Kalzip

Facade Systems
Products and applications
Kalzip Asia Pacific
Kalzip

standing seam
profiles
Architectural
perfection
Kalzip

Facade Systems
Kalzip

Facade Systems
Cover page:
Milk Association Allgu-Schwaben, Germany
Facing page:
Steba Industrial Building, Austria
Contents
Kalzip

standing seam profiles 04

Kalzip

facade systems 06
Kalzip

FC facade 08
Kalzip

TF profiles 10
Kalzip

trapezoidal and corrugated profiles The classic choice 12

Kalzip

perforated profiles 16
Kalzip

Facade Systems
04
Kalzip

- the sophisticated,
lightweight building system
Unlimited application potential
Suitable for ventilated and non-
ventilated roof designs and all shapes
and pitches of roof from 1.5. Suitable
for all substructures and supporting
structures.
Can be flexibly adjusted to suit the
layout, geometry and dimensions of
any building.
Extremely strong and lightweight.
Therefore ideal for large spans and for
renovating old roofs.
Continuous lengths of 100 m and more,
when production takes place on-site.
Superior thermal and acoustic insulation
Fulfills strict thermal insulation
requirements. By choosing the
appropriate thickness of insulating
material, the roof structure can be
adapted to suit the precise requirements
of the building.
Highly efficient thermal insulation can
be achieved by means of constructive
measures.
A series of acoustic tests and
appreciation of the demanding
requirements for noise control within
buildings helps to create optimum
internal conditions.
A high level of safety throughout the
entire service life
A non-penetrative patented
clip attaches the sheets to the
substructure. These clips are locked
into the seam to ensure smooth
thermal cycling of the external sheet
over the clip head whilst facilitating
outstanding spanning capacity under
high wind loading.
The mechanical zipping of the seams
produces a load bearing, permanent
connection.
Pressure and suction loads are safely
absorbed.
The weather tight seam permits any
residual moisture in the insulating layer
to evaporate through the seam allowing
the roof to breathe naturally.
Sophisticated detailed solutions for roof
penetrations, joints and gable ends.
Non-flammable. Resistant to flying
sparks and radiant heat.
Kalzip

can be used as a lightning

conductor in conformity with
requirements of EN62305-3 in
conjunction with DIN V VDE V0185-
600.
Durability and economy
Corrosion-resistant, weather-resistant
aluminium alloy base material.
Non-sensitive to UV rays, resistant to
microorganisms, resistant to ageing.
Installation is particularly quick and
largely independent of weather. Cost
savings through pre-fabricated
components.
Highly flexible and can be adapted to suit the
precise static requirements of the building.
Right:
Lien Khuang,Vietnam
Valuable ecological and
sustainable properties
The raw material that contains
aluminium - bauxite - is the third most
commonly occurring element in the
earths crust with at least 300 years of
current reserves left at the present rates
of usage - a figure that is improved
by the increasing amount of aluminium
that is being recycled.
Over 60% of all aluminium is produced
using hydroelectric power, which is
clean, CO free and renewable.
Aluminium is a closed loop process;
once produced - it can be recycled
infinitely with no loss of performance.
Kalzip is a fully demountable system
which, at the end of the buildings
life, can be unzipped and reused or
recycled without limitation.
Up to 95% of the energy required to
manufacture the original aluminium
material is saved through recycling.
A study by Delft University, supported
by the European Aluminium Association
through the Aluminium for Future
Generations programme, found that
the general collection rates of aluminium
from individual buildings was between
93 and 98 percent - almost total
recovery.
An insulated Kalzip roof structure
contributes significantly to emissions
reduction.
2
Widths of Kalzip

profiled sheets
Kalzip

50/333
333
50
Kalzip

50/429
429
*only when used with rigid thermal
insulation or timber lining.
Kalzip

