Content

1.Project Profile and Construction Quantity ........................................................................ 2

2.Compiling Basis .................................................................................................................................... 4
3.Conditions and Preparation before Construction ......................................................... 5
4.Construction Program and Method ...................................................................................... 12
5Quality Control Arrangement and Quality Defect Precautions .. 39
6HSE ................................................................................................................... 42
7 Annex .......................................................................................................................................................... 52
































2

1.Project Profile and Construction Quantity
1.1 Project (System or Equipment) Profile
2150MW230kV 230kV
-230kV 230kV
/
230kV
For this 2150MW unit project, the double-loop line is defined for the new-built power plant.
230kv distribution device will be newly erected in power plant. The units will connect with 230kv
distribution devices by generator-transformer type. Double bus bar wiring and two groups bus bar
working at the same time will be adopted for 230kv distribution devices; parallel operation will be
implemented through bus bar contacting circuit breaker. The power and load will equally distributed
on the two groups bus bars. The start-up and standby power will come from 230kv distribution
devices of this power plant.
230kV ZF11-252 GIS2 2 1 /
PT 1 7
For 230kv distribution devices, adopting ZF11-252 type GIS, setting 2 loops of inline bays, 2
loops of outline bays, 1 loop bay for start-up/standby transformer, 1 bay shared by PT, 1 loop for
bus bar coupler. After this phase completed, there are totally 7 bays.
/230kV
The overhead conductor will be adopted for the connection between two sets of main
transformer and start-up/standby transformer to 230kv distribution devices.
230kV DMCI

DMCI is in charge of 230kv switch yard construction. Drawings from HBEDI are the
construction technology basis. Contents from this methodology and relevant national legislation and
specifications will be adopted to instruct the whole progress of this construction items.
1.2 Construction Quantity and Time Limits
1.2.1 Construction Quantity

3


No.

Items

Specification and
Model

Unit

Quantity

Manufacturer

Remarks
1

Oxide zinc lighting arrestor
Y10W5-200/520W

Set

/

Matched
lightning
arrestor
tester
2

Tension insulator
chain(single conductor)
16(XWP2-160) Set /
/
3

Tension insulator chain
(double conductor)
16(XWP2-160) Set /

4
V
V type suspension insulator
(double conductor)
17*2(XWP2-70) Set /

5

Suspension insulator chain
(double conductor)
16(XWP2-70 Set /
/
6

Tension clamp
NYG-400/35A Set
/ /
7

Suspension clamp
CGB-5 Set / /
8

Steel core aluminum
conductor
LGJ-400/35

m
/ /
9

Soft bus bar interval rods
MRJ-5/200 Set
/ /
10

Equipment clamp
SSY-400/35B-200
a*h=160*180
Set
/ /
11

Equipment clamp
SSY-400/35B-200
a*h=100*105
Set
/ /
12

Equipment clamp
SY-400/35B
a*h=160*180 Set / /
13

Equipment clamp
SY-400/35B
a*h=63*105
Set
/ /
14
T
T type clamp
TY-400/35 Set
/ /
15

Flat steel
-60*8

m
/

Hot zinc
galvanized

4

16

Embrace hoop belt
double bus bar and
gasket
D16 L~900
D16L-900 round
steel

Set

/

Hot zinc
galvanized
17

Equal angle iron
L50*6
m

/

Hot zinc
galvanized
18

Flat steel
-5*80*200
Piece

/

Hot zinc
galvanized
19

Bolts with double bus bar
and flat cushion
M16*60

Set
/ /
20

Bolt with double bus bar
and flat cushion
M14*30
Set / /
21

Bolt with double bus bar
and flat cushion
M10*30 Set
/ /
1.2.2 Construction Timing

When the erection construction condition is applicable, start construction. Actually, the case
may be decided by civil and relevant aspects progress.
2.Compiling Basis

No.

Document Items

No.

Rem
arks
1

Electric Device Installation Project Quality Inspection and
Assessment Code
DL/T5161.1-5161.17-2002 /
2

HBEDI and Manufacturer Drawings
F1241S-D0201 /
3

Bus bar Device Construction and Acceptance Specification of
Electric Device Installation Project
GBJ149-1990 /
4

Electric Construction Organizing Designation
TDJ-11ZHA02a-001 /
5

Electric Power Construction Safety Work Code (Thermal Power
Plant Part)
DL 5009.12002 /
6

Enforced Clauses of Engineering Construction Standards for Electric
Power Construction Part (Thermal Power Generating Project)
2006 /

5

7

Grounding Devices Construction and Acceptance Specification of
Electric Device Installation Project
GB50169-2006 /
8

HSE Specifications
2008 /
9

()
Electric Device Installation Project Construction and Acceptance
Specifications-----HV Electric Appliance Construction and
Acceptance Specification (and Clause Instruction)
GB50147-2010 /
10

Overhead Transmitting Line and Lightning Lines Hydraulic
Construction Workmanship Codes
SDJ226-87 /
11
230kV
230kv HV appliance (circuit breaker, disconnector, lightning
arrestor) Construction and acceptance specifications
GBJ147-90 /
12
230KV
230kv Overhead Transmitting Line Construction and Acceptance
Specification
GB502332005 /
3.Conditions and Preparation before Construction
3.1 Technical Preparation
3.1.1
All the designing institute drawings and manufacturer drawings have been achieved and the
drawings have been reviewed completely.
3.1.2
Certificate documents of construction personnel are complete.
3.1.3
The necessary tools and consumables are complete. The measuring instruments have passed the
verification and are compliance with standards.
3.1.4
The equipments have been delivered on site without any damage. Equipments and articles are free
from shortage.
3.1.5
The construction methodology has been approved and safety & technical clarification have been
approved.
3.1.6

The safety facilities are complete and the scaffolds have been approved by specified personnel. The

6

hazards are clear and the relevant measures and possible. Specified person will undertake relevant
liability.
3.1.7
Before construction, organize construction personnel to study this methodology and make safety &
technical clarification.
3.2 Construction Personnel
3.2.1 Construction Personnel Arrangement and Qualification

No.

Construction
Personnel
Position

Quantit
y

Qualification

Liability
1

Team leader
1

With construction organizing
ability, be acquainted with
construction process, construction
quality and safety & environment
requirements. With Intermediate
Qualification or above.
1.

In charge of organizing construction
manpower and materials. Strictly construct
as per methodology workmanship
requirement, quality requirement and
safety & environment requirement to
construction. totally in charge of quality
and safety work.
2.

Well arrange equipment installation
quality self-checking and construction
procedure handing over issue.
3.

During construction, if not clear about
drawings, do not construct. If materials are
not qualified, do not construct; if technical
& safety clarification have not been made,
do not construct; if last step process is not
qualified, do not construct.
4.

Timely report quality and safety accidents
and organize construction personnel to
analysis carefully.
2

Technologist
1

Be acquainted with the technical
management, equipment
installation experience; master
construction workmanship and
1.

Totally in charge of technical issue; take
part in relevant drawing review; handling
design variation, compiling construction

7

quality requirements. The
qualification should be above
assistant.
methodology, construction estimate,
technology, safety measures and hold
technical clarification.
2.

Instruct site construction; timely find out
and solve construction technical and
quality hazards; instruction construction as
per methodology requirements.
3.
Coordinate with team leader to arrange
self-checking of construction acceptance.
4.

Submit and arrange construction
workmanship card, and in charge of filling
and report acceptance records.
5.

