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Strategy 1
final form
Endform
final form
Vorform preform
Strategy 2
final form
E df
Strategy 3
Figure 2: comparison of strategies for springback reduction (IBF)
Endform
final form
Strategy 3
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Highlights WP1
In a second case of multi-stage strategy development, a modified
Kitazawas strategy has been developed successfully by IBF to Kitazawa s strategy has been developed successfully by IBF to
form a cylindrical cup with vertical walls and improved thickness
di t ib ti distribution
die
tool
die
tool tool
metal sheet metal sheet metal sheet metal sheet
after pre-form
D
metal sheet
after pre-form
metal sheet
after pre-form
D
D
=Draw angle
W
=Wall angle
D
=Draw angle
W
=Wall angle
D
=Draw angle
W
=Wall angle
W
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Highlights WP2
The development of an application for knowledge management of
ISF processes This application has been developed under the free ISF processes. This application has been developed under the free
software Velneo
Figure 3: Knowledge management application interface (ASCAMM)
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Highlights WP2
Development of advanced forming:
Modification of burnishing tools from Ecoroll
Development of non metallic tools to be used with sheet materials Development of non metallic tools to be used with sheet materials
presenting abrasive wear with hard steel
Investigation of non conventional tools to reduce springback
Figure 4: Modified burnishing tool from Ecoroll used for ISF g g
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Highlights WP2
New process steps have being investigated with the objective to improve the global
process: improve parts quality, reduced spring-back, incorporate finishing operation: process: improve parts quality, reduced spring back, incorporate finishing operation:
- Bending operations
- Heat treatments
- Automated and integrated polishing operations Automated and integrated polishing operations
Figure 5 & 6: heat treated part deviation map and polishing process (Ascamm)
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Highlights WP2
The development of a specific simulation software combining
incremental and simplified approach is ongoing incremental and simplified approach is ongoing
Figure 7: software interface and results display (CIMNE & Quantech)
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Highlights WP3
Definition of industrial benchmark parts: the three industrial
benchmarks presented hereafter have been selected by benchmarks presented hereafter have been selected by
FLEXFORMs SMEs:
Figure 8: Industrial benchmark parts selected
Aluminium 1mm
(Landra, Drescher and Planchisteria Bergadana)
Aluminium 1mm
Dimensions aprox.:
600*400*5mm
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Highlights WP3
Manufacture of industrial benchmark: Landras part
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Highlights WP3
A study has been realized on how to modify and adapt a milling
machine to perform ISF. This modification is being implemented at machine to perform ISF. This modification is being implemented at
Edaetech
Figure 9: Adapted sheet support
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Thank you for your attention! Thank you for your attention!
Benjamin CAVALLINI Benjamin CAVALLINI
Materials and Manufacturing dpt.
Ascamm Technology Centre
e-mail: bcavallini@ascamm.com @
Tel.: +34 93 594 47 00
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