Facade Systems
05
305
65
333
Kalzip

65/305 Kalzip

65/333
500
400
Kalzip

65/400 Kalzip

65/500
333
Kalzip

AF 65/333*
434
Kalzip

AF 65/434*
Kalzip

standing seams profiles

Aluminium
185 N/mm
2
0.8mm, 0.9mm, 1.0mm and 1.2mm
333mm and 429mm
Up to 150m long
50mm
Load bearing capacity values in accordance with
DIN 18800-1:2008-11
Polyester, PVdF, Stucco embossed and AluPlusZinc
RAL standard colours in accordance with the Kalzip

colour
chart, special colours available on request.
Technical data
Kalzip 50
Material:
Grade:
Min yield strength
Dimensions:
Base metal thickness
Constructional width
Profile length
Profile height
Load bearing capacity:
Surface finishes:
Non-metallic coating
Colours:
Aluminium
185 N/mm
2
0.8mm, 0.9mm, 1.0mm and 1.2mm
333mm and 434mm
Up to 150m long
65mm
Load bearing capacity values in accordance with
DIN 18800-1:2008-11
Polyester, PVdF, Stucco embossed and AluPlusZinc
RAL standard colours in accordance with the Kalzip

colour
chart, special colours available on request.
Kalzip AF 65
Material:
Grade:
Min yield strength

Dimensions:
Base metal thickness
Constructional width
Profile length
Profile height
Load bearing capacity:
Surface finishes:
Non-metallic coating
Colours:
Note: Base metal thickness is the thickness of the metal substrate only. It does not include the
surface finishes.
50
65
65 65
65 65
Aluminium
185 N/mm
2
0.8mm, 0.9mm, 1.0mm and 1.2mm
305mm, 333mm, 400mm and 500mm
Up to 150m long
65mm
Load bearing capacity values in accordance with
DIN 18800-1:2008-11
Polyester, PVdF, Stucco embossed and AluPlusZinc
RAL standard colours in accordance with the Kalzip

colour
chart, special colours available on request.
Kalzip 65
Material:
Grade:
Min yield strength

Dimensions:
Base metal thickness
Constructional width
Profile length
Profile height
Load bearing capacity:
Surface finishes:
Non-metallic coating
Colours:
Kalzip

Facade Systems
06
Kalzip

Facade System
Durability and
performance
Kalzip

Facade Systems
07
Unique building envelopes
Complementing contemporary architectural design
with stunning aesthetics
Designers and architects throughout
the world use Kalzip

roof and facade

systems to create stunning buildings. The
combination of traditional materials such
as glass and wood with Kalzip

aluminium
profiles is already an established approach
to leading-edge architectural design.
In this respect, a facade becomes so
much more than a building envelope -
it highlights the unique individuality and
character of a building. Kalzip

facade
systems provide architects with the ideal
scope for creating contemporary and
individual designs.
The wide range of shapes, surface finishes
and colours available provides virtually
unlimited opportunities for enhancing
architectural design - functionality is
complemented by stunning aesthetics.
The flexibility of Kalzip