Stop any violation operations and timely
report to relevant senior departments.
3

Hoisting man
2

With particular work experience;
be acquainted with technology
and workmanship requirements;
well know construction quality,
safety and environment
requirements; with hoisting man
certificate.

In charge of site hoisting work.
4

QC/QA
personnel
1

With quality work experience; be
acquainted with Electric Device
Installation Quality Inspection
and Assessment Code. Be
acquainted with construction
drawing; passed training, with
QC/QA certificate.
1.

Be acquainted with relevant drawing
content and quality standards; take part in
drawing review and technical clarification.
2.

In site, control construction schedule and
quality situation; carry out second stage
quality acceptance work as per quality
standard; coordinate quality inspector to
complete third and fourth stage quality
acceptance.
3.

Propose negative proposals to the scheme
which will not satisfy construction quality;
request relevant department to solve this
issue.
4.
Arrange and summarize quality

8

acceptance records.
5

Safety personnel
1

,,

With site construction experience,
be acquainted with Electric
Power Construction Safety Work
Code; with strong sense of
responsibility; with safety
personnel certificate.
1.
Totally in charge of construction safety of
installation work.
2.

Take part in methodology review work
and safety clarification signing; carefully
check methodology implementation
situation during work.
3.

In site, timely find out accident hazards
and supervise to take proof measures; be
entitled to stop construction and timely
study how to handle the issue.
4.
Arrange well accident survey, analysis and
handling work.
6

Welder
1

Be acquainted with welding
process and relevant
requirements; with welder
certificate conforming to
welding.
1.
In charge of equipment welding work.
2.
In charge of quality self-checking work
after welding.
3.

As per construction workmanship
requirements, quality requirement safety
& environment requirements to construct.
7

Installer
20

Be acquainted with technology
and workmanship requirements;
with construction ability; with
intermediate or junior electrician
certificate.
1.

Strictly as per construction process
requirements, quality requirement, safety
and environment requirements to instruct
construction.
2
Strictly apply construction workmanship card
and make detailed records.
3.

if quality or safety accident happens,
control accident site; timely inform
relevant seniors to handle this issue.
4.

Be entitled to request technologist and
team leader for solution of confusions;
totally be liability of construction quality;
be entitled to reject incorrect and
ambiguity instructions.
5.

9


For special type of work, special
qualification must be available; with
license for construction; construct as per
specification.
8

Electrician
1

With electrician certificate

In charge of site power charged operation and
power constructions.

Safety education must be passed for the aforementioned personnel. During construction, the
hoisting man, quality inspector, safety supervisor, electrician and welder must have license, and
accept the inspection by employer and supervisors.
3.3 Tools and Machinery

No.

Items

Specification and Model

Unit

Quantity
1
T
Nylon hoisting rope T
8

Piece
4
2

Chain hoister

Within verification expiration date

Piece
4
3
T
Jack (T)
10
Within verification expiration date(10)

Set
2
4

Leveling instrument

Already verified

Set
1
5

Leveling ruler

Within verification expiration date

Piece
2
6

Plumb
/

Piece
2
7

Dust absorber

Within verification expiration date

Set
1
8

Humidity absorber

Within verification expiration date

Set
1
9

Humidity meter

Already verified

Piece
1
10

Impact drill

Within verification expiration date

Piece
1
11

Sand wheel cutting

Within verification expiration date

Set
1

10

machine
12

Electric welding machine

Within verification expiration date

Set
1
13

Cutting device

Within verification expiration date

Set
1
14

Spanner
/

Set
1
15

Torque spanner

Already verified

Piece
2
16

Electrician tools

Passed inspection

Set
2
17
(3m)
Steel tape (3m)
50m

Piece
3
18

Lorry
25t

Set
1
19

Crane
25T

Set
2
20

Milling machine
/

Set
1
21

Bench drill
/

Set
1
22

Line pressing device
/

Set
1
23

Dust absorber
/

Set
1
24

Glare flashlight
/

Piece
2
25

Winding engine
/

Set
1

Maintain construction machinery and tools to guarantee good performance; arrange spare
articles work for easy-damaging materials; for machinery, tools, relevant load test, measure
certificate, using certificate, capacity certificate and other documents, report to supervisor for the
record.
3.4 Materials


11

No. Items Model Unit Quantity
1

Industry alcohol without
water
/

Kg
5
2

White cloth
/

m
5
3

Plastic membrane
/

m
50
3.5 Safety Facilities

Construction Safety Facilities Statement

No.

Items

Specification

Unit

Quantity

Remarks
1

Safety belt
/

Piece
28

Qualified in test
2

Safety rope
/

Piece
3

Qualified in test
3

Tool bag
/

Piece
4

No damage
4

Safety self-locking
device
/

Piece
10

Qualified in test
5

Safety helmet
/

Piece
28

Qualified in test
6

Safety goggle
/

Piece
5

Qualified
7

Safety fencing

As the case may be

Set
3

Qualified
8

Safety alarm board
/

Piece
5

Qualified
9
SF6
Anti-gas mask for
SF6
/

Piece
3

Qualified
10

Welder mask
/

Set
2

Qualified
11

Anti-flame carpet
/

Piece
10

Qualified
12

Welder gloves
/

Set
20

Qualified
3.6 Process Handing Over
3.6.1

12

The scaffolds have been erected and accepted, hanging up the sign board.
3.6.2 230kV
Supporting foundation elevation & centerline dimension, reserved holes, embedded parts,
dimension and position can satisfy 230kv equipment installation requirements.
3.7 Others
3.7.1
The construction site should be clear, no sundries and should be kept clean.
3.7.2
The construction road should be in good condition. It is not allowed to stake disorderly to block
transportation road.
3.7.3
Construction can satisfy construction requirement.
3.7.4
Strengthen protection for completed civil works.
4.Construction Program and Method
4.1 Construction Scheme
230kV

PT
In accordance with designing assembling drawing, mark the lines. After equipment OPI,
deliver to 230kv switch yard foundation platform by truck. As per serial number, fasten each bay
circuit breaker onto the assembling lines; then install tubular bus bar, maintenance platform, circuit
breaker conduit, PT & lightning arrestor, connect tubular bus bar and hardware fittings, cable laying
and wiring.
4.2 Construction Method and Requirements
4.2.1 Preparation before construction
4.2.1.1 230kV

All 230kv distribution devices foundation civil construction have been completed; embedded parts

13

dimension and position conform to design requirements and have passed the acceptance.
4.2.1.2
The embedded grounding bolts have been erected and qualified.
4.2.1.3 230kV

In 230kv distribution device area, the road is clear and clean. The space is large enough and the area
is hard enough for crane and plate trailer for unloading and opening packages.
4.2.1.4
All manufacturer supping materials have been completely delivered on site (including equipments,
spare parts, specified tools).
4.2.1.4
Clean foundation surface before make the lineation. For each unit, measure foundation elevation ar
4 points.
4.2.1.6

Master relevant technical document, understand manufacturer product installation instruction and
product test certificate specifications and be clear about product character, constitution, working
principle, relevant installation method and requirements.
4.2.1.7
Formulate installation plan jointly with manufacturer and technical engineers, including equipment
transferring and OPI plan.
4.2.1.8

Implement proper training for installers, letting them know basic structure, performance character
of equipments to be installed; well master installation workmanship and improve sense of final
product protection.
1)

