3
1. Add a new screen to the project or go to
a screen from where the visualization of
energy data shall be called.

2. Add a new object to this screen or go to
its object whose event shall call the
visualization of energy data.

3. At an event of this object you configure
the ActivateScreen function

4. Define one of the previously added
screens as screen name for this
function (e.g. U_PH_PH_1).


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Close the visualization
Table 4-4
1. Open the screen template Energy Data
Monitoring_1 in the project tree at
Screen management > Templates.

2. Select the invisible Close button
3. Select any screen for the Screen
name (e.g Main) of the configured
ActivateScreen event.

Visualizing user-defined measured values
For user-defined measured values which are not intended in the standard
visualization, there is the Additional values screen.
In this screen, up to 12 further values can be visualized.
Since it cannot be predicted which units these values are based on, these units
must be directly configured in the AddValues screen.
Dynamic switch-over of the unit is not intended for this measured value.

Figure 4-5


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Procedure
controller.

Table 4-5
1. Go to the HMI tags folder and double-
click to open the PLC-Tags_1 tag
table.

Note: if the preconfigured name of the
HMI connection and the data block
differs from the actually configured
name, the connection and the PLC tag
in the tag table are shaded in red.
HMI connection and adopt it for all tags
in this tag table.

data block which supplies the values for
the visualization from the controller.

Note: the Search & Replace function
helps saving a lot of time here.

The tags are now connected with the control program and the visualization can be
transferred to the operator panel.

Note
The tags of tag table Internal Tags need not be connected with the control tag.
These tags are only used for internal calculations and for the representation of
the visualization.

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General
As a standard you find three preconfigured measuring points in the library.
If further measuring points shall be visualized, various steps need to be performed
in order to start them up correctly.
Please perform the following steps in order to configure further measuring points.

Table 4-6
1. If all of the three preconfigured
measuring points from the library have
already been configured, open the PLC
tags tag table and Internal tags of one
of the configured measuring points in
your project.

2. Change tag name for all tags which are
part of the measuring point.
All usage locations of this tag are then
automatically updated.

You can, for example, replace the *_1
suffix at the end of each tag of
measuring point 1 with *_01.

Note: using the Search & Replace
function considerably facilitates work
here.

3. Also perform the previous step for all
screens, scripts and screen templates
of this measuring point.

4. Open the ChangeView VB script,
which is part of this measuring point,
and adjust the screen name according
to the changes in the previous step.


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5. Open the ResetValues VB script,
which is part of this measuring point,
and adjust the screen name according
to the changes in the previous step.

6. Now add the process tag from the
library into the project which you have
renamed in the previous steps.

The procedure for adding a new
measuring point is described from
Chapter 4.2 on.
This ensures that all tags remain
connected to the correct objects without
adjusting them manually.

5 Visualizing the Energy Data using WinCC V7

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5 Visualizing the Energy Data using
WinCC V7
Figure 5-1

The above figure shows the user interface of the visualization for WinCC V7.
The visualization can represent the following values for the L1, L2 and L3 phases
as well as a total or average value:
Voltage (PH-PH)
Voltage (PH-N)
Current
Active power
Apparent power
Reactive power
Energy (counter)
Frequency
Further values (user-defined values)

If a measuring device does not supply all of the measured values that can be
displayed, the unused parts are grayed.

This dynamics of the visualization is achieved by bit masks which the driver block
of the respective measuring device transfers to the visualization.

For more information, please refer to the documentation Part 2 Programming the
Data Acquisition.

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The navigation bar in the bottom screen section (1) enables navigating between
the measured values.
The drop-down list in the upper screen section (2) enables toggling between the
following views:
Standard (representation of values with gauges)
Trend (representation of values in a trend display)
Unit (overview screen for setting the units)

Figure 5-2

The Reset (3) button enables resetting the values represented in Min and Max.
If the Energy screen is open, the energy counters are reset.
The time of the last reset is displayed at Last Reset.

An automatic update of the measured values can be realized via the Auto
checkbox (4).
If the Auto Update function is activated via the PLC program code, the checkmark
at this checkbox cannot be removed.

Note
During the updating of values, an SFB call of the PLC is assigned.
Therefore, you need to ensure that the maximum number of simultaneous SFB
calls is not exceeded.

If the automatic update of data is disabled, use the Update (5) button to perform a
manual update of the measured values.

The Loop view of the faceplate is opened by pressing the button (6).