facade systems
creates exciting potential for pushing the
boundaries of contemporary architectural
design even further. Individual and future-
oriented solutions highlight the unique
nature of a building.
Product advantages
Durability
Lightweight
High bearing capacity
Saltwater-resistant aluminium alloy
Right:
ExCeL Phase 2, UK
08
Louisiana Superdome,USA
Kalzip FC rainscreen system
Ingenious, attractive,
innovative and economical
Kalzip FC rainscreen is a non-penetrative
facade system that incorporates a fast-to-
install lightweight flat rainscreen panel,
suitable for both new build and
refurbishment projects.
The main feature of the system is its
flexibility which allows the installation of
the profiles to be carried out in two
directions, either from the top down or
from the bottom up.
This choice of panel mounting direction is
a unique benefit which enables not only
easier and faster installation compared to
conventional panel systems but also allows
scaffolding or subsequent construction
work to be coordinated independently from
the installation process.
The systems innovative design and
technical capabilities also allow individual
sheets to be removed and installed without
compromising the adjoining panels or the
overall integrity of the facade system.
Product advantages
Contemporary, visually stunning
aesthetics
Several different standard profile
widths
Simple and fast installation
techniques
Optimised panel geometry
Variable acoustic and thermal
insulation options
A wide range of colour and surface
finishes
High structural performance
Creation of fixed point
Materials and finishes:
FC rainscreen panels are available in stucco
embossed aluminium EN AW 6025 (AIMg2.
5SiMnCu) and painted aluminium EN AW
3004 (AIMn1Mg1) or EN AW 3005
(AIMn1Mg0.5) The profiles are available as
standard in a range of RAL/PVDF colours.
Other surface finishes are available on
request including stucco-embossed,
AluPlusPatina, micro-ribbed, perforated
and with integrated recessed seams.
Protective foil:
All material is provided with protective film.
Please contact us for further information.
Profile options and dimensions
profile
Thickness
Edge
return
Miscellaneous
Transition
Sheet
(folded)
FC
Perforation
Available as standard
Available on request
Not available
The above is intended as a guide only and could be subject to
change. For further information please contact us.
1.0mm
1.2mm
With...
Without...
Sheet length
Micro-ribs
Installation
min. 350 mm / max. 8.000 mm(other lengths on request)
Horizontal
Upper Leg
Downer Leg
200(280) 250(300) 300(380) 350(430) 400(480) 450(530)
200(280) 250(300) 300(380) 350(430) 400(480) 450(530)
Rv 3-5
Rv 6-8
30/250 30/300 30/350 30/400 30/450 30/500
Kalzip

Facade Systems
09
The Kalzip FC rainscreen system has been
designed for horizontal installation and for
use with all common substructures.
The panels are fixed into either proprietary
individual clips or continuous modular rails
which feature integrated plastic inlays that
lock the panels securely into place. The
individual mono-click brackets can also
be used for creating special details.
The modular click rail is typically suppiled
in three to four metre lengths. This is not
only for practical handling reasons but also
where a break in the facade sub-
construction is required to allow expansion
between floors. A specially designed setting
out tool is available to ensure the correct
spacing and ailgnment between adjacent
rails. The same tool can be adjusted to
accommodate all standard profile cover
widths.
The system components have been
optimised to enable the system to be
adjusted and aligned solely via the
substructure. Fully integrated corner panels
add a subtle yet harmonious detail to the
building geometry and enhance the overall
aesthetics of the facade.
Technical information
Installation and fixing
Installation from the bottom upwards
Installation from the top downwards
Individual rainscreen panel demounting
A particular advantage of this rainscreen system is that, in case of damage to the facade panels, individual panels can be exchanged
without having to dismount entire facade areas. Please contact us for further information.
Kalzip

TF facade
profiles
A striking
design
Kalzip

Facade Systems
10
Kalzip

TF profiles
Kalzip

Facade Systems
11
Combining a unique facade design with
optimum functionality
The sleek profiling of these facades
enhances the sophisticated interplay of
light and shade across all elevations, at
the same time creating a distinct and
unique overall appearance with a real
sense of clarity. (The Kalzip

TF
facades not only enhances the individual
character of the building but also
offers optimum functional benefits
such as outstanding thermal insulation
characteristics. This is a system which is
both aesthetically appealing and
highly practical.)
The Kalzip

TF profile is so much
more than a building envelope - it provides
planners and architects with a wealth of
scope to create stunning buildings with a
highly individual character. This is a
perfectly systemised solution which is
available in a range of colours and
combines sophisticated, appealing
aesthetics with optimum practicality.
Special system components are available
which have been developed specifically
for the Kalzip

TF facade system.
These components provide perfect
interfaces with other building elements
and systems. They also add the ultimate
finishing touches to the optics of the
building, creating a perfectly integrated
overall appearance which is distinctive
and sophisticated.
Assembly and installation
The Kalzip

TF profile is suitable for

horizontal or slightly pitched building
elevations. Fixing takes place within the
narrw lower brace between the ribs -
either inside each rib or in line with the
longitudinal joints.
Attachment
Fastener with JT3-FR-6-5.5xL E10 internal
Torx drive, or irius

dtive system SX-L12-

A10-5.5xL or equivalent accepted by Kalzip
Asia Pte Ltd.
Product advatages
Unique, aesthetic design with a
distinct long view visual appeal
Lightweight and therefore
economical in terms of both cost
and materials
Wide range of acoustic and thermal
insulation options
Harmonised system components
and interfaces
Available in a wide range of colours
Kalzip