After distribution equipments having been delivered on site, timely apply for OPI and
installation. For situation which is not applicable for installation, the wind proof and rain proof
measures for sealing storage.
2)
It is better to open the packages at installation location, to avoid mechanical damage or paint

14

falling during transferring.
3)

Measure whether the circuit breaker is affected with damp. If the equipments are with drying
agent, the test paper should be necessary to test drying agent humidity. If the test paper color is
blue, there is no need to carry out next test. If the color is pink, or the package is damaged and
the drying agent is affected with damp, it is necessary to carry out further test and treatment. If
package bag is damaged, it is necessary to replace or repair package and replace with new
drying agent.
4.2.1.9
()

()

It is not allowed to transfer equipments, by transportation machinery, without package, from storage
field to assembling site. For transferring safety, packages of different size cannot be stacked up
together (avoid damage top cap of the lower package). If the package must be stacked up, the wood
beams must be added between two packages to make the lower package bear the strength equally. It
is not allowed to stack up more than 3 packages. Keep balance of the sides. So, the packages should
be wrapped well to avoid turning over. Ensure, during delivering, the package will not move to any
direction. Pay attention to the information on nameplate (such as identifying, weight,. Etc) during
hoisting. During transportation and unloading, it is not allowed to turn upside down, collide, rolling
or fall down.
4.2.1.10
The OPI of equipment should conform to requirements below:
1)

15

There should be no corrosion, damage or distortion for all elements, accessories, spare parts
and specified tools. The element wiring terminal, plugging members and current load parts
should be clean and no corrosion. The pressure data and water content amount of each air
isolating chamber should conform to product technical specification. The density relay and
pressure gauge should passed inspection. The fastening bolts should be complete and not
loosened.
2)
There should be no crack or damage on porcelain or insulator.
3) SF
6

The equipments charged with SF
6
should be properly sealed to satisfy the conditions below:
(N
2
+O
2
)
Air (N
2
+O
2
)
0.05%

CF
4
0.05%

Water
8ppm
HF
Acid degree (as per HF)
0.3ppm
HF
Hydrolysis fluoride (as per HF)
1ppm

Mineral oil
10ppm

Purity
99.8%

Biotoxicity test

Non-poisonous
4)
Check product part from mechanical and electric aspects and implement necessary defect
treatment.
5)
The manufacturing and technical documents are complete (installation instruction, certificate,
test report, etc)
4.2.2
Pedestal Installation
4.2.2.1 (1)
Measure foundation levelness and make records (see figure 1).




16



1 Figure 1 2 Figure 2
4.2.2.2 CB
DS2mm2
Draw equipment foundation centerline: by ink fountain, leveling instrument, theodolite and tape, as
per foundation drawing requirements, draw the centerlines of CB, DS and bus bar; the deviation
should be within 2mm (see figure 2).
4.2.3
Circuit Breaker Installation
4.2.3.1
Switch Pedestal and Supporting Installation

Fasten the support structure firmly.
2mm,5mm.
Three phase supporting elevation deviation should be 2mm; center distance deviation should be
5mm.
13 10mm
The quantity of support and foundation cushions should not exceed 3 pieces and the size
should not exceed 10mm; the cushions should be welded firmly.
2
Foundation structure and support should be fastened firmly.
3
Only the manufacturer supplied bolts can be used.
4.2.3.2
Pole Column Installation and Operation Mechanism Connection
1
Pole column transferring and dismantle

Lift three pole columns which already have been assembled, and lay down onto hard
ground through angle iron plate.


17

Separate three pole columns by specified hoisting machine and lay down on hard ground.
2
Pole column air-tight test
SF6 O

Before install pole column onto pedestal, check SF
6
pre-charging situation of each pole column:
remove the turning nut and O type sealing ring from transmission part flange; compress stop valve
in the flange by hand; if hissing voice appears caused by spraying gas, it is qualified; otherwise it
may be damaged during transportation.
4.2.3.3
Pole column installation
1)

Before raising pole column, in order to prevent damaging the pole column when it is inclined,
pad wood plate behind the pole column; then vertically, carefully and slowly hoist the pole
column by the hanger.
2)

To prevent pole column slipping during erecting, ensure the hoisting hook and pole column are
vertically arranged. Remove transferring support after the pole column is completely raised.
3)

Carefully insert pole column into pole column plate opening; reliably fasten the pole column
and switch pedestal with bolts and properly arrange relevant the torque.
4) 3mm,5mm
Pole column verticality deviation should be 3mm; three phase centerline distance deviation
should be 5mm.
4.2.3.4
Operation Mechanism and Pole column Connection
1)
Connect in accordance with manufacturer serial number.

18

2)
From hydraulic mechanism, install connecting rod and driving rod; guarantee the length
will not be changed during connecting.
3)
The fork part has been verified and fastened by manufacturer; it is not allowed to change it
during installation.
3
Each connecting member should be reliable.
4.2.3.5
Switch Grounding

The bolts for switch pedestal should be connected reliably with main grounding net as per
specification requirements.
4.2.3.6
Conductor Connecting
1

Use steel wire brush to polish aluminum contact plate and paint one thin layer of conductive
paste.
2
The bolts should be fastened firmly and conform to torque requirements.
3
After conductor connecting, the terminal cannot bear extra-stress.
4.2.3.7
Circuit Breaker Checking, Adjusting and Commissioning
1SF6
Gas Charging of SF
6


Switch gas charging should be implemented under manufacturers instruction.
SF6
Gas charging pressure should follow manufacturer requirements and SF
6
pressure curve.


19


One safety valve must be included for gas charging device to avoid that the pressure is over
high and damage insulator. During gas charging, closely pay attention to precise pressure
gauge.

Use regulating valve to control gas flow to avoid freezing circumstance on each
component.

After completing gas charging, remove gas charging joint, turn off gas charging valve and
tighten the nut. Pay attention to maintain cleanness.
2
Sealing proper inspection

Each part should be sealed properly and there should be no leakage.
SF6 0.03MPa

If leakage appears, first turn the SF
6
gas to 0.03MPa. carefully seek leakage position.
Loosen the leakage connection. check whether the sealing ring is damaged or there is some
sundries. Adopt the new pad ring to connect again and recheck the sealing proper.
3
Hydraulic system commissioning
4
Under rated operation condition, check hydraulic pressure, oil pressure and air pressure
operation test.
5
Anti-trip test

When circuit breaker locates at switch on or switch off position, the signals of switch on and
switch off will be transmitted to circuit breaker at the same time. The circuit breaker will not jump
and finally the circuit breaker will stop at switch off state.
6

20

Miss operation test

When circuit breaker three phase separating switch positions are different, delay the three
phase separating switch and send signal.
7
Measure arc extinguish chamber loop resistance.

3.5mv.
Each arc extinguish chamber should be at switch on position; energize rated DC current; at
both ends of inline and outline wiring poles (excluding wiring plate), measure voltage which should
not exceed 3.5mv.
8)
Inspection before putting into running

Complete each item of commissioning and test, conforming to manufacturer and GB
requirements.

The circuit breaker driving test is correct and signal is correct.

