The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret

laws.
INNOVATIVE LOGISTICS SOLUTIONS ON
HOW TO DESIGN THE OPTIMAL TERMINAL
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Terminal solutions
Example 1
Packers integrated into silo

Reduced number of buildings

Compact design
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Terminal solutions
Example 2
Bulk loader integrated into silo

Floor mounted packer

Compact design
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: overview
FLSmidth Ventomatic can offer several
types of cement storage silos:

Inverted cone

Flat bottom

Blending silos

Steel silos
Different dimensions
and storage
capacities available
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: inverted cone
Inverted cone silos have proven to be one of the most popular silo
type, for several reasons:

High efficient of emptying (up to 99%)

Low power consumption and maintenance

Flexible design (single or multi-chamber) with homogenizing effect

Several outlets available for different purposes

High extraction capacity

FLSmidth Ventomatic has complete solutions for inverted cone
concrete silos, between 3500 and 20000t:

Feeding system (pneumatic or bucket elevator)

Extraction system

Dedusting system

Material transport
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: inverted cone
Single compartment
Inverted cone silos have proven to be one of the most
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: inverted cone
Multi compartment
Storage of several cement
types (3 as per drawing, or
more)

High flexibility of storage,
extraction and operation

Several outlets available for
different purposes

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: inverted cone
Single compartment with mixing
Dosing and mixing of OPC
cement with fly ash, slags or
other additives

Separate storage for higher
flexibility

Several outlets available for
different purposes

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: flat bottom
Single compartment
Increased storage volume for
same dimensions compared to
inverted cone

High efficiency in emptying (up
to 99%)

High discharge capacity (up to
1000tph)

Reduced wear of the extraction
system

Simpler civil structure erection

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Terminal solutions
Example 3
3 steel silos with bulk loaders

Floor mounted packer

Palletizer + truck loader
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Terminal solutions
Example 4
Steel silo

Floor mounted
inline packer

Big bag filling unit
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: steel silos
Ideal for smaller capacity (2000 to 5000t)

Pre-assembled bolted panels

Central extraction point, servicing more
than one user

Reduced silo height

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: steel silos
Steel silo video:
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Terminal solutions
Example 5
Steel silo with bulk loader

Floor mounted packer

Big bag filling unit
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Storage silos: components
FLSmidth Ventomatic can also offer parts for silo
extraction & material transport systems. Such as:

Flow control gates

Shut-off gates

Open & closed airslides

Diverting gates

Bulk loaders

Etc.


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.



Pre-fabricated steel silo

Extraction to bulk loader and packing plant

All-in-one: packing building and pallet warehouse
Terminal solutions
Example 6
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.



4-spouts rotary packer (expandable) with belt weigher correction

Integrated recovery system

Low capacity palletizer
Terminal solutions
Example 6
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
FLSmidth Ventomatic can supply complete solutions with packing and
bulk loading systems integrated.

Depending on the silo dimensions and Customers needs, various
layouts can be developed, with:

Bulk loader (fixed or mobile)

Big bag loader

Packing equipment

Truck loaders

Terminal solutions
Example 6
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.



FLSmidth Ventomatic scope of supply:

Silo extraction and control

Bulk loader


Cement transport to packing plant

Ventocompact packing line

Pneumatic recovery system




Terminal solutions
Example 6
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Ventocompact:

Complete compact
packing line

Self-supported
(floor mounted)

21m long, 6m wide,
7m high

Low to mid capacity
900 2400 b/h

Pre-assembled & wired

Customizable
Terminal solutions
Example 6
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
PALLETIZER:
POLICEM
SELF-SUPPORTED
ROTARY PACKER:
VENTOCEM
BELT-WEIGHER: VENTOCHECK
AND BAG REJECT
VENTOCOMPACT: Presentation
AUTOMATIC BAG
APPLICATOR:
INFILROT BU
DEDUSTING SYSTEM / CEMENT FEEDING
INTEGRATED DUST AND
SPILLAGE RECOVERY SYSTEM
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
VENTOCOMPACT: Presentation
ACCESS STAIRWAY
FOR PACKER
DEDUSTING
CONNECTION
POINT
ELECTRICAL CABINET
MINI-BUCKET ELEVATOR
AND FEEDING SCREW
ACCESS STAIRWAY
FOR PALLETIZER
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
23 1 February 2013 Titel
VENTOCOMPACT: Solution comparison
Traditional packing plant
VENTOCOMPACT packing plant
Civil engineering required

Higher costs for building materials

Longer construction, erection &
start-up times

More fabrication & parts needed
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Terminal solutions
Example 7
12 steel silos with
bulk loaders

Platform mounted
inline packer

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
PLATFORM MOUNTED PACKING &
LOADING LINE
Mobile packer:

Complete mobile packing line

On a platform (foldable):
4m x 2.5m x 15m



Low capacity (300 1200 b/h)

Pre-assembled & wired


The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
PLATFORM MOUNTED PACKING &
LOADING LINE: Presentation
BAG FILTER
MANUAL TRUCK
LOADER
ELECTRICAL CABINET
& COMPRESSOR
INTEGRATED
RECOVERY
SYSTEM
INLINE PACKER WITH
ROTARY SCREEN
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
PLATFORM MOUNTED PACKING &
LOADING LINE: Presentation
Power & cement needed
only

Foldable for transport

Several types of
materials can be packed

Feeding from hopper,
silo, big bags, etc.

Telescopic & orientable
truck loader
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
PLATFORM MOUNTED PACKING &
LOADING LINE: Presentation
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Floor / platform mounted solutions
Benefits
DESIGN CONCEPTS BENEFITS
Less space needed
Less civil works &
infrastructure
Plug and play
Shorter erection &
commissioning time
Reduced number of parts
Less maintenance & spare
parts required
Less operators needed Two only
CONCLUSION
LESS CONSTRUCTION &
OPERATING COSTS
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Terminal solutions
Example 8
Concrete silo with bulk loader

Floor mounted packer

Palletizer + wagon loader
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Terminal solutions
Example 9
2 steel silos

Packer with
2 truck loaders

Bulk loader
The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.
Conclusion:
FLSmidth Ventomatic can offer cost- and production- effective solutions:


Single supplier for a complete range of products


Low to high capacity equipment


Various level of automation


Customizable solutions depending on specifications, needs & budget


In our examples:

Customers budget met


Flexible and reliable solutions matching requirements


Solution offered unmatchable by our competitors