TF facade systems
Technical data
TF800R
Material:
Grade:
Min yield strength
Base metal thickness:
Weight:
Dimensions:
Constructional width
profile length
profile height
Load bearing capacity:
Surface finishes:
Non-metallic coating
Colours:
Aluminium
185 N/mm
0.9mm, 1.0mm and 1.2mm
3.69 kg/m, 4.10kg/m and 4.91 kg/m
800mm
standard 6000mm
37mm
Load bearing capacity values in accordance with EC9 BS EN 1999-1-4
Polyester and PVdF
RAL standard colours in accordance with the kalzip

colour chart,
special colours available on request.
Kalzip

trapezoidal and
corrugated
profiles
The classic
choice
Kalzip

Facade Systems
12
Kalzip

Facade Systems
13
Kalzip trapezoidal and
corrugated profiles
The classic choice
Metal and glass building envelopes
characterise contemporary architectural
design for all kinds of buildings. Metal
building envelopes have not only
become a striking feature in the design
of functional industrial and commercial
properties, but also in public and private
residential developments.
Kalzip

trapezoidal and corrugated

profiles offer tremendous scope for design.
The variety of different profiles available -
ranging from different trapezoidal sections
to classic corrugated designs - provides
planners and designers with a wealth
of scope to create fascinating,
unique designs.
Whichever Kalzip

profiles you decide

to use, these facades creates stunning
buildings with a highly individual and
unique character. The highest quality of
manufacture and the functional reliability
of all components create a solution which
is not only strong and durable but
also aesthetically pleasing.
All elements - the facade and roof
sheets, the corresponding connecting
flanges, the end plates of the substructure,
the transition sheets and the pilaster
strips - are designed and manufactured
for complete compatibility and fulfill the
most demanding requirements stipulated
by architects and planners.
In addition to the diverse selection of
profiles available, there is also a wide range
of Kalzip

colour and surface finish options

which provides maximum freedom of
design and maximum peace of mind.
Only high-quality PVdF or polyester-based
paints are used for coating Kalzip

trapezoidal and corrugated profiles as
this ensures our products meet the high
performance requirements of modern
building methods.
Product advantages
Lightweight
High strength
Excellent acoustic and thermal
insulation properties
Easy installation
Long life expectancy
Economical solution
Ideal for refurbishment project;
suitable for all types of existing
cladding and sub-structures
Left to right:
Science University Gym, Macau
Tradpeort Logistics Centre, Hong Kong
Kalzip

Facade Systems
Kalzip

trapezoidal and corrugated profiles

14
Technical data
kalzip W 18/76
Material:
Grade:
Min yield strength
Base metal thickness:
Weight:
Dimensions:
Constructional width
Profile length
Profile height
Dimensions:
Constructional width
Profile length
Profile height
Load bearing capacity:
Surface finishes:
Non-metallic coating
Colours:
Grade:
Min yied strength
Base metal thickness:
Weight:
Load bearing capacity:
Surface finishes:
Metallic coating
Non-metallic coating
Colours:
Kalzip TR35/200
Material:
Aluminium
185 N/mm
1.0mm and 1.2mm
3.31 kg/m and 3.97 kg/m
991mm
standard 6000mm
18mm
Load bearing capacity values in accordance with EC9 BS EN 1999-1-4 and EC3
BS EN 1993-1-3
Polyester, PVdF and Stucco embossed
RAL standard colours in accordance with the Kalzip

colour chart, special colours
available on request.
Aluminium Steel
185 N/mm 550 N/mm
0.9mm, 1.0mm and 1.2mm 0.43mm, 0.51mm 0.66mm
- 0.47mm, 0.55mm 0.7mm
2.95 kg/m, 3.28 kg/m and 3.93 kg/m 4.43 kg/m, 5.18 kg/m and 6.59 kg/m
1,000mm
standard 6000mm
35mm
Load bearing capacity values in accordance with EC9 BS EN 1999-1-4 and EC3
BS EN 1993-1-3
- Hot dip zinc or aluminium-zinc
Polyester and PVdF Polyster and PVdF
RAL standard colours in accordance with the Kalzip