The phase color sign is clear and the grounding is fine.
4.2.4
Disconnecting switch installation
4.2.4.1
Pedestal and grounding switch installation
1M16*80
Fasten the pedestal, adopting M16*80 zinc galvanized bolts supplied by manufacturer; the
fastening should be reliable.
25mm
The distance between phases and deviation of phase distance should be 5mm.
32mm.
Height deviation should be 2mm.
4.2.4.2
Support porcelain insulator installation

21

1

Before installation, carefully check porcelain insulator cleanness, there should be no crack,
damage and welding dirt. The porcelain insulator and metal flange should be connected
reliably.
2
Between porcelain insulators or between porcelain insulator and pedestal, the bolts connection
should be reliably.
32mm,2mm2mm.
The centerline deviation of the support should be 2mm; vertical deviation should be 2mm;
height deviation should be 2mm
4.2.4.3
Conductive disconnecting link installation
1
Conductive contacting surface should be clean and there should be no oxidation membrane;
neutral Vaseline should be painted.
2
Check the cleanness of current load part, no unevenness or corrosion circumstance. Connection
must be reliable and free from damage.
3
With bolts, connect driving pedestal on conductive disconnecting line blade and porcelain
flange. Install operation porcelain.
4
The operation porcelain insulator and main shaft should be in one line. No obstruction for
operation.
5
Reliably fasten fixed contact onto supporting porcelain insulator; the button contact can work
flexibly and there should no obstruction.
4.2.4.4
Operation box installation

From switch operation shaft center, hang a centerline to make operation mechanism main shaft
center coincide with vertical line.

22

4.2.4.5
Connecting rod connection
1

Regulate coupler and arm joint adjusting extent to the middle position. In accordance with
actual dimension to decide the connecting rod length. At both ends, weld properly.
2
When the switch mechanism is under switch-off or switch-on position, install connecting rod
and lock the coupling apparatus.
4.2.4.6
Disconnecting switch regulation
1
Main switch blade adjusting

Relieve coupling plate of main switch blade before adjusting.

Adjust the terminal bolt of moving contact, making the moving contact point to static
contact center; insert along the slipping rod.

Adjust front conductive electric rod length. Properly adjust moving and static contact
distance.

Through regulating the length of connecting rod on driving pedestal, make the main blade
switch be neat after switch-on, without bending.
2
Grounding switch regulation


After switch on the grounding switch, the contact of static and moving should be reliable; after
switching off, it should stop at the horizontal position; the cutting bar should not be higher than
insulation flange.

When insert moving contact into static contact, the scale mark of button contact should be

23

reached.

Regulate bracket board position. When switch on, the moving contact should stop at static
contact middle.
3
Terminal position adjusting of switch and operation mechanism

With stress to operate switching on and off. Through adjusting coupling, make operation
mechanism switching on and off coincide.
4
Switch three-phase linkage adjusting

Adjust bolts assembling of phase connecting rod to satisfy requirements.

The action between phases should be flexible, without obstruction.
20mm
Three phase non-synchronization value should be 20mm.

Only manual operation is no error, can implement electrical operation.
5
Mechanical interlock adjusting

1-2mm.
When the main blade switch is at switching off position and grounding switch is at switching
on position, the main disconnecting link interlocking board round arc shares the same circle
center with grounding blade connection board, and the distance between two edges should be
1-2mm.

1-2mm.
Separate grounding blade, relieve interlock connecting rod; switch on main blade switch;
through adjusting interlock connecting rod to make the grounding blade interlock board round
arc share the same circle center with main disconnecting line; the distance between two edges
should be 1-2mm.

24


Welding properly the interlock board and pedestal round board.

During interlock adjusting, only after the manual operation is accepted, can implement
electrical operation.
6
Electrical limitation adjusting

Before adjusting, ensure the loop wiring is correct and without error.

When adjusting electrical limitation, consider, when power is interrupted for the motor, the
inertia factor.
7
Disconnecting switch test

It is better to implement test under electric operation switch on and off state.

All the test results and data should conform to GB and manufacturer specifications.
4.2.5
Mutual inductor Installation
1
Inspection before installation

The mutual inductor static test should conform to requirements.

The leading-out terminal should be connected properly; the insulation should be fine; the
standards should be clear.

No appearance damage for the boxes.

No porcelain falling off.


25

No leakage on joint surface and welding seam.

Oil level should conform to qualified oil level line. Oil quality report from manufacturer
must be complete.
2
Mutual inductor installation and positioning

Firm connection of pedestal bolts; spring pad should be flatly compressed.
1.5/1000H
Vertical deviation 1.5/1000H

Three phases polarity direction should coincide.

Gas tightness of oil storage cabinet should be fine, no oil leakage.

The top cap of bolts should be connected well.

Protection gas should conform to designing requirements; the phase color should be
correct.

Equipment number should coincide with nameplate. Pedestal grounding cable installation
should conform to requirements. The grounding should be reliable.
PTX
The conductivity of stage divided insulation PT, X side should be fine and reliable.
CT
CT rear termination should have fine and reliable conductivity.
CT
CT spare secondary winding short circuited should be reliable and grounded.

Iron core grounding leading out wire conductivity should be fine and reliable.

Entity paint should be uniform and complete.

26

4.2.6
Support insulator installation
1

Position support insulator. First regulate and measure embedded leveling and dimension. Then
install equipment C-channel.
2
Connect and fasten bolts.
3
Make grounding for bottom layer.
4.2.7
Lightning arrestor installation
4.2.7.1
Requirements and inspection before installation
1 ,

During packing, package opening, delivering, storing and installation of lightning
arrestor, it must be set vertically; it is not allowed to lay down, be inclined. Do not
compact or collide with other objects. Particularly, do not damage the plate at both
ends of body elements. If turn up side down or laid down, must carefully check.
Ensure internal mechanism is not damage, then it can be installed. If it is damaged, it
must the replaced.
2

High purity dry nitrogen gas is charged in lightning arrestor. So, without
manufacturers permit, do not randomly dismantle, otherwise it will be damaged.
4.2.7.2
Lightning arrestor installation and positioning
1
With bolts, fasten the lightning arrestor pedestal onto foundation.

27

24
1.5%
When hoisting lightning arrestor, the hook should be set on 4 flanges installation holes. Install
the lightning arrestor on to pedestal. Ensure the verticality and distance between phases. The
inclined distance of lightning arrestor centerline top, relative to lead straight line, should not
exceed 1.5% of lightning arrestor total height.
3

Install discharge counter. During installation, the position should be correct. Three phase
coincide which is convenient for observing. (before install discharge counter, it must be
verified. After approved, it can be installed.)
4
Connect discharge counter and lightning arrestor connecting wire.
5
Install strapping ring. During installation, ensure that the porcelain gap should be uniform.
6
Install HV leading wires.
7
Fasten all connecting bolts. As per requirement, implement grounding for grounding
termination.
8
Phase color signs.