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Preparation
Perform the following steps in order to copy the required data into your project.

Note
In order to use these faceplates, it is mandatory to use the Basic Process
Control option in the project to which the faceplates shall be integrated.

Table 5-1
1. Download the
86299299_E2M_Classic.zip file.

2. Unzip the file with a respective program
(e.g. 7zip).

3. Go to the WinCC-Files folder of the
previously unzipped files.

4. Copy all files from of this folder into the
GraCs folder of your WinCC project.

5. Open the WinCC project into which the
application code shall be integrated.

Procedure
Please perform the following steps in order to configure the visualization.

Note
Ensure that your WinCC project does not use the WinCC Classic design.
This design might cause display problems in runtime.


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Table 5-2
1. Open the @Template_E2M.pdl screen
in the Graphics Designer.

2. Mark a suitable object in the screen and
select the Copy option via the context
menu.

3. Add the previously copied object into a
screen of your choice.

Preparation
Please perform the following steps for preparing the connection of the visualization
to the process tags:

Note
In order to successfully perform all of these steps, the control program must
already be complete as described in document Part 2 Programming the Data
Acquisition.


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Table 5-3
1. In the Simatic Manager you select the
WinCC station on which the energy data
shall be visualized.

2. In the context menu, you select the
Compile option.

3. The wizard for the OS compilation
opens.
Click the "Next" button to acknowledge.

4. Check whether your settings match
those in the right-hand screenshot and
continue by pressing the Next button.

5. Start the OS compilation by pressing
the Compile button.

6. Wait until the compilation was
completed and the right-hand window
appears.
Confirm this message by clicking the
OK button.


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Procedure
controller.

Table 5-4
1. Select the faceplate copied in
Chapter 5.2 into your screen.

2. Open the Dynamic Wizard and go to the
Standard Dynamics tab.

3. Select the Connect picture block to tag
structure function in the Dynamic
Wizard and double-click to acknowledge
the selection.


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4. The Dynamic Wizard opens a new
window.
Continue by pressing the Next button.

5. Then click on the button.

6. The dialog for selecting the PLC tags
opens.

7. Navigate to the List of all structure
instances via the tree structure in the
left window pane.

8. Then select a structure instance in the
right window pane and acknowledge the
selection by pressing OK.


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9. The wizard finally shows the selected
structure.
Click the Next button to continue.

10. Close the Dynamics dialog by pressing
the Finish button.

11. The faceplate is now connected with the
data structure.

6 Operating the Application
6.1 Operating the demo application for WinCC V7

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6.1 Operating the demo application for WinCC V7
Table 6-1
No. Action Comment
1. Start WinCC Runtime.
The right-hand start screen appears.

2. The miniature view of the faceplate already
displays three important energy values of the
measuring point.

3. Click on the miniature view of the faceplate to
open the instance.

4. Press the X button to close the instance of
the faceplate again.

6.2 Operating the demo application for SIMATIC HMI Basic Panels and SIMATIC HMI Comfort
Panels

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6.2 Operating the demo application for SIMATIC HMI Basic
Panels and SIMATIC HMI Comfort Panels
6.2.1 Operating the demo application for SIMATIC HMI Basic Panels
Table 6-2
No. Action Comment
1. Start Runtime on the operator panel.
2. Press the Energy Data SIMOCODE Pro V
button.

3. The visualization of the energy data is opened.

4. Use the Update button to update the values.

6.2 Operating the demo application for SIMATIC HMI Basic Panels and SIMATIC HMI Comfort
Panels

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6.2.2 Operating the demo application for SIMATIC HMI Comfort Panels
Table 6-3
No. Action Comment
1. Start Runtime on the operator panel.
2. Press the Energy Data Monitoring button.

3. Then click on the Energy Meter button.

4. The visualization of the energy data of the
Energy Meter module opens.

5. Press the X button to close the visualization
of energy data.

7 Related Literature

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7 Related Literature
This list is not complete and only represents a selection of relevant information.
Table 7-1
Topic Title
\1\ Reference to the
entry
http://support.automation.siemens.com/WW/view/en/86299299

\2\ Siemens Industry
Online Support
http://support.automation.siemens.com
\3\ Energy
management with
SIMATIC
www.siemens.com/simatic-energy-management
\4\ Energy
management in
the Industry
Online Support
http://support.automation.siemens.com/WW/view/en/68043160

8 History

Table 8-1
Version Date Modifications
V1.0 02/2014 First version

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