colour chart, special colours
available on request.
Nominal thickness:
Kalzip

Facade Systems
15
Project: North Suburban Bank and Trust,USA
Production and material availability
Material - Aluminium
Finishes TF 800R TR 35/200 W 18/76
Base metal thickness, BMT (mm)
0.9 1.0 1.2 0.9 1.0 1.2 1.0 1.2
PVdF
RAL 9010 S S NS S S S NS NS
RAL 9006 S S NS S S S NS NS
RAL 7035 S S NS S S S NS NS
Other colours NS NS NS NS NS NS NS NS
Polyester NS NS NS NS NS NS NS NS
Stucco embossed NS NS NS NS NS NS NS NS
AluPlusZinc NS NS NS NS NS NS NS NS
Note:
Standard material (S)-Ex-work delivery in 4-7 weeks after finallized order placement. Please enquire if quantities are more than 2000mapprox. 8 tons).
Non standard materials-Delivery lead time on request.The minimun order quantites is 2000mapprox. 8 tons).
Material - Steel
Finishes W 18/76 TR 35/200
Normal thickness, NT (mm) Normal thickness, NT (mm)
0.4 0.47 0.53 0.6 0.7 0.8 0.4 0.47 0.53 0.6 0.7 0.8
Polyester
RAL9002 NS NS
Other colours NS NS
PVdF NS NS
Galv. mill finish NS NS
Note:
Standard material (s) - Ex-work delivery in 4-7 weeks after finallized order placement. Please enquire if quantities are more than 2000mapprox. 9 tons)
Not standard materials - Delivery lead time on request. The minimum order quantites are 5000mapprox. 20 tons, depends on thickness).
Kalzip

Facade Systems
16
Kalzip

perforated profile
For unique
architecture
Product advantages
Ideal for solar shading on transparent
facades
Sophisticated accentuation of facade
surfaces
Differentiates between public and
semi-public areas
Ideal for enhancing the appearance
of unsightly facades
Economic refurbishment of facades
Kalzip

Facade Systems
17
Kalzip

perforated profiles
A fascinating interplay of light and shade
Kalzip

perforated facades provide an

inspirational and highly creative extension
to the range of Kalzip

aluminium profiled
sheets already available. Architects
continue to conceive new ways of using
light to create new and exciting effects for
enhancing their architectural designs.
However, the most inspirational design
can only be successfully accomplished
with the right materials. It requires the
perfect combination of appealing
aesthetics with the highest standards of
quality and functionality. Kalzip

perforated
facades provide planners and architects
with virtually unlimited design potential
allowing them to turn their visions into a
reality.
A perforated facade solution provides
immense scope for design creativity and
the interplay of light and shade. Creating
aesthetics which change with the light. At
night, the introduction of lighting adds a
totally new dimension. An inspirational
building envelope can totally transform
a building, making it come alive. The range
of different hole diameters available means
that the scope for design is virtually
limitless. Kalzip

perforated facades are a

simple, cost-effective and elegant solution
for creating striking and sophisticated
designs.
The strength and quality of Kalzip

is
combined with the design flexibility of a
perforated solution.
Left to right:
Futian Transportation Centre, China
Olympic lce Skating Arena Sochi, Russia
Kalzip TF800R
Kalzip

Facade Systems
18
Kalzip perforated profiles
Kalzip 65/400 Kalzip FC30/400
Kalzip

Kalzip

FC & TF
Kalzip W18/76 Kalzip TR35/200
Trapezoidal & corrugated
Summary of perforated profiles
Kalzip perforated faade system offer a wide variety of surface finishes and are available
in all standard Kalzip

widths and lengths.