28

4.3
Overhead and Other Equipment Installation
4.3.1
Installation flow figure:

29



































span measurement, material length calculation
setting out, install material
Erection
Crimping
Assembling
overhead line acceptance and handing over

construction technical document record arrangement

defects eliminating, site cleaning
sag adjusting, distance verification
Construction measures compiling, approve, and safety & technology
clarification
Installation material acceptance, construction field arrangement
C
o
n
s
t
r
u
c
t
i
o
n

t
e
c
h
n
o
l
o
g
y

r
e
c
o
r
d
s



30



4.3.2
Material inspection and acceptance after arriving on site, and site preservation
1)

After conductor, insulator, clamp, hardware and other materials arriving in site, the package
should be good; the specification and model should conform to design requirement; accessory
and spare parts should all in readiness; the products technical documents should be all in
readiness.
3
The material stacking yard should be neat, no water accumulation and the rain proof measures
should be available.
2) 5%
2%
Check the conductor which should be without twisting, loosing situation, broken and other
defects; the cross section damage of conductive part should not exceed 5%; single stranded
conductor damage should not exceed 2%. The steel core should not be damaged.
3)

The insulator porcelain glaze surface should be smooth, no crack; the porcelain glaze should
not fall off. Steel cap and iron feet should not be damaged. Regarding the insulators which
have not passed high-voltage holding test, the manufacturer should be liable to replace.
4)
0.02mm
,,

The galvanized layer of clamps and hardware should be perfect, no distortion, no scare, no
blister, no corrosion or other defects. The surface should be smooth, no burrs and unevenness;
use 0.02mm precision vernier caliper to measure OD & ID of clamp connecting pipe. Use steel
blade ruler or depth ruler to measure other parts dimension whose deviation should conform to
relevant specifications. The tolerances of pipe ID &OD should coordinate well.
4.3.3

31

Span distance measurement and material length caculation
1) L
U
Span distance measurement (L) should be carried out in sunny and non-wind days and record
the environment temperature. When measuring, measure the distance between hanging boards
of both sides or the distance between U ring inner openings, and make records.
2)
U
.
Measure the whole length () of insulator and hardware chain: assemble insulator and
hardware chain, hang it vertically. Measure the distance between U ring inner side and strain
clamp steel anchor inner hole (namely the position where conductor steel core reach to). And
make records.
3)
Calculate conductor to be installed length by parabola, and make records.
L=L
0
+8f
2
/3L- L
0
f
L=L
0
+8f
2
/3L- In the formula: L
0
conductor fabrication length
fdesigned sag.
4.3.4
Setting out and material fabrication
1)
Rubber plate, wood or other protection measures should be set in setting out yard. Forbid to
arrange setting out by dragging in order to prevent damaging the conductor.
2)
The conductor panel should be set neatly and firmly. The conductor panel laying direction
should make the conductor be extracted from up side.
3)

Fabricate a line measuring channel by wood or C-channel, setting rubber plate to prevent
damage conductor. Mark the size on line measuring channel, which will make it easy to control
conductor length.
4)


32

When extract conductor from wire panel, relive the twisting force. When measure the
conductor, keep it straight to ensure the measuring precision.
5)
50mm
Mark the sign with paint pen or saw blade at the cutting position, after conductor measuring.
Use white cloth to mark the span and phase numbers. Fasten with iron wire at both sides where
are 50mm to the cutting position. After cutting with saw blade or particular tools, remove burrs
by file.
6)
SDJ226-87
Strip the external conductor when adopt train clamp. Under relevant specifications of
SDJ226-87 of Overhead line conductor hydraulic construction process code. Pay attention to
the several points below:
a
Regarding aluminum wire stripping length, please consider steel anchor and conductor
crimping extension amount.
b
When cut aluminum wire, do not damage steel core.
4.3.5
Crimping
1
GBJ149-90 2.5.4
There are two kinds of conductor crimping methods: detonation pressure method and hydraulic
pressure method. As per Clause 2.5.4, GBJ149-90, Electric Device Installation Project Bus bar
Device Construction and Acceptance Specification, adopt hydraulic method.
2SDJ226-87

Under SDJ226-87 of Overhead Transmitting Line and Lightning Line Hydraulic Process Code,
carry out conductor crimping.
3

0.866
Check hydraulic equipment which can work normally. The pressure scope should match with

33

steel mould and clamp requirements. The inner mould of steel mould should be regular hexagon
which should conform to the OD of material going to be crimped. The opposite side and opposite
angle rate should be 0.866.
4

Use gasoline to eliminate strain clamp dirt. Remove the zinc scar and aluminum pipe rolling
edge and burrs. During washing, cotton is applicable, but cotton yarn cannot be used. Prevent
cotton wire left behind. After cleaning, timely arrange to prevent secondary oil pollution.
5
Regulate hydraulic tools pressure relieving valve. The crimping pressure should conform to
clamp required pressure.
6

Before formal crimping, first implement trial crimping. Take the sample member to measure
the pipe, steel anchor or lining pipe original length. Crimp as per crimping sequence.
Separately calculate extension volume of each pressing member and make record.
7

Implement tension test for train clamp. As per the sequence (from light to heavy), string onto
the steel wire rope in front of crane; take turns to increase the weight, till the crimping pressure
satisfies manufacturer requirements. During trail lifting, observe carefully. It is acceptable that
the lifting object leaves the ground. Prevent clamp being broker to damage the lifting material.
8

Clean the conductor termination after stripping. The length to be cleaned should be 2 times of
clamp length. The steel core should be cleaned by gasoline, with broken lot.
9

Penetrate the strain clamp into aluminum pipe first, then penetrate into steel anchor. When
penetrate, following the stranding direction, push inside by turning. Before penetrating the

34

steel anchor, first measure the inner hole length, making it totally pushed.
10

Before crimping, check the tool beforehand, set stably. adjust the crimping device angle. The
steel mould and the pressure should match with the clamp.
11
0.02mm
0.8660.993D+0.2mmD

1/21/3
Steel core crimping: directly crimp the pipe for steel core aluminum conductor. The crimping
direction is from steel anchor root to the terminal side. After finishing the second mould
crimping, use 0.02mm precision caliper to measure the opposite size of regular hexagon; the
biggest value allowed is 0.8660.993D+0.2mm (D is crimping pipe OD); if exceed the
value, replace steel mould to re-crimp. After steel anchor pressure crimping, paint
anti-corrosion if the zinc skin is damaged.
12

Aluminum pipe pressure crimping: remove the pressing part for the aluminum pipe; eliminate
the oxidation membrane, then paint electric forced compound grease. For steel core stranded wire,
as there is no aluminum lining tile, the gap between aluminum pipe and steel lining pipe is very big;
so directly crimping will make defect for aluminum pipe. It is applicable to wind aluminum wire
onto lining pipe. Pull the aluminum pipe back to pressure crimping position, turn clamp; after
verification, the angle of pliers should coincide with axial line; then carry out crimping.
12 5mm
60mm
For conductor strain pipe, when pressing to aluminum pipe opening, the 5mm scope which is

35

the distance between the last mould and pipe opening should be non-pressing extent; the
pressing length from steel anchor groove opposite compressing should not be smaller than
60mm.
13

Equipment clamp pressure crimping: the construction sequence is: conductor terminal
remedying, cleaning crimping area, painting electric forced compound grease, penetrating pipe,
crimping adopting reverse pressing method by aligning drain plate; the mould overlap
quantity is the same with strain clamp.
14
2%

Inspection and treatment after pressure crimping: after pressure crimping strain clamp
aluminum pipe and steel anchor, use steel blade ruler to check bending degree which should
not exceed 2% of length; if exceeds, verify it. However, uplift and loosen strand are not
allowed to happen. Paint anti-corrosion or zinc paint on cutting position of strain clamp
exposed steel core.
4.3.6
Soft bus bar assembling
1
U

T
Divided conductor assembling: locally choose frame to set two hanging points; at one point,
set one fixed pulley to connect with winding engine steel wire rope. Both sides of conductor
separately connect hanging plate; then add one U type ring to connect with steel wire rope; lift
by winding engine; check and verify drain plate direction; as per designation, fix gap board. If
the conductor surface is not smooth or there is burr, use abrasive paper to polish; at last, install
T type clamp.
2

When assemble insulators, totally use the insulators which have passed high voltage holding

36

test; clean the surface; the insulator appearance should be in good condition. Check spring pin
thickness, height and elasticity which should conform to requirements. Check the gap between
bowl, ball head and spring pine. Under the situation when the spring pine has been installed,
the ball head cannot run out of bowl.
3
The hardware connection and wire hanging bolts penetration direction should be uniform; the
specifications below should be followed:
a

All the suspension spring pins should penetrate to power receiving side. Bolts and cotter pins
which can penetrate along line should penetrate to force receiving side. For special situations,
both side lines are from inner side to outside; the middle line is from left to right.
b

Penetrate all spring pins, bolts and cotter pins on strain insulator strings from up to bottom. For
special situations, it is from inner side to outside and from left to right.
c
Penetrate cotter pins and bolts on divided conductor from outside to inner side.
4

Site assembling: under hanging structure, assemble insulator string and hardware as per
conductor running direction and requirements. The adjustable hardware layout should conform
to designation, then connect with strain clamp or board.
5

After assembling and connecting, check hardware completeness. The hardware connecting
bolts, anti-loosening cap and split pins should be correctly used. The insulator bowl opening
should face upside; the spring clamp should all in readiness and without damage.
4.3.7
Erection
1)

Set alarming line at conductor erection area; non-specified personnel cannot enter inside.

37

When erecting conductor, assign specified person to supervise safety; nobody is allowed to
pass or stay in the area.
2)
45
As the frame is designed without considering traction during conductor hanging, it is
necessary to adopt pulley for conductor hanging, and confirm temporary opposite direction pulling
line whose included angle to ground is less than 45.
2
When hang the conductor, adopt motor winding engine to tract and hang; or use crane to hang
one side, and use winding engine to tract the conductor.
3

The steel rope, winding engine, manual hoister and others used for conductor erection should
carefully inspected before putting into use. And after calculation, the strength can satisfy the
biggest load for conductor traction. After conductor terminal is lifted from ground, check the
hoisting situation. The grading ring should be installed as per drawing.
4

The bus bar with jumper wire and leading down wire connection can be lifted together with
bus bar; but the traction force should satisfy the requirements. After leading down wire
connection, carefully check bolt torque value as per specification requirements below:

Steel bolts fastening torque value
mm
Bolt model mm
M8 M10 M12 M14
Nm
Torque value Nm
8.8~10.8 17.7~22.6 31.4~39.2 51.0~60.8
mm
Bolt model mm
M16 M18 M20 M24
Nm
Torque value Nm
78.5~98.1 98.0~127.4 156.9~196.2 274.6~343.2
5

38


Prepare two sets of angle grinders and motor hoister. fix the pulley from both sides of frame. If
the construction is smooth, it is acceptable to hoist the drain board together (prevent damaging
bus bar).
6

25-35
If electric equipment installation is very fast, it may first install support insulator and
disconnecting switch, then hoist tubular bus bar, which will make it not convenient for
construction. as the case may be, take protection measures and use 25-35T crane to coordinate
for installation.
7
After hoisting, adjust tubular bus bar levelness and straightness. Fasten connecting current
leading wire and shrinkable termination.
4.3.8
Paint phase color for bus bar
1
As per drawing, color phase sequence.
2A B C
Phase A: Yellow; Phase B: Green; Phase C: Red.
4.3.8
Soft bus bar sag regulation and distance verification
1 +5%~-2.5%

After conductor erection, measure the sag whose allowed deviation should be between
+5%~-2.5%, and coincide with three phase bus bar.
2
Check the bus bar phase line distance to ground which should conform to designation and
specification requirements.
4.3.9
Grounding wire and short circuit fabrication installation
4.3.9.1


39

The particular grounding wire for distribution device equipment proper should individually connect
to grounding net with multi-stranded bare copper conductor or copper bar, and the connection
should not be less than two points.
4.3.9.2
Use short circuit plate should be made by copper bar. Paint anti-corrosion paint at each connecting
position.
4.3.9.3 60*8 2

For the switch yard steel structure grounding, adopt 60*8 galvanized flat steel. The connection point
with equipment support should not be less than 2 points with main grounding net.
5 Quality Control Arrangement and
Quality Defect Precautions
5.1 Quality Goal
DL/T5161-2002
100%100%
The project quality should conform to relevant clauses of design requirements,
manufacturer standard and DL/T5161-2002 Electric Device Installation Quality
Inspection and Assessment Code. The percentage of pass of section and branch section
should reach 100%; the good rate of unit project should reach 100%.
5.2 Quality Control and Quality Defect Precautions

No.

Quality defect

Precautions
1

Non-tightness of
air chamber

Before connecting, carefully check sealing surface and rubber ring;
paste sealing glue; the angle setting should be uniform when fasten
bolts.
2

Air density is not
qualified.

Strictly implement vacuum extraction; the vacuum degree should reach
to requirements.
3

Non-qualification
of high voltage
withstanding

Before installation, carefully check equipment appearance: no
distortion or compressed situation; forbid to collide equipment; gas of

40

gas chamber should conform to requirement; inspection should be
acceptable.
4

The grounding is
not acceptable

As per equipment and designation, the connection should conform to
requirements; connection with main grounding net should conform to
relevant requirements.
5

The conductor
cutting position is
relaxed.
50mm

When cutting conductor, beforehand, use wire to fasten cutting side;
tidy the conductor to make it not relaxed, no burrs and parallel with
wire strand axial wire.
6

Hardware model
and specification
are not acceptable.

When connect hardware with conductor, carefully check hardware hole
size and conductor size to ensure the two coincide with each other.
7

Connection
between bus bar
and wiring terminal

Use bus bar and connection terminals in sets.
5.3 Control Points Arrangement during Construction

No.

Construction Control Point

Inspection Company



Witness


Group


Asia
Phil


QC/QA

CNEEC


SLPGC
/
1

Equipment foundation
measurement
* * * * * H
2

Equipment assembling of each
bay
* * * W
3

Circuit breaker installation of each
bay
* * * * * S
4

Vacuum tightness of each gas unit
* * * * * R
5
SF
6

Pressure of SF
6
charging and
density
* * * * * W
6

Leakage test of each gas unit
* * * * * W

41

should be qualified and the gas
inspection is qualified.
7

Voltage withstanding should be
qualified.
* * * * * S
8

Bus bar arrangement of strain
clamp to equipment is perfect.
* * * * * /
9

No joint for bus bar arrangement
within span.
* * * * * /
10

Sag of three phase bus bar within
the same span
* * * * * /
11

Bus bar span deviation
* * * * * /
R WH S
(R: recorded point; W: witnessed Point; H: suspension and waiting for inspection point; S:
continuous monitoring)
5.4 Quality Standard and Requirements

Integrally implement, for this construction, national and industry technical specification and acceptance
standards, design requirements, manufacturer standards; also, satisfy requirements of contract, quality undertaking
and quality target.

No.