In lower flange In wide flange
In wide flange Full surface
Rv 3-5
32%
Kalzip profles
Kalzip 50/333P, Kalzip 50/429P, Kalzip 65/305P, Kalzip 65/333P
Kalzip 65/400P, Kalzip 65/500P, Kalzip AF 65/333P, Kalzip AF 65/434P
Rv 5-8
35%
Perforation
in lower flange
Rv 3-5
32%
Kalzip TF
Kalzip TF 800R
Rv 5-8
35%
Perforation
in wide flange
Rv 3-5
32%
32%
Kalzip trapezodial and corrugated profiles
Kalzip W 18/76
Kalzip TR 35/200
Rv 5-8
35%
35%
Perforation
full surface
in wide flange
In wide flange
19
Project: Mapletree @ Anson Road, Singapore
Kalzip

Facade Systems
20
Kalzip facade system Typical build up
Kalzip TF800R
Vapour control layer
Insulation
Structural cassette
Steel by others
Kalzip TF800R facade system
1
2
3
4
5
1
2
3
4
5
Kalzip TR35/200
Top hat
Vapour control layer
Insulation
Structural cassette
Steel by others
Kalzip TR35/200 ventilated facade system
1
2
3
4
5
6
1
2
3
4
5
6
Kalzip facade system Typical build up
Kalzip W18/76
Vapour control layer
Top hat
Insulation
Perforated structural deck
Steel by others
Kalzip W18/76 acoustic facade system
1
2
3
4
5
6
1
2
3
4
5
6
Kalzip perforated standing seam
Advanced E-clip or ST clip
Steel by others
Kalzip perforated standing seam facade system
1
2
3
1
2
3
Kalzip

Facade Systems
21
An impressive list of international projects
stand testament to Kalzips ability to perform
in a wide array of applications and conditions
Project: Student Halls of Residence, Osijek, Croatia
Architect: Arvum Teh
Kalzip

Facade Systems
22
2.
4.
6.
5.
8. 7.
9. 10.
Kalzip

Facade Systems
23
1. Airport Moskau-Scheremetjewo
Moskau-Scheretjewo, Russia
2. Leon van Gelder College
Groningen, The Netherlands
3. lchibaan Honda
Kalina, lndia
4. Mubai T1B Domestic Airport
Mumbai, India
5. Foshan Lingnan Pearl Stadium
Foshan, China
6. Nanjing Olympic Centre
Nanjing, China
7. Community College
Olympia, WA , USA
8. Exhibition Hall 3
Frankfurt, Germany
9. Dell Call Centre
Montpellier, France
10.National Grand Theatre
Beijing, China
3. 1.
www.kalzip.com
While care has been taken to ensure that the
information contained in this brochure
is accurate, neither Tata Steel Europe Limited
nor its subsidiaries accept responsibility or
liability for errors or information which is found
to be misleading.
Copyright 2013
Kalzip Asia Pte Ltd
English
China
Kalzip (Guangzhou) Limited
Suite 2310, North Tower The Hub
1068 Xin Gang East Road
Haizhu District
Guangzhou, China 510335
T : +86 20 8904 7408
F : +86 20 8923 1863
sales.cn@kalzip.com
Taiwan
Kalzip Asia Pte Ltd
5F., No.1-10, Lane 174
Huaide St., Banqiao City
Taipei County 220
Taiwan (R.O.C.)
T : +886 2 2257 1418
F : +886 2 2257 9458
sales.tw@kalzip.com
Hong Kong
Kalzip Asia Pte Ltd
Unit 17-18, 7/F., Delta House
3 On Yiu Street, Siu Lek Yuen
Shatin, N.T.
Hong Kong
T : +852 2887 5277
F : +852 2234 6739
sales.hk@kalzip.com
India
Kalzip India Pvt. Ltd
310, 3rd Floor, Vipul Agora,
M.G. Road, Gurgaon
Haryana - 122002
India
T : +91 124 4848 800
F : +91 124 4848 801
sales.in@kalzip.com
Singapore
Kalzip Asia Pte Ltd
25 Pioneer Crescent
Singapore 628554
T : +65 6768 9081
F : +65 6898 9374
sales.sg@kalzip.com