Items

Acceptance standards
1
230kV
230kv outdoor distribution device
installation

5161.2- 1.0.1
Chart 5161.2-chart 101, HV electric device construction
quality inspection of Electric Device Installation Quality
Inspection and Assessment Code
2

SF
6
circuit breaker installation

5161.2- 2.0.1
Chart 5161.2-chart 2.0.1, HV electric device
construction quality inspection of Electric Device
Installation Quality Inspection and Assessment Code

3

Disconnecting switch installation

5161.2- 5.0.1
Chart 5161.2-chart 5.0.1, HV electric device
construction quality inspection of Electric Device
Installation Quality Inspection and Assessment Code





42

4

Lightning arrestor installation

5161.2- 6.0.1
Chart 5161.2-chart 6.0.1, HV electric device
construction quality inspection of Electric Device
Installation Quality Inspection and Assessment Code


5

Soft bus bar installation

5161.4- 7.0.2
Chart 5161.4-chart 7.0.2, HV electric device
construction quality inspection of Electric Device
Installation Quality Inspection and Assessment Code

6HSE
6.1 Construction Hazards and Control

230kV
Construction Hazards and Precautions
Construction item: 230kv HV Distribution Device Installation

No.

Operation

Hazard Factor

Accident may
happen

Precautions


Personnel
in charge

Hazards

Description
1

Welding

No
certificate or
precautions

Disqualified,
welder without
certificate

Quality accident
and human
injure

Implement safety &
technology clarification for
construction personnel;
already achieved special
work permit

2

Cutting

Spark flying

Spark flying
during cutting

Human injure
and fire disaster

Wear protective goggle,
etc; labor protection
appliance; set fire fighting
blanket, etc, fire fighting
measures.

3

Construct on
scaffold

Float board,
empty board

In construction
layer, the scaffold
is not tightened, or
fully laid.

High
dropping

Set scaffold plates fully
and tighten them.


43

4

Construct on
scaffold

High
dropping

Suspended objects
are on scaffold

High dropping

Suspension objects are not
allowed on scaffolds.

5

Construct in
shell

Enclosed
space

Install equipment
in shell

Human
injure

Forbid to stand at corners;
stay far away from
equipment travelling
direction;

6

Climbing
ladder

Non-stable
ladder

The ladder is not
stable; the
included angle to
ground is not
reasonable; the
root and top are is
fastened.

Ladder
slipping down

Fasten both sides of ladder

7


Machinery
and tools

With defect

Crack or other
defect, broker
strand for steel
wire rope; hanger
with defect; the
pulley has defect.
On power leakage
protection
measures for
electric tools

Equipment and
human injure
caused by tools
or equipment

Before using, carefully
inspect to ensure there is
no error; the power leakage
protection action should be
correct.

8

Gas Cutter

Gas leakage

Flame caused by
gas leakage

Fire disaster

Before using, carefully
inspect to ensure it is
qualified.

9

Angle grinder

With defect

No reliable
grounding for
angle grinder; no
protection shield;
sand wheel with
defect

Equipment and
human injure
caused by tools
or equipment

Periodically check; good
grounding; wear goggles
and gloves; use qualified
grinding disc.


44

10

Hoister

Over-load

Over load

Hoister chain
slipping,
damage or
unforeseen
accident

Strictly operate as per
operation specification

11

Steel wire
rope

Steel wire
rope friction,
without half
round pipe
protection

Friction happens
during mechanical
moving

Broken strand
caused by steel
wire rope
friction;
unforeseen
accident

Forbid friction happens;
protect with half round
pipe; timely check.

12

Hoisting
operation

Command
without
certificate,
no protection
measures

No alarm rope;
wrong command;
no monitor in
construction field

High dropping;
crane inclining

Set alarm line in

construction area; work
with certificate; with
monitor.

13

Steel brush

Non-stable
installation

No reliable
grounding; no
protection shield;
sand wheel with
defect

Human injure
by steel brush
and equipment
damage

Before using, check
whether the steel brush
installation is firm; good
grounding; wear goggles

14

Overhead
conductor,
jumper wire,
down leading
wire erection


High
dropping,
collision


Equipment
accident; human
accident




Equipment
accident; human
accident

Fasten safety belt; must set
safety protection rope at
proper positions; small
tools should be fastened
with rope; with specified
tool bag to pass small
tools; forbid throw up and
down.

6.2 Safety Requirements and Precautions
6.2.1

Before construction, relevant personnel must accept safety clarification and sign on documents; be

45

acquainted with construction methodology content and requirements; otherwise, it is not allowed to
work.
6.2.2

Correctly use, maintain and keep tools & machinery and protection appliance & tools; before using,
implement safety check.
6.2.3 ()

When work high above ground, must erect scaffold. (fixing measures for scaffolds must be
available) the scaffold boards should be set stable and fastened well; in construction area, erect
safety protection handrails which have passed inspection and hanged sign board.
6.2.4
,
Correctly fasten safety belt when work above ground. The safety belt should hung on the reliable
position above; set walk passageway on scaffold; for cross-work, unified coordination should be
applied; prevent high-dropping for which anti-dropping measures should be available.
6.2.5
With specified tool bag to pass small tools; forbid throw up and down.
6.2.6

Qualified power leakage protecting device should be set for electric tools; carefully check before
using for every time; no damage can happen to power line.
6.2.7
Wear protection mask when operate saw; the iron slag flying direction cannot face to human; forbid
to wear gloves when drill holes.
6.2.8
When use electric welding machine, the reliable grounding or zero sequence connecting should be
available. Adopt fire fighting measures; prevent fire fighting;
6.2.9
Prepare anti-slipping measures when use spanner or other manual tools; it is applicable to tie to
wrist.
6.2.10
Focus on operation; forbid to enter site after drinking.

46

6.2.11
Comply with civilized construction; keep site clean.
6.2.12

Check hoisting tape and steel wire rope before hoisting; command with specified personnel of
hoisting, with certificate; all assistant personnel should follow instruction of the specified personnel;
set alarm line in operation scope, with specified personnel to monitor. Strictly forbid to stand or
cross within hoisting arm radius and objects going to be hoisted.
6.2.13 SF6
SF6

The safety cap and anti-shacking ring of SF
6
gas bottle should all in readiness; tighten the safety cap;
anti-shine, anti-humidity and good ventilation storing field should be available; strictly forbid to
paste water and oil dirt on valve; do not store with other gas; prevent polluting the environment,
using gas recycling device for SF
6
gas.
6.2.14
No smoking. No enter without authorize.
6.2.15

Clean construction field everyday; after work, relevant materials should be finished; remove
rubbish and wreckage to specified stacking position; equipments and materials should be arranged
by classification, which should not make trouble for construction.
6.2.16
Fire fighting devices should be adequate.
6.2.17
()
Forbid to use aluminum alloy ladders in switch yard. As the case may be, adopt induced electricity
proof measures (such as: insulation gloves, insulation shoes, electrostatic protection clothes, etc)
6.2.18()


47

Adequate safety distance must be available for maintenance work in which non-power lines (such
as communication lines) and power lines are parallel or crossed; adopt reliable induced electricity
proof measures.
6.2.19

Follow hot-line work code specification to work. Must pass specified training and be approved.
Assign specified personnel to monitor construction.
6.2.20
Forbid two people, at the same time, on different phase, on the same post to work with power.
6.2.21

All tools and device must be perfect when work above ground.
6.2.22
()

Anti-dropping measures must be set when work above ground; and specified personnel should
supervise.
6.2.23

The safety belt should be fastened on the reliable frame. Double security measures must be used
when clean insulator and replace on line.
6.2.24

Use safety self locking device, self-control device, safety rope and other measure for high works.
6.3 Environment Condition

No.

Hazard Description

Precaution


Execution
in charge


Approved
in charge
1

No adequate lighting

Install adequate lighting devices


48

2

Wreckage are not recycled
centrally

Timely clean; without littering; centralized recycle to
the appointed place.

3

Heavy wind
6
Above 6 grade: forbid to hoisting;
4


Above 4 grade: defend construction area; take
anti-wind measures.

4


On rainy days

Erect defending shed; clean up water.

5

Wreckage stacked disorderly

Timely clean
6



Handrail and toe
Board are not set
On platform, passageway as per
requirements
1.05

Erect protection handrails and toe board

7


Randomly use welding machine


Before construction, apply permit; set fire proof blanket or
other effective measures.

8

Dust enters bus bar


During disconnecting switch installation and bus bar
Jointing, do not let dust enter bus bar; timely spray water
On ground.

6.4 Fire Fighting Management
6.4.2
Tidy site materials; do not block fire fighting passageway; no flammable or explosive materials
around fire-works.
6.4.3 ()
Fire fighting facilities should be available and do not expired.
6.4.4 ()


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If fire breaks out in site, at once, use fire extinguisher (dry power extinguisher); as the case may be,
timely inform security department; and timely report to department leader.
6.4.5

Apply flame operation permit before construction; take measures for fire proof; assign specified
person to monitor;
6.4.6
For the final product equipments needing to be covered, anti-fire tarpaulin must be used.
6.4.7

Check whether there is damage on appearance for electric devices; the insulation should conform to
requirements; grounding should be good; prevent fire accident.
6.4.8
Prevent oil leakage for transformer; prepare fire fighting facilities; construction personnel cannot
take fire to site.
6.5 Emergency Disposal

In order to guarantee the project to complete as plan, carry out Safety First, Prevention First
principle, achieve Care Live, Attention to Safety, specially compile emergency disposal.
6.5.1

After accident happens, relevant personnel should report to construction person in charge at once;
quickly take measures to rescue, decrease loss of life and personal injure and property; as soon as
possible to report project department;
6.5.2

Timely guard accident site and make records;
6.5.3
Fire disaster and explosion accident caused by flammable and explosive articles

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It is very dangerous for flammable and explosive materials once fire disaster or explosion
happens. If accident happens, at once take measures.
1)

Once fire disaster happens, all people in site should try to take all kinds of measures to put out
fire. Remove flammable materials on ground; isolate fire area; protect human and fire fighting
equipments on windy days.
2)
After leaders receive fire alarming, immediately organize people to accident site:
a.
Secure site order;
b.
Investigate cause of fire;
c.
Introduce details to fire fighting command;
d.
Rescue materials having not been burn.
3)

Assigned specified person to revoke people from site; disperse people nearby.
4)
Coordinate with fire fighting authority to secure accident site, investigate accident cause.
5)

After fire disaster, report to senior department regarding actual loss;
6.5.4
High-altitude falling

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Immediately inform security department and site dispensary; send badly injured person to
hospital; safety supervision department should be in charge to investigate.
6.4.5 electric shock proof emergency disposal
1

Immediately switch off power source. Rescue man should wear rubber shoes or stand on dry
wood board to try to take patient from power.
3

Timely check wounded person; as the case may be, implement CPR. Try to inform emergency
group and dispensary.
4

Timely organize site emergency group to rescue;
5

Medical personnel should timely make site treatment properly.
6

As per site requirement, mark alarm scope; assign emergency people to secure; disperse relevant
people in site;
6.5.6 Isolation (site protection)

Assign property security to guard; arrange red alarming lines; prevent other accident.

The emergency disposal should be well known to all construction personnel.

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7 Annex
7.1 Enforced Clause

The referred engineering construction enforced clause is below:
GB 501692006
GB 50169-2006, Grounding Device Construction and Acceptance Code of Electric Device
Installation Project.
3.1.1 All the Metal Parts below of Electric
Device Should Have Grounding or Neutral Connection.
1
Metal or steel concreted frame of indoor and outdoor devices, and metal fencing and metal
door near power.
2
Distribution, control and protective panel (cabinet, box) and operation station and other metal
frame and pedestal.
3.4.8 Grounding Cable and
Connection of Power Plant and Substation should be compliance with Requirements below:
1

For each grounding bus bar of equipment pedestal, grounding cables at both ends should
connect with power plant or substation grounding device. Grounding wire should connect with
switch yard O type grounding bus bar. If the grounding bus bar is very long, in the middle section,
add grounding wire and connect to grounding net.
2
Adopt bolt to connect grounding wire and equipment grounding bus bar.
3

When distribution device is arranged outdoor or erected indoor, directly contacting with
ground, it is better to adopt centralized grounding device at the joint position where grounding
switch, zinc lightning arrestor specified grounding terminal and distribution device grounding bus

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bar connect.
4

Arrange O grounding bus bar at switch yard; in the shortest route, connect all parts of indoor
equipment needing to be grounded with O grounding bus bar.
3.3.12
For Power Plant and Substation Electric Devices parts Below, Arrange the Grounding
Cable Directly Connect With Grounding Bus bar:
1
GB501472010
Generator pedestal or shell, outline cabinet, neutral point cabinet metal pedestal and shell,
enclosed bus bar shell.
GB 50147-2010, Grounding Device Construction and Acceptance Code of Electric Device
Installation Project.

5.6.1 Implement below Inspections during Acceptance:
1

Circuit breaker, disconnecting switch, grounding switch and operation mechanism should be
normal, without obstruction; instruction of switch-on and switch-off should be correct; auxiliary
switch and electric locking action should be correct and reliable.
2
Density relay alarming and interlock values should conform to specification;
3
GB50150
SF
6
gas leakage rate and water content amount should be compliance with GB Electric
Equipment Handing over Standards of Electric Device Installation Project, GB50150 and relevant
product technical documents.
5.2.7
Installation of distribution device equipment elements should follow product
technical document, under the instruction of manufacturer; conform to requirements below:
618%

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First discharge nitrogen before box pre-charging nitrogen; then charge dry air; in box, the O
2

content in the air must reach to more than 18%.
230kV GB5038-2006
GB5038-2006, 230kv Overhead Transmitting Line Construction and Acceptance Specification
1.0.3 230kV

Construct 230kv overhead transmitting line work under the approved design documents and
construction drawings which have been reviewed.
1.0.7

Instruments, devices and meters used for overhead line construction measurement must be
qualified and used within valid days.
7.1.1
Complete construction technology documents (including setting out, line tightening and
accessory installation, etc) must be available before construction.
7.3.1
It is not allowed to connect different metal, specification and different stranding direction
conductors or overhead lines in the same strain section.
7.3.2

When use hydraulic connection for conductor or overhead lines, the work must be shouldered
by technical workers who have passed training examination and with operation certificate. After
connection and self-check accepted, stamp the operators stamping.
7.3.3
3
195%
Use qualified electric hardware pipe and strain clamp for conductor or overhead grounding
wire. After connection, carry out tension test for test specimen before wire erection construction.
the test specimen should not be less than 3 groups (it is allowed to treat the pipe and strain clamp as
one group test specimen). The test force should not be less than 95% of conductor or overhead
grounding wire calculated tension force.
7.3.5

55

Follow the specifications below to cut conductor and connect:
1
Forbid to damage the steel core when cut conductor aluminum strand.
7.3.6.
The appearance quality of continuous pipe and strain pipe, after compressing, should conform
to the specification below:
1
No crack is allowed to happen to continuous pipe after alignment; if not accepted, cut off and
reconnect.